Resistor, Sender and Solenoid Specifications Component Location

Component Description
RENR4035
Part No. Resistance (Ohms)¹ Schematic Machine Schematic Machine
3E-1906 Solenoid: A/C Clutch 17.6 ± 0.6
Component
Location Location
Component
Location Location
June 2000
Latch Coil : 1.55 ± .15 AEC - Aux. Hyd. F-8 D Solenoid- Main Pump PRV G - 14 16
8C-3663 Solenoid: Engine Start/Stop
Unlatch Coil: 10.3 ± 1.03 Alternator C - 13 2 Solenoid - OSC Axle Lock F - 14 8
Aux. Hyd and Cab Riser Alternator Fuse C - 15 5 Solenoid - Parking Brake F - 14 11
Blade Front
Battery 12v (2) H - 13 3 Solenoid - Right Front Stabilizer Lockout G-1 18
Blade Rear
Hammer Cigar Lighter F-2 A Solenoid - Right Rear Stabilizer Lockout H - 10 27
Heavy Lift Converter 24v - 12v D-3 A Solenoid - Start C-14 18
7
8U-6424 Solenoid: Left Front Stabilizer Lockout 19 Diode - A/C E - 13 D Solenoid - Swing Brake G - 15 16 2 5
30
Left Rear Stabilizer Lockout Diode - AEC - Aux. Hyd. F-8 D Solenoid - Swing Pump PRV G - 14 16
Parking Brake
Diode - Brake D-6 D Solenoid - Transmission Speed F - 13 11
Right Front Stabilizer Lockout 14 20
Right Rear Stabilizer Lockout Diode - Harness AS B-8 D Solenoid - Travel Activation G - 15 16 15
6
Transmission Speed Diode - HCR & AEC F-8 D Secondary Steering Control H - 14 4
C 26
OSC Axle Lock Diode - Stop Lamp E-8 D Switch - AEC B - 10 23
Creeper Speed Diode - Temp E-6 D Switch - AEC Boom Cyl. Pressure E - 15 19 25 22
19 24 27
18
172-7029 Solenoid: Swing Brake 33.8/17 Watt Engine Control C - 12, B - 12 A Switch - AEC Implement Travel F - 15 19
17
Travel Activation Engine Pump Control B - 11, C - 11 A Switch - AEC Stick Cyl. Pressure E - 15 19 16
Implement Activation 16
13 11
Engine Speed Dial C-2 C Switch - AEC Swing Pressure E - 15
C 28 1
Full = 0.4 Flasher F-7 C Switch - Air Filter Clog C - 15 20 8
112-7178 Sender: Fuel Level 3
Empty = 70.6 A D
Fuse Block (A Black) F - 10 D Switch - Air Horn G-2 21 A 10
4 29
Fuse Block (B Yellow) F-9 D Switch - Aux. Hyd. (ccw rotation) E-3 B 12 9
38.5 @ 100 ºC (212 ºF)
Fuse Block (C Green) E - 10 D Switch - Aux. Hyd. (cw rotation) D-3 C B
116-4710 Sender: Hydraulic Oil High Temperature 51.2 @ 90 ºC (194 ºF)
134 @ 60 ºC (140 ºF) Fuse Block (D Red) E-9 D Switch - A/C B - 11 C
Governor Actuator C - 13 6 Switch - A/C Pressure E - 14 8
Hour Meter E-5 D Switch - Backup C - 11 C
Position 1 = 6 Main Fuse G-8 D Switch - Beacon B-5 C
122-2373 Resistor: Heater Fan
Position 2 = 1.5 Monitor Panel C-2 C Switch - Brake Light H-5 21

M318 and M320 Excavators

Motor - Air Conditioner Fan E - 14 8 Switch - Cab Riser B-7 C
Backup Main Pump PRV Motor - Heater Fan B-8 10 Switch - Cab Riser (Up) C-5 C
124-0329 Resistor: Overall 6.0; Tap 1.5 or 4.5
Backup Swing Pump PRV Motor - Lower Washer G - 13 11 Switch - Cab Riser (Down) C-5 C

Electrical System
Backup Main Pump PRV Motor - Lower Wiper E-1 12 Switch - Coolant Temp D - 13 2
143-8251 Resistor: 59 ± 1.18/25 Watt Motor- Refueling Pump H - 13 9 Switch - Coolant Temp C - 13 5
Backup Swing Pump PRV
Motor - Starter C - 14 5 Switch - Creeper Speed C-6 C
¹ At room temperature unless otherwise noted. Motor - Secondary Steering H - 12 4 Switch - Disconnect H - 12 3
Motor - Upper Washer G - 13 3 Switch - Engine Oil Pressure D - 13 8 M318: M320:
Motor - Upper Wiper
Radio
E-2
F-2 A
A Switch - Forward/Reverse Travel Alarm (2)
Switch - Front Flood Lamp
H - 6, G - 6
C-5
21
C A
8SS470-UP 9PS287-UP
Regulator - A/C Temperature B - 10 10 Switch - Hammer B-8 C
25
Relay - A/C Clutch D - 13 D Switch - Hazard B-4 C 15 13 24
C 20 1
Relay - A/C Fan E - 13 D Switch - Head Lamp D-5 C 22 6 3 11
8
Relay - Air Horn E-7 D Switch - Heater Fan B - 10 C 19 16 23
B 2 14 30
Relay - Alarm Cab Riser F-5 C Switch - Heavy Lift C - 10 C D
28
Relay - Brake F-6 D Switch - Horn/Turn/High Beam G-3 A
5 9
Relay - Brake/Travel Cutoff D-5 D Switch - Hyd. Oil Filter Clog E - 14 24 12 26 27
21 4 29
Relay - Interval Wiper G-6 D Switch - Hyd. Oil Low Temperature E - 14 23 10
Relay - Main Power F-7 D Switch - Hyd. Oil High Temperature E - 14 23 7

Relay - Pilot Press Enable F-7 D Switch - Key (Start) C-7 C 18

17
Relay - Power Mode F-6 D Switch - Left Front Stabilizer Lockout C-9 C
Relay - Start C - 15 5 Switch - Left Rear Stabilizer Lockout C-9 C
Relay - Start/Stop E-7 D Switch - Low Brake Pressure G-5 21
Relay - Secondary Steering G - 13 4 Switch - Low Transmission Clutch Pressure F - 13 11
Relay - Secondary Steering H - 13 D Switch - Lower Windshield E-2 A
Related Electrical Service Manuals Relay - Stop Lamp Cutoff E-7 D Switch - Lower Wiper C-7 C
Title Form Number Relay - Swing Brake Timer G-5 D Switch - OSC Axle Lock C-5 C
Relay - Temperature E-6 D Switch - Overload Warning Device A-5 C
Alternator: 9W-3043 SENR3685
Relay - Transmission Speed F-6 D Switch - Overload Warning Device C-8 25
Starting Motor: 8C-4774
Relay - Travel Alarm F-5 D Switch - Parking Brake B-5 C
Consist: 8C-4773 SENR3559 Relay - Travel Cutoff F-5 D Switch - Pilot Control Lock B-5 B
Consist: 3E-1944 SENR3581 Resistor - Backup Main Pump PRV E - 10 D Switch - Power Mode M318 Only D-6 C
Consist: 106-8558 SENR3559 Resistor - Backup Swing Pump PRV
Resistor - Heater Fan
E - 10
B-8
D
10
Switch - Power Mode M320 Only
Switch - Primary Steering Flow
D-6
G-4
C
21
Machine Harness Connector and Component Locations
Electronic Control Systems SENR6265
Sender - Coolant Temperature D - 12 2 Switch - Rear Flood Lamp C-5 C
Sender - Fuel Level F - 14 13 Switch - Refueling Pump E-5 D
Sender - Hydraulic Oil High Temperature E - 14 23 Switch - Reverse Steer Proximity B-5 26 © 2000 Caterpillar Printed in U.S.A.
Sensor - Engine Speed D - 15 14 Switch - Right Front Stabilizer Lockout B-9 C All Rights Reserved
Solenoid - Aux. Hyd and Cab Riser H - 14 D Switch - Right Rear Stabilizer Lockout B-9 C
Solenoid - Aux. Hyd. (cw) G - 15 16 Switch - Start Aid C - 10 C
Solenoid - Aux. Hyd. (ccw) G - 15 16 Switch - Starting Pilot Pressure Enable D-4 B
Solenoid - A/C Clutch D - 14 15 Switch - Step Door Safety B-6 A
Solenoid - Blade Front G-1 27 Switch - Stop Lamp Cutoff/OSC Blocked G-2 A
Solenoid - Blade Rear H - 10 17 Switch - Swing Brake E-3 B
Solenoid - Cab Riser (Down) H - 15 D Switch - Swing Brake E-7 D
Solenoid - Cab Riser (Up) H - 14 D Switch - Transmission Speed C-6 C
Solenoid - Creeper Speed F - 15 16 Switch - Travel Alarm Cancel C-5 C Electrical Schematic Symbols And Definitions Harness And Wire Electrical Schematic Symbols
Solenoid - Engine Start/Stop D - 13 6 Switch - Travel Lock B-6 C
Solenoid - Hammer E - 13 16 Switch - Travel Pedal H-2 A
Solenoid - Heavy Lift F - 15 16 Switch - Upper Washer B-8 A A AA 1 1
Solenoid - Implement Activation G - 15 16 Switch - Upper Windshield E-2 A
1 2 2
Solenoid - Left Front Stabilizer Lockout G -1 18 Switch - Upper Wiper B-7 C
Solenoid - Left Rear Stabilizer Lockout G - 10 27 Travel Lock Magnet H-2 A Typical representation of a Typical representation of a
Machine locations are repeated for components located close together.
T Deutsch connector. The Sure-Seal connector. The
A = Located Inside Of Cab Plug Receptacle plug contains all sockets plugand receptacle contain
Pressure Temperature Level Flow
B = Located Inside Of RH Console and the receptacle contains both pins and sockets.
Symbol Symbol Symbol Symbol
C = Located Inside Of LH Console 2 all pins.
D = Located Around Relay Panel Detected Faults
Error Message Logged Result Of Fault Possible Causes
• Main pump PRV solenoid faulty.
• Main pump set to minimum Pin or Socket
Main Pump Circuit No • Open in harness wiring for main PRV solenoid.
Connector Location output.
• Harness wiring for main PRV solenoid shorted to ground.
Number
Schematic Machine Low Voltage No • None • Battery voltage below 17 DCV.
Connector Number Normally open switch that will close with an increase of a specific condition (temp-press-etc.). Wire, Cable, or Harness Component
Location Location • Engine operates at high idle
RPM Setting Diff No (No effect on AEC or Heavy
• Engine speed requested does not match the actual governor actuator Assembly Identification Part Number
CONN 1 H - 14 9
position.
CONN 2 G - 13 4 Lift operation). Single Wire
• Low idle speed too low. • Governor actuator position signal too high. Connector
CONN 3 E - 13 8
RPM Setting High No • Engine stall speed too high or • Open or shorted supply voltage circuit.
Normally open switch that is closed due to an applied condition, and will open again with a
CONN 4 C - 12 6
low. • Low idle stop passed. specific decrease in that condition. C A A AA 9X-1123
CONN 5 G - 12 4
• High idle speed too high. • Governor actuator position signal too low. 325-PK-14 1 325-PK-14
CONN 6 G - 12 4
RPM Setting Low No • Engine stall speed too high or • Open or shorted supply voltage circuit.
CONN 7 C -11 6 low. • High idle stop passed or engine speed adjustment is loose.
Pin Socket Wire
CONN 8 D - 11 6
• Swing pump PRV solenoid faulty. Normally closed switch that will open with an increase of a specific condition. Color
CONN 9 E - 11 6 • Swing pump set to minimum
Swing Pump No • Open in harness wiring for swing PRV solenoid.
output.
CONN 10 F - 11 6 • Harness wiring for swing PRV solenoid shorted to ground.
CONN 11 G - 11 6 • Signal from engine speed sensor indicates engine speed is below 750 ±
2 200-BK-14
CONN 12 H - 10,G - 10 17 25 rpm. Normally closed switch that is open due to an applied condition, and will close again
• Hydraulic pump outputs are • Engine speed sensor is not adjusted properly or is faulty.
CONN 13 C -10 C Low Engine Speed No with a specific decrease in that condition.
reduced. • Open in harness wiring form engine speed sensor to controller.
CONN 14 D - 10, 9, 8 6
• Harness wiring for engine speed sensor is shorted to ground.
Circuit Number Wire
CONN 15 D-2 A
• Engine speed dial signal circuit is shorted to ground.
Identification Gauge
CONN 16 G-1 18
• Signal from engine speed sensor indicates engine speed is above 2150
CONN 17 D-1 18 High Engine Speed Yes
• Engine overload.
± 200 rpm.
The circle indicates that the component has screw terminals and a wire can be disconnected
The connectors shown in this chart are for harness to harness connectors. • Engine stalls. from it.
Connectors that join a harness to a component are generally located at or near the
• Incorrect number of flywheel teeth specified in parameter settings.
Electrical Schematic Symbols And Definitions
• Engine speed dial is faulty.
component. See the Component Location Chart. • Engine speed set to high idle • Engine speed dial signal circuit has an open.
RPM Dial Setting Yes (No effect on AEC or Heavy • Engine speed dial supply voltage circuit has an open or is shorted to
Lift operation).
FUSE - A component in an electrical circuit that will open the circuit if too much current flows
ground. No circle indicates that the wire cannot be disconnected from the component.
• Engine speed dial signal circuit is shorted to ground.
through it.
Off Machine Switch Specification • Heavy lift solenoid is faulty.
• Heavy lift does not operate
Part No. Function Actuate Deactuate Contact Position Heavy Lift Circuit Yes
correctly.
• Open in harness wiring for heavy lift solenoid. REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
4.0 grams MAX 1.5 grams MIN Normally • Harness wiring for heavy lift solenoid is shorted to ground. contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
3E-6429 Primary Flow • Mode switch is faulty.
(0.14 oz) (0.05 oz) Open • Power mode 1 selected no
• Open in harness wiring for mode switch.
90±21 kPa 70±21 kPa Normally Mode SW Open Yes matter what the position of
• Mode switch supply voltage circuit has an open or is shorted to This indicates that the component has a wire connected to it that is connected to ground.
3E-6455 Engine Oil Pressure the power mode switch.
(13±3 psi) (10.2±3 psi) Open ground. SENDER - A component that is used with a temperature or pressure gauge. The sender
• Power mode 1 selected no measures the temperature or pressure. Its resistance changes to give an indication to the
10132 kPa Normally • Mode switch is faulty.
5W-9972 Low Brake Pressure -- Mode SW Short Yes matter what the position of
• Short to ground in harness wiring for mode switch.
T gauge of the temperature or pressure.
(1470 psi) Open the power mode switch.

114-5333 A/C Pressure

Low 275 kPa (39.9 psi) MAX Low 170±55 kPa (24.6±7.9 psi) Normally This indicates that the component does not have a wire connected to ground. It is grounded
High 2800±140 kPa (406±20.3 psi) High 1750±200 kPa (254±29 psi) Open by being fastened to the machine. RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
94 ºC Normally It has a coil that makes an electromagnet when current flows through it. The electromagnet
116-4710 Hydraulic Oil High Temperature --
201 ºF Open can open or close the switch part of the relay.
100 ºC Normally
119-3399 Coolant Temperature --
212 ºF Open CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
11 ºC 17 ºC Normally much current flows through it. This does not destroy the circuit breaker and it can be reset to
119-3400 Hydraulic Oil Low Temperature become part of the circuit again.
52 ºF 63 ºF Open

2600 kPa Normally

171-7570 Low Transmission Clutch Pressure -- SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
(377 psi) Open that makes an electromagnet when current flows through it. The electromagnet can open or
AEC Swing Pressure 507 kPa Normally close a valve or move a piece of metal that can do work.
163-2084 Boom-Cyl Pressure --
Stick-Cyl Pressure (74 psi) Open
 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

L A
CONN 1 L28

L28
TURN LAMP GP
BK(9) 01 RD(12)
116-9624 L L27
BK 02 GY(6) REFUELING RD-6(4)
TURN LAMP BK(9) RD(12) 03 GY(5) PUMP RD(12) BK(8)
L26 5W-8633 FF N L29
5W-2040 BK GY(5) 04 WH(4) RD-00 GY(6) GN/BU(3)
L34 L34
BK GY(6) 05 BK(9) RD-00 R BK-00 R GY(5) GN/WH(3)
L26 L28 L30
WH(4) 06 BK BU-10(1) MOTOR BK-10 W T WH(4) GY(3)
BK/GN(8) POS NEG POS NEG DISCONNECT BK(9) BK/GN(7)
L L31
A SWITCH
RD(12) BU-10(1) BK/GN(8) BK/WH(3)
H STOP LAMP RD(26) TRAVEL BK
7N-0718
BU-10(1) BK/PU(2) H

RD-4
9X-4493 ALARM 12V BATTERY P FF BLADE REAR
BK (QNTY 2) RD-6(4) BU(20) BK BK BK
3T-1815 SOLENOID TRAVEL LOCK
BK A TO BOX 3T-5760 BK-6 BK-6 PU(19) 8U-6424 G
MAGNET
BK/GN(8) BK BK-00 RD(25) WH(7) BK BK 01 BK 116-1146
BK BK BU(13) 02 WH
TAIL LAMP BU(13) GN/BR(3) BR BU(13) TRAVEL
5W-2040 BB Y PEDAL SW
GY(5) CAB RISER CAB RISER AUX HYD & TO FRAME PU(19) PK(13) BRAKE BK
(DOWN) (UP) CAB RISER LIGHT SW 136-9421
GY(9) STEER SW BU 5 BK BK/YL/WH(2) BK/YL/WH(2) RIGHT REAR BR 04 TO UNDCRG C REVERSE WH
BASIC LAMP GP SOLENOID SOLENOID SOLENOID STABILIZER 8U-2158 STER LIGHT
GROUND BK 2 BK BK/WH(3) WH(3) BU 03 BU(13) BK

GN/YL
116-9625 8U-9137 8U-9137 8U-6424 L23 L27 LOCKOUT SOL. D 164-8366
STEER SW PU 6 RD(25) BK/GN(7) BR(11) 8U-6424 02 BK/WH(7) BK RD/YL(10) RD(6) BK DD
X X A1 G
GY(9) GOV.SWITCH OR 4 RD-4 SECONDARY STER PK(13) GN/WH(2) 01 BK(1) 01 BK(2) BK BU/YL(3) 0
A2 C
BK BATTERY + RD 1 RD(8) MOTOR BR(11) BU/YL (3) CONN 12 BK(2) 02 BK(3) HORN/TURN
L15 SECONDARY STER 118-9168 L89 A3
W L31 HIGH BEAM SW
RD(26) C KEY SWITCH YL 3 RD(32) RELAY RD-12 BR(10) BK(3) 03 BK(4) FORWARD/REVERSE TO FRAME BR(10) TO CAB TO FRAME
L89 AA Y A4 111-1975
GY(6) DUMP VALVE BR 7 3E-0075 W RD(31) BK/GN(4) BK(4) 04 BK(5) TRAVEL ALARM BR(11) BU(20)
MOTOR A5 SW (QNTY 2)
WH(4) C C R TERM (W) WH 8 WH(15) BK 1 YL YL WH(7) GN/BU(2) BR 04 BR GN/YL 05 BK 9D-7032 LOW BRAKE PRIMARY WH(7) PK(13) PU(19)
T A6 PRESS SW STEERING C 71A H 1 2 3 4
SHUT D SOL PK 9 BK 2 GN(15) BK(2) BR(1) BU 03 DK-BU 06 BU(13) LEFT FRONT
A7 C
BK

BK

BK
W L19 5W-9972 FLOW SW 56B 56A STABILIZER
MAGN SWITCH GN 10 GN(14) BK(3) GN/BR(4) BR 02 GN/YL 3E-6429 GN/BR(3) 01 GN/BR
AUX HYD 56 LOCKOUT SOL
(CW ROTATION) C EMS GR 11 BK(4) BK/WH(2) BU 01 BK BK/WH(2) BK BK GN/BU(2) 08 YL 8U-6424
L
SOLENOID BK UNUSED 12 BK(5) RD/YL(10) CONN 12 RD(25) 1 BK BK/YL/WH(2) 06 WH/BK
L29 C 54
8U-9137 BK/GN(15) W CONN 2 D GN/BR(3) RD(6) BU(1) BK 2 BK BK(18) 05 BK/WH STOP LAMP CUTOFF/
R OSCILLATING AXLE
SECONDARY W RD(8) 1 PU(3) GN/BR(4) BU (1) GN/YL RD/YL (10) C WH(3) 04 BK/GN
STEERING CONTROL L18 A7 L29 W BLOCKED SWITCH CONN 16
AUX HYD BK TO FRAME WH(15) 2 RD(8) BR(10) RD(25) RD(6) BK/GN(4) 03 BK/WH/GN
(CCW ROTATION) 132-6640 A6 SWIVEL 174-8209
GN/BR(7) PU(3) 3 WH(15) WH(3) LEFT REAR Y BU (1) GN/WH(2) 07 WH BR 02 BR
SOLENOID L30 A5 121-2974 L27
C GN(17) W BK/GN(4) BU-10(1) STABILIZER BR DK-BU 4 BK(4) RD(25) BK 02 BR AIR DK-BU 01 BU
8U-9137 L94 LOCKOUT SOL. A4 L34
RD(35) BK-4 GN/WH(2) BK/GN(8) GN/YL BK 3 BK(3) BU/YL(3) HORN SW GN/YL 04 BR
8U-6424 L34 A3 5W-9376
BU(16) BU/YL (3) BK (2) BK 2 BK(2) GN/BR(4) BK 03 BU
L31 A2
BK/GN(15) BK GN/BU(2) BK (3) DK-BU 1 BK(1) BR(10) BK BR (1) Z AA
C L22 Z A1
GN/BR(7) BK BR(1) BK (4) INTERVAL SWING BRAKE BR(11) TO C
IMPLEMENT L21 TERMINAL
BK/GN/RD(3) BK/GN/RD(3) BK 1 BK (8) BK (5) WIPER RELAY TIMER RELAY PK(13) PLATFORM
ACTIVATION MOTOR 5W-3624
155-4574 155-4574
SOLENOID BK BK/YL/WH(1) WH 2 GN/BU(3) BK-6 BR(1) RIGHT FRONT
L34 31 31 STABILIZER
172-7029 J CONN 6 C GN/WH(3) GY(5) BK BK GN/BR(4)
G MAIN PUMP PRV TO FRAME
WASHER
UPPER GY(3) GY(6) GY(7)
31b 31b
PU(19) CONN 16 LOCKOUT SOL G
86 85 L23 L32 15 15 8U-6424
SOLENOID 7T-8890 BK/PU(2) RD(12) GY(15) GN(28) BU(20) 02
143-2363 87
G L12
BK BK/WH(2) RD-12 BU(21) 01

BK/YL/WH(2)
C 30 L32 53e 53e
OR(4) BK RD/YL(10) RD(31) WH(20) BU(9) 04 BR

BK/WH(3)
BK/GN(7)
TRAVEL 53c 53c
BK/YL/WH(1) BK 87a 1 RD(6) RD-6(4) PK(12) 03 BU

BR(11)
PU(19)
PK(13)
MOTOR

WH(6)
WH(5)
ACTIVATION I I
SOLENOID BK WH 2 BU(1) BK(9) RD-6(4) YL(18)
L33 Z BB
172-7029 SECONDARY STER WASHER J C BU(20) WH(4)
RELAY CONN 5 CONN 11 L33
LOWER C A
117-4861 L24

BK-6
7T-8890 GN(17) A GN(17) BLADE FRONT

BK
BK
BK
BK

L94 L93 L30 L30 SOLENOID

BK RD(35) B RD(35) BU-10 (1)
L94 8U-6424
C SWING PUMP PRV BU(16) C BU(16) BK/GN(8)
SWING SOLENOID L21
GN/BU(1) CONN 10
BRAKE 143-2363 G C A L36 L51
SOLENOID BK GN/BR(3) 30 YL(4) RD/YL (16)
172-7029 L82 L36 L36 MAIN FUSE
BK PU(6) GN/BR(4) 10 BK/YL/WH(1) FF WH(5) BU-10 (2)
KL.30 124-0016 L51
BK BR(10) 21 BK/WH(2) RD-8(3) A PK(12) RD (10)
L36 TRAVEL
TO FRAME WH(3) 31 WH(5) A RD-8(3) 60A RD-8(1) BK/WH(2) ALARM BEACON
BK/GN(4) 39 PK(12) YL(4) RELAY RADIO SPEAKER 116-9627
MAIN-POWER A 122-2371 165-5934 5W-8937
GN/WH(2) 12 GN/WH(2) 157-0836 BK/YL/WH(1)
L37
CREEPER C GN/BU(1) BU/YL (3) 11 GN/BU(2) FUSE BLOCK 148-0078 FUSE BLOCK 148-0079 YL(2) RD-12 87 30 RD(15) BK RD/YL(13) 1 BK +BATTERY BU/WH(1) H BR/RD
SPEED PU(2) PU(2) GN/BU(2) 27 GN(24) A BLACK B YELLOW RD/YL(3) RD(31) RD-8(2) RD-8(1) GN(6) 2 BK ALARM 2.5A
A A FF A 86 85 F
SOLENOID H
172-7029 BK RD-00 BR(1) 36 BK/PU(2) RD/YL(16) GY(5) A 87 BK/WH(2) 3 BK PRESS.SW H PU(7) BK

L19
L18
L20 L22 H 8 H 8 L32 H +BATT.
GN(24) BK(8) 25 GN/WH(3) RD-14(1) 7,5A RD/YL(2) RD-10(4) 7,5A YL(2) RD(16) GY(6) A BK BK GN(6) BK(6) 4 BK SHUTDN.SW REAR WORK FLOOD LAMP GY ANTENNA BK/YL (1)
L38 85 86 30 LAMP AS. 120-6776 L75
PK(7) GN/BU (3) 24 GN/BU(3) RD/YL(16) OR(1) RD/YL(13) RD(12) TO BOX BK BK GROUND RD ANTENNA SPEAKER ANTENNA
G 7 G 7 L51 120-6776 5W-9391
OSC AXLE C PK(12) GN/WH(3) 23 GY(3) 7,5A GN/WH (3) 15A RD/YL(3) RD(3) BU-10(2) BK RD(2) 87a BRAKE SPEAKER BR SPEAKER

BK
LOCK PU(19) BR/WH(3) GY(3) 05 RD/YL (10) BK (7) RD(10) GN/BR(1) 117-4861 BK SPEAKER BR/RD 5W-8937
SOLENOID L33 L37 F 6 F 6 L12
172-7029 BK BK/GN(5) BK/PU(2) 33 BU(20) GN/WH(2) 7,5A GN/WH (1) 15A RD(16) BU-10(2) RD/YL(16) A BK/GN(1) BK/GN(1) A BK BK BK BK BK GROUND SPEAKER
BK/WH(1) BK/WH(2) 40 PK(7) GN/WH (4) RD (18) RD/YL(14) BK/GN/RD (2) BK TO BOX BR

WH(4)
G

BK(9)
L89 E 5 E 5 L71
YL-14(4) RD/YL(10) 16 BK/GN (4) 7,5A GN/BU(3) RD-10(3) 7,5A RD(18) RD (19) RD/YL(15) PK(7) BK/GN(4) 49a OUT (LAMP) FLASHER BK/GN/RD (1) RD(14) 86 85
L50 8U-9152 L48
HEAVY LIFT RD (24) RD(6) 29 BK/GN (5) RD/YL (2) RD(16) PK(14) A C2 87 BU(10) BK/WH(6)
SOLENOID L39 D 4 L72 D 4 L75 L28
BK C BU(1) 06 RD(6) GN/BU(2) 7,5A GN/BU(4) RD-10(2) 7,5A OR(1) GN/WH(1) RD(18) GN/BR (1) 49 + BATTERY GN(29) BU (8) YL(4) RD BK(18)
8U-6424 30
F PARKING TRANSMISSION LOW TRANSMISSION BU(20) 34 BR (1)
C 3 C 3
GN/WH(3) RD(19) 86 85 F BK BK/GN(2) WH(7) BK/WH(5) GY F
PK(12) BRAKE SPEED CLUTCH PRESS SW GN/BR(7) 02 BR(10) 7,5A GY(1) 15A RD(3) GN/WH(4) OR(12) PU(8) C BU/YL(2) 87a TRANS SPEED BK/GN/RD(4) GN(16) H
SOLENOID SOLENOID 171-7570 87 C
L21 117-4861 H
FUEL LEVEL 8U-6424 8U-6424 BK/GN(15) 09 GN/BU(1) GN/BU(3) RD/YL(3) BK PU(9) BK 31 GROUND F FLOOD-LAMP
B 2 B 2 30 86 85
SENDER BK/GN/RD(3) 14 BK(8) 7,5A GY(3) 7,5A BK (7) GN/BU(4) RD(4) DIODE 120-6776 BK DOME LIGHT BK(8) TURN SIGNAL
112-7178 AEC 87
L72

WH(15)
C BK/YL/WH(1) 15 WH(3) GY(5) RD(19) GY (1) BK/GN(10) 106-8704 87a BK/GN/RD(2) WH (14) GN(28) YL(14) 5W-2041 LAMP AS.
C AUX-HYD
A 1 A 1 30 116-9626

RD-8(2)
BR/WH(3) GN(24) 19 GN/BR(7) GY(2) 7,5A GY(4) RD-10(1) 25A BU-10(2) GY (2) BK/PU(1) 1 117-4861 BU(20) BK/GN/RD(1) OR(10)
L86 TRAVEL
BK BK PK(7) 20 BK/GN (15) GY(6) GY (3) RD/YL(1) 2 A A BK A 87a BK BK

WH(3)
BK(8)
C CUTOFF
AEC IMPLEMENT PK(12) 28 PU(2) GY (4) GY(2) A GN/BR(2) 86 85 OR(13) 117-4861 TO FRAME
TRAVEL SWITCH C A
1 PU(2) 01 PK(13) RD-10(4) GY (5) RD/YL(5) GN/BR(7) 87 86 85
117-0651 1
GN(24) BK GN/BU(1) 26 BR(11) RD-10(3) GY (6) RD/YL(6) BK/GN(3) BK/GN/RD(4) RD/YL(15) 87 BU(18) BK YL(2) C
HEAD

KL.15
3 L20 2 L87 30 56B
PK(7) BR/WH(3) 04 BU(1) RD-10(8) RD (5) RD/YL(7) BK/GN(15) WH(9) OR(12) BU(3) GN/BU(3)

BK/YL/WH(1)
LAMP AS.
2 L40 PILOT PRESS 30 56A 2U-4800
BK/GN(5) 08 BR/WH(3) RD-10(7) RD/YL(14) RD/YL(8) RD(34) 87a ENABLE 86 85 GN/WH(3)
L41 L47 HCR&AEC 3 POWER H 58
BK/WH(1) 18 BK/GN/RD(3) FUSE BLOCK 148-0080 FUSE BLOCK 1480081 RD(10) RD(5) DIODE RD(35) 117-4861 87a 87 BK/GN(8) GY(3) POSITION
MODE
HAMMER YL-14(4) 32 WH(6) C GREEN D RED RD/YL(1) BK (7) 147-0934 BU(16) F GN(6) YL(14) CIGAR LIGHTER LAMP
A A 117-4861 31
SOLENOID L73 4 30 5W-9628 5W-2033
GN(25) WH(6) 38 BK/WH(1) RD/YL(5) RD(3) BU(18) WH(8) BK
8U-6424 H 8 H 8 5 ALARM
HYD OIL D WH(5) 13 BK/YL/WH(2) RD-10(6) 7,5A RD(5) RD-10(8) 7,5A BK/PU(1) RD/YL(6) RD/YL(9) GN(17) GN(29) 87a BK

PK(1)
L77 CAB RISER
FILTER BK/YL/WH(2) 35 BK/GN(7) BK/PU(2) OR(12) YL(2) OR(5) BK
L24 117-4861
CLOG SW G 7 G 7
116-8514 BK WH(1) BK/WH(3) 37 BK/WH(3) 15A RD/YL (1) 7,5A BK/GN(10) RD/YL(7) GY(1) A BK
AEC BOOM-CYL C D BK BK BK/GN(7) 22 GN/BR(4) RD(31) GN/WH(1) RD/YL (14) PU(4) BK-14
1 F 6 F F 6 86 85
SW PRESS BR/BK(1) BK BK-14 PK(13) 17 GN/BR(3) 7,5A RD(10) 7,5A RD(4) BK/PU(1) RD/YL(2) H
163-2084 87 A 86 85
4 L42 REFUELING
PK(8) BK BK BR(11) 07 BU/YL(3) RD/YL(14) RD(8) BK/PU(2) OR(1) DIODE BU(9) 87 UPPER WIPER
2 E 5 L73 E 5 STOP LAMP 30 PUMP SWITCH MOTOR G 122-2367

BU(10)

RD(10)
GN(4) 03 GN(4) 7,5A RD/YL(7) 15A RD/YL(8) BK/GN(10) RD/YL(11) GN/BU(1) BK RD(11) H

WH(7)

GN(6)
BU/YL(5)
8U-3011

BU(8)
HYD OIL L82 L74 123-5635 SWING 30 A
TO FRAME CONN 9 RD/YL(15) RD(4) RD(8) 87a TO CAB LOWER WIPER

YL(10)
HIGH TEMP A BRAKE F
D 4 D 4 5 MOTOR G 6C-9156
SW & SENDER BK (2) 04 GN/BR(3) 15A RD/YL(6) 7,5A RD/YL(12) RD(8) GY(4) 117-4861 87a TEMP. BU-10 (1) BU-10(2)
116-4710 L19 L42 L43 4 117-4861
GN(26) BK (3) 05 GN/BR(4) RD/YL(13 ) RD/YL(8) GN/WH(4) OR(10)

PK(7)
C 3 C 3 L46

53A
31B
D

31
T RD-00 OR(4) BK (4) 21 GN(4) 7,5A RD/YL(5) 7,5A RD/YL(9) RD/YL(9) GN/BU(4) WH(9)

53
L83 3 H
BU(7) PU(6) BK (5) 38 BU/YL(3) RD/YL(11) RD/YL(10) RD/YL(12) WH(2) BK

BK/GN(4)
L17 B 2 B 2

53A
2

31B

31
OR(3) YL(17) PU(3) 27 7,5A OR(12) 20A RD-12 RD/YL(11) BK/PU(2) BK/RD(2) BK BK(12) BK

53
L18 1 C
AEC STICK-CYL C T RD(9) WH(12) RD(8) 01 WH(4) GN(24) RD(31) RD/YL(12) GN/WH(3) GN(13) BR(10) PLUG GY(7)
1 A 1 A 1 L38 15 31
SW PRESS BR/BK(1) 40 RD-10(5) 7,5A RD(28) RD-10(7) 7,5A RD/YL(10) RD/YL(13) GN/BU (3) 120-5967 GY/BK (1) BK/GN(7)
163-2084 4
PK(9) 03 RD/YL (11) F RD-12 GY(3) 87 RD(13) RD/YL(16) + BK/WH(3)

BK/GN(5)
A

BK/GN(2)
E 2
PK(10) HYD OIL WH(1) 06 GN/BU(4) RD/YL(15) RD/YL(10) RD(6) BK - GY/BK(2) BK/PU(2) E
LOW-TEMP L93 30
L10

BK 07 GN/WH(4) RD(12) A SWING BRAKE

SWITCH L38 STOP LAMP SWITCH
119-3400 BK-12 YL(13) 08 GY(4) 87a CUTOFF 60s A UPPER WINDSHIELD
L43 L43 113-2531 122-2369
GN(27) D AIR TO FRAME BK A/C FAN BU(7) 23 RD(8) 174-8208 GN(5)
L17 L39 L39 1 L64
BK CONDITIONER RELAY RD(9) 30 RD/YL(12) BU(20) GN(3) B H
FAN DIODE 85 86 123-6527 L40 L77
T 145-7724 BR/BK(1) 32 GN(17) GN/BU(1) DIODE BU(7) GN(29) GN BK/GN(10)
140-6617 87
8U-8045

L86 L93 TEMP 2

DIODE

MOTOR RD-12 OR(3) 33 RD(35) BK/GN(5) BR(1) BU(4)

30 L89 L47 123-3998
AEC SWING C BR-12 2 BK-12 34 F F BU(16) BR(10) RD(9) HOUR METER YL
SW PRESS 1 87b L12 AIR HORN 3 120-5966 LOWER WINDSHIELD
1 BR-12 V GN(4) 02 RD(7) BU(15) RD(28) GN/BR(7) RD(6) A 86 85 RD(1)
163-2084 4 L85 L86 5W-5883 137-7245
PK(11) BU/YL(4) 13 BU/YL(4) GN(7) RD(29) M318: 124-0329 (47 ) BK/GN(15) BR (1) H
2 V L87 L87 87 30 5
BACKUP RESISTOR M320: 143-8251 (59 ) RD(7)

BK/GN/RD (1)
PK(12) BK-12 YL(15) V D BR/WH(1) 24 RD(9) PU(9) PU(9) RD(17) PU(4) + - A BK-14 BK-14 COMPRESSED
L16 L44 L81 MAIN PUMP PRV L81 AIR HORN
CONN 3

BK/GN/RD (8)
A/C PRESS BU(5) 25 BU (7) PU(8) M318/M320 BACKUP RESISTOR PU(8) RD(16) BU(2) AUX HYD

BU/YL(5)
SWITCH SWING PUMP PRV SWITCH 5W-9400
GN(4) 1 GN(4) GN(5) 26 GN(5) RD(34) BK BK

YL(10)
WH(2)

RD/YL(8)
GN(2)
GN(3)

L52
RD(1)
BU(4)

BK(6)

BU(2)
V

PK(1)
114-5333 M318/M320 113-2531

RD/YL (15)
RD/YL (14)
2

GN(10)
A/C CLUTCH BR/BK(2) 14 BU (5) F BK/GN(3) BU(5) BK (CCW ROTATION) RD(7)
RELAY

RD(18)
RD(16)
GN 1 OR(8) 22 GN/BR(2) A BK RD(13) B BK

BU/YL (4)
85 86 123-6527 L91 L50 L50 86 85
2 YL(16) YL(13) GN(1) 36 BU(18) 87 BK GN/BR(2) 04 RD
BRAKE/

RD(7)

RD(9)
BU (7)
GN(5)
87 L4 L13 L90 L90 1 L49 D
BU RD(31) YL(15) BR/WH(2) 37 BU(3) RD(19) OR(12) DIODE GN(13) TRAVEL GN(22) 03 BK
30 L44 L52 30 BRAKE 2 CUTOFF 1 3 2 4 B
RD(26) V YL(16) GN(2) 35 OR(3) BU/YL(4) WH(8) 86 85 117-4861 BK/GN/RD(9) 02 GY

L77
87b L46 L46 L50 120-5969 3
WH(4) 31 PU(3) 87a START/STOP A 87 01 BU
L15 L48 117-4861 5 L44 L78
GY(6) A/C CLUTCH GN(4) 39 WH(1) RD(14) WH(14)
SOLENOID L49 30
BK BU/YL(4) RD(7) 29 BK (4) A AUX HYD
3E-1906 D L16 L45 L41 L40 L47 L12 L48 L52 (CW ROTATION)
GY(9) BR/WH(1) BK(1) 28 BK (5) 87a STARTING/
GG L91 L50 L78
L D PILOT PRESS

BK/GN/RD (2)
BK/GN/RD (1)
BU(5) RD/YL (11) 20 BK (2) BK

BK/GN/RD(3)

BK/YL/WH(2)
ENABLE SWITCH
WH(15)

CONN 17

BK/GN(10)

BK/GN(10)
GN-14 1 GN GN 1 GN(4) GN(5) GN/BR(3) 19 BK (3) GN(13) BK/GN(3)

GN/WH(1)
BR/WH(1)

BR/WH(2)

BR/WH(3)

BK/WH(3)
BK/WH(1)
GN/BR(2)

BK/WH(5)
BU/WH(1)
GN/BR(1)
BK/GN (1)

BK/GN (2)
BK/GN(3)

BR/BK (1)

BR/BK (2)

BK/GN(7)

RD/YL (2)

GY/BK (1)
BK/PU(1)
RD/YL(5)
RD/YL(6)
RD/YL(7)
RD/YL(1)

BU/YL(5)
RD/YL(9)
RD/YL(8)

RD/YL(3)

BU/YL(2)

BK/PU(1)
117-3187

BK/YL(1)
L44 L25

WH(20)
RD(34)

GN(29)
2 1

GY(15)
BK GN-14 2 BK BK BR/BK(2) GN/BR(4) 10 YL (1) BK/YL/WH(1) GN/BR(2) BK(1) WH

BR(11)

BU(21)

BK (12)
PK(13)

WH(2)
YL(18)

YL(10)
WH(1)

WH(3)

GN(3)
OR (1)
WH(6)

BK(6)

BU(2)

BK-14
GY(2)
GN(1)
GN(2)
PU (3)
OR(3)
BU (1)

RD(1)
BU (4)
BU(3)

GY(7)

GN(8)
RD(4)

RD(2)

PU (7)
BK(1)
BK(2)
BK(3)
BK(4)
YL (1)
BK(5)

PU(2)

BK(8)

RD(5)
BK(7)
RD(3)

GY(1)

GY(7)
PK(1)
YL(2)
L45 L46 L46

YL(2)
ENGINE GN/BU(4) 09 BK (1) BU(18) BK 2 BK
START/STOP L48 L48 L90
ARC GN/WH(4) 18 BR/WH(2) BU(3) AIR SUSPENDED
SUPPRESSOR SOLENOID L1 L49 D M
LAMP BK 8C-3663 GY(4) 17 BR/BK(1) A DRIVER SEAT FLOOD
106-8704 GG L90 H
LICENCE PLATE RD(24) WH(4) 16 BR/WH(1) CONN 15 LAMP AS.
116-9623 120-6775

01
02
03
04

09
10
03
02
11
07
12
01
08
06
04
05
11
05
06
07
08
10
09
14
12
16
18
15
17
56
13
01
20
49
70
48
57
65
66
67
68
21
47
53
54
30
60
43
44
52
02
40
41
42
33
58
36
31
38
55
34
50
37
35
69
39
25
23
22
27
29
04
26
24
62
59
45
46
03
51
64
63
61
28
32
19
L11 B
BR(6) 1 GN GN-8 RD/YL (12) 15 BR/BK(2)

BK
L76 CONN 14 L64
WH(16) 2 BK BK-8 BU/YL(3) 12 GN(2)
D L
GY(10) BK YL(1) 11 GN(1) GN(10)
CONVERTER B B D
L83 D B 24V-12V
A

GN/BR(2)
BK/GN(3)
G L63
BK 120-6566 12V PU (7)

RD(34)
BU(3)
BK 1 WH(16) ENGINE 24V OR(1) PU(7) TO FRAME STICK TRAVEL BK

BR/WH(3)

BK/WH(5)
BU/WH(1)
BK/WH(3)
BK/GN(2)

BK/GN(7)

BR/WH(2)
GN/WH(1)

BR/WH(1)

BK/GN/RD(1)
BK/GN/RD(2)
BR/BK(2)

RD/YL (3)

BK/WH(1)

BK/PU(1)
GN/BR(1)

GY/BK(1)
GN(8)
BK/PU(1)
RD/YL(5)

RD/YL(7)

BU/YL(2)

RD/YL(8)

GY(7)
BK/GN/RD(3)

BK/GN(1)

BK/YL(1)

BK(12)
RD/YL (1)

BR/BK(1)

BK/GN(10)
RD/YL(2)
RD/YL(9)

BK/GN(10)
BK/YL/WH(2)

YL(2)
RD/YL(6)

BU/YL(5)
OIL SW LAMP AS.

WH(20)
12

GN(29)
BK 2 BR(6) D PU(8) F GND BK BK-14

GY(15)
BU(21)

PK(13)
G

YL(18)

WH(3)
BR(11)
WH(1)

WH(6)

WH(2)

OR (1)
YL(10)
GN(1)

RD(1)
RD(5)

GN(3)
BU (2)

GN(2)

L61
BK (2)

GY(2)
BK (1)

BK (6)

BK (8)
OR(3)

BU(1)

RD(4)

GY(7)
BK(3)
BK(4)
BK(5)
GY(1)
YL (1)

RD(2)
RD(3)

PU(2)

PU(3)

BK(7)

BU(4)
PK(1)
3E-6455 8U-4742

YL(2)
BK BU(15) 11 PU(9) BK TO FRAME
ENGINE SPEED L84 L85 L92
GY(6) SENSOR BK-18 1 BK GN(7) 09 BU(15)
L14
WH(4) 6V-2455 RD-18 2 WH(7) 10 GN(7)
YL(9) L63 L68
RD(26) RD-4(1) BU-18 3 BR/WH(1) PU(9) 01 RD(10) PLUG
L56 L57 L58 L59 L53 L54 L61 L62 L63 L64 L70 L70 L68 120-5967
RD(10) 02 BU(8) YL(5) BK/YL/WH(2)
BR/BK(2)

L6
L64 L80 L60 L25 L54

0
RD-4(4) BU(8) 03 WH(7) BU(9) GY(8) + WH-14
L46 L63
-

BK/GN/RD(3)
COOLANT TEMP COOLANT TEMP GN(6) 04 BU(3) OR(11) RD(5) BK BK-14

BK/WH(1)

GN/BR(2)
GN/BR(2)
CONN 8

BK/GN(2)
BK/GN(3)

BK/GN(3)

GY(2)
BK(1)

BK(6)
RD/YL (6)
D

BU/YL(2)
PU(2)

RD/YL(1)
G S L92 L62 2 6

BK/GN/RD(2)
RD-6(2)

SWITCH SENDER RD(11) 05 RD(34) RD/YL(30)

RD(34)

BR(11)
PK(13)
D

BU(3)
119-3399 8U-1516 L61 ONLY M318 L62
BU(10) 06 RD(11) BK/GN(3) ONLY M320

BU(9)
BU(5)

YL(5)
L54 POWER 3
RD-4(1)

FUSE MTR BAT RD-00 GN(5) PU(8) 07 GN(6) GN/BR(2) POWER B

N L60 L60 MODE SW 8
ALTERNATOR MODE SW

GN/WH(1)
D GN-8 ALTERNATOR T D T D 08 BU(10) 5W-9372 HEAD

BR/WH(1)

BR/WH(2)
GN/BR(1)

BK/GN(1)
MOTOR

BR/BK(1)
RD/YL(2)

RD/YL(9)
BK

BU/YL(5)
123-8838 L76 5 7 139-8289 6
STARTER + 9W-3043 BK LAMP SW

YL(10)
WH(3)

WH(2)
GN(3)

OR(3)
B

RD(1)

RD(4)
PU(3)
BU(2)

BU(4)

BU(1)
BK(7)

BK(8)
2

YL(9)
8C-4774 CONN 7 5w-5867
70A RD-6(2) D+ W WH(15) CONN 13 10 9
G 1 3 7
D W 07 OR(11) PU(6) 02 GN(7) BK GY

L59
D- COOLANT TEMP 5 L70
SWITCH L83
U BK-00 12 YL(5) E WH(12) 06 WH(12) BK GY

BU/YL(2)
L8 10 9 1
D 127-5347 GN(21) 10 WH(17) OR(4) 01 BU(15) KEY SWITCH B E FORWARD

BU/WH(1)
BK/YL (1)
CC L65 117-9507 HORN
BK-4 T WH(17) 11 GN(21) YL(17) 05 BK/WH(5)

GY
BK-00

BK
L84 10 9 2 6 153-6559
BK-8

BK 2 BK YL (5) 06 BR(7) BU(15) 03 GY RD/YL(17)

L80 15 L69 L69
RD-6(3)

BR/BK(5) 1 BK GN(9) 01 BU(9) GN(7) 04 BR/WH(3) BK RD/YL(11)

3
BK TO ENGINE YL(12) 02 YL(12) BR/BK(2) GY BK(1) GN/BR(3)
U D
RD-4(4) BR(7) 05 PU(8) G E GY RD/YL(30) CAB RISER FRONT FLOOD GN/BR(4)
L10 L66 L55 L59 30 B SWITCH LAMP SW

GN(10)
BK RD(21) 08 RD(21) YL(12) PK(1) RD(3) D
START 113-2531 B 5W-5867
L13 L35
D RELAY OR(11) 09 BK WH(17) RD(2) B (UP) 10 9
3E-0075 L1 L65
D TO FRAME BU(9) 04 GN(9) GN(21)
L4

BK/GN(11)
RD/YL(18)

GN/WH(1)
BK 1 BK BK 03 BU(10) BR(7) 04 RD BK GY

BR/WH(1)

BK/WH(4)
50A

GN/BR(5)
BK/GN(9)
BB3

BU/YL(5)
BK 2 GN(2) G CONN 4 EE YL(5) BK(11) 03 BK
123-6472

YL(10)

YL(12)

WH(2)
GN(3)
CONTROL-ENG/PUMP

RD(1)
BU(2)

BU(4)
L80
C RD(22) A WH 2 24V M318 = 147-8479 BU(9) GY(11) 02 GY YL(12) C

BK

BK

BK
K BK(13) B BR 3 GND TO FRAME M320 = 147-8481 OR(11) 01 BU BK
G L67 5 7
BK-10 BR(2) C GN 7 TXD BR(2) 40 TXD PU(6) GY(1) BU/WH(1) BK
BK

L9 L9 L56

1
2
3
4
5
6
7

HYD OIL HIGH TEMP 1

2
3
4
ENG COOL HIGH TEMP5
6
7

1
2
3
4
5
6
7
WH(10) D YL 6 RXD WH(10) 42 RXD OR(4) YL(9) CAB RISER RD/YL(6) BU/YL(5)
1 D
BK BK E SCHIELD BK(13) 12 GND (BB3) YL(17) RD/YL (7) OSC AXLE (DOWN) B REAR FLOOD YL(10)

HYD OIL LOW TEMP

BK/GN/RD(2)

ENGINE OIL PRESS

POWER MODE III +

HEAD

POWER MODE III -

L58 L55 5 7 LOCK SW LAMP SW 56B
TO CAB -- NC BU(15) RD/YL (5) GN/WH(1) GN/BU(4) LAMP AS.

PARKING BRAKE
TRANS SPEED II
POWER MODE II
9

TRANS SPEED I
10

POWER MODE I
L57 B 133-8327 5W-9372 56A

NC (+ 24 VOLT)
2U-4800

TURN SIGNAL
TURN SIGNAL
START AID RD(11) 19 MODE TEMP. WH(12) BK (2) PU(2) WH(2) GN/WH(4)

ALTERNATOR
WH(1)
K 1

YL(1)
L53 58

HIGH BEAM
AIR FILTER SOLENOID BK-10 BR(7) 22 GOVERNOR CONTR-KL.3 GN(7) START AID SW BK (3) CREEPER B BK GY BU(4) GY(4) POSITION

+ 24 VOLT
CLOG SW 122-2377 GOV ACTR 152-0197 CONTROL-ENGINE 143-9581 8U-6357 SPEED SW
G BU(8) 32 MAGNET TRAVEL SPEED + BK (4) PK(13) GN(3) LAMP
5W-9934 D G 10 9 5W-9372 5 7 31 5W-2033

WH(20)
SOLENOID (DRE2K) 01 16 SOLENOID (DRE2K) 33 MODE III LAMP +

GY(15)
WH(13) YL (12) PU(8) BK (5) LOWER BR/WH(1) BK

GND

GND
BU(21)
YL(18)
WH(6)
BACKUP SW 7 L35

NC
NC
L66 WIPER SW 1 3
BK 1 BR/BK(5) SOLENOID (DRE2K) 02 PU(10) 17 SOLENOID (DRE2K) GN(9) 35 SW-TRAVEL SPEED CONTR 133-8327 BK LEFT REAR LEFT FRONT OVERLOAD WARNING BK PU(1) GY(12) BK BU(2) BK
L8 HEAVY 3 7 5W-9744 1
BK 2 GN(1) 01 POS INDICATOR OUT GN(6) 37 BRAKE LIGHT RD/YL(3) STABILIZER STABILIZER DEVICE SWITCH BK(6) RD(1) C B A
D L13 LIFT SW 1 LOCKOUT SW LOCKOUT SW 5W-9372 6 8

BK/GN/RD(6)
BR/WH(2) POS IND OUT 01 RD 01 YL(6) 13 POS INDICATOR IN BU(9) 38 MODE II 5W-9372 GN(1) 5W-9372 5W-9372 RD/YL(31) BK/GN(11) GY(8)
5 7 2 4 8 L79 E D
B

GY(11)
BK(11)
BR/WH(2) GN(2) POS IND IN 02 BR 02 BR(9) 19 POS INDICATOR GND YL (5) 39 MODE I BK/WH(3) CAB RISER BK/WH(4) 1 3
8 7

BRAKE LOW PRESS

1 5 7 E 4 5 7 5 7 5 7 5 SWITCH 5 7 2 A RD
RD(22)

POS IND GND 03 BK 03 WH(19) 20 NC WH(17) 44 GOVERNOR CONTR-KL.1 RD(21) RD/YL(28) RD/YL(5) YL(9) BK/GN(7) GN(8) BK/GN(11) GN/BR(5) B

SUPPL STEERING
SUPPL STEERING
2 2 133-8327 L79 C 2
04 03 NC GN(21) 45 GOVERNOR CONTR-KL.2 B RD/YL(29) RD/YL(27) BK/WH(1) 10 B TRAVEL ALARM RD/YL(18)

OR(2)
9

HYD OIL TEMP

6 8 1 1 1 1 4 1 BR D
CANCEL SW

FUEL LEVEL
SHIELD 07 NC OR(11) 49 MODE III BK/WH(4) BK/GN(9) BK BK

COOL TEMP
B

HYD FILTER
10 9

OVERLOAD
G

AIR FILTER
2 B B B 8U-6357

+ 24 VOLT
10 NC PU (9) 50 SW-PRESS AEC E 10 9 10 9 9 9 9 9 9 TRANS SPEED BK GY(13) HAZARD SW B BK MONITOR ENGINE BK
10 10 10 10 5 7 10
11 NC RD(21) 51 SWITCH HLC E GY GY BK BK BK SWITCH BK GY 5W-9351 GN/BR(5) PANEL SPEED DIAL WH(4)

PK(1)
1 5W-9372 175-7204 141-6258

OR(7)
OR(5) 04 NOMINAL VALUE 1 RD(10) 02 + 24 VOLT BK GY GY BK BK GY BR(11) 6 GN/BR(1)

NC
10 9
OR(6) 12 PWM INPUT RD(22) 01 + 24 VOLT B B BK GY WH(6) OR(2) 8 RD/YL(2) TURN SIGNAL
6 8 5 7

7
6
5
4
3
2
1

7
6
5
4
3
2
1
LAMP AS.
RD (23)

OR(6) 22 SIGNAL GROUND -- NC BK YL(18) BK/YL(1) 2 BK(7)

2 116-9626
14 NC -- NC GY WH(20) BK/GN/RD(7) RD/YL(1) 3 WH(3)
1
23 NC -- NC TRAVEL LOCK BEACON SW 5 BK/GN(9)

BR/WH(3)

BR/WH(2)
BR/BK(2)

BR/BK(1)
OR(3)

RD/YL(9)
HEATER FAN SW B SWITCH B 5W-9372

WH(17)
GN(21)
21 SIGNAL GROUND WH(18) 10 NOMINAL VALUE GND 2 YL(13) RIGHT REAR RIGHT FRONT UPPER 10 9 BK/GN(2) 9 BK/GN(1)

RD(4)
BR(7)

PU(3)
111-3805

BU(1)
7 7 10

YL(9)
L7 STABILIZER STABILIZER WASHER SW 3 8U-6357 5
WH(18) 06 NOMINAL VALUE GND 2 GN(23) 34 NOMINAL VALUE 2 AEC SW B HAMMER
BK

L7 A/C SW 5W-9372 LOCKOUT SW LOCKOUT SW SWITCH 2U-6635 2 1 1

WH(4) GN(23) 05 NOMINAL VALUE 2 BR(8) 46 ACTUAL VALUE OUTPUT 5W-9372 5W-9372 UPPER PK(5) BK B GY BK GY 1 BK (8)
5W-9372 A3 8U-7284 8 WIPER SW
L1
L4

GY(6) BR(8) 24 ACTUAL VALUE OUTPUT BU(13) 36 SW-TRAVEL PEDAL E YL(13) YL(7) 7 GY

BK
L14 5 7 5 7 B3 5 7 5 7 1 5 1 180-2649 4 8 6 8 5 7
BK 09 + ELECTRONIC -- NC BK PU(8) BU(11) BK (3) GN(9) BK/GN/RD(3) GY
L11 L10 L3 B4 1 5 3 5 L67 2 2 L69
RD(26) RD(23) 15 OUTPUT STAGE BK 03 GROUND YL(7) BK RD(20) RD/YL(7) WH(1) GY(14) BU(10) GN(20) GY BK
1 1 B5 1 1 PARKING 1 10 L55

BK(12)
18 SWITCHING INPUT BK 04 GROUND BK (10) BK E PILOT CONTROL BK

GN(8)
10 9 B BRAKE SW B M318 M320
B 02 GND (L0) -- NC B
10 9 9 BK BK
C1
10 9
B
10 9
B
10 9
B B
10 9
B TO FRAME
10 9 10 9 133-8327 9
LOCK SW BK B
L 10 B1 10 5W-9372
WH(12)
WH(16)
RD(24)

BK 08 GND (L0) RD(24) 30 SOLENOID HLC + YL(8) GY GY

YL(17)

IDENT PART-NO. PART-NO. LOC

BR(6)

STOP LAMP RD(26) -- NC BK BK B GY GY BK BK BK GY BK BK BK BK TO FRAME YL(12)

L7 L79 A 179-9080 C-5
9X-4493 BK WH(16) 53 ENGINE SPEED SENSOR TO FRAME RD/YL(26) BK GY(1) GY GY
L55 B 179-9059 179-9060 C-5
BK BR(6) 18 ENGINE SPEED SENSOR GY GY/BK(1)

L68
L5 L67 L67 L68 L68 C E-6
-- NC 179-9071
L5 D
BK WH(12) 29 SOL SWING CONTROL + 174-9110 C-6
TAIL LAMP BK -- NC E 179-9047 C-6
5W-2040 GY(6) YL(17) 28 SOLENOID VALVE-LS + RD(7) F C-6
179-9049
NC STEP DOOR
TO FRAME -- BK (1) G B-6
SAFETY SW D 179-9045
BASIC LAMP GP BU(11) 04 WH RD/YL (11)
152-1620 H 179-9082 C-1
116-9625 G L3 RD(20) 03 RD HEATER FAN RD/YL(12) 1 BR +V REVERSE STEER GN/BR(3) E-7
A/C TEMP L2 L1 J 180-8137
K BK (10) 02 BK RESISTOR 173-7421 OR(6) GN(20) BU/YL(3) 2 BK SIGNAL PROX. SW GN/BR(4)
REGULATOR 151-1953 K 139-8284 B-6
BK-10 BK 01 BR 122-2373 MOTOR BK 3 BU GROUND GN/BU(4)
3E-5464
TURN LAMP GP V L 140-1059
L T YL(13) GN/WH(4)
116-9624 B M F-8
YL (15) 1 GY(4) 120-6919
L4 N C-1
TURN LAMP BK YL (16) 2 121-0875
5W-2040 P F-7
WH(4) YL (13) HARNESS AS WH(4) 121-0876
L4 DIODE E-7
V OVERLOAD WARNING TO FRAME RD/YL(12) R 121-0877
142-9472 DEVICE SWITCH L2 F-7
BK BU/YL(3) T 121-0879
118-5501 F-7
YL(1) YL(1) U 122-2360
C-8
L1 L1 L1 D ABBREV COLOR V 158-2910
D-7
BK BLACK W 180-8508
E-7
BR BROWN X 122-2364
E-7
BU BLUE Y 121-2972 138-4515 E-5
FUSE "B" YELLOW GN GREEN Z 121-2973 138-4514
FUSE "A" BLACK FUSE "C" GREEN FUSE "D" RED E-1
WIRES THAT HAVE BATTERY VOLTAGE AA
WHEN THE KEY SWITCH IS OFF. GY GRAY 122-2365 E-1
1 BACKUP 7,5 1 STOP LIGHT 7,5 OR ORANGE BB 122-2366 E-5
1 PARKING LIGHTS RHS 7,5 1 ELECTRICAL FUEL LIFT PUMP 25 WIRES THAT HAVE BATTERY VOLTAGE
AWG MM*2 WHEN THE KEY SWITCH IS ON. CC
PK PINK 122-2382 C-8
2 PARKING LIGHTS LHS 7,5 2 WARNING LIGHT; START/STOP SOLENOID 7,5 2 POWER MODE SELECTION; AEC; SWING BRAKE 7,5 2 AIR CONDITION 20
A 00 70
STARTING CIRCUIT. PU PURPLE DD 8X-9618 E-1 A
3 INSTRUMENT LIGHTING 7,5 3 STARTER KEY SWITCH; MAIN POWER-RELAY; LIGHT 15 3 INDIVIDUAL STABILIZERS 7,5 3 HORN; BUZZER (OVERLOAD); 1/3 PRESSURE DROP 7,5 RD RED EE 123-6475 C-7
MONITOR CIRCUIT.
0 50 FF 126-6801 F-7
4 LOW BEAM RHS 7,5 4 POTENTIAL TRANSFORMER 24V ==> 12V (RADIO) 7,5 4 WORKING LIGHTS 15 4 BLUE LIGHT (REVERSE STEERING); TRAVEL ALARM 7,5 WH WHITE
PANEL LAMP CIRCUIT.
4 16 YL YELLOW GG 145-9203 C-7
5 LOW BEAM LHS 7,5 5 START/STOP RELAY 7,5 5 HAMMER BLOW FREQUENCY ADJUST.; FLOW CONTROL 7,5 5 ARM REST SWITCH; SWING GEAR; MISCELLANEOUS- 15 TURN SIGNAL AND WIPER/WASHER CIRCUIT.
FUNCTION; RELAY TRAVEL CUT OFF; PARK BRAKE; 6 10
6 HIGH BEAM RHS 7,5 6 COMPRESSOR AIR HORN 15 6 ELECTRONICS 7,5 HEATER AND AIR CONDITIONER CIRCUIT.
TRANSMISSION SPEED; CREEPER SPEED; CAB-RISER
OSC AXLE LOCK; 8 6 GROUND CIRCUIT. THIS SCHEMATIC IS FOR THE M318/M320
7 HIGH BEAM LHS 7,5 7 FAN; START AID 15 7 ROTATING BEACON 15
EXCAVATOR (179-9031).
6 SECONDARY STEERING 7,5 10 4 ENGINE AND PUMP CONTROL CIRCUIT.
8 CONTROL LIGHTS; TURN SIGNAL 7,5 8 CIGARETTE LIGHTER; PLUG; DOME LIGHT 7,5 8 AIR SUSPENDED DRIVER SEAT; PRIORITY 7,5
12 2.5 WIRES THAT HAVE BATTERY VOLTAGE WHEN COMPONENTS ARE SHOWN INSTALLED ON A FULLY
7 WINDSHIELD WIPER UPPER AND PUMP 7,5 THE KEY SWITCH IS ON AND THE LEFT HAND
14 1.5 HYDRAULIC CONSOLE IS LATCHED IN THE OPERABLE MACHINE WITH THE KEY AND ENGINE OFF.
8 WINDSHIELD WIPER LOWER AND PUMP 7,5 DOWN POSITION.
16 1 START AID CIRCUIT. UNLESS OTHERWISE SPECIFIED:
ALL WIRE IS 16 GAUGE
ALL DASHED LINES ARE ATTACHMENTS.

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1