Grade 11: Electronic Products Assembly & Servicing

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Grade 11

ELECTRONIC PRODUCTS
ASSEMBLY & SERVICING
Module 3: Prepare to Assemble Electronic Products
1st Semester, S.Y. 2020-2021

________________________________________________________________________________

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MDM-Sagay College, Inc.
Office: Feliza Bldg., Marañon St. Pob 2, Sagay City
Campus: National Highway, Poblacion 2, Sagay City, Negros Occidental
Tel.# 488-0531/ email: mdm_sagay2000@gmail.com.

Module 3: Prepare to Assemble Electronic


Products
Lesson 1. Occupational Health and Safety Requirements
Learning Outcomes: At the end of the lesson, the student shoul be able to:
1. Discuss the occupational health and safety requirements in the workplace
2. Understand the importance of occupational health and safety practices

What I know

Multiple Choice. Choose the letter of the best answer. Write the
chosen letter on a separate sheet of paper.
1. What is Electricity?
a. the rate of transfer of electricity from one point to another.
b. an arrangement of one or more complete paths of electron flow.
c. a branch of science and technology that deals with the controlled flow of
electrons.
d. is a flow of electrons, that is used to amplify, to switch, to control, to create light
or heat.

2. What is Electronics?

a. the rate of transfer of electricity from one point to another.


b. an arrangement of one or more complete paths of electron flow.
c. a branch of science and technology that deals with the controlled flow of
electrons.
d. is a flow of electrons, that is used to amplify, to switch, to control, to create light
or heat.

3. It is the opposition to the flow of current.

a. Power
b. Voltage
c. Resistance
d. All of the above

4. An alternating voltage source periodically alternates or reverses in polarity.

a. AC
b. DC
c. Ohms
d. Amperes

5. If the unit of Voltage is volts. What is the unit of Resistance?

a. Watt
b. Ohms
c. Coulomb
d. Amperes
What is It
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Introduction

In every field of work, there are safety precautions and practices to be followed to prevent
accidents. Sometimes before an accident occurs, a warning is given so the individual concerned
can prepare for the undesirable eventualities.

In areas where trainees are acquiring basic technical skills, safety begins the moment they enter
the work area or even before reaching the work area. Identifying health hazards and
occupational risk is indispensable. In workshop areas where trainees stay to acquire skills, there
are certain points to consider.

1. Electrical hazards are fatal like electric shocks from open wire and grounded electrical
appliance.

2. Hazards can be caused by improper use and maintenance of electronic hand tools:

a. Cutting tools may inflict injuries and cut through the flesh or the skin of the human
body.

b. Driving tools and boring tools can break human flesh of fracture bones.

c. Soldering tools can cause extreme heat and can burn the skin.

OCCUPATIONAL HEALTH AND SAFETY REQUIREMENTS AT WORK

For your protection, observe the following:


1. Follow all cautions, warnings and instructions.

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2. All passage must be free from any obstruction that will hamper the movement of persons in
the area.
3. All tools and equipment must be checked to be in an A1 condition.
4. The shop is a place of work so no one can engage in play while at work.
5. Keep all hand tools inside the tool cabinet, tool box or on the table and not inside your pocket
as it might hurt you or hurt other people.
6. Keep the working area always clean and orderly.
7. Always use protective equipment like safety goggles if needed while performing a task or job.
8. Some test must be connected with power supply applied. Be extremely cautious when
performing these tests.
9. Keep flammable materials and substances away from your working area by keeping them in
a safe place intended for them.
10. Be physically and mentally fit when working with electrical or electronic circuits.

PERSONAL PROTECTIVE EQUIPMENT

1. Mask 2. Apron

3. Goggles 4. Hand Gloves

What I Can Do

Activity 1.1 Computer Systems Servicing in the Electronics


Industry

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Instruction: True or False. Write T if the statement is TRUE and F if the statement is FALSE.
Write your answer on a separate sheet of paper.

_____1. All passages must be free of any obstruction that will hamper the movement of persons
in the area.

_____2. The shop is a place of work so one can engage in play while at work.

_____3. Always use protective equipment like slippers if needed while performing a task/job.

_____4. Keep flammable materials and substances in your working area near your soldering
iron.

_____5. All tools and equipment must be in good condition.

Lesson 2. Tools, Materials & Equipment Used to


Assemble Electronic Products

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Learning Outcomes: At the end of the lesson, the student shoul be able to:
1. Identify and discuss the required tools, materials and equipment used to assemble
electronic products
2. Prepare and check the required tools, materials and equipment used to assemble
electronic products
____________________________________________________________________________

What is It

In every electronic work, it is a must to prepare the necessary tools,


materials and equipment needed as well as the information. The following are list of tools,
materials and equipment needed to assemble electronic products:

SOLDERING TOOLS
1. Soldering Iron – a device used for joining metals
permanently by applying heat
to melt the solder.

2. Desoldering tool – used in removing soldered wires


and components on the PCB
for troubleshooting and repair
purposes.
3. Soldering stand – a tool where the soldering iron
is placed during usage.

4. Soldering lead – the “filler metal” used in


soldering
DRIVING TOOLS

1. Flathead Screwdriver – used to drive or fasten


negative slotted screw.

2. Philip screwdriver – used to drive or fasten


positive slotted screw.

SPLICING TOOLS
1. Side Cutting pliers – used for cutting wires
and excess terminal leads.

2. Long nose pliers – used for bending, stretching


and holding terminal leads
of components and wires.
3. Wire Stripper – it cuts the insulation of the
wire without cutting the wire.

BORING TOOL

12V Mini drill – used to bore/drill hole in


the printed circuit board.
AUXILIARY TOOLS

1. Utility Knife – used for cutting various trades


and crafts for a variety of
purposes.

2. Cleaning brush – used for cleaning the


(Paint brush) circuit.

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MATERIALS

1. Printed circuit board-

2. Sand paper-
3. Pencil-
4. Masking tape-

5. Ruler-

6. Permanent marker-

7. Power supply kit materials

a. Transformer

(Step down, 750mA)-

b. 4 diodes (IN4001) –

c. Capacitors

Electrolytic capacitor Ceramic capacitors 104 (2)


(2200uf/16V
d. Wires (#22–stranded)

EQUIPMENT

Multitester (VOM) – used for measuring


voltage, current and
resistance. It is also
used for troubleshooting.

What I Can Do

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Activity 1.2 Safety Guidelines in Electronics
Instruction: Answer the following question. Write your answer in the separate sheet of pad
paper.
1 Give atleast 5 safety guidelines in electronics
2 Give another 2 safety guidelines of your own.
3 Explain why safety guidelines is important? 3pts.

Assessment

True of False. Write T if the statement is TRUE and F if the statement is FALSE. Write your
answer on a separate sheet of paper.
_________________ 1. Don’t wear rubber shoes or gloves.
_________________ 2. The unit of voltage is volts, and the unit of resistance is amperes.
_________________ 3. A circuit consist of, source, conducting path and load.
_________________ 4. The unit of Power is watts.
_________________ 5. ESD is Electronic Static Discharge

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