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AN INDUSTRY PROJECT REPORT

ON

SHAPET INDUCTION COMPANY

PREPARED BY :
PANCHASARA MEET D. BBA SEM – 2

SUBMITTED TO

SMT.J.J.KUNDALIA COMMERCE COLLEGE

SAURASHTRA UNIVERSITY

RAJKOT

GUIDED BY

ANKITA MADAM

1
DECLARATION

I undersigned that Panchasara Meet the student of B.B.A SEM – 2 here by

declare that the project work in this project report is my own work and has been

carriedout under the supervision of Mrs. Ankita madam from smt.J.J.Kundalia

commerce college Rajkot

This work has not been submitted previously to any other university for any

other examination.

Signature of student

2
PREFACE

As per syllabus prescribed by the saurashtra university B.B.A

Program.It is compulsory project work for B.B.A students.It bridges gap between the

theoretical and practical aspect.Hence every student of B.B.A has to take an

industrial training in business enterprise as per university rule.

The main purpose of practical training is to gain the practical knowledge

and develop the skills about industry attitude and ability to perform specified job in

industrial environment in systematic and modern way.

After having made an industrial training.I have made a project report of

SHAPET INDUCTION COMPANY. This training has provided me a lot of information

and knowledge.

Finally I am thankful to all those who have provided me a necessary


information and guidance practical training is very helpful for our development and

future carrier.

3
ACKNOWLEDGEMENT

This report can not be done with one individual person. Many people

have helped me in doing this project so the easiest way of their gratitude is to give

vote of thanks to all of who help me in this project.

Firstly I would like to thanks out who gave us the opportunity to go and

gain the practical knowledge. Then I would like to thank my project guide Mrs.ankita

madam for giving the information regarding the presentation of the project.

4
WHAT IS CASTING ?

Introduction of Casting :-

Casting can be defined as a process of manufacturing, which implies pouring


of liquid material into a Mold containing a desired shaped.

The process of casting involves melting metal at desire temperatures and


using molds to then shape the metal into new item.

Metal casting is a great way to build hard to find pieces for models, restoration
projects and even just small replacement parts needed for common
household items

5
Types of Casting

Sand casting

Plaster mold casting

Shell molding

Investment casting

Evaporative-pattern casting

Lost-foam casting

Full-mold casting

Permanent mold casting

Die casting

Semi-solid metal casting

Centrifugal casting

Continuous casting

6
Investment casting

The Investment casting is known as the "lost wax casting process" and as
"precision castings (silica sol precision casting process)".

investment casting product is applied in automobile, construction, railway,


ship, mining, engineer machinery, jewellery and hardware etc

Investment casting is an extremely cost effective and highly accurate process.


Also, many high strength and corrosion resistant materials can be used in
investment casting.

A pattern made of wax is coated with a refractory material to make mold, after
which wax is melted away prior to pouring molten metal.

"Investment" comes from a less familiar definition of "invest" - "to cover


completely," which refers to coating of refractory material around wax pattern.

It is a precision casting process - capable of producing castings of high


accuracy and intricate detail

7
Jewellery casting

Step One: The Model

Everything that will ever be cast starts with a Model.

The model can be made out of many different materials. The model can be an item
that has already been produced in metal, a wax carving, a plastic carving, or just
about anything that will not react to the mold rubber negatively

If you have an idea for an item that you would like cast but cannot carve wax or
shape metal, we can help. We have model makers that can take your idea and turn it
into a work of art. Model making is often done on computer and then the model is
produced with a Rapid Prototype Machine. This method is not the cheapest but
generally produces the best results if carving or fabricating your own model is not an
option.

8
Step Two: The Mold

Molds are used to produce wax replicas of your model. There are two kinds of molds
that we produce.

The first type of mold is the Rubber Vulcanized mold and is used, generally for metal
models that can with stand heat to approximately 350 degrees.

The second type of mold is the Room Temperature Vulcanized mold and is usually
used for wax or plastic models. Both types of molds reproduce your models
accurately.

9
Step Three: The Waxes

By injecting molten wax into the mold, waxes replicas of your item will be produced.

Waxes can be injected into molds about once every two to three minutes. This
allows for mold cooling and wax hardening.

Once we have the wax replica of your item we then put them on wax trees. The wax
trees will often contain as many as one hundred or more items or as few as one.

10
Step Four: Flasks and Investment

Once the wax trees are finished, they are placed in a metal flask. The
flask will then be filled with a plaster investment that covers the wax tree. The plaster
Investment dries and is then ready for the casting burn out ovens.

Step Five: Burning out the Wax

After the Investment has completely dried, the flasks are place into the
burn out ovens and a 12 to 16 hour burn out cycle begins. This is where the Lost
Wax Casting name comes from. The wax is slowly burned out to leave a plaster
Investment mold that will be used to pour the casting metal into.

11
Step Six: The Casting

The casting is done by placing the flasks in a Induction bottom


pouring vacuum casting or Vacuum pressure casting machines and then heating the
metal and pouring the metal into the flasks. So that we can handle large capacity
orders, we use large induction heaters to melt the metal for pouring.

Step Seven: Cutting the Cast Tree

The result of the casting is a metal tree of your items. When the
metal trees come out of casting they must be cleaned and prepared for cutting from
the tree. Each cast item must be cut from the tree.

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Step Eight: Desprueing

Desprueing is the process of grinding the sprue off of the item so that evidence of
the casting process is removed.

We have a number of ways to despure items from rotary tools to grinding wheels.

Because much of the metal from desprueing is unrecoverable and must be refined,
desprueing is about 60% of the total cost of finishing or more if it is gold.

Step Nine: Finishing

There are numerous ways in which your products can be finished such as; Hand
polishing, tumble polishing, satin wheel finishing, sand blasting and the list goes on...
Ace Castings provides Tumble finishing and Antiqueing services.

13
Jewellery casting process chart

14
What is induction

Induction furnace is composed of a refractory container,


capable of holding the molten bath, which is surrounded by a water
cooled helical coil connected to a source of alternating current. Figure
shown is a simplified cross section of a induction furnace.

The principle of operation of the induction furnace is the


phenomena of electro- magnetic induction. The induction (generation) of
the electrical current in a conductive metal (charge) placed within a coil
of conductor carrying electrical current is known as electromagnetic
induction of secondary current.

15
CONTENTS

NO PARTICULARS PAGE

1. FACTSHEET 6

2. ABOUT THE COMPANY 9

3. AIM/VISION/MISSION 12

4. PRODUCT PORTFOLIO 14

5. OUR TEAM 16

6. WHY US ? 17

16
FACT SHEET

 Nature of Business
Manufacturer

 Company CEO
Ashok patel

 Registered Address

Om nagar, part A, Opposite Om boys hostel 150 feet ring road,


Rajkot – 360004, Gujrat, India.

 Industry

Casting machines

 Total number of employees

11 to 25 people

 Year of establishment

1996

 Legal status of firm

Partnership firm

 Proprietor name

Mr.Bachulal Shamjibhai Chikani

17
 Annual turnover

Rs. 50 lakh – 1 crore

 Export percentage

Upto 20%

 Location type

Urban

 Building infrastructure

Permanent

 Size of premises

500 square feet

 No. of research / QC staff

1-5 people

 No. of engineers and technician


6 – 25 people

 No. of skilled staff

6 – 25 people

 No. of semi-skilled staff

1 – 25 people

18
 No. of consultants

1 – 25 people

 Provide after sales support

Installation training , user manual

 Primary competitive advantage

Experienced department , good financial position and TQM , large


product line , large production capacity , provide customized solutions

 Quality measures / testing facilities

Yes

 Banker

Punjab national bank

 Customized packaging

Yes

 Payment mode

Cash , Cheque

 Shipment mode

By air , By cargo , By road , By sea

19
ABOUT THE COMPANY

Since its inception in the year 1995, SHAPET ELECTRIC COMPANY

has become a very well known name in the field of jewellery industry across india.

The company was founded by Mr.B S Patel who hailed from an

agriculture family.with a vision towards growth in the jewellery segment, he started

20
the company with the help of his three sons, who look after the day to day operation

of the company.

Among the three sons, the eldest is Mr.Suresh patel who earned his

degree of M.COM, LLB from the university of saurashtra.He well versed in the field

of computers. He presently manages the legal affairs of the company and also

provides logistics support to the company. The second son Mr.Bharat patel is a

qualified electronics engineer, and currently manages the production as well as the

designing and implementation of new products to be added to the company’s range

of products. The last but not the least is the third son Mr.Ashok patel, who earned his

bachelors degree in chemistry from the university of saurashtra. He has a vast

experience in the field of metallurgical science and is in the field of non ferrous

casting since the last 20 years. He looks after the different stages of production from

the concept to the finished product.

With the support his three sons, Mr.B S patelhass successfully

fulfilled his vision of making SHAPET ELECTRIC COMPANY, one of the leading

manufacturers of induction melting and casting machines with a huge presence in

the domestic market as well as far off countries such Ghana, Bahrain, Singapore,

Sharjah, Iran, Iraq, Sri lanka, Pakistan, etc.

Today the company can boast of a very hugelist of satisfied client

like Titan industries Ltd.,RelianceJewellery, Shree Krishniahchetty& Sons Pvt.Ltd.,

Abharanjewellery, Khazana jewellery, Kiran jewellery, Derewala world jewellery,

Malabar gold Muthoot finance overseas to name a few and still many more.

21
After a successful run in the jewellery industry for more than 18

years, the year 2012 saw the beginning of anew enterprise by the name of SHAPET

INDUCTION COMPANY, which was created to cater to the various requirements of

industries and manufacturing units in the industrial field by developing an industrial

range of machinery for various application like brazing, heating, hardening, forging,

annealing, bending etc.These machines are built upon the customized requirements

of customers.

The company has also ventured into the field of commercial

cooking with its latest range of products like induction kadai, induction mava maker,

induction hot plates, induction cooktops and induction tawaetc.These products

provide an effective, economical and environment friendly method of commercial

cooking applications and cater to various client like restaurant, hotels, farsan

manufacturers, sweetmeat manufacturers caterers etc.

Today, we take pride to introduce you to our entire range of

induction melting, casting brazing & cooking machines for your various requirements.

We welcome your suggestions and queries for our product. Kindly get in touch with

us on our contact details in this catalogue.

Regards to Shapet Induction Company

22
AIM / VISION / MISSION

MISSION

At Shapet Electric Co.we aimed at manufacturing best quality &


advance technology machines for jewellery industry. Because in the present world
advance technology is the must for every industry to compete with the competitors
and for that our R&D department works day and night to upgrade our quality and
production capacity.

23
VISION

The team of Shapet Electric Co.has an vision for taking the


company to the top level in market and wants to satisfy all the customers. Our team
has avision of manufacturing & providing quality services at the competitive rates.

24
PRODUCT PORTFOLIO

We are a distinguished firm involved in manufacturing, supplying and


exporting a wide range of Casting machines and Induction furnaces. These
machines are fabricated using high quality material & by employing to international
quality standards, these machines are widely applicable in numerous industrial
sector as per their respective usage. Available in various technical specification and
capacities, these machines can also be customized as per the specifications laid
down by our clients .

Composed of a refractory container, our offered induction furnaces are


capable of holding the molten bath, surrounded by a water cooled helical coil
connected toa source of alternating current. Operates on the principle of electro-
magnetic induction, these furnaces involves induction of the electrical current in a
conductive metal placed within a coil of conductor. It further carries electrical current
that is known as electro-magnetic induction of secondary current. Further, our
machines are appreciated for features like robust construction, optimum
performance, trouble free functioning and low power consumption. Our portfolio
encompasses following machines

25
TABLE OF PRODUCT PORTFOLIO

CATEGORIES PRODUCTS

Casting related machines Burnout furness


Dewaxer 6 &12 flask
Flask vacuum machine
Jewellery weigh scale
Magnetic polisher
Pressure casting machine
Vacuum casting induction
Vulcanizing press
Water jet unit
Wax injector

Furnace Billet furnace

Induction furnace Brazing induction furnaces


Induction hardening

Induction melting furnaces Induction melting furnace


Chilling plant
Compact induction melter
Induction furnace
Melting furnace new 500 GMS

26
OUR TEAM

Our team is huge assets and backbone of our organization. We have


a qualified and professional team employed by us for efficient execution of all our
business operations. Our professional invest their knowledge and industrial
experiences in development of our products. By the co-ordination, dedication and
capability of our team prove the shape of our company.

Our team includes engineers, R & D personnel, technician, managers,


skilled and semi skilled workers, quality controllers, customer supporter. They
procure the offered products from reputed market vendor to manufacture them and
strictly examine the quality before dispatch.

27
WHY US ?

We are an eminent firm involved in manufacturing, supplying and


exporting an elaborate range of casting machines and induction furnaces. These
machines are developed in compliance with the international quality standards and
are supplied to our clients at competitive prices.

Further, our ethical fair practices, scheduled delivery of products and


quality-oriented approach have allowed us to acquire the trust of numerous clients
across the globe.

28
Several other factors that have enable us to acquire a formidable
position in the Industry are mentioned below :

 Advanced infrastructure

 Easy payment modes

 Experienced R & D department

 Good financial position & TQM

 Large production capacity

 Provide customized solutions

29
INDEX

NO. PARTICULAR PAGE

1. PRODUCT INFORMATION 20

2. QUALITY 56

3. INFRASTRUCTURE & FACILITIES 59

4. JOB VACANCIES 61

30
PRODUCT INFORMATION

NO. PRODUCT RANGE

1. ANNELING

2. BRAZING

3. DLP PRINTER

4. FORGING

5. GOLD & SILVER CASTING

6. GOLD & SILVER MELTING

7. GRAPHITE CRUCIBLES

8. HARDENING

9. INDUCTION COOKING

10. INDUSTRIAL CHILLERS

11. SRINK FITTING

31
1. ANNELING

induction Heating for SS Utensil

Annealing is a heat treatment in which


metal is exposed to an require temperature and
slowly cooled. Annealing of the metal changes
physical properties of the material such as strength
and hardness.

32
2. BRAZING

Brazing induction

The job is placed in various shape of coil as


per application and when high frequency current
passed through coil the induced current flows in job
and as per joules law Q = I2 x R x T the heat is
generated ( I = Current in job, R = Resi. of job T =
Time in sec. ) Hence the job heats up quickly.

Submersible Roter Brazing

We introduce hightech submersible rotor


brazing machine so you can braze your rotor rather
than gas welding it is new and innovative technology
for saving time and money, and it is very good for
better performance of submersible pumps.

33
3. DLP PRINTER

Shapet Plus C

Due to many years experience Shapet


launched Shapet Plus C 3D Printer for making Jewellery
patterns, and for direct casting, Shapet plus C DLP 3D
printer, promising higher resolution, a bigger build volume,
precision grade lm guide, ball lead screw, Stainless steel
body for longer lasting, working hours layer thickness
between 1 and 100 microns, and XY resolution set at
25,30,50,70,150 micron.

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4. FORGING

Billet furnace

Heating the billet to forging temperature


by induction heating. Any shape & size of billet
[ferrous or non ferrous] can be heated to required
temperature upto the core. Hence forging is possible.
Motorized or pneumatic or hydraulic movement to
move billet inside the coil for heating for continuous
production.

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5. GOLD & SILVER CASTING

 CASTING FURNACES

Vacuum Casting Induction

SHAPET ELECTRIC CO have much


years experience with precious metals sector thus
developed this induction system for Jewelry
manufacturers and goldsmiths. It runs on Induction
principle, Absolute homogeneous alloying and
uniform metal distribution with reduction in metal
losses is achieved due to uniform temperature
controlling which avoids the skin effect in
SHAPET Induction Systems.

 CASTING RELATED MACHINES

Burnout Furness

These burnout furnaces are made with superior


one-piece insulation section on all walls, instead of multiple
assembled joint pieces. This ensures better heat
distribution, saving of power and long trouble-free life.

36
Dwaxer 6 & 12 flask

Superb finished stainless steel body


with top opening. Eminently suitable for
elimination of wax by steam to reduce porosity
and carbonisation in castings. Equipped with
electric heating elements , adjustable
temperature controller, On/ Off switch with
indicator lamp. Removes wax from flasks in
one hour.

Flask Vacuum Machine

This machine is made for vacuum air


from investment powder at the time of mixing
water. and after pourin poweder(water mixed
powder) in the flask.

Jewellery weigh
scale

We are experts in bringing forth a wide


range of Jewelery Weigh Scale for our valuable
clients. Adhering to international quality
standards, these scales are developed by
employing latest technology.

37
Meganitic Polisher

Using a Magnetic Polisher (1kg) A magnetic polisher


speeds up the polishing process considerably. However,
there are still a number of steps required to polish a piece
and to maintain the machine.. These instructions are
geared toward the smaller sized machine. For the larger
machines, more items can be polished using less time.

Valcanizing Press

The best engineering feature in a slick model.


Easy to operate and designed to last. Pre drilled holes for
easy mounting .Ideal to eliminate unevenly vulcanized
moulds with s.s heating platens. On/Off power pilot light
with automatic temperature controller and one hour digital
timer on request. Large wheel for maximum leverage.

38
Water Jet Unit

This is a heavy duty wax injector equipped with


Digital Double display temp. aluminum wax pot ensure
uniform heating. 220-240 volts, 500 watts.

Wax injector

This machine is made for jewellery casting


manufacturer, .in this machine very high pressure water
spray for quick removal of investment powder from the
casting tree.

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 Continuous casting furnaces

Continuous Casting Furnace

Shapet Top Vertical induction furnace for


continuous melting and casting of gold and silver metal
alloy in wire . Equipped with FUJI japan PLC with auto and
manual mode automatic melting programs, with display
furnace. Circular die cooling. Medium frequency generator
of new Technology Furnace suitable for: Wire: Min. 5 mm -
Max. 8 mm

40
6. GOLD & SILVER MELTING

 Gold melting induction

1 kg & 2 kg gold melting Induction

SHAPET ELECTRIC CO. have much


years experience with precious metals sector thus
developed this induction system for Jewelry
manufacturers and goldsmiths. It runs on Induction
principle, Absolute homogeneous alloying and
uniform metal distribution with reduction in metal
losses is achieved due to uniform temperature
controlling which avoids the skin effect in SHAPET
Induction Systems.

10 & 20 kg Gold Melting Induction

SHAPET ELECTRIC CO have much years


experience with precious metals sector thus
developed this induction system for Jewelry
manufacturers and goldsmiths. It runs on Induction
principle, Absolute homogeneous alloying and
uniform metal distribution with reduction in metal
losses is achieved due to uniform temperature
controlling which avoids the skin effect in SHAPET
Induction Systems.

41
2, 3, 4 Kg Gold Melting Induction

SHAPET ELECTRIC CO have much years


experience with precious metals sector thus developed
this induction system for Jewelry manufacturers and
goldsmiths. It runs on Induction principle, Absolute
homogeneous alloying and uniform metal distribution
with reduction in metal losses is achieved due to
uniform temperature controlling SHAPET Induction
system is available with chilling plant.

300 Gms Melting Induction

Shapet Electric Company have developed this


induction Meltor for Jewellery shops to give world class
quality product at economic price. Advantage of small
Melting machine is very less space require & melting in
very less time only 3++ min . The Shapet induction
system is available in 300 gms melting capacity and
most suitable to show room.

42
Chilling plant

Specifications

Power Supply Single Phase

Voltage 230 Volt AC

Maximum Temperature 35 degree

Temperature Measurement pt 100

Cooling Water Temperature 20 degree minimum

Water Pressure 4 bar

Maximum Water Flow 4 lit/min

Weight (With Chilling Unit) 80 Kg Approx

Size in mm L 495 W 395 H 770

43
Gold melting electric furnaces

Specifications

Power Supply Single Phase

Voltage 220 Vac

Absorbed Power 1.8 KW

Capacity of Crucible 2 KG 24 ct gold

Maximum Temperature 1200

Melting Time 20 Min

Temperature Measurement Automatic

Weight (With Chilling Unit) 12 kg

44
 Silver melting induction

10,15,20 kg Silver Melting Induction

SHAPET ELECTRIC CO have


much years experience with precious
metals sector thus developed this induction
system for Jewelry manufacturers and
goldsmiths. It runs on Induction principle,
Absolute homogeneous alloying and
uniform metal distribution with reduction in
metal losses is achieved due to uniform
temperature controlling which avoids the
skin effect in SHAPETInduction Systems.

45
2 kg silver melting induction

Specifications

Power Supply Three Phase

Voltage 440 VAC

Absorbed Power 8 KW

Capacity of Crucible 2 Kg Silver

Maximum Temperature 1200

Melting Time 5 to 8 min

Temperature Measurement Autometic

Cooling Water Temperature 35 Maximum

Water Pressure 4 bar

Maximum Water Flow 3 ltr per min

46
7. GRAPHITE CRUCIBLES

Crucible

Graphite Crucible A crucible is


container used to hold metal for melting or
casting in a furnace and it is needed to
withstand the extreme temperatures
encountered in melting metals. Graphite
crucible can with stand the higher
temperature, and has good resistance to
chemical erosions and thermal shock.

47
8. HARDENING

Induction Hardning

Induction hardening is a form of heat treatment


in which a metal part is heated by induction heating and
then quenched. The quenched metal undergoes a
martensitic transformation, increasing the hardness and
brittleness of the part. Induction hardening is used to
selectively harden areas of a part or assembly without
affecting the properties of the part as a whole.

48
9. INDUCTION COOKING

Cook Top

Established in the year of 1995, we Shapet


Induction are a leading manufacturing, exporting and
supplying a wide range of finest quality Induction
Heating Equipment's and Machines. Our product
range Induction Billet Heater and Induction Hardening
Machine Gold melting, silver melting, dlp 3 d printers,
rotor brazing.

Induction Dosa Plate

Shapet Induction dosa / chapati plate is


suitably designed for making dosa with thick MS plate
and covered on three sides with stainless steel sheet,
there is no grease sticking in the surrounding areas.
The whole unit is mounted on stainless steel square
tube stand. Special feature due to induction heating ms
plate become hot very quick, and maintain perfect
tempreture.

49
Induction Kadai

SHAPET launch induction kadai specially


for commercial and professional cooking. This kadai
is more convenient to the operator to operate rather
than other technology like gas, oil and other
technology of cooking. This kadai is also eco friendly
because it not pollute environment like fume, smel,
etc.

Specifications

Absorbed Power 4, 5 AND 6 KW

WOK SIZE IN MM 300MM 450MM 600MM

CAPACITY OF WOK IN LTR 1.25-1.75 LTRS, 6-8 LTRS, 14-16 LTRS

Benefits

» Safe cooking.

» Easy operation.

» It can be also operate in open space as well as a/c condition without disturbing
surrounding environment.

» Totally fume less device.

» No noise pollution.

» No air pollution.

50
Mava maker

We are reputed exporter and


manufacturer of Mava Making Induction
Machine. Widely used in mava making process
in various industries, these machines are
designed with latest induction technology for
increased production output and power saving
compare to traditional system like gas and
others fuel.

Specifications

Power Supply Single Phase


Voltage 230 V AC
Absorbed Power 15 TO 25 KW

51
10. INDUSTRIAL CHILLERS

FEATURES AND BENEFITS

To control various temperature (-20 centigrade- +40 centigrade) accurately


during industrial production

The series chiller have manufacturing experience for about twenty years,
Install an usage simple, support in brief.

Components are from world known manufacturers to make use stable


performance and exactitude, stabilization, long service life.

According the requirement, in the same unit, there are more than two
independent refrigeration loops.

52
Perfect Protection Device (Time Delay, Water Scarcity Protection, the water
flow protection, the control and display of high and low pressure,
Temperature Control and Display, phase protection, Overload Protection,
Frostbite Prevention, Automatic complement water.)

Evaporator: can choose stainless steel tank type or shell pipe type or shell
and tube type.

Water-cooled condenser: choose shell pipe or shell and tube.

Air-cooled condenser: adopt special heating panels, Bear corrosion, which


have a long using life. The effect is constant from beginning to end.

Specifications

Power
230 Volt AC and 440 Volt AC
Supply

Maximum
-20 to40
Temperature

Maximum
3 bar to 12 bar
Water Flow

53
11. SRINK FITTING

Srink fitting Bearing

A three turn copper helical coil is used to heat the Bearing inner dia up to 240 ºC in 3
seconds to expand the inner diameter and then the inner bearing is inserted to form
the completed part.

Srink fitting Gear Bore

A four-turn copper helical internal coil is used to heat the gear bore. The coil is
inserted into the gear bore and power is applied for 90 seconds to reach the required
204 ºCand expand the gear bore

Srink fitting camshaft gear

Heating a camshaft gear with a bore size of 1.630" to shrink fit over a steel shaft that
has a diameter of 1.632". A temperature of 260 c is required for the gear to expand
0.002" in order to slip over the shaft

54
Srink fitting connecting rod

Induction heating provides more accurate control of heat vs a flame burner, it heats
only the knuckle, not the whole part, it prevents discoloring due to lower temperature
used and increases productivity due to repeatability & ease of operation. A foot pedal
& timer is used.

Specifications

Power Supply Three Phase

Voltage 440 VAC

Absorbed Power 5 kva

Benefits

» Accurate control of heat

» Incrase productivity

» Easy Oparation due to timer and food pedal

55
QUALITY

Quality Assurance

We hold a privileged position in the market for offering


best quality machines to our valuable clients. Our experts assist us in
bringing forth a product range that is developed using quality-approved
material and by following TQM policies thoroughly. After being manufactured,
these professionals audit the machines so as to bring them in tandem with
industry quality guidelines. Further, our quality analysts undertake strict
quality testing on diverse parameters so as to determine the defect-free
nature of these machines.

Following are the parameters based on which these


machines are tested:

 Construction
 Power efficiency
 Ease of maintenance
 Working strength

56
Quality Control

Quality is a source of life at Shapet and we have


implemented that thing in manufacturing process. From the day of starting the
company to till this day the company has never compromised with the quality
of the product.

We have set up an R&D department which works to improve


the quality of our products. All parts are checked carefully by our qualified
engineers and passed through proper checking process. We use all parts of
standard makes. We have advanced lab having latest testing equipments
check finish products.

We are Committed to meet Customer Requirements and


Satisfaction by providing Best Quality Products and Services at Reasonable
Cost. We will always achieve and maintain high standards of Quality
Management System by Employee Motivation and bring Continual
Improvement in the System.

57
Client Satisfaction

We make untiring efforts to cater to the needs and


demands of our clients that further enable us to acquire maximum client
satisfaction. With the support of our experts, we have been able to bring forth
best quality machines for our valuable clients. Developed in compliance with
the specifications laid down by our clients, these machines are offered to our
clients at market leading prices. Further, owing to our wide distribution
network, we have been able to make timely delivery of these machines at our
clients' end.

We also provide customized solutions to our clients so as to


meet the specific needs and demands of our clients. Besides offering user
manual, we also provide installation training to our clients for proper operation
of the machines.

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INFRASTRUCTURE AND FACILITIES

Research and Development

We have developed a technologically advanced research


and development department that enable us come up with innovative &
modified range of machines. This unit is headed by our skilled & experienced
R&D professionals who conduct market surveys and research required for
improving our present product range. Our technologically advanced
department is equipped with the latest tools and machinery that facilitates
improvements in our existing product line. Well-versed with the technological
advancements, our professionals come up with innovative idea for upgrading
our production process.

It further helps in bringing consistent modifications in our


product line helps as well as controlling the manufacturing costs.

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Our Infrastructure

Located at Rajkot, Gujarat, we have developed a huge


infrastructure that is required for executing business related operations. Sprawled
over a vast area, our hi-tech unit is equipped with the latest machinery and tools
required for undertaking manufacturing process. The entire unit is led by efficient
professionals and who fabricate the machines in bulk capacity and in compliance
with the specific requirements of our clients. Further, our unit is divided into various
sections such as, production, quality control unit and R&D department. This
segregation further enables functioning of all the business operations in a
streamlined manner.

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JOB VACANCIES

Area Sales Manager - State Wise


Job Description :

 Qualification : Any Graduate

 Handling Dealer Management.


 Taking Care Of Sales Budgets.
 Sales Planning And Sales Forecasting.
 Acquisition Of New Customers.
 Development Of Existing Customers.
 Improvement Of Revenue Quality and Profitability.
 Recover And Maintain Small, Medium, Large Customers by Building
Relationships.
 Candidate Should Have Good Communication Skills.
 Should be Passionate Towards his/her Job.
 Should be Hardworking.
 Should be Quick Learner.
 Candidate Should be able to Identify Potential Customers in the Filed of
Jewellery.
 Candidate Should be able to Identify segment wise customers with relation to
different requirements of every Individual customers. Segment Include
Showrooms, Shopkeepers, Dealers, manufacturers and corporate Companies
In The filed Of Jewellery.
 Experience in any Other filed in Machinery Sales Can Also Apply.

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Marketing Executive - Post -2 For Rajkot
Location
Job Description :

 Qualification : Any Graduate

 Taking Care Of Sales Budget.


 Sales Planning And Sales Forecasting.
 Acquisition Of New Customers.
 Development Of Existing Customers.
 Recover And Maintain Small, Medium, Large Customers by Building
Relationships.
 Candidate Should Have Good Communication Skills.
 Should be Passionate Towards his/her Job.
 Should be Hardworking.
 Should be Quick Learner.
 Candidate Should be able to Identify Potential Customers in the Filed of
Jewellery.
 Candidate Should be able to Identify segment wise customers with relation to
different requirements of every Individual customers. Segment Include
Showrooms, Shopkeepers, Dealers, manufacturers and corporate Companies
In The filed Of Jewellery.
 Experience in any Other filed in Machinery Sales Can Also Apply.
 Candidate Should have two wheeler.
 Willing To Travel Across Gujarat.

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SUGGESTIONS

Getting the training in was a quite memorable experience for me and


I can’t find any lack of proper management there but still I found thing to be
improved.

 Empower your employee

 Treat employees to a motivational speaker

 Reward and celebrate

63
CONCLUSION

The company which I have taken training is SHAPET INDUCTION COMPANY. I get
all the information related to the project by the company. During the training period, I
got full co-operation of the staff of the company. They have provided me all the
information and knowledge of the company.

At last but not the least it can be concluded that the future of his company is very
bright. Its demand will be more than its supply and even face competition. But
company will be able to win the faith and trust of its consumer.

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