Technical Description Ship To Shore Gantry Cranes

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The document discusses the technical specifications and design features of Liebherr ship to shore gantry cranes.

A single beam lattice construction provides increased rigidity, reduced deflection, precise container handling, reduced width, lighter construction, and reduced wind resistance area.

Features like a specially designed boom/beam hinge point, self-powered trolley with individual wheel drives and brakes, and fine positioning accuracy help improve trolley performance and extend component lifetime.

Technical Description STS

Ship to Shore Gantry Cranes


Technical Data
STS Model Designation
P210 L (WS)/(GS)
AC/DC drive
Lattice structure for main beam
Outreach length in feet
Portal type structure

Typical Quayside Crane* Typical Feeder - Panamax Crane*


A: Gantry span 15 - 35 m B: Outreach 30 - 40 m
C: Backreach 0 - 25 m D: Lift height 24 - 30 m
E: Clearance under sill beam 12 - 18 m SWL 40/50 t single | 65 t twin
G: Travel wheel gauge 18.2 m Hoisting speed 50/125 m/min
H: Buffer to buffer 27 m Trolley speed 150 - 180 m/min
Wheel spacing 1-2m Travel speed 45 m/min
Wheels per corner** 6/12 - Seaside Wheel load** 30 - 45 t per metre
Wheels per corner** 6/12 - Landside **Based on 8 wheels per corner at 1 m spacing
Max. width trolley & main beam/boom 7.6 m
**Dependant on required wheel loads

Typical Post Panamax Crane*


Typical Widespan Crane*
B: Outreach 40 - 45 m
A: Gantry span 35 - 50 m
D: Lift height 30 - 35 m
B: Outreach 30 - 40 m
SWL 40/50 t single | 65 t twin
C: Backreach 15 - 30m
Hoisting speed 60/150 m/min
D: Lift height 20 - 25 m
Trolley speed 180 - 210 m/min
SWL 40/50 t single | 65 t twin
Travel speed 45 m/min
Hoisting speed 50/125 m/min
Wheel load** 40 - 55 t per metre
Trolley speed 180 m/min
**Based on 8 wheels per corner at 1 m spacing
Travel speed 100-140 m/min
Wheel load** 40-50 t per metre
**Based on 8 wheels per corner at 1 m spacing
Typical Super Post Panamax/Megamax
Typical Design Parameters* B: Outreach 46 - 73+ m
Classification according to F.E.M. U7-Q2-A7 D: Lift height 30 - 54+ m
In service wind speed 72 km/h (20 m/s) SWL 70 t twin | 120 t tandem
Out of service wind speed 151.2 km/h (42 m/s) Hoisting speed 90/180 m/min
Ambient temperature range -40° to 50°C Trolley speed 210 - 240 m/min
Frequency 50 Hz to 60 Hz Travel speed 45 m/min
Voltage 3.3 kV to 20 kV Wheel load** 60 - 80 t per metre
*Other features, dimensions and design parameters also available **Based on 8 wheels per corner at 1 m spacing

4  Ship to Shore Gantry Cranes (STS)


Single Beam Lattice Construction
Description
• Single beam of monobox lattice construction for main beam
and boom, where the individual members are of box type
rectangular section.
• Used on all Liebherr high performance container cranes for
over forty years.
• Welded down solid member trolley rails.
• Members of the boom & beam are made from high tensile
steel - S355J2+N to DIN 17.

Advantages by Design
• Reduced crane deflection/structural sway. • High tensile steel, allows a lighter overall construction and a
reduced wind area.
• Maximum boom and beam rigidity levels achieved (without
a weight penalty while giving considerable increases in • Reduces overall crane self weight, minimises wheel loads
operational performance. and assists in ensuring crane stability in out-of-service
conditions.
• More precise container handling and driver comfort.
• The monobox design ensures that the trolley travel path
• Reduced boom width - Allowing quick and efficient handling
is parallel throughout, eliminating the possibility of trolley
of containers, close to the ship’s superstructure and on-
travel deviations and side forces associated with other crane
board ship cranes.
designs.
• Ideally suited for eccentrically loaded containers.

Boom/Beam Hinge Point


• Unique concept developed over 25 years and refined over
that period.
• Hinge point section of the trolley rail has a specially machined
profile, bolted into position.
• Low stressed hinge pin connection which is below and close
to the rail transition area.
• Designed to provide a shock free transfer from boom to
beam and vice-versa, regardless of climatic conditions and
with full trolley speed and maximum trolley load.
• Reduces driver fatigue. Improved performance and extends
the lifetime of the trolley, wheels, bearings etc.

Self Powered Trolley


Description
• Fabricated structure with machining after welding, to ensure
correct alignment of wheels and drive system.
• Easy replacement and alignment of trolley travel wheels.
• Machined pads throughout to aid alignment and dimensional
checks.

Advantages by Design
• Fine positioning/inching accuracy. All wheels are direct • Extended trolley wheel lifetime, due to non-skewing trolley
driven with individual braking systems. and accurate alignment.
• All components are easily accessible for maintenance. • In the event of one motor failing, the trolley can continue
working at reduced speed.

Ship to Shore Gantry Cranes (STS) 5


Liebherr Ship to Shore Gantry Crane
• The crane structure is trial assembled and all mechanical • Liebherr drive systems.
and electrical equipment is fitted to the steel structure and
• Worldwide service network.
extensively tested, allowing for extremely short installation
and commissioning times. • Extensive training (in-house and on-site).
• Feedback from our customers worldwide consistently show • Purpose built state-of-the-art design and production
average availability figures of 99.6% being recorded during facilities, located in Ireland since 1958.
actual vessel operation.
• Highly skilled and experienced employees with expertise in-
• On-site erection reduces unnecessary risks associated with house for after sales service.
fully erect sea transport.
• Responsibility with Liebherr, eliminating interface and
• Sub-components supplied by established reputable compatibility problems (i.e. structural, mechanical and
European suppliers. electrical design, production, commissioning and service).
• Separate drives for hoist, travel and trolley, with no need for
side shift on the spreader. Allows superior fine positioning
and simultaneous motion.

Other Design & Technical Features Options


• Optimised joystick/drive response - Key factor in crane • Emergency drives for hoist, trolley and boom.
performance and productivity.
• Emergency hoist brakes.
• Separate drive and control electronics for each hoist motor
• Energy chain or festoon system.
- Hoist can operate at reduced speed in the event of motor
damage or fault. • Non contact anti-collision system.
• Industry leading trim/list/skew system and anti-snag • Straddle carrier/truck positioning systems.
technology - Includes individual rope adjustment.
• Fault data, remote access between crane and office.
• Liebherr electronic regulation system - Unrivalled reliability
• Remote access between crane and Liebherr office.
and performance.
• Checkers cabin.
• Load sharing of gantry travel motors - Eliminates the
possibility of ‘crabbing’ occurring during gantry travel. • Curve going gantry travel system.
• Motor selection is conservative with high overload capacity • Ground level control station for all drives.
- Ensuring extended lifetime.
• Lashing/hatch cover storage platforms.
• Anti-sway hoist rope reeving system - Designed for
• Container recognition systems.
extended service life.
• Vessel stack profiling, optimum travel/hoist path calculated.
• Liebherr AC or DC drive control system - Specifically
designed for container cranes. • Automation/semi-automation
• Electronic fault/condition monitoring and crane
management system - Developed specifically by Liebherr
Container Cranes Ltd.
• Driver’s cabin - Ergonomic, spacious, high visibility, user
friendly.
STS—02/2020—Subject to change without notice.

Liebherr Container Cranes Ltd.


Killarney, Co. Kerry, V93 H685, Ireland
Tel.: +353 64 66 70 200
sales.lcc@liebherr.com
www.liebherr.com
facebook.com/liebherrmaritime

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