ABB - Filament Wound Component

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PROD UCT GUIDE

Filament wound components


Material specification
2 PRO D U CT G U ID E FI L AMEN T WOU ND COMPONE NT

Filament-wound products
We provide filament-wound products for various defined winding of the fiber onto the mandrel
applications mainly for electrical applications ensures uniform laminates of the highest quality.
with high technical demands. Each filament The tubes are cured on continuously rotating
wound product has a design made from a tube mandrels in ovens with a precisely controlled
and is tailor-made to the customer’s require- temperature profile to ensure fully cured tubes
ments. By choosing ABB filament-wound pro- with excellent quality. The whole process ensures
duct, excellent performance and reliability can high grade electrically insulating tubes with
be assured for the lifetime of your equipment. narrow manufacturing tolerances and superb
mechanical and dielectrical properties.
We are knowledgeable of the requirements for
high voltage applications and the essence of be- The filament-wound products are designed
ing a reliable business partner with the highest according to the mechanical requirements of
quality standards. our customers. An inner layer of polyester liner
is normally used in order to increase the technical
The load bearing filament-wound tubes are made performances of the filament tube. The tube can
of epoxy resin reinforced with electrical grade be cut and machined in various designs.
fiberglass using a wet filament winding tech-
nique. Continuous fibers are impregnated in a
bath of epoxy resin and then wound at a con-
trolled pre-stress onto the mandrel. Precise and
FIL AME NT WOU ND COMPONE NT PR ODUC T GUIDE 3

Design guide
Meeting the needs of the most demanding
power transmission applications.

Fiberglass tubes Material properties


ABB Composites can offer electrically insula- Only the highest quality materials from well-
ting composite tubes with cylindrical, conical known suppliers are used in products.
and combinations of cylindrical and conical
sections. Lengths up to over 15 m can be manu- Material specifications, fiberglass tubes
factured as a single tube without joints. Composite tubes, filament-wound with fiber-
All of our tubes are customized (wall thick- glass roving impregnated with epoxy resin.
ness and winding angles) to meet customers The inner surface is coated with non-woven
mechanical requirements (pressure , bending, polyester. The table below shows typical
tension, compression and torsion). properties for a tube with 38 ̊ winding angle.

Properties Unit Typical value Test method


Winding angle Degree 38
Density g/m3 2 ISO 1183
Glass content % weight 75 ISO 1172

Interlaminar shear strength*, ILSS MPa - EN 2377


RT - 40
110°C - 28
140°C - 12

Flexural strength MPa 250 ISO 178


Flexural modulus GPa 16 ISO 178
Compressive strength, axial MPa 200 ISO 604
Dielectric strength, tangential, oil. 90°C kV/mm min 3.0 IEC 60243
Dielectric strength, axial, oil. 90°C kV/mm min 3.0 IEC 60243
Partial discharge at 3.0 kV/mm pC <10 ABB 309-0112,5
Tracking index**, CTI - >600 IEC 601 12
Dielectric constant, RT - 5.75 IEC 60250
Dissipation factor, RT - 0.0047 IEC 60250

Volume resistivity ohm - IEC 60093


3 000 V - 2x1.014 -
5 000 V - 3x1.014 -

Surface resistivity ohm - IEC 60093


Outside 3 000 V - 2x1.016 -
Outside 5 000 V - 2x1.016 -

Surface resistivity ohm - IEC 60093


Outside 3 000 V - 8x1.016 -
Outside 5 000 V - 8x1.016 -

Water absorption, RT mg 7.5 ISO R62


Glass transition temp. °C min 130 ISO 11357-2
Temperature index °C 160 IEC 60216

*/ Interlaminar shear strength-tangential


**/ Criteria 50 % reduction of flexural strength after 20 000 h, plan laminate fiber directional
ABB Power Grids Sweden AB
Box 273
941 26 Piteå
SWEDEN
E-mail: OrderComposites@se.abb.com

abb.com/transformercomponents

© Copyright C 2019 ABB AB, All rights reserved


Specifications subject to change without notice.

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