1) Controlling humidity in the textile industry is essential to ensure quality and efficient production.
2) Too low or unbalanced humidity can cause issues like static electricity, fabric shrinkage, lower yarn strength, and inaccurate product weights.
3) Maintaining the appropriate humidity levels for different textile processes like spinning, twisting, winding, and weaving helps improve product quality and uniformity while reducing waste.
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FF-Textiles
1) Controlling humidity in the textile industry is essential to ensure quality and efficient production.
2) Too low or unbalanced humidity can cause issues like static electricity, fabric shrinkage, lower yarn strength, and inaccurate product weights.
3) Maintaining the appropriate humidity levels for different textile processes like spinning, twisting, winding, and weaving helps improve product quality and uniformity while reducing waste.
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ROTRONIC HUMIDITY FUN FACTS
Humidity in Textile Manufacturing
Textiles in general Why the need
In the days when cave men to measure humidity? ruled the world, people were dress- Controlling humidity in the tex- ing with animal fur to protect them- tile industry is essential. Too dry or selves from the elements. Today we an unbalanced environment will are far beyond that point and a have the following negative effects wide range of natural as well as on product quality and the produc- synthetic fibers have widely tion process. replaced animal fur. The modern textile industry grew out of the industrial revolu- Static electricity Dry materials create more fric- tion in the 18th Century as mass tion and are more prone to static Fabric shrinkage production of clothing became a electricity. Higher humidity reduces Low humidity causes fabric mainstream industry. To handle the static problems and makes materi- shrinkage. Maintaining the appro- huge demand for textiles, sophisti- als more manageable enabling prite level of humidity permits cated machines are now producing more efficient production. greater reliability in cutting and fit- impressive quantities. For example, ting during garment creation. Strict denim is being produced at a rate of one square meter per minute. Moisture Regain control of humidity in the pro- duction environment allows for To ensure optimum perform- Moisture Regain is defined as tighter quality control where ance of modern spinning, twisting the weight of water in a material dimensions are important, such as or weaving machines, a consistent expressed as a percentage of the in the carpet industry. environment must be created and oven dry weight. maintained. Dry air causes lower regain and That’s where humidity and tem- this contributes to poor quality and Product weight perature measurement plays an lower productivity. By humidifying Textile weights are determined important role. the environment, the materials are at standard condition of 65% RH kept at optimum regain and are less and 20°C (68°F). Maintaining humi- prone to breakage, heating and dity will ensure accurate product Facts & Figures friction effects. The materials handle weights, ensuring appropriate profits. • China has the largest textile industry and feel better, have fewer imper- directly followed by India. In 2010 fections and are more uniform. Dust China`s textile industry exported 25 Humidification reduces fly and billion USD worth of textiles. Yarn strength micro dust, providing a healthier • The textile industry in India is experi- Yarns with low moisture con- and more comfortable working encing annual growth rates of 9-10%. tent are weaker, thinner, more environment. • China is the largest producer of cotton brittle and less elastic. with 34 million bales each year. • Australia produces about 25% of the Best humidity level for Spinning Twisting Winding Weaving world wool production followed by Wool 50-85%rH 60-65%rH 55-60%rH 50-60%rH China at 18% and United States at 17%. Cotton 35-65%rH 50-65%rH 55-65%rh 70-85%rH Man made fibres 50-65%rH N/A 60-65%rH 60-70%rh