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,:

Transmission
Systems
 SERVICE MANUAL
Price $5.00

UYVR~ltlIC TRAN&WSION

DIRECT DRIVE
MODEL 70C & 71C SERIES

This Service Manual is prepared and illustrated for the

ASI-70C and ASI-7lC direct drive transmission, but it
also contains supplementary information and illustra-
tions which allow it to be used for the servicing of
the other earlier model transmissions, ASI-7OF.3, ASI-
7lB, ASI- and ASI-71.

Automotive,
B org-Warner Transmission
Systems 5401
Kilqore Muncie
lndiana Telephone
317 2866100 BorgWarner
Avenue 47304 Telex
Automotive
Inc.
27 491

FORM 1137 / lo-85

PRINTED IN U.S A
 TABLE OF CONTENTS

INSTALLATION DRAWINGS AND INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

CROSS SECTlON ASSEMBLY DRAWlNGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .fi
EXPLODED VIEWS AND PARTS LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I2
ClRCULATION DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I9
DESCRIPTION..................................................................2 0
lNSTALLATIONPRECAUTIONS.....................................................2 I
Transmission oil cooler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 1
Control lever position. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2l
Front pump mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ,2 l
LUBRICATION RECOMMENDATlONS ................................................. 21
Checking oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 I
Changing oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 1
Transmission fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 1
Oilcapacity..................................................................7 1
TIiANSMISSIONOPERATlON.......................................................2 2
Forward . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...2 2
Ncutr:~l.....................................................................~2
Revcrsc.....................................................................2 .
Frecwhceling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2~
Oilpressures..................................................................2 2
DISASSEMBLY OF TRANSMISSION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Oil draining procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Disassembly ofvalvc and spring asscrnhly from transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Removal of front pump assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Removal of adapter and reverse clutch piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Removal of thrust washer, reverse clutch pressure plate, pressure plate springs and dowel pins . . . . . . . . . . . .75
Removal of drive gear and clutch assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Dissssen~hly of forward cluicl~ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2S
Removal of pinion cage and output shaft assembly from transmihon case . . . . . . . . . . . . . . . . . . . . . . . . .25
Removal of rear bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
REASSEMBLYPRECAUTIONS.. .................................................. ..2 6
INSPECTION AND GENERAL INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
ASSEMBLYOFTRANSMlSSlON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..2 7
Assembling oil seal in bearing retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Installation of baffle in the transmission case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Installation of pinion cage and output shaft assembly in the transmission case. . . . . . . . . . . . . . . . . . . . . . .28
Assembly of the forward clutch into tl~c ring gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 I
Asscmhly of forward clutch huh and sealing rings on drive gears. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Assemhlillg drive gear and clutch assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Instnllation of drive gear and clutch assembly. reverse clutch plate, and reverse clutch prcssurc plate in
transInissiot~ case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Assembly of I-everse clutch piston into adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3X
Asscml~ly of adapter and I-CV~I-SC clutch piston onto transmission cast . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3’)
Assembly of front pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
Mounting front pump or1 transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Assembling valve spring assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4’3
Installation of the valve and spring assembly in the transmission’casc. . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
Assembly of shili lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
Installation of oil strainer assembly and oil drain plug into transmission case. . . . . . . . . . . . . . . . . . . . . . . .45
Installation of miscellaneous transmission parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
EXTRAEQUIPMENT..............,.....,........................................46
Assembly of neutral switch kit. . . . . . . . . . . . .46
SPECIAL INFORMATION AND INSTRUCTIONS -MODEL 70C AND 7 IC TRANSMISSIONS. . . .47
Installation of oil filler cap and dipstick assembly . . . . . . . . . . . . .47
Installation of oil strainer assembly and oil drain plug into transmission case. .47
Installation of breather assembly . . . . . . . . . . . . . . . . . . . .48
Assembly of front pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Mounting front pump on transmissiori. . / ,. . . SO
Elimination of regulator valve buzz. . . . . . . . . . . . . . . .5 I
Drive gear and plug assemblies . . . . . . . . . . .52
Pinion cage and output shaft assembly. . . . . . . . . . . . . . . . . . .52
Forward and reverse gear transmission case and bushing assembly. . . . . . . . .52
SPECIAL INFORMATION AND INSTRUCTIONS - MODEL 70B AND 7 1B TRANSMISSIONS .53
Instailation of breather assembly . . . . . . . . . . . . . . . . .53
Assembly of front pump. . . . . . . . . . . . . . . . . . . .5?
Drive gear and plug assembly. . . . . . .53
Assembly of shift lever. . . . . . . . . . . . . . .53
Adapter capscrews. . . . . .54
SPECIAL INFORMATION AND 1NSTRUCTIONS - MODEL 70 AND 71 TRANSMISSIONS . . .S4
Assembly of front pump. . . . . . . . . . . . . . . . . . . .54
Installation of the baffle in the transmission case, .S4
Installation of oil strainer assembly and oil drain plug into transmission case. .55
Cooler return to transmission. . . . . . . . .S5
SERVICE INSTRUCTIONS FOR SERIES lo-17 AND lo-18 TRANSMISSIONS ..56
TKOUBLE SHOOTING Cl IART . . , . . .58
BOLT TORQUE SPEClFlCATlONS. 1.1. . . . . .60
ASSEMBLY TOOL DRAWINGS . . . . .6 1
6
 WHEN REPLACEMENT PARTS
USE INDEX NUMBERS ON THIS DRAWING
TO IDENTIFY PART NUMBERS IN PARTS
LIST ON PAGE 17. INDEX LETTERS
REFER TO REPLACEMENT ASSEMBLIES.

Fig. 3 Cross Section of Model ASI-7lC Transmission

 WHEN ORDERING REPLACEMENT PARTS
USE INDEX NUMBERS ON THIS DRAWING
TO IDENTIFY PART NUMBERS IN PARTS
LIST ON PAGE 18. INDEX LETTERS
REFER TO REPLACEMENT ASSEMBLIES.

Fig. 4 Cross Section of Model ASI-70B Transmission

 ).-;I:
WHEN ORDERING REPLACEMENT PARTS
USE INDEX NUMBERS ON THIS DRAWING
TO IDENTIFY PART NUMBERS IN PARTS
LIST ON PAGE 18. INDEX LETTERS
60 36 3 REFER TO REPLACEMENT ASSEMBLIES.

, .FFin. G urns ..Sectioq p f M,n&1,,ASl~7l& Tylnsmissinn

 WHEN ORDERING REPLACEMENT PARTS
USE INDEX NUMBERS ON TH!S DRAWING
TO IDENTIFY PART NUMBERS IN PARTS
LIST ON PAGE 18. INDEX LETTERS
REFER TO REPLACEMENT ASSEMBLIES.

Fig. 6 Cross Section of Model ASI- Transmission

 28 is

65
/ 9667

10-18-000-001

12
 PARTS LIST FOR 10-l 7 & lo-18 DIRECT DRIVE UNITS
NO. INDEX T.S.
DESCRIPTION
REQ. NO. PART NO.

7 5 5C-A66A
.

29 I00001 03319 I Lockwasher

31 10000179791 1 l/4-20 x l/2 Hex head bolt

TE ‘ N O T E 2 - S e e page 6 2
* N O T E 3 - S e a page 6 3
* N O T E 4 - S e e page 6 4
1 D o w e l Din (lo-171 I 3 1
4
* T 1 _
. 3 1
NOTF 3 1 ,
NOTE 3 1

N.I.-NOT ILLUSTATED

13
 c-3

14
1
 ASl-70C P A R T S L I S T
- -
JDEX
NO.
W.G.
PART NO. DESCRIPTION
IO.
EQ.
IDEX
UO.
W.G.
‘ART NO. DESCRIPTION
zi.
1
N.I.
1000179822
0-00-l 83-02 1
i/16-18 x l-1/2 Hex Head Bolt
b/16-18 x l-3/8 Hex Head Bolt
i--
4
N.I.
N.I.
O-04-559-001
I-04-034-002
lipstick Assembly-New Type
lipstick Tube
Y--
1
A ‘1 C-A60 :ront Pump Assembly 1 57 300145366 3rive Screw 2
2 1 C-62A )il Seal Assembly 1 ‘58 38-AlA rransmisslonCase & Bushing Assembly 1
3 J.S.S. :ront Pump Housing 1 59 it A4867VV Zase Bushings (Two Presized Bushing) 1
4 J.S.S. :ront Pump Driven Gear 1 60 18-140 Baffle 1
5 J.S.S. :ront Pump Drive Gear 1 61 1 C-A98 3il Strainer Assembly 1
6 I-61 :ront Pump Gasket 1 62 1 C-84 3il Return Tube 1
7 191 1 :apscrew - 12 Point Head 4 63 B85B Reducing Pipe Bushing 1
8 1840D deedle Bearing 1 64 000444866 3/8-18 Dryseal Plug 3
9 ‘1 C-A8 :orwald & Reverse Adapter 1 E 1 -A244A Valve & Spring Assembly 1
IO 100044469 1 /4-27 Dryseal Plug 1 65 821 Snap Ring 1
11 ‘l-35 7everse Clutch Piston 1 66 l-246 Valve Spring Retabner 1
12 1805A ;ealing Ring 1 67 l-242 Valve Spring 1
13 1804G ‘0” Ring 1 68 l-243 Pressure Regulator Valve 1
14 ‘I-1448 :ase & Adapter Gasket 1 69 I-244A Forward & Reverse Gear Trans. Valve 1
15 ‘l-71 ?everse Clutch Pressure Plate 1 70 804H “0” Ring 1
N.I. ‘l-87 lowel Pin (Used With Fiber Plate) 3 71 1-14 Valve Cover Gasket 1
16 ‘I -8JA Iowel Pin (Used With Metal ic Plate) 3 72 l-4 Valve Cover 1
17 ‘l-97 ‘ressure Plate Spring 12 73 000103319 l/4 Lockwasher 3
18 ‘l-86 qeverse Clutch Plate Fiber 1 74 000179793 l/4-20 x 5/8 Hex Head Bolt 3
N.I. ‘2.A66B qeverse Clutch Plate Metalic 1 75 l-42 Poppet Spring 1
19 ‘l-158 yhrust Washer 1 76 000453632 5/l 6 Steel Ball 1
20 %107A 3all Bearing 1 77 l-798 Forward & Reverse Shift Lever 1
21 36A-7% ;nap Ring 1 ,78 000103340 Control Lever Washer 1
22 1734 inap Ring 1 79 000108579 5/16 Lockwasher 1
23 X-33 Clutch Spring Bearing Ring 1 80 000115729 5116-24 Hex Nut 1
24 ‘l-45 -orward Clutch Piston 1 81 ~47406 Breather 1
25 iL-36 jealing Ring 1 82 000444687 l/8-27 Dryseal Plug 1
26 jM-122 ‘0” Ring 1 N.I. r4867AH Clutch Pack Kit
27 3-37 Clutch Spring 1 N.1, r486JAQ Forward Clutch Cylinder Kit
28 jL-67 :lutch Pressure Plate 1 N.I. r4867HA Gasket & Seal Kit
29 jC-A66A Clutch Inner Plate Assembly 3 N.I. r4867WW Small Parts Kit
30 3-176 Clutch Outer Plate 2
31 i%-175A Clutch Pressure Plate 1
32 1822 ?ing Gear Snap Ring 1
33 1755 Iutch Spring Snap Ring ‘I
34 70-6 qing Gear 1
35 II-70 -orward Clutch Cylinder 1
36 1495 snap Ring 1
37 71-40 -orward Clutch Hub 1
38 71C-3Al6 Irive Gear & Plug Assembly 1
39 U.S.S. 3/8 Taper Plug 1
40 71-17 rhrust Washer 1
41 4873 Key No. 9 - No Rock 1
42 4806J Sealing Ring 2
43 0000218211 Woodruff Key 1
44 0000179859 7/16-14x l-l/8 Hex Head Bolt 6
45 0000103322 7116 Lockwasher 6
46 71c-110 Oil Seal 1
47 70-J Bearing Retainer 1
48 71-147 Bearing Retainer Gasket 1
49 4775L Main Shaft Nut 1
50 4547BA Coupling 1
51 B208AGS Annular Bearing 1
52 71.lA2 Pinion Cage & Output Shaft Assembly 1
53
K\t A4867DD Maln Drive Gear Bushing -Two Presized
54 Bushing in Kit
55 4636E X Name Plate 1
56 71-Al95 Dipstick Assembly-Screw-in Type 1
- - -
N.I. - NOT ILLUSTRATED N.S.S. - NOT SERVICED SEPARATELY

15
 ,i.- ..” ,j
m / \
- 2c 1

16
 ASI-71C PARTS LIST
-
IDEX W.O. 0. DEX W.O. NO.
UO. PART NO. DESCRIPTION Ea. IO. PART NO. DESCRIPTION
REQ.

1 loo01 79822 l/16-18 x l-l/Z Hex Heed Bolt i-- V.I. 10-04-559-001 Dipstick Assembly-New Type 1
N.I. O-00-183-021 l/16-18 x l-3/8 Hex Head Bolt 4 V.I. 10-04-034-002 Dipstick Tube 1
A ‘lCA60 :ront Pump Assembly 1 67 0000145366 Drive Screw 2
2 ‘lC62A )il Seal Assembly 1 58 71B-AlA TransmissionCase & Bushing Assembly 1
3 J.S.S. :ront Pump Housing 1 59 Kit A4867VV Case Bushings (Two Presired Buehlng) 1
4 J.S.S. :ront Pump Driven Gear 1 60 718.140 Baffle 1
6 4.s.s. :ront Pump Drive Gear 1 61 71C-A98 Oil Strainer Assembly 1
6 l-61 :ront Pump Gasket 1 62 71c-84 Oil Return Tube 1
7 I91 1 Zapscrew. 12 Point Head 4 e3 48858 Reducing Pipe Bushing 1
8 1840D Jeedle Bearing 1 64 0000444066 3/8-18 Dryseal Plug 1
9 ‘lCA8 :orward & Reverse Adapter 1 E 71-A244A Valve & Spring Assembly 1
10 1000444691 l/4-27 Dryseal Plug 1 65 4821 Snap Ring 1
11 ‘l-35 Reverse Clutch Piston 1 66 71-246 Valve Sprlng Retainer 1
12 1805A ;ealing Ring 1 67 71.242 Valve Spring 1
13 1804G ‘0” Ring 1 68 71-243 Pressure Regulator Valve 1
14 r1-1446 :ase & Adapter Gasket 1 69 71-244A Forward 81 Reverse Gear Trans. Valve 1
15 11-71 xeverse Clutch Pressure Plate 1 70 4804H “0” Ring 1
N.I. 11-87 Iowa1 Pin (Used With Fiber Plate) 3 71 71-14 Valve Cover Gasket 1
16 II-87A Iowel Pin (Used With Metalic Plate1 3 72 71-4 Valve Cover 1
17 71-97 ‘ressure Plate Spring 12 73 0000103319 l/4 Lockwasher 3
18 71-86 qeverse Clutch Plate - Fiber 1 74 0000179793 114-20 x 610 Hex Head Bolt 3
N.I. 72.A660 Reverse Clutch Plate - Matalic 1 76 71-42 Poppet Spring 1
19 71.158 fhrust Washer 1 76 0000453632 5116 Steel Ball 1
20 3107A 3all Bearing 1 77 71.798 Forward & Reverse Shift Lever 1
21 R6A-7% snap Ring 1 78 0000 103340 Control Lever Washer 1
22 4734 jnap Ring 1 79 0000108579 5116 Lockwesher 1
23 X-33 Clutch Spring Bearing Ring 1 80 0000115729 5116-24 Hex Nut 1
24 71-45 Forward Clutch Piston 1 81 A4740G Breather 1
25 JL-36 Sealing Ring 1 02 0000444607 118-27 Dryseal Plug 1
26 5M-122 “0” Ring 1 N.I. A4867AE Clutch Pack Kit
27 3-37 Clutch Spring 1 ‘kl. A4867AQ Forward Clutch Cylinder Kit
28 5L-67 Clutch Pressure Plate 1 N.I. A4867HA Gasket & Seal Kit
Clutch Inner Plate Assembly 5 N.I. A4867WW Small Parts Kit
29 5C-A66A
30 3-176 Clutch Outer Plate 4
31 5%175A Clutch Pressure Plate 1
32 4822 Rrng Gear Snap Ring 1
33 4755 Clutch Spring Snap Ring ,I
34 71-6 Ring Gear 1
35 71-70 Forward Clutch Cylinder 1
36 4495 Snap Ring 1
37 71-40 Forward Clutch Hub 1
38 71C-3A16 Drive Gear & Plug Assembly 1
39 N.S.S. 3/8 Taper Plug 1
40 71-17 Thrust Washer 1
41 4873 Key No. 9 - No Rock 1
42 4806J Sealing Ring 2
43 0000218211 Woodruff Key 1
44 0000179859 7/16-14 x l-1/8 Hex Head Bolt 6
45 0000103322 7116 Lockwasher 6
46 71c-110 Oil Seal 1
47 71-7 Bearing Retainer 1
48 71-147 Bearing Retainer Gasket 1 I I
49 4775L Main Shaft Nut 1
50 45470A Coupling 1
51 8308AGS Annular Bearing 1
52 71-lA2 Pinion Cage 61 Output Shaft Assembly 1
53
Kit A4867DD Main Drive Gear Bushing Two Presized
54 Bushing in Kit
55 4636FD Name Plate 1
56 71.A195 Dipstick AssemblyScrew-in Type 1
-
N.I. - NOT ILLUSTRATED N.S.S. - NOT SERVICED SEPARATELY

17
 38

13 Parts Display for Forward & Reverse Fi 14 Parts Display for Forward & Reverse
ii?l7OB & ASI-7IB Transmissions Onl Those AS!170 & ASI- Transmissions Onl Those
Parts Different from the ASI-7OC & AS11-7lC Parts Different from the ASI-iOC & kl-71C
Assembly Are Illustrated. Assembly Are Illustrated.

ASI-71B & ASI-70B PARTS LIST " ASI- & ASl-70 PARTS LIST

‘nnooEX. pi$. PART NAME

j
179825 5/16-18x1-7/8 HEX HEAD BOLT 5/16-18x1-7/8 HEX HEAD BOLT 4
FRONT PUMP ASSEMBLY I I
INDEX PARTS 2 3 '+ 5 84, & 8 MUST BE ORDE'ED INDEX PARTS 2,3,4,5,84 fi 85 MUST BE ORDERED
AS ABOVE A&EMBLY: SEAL INDEX NO. 2 P IS AS ABOVE ASSEMBLY. INDEX NO. 2 IS
AVAILABLE SEPAR TELY F R REa LACEMENT OR IN AVAILABLE SEPARATELY 0 R IN
SMALL PARTS KITlA4867Mj INDEX PARTS 84 & 85"A~~yPsAERTOSsTKAIlTN~~4~~7pAM~iTE:yNPEX PARtS 84 L
85 MAY BE OBTAINED SEPARATELY.
2 71-62 OIL SEAL ASSEMBLY I 71-62 OIL SEAL ASSEMBLY
3 71-60 PUMP HOUSING I 71-60 PUMP HOUSING
9 71-88 FORWARD h REVERSE ADAPTER I 71-88 FORWARD & REVERSE ADAPTER
B 7l-Al6 DRIVE GEAR L PLUG ASSEMBLY I 7l-Al6 DRIVE GEAR & PLUG ASSEMBLY
INDEX PARTS 38 & 39 MUST BE ORDERED AS ABOVE INDEX PARTS 38 & 39 MUST BE ORDERED AS ABOVE
ASSEMBLY. ASSEMBLY. _
38 71-16 DRIVE GEAR I 38 71-16 DRIVE GEAR
41 431787 WOODRUFF KEY #6t I 41 431787 WOODRUFF KEY # 61
55 4636EK NAME PLATE(ASI-70B ONLY) I 55 4636DF NAME PLATE(ASI-70 ONLY)
4636EL NAME PLATE(ASI-71B ONLY) I, I 4636DL NAME PLATE(ASi-71 ONLY)
56 3-2Al95 OIL FILLER CAP & DIPSTICK I 56 3-2Al95 OIL FILLER CAP dr DIPSTICK I
1 IASSEMBLY I I I ASSEMBLY I
D 70-AIC TRANSMISSION CASE & BUSH-
ING ASSEMBLY(ASl-70 ONLY)
7l-AIG TRANSMISSION CASE dr BUSH-
ING ASSEMBLY(ASI-71 ONLY)
INDEX PARTS 58 & 59 MUST BE ORDERED AS ABOVE
pl;Y. BUSHINGS INDEX NO. 59 ARE
FOR REPLACE ti ENT IN SERVIC L KIT
(A4867VV Y.

58 70-IC FORWARD & RE ERSE TRANS- I

MISSION CASE Y ASI- ONLY)
NOTE: WHEN ORDERING PARTS FOR ASI-70B, ASI-
71-16 FORWARD & RE ERSE TRANS- I
7lB, ASl-70 & ASl-71 TRANSMISSIONS, USE THE MISSION CASE Y ASI- ONLY)
APPROPRIATE ASI-70C or ASI-71C PARTS LIST TO 60 71-140 BAFFLE
IDENTIFY THOSE PARTS WHOSE INCEX NUMBERS ARE 61 7l-A98C OIL STRAINER
NOT LISTED IN THE ABOVE PARTS LIST. THE 63 9885 BUSHING
ABOVE ASl-70B, ASl-7lB, ASI- & ASI- 81 AJ2-87 BREATHER ASSEMBLY
PARTS LIST SHOW ONLY THOSE PARTS WHICH 83 3-196 OIL FILLER TUBE
DIFFER FROM THOSE IN ASl-70C & ASlr71c. 84 71-3 PUMP BACKING PLATE
85 110533 [:;#:;;3&"' HEAD

86 120428 ANNULAR GASKET

18
 3
I I , ._____ J 1 IL ---J I
c - - - - - _, i I L----, 1 .-5
I1 I I 1 I a
II I I I ’
r----J I- - - - ---_I I---- -------- ----.-, --------------J
I-_-___
i r-------- -- ---------------_--_ ------------__J
l I
- -
iii- 1
 DESCRIPTION
RIGHT SIDE LEFT SIDE RIGHT SIDE LEFT SIDE

Fig. 16 External Views ASI-70C o r ASI-7lC Fig. l6A E x t e r n a l V i e w s ASI- o r ASl-71

Tllis manual is prepared primarily fok ttle Model 7OC & but in the opposite direction. Helical gearing is used to pro-
7 I(’ direct drive transmissions. tlowever, all additional vide quieter operation than can be obtained with spur gear
supplemel~tary descriptions and illustrations are included to gearing.
allow it to be used for the Muriel 7013, 7 I B, 70 and 71 The transmission is fast shifting to give the boat operator
Iransmiss~ons. complete control of the vessel. Shifting is accomplished by
The material in this manual is also used in conjunction with the fore and aft movement of the shift lever, (Fig. 16). This
tllo prcJp21 reductioii gear marluals for servicing all 70, 70R, movement rotates the control valve and directs oil under
70(‘, 7OCIli. 7 1, 7 I R, 7 I(’ i~nil 7 1CR reductioil gear trans- controlled pressure to ttie required channels.
inisslons.
Oil pressure is provided by the crescent type pump, the
The following list identifies the important features of the drive gear of which is keyed to the drive shaft and operates
vat-ious model transmissions in (Figs. I (J and I (>A): at transmission input speed to provide screened oil to the
A. Oil filler cap cYC dipstick G. Drive Gear pressure regulator.
asstTmtIlp II. Output shaft Ilange From the regulator valve the oil is directed through the
B. Oil outlet to coolet I . Sllifl level proper circuits to the bushings and anti-friction bearings
C. O i l inlc! 1‘1.0111 cooie1 .I. Valve cover , requiring lubrication. A flow of lubricant is present at the
1). Oil drain plug I(. Breather required parts whenever the front pump is turning and it
E. Oil pimp I.. Main line pressure tap should be noted that supply is positive in forward, neutral
F. Moul1ting pads & mount- M. Reverse clutch pressure and reverse conditions.
ing bolt Iloles lap
The unit has seals to prevent excape of oil.
The transmission consists of a planetary gear set, a forward
Both the input and output shafts are coaxial, with the input
ClUtcll, a reverse clutcll, an oil pump, ~lnci ;I pressure regula-
shaft splined for the installation of a drive damper, and the
tar a11d irotary control valve. All of these are contained in a
output shaft provided with a flange for connecting to the
CUst ilon IIousing along wit11 necessary shafts and connect- propeller shaft.
ors, to plovicic forward, I-cvcrse and ncut~al operation. A
dklK( drive ratio is used for all (orward operation. In re-
verse. the speed of the output shaft is equal to input speed, RATIO AS SHOWN IN COLUMN “B”

MODEL AS SHOWN IN COLUMN “A”

Tile l‘ollowillg are the identiticatlon markings for tile Warner THESE AREAS TO INDICATE BASIC
Gear “VELVET DRIVE Marine Transmissions. MODEL COLOR CODE IN COLUMN “C”
7

1
“A” HAND OF “A” HAND OF “B” “C”
MODEL ROTATION MODEL ROTATION RATIO COLOR

“ASI-71C CLOCKWISE “ASI-71CR COUNTER CLOCKWISE I:1 RED

ASI-71B CLOCKWISE ASI-71BR C O U N T E R CLOCKWISE I:1 RED
ASl-71 CLOCKWISE ASl-71R COUNTER CLOCKWISE I:1 RED
*ASI-70C CLOCKWISE *ASI-70CR C O U N T E R CLOCKWISE 1:l BLUE
ASl-70B CLOCKWISE ASI-70BR C O U N T E R CLOCKWISE I:1 BLUE
t ASl-70 CLOCKWISE ASI-70R C O U N T E R CLOCKWISE 1:l BLUE

The hand of rat&ion referred to above is when viewed from stern of boat looking forward.
*TRANSMISSION ASSEMBLIES PRESENTLY IN PRODUCTION.

20
 INSTALLATION PRECAUTIONS
TRANSMISSION OIL COOLER CONTROL LEVER POSITION

The oil cooler must be properly connected to the trans- The position of the control lever on transmission when in
mssion before the engine is cranked or started. Failure to forward should be shifted to the point where it covers the
properly connect the oil coolerwill result in the blowing out letter “F” on the case casting, and is located in its proper
of the forward clutch piston due to over pressurization. NO position by the poppet ball. The WARRANTY is cancelled if
WARRANTY claims due to this type failure will be allowed the shift lever poppet spring and/or ball is permanently
as this is the responsibility of the Boat Builder, Engine removed, or if the control lever is changed in any manner, or
Manufacturer or Conversion Engine Manufacturer. repositioned, or if linkage between remote control and
transmission shift lever does not have sufficient travel in
A cooler of sufficient size shall be used to assure that the both directions. This does not apply to transmissions
maximum oil temperature of the transmission will not equipped with Warner Gear electrical shift control.
exceed 190°F. Failure to provide proper cooling may result
in damage to the transmission from insufficient oil flows FRONT PUMP MOUNTING
and pressures if the transmission is operated at tempera-
tures above the maximum recommended. Before mounting the transmission on the engine be sure
that the pump is correctly installed. Orient the pump
The proper oil cooler inlet and outlet connections are mounting bolt holes and arrows indicating direction of
shown in (Figures 16 Et 16A). rotation to correspond with the direction of rotation
required by the engine. If the pump is not installed for the
proper rotation the pump will not produce oil pressure to
operate the transmission when engine is started.

PROCEDURE FOR FILLING TRANSMISSION WITH OIL Lubricating oils which are recommended for use in diesel
engines and also meet Detroit Allison Type C3 specifications
When filling the transmission, oil should be added until it may be used if the engine speed does not exceed 3000
reaches the full mark on the dipstick. The quantity of oil RPM. SAE #30 is preferred. SAE #40 is acceptable if high
depends upon the angle of the installation, but information operat,ing temperatures are to be encountered. Multi-
to serve as a guide on possible amount needed may be viscosity oils such as 1 OW-40 are not acceptable. The first
found in chart below. The unit should be turned over at choice is an oil which falls in the SAE-API service Class
engine idle speed for a short time in order to fill all circuits, “CD.” The second choice would be an oil which falls in the
including the cooler and cooler piping. SAE-API service Class “CC.”
NOTE: Be sure the cooler is properly installed and the The equivalent DOD mil specs are:
transmission contains oil before cranking or starting
“CD” Mil-L-21048
engine.
“CC” Mil-L-45199
The new C3 specifications were developed by Detroit
CHECKING OIL LEVEL
Diesel Allison Division of General Motors to outline the
Check the oil level daily before starting the engine. Oil will requirements of an oil suitable for use in their heavy duty
sometimes drain back into the transmission from the cooler hydraulic automatic and powershift transmissions. The oil
when improperly installed. It is important that oil level companies should be able to provide information as to the
checks on new installations be made immediately after the suitability of their product for use in a given application.
engine has been shut off and before the oil has had a
chance to drain back. If you have drain back, correct the
installation.

CHANGING OIL
A seasonal oil change is recommended In pleasure boats. 01 L CAPACITY
Work boats require more frequent changes. Change oil TRANSMISSION ~R~NsMlssioN 0iL C APACITY (QUARTS)
anytime the oil becomes contaminated, changes color, or MODEL LEVEL 15” INCLlNtb
1
becomes ranted smelling.
ASI-70C or CR 1.8 1.3
ASlJlC or CR 1.8 I 1.3 I
TRANSMISSION FLUID
NOTE: OILCAPACITY DOES NOT INCLUDE CAPACITY NEEDED
Dexron@II, Type F, and other hydraulic transmission fluids FOR TRANSMISSION COOLER AND OILLINES, WHICH MAY IN
which meetthe Detroit Diesel Allison Type C3 specifications MANY CASES REQUIRE AN ADDITIONAL AMOUNT GREATER
are recommended for use in all Velvet Drive@ marine THAN IN ABOVE TABLE.
transmissions.

21
 TRANSMISSION OPERATION

REVERSE

Move the transmission shift lever to the extreme rearward

position where the spring-loaded ball enters the chamfered
hole in the side of the shift lever and properly locates it in
the “reverse” position, (Fig. 17). With the shift lever SO
located, oil at regulated pressure flows from the control
valve into porting in the transmission case, thence back to
the adapter and into the reverse clutch cavity. The resulting
movement of the revel-se clutch piston and the reverse
clutch pressure plate locks the reverse clutch plate to the
transmission case. The stationary reverse clutch plate,
through splined connectors, thus prevents rotation of the
ring gear. With the ring gear held and the sun gear rotating
Fig. 17 ASI-7lC Shift Lever Positions at input speed, the pinions of the compound planetary
gearset are free to rotate about their own axes and reveee
the direction of rotation of the pmion carrier and output
shaft.
FORWARD
FREEWHEELING
Move the transmssion shift lever to the extreme forward
position where the spring-loaded ball enters the chamfered
Under sail with the propeller turning, or at trolling speeds
hole in the side of tile shift Icver and properly locates it in
with one of two engines shut down, the design of the
the “forward” position, (Fig. 17). With the shift lever so
Velvet DI ive gear maintains adequate cooling and lubrica-
located, oil at regulated pressure flows from the control
tion.
Valve into porting in the transmission case, output shaft,
drive gear, forward clutch cylinder, and into the i‘c;rward
OlL PRESSUliES
clutch cavity. The resulting movement of the forward
clutch piston and the lever action of the clutch spring
Transmission line pressure should be between 1 1 O-I 50 PSI
forces the multiple discs of the furward clutch together
at engine speeds between 450 and 2000 RPM at normal
and, with the sid of the fol-ward clutch hub, locks the input
operating temperatures of 150-l h5°F.
shaft to thz ring gear. This in turn prevents rotation of the
planetary pinions about their own axes and thus locks the
When operating the transnlissioll at low temperatures or
input shaft, ring gear and output shaft together, causing
excessive speeds pressures of 200-250 PSI may be obtained.
them to rotate as a solid concentric coupling. In this way,
input shaft speed and direction of rotation arc transmitted
A maximum transmission oil temperature of 1’90°F. is
directly to the output shaft.
recommended

NEUTRAL
See page 23 for pressure specifications 01) 10-I 7 units.
Move the transmission shift lever to the center position
where the spring-loaded hall enters the chamfered hole in
the side of the shift lever and properly locates it *in the
“11eutra1” position, (Fig. 17). With the shift lever so locat-
cd, flow of pressurized oil to the clutches is blocked at the
control valve. The clutches are also vented, by a different
portion of the control valve, to the sump aI-e;l inside the
transmission case and thus free-running open clutches are
insured.

'22
 DISASSEMBLY OF TRANSMISSION
NOTE: Tear down procedure should and spring assembly out of case from
not begin until the transmission right side, (Fig. 73).
exterior and work area have been
Is
thoroughly cleaned. 6. Place valve and spring assembly
in a suitable holder, (Fig. 71).
OIL DRAINING PROCEDURE Depress the valve spring retainer
and valve spring until the snap
1. Remove oil filler plug located below ring is free to be removed. The
the shift lever on rear left side of components of the valve and spring
transmission case. assembly can now be removed in the
order shown in (Fig. 70).
2. If space permits, place container
having approximately two (2) quart NOTE: The control valve assembly
capacity under drain cap, located can also be disassembled by using an
as shown in (Fig.18). Unscrew the arbor press with suitable tools as
drain plug and cooler return tube shown in (Fig. 72).
assembly, reach into the opening
with a suitable tool, and remove the
REMOVAL OF FRONT PUMP ASSEMBLY
strainer assembly, (Fig. 77). Allow
oil to drain into pan.
7. Remove the four (4) front pump
attaching bolts, (Fig. 69), place
DISASSEMBLY OF VALVE AND SPRING a protective covering over splines
ASSEMBLY FROM TRANSMISSION to prevent damage to seal lip, and
3. lift pump assembly squarely up and
Remove three (3) hex head bolts,
over the protruding input shaft,
lockwashers, valve cover and valve
cover gasket, as shown in (Fig. 74) (Fig. 67).

4. 8. Remove pump drive gear, front pump

Remove shift lever and associated
g a s k e t , and Woodruff key, (Fig. 66).
parts, (Fig. 75).

5. Tap with soft hammer on exposed

threaded shaft, upon which shift NOTE: Two different pump assemblies
lever was mounted, and pull valve are used. One includes a backing
plate which must be removed before
the gears are exposed. For addi-
tional information and description
see pages 40 and 48-51.

9. For the pump assembly with the

backing plate, remove the one (1)
flat head machine screw, (Fig. 96)
and lift backing plate to expose
gears.

10. Mark gears to identify for proper

relocation of gear faces during
reassembly, (Figs. 65 and 94).
(Figs. 62 and 91) show views of the
different front pump parts when
completely disassembled.

Fig. 18 D r a i n i n g T r a n s m i s s i o n O i l

24 I,
DISASSEMBLY OF ADAPTER AND RE- 20. While holding the ring gear, tap
VERSE CLUTCH PISTON the front end of the drive gear
11. Remove the four (4) cap screws (12
with soft hammer. The drive gear
point 'head), (Fig. 61). Lift the and forward clutch hub assembly
adapter and reverse clutch piston, will pass through the ring gear
(Fig. 60). If necessary, tap the and forward clutch assembly to
adapter with asoft hammer to remove. come out of the rear end of the
ring gear, (Fig. 47).
CAUTION: The reverse clutch pres-
sure plate may stick momentarily to
DI'2ASSEMBLY OF FORWARD CLUTCH
the reverse clutch piston. To avoid
damage, prevent pressure plate from 21. Remove bearing from clutch cylinder
dropping. by tapping with soft blunt tool.

12. Force compressed air into reverse

22. Remove ring gear snap ring,(Fig.43).
clutch cavity while holding piston,
as shown in (Fig. 19) and piston
23. While holding ring gear, tap with
will pop up out of reverse clutch
soft blunt tool on exposed face of
cavity.
forward clutch cylinder inside of
ring gear. Forward clutch cylinder
13. Remove sealing rings as shown in
will move forward to disassemble out
(Figs. 57 and 58).
of front of ring gear. After remov-
ing the clutch spring and the clutch
REMOVAL OF THRUST WASHER, RE- spring snap ring, all parts of the
VERSE CLUTCH PRESSURE PLATE, forward clutch can be disassembled
PRESSURE PLATE SPRINGS AND DOWEL as shown in (Figs. 34, 35, 36, 37 &
PINS "38).

14. Thrust washer can now be lifted from 24. Piston can be removed from forward
position shown in (Fig. 56). clutch cylinder to position in (Fig.
41) by applying compressed air to
15. Remove clutch pressure plate as clutch cavity through one of three
shown in (Fig. 55). (3) holes in inside diameter of for-
ward clutch cylinder, while other
16. The twelve (12) pressure plate holes are blocked.
springs and the three (3) dowel
pins can now be removed, (Fig. 54).

DISASSEMBLY OF DRIVE GEAR AND

CLUTCH ASSEMBLY
17. Grasp the exposed front end of the
input gear and lift straight up;
drive gear and clutch assembly
parts easily lift out of opening in
front, (Fig. 53).

18. Remove thrust was$er located be-

tween drive gear and planetary
carrier, (Fig. 52).

19. Stand drive gear and clutch assembly

in suitable fixture and remove in-
ternal & external snap rings at ball
bearing from the drive gear and
clutch cylinder, (Figs. 50 and 51).
Do not permit drive gear to move
forward after the above snap rings F i g . 19 D i s a s s e m b l i n g R e v e r s e C l u t c h
Piston in Adapter
are removed.

25
25. Remove forward clutch sealing rings,
as shown in (Figs. 39 & 40).

REMOVAL OF PINION CAGE AND OUT-

PUT SHAFT ASSEMBLY FROM TRANS-
MISSION CASE
iRlN
26. Remove main shaft nut shown in
(Fig. 33).

27. Using bearing puller, pull coupling

from output shaft.

28. Remove six (6) hex head bolts and

lockwashers, (Fig. 31).

29. Remove bearing retainer and gasket.

REMOVAL OF REAR BEARING

Fig. 20 Removing Bearing from Case

NOTE: The following paragraphs (30 31. Place transmission, with front face
& 31) describe alternate methods of clown, on arbor press. Using suit-
removing the rear bearing. Either able tool, press down on exposed end
method is equally desireable. of output shaft until shaft is free
of bearing inside diameter. Protect
30. Using bearing,puller, grasp bearing pinion cage and output shaft from
by exposed groove in outside dia- damage from fall during this opera-
meter and gently pull bearing from tion.
case, (Fig. 20).

REASSEMBLY PRECAUTIONS

The following list contains a number 4. Installation of adapter on trans-

of assembly problems which it is mission case should follow the
felt requires special attention procedures outlined, (Page 39,
during the reassembly of the direct Paragraph 56), for tightening the
drive transmissions. The informa- capscrews. If bolts are not alter-
tion below includes the locations in nately tightened a small amount,
the manual where information and damage can result to the needle
instructions are available on these bearing and its input shaft race.
important assembly features.
5. Protection of pump seal during
1. Installation of proper pinion cage assembly of pump assembly over input
and output shaft assembly in trans- drive gear, (Page 41, Paragraph 65).
mission cases without bushings,
(Page 52, Paragraphs 18 & 19). 6. Mounting pump to correspond to the
;;yine rotation, (Page 42, Paragraph
2. Selection of the proper clutch .
spring snap ring, (Page 31, Para-
graph 23). ,I 7. Check input shaft to insure that
it rotates freely when turned by
3. Selection of the proper ring gear hand after transmission is assem-
snap ring, (Page 33, Paragraph 30). bled (Page 42, Paragraph 69).

26
 INSPECTION AND GENERAL INSTRUCTIONS
1. Cleanliness is absolutely necessary 4. Oil seals and bearings are best in-
during assembly to insure proper stalled by using an arbor press,
functioning of transmission. Trans - suitable fixtures, and tools to
mission case passages should always properly align parts being assembl-
have pipe plugs removed to allow for ed. Hammering seals and bearings
thorough cleaning. When available, “into position can severly damage
use compressed air to dry parts be- parts.
fore they are assembled. Do not
wipe parts with rags to clean or dry 5. Automatic transmission fluid type
them as lint from the cloth may “A” s u f f i x “A” should\ b e u s e d t o
cause erratic valve action. lubricate parts as they are assembl-
ed. Petroleum jelly may be used on
2. Inspect all parts for damage or gaskets or other parts that must be
wear. Replace defective parts. held in position during assembly.
A l l rubber parts will slide more
3. All gaskets, oil seals and rubber freely if lubricated.
sealing rings should be replaced
except in relatively new units. 6. Tighten all bolts and screws evenly
Judgement should then be exercised to the recommended torque, (See page
as to the need for replacing these 60).
parts.

A S S E M B L Y O F TRANSMISSION
ASSEMBLING OIL SEAL IN BEARING into bore of housing with seal lip
RETAINER positioned as shown in (Fig. 21).
Caution should be observed to insure
1. I n s p e c t r u b b e r l i p o f s e a l f o r that too much sealant is not used.
cracks, holes or brittle condition
of rubber lip material. 3. Using arbor press and suitable tool,
a s s h o w n i n ( F i g . 22), p r e s s t h e o i l
2. P l a c e f r o n t <face o f b e a r i n g r e t a i n e r seal into the bearing retainer until
on arbor press table. Apply a suit- the rear face o f t h e o i l s e a l i s
able sealant to the outside diameter flush with the rear face of the
of seal before installing squarely bearing retainer,

PROP
OF 0

SEAL

OIL

klg- 22 Pressing Oil Seal in Retainer

Fig. 21 Installing Oil Seal

27
 TRANSMISSION
PINION CAGE
AND OUTPUT
SHAFT ASSEMBLY

Fig. 23 Fig. 25 Pinion Cage and Output Shaft Assembly

Installing Model 718 & 7lC Baffle in Place on Arbor Press

INSTALLATION OF THE BAFFLE IN INSTALLATION OF PINION CAGE AND

THE THANSMISSION CASE OUTPUT SHAFT ASSEMBLY IN THE
TRANSMISSION CASE
4. Insert the baffle inside the trans-
6. Place the pinion cage and output
mission case with the notched side
shaft assembly on a 5 inch diameter
toward the front and the curve
b y 2-5/8 l o n g a s s e m b l y t o o l , w h i c h
o f b a f f l e t o w a r d t h e b o t t o m o,E t h e
i n t u r n i s mounted on an arbor
transmission case, (Fig. 23).
press, as indicated in (Fig. 25).
5. Press down on t h e h a f f l e a n d s n a p
NOTE: I f t h e transmission case
t h e r e c t a n g u l a r slot,s a t e a c h e n d
does not have bronze bushings for
on to the cast, bosses at each side
the output shaft journal, use only
O S the case, ( F i g . 2 4 ) . These
the output shafts of the design with
bosses will position and hold the
three o i l g r o o v e s a s shown in
baffle in its proper place.
(Fig. 26). See page 52 (paragraphs
1 8 & 191,f o r further information.

SHAFT WITH
OIL GR,OOVES

Fig. 24 Model 708 & 70C Oil Baffle Properly Fig. 26 Late and Early Model Pinion Cage
Installed and Output Shafts

28
 SHYT ASSEMBLY
ISSION

Fig. 27 Case Assembled over Pinion C& c and t- Fig. 29 Rear Bearing Pressed in Place
put Shaft Assembly and Asscmb P y Tool

7. Place the transmission case over the

pinion cage and output shaft assemb- ing until clean and lubricate with
l y s o t r a n s m i s s i o n c a s e r e s t s automatic transmission fluid, type
I,
squarely on arbor press table which ” A ” , suffix “A”, before assembly.
is supporting assembly tool (Fig.
27). 11. With the groove on the outside dia-
meter of the bearing located toward
the rear of the transmission, as
a. Inspect the bearing bore for possi-
s h o w n i n ( F i g . 28), p l a c e t h e b e a r -
ble dirt or burrs.
ing over the projecting output shaft
and squarely in the bearing bore.
9. Inspect the rear bearing for scored
or damaged balls and races and for
12. Using an assembly tool designed to
loose or cracked ball retainer.
press evenly on the bearing outer
Replace the bearing with a new part
and inner races, press bearing down
if damage is detected.
until seated against shaft or case
shoulder, (Fig. -
29).
10. Inspect the bearing for presence of
dirt. I f d i r t i s p r e s e n t , w a s h bear-

REAR BEARING
WITH GROOVE

Fig. 28 Rear Bearing Properly Positioned on Fig. 30 Bearing Retainer Gasket in Place
Transmission Case

I I

29
 7/16 LOCKWASHER
BEARING
RETAINER
\

Fig. 31 $s.f?;?Aing Bearing Retainer on Rear 'ig. 33 Vi;;,of Completely Assembled Output

15. Inspect and lubricate the hub dia-

13. Place bearing retainer gasket on meter of rear coupling which runs
rear of transmission case as shown in contact withtherubber lip of oil
in (Fig. 30). Gasket may be coated seal. If this surface is scratched
with petroleum jelly for easier or burred, replace the part with a
assembly. new piece to prevent seal-lip damage
and subsequent oil leakage.
14. Place bearing retainer in place on
rear of case as shown in (Figi'31).
Install six (6) 7/16 lockwashers and 16. After lubricating the splined por-
six (6) 7/16-14 hex head bolts; tion of coupling, assemble the
tighten bolts to a torque of 42-50 splined coupling onto the externally
pounds-feet. splined portion of the output shaft.
When the coupling has been aligned
squarely on the output shaft and
hand assembly has proceeded as far
as possible, place a suitable tool
on the coupling, (Fig. 32), and
gently press the coupling with arbor
press until contact with the bearing
inner race is made.

17. Assemble main shaft nut in place on

output shaft and tighten to pres-
cribed torque of 100 to 200 pounds-
feet. This should bring inner race
of bearing solidly in contact with
the shoulder on output shaft and
eliminate any detectable end play
in the coupling and output shaft
combination, (Fig. 33).

Fig. 32 Pressing Rear Coupling in Place

30
Fig. 34 Installing Clutch Pressure Plate (Rear) Fig. 35 Installing Forward Clutch Plates

ASSEMBLY OF THE FORWARD CLUTCH

INTO THE RING GEAR
22. Install clutch pressure plate
18. Place the ring gear on a clean sur- (front) with flat face down in con-
face with the external teeth up, as tact with clutch plate, as shown in
shown in (Fig. 34). (Fig. 36).

19. Remove all dirt and solid particles 23. Install clutch spring snap ring,
from the shoulder inside the gear (Fig. 37). Assembly is complete
formed by the top of the internal I
when snap ring is squarely and firm-
helical gear, (Fig. 34). ly seated on the internal shoulder
provided by the top of the internal
20. With the smoothly ground face in the splines.
upward position, install the clutch
pressure plate (rear) in the ring
gear, as shown in (Fig. 34). Assem- CAUTION: BE SURE YOU HAVE THE PROP-
bly is complete when the clutch ER SNAP RING. THE CLUTCH SPRING
pressure plate is firmly and square-
ly seated on the shoulder at the
bottom of the internal splines.

21A For the Model 71C lubricate five

(5) clutch inner plates and four
(4) outer clutch plates, arrange
and assemble, as shown in (Fig. 35).

21B For the Model 70C lubricate three

(3) clutch inner plates and four
(2) outer clutch plates, arrange
and assemble, as illustrated in
(Fig. 35) for the Model 71C.

Fig. 36 Installing Clutch Pressure Plate (Front)

31
 SNAP RING IS .090 TO .093 INCHES ring and a lubricated clutch sealing
THICK AND HAS A FREE DIAMETER OF ring, as shown in (Fig. 39). In-
S-19/32 + l/16 INCHES. spect the inside diameter of the
forward clutch piston having contact
24. With the concave side of the clutch with the sealing ring; remove all
spring down, install in ring gear, burrs or scratches and lubricate
as shown in (Fig. 30). Assembly is before assembly.
complete when the clutch spring is
seated firmly and squarely on clutch 26. Install in forward clutch cylinder a
snap ring. well lubricated sealing ring, (Fig.
40). Lubricate entire forward
clutch cylinder before continuing
25. Assemble on the forward clutch assembly.
piston, the clutch spring bearing
I

CLUTCH SPRING

Fig. 37 Installing Clutch Spring Snap Ring

I CLlJfCH
CL"Td SPRING
BEARING RING I

Fig. 39 Installing Clutch Sealing Ring

CLUTCH
CYLINDER

Fig. 38 Installing Clutch Spring

Fig. 40 Installing Sealing Ring

32
27. After aligning the assembled forward
30. While maintaining load from arbor
clutch piston squarely on the assem-
press, assemble ring gear snap ring,
bled forward clutch cylinder, press
( F i g . 43). Tap ring while in place
the clutch piston into the forward
to insure full seating of ring in
clutch cylinder, as shown in (Fig.
groove.
41). This is a hand assembly and
should not require pounding by ham-
mer or pressing on arbor press.
Assembly is complete when piston CAUTION: B E SIJRE Y O U H A V E T H E
PROPER SNAP RING. THE RING GEAR
“bottoms” in forward clutch cylind-
S N A P R I N G I S . 0 7 4 T O .078 I N C H E S
er.
” THICK AND HAS A FREE DIAMETER OF
S-7/8 + l/16 I N C H E S .
28. Place the combined parts, as assemb-
led in steps 18 through 24 in-
elusive, o n a suit;able s u p p o r t w h i c h
has been placed on an arbor press,
(Fig. 42). Center the clutch spring
in the ring gear.

29. Place the parts assembled in steps

25 through 27 inclusive into the
open top of the assembly described
i n s t e p 2 8 , ( F i g . 42). Place a
suitable assembly tool squarely on
top of the forward clutch cylinder
and press down with the arbor press
until the forward clutch cylinder is
firmly seated on the snap ring and
the groove for the snap ring is
fully exposed. Check, by looking
into rear of ring gear, to be sure
that the clutch spring bearing ring
is properly assembled on the forward
clutch piston.

Fig. 42 Pressing Forward Clutch Cylinder

Into Ring Gear

gi!ACRHD
CYLINDER

Fig. 41 lnstal ling Forward Clutch Piston F i g . 43

Installing Ring Gear Snap Ring

33
ASSEMBLY OF FORWARD CLUTCH HUB 34. Install the drive gear and Woodruff
AND SEALING RINGS ON DRIVE GEAR key squarely into the forward clutch
hub, being careful to align the
1I Woodruff key with the mating keyway
31. Place the forward clutch hub on a
in the forward clutch hub,(Fig. 44).
suitable support placed on an arbor
Press the drive gear into the for-
press in the position shown in (Fig.
ward clutch hub until the gear
44).
"bottoms" on the face of the forward
clutch hub and the groove for the
32. Assemble Woodruff key in the keyway
snap ring is fully uncovered.
provided on the drive gear,(Fig. 44).

33. Lubricate the outside diameter of

the drive gear on that area which 35. Invert the parts referred to in step
34 and install snap ring in the
presses into the forward clutch hub.
groove provided, (Fig. 45). Tap ring
after assembly with suitable tool to
insure full seating in groove.

36. Install two (2) forward clutch seal-

ing rings in grooves provided on
drive gear, (Fig. 46). After in-
stalling rings in groove, hook ends
and turn rings to insure freedom of
rotation.

Fig. 44 Pressing Drive Gear into Forward

Clutch Hub

FORWAR

'EulUeTCH

Fig. 45 Installing Clutch Hub Snap Ring Fig. 46 Installin Forward Clutch Sealing
I I
Rings on B rive Gear

34
ASSEMBLING DRIVE GEAR AND CLUTCH 39. Place aligned parts and assembly
ASSEMBLY tool in place on arbor press. Place
bearing over protruding drive gear
37. With drive gear and clutch hub in and squarely into bore at front of
assembly tool as shown in (Figs. 45 forward clutch cylinder; press bear-
a n d 46), p l a c e r i n g g e a r a n d f o r - ing down with arbor press until
ward clutch assembly over drive gear bearing is fully seated on shoulder
as shown in (Fig. 47). and snap ring grooves in front of
bearing are exposed (Fig. 49).
38. Lower ring gear and clutch assembly
u n t i l i n t e r n a l t e e t h o f c l u t c h
plates begin to engage teeth on for-
ward clutch hub. Rotate ring gear
to align teeth of plates with teeth
on clutch hub. Do not force ring
gear, a s d a m a g e to teeth on plates
will result. When ring gear and
clutch are in correct position, rear
end of ring gear should be against
the assembly tool or “flush” with
the rear thrust face of drive gear,
as shown in (Fig. 48). Do not re-
move drive gear and clutch assembly
from assembly tool or move drive
gear forward until steps 39, 40 and
41 are completed. Any movement of
the drive gear f o r w ard will result
in the clutch plates becoming dis-
engaged with clutch hub and sealing
rings moving out of position.

Fig. 48 Assembling Ring Gear and Clutch

Assembly on Drive Gear

Fig. 47 Assembling Ring Gear and Clutch Fig. 49 Pressing Clutch Bearing in Place
Assembly on Drive Gear
.
35
 INSTALLATION OF DRIVE GEAR AND
CLUTCH ASSEMBLY, REVERSE CLUTCH
PLATE, AND REVERSE CLUTCH PRESS-
URE PLATE IN TRANSMISSION CASE

42. Place the parts assembled in steps

1 through 17 inclusive, on a smooth,
clean surface in the upright posi-
tion indicated in (Fig. 52). In
this position, the rear face of rear
coupling will provide sufficient
base to enable assembly to proceed.

TOOL -

Fig. 50 Installing Snap Ring

;

40. I n s t a l l e x t e r n a l s n a p r i n g o n d r i v e
gear, (Fig. 50).

41. Install internal snap ring in clutch

cylinder, (Fig. 51).

WASHER

Fig. 52 Installing Thrust Washer

43. Coat the drive gear thrust washer

with petroleum jelly and assemble
into pinion cage and output shaft
assembly, as shown in (Fig. 52).
Center the washer carefully over
bore provided for rear of drive gear.

44. After lubricating the rear end of

the drive gear and checking centered
position of the thrust washer, in-
stall the drive gear and clutch
assembly into the case and pinion
cage and output shaft assembly,
(Fig. 53). Care and proper center-
ing must be exercised at this point
to prevent damage to the bushings
when the rear diameter of the drive
gear enters the output shaft.
Fig. 51 Install ing Snap Ring

36
 $5, I n s t a l l t h e t w e l v e ( 1 2 ) p r e s s u r e
PRESSURE
I plate springs in the holes provided
_ in the reverse clutch cavity, (Fig.
lwRE
SPRING
PLATE
SPR IJG
54). The holes should be free from
dirt and all springs should be firm-
ly seated.

46. Coat the three (3) dowel pins with

petroleum jelly and assemble them in
the three (3) grooves provided at
E the outside diameter of the reverse
p
‘1.’ c l u t c h c a v i t y , ( F i g . 54,). A s s e m b l y
is complete when the dowel pin is
firmly seated on end and into the
groove, as far as groove contour
will permit.

Fig. 54 !?stal!atjon of Twelve (1,2) Pressure

rlate Springs and Three (3) Dowel Pins

required to locate the pressure

plate with relation to the pressure
plate springs, (Fig. 55). A proper-
ly assembled reverse pressure plate
w i l l a p p e a r a s s h o w n i n ( F i g . Sri).
I f p r e s s u r e p l a t e does not drop down
to position, approximately flush
with transmission case front face,
c h e c k t h e t,hree ( 3 ) d o w e l p i n s f o r
possible misalignment.

Fig. 53 Installing Drive Gear and Clutch

Assembly

47. Install reverse clutch plate over

e x p o s e d spllned t e e t h o f r i n g g e a r .
C l u t c h plat,e m u s t b e f i r m l y a n d
evenly seated on the case face form-
ing the rear of the reverse clutch
cavity, (Fig. 55).

48. I n s t a l l t h e r e v e r s e c l u t c h p r e s s u r e
plate with the twelve (12) holes in
the downward position. Align the
cast slot in the pressure plate with
the large oil hole in the front face
of the transmission case, (Fig. 55).
Since the twelve (12) pressure plate
springs are not evenly spaced, the
slot and oil hole alignment are
Fig. 55 Installing Reverse Clutch Pressure
Plate
I I

37
 (b) Oil passages free from pre-
sence of dirt and obstruction.

(c ) Reverse clutch cavity outer

wall, smooth clean surface
free from scratches or burrs
and coated generously with
petroleum jelly.

Coat sealing ring with petroleum

jelly and install in groove of
adapter hub, as shown in (Fig. 57).

51. After lubricating sealing ring with

petroleum jelly, assemble in groove
of reverse clutch piston, as shown
in (Fig. 58).
,::
Fig. 56 Installin Thrust Washer and
Reverse C 9 utch Pressure Plate
,I
REVERSE

s:Kg
49. Coat thrust washer with petroleum
jelly and assemble, as shown in
(Fig. 56).

ASSEMBLY OF REVERSE CLUTCH

PISTON INTO ADAPTER
50. After checking adapter for the
following, place it on clean surface
in position, shown in (Fig. 57).

(a) Clean needle bearing assembly,

properly installed and free
from damage.
Fig. 58 Assembling Sealing Ring

52. Examine inside diameter of reverse

clutch piston for smooth clean sur-
LUBRICATE
face free from scratches or burrs
and coat generously with petroleum
jelly.

53. Place the reverse clutch piston, as

assembled in step 51 on the adapter,
as assembled in step 50, (Fig. 59).
Press down on reverse clutch piston
while pulling a smooth, clean screw-
driver blade around the exposed
portion of the sealing ring. This
will aid the chamfered bore in the
adapter to compress the sealing ring
PASSAGE
into the groove in the outside dia-
meter of the piston. Assembly can
be completed by using hand pressure
Fig. 57 Assembling Sealing Rini' until piston has "bottomed" in re-
verse clutch cavity.

38
 Exposed face of clutch piston should
be flush with adjacent surrounding
surface on adapter when assembly is
completed.

ASSEMBLY OF ADAPTER AND REVERSE

CLUTCH PISTON ONTO TRANSMISSION
CASE

54. With parts assembled, in steps 1

through 49 inclusive, resting on the
rear face of coupling, coat the ex-
posed front of the transmission case
with petroleum jelly and assemble
inplace the caseand adapter gasket,
(Fig. 60).

PULL SCREWDRIVER BLADE Fig. 60 Assembling Adapter and Reverse

IN THIS DlRECflON Clutch Assembly onto Case

adapter is squarely in place, in-

,
stall the four (4) cap screws, as
shown in (Fig. 61). The adapter can
now be pulled down squarely, until
contact with the case is made, by
alternately tightening the cap
screws a small amount and checking
frequently for binding. When
adapter is pulled down as far as
ADAPTER
possible, tighten the four (4) cap
SMODTI; CLEAN SEALING RI:G screws to 27 to 37 pounds-feet
SCREWDRIVER
torque.

Fig. 69 Installing Reverse Clutch Piston

in Adapter

55. Lift combined parts assembled in

steps 50 through 53 inclusive, above
parts assembled in steps 1 through
49 inclusive, as shown in (Fig. 60).
Align the oil holes as indicated in
(Fig. 60), then lower the reverse
clutch piston and adapter assembly
squarely onto the input gear and
transmission case.

56. When the shoulder on the rear of the

adapter has entered the mating bore
in the reverse clutch cavity, locat-
ed in the front of the transmission
case, and a check of the gap between
case and adapter indicates the
Fig. 61 Mounting Adapter to Case

39
 NOTE:Two different pump assemblies
have been used on the Model
70C & 71C transmission. If
the pump assembly on your
DRIVE‘GEAR
OIL SEAL transmission includes a back-
I
ing plate see page 48 (para-
graphs 5 through 10) for im-
portant information concern-
ing its assembly and service.

The front pump assembly without the

backing plate can only be used with
the new (71C-A8) adapter (Fig. 61),
the new key .(4873), and the new ver-
sion of the drive gear with the re-
PUMP dOUSING DRIVEN GEAR 1 located pump keyway. For ident-
ification of the proper parts see
(Fig. 90).

Fig. 62 Front Pump Parts for

Assembly 71C-A60

ASSEMBLY OF FRONT PUMP

57. Collect the parts shown in (Fig. 62)

and check carefully for the follow-
ing;

(a) Scoring in gear pocke'ts,

crescent, and gear face.

(b) Oil seal lip for brittle

condition, cracks and cuts.
Oil seal outside diameter
for dents or scratches.

(c) Gear teeth for burrs.

Fig. 64 P,;';sA;g Pump Oil Seal into

OIL SEAL WITH LIP 58. Place pump housing squarely on arbor
IN PROPE\POSITION
press table. Apply a suitable seal-
ant to the outside diameter of seal
before installing squarely into bore
of housing with seal lip positioned
as shown in (Fig. 63). Caution
,, should be observed to insure that
too much sealant is not used, that
any excess is wiped away after the
seal is installed, and that the
sealant does not get on the sealing
element.

59. Using an arbor press and suitable

PUMP HOUSING tool, press seal into housing until
front face of seal is flush with
front face of pump housing (Fig. 64).
Fig. 63 installing Pump Oil Seal

40
$$(l, After seal is assembled, lubricate
the pump housing with the proper
LZ
& transmission oil and place as shown
*i in (Fig. 65). Install lubricated
I driven pump gear with identification
_, mark as shown in (Fig. 65).

MOUNTING FRONT PUMP ON TRANS-

MISSION
61. Place parts assembled in steps 1
through 56 inclusive as shown in
(Fig. 611, after inspecting the
adapter face for dirt and obstruc-
tions.

62. Lubricate and install front pump

gasket, (Fig. 66).

Fig. 66 Installing Pump Drive Gear Key

and Front Pump Gasket

65. Cover the splined portion of the

input drive gear with asuitable tool
to protect the rubber lip on the
seal during the assembly of the re-
maining front pump parts, (Fig. 66).

66. With the pump driven gear proper Y

installed in the front pump housing,
assemble the housing and pump driven
gear squarely over the protruding
input shaft and assembly tool. A
,, slight rotation of the pump housing
and pump driven gear will allow en-
gagement of pump gear teeth, (Fig.
67).
Fig. 65 Installing Pump Driven Gear
r
63. Install Woodruff key, (Fig. 66).

NOTE: Check (Fig. 90) to determing

that proper key and shaft are used.

64. Install the pump drive gear on the

input shaft, with one of the Wood-
ruff key slots in drive gear mating
with the Woodruff key on the input
shaft, (Fig. 66).

NOTE: The two pump gears should be

assembled so that the same gear
faces are matched with the machined
face of the pump housing as found
at disassembly. Marks should have
been applied at disassembly to in-
sure proper reassembly, (Page 24, Fig. 67 installing Pump over Seal
Protector
paragraph 10).

41
 WAS ORIGINALLY ASSEMBLED. THE HAND
OF ROTATION OF THE PUMP ON A 2.10/l
TRANSMISSION SHOULD ALWAYS AGREE
WITH ORIGINAL FACTORY INSTALLATION
7lC- 8 ADAPTER AND MUST NOT BE CHANGED.
NEW

68. With the pump assembled squarely

against the adapter and pump gasket,
and the seal assembly tool removed,
install four (4) 5/16-18 hex head
bolts, (Fig. 69). Tighten hex head
bolts evenly to torque of 17-22
pounds-feet.

69. Check freedom of rotation of pump

gears in pump housing by rotating
the input shaft. If the,pump will
not rotate freely, disassemble the
pump and check for foreign material

Fig. 68 Orientation Markings for Present

7lC-A60 Pump on the 7lC-8 Adapter
"0" RING '
\
67. Orient the pump mounting bolt holes
and arrow indicating direction of
rotation to correspond with t,he
direction of rotation required by
the engine, (Fig. 68). If not in-
stalled for the proper rotation the
pump will not produce oil pressure
to operate the transmission when
engine is started.

NOTE: WITH THE EXCEPTION OF THE

2.10/l., REDUCTION GEAR THE ORIENT-
ATION OF THE PUMP ON THE TRANSMIS-
SPRING
SION MAY BE CHANGED FOR INSTALLATION
ON ENGINES WITH ROTATION OPPOSITE
TO THAT FOR WHICH THE TRANSMISSION
Fig. 70 Exploded View of Valve and Spring
Assembly

in the pump. Any dirt particles on

FRONT PUMP
ASSEMBLY the adapter face will also tend to
cock the pump when mounted on the
adapter and cause it to seize.

ASSEMBLING VALVE AND SPRING

ASSEMBLY
70. Collect the valve and spring assemb-
ly components, as shown in (Fig. 70)
on a clean surface and note care-
fully the following:

(a) The hollow portion of the

pressure regulator valve faces
Fig. 69 Mounting Front Pump to Adapter
the valve spring.

42
 i
f (b) The valve spring assembles
into the pressure regulator
valve.

(c) The concave portion of the

4’ v a l v e s p r i n g r e t a i n e r assemb- 'ORWARD AND
“I les over the valve spring.

. After carefully checking the press-

ure regulator valve and the bore in
c t h e f o r w a r d a n d r e v e r s e g e a r trans-
p
i.t,>s mission valve for dirt and burrs,
I!
a s s e m b l e a l l v a l v e a n d s p r i n g compo-
r
3: nents shown in (Fig. 70).
Lr

Fig. 72 Installation of Snap Ring

INSTALLATION OF THE VALVE AND

SPRING ASSEMBLY IN THE TRANS-
MISSION CASE

73. Place parts assembled in steps 1

through 69 inclusive, on clean flat
surface. Into the opening provided
high on the right-rear side of the
transmission case, place the valve
and spring assembly, threaded end
entering first, (Fig. 73). This is
a hand assembly and is completed
when the valve and spring assembly
“bottoms” against the shoulder in
the case bore.

Fig. 71 Control Valve Assembly in Fixture

72. Place the assembled parts in a suit-

able assembly fixture, (Fig. 71).
Turning handle of threaded plunger,
compress the regulator valve spring
u n t i l t h e g r o o v e f o r t h e s n a p ring
in the pressure regulator valve is
fully exposed. Install snap ring
shown in (Fig. 71). The “0” ring
shown in (Fig. 70) should be in-
stalled on end of valve.

NOTE : The control valve assembly

can also be assembled by using an
arbor press with suitable tools, as
shown in (Fig. 72).

Fig. 73 lnstalla%ion of Valve and Spring

Assembly

43
 Fig. 74 Assembly of Valve Cover Fig. 76 Shift Lever Assembled

ASSEMBLY OF SHIFT LEVER

74. To insure neutral positioning of

76. Assemble shift lever and related
valve and easier assembly of lever,
parts in the order shown in (Fig.
a l i g n .369-,376 width slot in valve
75). Torque the hex nut 8 to 11
w i t h b o t t o m l/4-20 b o l t h o l e i n
pounds-feet, (Fig. 76). Rotation of
valve cover face of case as shown
the valve and spring assembly
in (Fig. 73).
through the forward, neutral and re-
verse positions should require no
75. Assemble the valve cover gasket,
m o r e t.han f i n g e r t i p e f f o r t . I f
valve cover, lockwashers and hex
v a l v e b i n d s i n r o t a t i o n , remove and
head bolts as indicated in (Fig. 74).
inspect.
Torque hex h e a d b o l t s t o ,8 - 1 1
pounds-feet.

- \ LtVtK POPPET
?/I 6 e II Ic SP.RINQ I

& OOLER RETURN TUBE I

Fig. 75 Assembly of Shift Lever and Related Fig. 77 Installin Oil Strainer & Cooler
Parts Return Tu % e & Bushing Assembly

44
INSTALLATION OF‘ OTL STRAINER
A S S E M B L Y AND 011.2 DHA I N P L U G I N T O
TRANSMl SSION CASE

7 7 . Assemble the o i l strainer assembly,

cooler line tet.~~rn bushing and cool-
er ret,urn t,iibe assembly in the order
shown in (Fig. 77). The s c r e e n e n d
of the oil st,rainer assemh1.y s h o u l d
be approximately I/? inch below the
face o f t.hc (‘asew h e n the assembly
is correctly inst,atled.

78, Tighten cooler line rptrlrn and oil

drain bushing to recommended torque Fig. 79 installation of Dip Stick Assembly
o f 25 Lo 35 p o u n d s f e e t .

INSTALLATION OF‘ RI I SCELL,AKEOUS

TRAKSMISSION P A R T S

79. Instal 1 t h e hreathcr a s s c 11 b 1 y as

shown in ( F i g . ‘78). 110 not h a m m e r
on the top of the hreatllrr. assemI) y
illllstrated a s t,his wil 1 damage t.lle
sealing cLem~iit.. Fo 1 i n s t. a 1 1 a 1. i 0 n UT. Inst.al I :ii(i- I il, 1 ,/ 4. - 1 il a n d 1 / Ii - 2 7
o f othrr t-.yp~ t~r~,athcr ass~tml~)l its drystxal fjlr,gs, (Fig. n 0 ) a n d t 0 I q 1 I C‘
see page 48, (paragraphs 3 R 4,) f o r to valnes i n d i c a t e d o n p a g e 62.
instructions.

BREATHER
A47'+OG
%ELMBL BREATHE R
I

Fig. 78 Installation of Breather Assembly Fig. 80 Installation of Miscellaneous

Pipe Plugs
 EXTRA EQUIPMENT
ASSEMBLY OF NEUTRAL SWITCH K I, T, shown in (Fig. 82). Neutral switch
cam correctly assembled as shown in
1. Unscrew three (3) hex head bolts, (Fig. 83).
remove valve cover and gasket, as
shown in (Fig. 74). Discard valve 3. Assemble valve cover and neutral
cover, gasket, hex head bolts and switch with neutral switch located
lockwashers. b e t w e e n t w o ( 2 ) t o p l/4-20 b o l t s ,
as shown in (Fig. 84). Use the three
2. Shift control lever into neutral ( 3 ) l/4-20-7/8 i n c h l o n g h e x h e a d
position, see page 23 (Fig. 17). bolts provided in neutral switch
Assemble gasket provided in neutral kit. Tighten hex head bolts to re-
switch kit. Assemble neutral switch c o m m e n d e d t o r q u e o f 8 t o 1 1 pounds-
cam, m a k i n g s u r e t o a l i g n t a n g “A” feet and assemble starter solenoid
o n c a m w i t h s l o t “B” i n v a l v e , a s wires to switch.

IjY LOCKWASHERS I
\ SWITCH
1/'+-20 HEX HEAD BOLTS CAM

fig. 81 Neutral Switch Parts Fig. 83 Neutral Switch Cam in Correct

Position

Fig. 84 Neutral Switch Correctly Assembled

46
i^ SPEClAl INFORMATlON AND INSTRUCTIONS
MODEL 70C & 71C TRANSMWONS

; NOTE: It may be found that in a

INSTALLATION OF OIL STRAINER
: M o d e l 7 0 C o r 71C t r a n s m i s s i o n assem- ASSEMBLY AND OIL DRAIN PLUG INTO
>,'
bly a number of components may vary TRANSMISSION CASE
from the description and illustra-
tions presented in the preceding
This re-
2. Assemble the oil strainer assembly
portion of this manual.
(71B-A98) and cooler line return
sults from changes which have been
bushing (4885A) in the order shown
made since the first introduction of
this model. In this section the in- in (Fig. 86). The small end of oil
formation and description is pre- strainer assembly should protrude
sented for those features which are out of tapped hole in case approxi-
no l o n g e r i n c o r p o r a t e d i n t h e m a t e l y l/16 i n c h w h e n i n s t a l l e d t o
current production models. full depth.

INSTALLATION OF OIL FILLER CAP NOTE : B u s h i n g (4885B) i l l u s t r a t e d

AND DIP STICK ASSEMBLY in (Fig. 77) as used with present
/* oil strainer assembly, may be used
with the old oil strainer assembly
‘1. Place oil filler cap and dipstick (71B-A98) s h o w n i n ( F i g . 85). O n
assembly in the oil filler tube pro- the other hand, the old bushing
vided on rear left side of transmis- (4aasA4) i s n o t t h r e a d e d t h e e n t i r e
s i o n c a s e , ( F i g . 85). P u s h d o w n o n l e n g t h o f i t s i n t e r n a l t h r e a d .
f i l l e r c a p a n d d i p s t i c k u n t i l Therefore, it cannot be assembled
assembly “ b o t t o m s ” o n t u b e , t h e n w i t h t h e c o o l e r r e t u r n t u b e (?lC-
turn cap to right as far as cap 8 4 s h o w n i n ( F i g . 77). Either com-
screw permits. plete assembly of parts, illustrated
i n ( F i g . 77) o r ( F i g . 861, c a n b e
used as they are interchangeable.

Fig. 86 Installation of Oil Strainer Assembly

Fig. 85 Installation of Oil Filler Cap and and Cooler Line Return Bushing
Dipstick Assembly
 INSTALLATION OF BREATl1EH ASSEMBLY

3. In addition to the breather assembly

s h o w n i n ( F i g . 781, o t h e r b r e a t h e r
assemblies will be found in use as
illustrated in (Fig. 87) and (Fig.
88). The above illustrations demon-
strate the manner in which these
breather assemblies are installed.

4. T h e b r e a t h e r in(Fig. 88)is s u p p l i e d
for those installations where a
pressure type breather replaces the
b r e a t h e r s h o w n i n ( F i g . 87). T h i s
breather is used with an internally
threaded bushing which presses into
the case before the installation
Fig. 87 Installation of Breather Assembly of the threaded breather assembly.

ASSEMBLY OF F R O N T PU4lP

NOTE: The following instructions

are for the assembly of the front
pump with a backing plate, (Fig. 91).
This pump can be used with either
o f t h e t w o d i f f e r e n t a d a p t e r hous-
i rigs, b u t i t should normally be
found assembled on the one shown in
( F i g . 89). A n y o f t,he v a r ions v e r -
s i o n s o f t h e i n p u t , shafts may be
used with this pump, b u t the proper
key must always be used with each
shaft D S e e ( F i g . 90) f o r c o m p a r i s o n
of the installation of the two pump
a s s e m h l i e s a n d informat ion on the
other related parts.

Fig. 88 Adapting Breather Assemblies "

71'260
PUMP

--

*CHECK THESE DIMENS

FOR PROPER KEY SELECTION
AND DRIVF GEAR
IDtN I >FIC-\IION

Fig. 89 Pump Porting in 71B-8 Adapter Fig. 90 Illustration of the Installation of

fbe,Two Type: Of Pump Assemblies and
lnelr Kelatea rarts.

48
 ,I
5. C o l l e c t the p a r t s s h o w n i n ( F i g . 9 1 )
a n d c h e c k rarcfully f o r t h e f o l l o w - OIL SEAL
1 ing:

i (a) S c o r i n g i n gear p o c k e t s , crcs-

cent., h a c k i n g p l a t e a n d g e a r
faces.

(b) Dx
t n t,s a n d burrs o n both f a c e s
of backi\ng p l a t e .

(c) O i l s e a l l i p f o r b r i t t l e cond-
i tion, cracks and cuts. Oi 1
seal outside diameter for
dents or scratches.

(d) G e a r t.veth f o r b u r r s .

6. P l a c e p u m p hoLlsing s q u a r e l y o n a r b o r Fig. 92 Installing oil Seal

p r c s s t. a h I c . A p p l y a suit.ablc s~ai-
ant. LO t,he o u t s i d e d i a m e t e r of s e a l
b e f o r e instal I i n g sqIlarF\l y i nt 0 Ilore
o f h o u s i n g wil,h sc>al L i p posiI.ioncd
a s s Ii 0 w n i n ( F i g : . 92). Caut. i o n
s hou Id hc obsf,rved t 0 i n s u r e t h a t
too much sealant is not used, that
a n y e x c e s s i s wiped a w a y a f t e r Lhe
s e a 1 i s installed, and that the
s e a l a n t , dors n o t g e t o n t h e s e a l i n g
e 1 cm c’ II t. .

7. 11s ing a I1 a r b o r p r e s s anI:i slii.table

t. 0 0 1 , p r e s s s e a l i n t o h o u s i n g Ilntil
front face of seal is flush with
f r o n t f a c e o f p u m p h o u s i n g , (I;i g.
93).

n. PI a c e h o u s i n g , I II b r i c a t e d w i t, h a II t o -
matic t r a n s m i s s i o n f l u i d t,ype “ A ” , Fig. 93 Pressing Oil Seal
s u f f i x “ A ” , and complete with seal
i II p 0 s i L i 0 n s 11 0 w I1 i n (Fig. 94).
I n s L a 1 1 1 II 11 r i (‘ a t, P d g P ;I r s ;1 s s h o w n ,
wit11 reassemlrly idcnt.i l’ication marks
rnatrhetl, (Fig. 94.).

Fig. 91 Front Pump Parts with Backing Plate, installing Pump Gears
Assembly 71-IA60 Fig. 94

49
 9. Inspect both faces of backing plate
BACKING PLATE for dirt, lubricate and assemble, as
shown in (Fig. 95).

10. Install the flat head machine screw

and tighten to final torque of 25 to
35 pounds-inch, (Fig. 96). Check
rotation of gears as assembled in
pump housing; disassemble and in-
spect if gears do not turn freely.

MOUNTING FRONT PUMP ON TRANS-

MISSION
11. Place assembled transmission on rear
PUMP H\OUSING face of coupling in upright posi-
tion, as shown in (Fig. 97). I I1 -
Fig. 95 Installing Backing Plate spect u p p e r e x p o s e d a d a p t e r f a c e f o r
dirt and obstructions, then lubri-
cate and install front pump gasket.

12. Install Woodruff key.

NOTE: Check (Fig. 90) to determing

that proper key and shaft are used.

13. Use a s u i t a b l e t o o l t o c o v e r the

splined portion of the input shaft
and thereby protect the rubber lip
on the oil seal during assembly of
front pump, (Fig. 97).

14. After checking the following items,

place the front pump assembly, steps
5 through 10 inclusive, squarely
down over the protruding input shaft
Fig. 96 Installing Flat Head Machine and assembly tool, (Fig. 97).
Screw through Sacking Plate
(a) Alignment of Woodruff key slot
in drive gear with mating
Woodruff key on the input
shaft.

(b) Orientation of pump mounting

bolt holes and direction of
rotation arrow, depending on
desired direction of input
rotation, (Fig. 98 or Fig. 99).

(c) F r e e d o m o f r o t a t i o n of pump
gears in housing.

Fig. 97 Mounting Front pump

50
 NOTE : The location of the markings I I

on the 71-60 pump h o u s i n g identi-

$,
$ fying the orientation of the pump 71-88 ADAPTER
‘I a s s e m b l y o n t h e a d a p t e r f o r r i g h t or
1:: :, left hand rotation will vary depend-
‘1
ing upon which pump assemblies and
adapters are used.

The newer pump assembly with backing

plate, identified by the rib on the
pump housing, w i l l b e p r o p e r l y
m o u n t e d w h e n t h e m a r k i n g o n t h e pump
h o u s i n g a p p e a r s a s s h o w n i n ( F i g . 98), LEI r IM*m ROTNDI RlGHT HAN) ROTATCN

w h e n m o u n t e d o n t h e 71-8B a d a p t e r ,
(Fig. 89). If the same pump were
m o u n t e d o n t h e n e w a d a p t e r 71C-8, Fig. 98 Orientation Markin s for New 71-IA60
Pump Assembly on 7 9 -88 Adapter
( F i g . 61), t h e p u m p m a r k i n g s w o u l d
be identical to those illustrated
f o r t h e n e w 71C-A60 p u m p a s s e m b l y
in (Fig. 68).
71- 00 A D A P T E R a 71-1~60
OLD
fuws

The older pump assembly with backing

plate, identified by the absence of
the rib on the 71-60 pump housing,
would appear as i l l u s t r a t e d i n
(Fig. 99) when mounted on the old
71-8B a d a p t e r ( F i g . 8 9 ) . T h i s o l d e r
pump assembly with backing plate
could also be mounted on the new
71C-8 a d a p t e r ( F i g . 61), b u t t h i s
has not been illustrated as no
original factory installations were
made in this manner.

Fig. 99 Orientation Markin s for Old 71-IA60

Pump Assembly on 7 B -89 Adapter
15. With front pump assembly resting
squarely on gasket and seal assembly
t o o l r e m o v e d , i n s t a l l f o u r ( 4 ) l-7/8
l o n g hex head bolts, ( F i g . 1 0 0 ) .
Tighten hex head bolts evenly to
torque of 17 to 22 pounds-feet.

ELIMINATION OF REGULATOR VALVE

BUZZ

16. N e w p r e s s u r e r e g u l a t o r v a l v e s (71-
243) have a relief at the outer dia-
meter at the closed end for the
elimination of regulator valve buzz,
( F i g . 1 0 1 ) . I f a t r a n s m i s s i o n
should have a valve buzz and con-
tains a 71-243 pressure regulator
valve which does not have the re-
lief, the valve should be replaced,
Or reoperated as i l l u s t r a t e d .
Fig. 100 Bolting Front Pump Assembly

51
 DRIVE GEAR AND PLUG ASSEMBLIES

17. The two methods of sealing the end

of the drive gear are illustrated in
( F i g . 1 0 2 ) . S k e t c h “B” i l l u s t r a t e s
the method now used and sketch “A”
the method formerly used. The two
drive gear assemblies, varying only
in the method of sealing the end of
the shaft, are fully interchangeable.

PINION CAGE AND OUTPUT SHAFT

ASSEMBLY
18. Pinion cage and output shaft assem-
bly has been supplied with three oil
I grooves around the shaft diameter as
shown in (Fig. 103). This shaft can
be used to replace any shafts. How-
Fig. 101 Reoperation to Eliminate ever, shafts without the grooves
Regulator Valve BUZZ
must not be used with those forward
45720 PRESSED IN
TO THS DMNXW and reverse transmission cases sup-
plied without the 71-28B bushings.

FORWARD AND REVERSE GEAR TRANS-

MISSION CASE AND BUSHING ASSEM-
BLY

PRESS PIN 4808 BELOW DIA 19. Two versions of the transmission
SURFACE-BOTH ENOS -T\
case have been supplied; one in-
cludes bronze bushings for the out-
put shaft journal, the other is
designed for use without the bush-
ings. These two versions of the
transmission case are completely in-
terchangeable, except that the case
Fig. 102 Versions of Drive Gear and
Plug Assemblies without bushings cannot be used with
the output shaft assemblies which do
n o t h a v e t h e o i l g r o o v e ( F i g . 103).
Information regarding the service
replacement of case bushings can
be found on page 59, (Fig. 111).
If it becomes necessary to replace
SHAFT ASSEMB a case of the design without bush-
ings because of worn journals, it
can be returned to your engine sup-
plier. He can return the case to
Warner Gear for reoperation and
installation of bushings and can
furnish information concerning the
cost of this service.

Fig. 103 Pinion Cage and Output Shaft

Assembly with Oil Grooves

52
 SPECIAL INFORMATION AND INSTRUCTIONS
MODEL 70B & 71B TRANSMISSIONS
NOTE : Except for the discussions
and illustrations on the features DRIVE GEAR & PLUG ASSEMBLY
included in this section all other
information concerning the Model 3. The drive gear assembly has a dif-
7 0 B a n d 71B T r a n s m i s s i o n s m a y b e ferent input drive spline. For
II
found in preceding sections of the other instructions see page 52,
manual containing information for (paragraph 17).
the assembly or disassembly of the
Model 70C and 71C Transmission, or ASSEMBLY OF SHIFT LEVER
in the special supplementary section
for these transmissions, pages 47 to
4. For assembly of shift lever see page
52. 4 4 , ( p a r a g r a p h 76). The assembly
INSTALLATION OF BREATHER ASSEMBLY procedure is the same for the Model
7 0 B a n d 7 1 B Tral)smissions a s t h a t
described and illustrated for the
1. Assemble the screw-in type breather
assembly as s h o w n i n ( F i g . 104). M o d e l 7 0 C a n d 7 1C. A l t h o u g h tk ie

ASSEMBLY OF FRONT PUMP

2. The pump assembly for the Model 70B’

a n d 7 1 B t r a n s m i s s i o n s (71-A60) c o n -
tains a different seal than the pump
assembly with backing plate for the
M o d e l 7 0 C a n d 7 1 C (71-lA60). They
are identical in all other respects.
T h e r e f o r e , when assembling the front
pump assembly 71-A60 follow the in-
formation in (paragraphs S-15) pages
48 to 51, w i t h t h e e x c e p t i o n t h a t
t h e s e a l s h o u l d b e p r e s s e d i n t o the,
pump housing until front face of
s e a l i s l/8 i n c h ,above f r o n t f a c e o f
Dump housing, (Fig. 105).

Fig. 105 Pressing Oil Seal

I -I

Fig. 104 Installation of Breather

Assembly Fig. 106 ASI- & ASI- Shift
Lever Positions

53
 present shift lever (71-79B), (Fig. ADAPTER CAPSCREWS
17), can be substituted for the
lever shown in (Fig. 106), it would 5. The 3/8-16x1-1/4 hex socket cap-
change the travel of the control screws (138243) formerly used to
linkage for shifts between "Neutral" fasten the adapter to the trans-
and "Forward" positions, see (Fig. mission case have now been re-
17) and (Fig. 106). placed with a twelve (12)point
capscrew (4911) which has better
locking characteristics. The two
types are completely interchangeable.

SPECIAL INFORMATION AND INSTRUCTlONS

MODEL 70 & 71 TRANSMISSIONS
NOTE: Except for the discussions
and illustrations on the features INSTALLATION OF THE BAFFLE IN
included in this section all other THE TRANSMISSION CASE
information concerning the Model
70 and 71 Transmissions may be found 2. Place the baffle inside the trans-
in the manual information for the mission case with the curved portion
assembly or disassembly of the Model below the cast spherical bosses in
70C and 71C Transmission, or in the the case as shown in (Fig. 107).
special supplementary sections, Also refer to (Fig. 6) and (Fig. 7).
Pages 47 to 53.

3. Position the front end of the baffle

ASSEMBLY OF FRONT PUMP so that the center of the baffle
rests on top of the boss at the
1. On early production Model 70 and 71 front center of the transmission
transmissions the overall height of case and the turned down corners of
the pump housing between faces meas- the baffle are located below the
ured l-7/8 inches instead of l-5/8 cast spherical bosses at the front
on all other latter pump assemblies. of the transmission case.
For any pump housing h-aving the
l-7/8 inch dimension, assemble the Snap the baffle into position by
seal l/8 inch below appropriate pump lifting up on the curved portion so
face. For all other information that the two large holes are located
regarding the front pump see page firmly on the spherical bosses at
53, (paragraph 2). the rear of the transmission case as
shown in (Fig. 107).

OIL COOLER FLOW FORM-

I ERLY RETURNED HERE AGXER
Fig. 107 Installing Baffle Fig. 108 installation of Oil Drain
Plug and Related Parts

54
 the closed end and wire ring, should
ITALLATION OF OIL STRAINER
not be confused with either of the
EMBLY AND OIL DRAIN PLUG INTO two above oil strainer assemblies.
NSMISSION CASE
e*t I t can only be used when cooler
ret:rrrrl f l o w d o e s n o t r e t u r n through
ill s i n g t h e oil s t r a i n e r a s s e m b l y , t,he oi 1 s t r a i n e r a s s e m b l y .
r a n n u l a r gasket a n d o i l d r a i n p l u g
!L a s shown in (Fig. 108) proceed as
k follows: COOLER RETURN TO TRANSMISSION
72
P
1 (a) Insert the oil strainer into
:, 5. O n t h e M o d e l 70 a n d 7 1 t r a n s m i s s i o n s
I the tapped hole provided in
i t i s n o w recol nended ; h a t t h e c o o l -
$ the lower-right side of the
e r o i l f’ow ‘)e r e t urned t o t h e
transmission case. The end of
transmisslr)ll a s e a: ,Tllclwn i n ( F i g .
the oil strainer assembly will
19. Transmiss;ons V: i tii t h e c o o l e r
b e a p p r o x i m a t e l y l/2 i n c h
f I ow rc;..llrning in : fanner o t h e r
below the finished face of the
t h a n t h a t n o w Itcomm-l:ded n e e d n o t
c a s e b o s s w h e n p r o p e r l y
b e c h a n g e d . l;n\c~lrer, t h e a r r a n g e -
assembled.
m e n t n o w recommended conforms to
practices followed on other trans-
(b) hlount the a n n u l a r g a s k e t o n
m i s s i o n i n s t a l l a t i o n s and permits
t !I,> o i l d r a i n p l u g a n d s c r e w
better control of the cooler re-
t.!le o i l d r a i n p l u g i n t o t h e
turn oil flow to the pump suction.
case drain hole, Tighten plug
t o a t o r q u e o f 2 5 - 3 5 pounds-
feet. N O T E : I f c,ooler r e t u r n f l o w i s
c h a n g e d t o t.h( :rew l o c a t i o n b e s u r e
N O T E : T h e o i l strainer a s s e m b l y 71C- t h a t t h e 01-i s t r a i n e r i n s t a l l e d i s
A98A s h o w n i n ( F i g . 1 0 8 ) h a s r e - similar to the one illustrated in
p l a c e d a s i m i l a r o i l strai.ner a s - (Fig. 108). The old strainer assem-
s e m b l y 71-A98C, b u t t h e s e t w o p a r t s b l y w i t h o n e end e n c l o s e d w o u l d
are fully interchangeable. However, block the flow of the cooler return
o i l s t r a i n e r a s s e m b l y 71-A98, w i t h oil.
II
 - IMPORTANT -
SERIES lo-17 AND 10-18 SERVICE INSTRUCTIONS

Practically all information which has been written for the 71 C and 72C Velvet Drive transmissrons applies to the 1 O-1 7 and
lo-18 assemblres. Use the appropriate instructlons given in the 71C and 72C service manuals when servicing the lo-17 and
10-l 8 transmrssions.

Chart Comparing New Models to Early Models

ROTATION Ill
TEN DIGIT ,NPUl-TOOUTW
NEW ORIGINAL SPEED RATIO Pump
TRANSMISSION NUMBERFOR TRANSMISSION 'ROP
ASSEMBLY ORIGINAL ASSEMBLY
4rr0V-d
IEQ'D
‘OlntS
NUMBER TRANSMISSION NUMBER ,(3l
T
,121
FWD REV FWD REV

10.17-000-001 10-04-000-036 ASl-71C c w RH

10-17-000-002 10-04-000-037 ASI-71CR c w LH
1 O-1 7.000.003 10-04-000-038 ASl.71CE RH
10-17-000-004 10-04-000-039 ASl-71CBR I
/
11 LH
10-17-000-005 10-04-000-042 ASZ-71C 1 52 1 c w RH
10-17-000.006 10-04-000-043 ASZ-71CR 1 1 52 1 c w LH
10-17-000-007 10-04-000-050 AS?-71C 1 c w LH
10-17-000-008 10-04-000-051 191 1 ccw RH
10-17-000-009 10-04-000-044 2 10 1 ccw RH
10-17-000-010 10-04-000-045 2.10 2 10 1 ccw c w LH
10-l J-000-01 1 10-04-000-046 $ 2.57 1 c w ccw RH
10.1 J-000.01 2 10-04-000-047 1 ccw c w LH
10-17-000-013 10-04-000-048 1 c w ccw RH
10 17.000-014 10-04-000-049 291 1 ccw c w LH
10-17-000-015 10-04-000-040 11 ccw
10-17-000-016 10-04-000-041 /' 11 c w
/
10-18-000-001 10.05.ooo- 1 10 1 c w ccw RH
10-18-000-002 10-05-00AF 35 1.10 1 ccw c w LH
10-18-000-003 1.52 1 168 1 c w ccw RH
10-18-000-004 1.52 1 1.68 1 ccw c w LH
10-18-000-005 1.91. 1 2.10 1 ccw c w LH
10-18-000-006 1.91 1 2101 c w ccw RH
10-18-000.007 2.10 1 2.31 1 c w ccw RH
2 10 1 231 1 ccw c w LH
10-18-000-00 2.57 1 283 1 C W ccw RH
2.57 2.83 1 ccw
AS15-72C 2.91. 1 KW kHH
ASl572CR 2.91 1 %W LH
ASZO-72C 1 1 1.10 1 ZW
ASZO-72CR 1 1 110 1 EW c w

as clockwise (CW) or counter clockwise (CCW) when the observer is stand-

acing towards front or input shaft end of transmission.

er is standing in front of transmrssion facing the pump. The arrow located

e direction pump will be driven by the Input shaft. IT SHOULD BE REAL-
PPOSITE ROTATION DOES NOT CAUSE OUTPUT SHAFT ROTATION
It the transmission to be used behind an opposite rotating engine.

II assemblies except 2.1O:l reduction units is the only difference between C and CR
assembly uyzd in C units is different than the one used in CR units in the2.10.1
the pump for opposite rotatron is not permitted on these assemblies. No warranty
used by improper pump indexing on 2.1O:l reduction units.

(3)/The propeller is described when the observer IS standing behind the boat looking forward, A right hand (RH) prop.wrll
move the boat forward when rotated clockwise.
 NOTE: THE 71-28C BUSHING IS THE PRE-SIZED BUSHING FOR FIELD SERVICE
OF THE ORIGINAL 71-288 BUSHING INSTALLED Ai'FACTORY.

r [TRANSMISSION CASE 8 SERVICE BUSHINGS INSTRUCTION

I
 KEY TO TROUBLE SHOOTING CHART

I. Loose bolts-tighten. 35. Damaged damper assembly parts-re-

2. Damaged gasket. place.
3. Damaged oil seal. 36. Body-fit bolts not used in mounting
4. Oil line fittings loose-tighten. holes.
5. Case leaks, porosity-replace. 37. Control linkage improperly adjusted-
6. Oil filler plug or cap leaks-replace see (Page 23).
or tighten. 38. Control lever and poppet ball cor-
7. Damaged control valve "0" ring. roded-clean and lubricate.
8. Foreign material on mating surfaces- 39. Control linkage interference-check.
clean. 40. Wrong oil used in transmission-
9. Damaged oil cooler, water and oil change.
II
mixing-replace. 41. Cold Oil.
IO. No oil-check at once. 42. Planetary gear failure-replace or
I I. Pump improperly located for engine repair if necessary.
rotation-locate correctly. 43. Ring gear mounting plate not secure-
12. Sheared drive key-replace. ly held(only reduction units AS+- ,
13. Faulty oil gauge-clean or replace, ASl4- , AS5- , and ASl5- ).
bleed air from gauge line.
14. Dirty oil screen-clean or replace.
15. Low oil level-add oil to proper
level.
1 6 . Regulator valve stuck-clean surfaces
of burrs, dirt, or scoring. Polish
inner bore with crocus cloth until
valve moves freely.
17. Worn oil pump-replace if necessary.
18. Regulator spring weight low-replace.
98-108 #G l-l/16 inch height
19. High oil level-drain oil to proper
0/
level.
20. Low water level in cooling system.
21. Dirty oil cooler-clean or replace.
22. Cooler too small-replace with larger
cooler.
23. Worn or misaligned bushings in
transmission case-replace.
24. Worn or damaged clutch piston oil
seals.
25. Worn or damaged clutch sealing
rings.
26. Clutch improperly assembled.
2 7 . Damaged or broken belleville spring.
28. Worn or damaged clutch plate(s)-
replace.
29. Damaged or broken clutch springs.
30. Regulator valve not-notched-see
(Paragraph 16, Page 51).
31. Inadequate torque on output sha4t
nut-tighten.
32. Nicks on gears-remove with stone.
33. Excessive runout between engine
housing and crankshaft.
34. Wrong damper assembly.

518
 REMEDY
COMPLAINTS & SYMPTOMS
TRANSMISSION IN BOAT TRANSMISSION REMOVFD
INTERNAL & EXTERNAL LEAKS II

I. OIL LEAKS AT PUMP 12 3 8

2. OIL ON EXTERIOR OF TRANSMISSION I4 6 7 2 5 8
3. OIL LEAKS AT REAR BEARING RETAINER I 2* 3* 8
4. WATER IN TRANSMISSION OIL OR OIL 9
IN COOLING WATER

TRANSMISSION MALFUNCTIONS IN ALL RANGES

I. NO OIL PRESSURE IO II I2
2. LOW OIL PRESSURE 13 I'+ 15 I6 I8 I7
3. HIGH OIL TEMPERATURE 9 I5 I9 20 21 22 42
4. FAILURE OF REDUCTION GEAR 42 43

TRANSMISSION MALFUNCTIONS IN FORWARD RANGE

I. LOW OIL PRESSURE I3 14 I5 I6 18 I7

2. FORWARD CLUTCH ENGAGES IMPROPERLY 37 12 23 24 25 26 27 2
3. FORWARD CLUTCH DRAGS 37 " 26 27 28
4. REDUCTION UNIT FAILURE 42 43

TRANSMISSION MALFUNCTIONS IN REVERSE RANGE

I. LOW OIL PRESSURE I3 I4 I5 16 I8 I7

2. REVERSE CLUTCH ENGAGES IMPROPERLY 37 2'+ 26 28 29
3. REVERSE CLUTCH DRAGS 37 26 28 29
4. REVERSE GEAR SET FAILURE 42
5. REDUCTION GEAR SET FAILURE 42 43

TRANSMlSSlON MALFUNCTIONS IN NEUTRAL

I. OUTPUT SHAFT DRAGS EXCESSIVELY 37 26 27 28

IN FORWARD ROTATION
2. OUTPUT SHAFT DRAGS EXCESSIVELY 37 26 28 29 42
IN REVERSE ROTATION

MISCELLANEOUS TRANSMISSION PROBLEMS /I

I. REGULATOR VALVE BUZZ 30

2. GEAR NOISE-FORWARD 31 32 43
3. GEAR NOISE-REVERSE 31 32 42 43
4. PUMP NOISE I5 I7 32
5. DAMPER NOISE OR FAILURE 33 34 35 36
6. SHIFTS HARD I6 39 7 37 38
7. HIGH OIL PRESSURES I6 40 41

'IF INSTALLATION ALLOWS ACCESS, OTHERWISE REMOVE TRANSMISSION.

 TORQUE .SPECIFICATIONS
PART TORQUE
IUMBER DESCRIPTION APPLICATION LBS.-FT
.79822 5,'16-18 x l-l,'2 PUMP TO ADAPTER 17-22
HEX HEAD BOLT
E911 3/8-16 x l-1/4 ADAPTER TO CASE 27-37
12 POINT CAPSCREW
.79793 l/4-20 x 5,'8 VALVE COVER TO CASE 8-11
HEX HEAD BOLT
15729 S/16-24 NUT SHIFT LEVER TO VALVE 8-11
79859 7/16-14 x l-1/4 BEARING RETAINER TO CASE 27-32
HEX HEAD BOLT
1775L l-20 NUT I' OUTPUT SHAFT NUT 100-200
48858 3/4-14 BUSHING COOLER RETURN TO CASE 25-35
$44687 l/8-27 DRYSEAL PIPE CASE 7-12
PLUG
444691 l/4-18 DRYSEAL PIPE ADAPTER 12-20
PLUG
144866 3,'8-18 DRYSEAL PIPE CASE 17-27
PLUG
(l-Al95 3,'4-14 PlPE PLUG DIPSTICK ASS'Y. INTO CASE 10-15
 L

\WELD
-%
& - 20 UN.E 28 THREAD-,,

CONTROL WLVE ASSEMBLY FIXTLRE

GRI N D

C-2$----i “& GRIND DIA.

PUMP OIL SEAL SLEEVE

WTIONAL:MATERIAL MAY BE DRIVE~IN BREATHER

R E M O V E D FOR HAND GRt? ASSEMBLY TOOL
BEARING ASSEMBLY TOOC

cedures. However, the use of the oil

The assembly tool drawings shown on this
pump assembly tool, or other means of
page are included to illustrate how
these tools may be made. Most will pro- protecting the seal lip, is a necessity.
vide convenience in assembling and dis-
The drawings are provided as a con-
assembling the transmission and their
f unctions may be performed by the venience.
substitution of other objects or pro-
WARNER GEAR DOES NOT MANIJFACTURE OR SELL
ANY OF THE TOOLS ILLUSTRATED.

61
 *NOTE #2

SUBJECT: DIPSTICK OIL LEVEL MARKING CHANGE.

4

The low oil level mark has been removed from all Velvet Drive Marine Transmission dipsticks. A single mark on the
dipstick indicates level at which the oil should be maintained.

Three dipstick assemblies are involved in this change. Dipstick 10-04-559-001 is used in all 7OC, 71 C and 72C reduction
units. Dipstick 10-l 3559-001 is used in all CR2 units and all 7OC, 71 Cand 72C direct drive units. Dipstick 10-06-559-001
is used in all 73C units and all V-Drive units.

The approximate distance from end of dipstick to the tinder side of the cap (dimension A) and from end of dipstick
to the oil level mark (dimension 6) are charted below. These dimensions will help identify each dipstick.

DIPSTICK DIMENSION A DIMENSION B

PART NUMBER inches centimeters inches centimeters

10-04-559-001 4.51 11.46 1.76 4.47 Plain

1 O-06-559-001 6.00 15.24 .75 1.91 Green
10~13-559-001 4.64 11.79 .a3 2.1 1 Red
 4
k
c
i;”,.
*NOTE #3
&JECT: SEALING RINGSADDEDTOALL IN-LINE ANDV-DRIVE ASSEMBLIES

i:I Velvet Drive In-Line and V-Drive assemblies have been changed to use four 48068 cast Iron sealing rings. New pinion
Ige and output shaft assemblies having four ring grooves for the sealing rings will be used in the forward and reverse
$ortion of these assemblies. These new pinion cage and output shaft assemblies have a larger diameter; therefore the
,71.159 thrust washer when used will be replaced by a new 10-17~193-001 thrust washer with a larger inside diameter,

The two bushings, which were pressed into the 1.989-1.990" (50.5-50.55 mm) bore at the rear of the forward and reverse
,transmission case are no longer required and will be removed. The case bore size will be changed to 2.000-2.005" (50.8.
50.93 mm) diameter to accommodate the new sealing rings. Early units may be updated by using all three new parts as
required.The 10-04-000-001 and 10-05-000-001 units are the forward and reverse portion of the V-Drive units,
Uses Thrust
Trans. Assy. Old Case New Case Old Shaft New Shaft Washer

0.04-000-001 10-04-565-003 10-04-565-005 71-lA2Aor 10-17-695-020 Yes

10-17-659-002
0-05-000-001 10-05-565-002 10-05-565-012 72.lA2A or 10-18-659-014 Yes
10-18-659-002
10-17-000-001 7lB-AlA 10.17-065-004 A2 10-17-659-012 -
10~17-000~002 71BAlA 10-17-065-004 A2 10-17-659-012 -
; l&17-000-003 71C-Al 10-17-065~006 A2 10-17-659-012 -
10-17~000-004 71C-Al 10-17-065-006 A2 10-17-659-012 -
10-17-000-005 71-AlK 10-17-565-002 7-659-002 1 O-l 7-659-020 Yes
10-17-000-006 71.AlK 10-17-565-002 7-659-002 1 O-1 7-659-020 Yes
10-17-000-007 71-AlK 10-17-565-002 71.lA2C 10-l 7-659-O -
10-17-000-008 71-AlK 10-17-565-002 71.lA2C lo- 17-659-01 -
G 10-I 7-000-009 71-AlK 10-17-565-002 10-17-659-004 10-17-659-01 Yes
e: 10-17-000-010 71.AlK 10-17-565-002 10-17-659-004 10-17-659-01 Yes
10-17-000-011 71.AlK 10-17-565-002 71.lA2C 10-17-659-01 -
1; 10-17-000-012 Jl-AIK 10-17-565-002 71.lA2C 10-17-659-01 -
;" 10-17-000-013 71.AlK 10-17-565-002 71.lA2C 10-17-659-01
; 10-17-000-014 71.AlK 10-17-565-002 71.lA2C 10-17-659-018 -
j 10-17-000-015 71.AlK 10-17-565-002 71.lA2A 1 O-l 7-659-020 Yes
10-17-000-016 71.AIK 10-17-565-002 71.lA2A 10-17-659-020 Yes
1 o-1 8-000-001 72-AIJ 10-18-565-001 72.lA2 10-18-659-006 -
10-18-000-002 72.AlJ 10-18-565-001 72.lA2 10-18-659-006 -
10-18-000-003 72.AlK 10-18-565-002 10-18-659-002 10-18-659-014 Yes
10-18-000-004 72.AlK 10-18-565-002 IO- 18-659-002 10-18-659-014 Yes
10-18-000-005 72.AlK 10-18-565-002 72.lA2C 10-18-659-012 -
f" 1 o-1 8-000-006 72.AlK 10-18-565-002 72.1A2C 10-18-659-012 -
I
10-18-000-007 72.AlK 10-18-565-002 10-18-659-004 10-18-659-010 Yes
10-18-000-008 72.AlK 10-18-565-002 10-18-659-004 10-18-659-010 Yes
10-18-000-009 72.AlK 10-18-565-002 72.lA2C 10-18-659-012 -
10-18-000-010 72.AIK 10-18-565-002 72.lA2C 10-18-659-012 -
10-18-000-011 72.AlK 10-18-565-002 72.lA2C 10-18-659-012 -
10-18-000-012 72.AlK 70-18-565-002 72.lA2C 10-18-659-012 -
10-18-000-013 72.AlK 10-18-565-002 72.1A2A 10-18-659-014 Yes
10-18-000-014 72.AlK 10-18-565-002 72.lA2A 10-18-659-014 Yes
10-18-000-015" 72.AIK 10-18-565-002 72.lA2A lo- 18-659-008
10-18-000-016" 72.AlK 10-18-565-002 72.1A2A 10-18-659-008 -

*Inactive Lists

1 h3
 ,,

*NOTE #4
Subiect: Velvet Drive Reverse Clutch Plates.

CHART LISTING REVERSE CLUTCH PLATES

PLATE THICKNESS
PART NUMBER DESCRIPTION Inch mm

71-86 (1) Fiber ,247 -.252 6.27-6.40

72.A66 Sintered Copper .0605-,063 1.54-1.60
72.A66B Sintered Copper .I 135..I 16 2.88-2.95
1 O-l 7-666-001 Cellulose ,113 -.118 2.87-3.00
72-l 76 Steel .0665-.07 1 1.69-l .80

(1) No longer avarlable form Warner Gear.

The followrng chart WIII srmplify the selection of the correct reverse clutch plates for field servicing of Velvet Drive trans-
mrssion. The reverse clutch cavity depth should be measured and a suitable clutch plate and dowel combination should be
selected according to the model and cavity depth as shown in the following chart. The new cellulose plates 10-17-666-001 are
recommended, however proper combinatrons of earlrer clu,tch plates can be used,

COMBINATION
TRANSMISSION MODEL L CLUTCH CAVITY DEPTH PART NUMBER NUMBER OTHER
Inch mm OF PLATES REQ’D. COMBINATIONS

1 70&71 ,782 19.9 71-86 1 2or 10

_ All 7 1.87 dp>-.. 3
2 72 ,782 19.9 72-A% 2 None
Drrect Drive 72-176 1
71 a7dr, x 3
3 7 1 Reductrons .a57 21.8 72:A66B 2 a
72 Direct Drive 72-176 1
R6-177 dp* 3
-T- /2 1.074 27.3 72.A66B 9
Reductions 72-l 76 ;
_____- 4622E dp’
5 72 ,911 23.1 72.A66 i None
Reductions 72-l 76 2
71-87 dp” 3
6 71 ,646 16.4 72.A66B 7
_ D i r e c t Drive I I - 8 7 A dp” i
7 ,71 ,646 16.4 1 O-l 7-666-001 1 6
, Direct Drive 71.87A dp” 3
8 71 Reductions .a57 2~ .a IO- 17-666-00 1 2 3
72 D i r e c t Drove 72-176
- R6-177 dp” i
9 72 1.074 27.3 1 O-l 7-666-001 3 4
Reductron 72-176 2
4622E dp” 3
1 0 70&71 ,782 19.9 1 O-l 7-666-001 1
All 72-176 :
I 71-87 dp” 3

*;dp q = dowel pin Ail k i t s h a v e b e e n drsconrrnued e x c e p t f o r t h e followtng:

A4867AB “72C” Forward Clutch Pack Kit

A4867 AE “ 7 1 C ” F o r w a r d Ciutch Pack Kit
A4867DD O u t p u t S h a f t Bushrng K i t
A4867HA Oil Seal & Sealing Rrng Kit
A4867VV C a s e Bushmg K i t
A4867 HB Gasket, Oil Seal & Sealing Ring
Kit for “73C”
A4867HS Pilot Light Kit
A4867DW Small Parts Kit for “73C”
A4867HN Drove G e a r A l a r m K i t
1 O-04-420-052 Neutral Swatch Kit
1 o-95-4 1 O-002 S n a p R i n g K i t f o r A l l 7OC, 72C,
& 7 2 C Units
10-13-410-001 Gasket & S e a l K i t f o r A l l C R 2 Unrrs
10-13-410-002 S m a l l P a r t s K i t f o r C R 2 Unrts
13-08-4 1 O-001 V-Drive Overhaul Kit

lndivlduai p a r t s m a y stall b e p u r c h a s e d f r o m k i t s t h a t h a v e b e e n o b s o l e t e d e v e n t h o u g h t h e krts w i l l

n o l o n g e r b e serviced. U s e krts 10~95410-002 and A4867HA t o r e p l a c e krt A4867WW
Installation &
Service Bulletin
Original Issue 7/l 5/86

SUBJECT: Cooler installation on current Borg-Warner Velvet Drive marine transmissions.

OIL FLOW OIL FLOW

I- I ,

f
2- &WATER
-FLOW

Cooler circuit for 1 O-04 and 1 O-05 “V-Drive” units. Cooler circuit for 1 O-06 (73C) units.

L
Cooler circuits for 1 O-23 (series 1500) units. Cooler circuit for lo-26 (series 7000) units.

(SEE OTHER SIDE)

Borg-Warner
AUtOVllOtiW,
Tronsmisrion
systems post on ir.
BOX 2688 Muncie
Indiana Telephone
317 286 6100 BorgWarr
Inc. 47302 Telex Automoth
27 491
 OIL FLOW OIL FLOW
i===- i,

Cooler circuit for 1 O-l 3 and 1 O-l 4 drop-center units Cooler circuit for 1 O-l 7 and 1 O-l 8 reduction units -
and 1 O-l 7 and 1 O-l 8 reduction units EXCEPT 2.lO:l 0’ 2.lO:‘l ratio.
ratio.

OIL FLOW /’
OIL FLOW
- J
f-F-

WATER -
-
FLOW

Cooler circuit for 1 O-l 7 and 1 O-l 8 direct-drive units Cooler circuit f o r 1 O-l 7-000-001, -002, -003, and
EXCEPT 10-l 7-000-001, -002, - 0 0 3 , a n d - 0 0 4 -004 models.
models.
Installation &
Service Bulletin

July 1, 1982
MB48

SUBJECT: Lubrication Recommendations

This bulletin updates our recommendations for the oils recommended for use in all Velvet Drive@ marine gears.

Dexron@ 11, Type F , and o t h e r h y d r a u l i c t r a n s m i s s i o n f l u i d s w h i c h m e e t t h e D e t r o i t D i e s e l A l l i s o n T y p e c3

specifications are recommended for use in all Velvet Drive@ marine transmissions.

Lubricating oils which are recommended for use in diesel engines and also meet the Detroit Allison Type C3
specifications may be used if the engine speed does not exceed 3000 RPM. SAE #30 is preferred. SAE #40 is
acceptable if high operating temperatures are to be encountered. Multiviscosity oils such as low-40 are not
acceptable. The first choice is an oil which falls in the SAE-API service Class”CD.” The second choice would be an oil
which fails in the SAE-API service Class “CC,”

The equivalent DOD mil specs are:

“CD” Mil-L-2104B 8,
“CC” Mil-L-451 99

The new C3 specifications were developed by Detroit Diesel Allison Division of General Motors to outline the
requirements of an oil suitable for use in their heavy duty hydraulic automatic and powershift transmissions. The oil
companies should be able to provide information as to the suitability of their product for use in a given application.

I ,

Warner Gear
Dwsion of Borg-Warner Corporation
P.O. Box 2688. Munwa, IndIana 47302
Telephone: 317/286-6100 Telex: 27-491
Installation &
Service Bulletin
Original Issue August 7, 1986

MB70

SUBJECT: Proper Oil Level in Velvet Drive Marine Transmissions

I,
Due to various installation angles and oil cooler set-ups, it may be necessary to adjust the oil level in your
Velvet Drive marine transmission. The following procedure is recommended to achieve the correct oil level.

lai
WARNING: Do not remove transmission dipstick with engine running. Hot oil can cause
burns.

c 1

Inl
CAUTION: Clean around the area of the dipstick before removing. Small particles of dirt can
cause damage to internal components and cause valves to stick.
!

Warm Oil Level Check

The transmission should be at operating temperature (190°F maximum) to get an accurate oil level reading.
Oil will expand when it is heated, Oil will drain back from the cooler and cooler lines. Expansion and
drainback can significantly affect oil level.
When the transmission is at operating temperature, place selector lever in neutral. Shut off engine.
Carefully remove transmission dipstick. I,mmediately insert clean dipstick and read oil level.
NOTE: Oil level must be checked immediately after engine shutdown to prevent an incorrect reading. Oil
drains back into transmission from the cooler and cooler lines.
Add or remove oil if necessary, Repeat the above checking procedure as required until oil is at the dipstick
mark.

Cold Oil Level Check

For ease of checking the oil level prior to engine start-up, a cold oil level mark can be made. To find the cold
oil level mark, the oil level must first be set according to the warm oil level checking procedure. Then, let the
boat sit overnight. Insert clean dipstick and read oil level, Put a mark on the dipstick at the cold oil level
reading.
You can use the new mark to check the oil level when cold. If oil level adjustment is needed, add oil to the
new mark.

Type of Oil
Dexron II, Type F, or any hydraulic fluid which meets the C-3 oil specification is acceptable. Do not mix
different brands or types of oil. If engine doesn’t exceed 3000 R.P.M., a premium grade 30 weight engine
oil is acceptable. 40 weight and multi-viscosity oils are not recommended.
lf the transmission oil temperature has exceeded 1 gOoF, the oil must be changed in the transmission and
Oil cooler system. If the transmission alarm sounds, the oil must be changed also,
Any changes or modifications to the transmission cooling system will require that the oil level be
readjusted.
Any additions to the boat which will change the installation angle of the transmission at rest(such as extra
fresh water tanks, fuel supply etc.) will require an oil level adjustment.

Borg-Werner
Aulomotive,
Transmission
Systems Post office
B O X 2688 Muntie
Indiana Telephone
317 286 6100 BorgWarner
Inc. 47302 Telex Automotive
27 491