5HP18 Technical Information (Continued) : ZF 5HP18 Automatic Transmission - Spare Parts Catalog

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ZF 5HP18 Automatic Transmission - Spare Parts Catalog

5HP18 Technical Information (continued)

5HP18 Technical Literature


Language ZF Part # Description Where used Notes
(1056 000 ___)
English 5HP18FD 5HP18 Functional Description All
English 5HP18REP 5HP18 Repair Manual All
English AAAAZFS018 5HP18 Wall Chart All
English 5HPVBMAN 5-Speed Valve Body Manual All

5HP18 General Transmission Oil Filling Procedure

Position vehicle horizontally on hoist and apply the handbrake.

Connect tester to read off transmission oil temperature and engine speed.

With the engine stopped, add ATF, only use lubricants as to specification (see Page 2),
through the fill hole until oil emerges from fill hole. Install Fill Plug (Pos. 90.250).

Start the engine (large consumers, such as A/C should be switched on).

Shift through gears with engine running at idle speed.

rd
Select R and D and use step shift (manual-winter program) to shift through to 3 gear.

Hold each gear for 3 seconds and engage the parking lock.

Idle speed should be neng 650 950 rpm (according to vehicle manufacturer s directive).

Continues on next page

All Rights Reserved For Reference Only 2003 ZF Industries, Inc. - Page 3
ZF 5HP18 Automatic Transmission - Spare Parts Catalog

5HP18 Technical Information (continued)

5HP18 General Transmission Oil Filling Procedure (continued)

Continues from previous page

Oil temperature should be between 86 95 F (30 35 C).


NO YES

Depending on value allow oil to cool down or


warm up.

Shift through gears with engine at idle speed.

Select R and D and use step shift (manual-


rd
winter program) to shift through to 3 gear.

Hold each gear for 3 seconds and engage


the parking lock.

Remove fill plug (Pos. 90.250) on housing.

Oil emerges at oil temperature below 95 F (35 C).


NO YES

Oil level in transmission is below minimum.

Add ATF, only use lubricants as to


specification (see Page 2), through the fill
hole until oil emerges from fill hole.

Wait until oil temperature reaches 10 F 18 F ( 0 C 10 C).

Oil temperature must not exceed 122 F (50 C).

Allow time for excess oil to drip then install Fill Plug (Pos. 90.250). Torque Fill Plug to 100Nm
(see also Repair Manual).

Fill Plug

All Rights Reserved For Reference Only 2003 ZF Industries, Inc. - Page

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