IsyTech 31-10 - 31-11 - Inglese

Download as pdf or txt
Download as pdf or txt
You are on page 1of 12

31-10.1 _ 31-10.

2
31-11.1 _ 31-11.2
Practicality and sturdiness
Rack conveyor dishwashers
2

IsyTech rack conveyor dishwashers

Efficiency and rapidity


Colged proposes an innovative generation of tunnel dishwashers intended to represent A compact but perfectly articulated range such as IsyTech, allows each type of user to
the new reference standard of the sector in terms of advantages for the users and price find its own ideal dishwasher, foe maximum washing efficiency, as quickly as possible and
performance ratio. with minimum installation and operating costs.
The IsyTech rack conveyors are available in two set-up levels:
31-10 - entrance version with remarkable performance and consumption among the
lowest in its category, to 1.3 lt/basket, offered with a highly favourable performance/
price ratio.
31-11 - version with most complete equipment, it allows 23% lower consumption
with respect to the 31-10, to 1.2 lt/basket, it has greater versatility of use and higher
production, thanks to the very advanced adaptive rinse system.
3

The Benefits
The IsyTech rack conveyor dishwashers by Colged are developed from years of
experience and know-how acquired by producing over 10,000 machines with
automatic advancement, installed worldwide. These have been designed following the
Company’s “Useful Innovation” policy, meaning pushing the technological innovation
content to maximum in those aspects that imply real benefits to the activity of those
using our products every day for years and years:

• PRODUCTION • VERSATILE USE


• OPERATING COSTS • EASY CLEANING
• USER-FRIENDLINESS • SAFETY AND QUALITY

The standard features Safety and quality


• FULL DOUBLE WALL • CONSTANT RINSING The dishwashers are manufactured in an establishment with ISO 9001 certification, with respect to the environment according to
• INSULATED DOORS • ADDITIONAL RINSE ISO 14001 certification. The system has CE marking and the water supply system is compliant with the WRC Standard.
There are many safety systems that intervene to protect the integrity of the operator and dishwasher if:
• MOULDED TANKS • TIMED WASH
• TANK DOUBLE FILTERS • RINSE ECONOMIZER • One of the doors is opened • The plates exiting are not removed
• PROGRESSIVE TRIPLE DRAWER FILTERS • DRYING TUNNEL • A drawer filter is extracted • If an over-voltage or over-heating of a main electrical component should occur.
• HIGH EFFICIENCY WASHING • LED SMART INTERFACE • The belt or drive jams • One or more heating elements operate in air
• DOUBLE ENTRY PUMPS • 4 OR 2 WASHING PROGRAMS Re-armable emergency stop switches positioned in the proximity of the entrance and/or exit work positions (options with surcharge);
• INTENSIVE PRE-WASH • SPEED ELECTRONIC ADJUSTMENT very low voltage user interface (24 V); set-up for installation of the isolating switch on the machine (options with surcharge).
4

Lower operating cost


Colged dishwashers have very high washing efficiency and use
technologies, many of which are patented and which reduce minimum
consumption to 1.2 lt of water per basket (1.3 for the 31-10 series),
with respect to the average of dishwasher tunnels present on the market.
This means a reduction in consumption of around 40%. Reducing water
consumption means also reducing the consumption of electricity and
chemical products. Other technologies and equipment act on all factors
that generate operating costs.

An adaptive product ProRinse ProPortional Flow Change Device


The water consumption adapts to the production and the type of objects It integrates different technologies to increase the efficiency of the use of Allows to change the water flow rate distributed through the rinse arm in
to wash; the electric power absorbed with the production; the type of water and reduce consumption of the same, also adapting it to conditions a way to adapt and optimise consumption according to the advancement
objects to wash and the supply conditions. The result is that the machine of use. It is supplied through a system with break tank in compliance with speed. This gives rise to a saving in water; depending on the program
operating cost is, moment by moment, that strictly necessary to obtain the the WRC Standards. Heating takes place via a boiler with three Incoloy 800 used it can reach 20% with consequent savings also in terms of energy,
washing results and maintain hygiene. alloy heating elements, which feeds a pair of final rinse arms through the detergent and rinse-aid consumption.
ProPortional flow change device.
5

HiTech Rinse Arms ProHeat Heat Recovery Device


Manufactured in ProComposit composite material (matrix in resin with an isotropic load of glass fibre and The latent heat of the steam is used to heat the water before it enters the boiler, with an energy saving which can
micro-granules of talc); they are injection moulded and welded with vibration technology. Complex ducting is reach up to 8 kW. It uses a centrifugal extractor that forces the steam through two copper heat exchangers with
obtained, which promotes the flow of fluid, thus reducing pressure drops. There are a different number and type aluminium fins, total exchange surface 50 m2. As well as the energy saving advantage, the humidity introduced
of stainless steel spray nozzles, obtained from precision mechanical machining, depending on the type of rinse. into the environment is greatly reduced, allowing the use of smaller external extractor systems. Whenever water
The composite arms are lighter, safe to handle, easy to clean and with longer duration over time with respect to filtered through a reverse osmosis device is used, which irreparably corrodes some metals, among which copper,
the traditional steel arms. the copper/aluminium heat exchangers must be replaced by others in stainless steel, available on request with
a surcharge.
6

High production

IdroWash2 Pre-wash XL ProWind Drying Basket conveyor


Based on the 1.5 kW DuoFlow double outlet pump, It is a heavy module with length of 820 mm, with a It uses air at 70 °C, withdrawn from the outside and 500 W advancement motor, conversion of movement
equivalent to a 2.0 kW traditional pump, which feeds complete IdroWash2 system with 3 arms. Most heated by a 6 kW heat exchanger (optional 9 kW). A via eccentric or oscillating slide. Basket guide with
36 IdroWash2 directional nozzles, positioned on 3 of the dirt is removed here and the most consistent 550 W radial turbo fan sends a flow of 1.400 m3/hour double lateral track to leave the central area of
arms measuring only 40 cm. With this concentration of fraction is collected by a drawer filter, which can then to two upper outlets. The air blades also have the effect the basket completely free for the passage of the
mechanical washing power, the tableware undergoes be emptied in just a few seconds without opening of maintaining the steam inside the machine; drying is water; very thick stainless steel oscillating fingers.
a sort of “hydraulic brushing”, which removes the dirt the door. A second separation takes place in the installed on a cantilever-mounted module with length of The oscillating slide moves on anti-friction plastic
efficiently. The nozzles have positive impression which ProStrainer surface filter, which is shaped in a way 60 mm. The use of dry air at a relatively low temperature rolling material. Useful dimensions of the basket
makes the jet very narrow and stable. The energy of the to convey the dirt into a removable basket. A third filter allows to treat even the most delicate glasses or plastic passage mouth: 500 x 430 mm. Anti-slip safety with
water is very concentrated when it strikes the dirt and is found on pump suction. materials safely, which would risk melting if dried in a oscillating arm and without friction disks in order to
the mechanical washing action is maximum. The many, conventional dryer. prevent any damage to the conveyor system in the
closely positioned nozzles, ensure perfect coverage. event of accidental blockage of the basket. Set-up
Very hot water is used: 60 °C in the standard programs for connection with end run stop microswitch. The
and 63 °C in the intensive programs; the constant electronically-controlled double winding motor makes
temperature is ensured by an armoured heater in the four advancement speeds possible.
tank.
7

Easy to clean

Accessibility Construction ProStrainer Drawer filters


All modules have fully opening counter- Fully-moulded self-cleaning wash tank, The filter is made up from a flat surface that tilts towards the The pre-wash module and the washing module have a drawer
balanced doors that allow easy access wash chamber without internal piping, outside, thus to facilitate the running of solid waste collected and pre-filter that collects the excess dirt eliminated by the “hydraulic
to any point of the washing chamber. The doors with insulated and counter-balanced from a basket into which the waste flows; positioned in a way that brush”, before it reaches the wash tank. The filter can be
electric and hydraulic components are double walls that are very light to lift. it can be easily accessed by the operator and emptied in just a extracted without opening the door and can be emptied in just a
accessed for maintenance by removing Easy to remove and replace wash and few seconds. few seconds. Its construction prevents dirty water dripping onto
the front panelling, thus obtaining a rinse arms, module separation curtains the floor during extraction. The organic waste does not end up
completely free surface also in this case. in plastic for use with foodstuffs which in the drain but can be collected and re-cycled. In the machines
can be removed without the aid of tools. with pre-wash, the second pre-filter with dense mesh network
Construction with full double wall to progressively filters the dirt, ProGressive, system and keeps the
reduce environment noise pollution to less water in the wash tank extremely clean, with obvious advantages
than 70 db. when washing glasses and particular tableware.
8

User-friendliness

Large actual aperture


The new IsyTech rack conveyor dishwashers have an actual aperture of 45 cm, which
allows easy loading using specific baskets, oven trays, Gastronorm trays, heat-insulated
trays for distribution of food, plates also with large diameter, tall and valuable glasses,
pans and various utensils.
9

Programs
The dishwashers are fitted with a series of specific programs for the different conditions of use. The programs differ regarding
temperature and power of the wash, the contact time, the temperature, flow rate and rinse distribution. Therefore, differently from
most competitor products, limits are not given to just going “quicker” or “slower” but the percentage breakdown of the elements that
contribute to washing are really changed, optimising the process in a way to wash greater quantities of tableware more effectively in a
shorter period of time.
They are divided into:

STANDARD PROGRAMS SP

High capacity
Plates for fresh, light dirt.

ProSmart Interface General purpose


Plates program for general use.
It uses a LED screen with 4 digits and two variable colour side bars. The interface
allows to select a wash program from the many available. The tank and boiler
temperatures and the number of operating hours are demonstrated on request;
advanced self-diagnosis that includes an archive of alarms intervened. The ADVANCED PROGRAMS AP
information is provided via codes and brief messages. A series of menus with
protected access allows the technicians to adjust each individual operating
parameter, the advancement speed of the tableware to the washing and rinsing Prolonged contact
temperatures. Plates assures a contact time of 120” in compliance with the DIN 10534 Standard.

requires the use of relevant 50x50 cm baskets, rinse at 65 °C. When this program
Glasses is selected, a system that lowers the boiler temperature to 65 °C is started
automatically when the first basket of glasses transits under the rinse.
There are no stand-by times.
10

Adaptation options

Corner pre-wash In-line drying Corner drying Heat Recovery Device


Replaces the in-line pre-wash in 31-10.2 and 31-11.2 This optional module measuring 600 mm is developed It replaces in-line drying, allowing to save space in the It uses the high-efficiency ProHeat system; refer to
models, allowing to save space in the L and C-shaped to house the ProWind drying system; refer to the L or C-shaped installations. the detailed description for information.
installations. detailed description for information.

Detergent and rinse Emergency Pressure reducer


aid dosing devices switches with pressure gauge
Peristaltic with electronic adjustment, mounted inside The manual reset type; they are positioned in inlet or For the 31-10 family only, it is essential when the feed
the machine. outlet according to the layout of the washing area. pressure is not constant and deviated greatly from the
optimal value of 2 bar.
11

Wash Rinse Capacity Rinse Rinse Total Total Total IsyTech IsyTech IsyTech IsyTech
temperat. temperat. consumpt. consumpt. Power Power Power
Features 31-10.1 31-10.2 31-11.1 31-11.2
cold feed • • • •
hot feed cold feed Modular Construction ProMont
°C °C racks/hr lt/hr lt/rack heat recovery
kW kW Entry clearance 45 cm • • • •
kW
Full double wall construction • • • •
IsyTech 31-10.1 400 V - 50 Hz - 3 ph Fully insulate double wall doors • • • •
Deep drawn tanks • • • •
High capacity 60 82 120 160 1,3 22,0 24,7 28,5 Wasch chambers without internal piping • • • •
Prolonged contact * 60 82 60 160 2,7 22,0 24,7 28,5 Integral tank strainers ProStrainer • • • •
Drawer-like additional strainer in each tank - - • •
IsyTech 31-10.2 400 V - 50 Hz - 3 ph Progressive water filtering ProGressive - - • •
Safety filters on pumps’ intake • • • •
High capacity 60 82 200 270 1,4 29,5 34,2 41,0
Prolonged contact * 60 82 110 270 2,5 29,5 34,2 41,0 Heavy duty prewash XL - • - •
Corner prewash - o - o

IsyTech 31-11.1 400 V - 50 Hz - 3 ph Heavy duty wash module • • • •


Double flow pumps DuoFlow • • • •
High capacity 63 82 160 200 1,2 22,2 24,9 31,7 Wash arms IdroWash2 • • • •
General purpose 60 82 120 140 1,2 22,2 24,9 31,7 Hydraulic brush cleaning system • • • •
Prolonged contact * 63 82 60 140 2,3 22,2 24,9 31,7 Side rack rails • • • •
Heavy duty dryer ProWind o o o o
Glasses 60 65 80 200 2,5 22,2 24,9 31,7
Corner dryer o o o o

IsyTech 31-11.2 400 V - 50 Hz - 3 ph Integrated rinse IsyRinse • • • •


Integrated rinse ProRinse - - • •
High capacity 63 82 270 320 1,2 29,7 34,4 41,2 Water feed via break tank according to WRAS regulation - - • •
General purpose 60 82 200 240 1,2 29,7 34,4 41,2 Rinse pump - - • •
Prolonged contact * 63 82 110 240 2,2 29,7 34,4 41,2 Adaptive rinse ProPortional - - • •
Glasses (prelavaggio off) 60 65 135 320 2,5 29,7 34,4 41,2 Rinse arms HiTech • • • •
* 2’ acc. DIN spec 10534 Cold feed= 15 - 40 °C Heat recovery ProHeat o o o o
Hot feed= 40 - 60 °C
Non-binding technical data
Rinse economizer • • • •
Time controlled wash AutoTimer • • • •
Overall dimension drawings
LED interface ProSmart • • • •
1750 1964
Two wash programs • • - -
IsyTech 31-10.1 1150 1150 600 1150 814
Four wash programs - - • •
31-11.1 Fully adjustable • • • •
770

770

Drying
880

Corner
drying
Advanced self diagnostic • • • •
1968 2568 2782
Built-in USB connection • • • •
IsyTech 31-10.2 829 1139 829 1139 600 829 1139 814
Advanced connectivity via Wi-Fi or Bluetooth o o o o
31-11.2 Pressure reducer with manometer o o • •
770

770

880

Prewash Prewash Drying Prewash Corner


drying
Emergency switch o o o o
1968 2568 2782
End limit switch o o o o
IsyTech 31-10.2 829 1139 829 1139 600 829 1139 814
Detergent and rinse aid pumps o o o o
31-11.2 Corner Corner Drying Corner
990

990

990

Corner
corner prewash prewash prewash prewash drying

• Standard - o Optional
design: Studio Rindi adv
Warning: The consumption and performance data indicated refer to machines installed and operating in ideal conditions and may vary according to installation conditions.
The technical data furnished in this catalogue are for guidance purposes only and may be modified in accordance with the continuous technological development of our products.

09.2016
FOOD EQUIPMENT GROUP
WareWashing ITALIA

EUROTEC s.r.l - divisione COLGED


Via Provinciale Romana, 6 - 55010 Badia Pozzeveri, LUCCA
Tel. +39 0583 2783 - Fax +39 0583 276506 - www.colged.eurotecgroup.com - colged@itweurotec.it

You might also like