This document is a recommended form for qualifying a laminate design and laminate procedure specification used in manufacturing composite reinforced pressure vessels according to the ASME Boiler and Pressure Vessel Code. It includes sections for documenting essential variables of the laminate design and procedure, test methods and results, and certification by the manufacturer and inspector.
This document is a recommended form for qualifying a laminate design and laminate procedure specification used in manufacturing composite reinforced pressure vessels according to the ASME Boiler and Pressure Vessel Code. It includes sections for documenting essential variables of the laminate design and procedure, test methods and results, and certification by the manufacturer and inspector.
This document is a recommended form for qualifying a laminate design and laminate procedure specification used in manufacturing composite reinforced pressure vessels according to the ASME Boiler and Pressure Vessel Code. It includes sections for documenting essential variables of the laminate design and procedure, test methods and results, and certification by the manufacturer and inspector.
This document is a recommended form for qualifying a laminate design and laminate procedure specification used in manufacturing composite reinforced pressure vessels according to the ASME Boiler and Pressure Vessel Code. It includes sections for documenting essential variables of the laminate design and procedure, test methods and results, and certification by the manufacturer and inspector.
FORM CRPV-2A RECOMMENDED FORM FOR QUALIFYING THE LAMINATE DESIGN Page of
AND THE LAMINATE PROCEDURE SPECIFICATION USED IN MANUFACTURING
COMPOSITE REINFORCED PRESSURE VESSELS As required by the Provisions of the ASME Boiler and Pressure Vessel Code, Section VIII, Division 3
Qualification Test Report No.
Laminate Procedure Specification No.
A change in any of the essential variables denoted by an asterisk below requires a new Laminate Procedure Specification
*Fiber (Manufacturer and Designation)
*Sizing or Finish (Manufacturer and Designation)
*Resin (Type, Manufacturer, and Designation)
*Curing Agent (Type, Manufacturer, and Designation) Curing Agent/Resin Ratio
Viscosity of Resin System (min.) to (max.) @
*Manner of Impregnation (Prepreg., Wet Wind, Postpreg.) *Percent Fiber by Weight in Composite [See Note (1)] *Variables of Winding Process [See Note (2)]
Helix Angle (measured on cylinder between axis and band path)
Circumferential Band Density end/unit length.
Circumferential Band Width
Tension: Per Strand (End), Roving, or Band (specify which) per
Method of Control Program
Layer Sequence [See Note (2)] *Primer (Type, Manufacturer, and Designation)
Primer Application Method
*Primer Curing Schedule for hr min
Exterior Treatment (Non-Structural, Describe)
Fiber Type Fiber Form Manufacturer Manufacturing No.
Material No. 1
Material No. 2
*Inner Liner [Material, Grade, and Thickness. See Note (1)] *Liner Size and Configuration (O.D.) (Length) (Cylindrical, Spherical, Other) Laminate Strength Method of Measurement (If other than ASTM D 2290) Interlaminar Shear Strength
Acoustic Emission Test Report Number
NOTES: (1) Where a range of values or a tolerance applies, state the applicable range or tolerance. (2) Use O to indicate full layer of circumferential windings (down and back), include number of passes. Use o to indicate half layer of circumferential windings (single pass).
(07/17) FORM CRPV-2A Page of
*Laminate Curing Schedule for hr min
(temperature) for hr min (temperature) for hr min (temperature) for hr min (temperature) for hr min (temperature) Manner of Measuring Temperature: Oven Air Wrong Surface
Vessel Head Other (Describe)
*Barcol Hardness (Use a separate sheet to record individual readings and their location [See Note (1)]) Laminate Thickness (Use a separate sheet to record individual readings and their location [See Note (1)]) *Volumetric Expansion
Gel Time min Peak Exothermic Temperature
Minimum Temp. Cycle Test: from to @ maximum test temperature
(no. of cycles) Maximum Temp. Cycle Test: from to @ minimum test temperature (no. of cycles) Burst Pressure Qualification Pressure
Mode of Failure
Cathodic Disbondment Test Results
Qualification: Qualification Vessel Designation Number Design Report Number
Original Qualification Report Number
If Requalification, Requalification Report Number
ASME BOILER AND PRESSURE VESSEL CODE, Section VIII, Division 3
(Year)
We certify that the statements in this Specification are correct:
Date , Signed
By
Certificate of Authorization Number (U3) Expires
Certificate of Authorization Number (RP) Expires
CERTIFICATION BY SHOP INSPECTOR
OF QUALIFICATION OF LAMINATE DESIGN AND LAMINATE PROCEDURE SPECIFICATION
Laminate Procedure Specification of at
for process of manufacturing vessel(s) described in User's Design Specification Number and Manufacturer's Design Report Number I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and employed by of have inspected the pressure vessel and witnessed tests described in the Qualification Test Report of the Laminate Design and Procedure Specification and state that, to the best of my knowledge and belief, the Manufacturer has constructed this part in accordance with the ASME BOILER AND PRESSURE VESSEL CODE, Section VIII, Division 3, and the Laminate Design and Procedure Specification being qualified. By signing this certificate, neither the inspector nor his employer makes any warranty, expressed or implied, concerning the design or procedure covered by this Qualification Test Report. Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or a loss of any kind arising from or connected with this inspection.
