An Industry Project Report 2
An Industry Project Report 2
An Industry Project Report 2
ON
PREPARED BY :
PANCHASARA MEET D. BBA SEM – 2
SUBMITTED TO
SAURASHTRA UNIVERSITY
RAJKOT
GUIDED BY
ANKITA MADAM
1
DECLARATION
declare that the project work in this project report is my own work and has been
This work has not been submitted previously to any other university for any
other examination.
Signature of student
2
PREFACE
Program.It is compulsory project work for B.B.A students.It bridges gap between the
and develop the skills about industry attitude and ability to perform specified job in
and knowledge.
future carrier.
3
ACKNOWLEDGEMENT
This report can not be done with one individual person. Many people
have helped me in doing this project so the easiest way of their gratitude is to give
Firstly I would like to thanks out who gave us the opportunity to go and
gain the practical knowledge. Then I would like to thank my project guide Mrs.ankita
madam for giving the information regarding the presentation of the project.
4
WHAT IS CASTING ?
Introduction of Casting :-
Metal casting is a great way to build hard to find pieces for models, restoration
projects and even just small replacement parts needed for common
household items
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Types of Casting
Sand casting
Shell molding
Investment casting
Evaporative-pattern casting
Lost-foam casting
Full-mold casting
Die casting
Centrifugal casting
Continuous casting
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Investment casting
The Investment casting is known as the "lost wax casting process" and as
"precision castings (silica sol precision casting process)".
A pattern made of wax is coated with a refractory material to make mold, after
which wax is melted away prior to pouring molten metal.
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Jewellery casting
The model can be made out of many different materials. The model can be an item
that has already been produced in metal, a wax carving, a plastic carving, or just
about anything that will not react to the mold rubber negatively
If you have an idea for an item that you would like cast but cannot carve wax or
shape metal, we can help. We have model makers that can take your idea and turn it
into a work of art. Model making is often done on computer and then the model is
produced with a Rapid Prototype Machine. This method is not the cheapest but
generally produces the best results if carving or fabricating your own model is not an
option.
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Step Two: The Mold
Molds are used to produce wax replicas of your model. There are two kinds of molds
that we produce.
The first type of mold is the Rubber Vulcanized mold and is used, generally for metal
models that can with stand heat to approximately 350 degrees.
The second type of mold is the Room Temperature Vulcanized mold and is usually
used for wax or plastic models. Both types of molds reproduce your models
accurately.
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Step Three: The Waxes
By injecting molten wax into the mold, waxes replicas of your item will be produced.
Waxes can be injected into molds about once every two to three minutes. This
allows for mold cooling and wax hardening.
Once we have the wax replica of your item we then put them on wax trees. The wax
trees will often contain as many as one hundred or more items or as few as one.
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Step Four: Flasks and Investment
Once the wax trees are finished, they are placed in a metal flask. The
flask will then be filled with a plaster investment that covers the wax tree. The plaster
Investment dries and is then ready for the casting burn out ovens.
After the Investment has completely dried, the flasks are place into the
burn out ovens and a 12 to 16 hour burn out cycle begins. This is where the Lost
Wax Casting name comes from. The wax is slowly burned out to leave a plaster
Investment mold that will be used to pour the casting metal into.
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Step Six: The Casting
The result of the casting is a metal tree of your items. When the
metal trees come out of casting they must be cleaned and prepared for cutting from
the tree. Each cast item must be cut from the tree.
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Step Eight: Desprueing
Desprueing is the process of grinding the sprue off of the item so that evidence of
the casting process is removed.
We have a number of ways to despure items from rotary tools to grinding wheels.
Because much of the metal from desprueing is unrecoverable and must be refined,
desprueing is about 60% of the total cost of finishing or more if it is gold.
There are numerous ways in which your products can be finished such as; Hand
polishing, tumble polishing, satin wheel finishing, sand blasting and the list goes on...
Ace Castings provides Tumble finishing and Antiqueing services.
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Jewellery casting process chart
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What is induction
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CONTENTS
NO PARTICULARS PAGE
1. FACTSHEET 6
3. AIM/VISION/MISSION 12
4. PRODUCT PORTFOLIO 14
5. OUR TEAM 16
6. WHY US ? 17
16
FACT SHEET
Nature of Business
Manufacturer
Company CEO
Ashok patel
Registered Address
Industry
Casting machines
11 to 25 people
Year of establishment
1996
Partnership firm
Proprietor name
17
Annual turnover
Export percentage
Upto 20%
Location type
Urban
Building infrastructure
Permanent
Size of premises
1-5 people
6 – 25 people
1 – 25 people
18
No. of consultants
1 – 25 people
Yes
Banker
Customized packaging
Yes
Payment mode
Cash , Cheque
Shipment mode
19
ABOUT THE COMPANY
has become a very well known name in the field of jewellery industry across india.
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the company with the help of his three sons, who look after the day to day operation
of the company.
Among the three sons, the eldest is Mr.Suresh patel who earned his
degree of M.COM, LLB from the university of saurashtra.He well versed in the field
of computers. He presently manages the legal affairs of the company and also
provides logistics support to the company. The second son Mr.Bharat patel is a
qualified electronics engineer, and currently manages the production as well as the
of products. The last but not the least is the third son Mr.Ashok patel, who earned his
experience in the field of metallurgical science and is in the field of non ferrous
casting since the last 20 years. He looks after the different stages of production from
fulfilled his vision of making SHAPET ELECTRIC COMPANY, one of the leading
the domestic market as well as far off countries such Ghana, Bahrain, Singapore,
Malabar gold Muthoot finance overseas to name a few and still many more.
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After a successful run in the jewellery industry for more than 18
years, the year 2012 saw the beginning of anew enterprise by the name of SHAPET
range of machinery for various application like brazing, heating, hardening, forging,
annealing, bending etc.These machines are built upon the customized requirements
of customers.
cooking with its latest range of products like induction kadai, induction mava maker,
cooking applications and cater to various client like restaurant, hotels, farsan
induction melting, casting brazing & cooking machines for your various requirements.
We welcome your suggestions and queries for our product. Kindly get in touch with
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AIM / VISION / MISSION
MISSION
23
VISION
24
PRODUCT PORTFOLIO
25
TABLE OF PRODUCT PORTFOLIO
CATEGORIES PRODUCTS
26
OUR TEAM
27
WHY US ?
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Several other factors that have enable us to acquire a formidable
position in the Industry are mentioned below :
Advanced infrastructure
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INDEX
1. PRODUCT INFORMATION 20
2. QUALITY 56
4. JOB VACANCIES 61
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PRODUCT INFORMATION
1. ANNELING
2. BRAZING
3. DLP PRINTER
4. FORGING
7. GRAPHITE CRUCIBLES
8. HARDENING
9. INDUCTION COOKING
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1. ANNELING
32
2. BRAZING
Brazing induction
33
3. DLP PRINTER
Shapet Plus C
34
4. FORGING
Billet furnace
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5. GOLD & SILVER CASTING
CASTING FURNACES
Burnout Furness
36
Dwaxer 6 & 12 flask
Jewellery weigh
scale
37
Meganitic Polisher
Valcanizing Press
38
Water Jet Unit
Wax injector
39
Continuous casting furnaces
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6. GOLD & SILVER MELTING
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2, 3, 4 Kg Gold Melting Induction
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Chilling plant
Specifications
43
Gold melting electric furnaces
Specifications
44
Silver melting induction
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2 kg silver melting induction
Specifications
Absorbed Power 8 KW
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7. GRAPHITE CRUCIBLES
Crucible
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8. HARDENING
Induction Hardning
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9. INDUCTION COOKING
Cook Top
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Induction Kadai
Specifications
Benefits
» Safe cooking.
» Easy operation.
» It can be also operate in open space as well as a/c condition without disturbing
surrounding environment.
» No noise pollution.
» No air pollution.
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Mava maker
Specifications
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10. INDUSTRIAL CHILLERS
The series chiller have manufacturing experience for about twenty years,
Install an usage simple, support in brief.
According the requirement, in the same unit, there are more than two
independent refrigeration loops.
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Perfect Protection Device (Time Delay, Water Scarcity Protection, the water
flow protection, the control and display of high and low pressure,
Temperature Control and Display, phase protection, Overload Protection,
Frostbite Prevention, Automatic complement water.)
Evaporator: can choose stainless steel tank type or shell pipe type or shell
and tube type.
Specifications
Power
230 Volt AC and 440 Volt AC
Supply
Maximum
-20 to40
Temperature
Maximum
3 bar to 12 bar
Water Flow
53
11. SRINK FITTING
A three turn copper helical coil is used to heat the Bearing inner dia up to 240 ºC in 3
seconds to expand the inner diameter and then the inner bearing is inserted to form
the completed part.
A four-turn copper helical internal coil is used to heat the gear bore. The coil is
inserted into the gear bore and power is applied for 90 seconds to reach the required
204 ºCand expand the gear bore
Heating a camshaft gear with a bore size of 1.630" to shrink fit over a steel shaft that
has a diameter of 1.632". A temperature of 260 c is required for the gear to expand
0.002" in order to slip over the shaft
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Srink fitting connecting rod
Induction heating provides more accurate control of heat vs a flame burner, it heats
only the knuckle, not the whole part, it prevents discoloring due to lower temperature
used and increases productivity due to repeatability & ease of operation. A foot pedal
& timer is used.
Specifications
Benefits
» Incrase productivity
55
QUALITY
Quality Assurance
Construction
Power efficiency
Ease of maintenance
Working strength
56
Quality Control
57
Client Satisfaction
58
INFRASTRUCTURE AND FACILITIES
59
Our Infrastructure
60
JOB VACANCIES
61
Marketing Executive - Post -2 For Rajkot
Location
Job Description :
62
SUGGESTIONS
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CONCLUSION
The company which I have taken training is SHAPET INDUCTION COMPANY. I get
all the information related to the project by the company. During the training period, I
got full co-operation of the staff of the company. They have provided me all the
information and knowledge of the company.
At last but not the least it can be concluded that the future of his company is very
bright. Its demand will be more than its supply and even face competition. But
company will be able to win the faith and trust of its consumer.
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