Installation Manual: Sandvik Da554 Rod Handler

BE00007697
INSTALLATION MANUAL
For The
SANDVIK DA554 ROD HANDLER

MOTION ALARM KIT
[BE00004421]
CONTENTS
NOTES........................................................................................................... 2
KIT CONTENTS ............................................................................................. 2
LAYOUT ILLUSTRATIONS ............................................................................ 3
INSTALLATION.............................................................................................. 4
SET-UP AND TESTING ................................................................................. 5
APPENDIX A – ELECTRICAL CONNECTIONS TO MOTION ALARM .......... 7
APPENDIX B – BASIC SAFETY ADVICE ...................................................... 9
Page 1 MANUAL: BE00007697_REV_A

NOTES
All bolts, nuts, washers and fittings are compliant with the relevant Australian
Standards. Please note fittings/fasteners are not generally shown on drawings but
are listed in parts lists. Contact Sandvik if you are unsure which the required item is.
KIT CONTENTS
Please ensure that your kit contains the items listed, in the quantities below before
you start the installation.
Item No. Item Description Quantity

1 TERMINAL BOX 1
2 PRESSURE SWITCH 1
3 SELF ADJUSTING BEEPER 1
4 HYDRAULIC CIRCUIT 1
5 PRESSURE SWITCH HARNESS 1
6 POWER LOOM HARNESS 1
7 BEEPER HARNESS 1
8 INSTALLATION MANUAL 1

LAYOUT ILLUSTRATIONS
Pressure Switch, with harness Beeper, with harness
Figure 1 - The Rod Handler Alarm Assembly

(as fitted to DE810 without dedicated terminal box for Alarm)
Figure 2 - Pressure switch, front view. Figure 3 - Beeper, front view.

INSTALLATION
1) Connect the Pressure Switch to the ‘LS SIGNAL’ line of the Rod handler. Refer to
hydraulic circuit, Appendix B.
2) Connect the Pressure Switch Harness to the Pressure Switch.
3) Via the harness, connect the Pressure Switch to the Enclosure’s corresponding 4-pin plug
(see Appendix A).
4) Fit the beeper to the rig. Ideal location is pointing towards the area where the rod handler
is used. Testing may be required to choose the best location.
5) Connect the Beeper Harness to the Beeper.
6) Via the harness, connect the Beeper to the Enclosure’s corresponding 4-pin plug (see
Appendix A).
7) Ensure that all power is off. Connect the Power Loom harness to the 24V power source.
Pin A corresponds to the positive outlet, while Pin B corresponds to the negative outlet.
8) Via the harness, connect the power source to the Enclosure’s corresponding 3-pin plug
(see Appendix A).

SET-UP AND TESTING
Pressure Switch
1) Set the pressure switch “set” dial to approximately 34 BAR.
2) Set the pressure switch “reset” dial to approximately 32 BAR.
(1) Set dial
(2) Reset dial
Figure 4 - Pressure
switch dials.
NOTE:
On the pressure switch, the “set” dial allocates the pressure at which the switch activates. The “reset”
dial allocates the pressure at which the switch deactivates.

Timer Relay
1) Set dip switch “1” on the timer to ON, to give a timed output at turn on (see Figure 5).
2) Set dip switch “2” on the timer to OFF to give an output range from 1 to 60 seconds.
3) Turn the timer trim pot fully anticlockwise, then turn clockwise approximately one thirtieth
of its full travel.
4) Test operation, and adjust trim pot to achieve desired time.
Figure 5 - Timer relay.

APPENDIX A – Electrical Connections to Motion Alarm
Motion Alarm Enclosure
Figure 6 – Electrical Connections to Motion Alarm.

APPENDIX B – Hydraulic Circuit
Figure 7 - Hydraulic Circuit of DA554 Motion Alarm Kit

APPENDIX B – Basic Safety Advice
• Most accidents involving product operation, maintenance and repair are caused by failure to observe basic safety
rules or precautions. An accident can often be avoided by recognising potentially hazardous situations before an
accident occurs. All personnel involved with the operation and maintenance of this rig must be alert to any
potential hazards. All personnel should have the necessary training, skills and tools to perform these functions
properly.
• Safety is up to you. Remember to ask if you do not know.
• This manual is your mandatory reference. You must be fully aware of
its contents and follow the instructions.
• Do not operate or perform any maintenance or repair procedure on
this product, until you have read and understood all the information
contained in this manual.
• Improper operation, maintenance or repair of this product can be
dangerous and could result in injury or death.
• Are you fully aware of any emergency procedures?
• Check that all machinery is secure before operating.
• Check the machine is set up properly and the drilling equipment is
aligned correctly.
• Check that cables and hoses are clear and secure.
• Remember that working machines operate under high stress and
loads.
• Check that all hand tools and equipment are laid out correctly and are
properly maintained.
• Be sure to carry out the pre operational inspections and above all,
report any defects or suspected defects.
• Keep a first aid kit handy and in good working order.

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BE00007697

SANDVIK DA554 ROD HANDLER

KIT CONTENTS ............................................................................................. 2

LAYOUT ILLUSTRATIONS ............................................................................ 3

SET-UP AND TESTING ................................................................................. 5

APPENDIX A – ELECTRICAL CONNECTIONS TO MOTION ALARM .......... 7

APPENDIX B – BASIC SAFETY ADVICE ...................................................... 9

Page 1 MANUAL: BE00007697_REV_A

Item No. Item Description Quantity

Page 2 MANUAL: BE00007697_REV_A

Pressure Switch, with harness Beeper, with harness

Figure 1 - The Rod Handler Alarm Assembly

Figure 2 - Pressure switch, front view. Figure 3 - Beeper, front view.

Page 3 MANUAL: BE00007697_REV_A

Page 4 MANUAL: BE00007697_REV_A

(1) Set dial

(2) Reset dial

Page 5 MANUAL: BE00007697_REV_A

Figure 5 - Timer relay.

Page 6 MANUAL: BE00007697_REV_A

Motion Alarm Enclosure

Figure 6 – Electrical Connections to Motion Alarm.

Page 7 MANUAL: BE00007697_REV_A

Figure 7 - Hydraulic Circuit of DA554 Motion Alarm Kit

Page 8 MANUAL: BE00007697_REV_A

Page 9 MANUAL: BE00007697_REV_A

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