MultiFlow - WMF09010EN R320 389
MultiFlow - WMF09010EN R320 389
MultiFlow - WMF09010EN R320 389
20 (10/11)
MN F09 010 EN DOK-389
Electronic Register
MultiFlow
History
Revision Date Editor Status Description
Rev. 3.58 February 2011 RAL / jp released Version 3.58
Rev. 3.60 October 2011 RAL / JS / jp released Version 3.60 u. 5.11 (MID)
1 Approval ______________________________________________________5
3 Initial calibration________________________________________________11
3.1 Check list................................................................................................................ 11
3.2 Preparation ............................................................................................................. 11
3.2.1 Date ..................................................................................................................................... 11
3.2.2 Meter number ...................................................................................................................... 12
3.2.3 Seal password ..................................................................................................................... 12
3.2.4 Calibration restrictions ......................................................................................................... 12
3.2.4.1 Volume resolution........................................................................................................... 12
3.2.4.2 Number of delivery operations ....................................................................................... 12
3.2.4.3 Minimum preselection .................................................................................................... 13
3.2.4.4 Minimum layout .............................................................................................................. 13
3.2.4.5 Price correction .............................................................................................................. 14
3.2.4.6 Decimal separation......................................................................................................... 14
3.2.5 Printer .................................................................................................................................. 14
3.2.5.1 MultiFlow setting for DR-295-FDW ................................................................................ 15
DIL switch settings TM-U295 ................................................................................................... 15
3.2.6 Sensors ............................................................................................................................... 16
3.2.6.1 Encoder .......................................................................................................................... 16
3.2.6.2 Temperature sensor ....................................................................................................... 18
3.2.7 Comparison of the preliminary inspection certificate against the screen display................18
3.2.7.1 The checksum ................................................................................................................ 18
3.2.7.2 The pulse input ............................................................................................................... 19
3.2.8 Product definition ................................................................................................................. 19
3.3 Selecting the temperature volume re-evaluation ................................................. 21
3.4 Calibration .............................................................................................................. 22
4 Recalibration __________________________________________________27
4.1 Version numbers ................................................................................................... 27
4.2 Testing of the electronic W & M (Weights and Measures) seal (soft seal) ......... 27
4.3 Parameter list check .............................................................................................. 30
4.4 Check measurements ............................................................................................ 30
4.5 Renewed calibration (optional) ............................................................................. 31
Index . 39
Drawings 40
E W & M seal form (blank DOK-386E) ..................................................................................... 40
E52.350952 - Sealing Arrangement for MultiFlow AI - page 1 .................................................41
E52.350952 - Sealing Arrangement for MultiFlow AI - page 2 .................................................42
E52.350953 - Sealing Arrangement for MultiFlow (AIII version) – page 1 ...............................43
E52.350953 - Sealing Arrangement for MultiFlow (AIII version) – page 2 ...............................44
Central urban product type approval - MultiFlow ..................................................................... 45
1 Approval
The national German pattern approval for the electronic register with
ancillary devices as part of a measuring system is:
Note:
A copy of the approval is attached in the appendix.
2 Basic principles
Display Keypad
You call up submenus by entering the number which is visible in front of the
menu option.
Alternatively you can browse through the lists with a selection bar using
the <F1> and <F2> keys.
The selection bar presents one of the menu entries each time in inverted
text.
You can also call up the selected entry by pressing the <Enter> key.
With <Stop> you leave a selected menu and go to the next higher level.
To designate a given menu in this structure the menu or also the
parameter number will normally be used in the following sections.
The parameter number is made up of the chain of position numbers of
the different menu entries. Thus for example the product definition has
the parameter 3.5.
From the main menu you should thus first select here the <3> and then
the <5> (without the dot)
Auf Ab ---
Auf Ab ---
2.3 Parameters
The main menu (which can be reached by the <F3> key in the starting
screen) permits the configuration of the MultiFlow. It contains both the
product parameters as well as the settings for the display, printer and
sensors.
All entries in the menu can be viewed with virtually no restrictions. A
change is however only possible in a limited way, since entries,
especially parameter lists (Menu 3), are provided with different access
rights; 'Driver, 'Master' or 'Calibration'.
Driver’s rights:
Access to the basic discharge and setting functions
(e.g. contrast setting).
Master’s rights:
Access to higher-value settings (sequence control, options).
Password required.
Protected data:
Information which is relevant to the calibration work, which is
electronically 'sealed' during calibration. Password required.
It is only the settings in the 'Driver' group which you can change at any
time. A safety query is provided for all others.
As master you have access to all the settings of the MultiFlow. In the
case of protected data you are however advised that the electronic W &
M (Weights and Measures) seal must be broken. You can do this in
menu 4.1.3.
NOTE: • If the seal has already been broken a warning message will appear if
you change calibration-relevant data.
• During discharge the display will advise of the non-permitted seal
condition.
• If a false password is entered (master’s key) an entry will be made in
the logbook. If repeated false entries are made the waiting time is
extended until a new entry is possible (1, 15, 60 min).
• You can circumvent the safety query by deactivating the W & M seal.
• To do this you must remove the lead W & M seal on the control unit
and open the housing. Then place the jumper on the contacts inside
the unit (see see chapter 5 "Setting of the plug-in jumper" / page 33).
Auf Ab ---
Access rights and passwords are generated from the entries in the
driver’s table (Menu 3.6).
3 Initial calibration
3.2 Preparation
Before carrying out calibration you should again check the following
parameters for consistency and plausibility:
3.2.1 Date
The date of the internal clock on the MultiFlow is used both for the
documents as well as the logbook and during electronic sealing. It is
therefore subject to statutory calibration. In order not to obtain any
misleading data,
Serial number and meter designation are intended to identify the device
and appear on delivery notes, parameter lists and the seal print-out.
Unlike the series number the meter designation can be freely defined.
When making the factory settings it is only the serial number which is set,
while the device number and meter designation remain blank.
Product name
At delivery temperature XXXXXXX L
incl. sales tax: 12.34DM/100L = YYYYY.YY
DM
As well as these five elements, there are other modules, e.g. date, time,
driver name etc. In the 'MultiFlow Control and Installation Instructions'
(DOC-383); all available form elements are listed.
The editor used for designing the voucher layout is subject to Master
protection, i.e. changes can be made provided that these take account of
the minimum layout requirements, even on sealed devices.
With '0' the decimal point is used to indicate the decimal point locations.
3.2.5 Printer
NOTE: Although the MultiFlow also supports other printers (e.g. DR-570-FDW,
DR-298-FDW and EPSON-FX), the following description chiefly outlines
the use with the printers DR-295-FDW and TM-U295.
3.2.6 Sensors
The sensor settings are summarized in parameter menu 3.3.
3.2.6.1 Encoder
In the summating register it is essentially the pulse value which is of
interest. This determines the relationship between the number of pulses
and one liter of flow.
Using the following formula you can calculate the number of permitted
spurious/error pulses from the nominal meter values:
where:
Iper = max. permitted number of spurious/error pulses
Iimp = Number of pulses per unit volume (meter name plate)
Vmin = Smallest measured / discharged quantity (meter name plate)
NOTE: The smallest measured quantity must not be less than 200 litres.
You can find the correct value in the preacceptance test certificate.
Attention: In the case of older units, which have been updated to the latest
software status by downloading the program, parameter 3.3.2.1
continues to be used since the new parameters could not be pre-set at
the factory.
Seal status
Time of last seal being applied Datum: 11.12.2010
11:50
Serial number Ser.No. :18-AB-0034
Device number Device :19-CD-0034
Counter designation (typical serial no. of measuring Name: PI-LD 824
system)
The checksum must match the details on the approval document for the
relevant software version.
A distinction is always made between two checksums:
1. Checksum for the EPROM version
2.Checksum for the download version (Flash)
1
During recalibration a deviation in this measured temperature value -
caused by component ageing - can be corrected.
NOTE: The valid checksums can be found in the EU model type test
certification.
NOTE: Using menu item 'Checksums' (menu 4.7), it is possible to display the
version number as well as the checksums. These are used for unique
identification of the software. In addition, the arithmetic checksum for
the entire software and a note as to whether this is an EPROM or a
Flash version are displayed.
NOTE: In the following the last two characters of parameters 3.5.1.1 to 3.5.3.0
are product register numbers. They serve to identify the products.
2
Please note that Parameter 3530 has a higher value than Parameter 3539,
since the submenus are consecutively numbered from 1 to 0.
PTB- Price
No. Name Unit Density
Code € Factor
11 1 Heating Oil 846 0,00 100
12 2 Diesel 836 0,00 100
13 3 Super E5 749 0,00 100
14 5 Super E10 749 0,00 100
15 6 4-Star 753 0,00 100
16 7 Kerosene 807 0,00 100
17 8 Jet Fuel 801 0,00 100
18 9 Bio Fuel Oil 831 0,00 100
19 12 Heating Oil + 846 0,00 100
21 - Additive (1L) pcs. - 0,00 1
22 20 Additive (Pump) m - 0,00 1000
31 - Transport Duty - - 0,00 0
32 97 Propane 509 0,00 100
33 98 Butane 577 0,00 100
34 99 LPG 537 0,00 100
35 0 E05 739 0,00 100
36 0 E10 741 0,00 100
38 0 E80 781 0,00 100
39 0 E85 785 0,00 100
Note: Programmed calculation for final cost: []
The following parameters must be checked for each product register nn:
The density change factors that are to be applied are published by the
national meteorological institutes and are very robust in respect of density
fluctuations.
3.4 Calibration
The MultiFlow supports the calibration of the measuring system by
means of a special routine (service menu). Before calibration you first
have to define the basic product parameters (see see chapter 3.2.8
"Product definition" / page 19):
The normal discharge mask appears (see below), in which you select the
product to be calibrated.
Abgabe-Vorwahl
-------------------
Volume preselection, if desired
ProduktNr: 11
Heizöl EL
Menge : >99999.9<
-------------------
Kalibrieren
Selbsttest LÄUFT
Selbsttest OK
Siegel gebrochen!
Groß Lösch ---
In such a case you can terminate the discharge with the Stop key as
soon as the can is full.
After completing the discharge you can read the volume actually delivered to
the calibration can.
You then enter this volume into the MultiFlow as the setpoint volume.
Kalibrieren
Volume determined by MultiFlow Ist: 1001,7
Volume determined acc. to the calibration can (manual Soll: 1012,4
entry) Faktor: 1.010682
Calculated meter factor bei: 593 / min
Temp: +15,0 °C
--------------------
Faktor Rate
(1) 0,987654 200
Correction table ( 2 ) 0 , 9 9 1 2 3 4 400
(3) 1,010682 >6_ <
(4) 1,000000 0000
--------------------
Volume based VT: 1001,7
on old meter factor V15: 1001,7
--- Lösch ---
NOTE: To check the meter factors being used check the volume details in the
lower area of the display since these values are based on the meter
factors defined before discharge.
If the meter has to be shifted slightly to the positive or negative side, just
vary slightly the entered target value (the measured volume in the
calibration can). The following example will clarify this.
Attention: The procedure described above must be carried out for all released
products.
3
) Only valid from program version 1.1. With older versions the uncompensated
volume (VT) is shown during discharge, which is based on a correction factor
which may have been predefined. However for the calculation of the meter
factor it is always the raw volume which is used.
Example:
For example enter 1010.0 (see table). This gives a meter factor of about
1,01 (positive shift), i.e. with this meter factor for the next discharge the
same volume will be displayed with a volume greater by the factor 1.01.
In the reverse situation, i.e. the meter should be shifted slightly towards
the negative, you must enter a corresponding target value of 990.0 .
Now for the next discharge the actually-measured volume will be
displayed reduced by the factor 0.99.
In general it is true that only the target value can be changed during
entry. The actual value is always determined by the MultiFlow. The same
is true for the other values, such as the average flow.
Using the displayed average flow rate you can now place the correction
value in the correction table.
the case of flow rate-dependent compensation you enter the different flow
rates, at which the meter factor was determined, together with the
established meter factor in the correction table.
If only one meter factor is to be used across the whole flow range (which
is the normal case), you must enter the maximum flow rate of the meter
as the flow rate. Correspondingly you must enter the established factor
under ‘Factor’. You should set all other flow rates to ‘0’.
After completing calibration (end it with the <PRINT> key) the original
settings (compensation) are reactivated and the new correction table is
saved in the product register. Additionally the MultiFlow offers you a print-
out of a calibration report, which consists of an expanded delivery note
and an excerpt from the parameter list (namely the respective product
register).
The MultiFlow now offers the selection menu for the product
pages.
Attention: If the meter factors are corrected during a recalibration operation you
must repeat this procedure for all products in the respective product
groups.
3.5 Seal
After all the parameters have been checked and the meter factors have
been determined the MultiFlow must be sealed.
For this purpose call up the menu entry 4.1.4 (‘renew seal’).
A warning message will then appear which says that this function should
only be carried out by repair staff or under the supervision of a W & M
official.
You either accept this with the <F1> key or you terminate the function
with the <F3> key.
If you have selected <F1> the query concerning the seal password then
takes place.
Attention: In the sealed state the seal password is not displayed or printed out. If
you change the seal password, you should keep it in a sealed envelope
with the measuring system file.
If the seal password does get lost you can only break the seal by
opening the unit and setting the seal switch (see see chapter 5 "Setting
of the plug-in jumper" / page 33).
Attention: A complete sealing plan can be found in the appendix to this document.
After this you should print out the current parameter list. This is done via
the function ‘5’ in the print menu. You have a choice of printing out either
just the data relevant to calibration or all the parameters.
You should also keep the parameter list in the measuring system file.
4 Recalibration
In such cases the system has already been subject to at least one
technical calibration test and it merely requires the adjustment of certain
parameters, which are shown in the following.
The service version shows the version of the program section which is
not relevant to calibration. This program section is not subject to
compulsory calibration and can be exchanged without recalibration.
Seal status
Time of last seal being applied Date :11.12.2010
11:50
Serial number Ser.no. :18-AB-0034
Device number Device :19-CD-0034
Meter designation (typ. ser.no. of measuring Name: PI-LD 824
system)
By :*A275*
Calibration officer's initials
Seal broken!
Seal status Version :5.00[5.00]DE
*051BFE8C*
Program information Seal number:*000086*
Print --- ---
If the data do not comply with the most recent test results in the
measuring device documentation, the seal has been damaged. It is then
necessary for an authorized party to check the parameters and to apply a
new seal.
Differences between the seal status and actual status also indicate
electronic seal damage.
NOTE Any damage to the seal is pointed out to the user during data input by
corresponding notices on the display.
This involves increasing the event counter once again and defining the
current date and version number. The new checksum is formed
subsequently. All of this data is saved, displayed and/or printed out in the
electronic seal.
NOTE: Whenever the wrong password is keyed in, an entry is made in the
logbook. Whenever an input error is made repeatedly, the wait time
before new inputting can take place (1, 15, 60 mins) is extended.
Delivery
Heating oil
Preselection:
5500
-------------------
compensated
150
to 15°C
-------------------
Additive 200
Seal status cm3
Seal broken!
Temperature: +13.7°C
incl. sales tax:
67.45 DM
/min 703
--- --- >>
Seal status
Time of last seal being applied Date :11.12.2010
11:50
Serial number Ser.no. :18-AB-0034
Device number Device :19-CD-0034
Meter designation (typ. ser.no. of measuring Name: PI-LD 824
system)
By :*A275*
Calibration officer's initials
Seal OK
Seal status Version :5.00[5.00]DE
*051BFE8C*
Program information Seal number:*000086*
Print --- ---
The new data (printout) are added to the documents for the measuring
system. The device is now considered to be 'sealed' again.
NOTE All changes to the system date are also subject to seal protection. The
date must always be set before completion of the calibration process.
This does not affect the time!
You can carry out check measurements to check the set meter factors.
For this purpose you should use the normal discharge mode. Breaking of
the W & M seal and changing to calibration mode is not necessary for
this.
Abgabe
Heizöl
Vorwahl: 5500
---------------------
Main display
150
kompensiert
auf 15°C
---------------------
Additiv 200 cm3
Restzeit: 7 min
Help screen (secondary display)
Akt. Temp. +12,3 °C
m.MwSt. 112,83 DM
L/min 690
>>
By pressing the <F3> key you can change the secondary display to the
'Calibrating page':
Abgabe
Heizöl
Vorwahl: 5500
---------------------
Main display
155
kompensiert
auf 15°C
---------------------
Additiv 200 cm3
Restzeit: 7:50 min
Calibration page
Mittl. Temp. +12,3 °C
VT 154,9 L
V15 155,2 L
>>
In such a case you should carry out the adjustments described in (see
chapter 3.4 "Calibration" / page 22.
You must remove the lead seal from the operating unit so as to open
the housing and set the jumper. In the aluminium version for safety
reasons the operating unit is a passive consumer in its own intrinsically-
safe circuit. This means it is permissible to open the control section
even during operation.
To obtain access to the sealed parameters you must plug the jumper into
the middle position.
NOTE: If the jumper is plugged into an outer position the bridge is not
functioning (parking position).
By setting the jumper the protective mechanisms of the MultiFlow are put
out of action. You obtain access to all parameters. Damage to the
electronic seal is thereby automatically detected (warning message).
Deutsch English
Attention: The electronic seal stays permanently broken and will have to be reset.
NOTE: It is not possible to reset the electronic seal without first removing the
jumper. In carrying out such a task you will be asked to remove the
“Seal switch”.
Heizoel EL
Kalibrier-Beleg -----------------------------------------
.1 + Produkt-Name Heizoel EL
Zaehler-Nr.: PI-ME 97 .2 + Produktart 1
Beleg-Nr.: 001275 .3 + PTB - Code 1
Abgabe-Datum: 01.12.2010 .4 + Maßeinheit 1
Abgabe-Start: 10:45
Abgabe-Ende: 10.48 .51 + Add.pumpe nutzen 0
Kunden-Nr.: 000000 .52 + Additiv-Nummer 0
.53 + Mischungsverhaeltnis 1000
Es bediente Sie
heute: Karl Mustermann
- Page 1 – etc.
Seal Status
IMPORTANT:
Illegal modification of the W & M data or
the W & M seal is a punishable offence!
No. Title
DOK-386 W & M seal form (blank)
52.350952 Sealing plan for MultiFlow, version AI (pages 1 & 2)
52.350953 Sealing plan for MultiFlow, version AIII (pages 1 & 2)
Internal national design approval for MultiFlow
Index .
40 MN F09 010 EN DOK-389 Version/Rev. 3.20 (10/11) Sening® is a registered trademark of FMC Technologies
E52.350952 - Sealing Arrangement for MultiFlow AI - page 1
Sening® is a registered trademark of FMC Technologies MN F09 010 EN DOK-389 Version/Rev. 3.20 (10/11) 41
E52.350952 - Sealing Arrangement for MultiFlow AI - page 2
42 MN F09 010 EN DOK-389 Version/Rev. 3.20 (10/11) Sening® is a registered trademark of FMC Technologies
E52.350953 - Sealing Arrangement for MultiFlow (AIII version) – page 1
Sening® is a registered trademark of FMC Technologies MN F09 010 EN DOK-389 Version/Rev. 3.20 (10/11) 43
E52.350953 - Sealing Arrangement for MultiFlow (AIII version) – page 2
44 MN F09 010 EN DOK-389 Version/Rev. 3.20 (10/11) Sening® is a registered trademark of FMC Technologies
Central urban product type approval - MultiFlow
Sening® is a registered trademark of FMC Technologies MN F09 010 EN DOK-389 Version/Rev. 3.20 (10/11) 45
The specifications contained herein are subject to change without notice and any user of said specifications should verify from the manufacturer that the specifications are
currently in effect. Otherwise, the manufacturer assumes no responsibility for the use of specifications which may have been changed and are no longer in effect.
Contact information is subject to change. For the most current contact information, visit our website at www.fmctechnologies.com/measurementsolutions and click on the
“Contact Us” link in the left-hand column.
Headquarters:
500 North Sam Houston Parkway West, Suite 100 Houston, TX 77067 USA, Phone: +1 (281) 260 2190, Fax: +1 (281) 260 2191
Measurement Products and Equipment: Integrated Measurement Systems:
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