Hydro MPC 2007
Hydro MPC 2007
Hydro MPC 2007
Hydro MPC
2
Product data Hydro MPC
Hydro MPC-ED
Booster sets with two CR(I)E pumps and one to four
mains-operated CR(I) pumps, pipework connection
from R 2 to DN 200 and motor sizes from 1.1 to 22 kW.
Hydro MPC-ES
Booster sets with one CR(I)E pump and one to five
mains-operated CR(I) pumps, pipework connection
from R 2 to DN 250 and motor sizes from 0.37 to 22 kW.
Hydro MPC-EF
Booster sets with two to six CR pumps connected to
external frequency converters. Pipework connection
from R 2 to DN 250 and motor sizes from 1.1 to 30 kW.
Hydro MPC-EDF
Booster sets with two CR pumps connected to external
frequency converters and one to four mains-operated
CR pumps. Pipework connection from R 2 to DN 200
and motor sizes from 1.1 to 22 kW.
3
Product data Hydro MPC
Performance range
H
[m]
400 Hydro MPC
50 Hz
ISO 9906 Annex A
300
200
100
90
80
70
60
50
40
6x 6x 6x 6x
CRI 5 CRI 15 CR 32 CR 64
30
6x 6x 6x 6x 6x
CRI 3 CRI 10 CRI 20 CR 45 CR 90
TM03 0981 3806
20
1 2 4 6 8 10 20 40 60 80 100 200 400 600 1000
Q [m³/h]
4
Product data Hydro MPC
Product range
Hydraulic data
Motor data
Shaft seal
HQQE (SiC/SiC/EPDM) z z z
Materials
CRI(E) 3 to CRI(E) 20:
Stainless steel z z z
EN/DIN 1.4301/AISI 304
CR(E) 32 to CR(E) 90:
Cast iron and stainless steel z z z
EN/DIN 1.4301/AISI 304
Pipework connection
Functions
Pump changeover/alternation z z z
z Available as standard.
Available on request.
1) Booster sets with a maximum operating pressure higher than 16 bar are available on request.
2) Hydro MPC-ED booster sets with electronically speed-controlled motors down to 0.37 kW are available on request.
3) Galvanised steel manifolds are available on request in some regions. For further information, contact Grundfos.
5
Product data Hydro MPC
Hydraulic data
Motor data
Shaft seal
HQQE (SiC/SiC/EPDM) z z z
Materials
CRI 3 to CRI 20:
Stainless steel z z z
EN/DIN 1.4301/AISI 304
CR 32 to CR 90:
Cast iron and stainless steel z z z
EN/DIN 1.4301/AISI 304
Pipework connection
Functions
Pump changeover/alternation z z z
z Available as standard.
Available on request.
1) Booster sets with a maximum operating pressure higher than 16 bar are available on request.
2) Hydro MPC-EF, -EDF and -F booster sets with mains-operated motors from 0.37 to 45 kW are available on request.
3) Galvanised steel manifolds are available on request in some regions. For further information, contact Grundfos.
6
Product data Hydro MPC
Hydraulic data
Motor data
Shaft seal
HQQE (SiC/SiC/EPDM) l
Materials
CRI 3 to CRI(E) 20:
Stainless steel l
EN/DIN 1.4301/AISI 304
CR 32 to CR(E) 90:
Cast iron and stainless steel l
EN/DIN 1.4301/AISI 304
Pipework connection
Functions
Pump changeover/alternation l
z Available as standard.
Available on request.
1) Booster sets with a maximum operating pressure higher than 16 bar are available on request.
2) Hydro MPC-S booster sets with mains-operated motors from 0.37 to 45 kW are available on request.
3) Galvanised steel manifolds are available on request in some regions. For further information, contact Grundfos.
4) The pressure will be almost constant between Hset and Hstop. For further information, see page 16.
7
Product data Hydro MPC
Type key
Example Hydro MPC -ED /G /NS 2 CRIE 5-10 1 CRI 5-10 3x380-415 V, PE, 50Hz
Type range
Subgroups
Pumps with integrated frequency converter: -E, -ED, -ES
Pumps with external frequency converter: -EF, -EDF, -F
Mains-operated pumps (start/stop): -S
Manifold material
: Stainless steel
/G : Galvanised steel
/OM : Other materials
Suction manifold
:with suction manifold
/NS: without suction manifold
Number of pumps with integrated frequency converter and pump type
Number of mains-operated pumps and pump type
Supply voltage, frequency
Operating conditions
Operating pressure
As standard, the maximum operating pressure is
16 bar.
On request, Grundfos offers Hydro MPC booster sets
with a higher maximum operating pressure.
Temperature
Liquid temperature: 0 °C to +70 °C
Ambient temperature: 0 °C to +40 °C.
Relative humidity
Max. relative humidity: 95 %.
8
Construction Hydro MPC
Manifold
A suction manifold of stainless steel (EN DIN 1.4401 or
GR3395
9
Construction Hydro MPC
TM 03 2110 - GrA0815
based on construction:
• Systems with the control cabinet centred on the
base frame.
• Systems with the control cabinet mounted on the
base frame next to the pumps.
The control cabinet is designed for floor mounting. Fig. 3 IO 351A and IO 351B
The cable allows the control cabinet to be placed up
to 2 metres from the pumps. IO 351A
• Systems with the control cabinet without a base IO 351A is used for one to three Grundfos pumps with
frame. fixed speed.
The control cabinet is mounted on its own base
IO 351B
frame and therefore suitable for floor mounting. The
cable supplied allows the control cabinet to be IO 351B is used for one to six Grundfos pumps with
placed up to 2 metres from the pumps. fixed speed and/or pumps controlled by external
frequency converters. The module can also be used as
For further information, see fig. 4 on page 11 and the
an input-output module for communication with
chapter of Technical data for the individual Hydro MPC.
monitoring equipment or another external equipment.
CU 351
Base frame
CU 351, the control unit of the Hydro MPC, is placed in
A Hydro MPC booster set has a common base frame.
the door of the control cabinet.
The pumps are fixed to the base frame by means of
bolts. The control cabinet is fixed to the base frame by
means of a stand, see fig. 4 on page 11. The base
frame and stand are of stainless steel EN DIN 1.4301.
GrA0812
Fig. 2 CU 351
The CU 351 features an LCD display, a number of
buttons and two indicator lights. The control panel
enables manual setting and change of parameters such
as setpoint.
The CU 351 includes application-optimized software for
setting the booster set to the application in question.
10
Construction Hydro MPC
System components
8
2
7
3
6
TM03 1171 1205
5 4
Flange dimensions
PN 16 flanges
Standard: EN 1092-2 PN 16 (1.6 MPa)
D1
Nominal diameter (DN)
S
11
Installation Hydro MPC
12
Installation Hydro MPC
Electrical installation
The electrical installation should be carried out by an
authorized person in accordance with local regulations.
• The electrical installation of the booster set must be
carried out in accordance with enclosure class
IP 54.
• Make sure that the booster set is suitable for the
electricity supply to which it is connected.
• Make sure that the wire cross-section corresponds
to the specifications in the wiring diagram.
Note: The mains connection should be carried out as
shown in the wiring diagram.
13
Functions Hydro MPC
One CR(I)E pump in operation. One CR(I)E pump in operation. One CR(I)E pump in operation.
H H H
TM00 7995 2296
Q Q Q
Three CR(I)E pumps in operation. Two CR(I)E pumps and one mains-operated CR(I) One CR(I)E pump and two mains-operated CR(I)
pump in operation. pumps in operation.
H H H
TM00 7996 2296
Q Q Q
• Hydro MPC-E maintains a constant pressure • Hydro MPC-ED maintains a constant pressure • Hydro MPC-ES maintains a constant pressure
through continuously variable adjustment of the through continuously variable adjustment of the through continuously variable adjustment of the
speed of the CR(I)E pumps connected. speed of two CR(I)E pumps, while the CR(I) speed of the CR(I)E pump. The other pumps
• The performance is adjusted to the demand pump is mains-operated. are cut in/out according to demand to achieve a
through cutting in/out the required number of • One CR(I)E pump always starts first. If the performance corresponding to the
CR(I)E pumps and through parallel control of pressure cannot be maintained by the pump, consumption.
the pumps in operation. the second CR(I)E pump will be cut in. If the • The CR(I)E pump always starts first. If the
• Pump changeover is automatic and depends on two pumps cannot maintain the pressure, the pressure cannot be maintained by the pump,
load, time and fault. CR(I) pump will be cut in. one or both CR(I) pumps will be cut in.
• All pumps in operation will run at equal speed. • Pump changeover is automatic and depends on • Changeover among the mains-operated pumps
load, time and fault. is automatic and depends on load, time and
fault.
14
Functions Hydro MPC
One CR pump connected to an external frequency One CR pump connected to an external frequency One CR pump connected to an external frequency
converter in operation. converter in operation. converter in operation.
H H H
TM00 7995 2296
Q Q Q
Three CR pumps connected to external frequency Two CR pumps connected to external frequency One CR pump connected to an external frequency
converters in operation. converters and one mains-operated CR pump in converter and two mains-operated CR pumps in
operation. operation.
H H H
TM00 7996 2296
Q Q Q
• Hydro MPC-EF maintains a constant pressure • Hydro MPC-EDF maintains a constant pressure • Hydro MPC-F maintains a constant pressure
through continuously variable adjustment of the through continuously variable adjustment of the through continuously variable adjustment of the
speed of the pumps. speed of two CR pumps connected to external speed of the CR pump connected to an external
• The performance is adjusted to the demand frequency converters in the control cabinet, frequency converter. The speed controlled
through cutting in/out the required number of while one CR pump is mains-operated. operation alternates between the pumps.
pumps and through parallel control of the • One CR pump connected to an external • One CR pump connected to the frequency
pumps in operation. frequency converter always starts first. If the converter always starts first. If the pressure
• Pump changeover is automatic and depends on pressure cannot be maintained by the pump, cannot be maintained by the pump, one or two
load, time and fault. the second CR pump connected to an external mains-operated CR pumps will be cut in.
• All pumps in operation will run at equal speed. frequency converter will be cut in. If the • Pump changeover is automatic and depends on
pressure cannot be maintained by the two load, time and fault.
pumps, the mains-operated pump will be cut in.
• Pump changeover is automatic and depends on
load, time and fault.
15
Functions Hydro MPC
H
TM03 2045 3505
Hstop
Hset
H
TM03 2046 3505
Hstop
Hset
16
Functions Hydro MPC
Overview of functions
Hydro MPC
-E -ED -ES -EF -EDF -F -S
Functions via the CU 351 control panel
Constant-pressure control z z z z z z z 2)
Automatic cascade control z z z z z z z
Alternative setpoints z z z z z z z
Redundant primary sensor (option) z z z z z z z
Min. changeover time z z z z z z z
Number of starts per hour z z z z z z z
Standby pumps z z z z z z z
Forced pump changeover z z 1) z 1) z z 1) z z
Test run z z z z z z z
Dry-running protection (option) z z z z z z z
Stop function z z z z z z - 3)
Password z z z z z z z
Communication
GENIbus connection (external)
Other bus protocols: PROFIBUS, Interbus-S and radio/modem/PLC via G100
gateway
Ethernet connection z z z z z z z
z Standard.
On request.
1) Pump changeover only possible among pumps of the same type.
2) The pressure will be almost constant between Hset and Hstop. For further information, see page 16.
3) Hydro MPC-S will have on/off control of all pumps. For further information, see page 19.
17
Functions Hydro MPC
The performance of the booster set can thus be Once every 24 hours the controller checks if any pump
adapted to other consumption patterns. in operation has been running continuously for the last
24 hours.
Example
If this is the case, the pump with the largest number of
A Hydro MPC booster set is used for irrigation of a hilly
operating hours is stopped and replaced by the pump
golf course.
with the lowest number of operating hours.
Constant-pressure irrigation of golf course sections of
different sizes and at different altitudes may require
more than one setpoint.
For golf course sections at a higher altitude a higher
discharge pressure is required.
18
Functions Hydro MPC
Test run
This function is primarily used in connection with pumps
that do not run every day.
The function ensures that
• pumps do not seize up during a long standstill due
to deposits from the pumped liquid.
• the pumped liquid does not decay in the pump.
• trapped air is removed from the pump.
The pump starts automatically and runs for a short time.
Dry-running protection
This function is one of the most important ones, as dry
running may damage bearings and shaft seals.
The inlet pressure of the booster set or the level in a
tank, if any, on the inlet side is monitored. If the inlet
pressure or the water level is too low, all pumps are
stopped.
Stop function
The stop function is only used in connection with
Hydro MPC booster sets with variable-speed pumps.
Note: Hydro MPC-S will have on/off control of all
pumps.
In case of low flow the booster set changes from
constant-pressure operation to on/off operation to
maintain the pressure in the tank. The purpose is to
• save energy
• prevent heating of shaft seal faces due to increased
mechanical friction as a result of reduced cooling by
the pumped liquid
• prevent heating of the pumped liquid.
In order to use the stop function the diaphragm tank
needs to function properly.
Password
Passwords make it possible to limit the access to the
menus Operation and Settings in the controller of the
booster set.
Operation menu
Via the Operation menu it is possible to set and
monitor the most basic parameters, such as setpoint,
setpoint influence, primary sensor and redundant
primary sensor.
Settings menu
Via the Settings menu it is possible to monitor and set
various functions such as setpoint, setpoint influence
and number of starts per hour.
19
Sizing Hydro MPC
pages68 to 69.
12
5 % hours/
day
20 50 75 79 100
20
Sizing Hydro MPC
Q Q Q
24-hour profile
Q Q Q
Duty-time profile
21
Sizing Hydro MPC
Efficiency H
Qmax Q
Q [ m3 /h ] Fig. 13 System without standby pump
Fig. 9 Pump efficiency curve
Optimum efficiency is ensured by selecting a duty point
within the hatched area.
H
TM00 9192 1705
• • • • • • • • • • • • • • • • • • • • • •
• • • • • • • • • • • • • • • • • • • • • • •
• • • • • • • • • • • • • • • • • • • • • • • •
• • • • • • • • • • • • • • • • • • • • •
• • • • • • • • • • • • • • •
• • • • • • • • •
•• •
Q
Fig. 10 Area of optimum efficiency
NPSH
In order to avoid cavitation, never select a pump with a
duty point too far to the right on the NPSH curve.
Always check the NPSH values of the pumps at the
highest possible consumption.
NPSH
TM00 9191 1705
Q [ m3 /h ]
Fig. 11 NPSH curve
22
Sizing Hydro MPC
Selection of diaphragm tank Hydro MPC-E, -ED, -ES, -EF, -EDF and -F
23
Sizing Hydro MPC
p H
[kPa] [m]
160 Hydro MPC
1400 140 CRI(E) 5-22
1200
50 Hz
120
ISO 9906 Annex A
1000 100
800 80
600 60 1 2 3 4 5 6
400 40
p H Specification of booster set, pump type,
frequency and of the standard to which
[kPa] [m] the QH-curves correspond.
120 CRI(E) 5-16
1000 100 The y-axis is adapted to the
individual pump type.
800 80
600 60
400 40 1 2 3 4 5 6
200 20
p H
[kPa] [m]
CRI(E) 5-10
600 60
500 50
400 40
300 30
1 2 3 4 5 6
200 20
p H
[kPa] [m]
500 50 CRI(E) 5-8
400 40
300 30
300 30
200 20
100 10 1 2 3 4
0 0
p H
[kPa] [m]
CRI(E) 5-4
300 30
200 20
100 10
1 2 3 4
0 0
TM03 0990 1105
0 4 8 12 16 20 24 28 32 36 40 44 48 Q [m³/h]
0 2 4 6 8 10 12 14 Q [l/s]
The x-axis is common to all pump types.
24
Sizing Hydro MPC
Example: How to select a system Only booster sets with performance ranges within the
3 hatched area in the example should be selected.
• A flow rate of 18 m /h is required.
• A head of 45 metres is required.
Now draw a vertical line from the specified flow rate.
Draw a horizontal line from the head required.
The intersection of the two lines gives the number of
pumps required for the system (2 CRI(E) 10-6).
The pump type best meeting this specification is found
by means of the y-axis, for instance CRI(E) 10-6.
p H
[kPa] [m]
Hydro MPC
65 CRI(E) 10-6
50 Hz
600 ISO 9906 Annex A
60
55
500
50
45
400 40
35
1 2 3 4 5 6
300 30
25
p H
[kPa] [m]
Hydro MPC
CRI 10-3
35
50 Hz
ISO 9906 Annex A
300 30
25
200 20
15 1 2 3 4 5 6
100 10
TM03 1153 1105
5
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 Q [m³/h]
0 2 4 6 8 10 12 14 16 18 20 Q [l/s]
25
Curve conditions Hydro MPC
26
Curve charts Hydro MPC with CRI(E) 3
p H
[kPa] [m]
140 Hydro MPC
CRI(E) 3-23
1200 120 50 Hz
1000 100 ISO 9906 Annex A
800 80
600 60
1 2 3
400 40
p H
[kPa] [m]
120 CRI(E) 3-19
1000 100
800 80
600 60
400 40 1 2 3 4
200 20
p H
[kPa] [m]
1000 100 CRI(E) 3-15
800 80
600 60
400 40
1 2 3 4 5 6
200 20
p H
[kPa] [m]
CRI(E) 3-10
600 60
400 40
200 20 1 2 3 4 5 6
0 0
p H
[kPa] [m]
500 50 CRI(E) 3-7
400 40
300 30
200 20
1 2 3 4 5 6
100 10
p H
[kPa] [m]
400 40 CRI(E) 3-5
300 30
200 20
100 10
1 2 3 4 5 6
0 0
TM03 0989 3806
0 2 4 6 8 10 12 14 16 18 20 22 24 26 Q [m³/h]
0 1 2 3 4 5 6 7 Q [l/s]
27
Curve charts Hydro MPC with CRI(E) 5
p H
[kPa] [m]
160 Hydro MPC
1400 140 CRI(E) 5-22
1200
50 Hz
120
ISO 9906 Annex A
1000 100
800 80
600 60 1 2 3 4 5 6
400 40
p H
[kPa] [m]
120 CRI(E) 5-16
1000 100
800 80
600 60
400 40 1 2 3 4 5 6
200 20
p H
[kPa] [m]
CRI(E) 5-10
600 60
500 50
400 40
300 30
1 2 3 4 5 6
200 20
p H
[kPa] [m]
500 50 CRI(E) 5-8
400 40
300 30
200 20
1 2 3 4 5 6
100 10
p H
[kPa] [m]
400 40 CRI(E) 5-5
300 30
200 20
100 10 1 2 3 4
0 0
p H
[kPa] [m]
CRI(E) 5-4
300 30
200 20
100 10
1 2 3 4
0 0
TM03 0990 3806
0 4 8 12 16 20 24 28 32 36 40 44 48 Q [m³/h]
0 2 4 6 8 10 12 14 Q [l/s]
28
Curve charts Hydro MPC with CRI(E) 10
p H
[kPa] [m]
1600 160
Hydro MPC
CRI(E) 10-14
1400 140 50 Hz
ISO 9906 Annex A
1200 120
1000 100
1 2 3 4 5 6
800 80
p H
[kPa] [m]
CRI(E) 10-12
1200 120
1000 100
800 80
600 1 2 3 4 5 6
60
p H
[kPa] [m]
CRI(E) 10-9
1000 100
800 80
600 60
1 2 3 4 5 6
400 40
p H
[kPa] [m]
CRI(E) 10-6
800 80
600 60
400 40
1 2 3 4 5 6
200 20
p H
[kPa] [m]
CRI(E) 10-4
400 40
300 30
200 20 1 2 3 4 5 6
100 10
p H
[kPa] [m]
30 CRI(E) 10-3
250 25
200 20
150 15
1 2 3 4
100 10
TM03 0991 3806
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 Q [m³/h]
0 2 4 6 8 10 12 14 16 18 20 Q [l/s]
29
Curve charts Hydro MPC with CRI(E) 15
p H
[kPa] [m]
160 Hydro MPC
CRI(E) 15-10
1400 140 50 Hz
1200 120 ISO 9906 Annex A
1000 100
800 80
1 2 3 4 5 6
600 60
p H
[kPa] [m]
CRI(E) 15-9
1200 120
1000 100
800 80
1 2 3 4 5 6
600 60
p H
[kPa] [m]
CRI(E) 15-7
1000 100
800 80
600 60
1 2 3 4 5 6
400 40
p H
[kPa] [m]
CRI(E) 15-5
800 80
600 60
400 40
1 2 3 4 5 6
200 20
p H
[kPa] [m]
CRI(E) 15-3
400 40
300 30
200 20 1 2 3 4 5 6
100 10
p H
[kPa] [m]
30 CRI(E) 15-2
250 25
200 20
150 15
1 2 3 4
100 10
TM03 1066 3806
0 5 10 15 20 25 30 35 40 Q [l/s]
30
Curve charts Hydro MPC with CRI(E) 20
p H
[kPa] [m]
Hydro MPC
110 CRI(E) 20-7
50 Hz
1000
100 ISO 9906 Annex A
900
90
800 80
700 70
600 60
500 50 1 2 3 4 5 6
400 40
p H
[kPa] [m] CRI(E) 20-5
800
80
700
70
600 60
500 50
400 40
1 2 3 4 5 6
300 30
p H
[kPa] [m] CRI(E) 20-3
450
45
400
40
350 35
300 30
250 25
200 20 1 2 3 4 5 6
150 15
TM03 1067 3806
0 5 10 15 20 25 30 35 40 45 Q [l/s]
31
Curve charts Hydro MPC with CR(E) 32
p H
[kPa] [m]
Hydro MPC
1200 120 CR(E) 32-6
50 Hz
1000 100 ISO 9906 Annex A
800 80
1 2 3 4 5 6
600 60
p H
[kPa] [m]
1200 CR(E) 32-6-2
120
1000 100
800 80
600 60
1 2 3 4 5 6
400 40
p H
[kPa] [m]
CR(E) 32-5
1000 100
800 80
600 60
1 2 3 4 5 6
400 40
p H
[kPa] [m]
CR(E) 32-4
800 80
600 60
400 40
1 2 3 4 5 6
200 20
p H
[kPa] [m]
60 CR(E) 32-3
500 50
400 40
300 30
1 2 3 4 5 6
200 20
p H
[kPa] [m]
CR(E) 32-2
400 40
300 30
200 20
1 2 3 4 5 6
100 10
TM03 1068 3806
0 10 20 30 40 50 60 Q [l/s]
32
Curve charts Hydro MPC with CR(E) 45
p H
[kPa] [m]
Hydro MPC
1400 140 CR(E) 45-5
50 Hz
1200 120 ISO 9906 Annex A
1000 100
800 80
1 2 3 4 5 6
600 60
p H
[kPa] [m]
110 CR(E) 45-4
1000 100
900 90
800 80
700 70
600 60
1 2 3 4 5 6
500 50
p H
[kPa] [m]
800 CR(E) 45-3
80
700 70
600 60
500 50
400 40 1 2 3 4 5 6
300 30
p H
[kPa] [m]
500
CR(E) 45-2
50
400 40
300 30
1 2 3 4 5 6
200 20
100 10
p H
[kPa] [m]
50 CR(E) 45-2-2
400 40
300 30
200 20
1 2 3 4 5 6
100 10
0 0
TM03 1069 3806
0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 320 Q [m³/h]
0 10 20 30 40 50 60 70 80 90 Q [l/s]
33
Curve charts Hydro MPC with CR(E) 64
p H
[kPa] [m]
1400 Hydro MPC
140
CR(E) 64-5-1
1200 50 Hz
120
ISO 9906 Annex A
1000 100
800 1 2 3 4 5 6
80
p H
[kPa] [m]
120 CR(E) 64-4
1000 100
800 80
600 60 1 2 3 4 5 6
400 40
p H
[kPa] [m]
1000 100 CR(E) 64-4-2
800 80
600 60
1 2 3 4 5 6
400 40
p H
[kPa] [m]
800 80 CR(E) 64-3-1
600 60
400 40
1 2 3 4 5 6
200 20
p H
[kPa] [m]
CR(E) 64-2
600 60
400 40
1 2 3 4 5 6
200 20
p H
[kPa] [m]
400 40 CR(E) 64-2-2
300 30
200 20
1 2 3 4 5 6
100 10
p H
[kPa] [m]
300 30 CR(E) 64-1
200 20
100 10 1 2 3
0 0
TM03 1070 3806
0 40 80 120 160 200 240 280 320 360 400 440 480 520 Q [m³/h]
34
Curve charts Hydro MPC with CR(E) 90
p H
[kPa] [m]
1400
Hydro MPC
140 CR(E) 90-4
50 Hz
1200 120 ISO 9906 Annex A
1000 100
800 80
600 60
1 2 3 4 5 6
400 40
p H
[kPa] [m]
100 CR(E) 90-3
900 90
800 80
700 70
600 60
500 50
400 40
1 2 3 4 5 6
300 30
p H
[kPa] [m]
80 CR(E) 90-3-2
700 70
600 60
500 50
400 40
300 30
200 20 1 2 3
100 10
p H
[kPa] [m]
CR(E) 90-2-2
500 50
400 40
300 30
200 20
100 10
1 2 3 4 5 6
0 0
TM03 1143 3806
0 50 100 150 200 250 300 350 400 450 500 550 600 650 700 Q [m³/h]
35
Technical data Hydro MPC with CRI(E) 3 / CRI(E) 5
1455
H
650
L B
Fig. 14 Dimensional sketch of a Hydro MPC booster set with a control cabinet mounted on the same base plate as the pumps.
1000-1500
H
650
L B
Fig. 15 Dimensional sketch of a Hydro MPC booster set with a control cabinet centred on the base plate.
H
650
L B
Fig. 16 Dimensional sketch of a Hydro MPC booster set with a floor-mounted control cabinet.
36
Technical data Hydro MPC with CRI(E) 3 / CRI(E) 5
CRIE 3-71) 3x380-415V, ±10%, N, PE 0.55 3.9 3.9 R2 712 1050 645 97 A
CRIE 3-10 1) 3x380-415V, ±10%, N, PE 0.75 5.1 5.1 R2 712 1050 690 107 A
2
CRIE 3-151) 3x380-415V, ±10%, N, PE 1.1 7.4 7.4 R2 712 1050 827 110 A
CRIE 3-19 3x380-415V, ±5%, PE 1.5 6.6 - R2 712 1050 940 141 A
CRIE 3-23 3x380-415V, ±5%, PE 2.2 9.2 - R2 712 1050 1052 150 A
CRIE 3-51) 3x380-415V, ±10%, N, PE 0.37 2.7 2.7 R2 712 1370 551 148 A
CRIE 3-7 1) 3x380-415V, ±10%, N, PE 0.55 3.9 3.9 R2 712 1370 645 152 A
CRIE 3-101) 3x380-415V, ±10%, N, PE 0.75 5.1 5.1 R2 712 1370 690 167 A
3
CRIE 3-151) 3x380-415V, ±10%, N, PE 1.1 7.4 7.4 R2 712 1370 827 172 A
CRIE 3-19 3x380-415V, ±5%, PE 1.5 9.9 - R2 712 1370 940 217 A
CRIE 3-23 3x380-415V, ±5%, PE 2.2 13.8 - R2 712 1370 1052 231 A
CRIE 3-51) 3x380-415V, ±10%, N, PE 0.37 5.4 2.7 R 2½ 728 1690 551 193 A
CRIE 3-71) 3x380-415V, ±10%, N, PE 0.55 7.8 3.9 R 2½ 728 1690 645 198 A
4 CRIE 3-101) 3x380-415V, ±10%, N, PE 0.75 10.2 5.1 R 2½ 728 1690 690 218 A
CRIE 3-151) 3x380-415V, ±10%, N, PE 1.1 14.8 7.4 R 2½ 728 1690 827 224 A
CRIE 3-19 3x380-415V, ±5%, PE 1.5 13.2 - R 2½ 728 1690 940 289 A
5 CRIE 3-151) 3x380-415V, ±10%, N, PE 1.1 14.8 7.4 R 2½ 728 1570 827 259 A
6 CRIE 3-15 1) 3x380-415V, ±10%, N, PE 1.1 14.8 7.4 R 2½ 728 1890 827 297 A
CRI(E) 3-71) 3x380-415V, ±10%, N, PE 0.55 7.2 3.9 R2 712 1570 645 169 A
CRI(E) 3-101) 3x380-415V, ±10%, N, PE 0.75 8.9 5.1 R2 712 1570 690 184 A
3
CRI(E) 3-151) 3x380-415V, ±10%, N, PE 1.1 12.6 7.4 R2 712 1570 827 188 A
CRI(E) 3-19 3x380-415V, ±5%, PE 1.5 10.1 - R2 712 1570 940 216 A
CRI(E) 3-23 3x380-415V, ±5%, PE 2.2 14.1 - R2 712 1570 1052 227 A
CRI(E) 3-101) 3x380-415V, ±10%, N, PE 0.75 10.8 5.1 R 2½ 728 1890 690 232 A
4 CRI(E) 3-151) 3x380-415V, ±10%, N, PE 1.1 15.2 7.4 R 2½ 728 1890 827 238 A
CRI(E) 3-19 3x380-415V, ±5%, PE 1.5 13.5 - R 2½ 728 1890 940 274 A
CRI(E) 3-101) 3x380-415V, ±10%, N, PE 0.75 12.7 5.1 R 2½ 728 1570 690 263 A
5
CRI(E) 3-15 1) 3x380-415V, ±10%, N, PE 1.1 17.8 7.4 R 2½ 728 1570 827 271 A
CRI(E) 3-101) 3x380-415V, ±10%, N, PE 0.75 14.6 5.1 R 2½ 728 1890 690 299 A
6
CRI(E) 3-15 1) 3x380-415V, ±10%, N, PE 1.1 20.4 7.4 R 2½ 728 1890 827 308 A
37
Technical data Hydro MPC with CRI(E) 3 / CRI(E) 5
Design A: Hydro MPC booster set with a control cabinet mounted on the same base plate as the pumps.
Design B: Hydro MPC booster set with a control cabinet centred on the base plate.
1) CRI(E) pumps with single-phase motors.
Maximum current in neutral conductor Max. I0 [A] applies to booster sets with single-phase pumps.
Dimensions may vary by ±10 mm.
CRIE 5-51) 3x380-415V, ±10%, N, PE 0.75 5.1 5.1 R2 712 1050 634 104 A
2 CRIE 5-81) 3x380-415V, ±10%, N, PE 1.1 7.4 7.4 R2 712 1050 726 112 A
CRIE 5-10 3x380-415V, ±5%, PE 1.5 6.6 - R2 712 1050 846 139 A
CRIE 5-16 3x380-415V, ±5%, PE 2.2 9.2 - R2 712 1050 1070 149 A
CRIE 5-41) 3x380-415V, ±10%, N, PE 0.55 3.9 3.9 R2 712 1370 572 155 A
CRIE 5-51) 3x380-415V, ±10%, N, PE 0.75 5.1 5.1 R2 712 1370 634 162 A
3 CRIE 5-8 1) 3x380-415V, ±10%, N, PE 1.1 7.4 7.4 R2 712 1370 726 175 A
CRIE 5-10 3x380-415V, ±5%, PE 1.5 9.9 - R2 712 1370 846 214 A
CRIE 5-16 3x380-415V, ±5%, PE 2.2 13.8 - R2 712 1370 1070 229 A
CRIE 5-41) 3x380-415V, ±10%, N, PE 0.55 7.8 3.9 R 2½ 728 1690 572 202 A
CRIE 5-51) 3x380-415V, ±10%, N, PE 0.75 10.2 5.1 R 2½ 728 1690 634 212 A
4 CRIE 5-81) 3x380-415V, ±10%, N, PE 1.1 14.8 7.4 R 2½ 728 1690 726 229 A
CRIE 5-10 3x380-415V, ±5%, PE 1.5 13.2 - R 2½ 728 1690 846 285 A
CRIE 5-16 3x380-415V, ±5%, PE 2.2 18.4 - R 2½ 728 1690 1070 305 A
CRIE 5-10 3x380-415V, ±5%, PE 1.5 16.5 - R 2½ 728 1570 846 332 A
5
CRIE 5-16 3x380-415V, ±5%, PE 2.2 23.0 - R 2½ 728 1570 1070 357 A
CRIE 5-10 3x380-415V, ±5%, PE 1.5 19.8 - R 2½ 728 1890 846 397 A
6
CRIE 5-16 3x380-415V, ±5%, PE 2.2 27.6 - R 2½ 728 1890 1070 426 A
38
Technical data Hydro MPC with CRI(E) 3 / CRI(E) 5
CRI(E) 5-5 1) 3x380-415V, ±10%, N, PE 0.75 7.0 5.1 R2 712 1050 642 109 A
2 CRI(E) 5-8 1) 3x380-415V, ±10%, N, PE 1.1 10.0 7.4 R2 712 1050 726 118 A
CRI(E) 5-10 3x380-415V, ±5%, PE 1.5 6.7 - R2 712 1050 846 138 A
CRI(E) 5-16 3x380-415V, ±5%, PE 2.2 9.35 - R2 712 1050 1070 145 A
CRI(E) 5-51) 3x380-415V, ±10%, N, PE 0.75 8.9 5.1 R2 712 1570 642 176 A
3 CRI(E) 5-10 3x380-415V, ±5%, PE 1.5 10.1 - R2 712 1570 846 219 A
CRI(E) 5-16 3x380-415V, ±5%, PE 2.2 14.1 - R2 712 1570 1070 228 A
CRI(E) 5-81) 3x380-415V, ±10%, N, PE 1.1 15.2 7.4 R 2½ 728 1890 726 243 A
4 CRI(E) 5-10 3x380-415V, ±5%, PE 1.5 13.5 - R 2½ 728 1890 846 278 A
CRI(E) 5-16 3x380-415V, ±5%, PE 2.2 18.9 - R 2½ 728 1890 1070 290 A
CRI(E) 5-81) 3x380-415V, ±10%, N, PE 1.1 17.8 7.4 R 2½ 728 1570 726 276 A
5 CRI(E) 5-10 3x380-415V, ±5%, PE 1.5 16.9 - R 2½ 728 1570 846 320 A
CRI(E) 5-16 3x380-415V, ±5%, PE 2.2 23.6 - R 2½ 728 1570 1070 334 A
CRI(E) 5-81) 3x380-415V, ±10%, N, PE 1.1 20.4 7.4 R 2½ 728 1890 726 314 A
6 CRI(E) 5-10 3x380-415V, ±5%, PE 1.5 20.3 - R 2½ 728 1890 846 365 A
CRI(E) 5-16 3x380-415V, ±5%, PE 2.2 28.4 - R 2½ 728 1890 1070 381 A
39
Technical data Hydro MPC with CRI(E) 3 / CRI(E) 5
40
Technical data Hydro MPC with CRI(E) 3 / CRI(E) 5
41
Technical data Hydro MPC with CRI(E) 10
1455
H
650
L B
Fig. 17 Dimensional sketch of a Hydro MPC booster set with a control cabinet mounted on the same base plate as the pumps.
1000-1500
H
650
L B
Fig. 18 Dimensional sketch of a Hydro MPC booster set with a control cabinet centred on the base plate.
H
L 950
B
Fig. 19 Dimensional sketch of a Hydro MPC booster set with a floor-mounted control cabinet.
42
Technical data Hydro MPC with CRI(E) 10
43
Technical data Hydro MPC with CRI(E) 10
44
Technical data Hydro MPC with CRI(E) 10
45
Technical data Hydro MPC with CRI(E) 15 / CRI(E) 20
1455
H
L 950
B
Fig. 20 Dimensional sketch of a Hydro MPC booster set with a control cabinet mounted on the same base plate as the pumps.
H
L 950
B
Fig. 21 Dimensional sketch of a Hydro MPC booster set with a floor-mounted control cabinet.
46
Technical data Hydro MPC with CRI(E) 15 / CRI(E) 20
47
Technical data Hydro MPC with CRI(E) 15 / CRI(E) 20
48
Technical data Hydro MPC with CRI(E) 15 / CRI(E) 20
Design A: Hydro MPC booster set with a control cabinet mounted on the same base plate as the pumps.
Design C: Hydro MPC booster set with a floor-mounted control cabinet.
All pumps are fitted with three-phase motors.
Dimensions may vary by ±10 mm.
49
Technical data Hydro MPC with CRI(E) 15 / CRI(E) 20
50
Technical data Hydro MPC with CRI(E) 15 / CRI(E) 20
Design A: Hydro MPC booster set with a control cabinet mounted on the same base plate as the pumps.
Design C: Hydro MPC booster set with a floor-mounted control cabinet.
All pumps are fitted with three-phase motors.
Dimensions may vary by ±10 mm.
51
Technical data Hydro MPC with CR(E) 32
1455
H
L 950
B
Fig. 22 Dimensional sketch of a Hydro MPC booster set with a control cabinet mounted on a separate base plate.
H
L 950
B
Fig. 23 Dimensional sketch of a Hydro MPC booster set with a floor-mounted control cabinet.
52
Technical data Hydro MPC with CR(E) 32
53
Technical data Hydro MPC with CR(E) 32
54
Technical data Hydro MPC with CR(E) 45 / CR(E) 64
1455
H
L 1050
Booster sets ≤7.5 kW B
Fig. 24 Dimensional sketch of a Hydro MPC booster set with a control cabinet mounted on a separate base plate.
1455
H
L 1050
Booster sets ≥ 11 kW B
Fig. 25 Dimensional sketch of a Hydro MPC booster set with a control cabinet mounted on a separate base plate.
H
L 1050
B
Fig. 26 Dimensional sketch of a Hydro MPC booster set with a floor-mounted control cabinet.
55
Technical data Hydro MPC with CR(E) 45 / CR(E) 64
56
Technical data Hydro MPC with CR(E) 45 / CR(E) 64
57
Technical data Hydro MPC with CR(E) 45 / CR(E) 64
Hydro-EDF with CR 64
Motor Max. IN Weight
No. of pumps Pump type Supply voltage [V] Connection B [mm] L [mm] H [mm] Design
[kW] [A] [kg]
3 CR(E) 64-4-2 3x380-415V, ±5%, PE 18.5 102.0 DN 200 1390 1526 1507 1050 D
58
Technical data Hydro MPC with CR(E) 45 / CR(E) 64
59
Technical data Hydro MPC with CR(E) 90
1455
H
L 1200
B
Fig. 27 Dimensional sketch of a Hydro MPC booster set with a control cabinet mounted on a separate base plate.
H
L 1200
B
Fig. 28 Dimensional sketch of a Hydro MPC booster set with a floor-mounted control cabinet.
60
Technical data Hydro MPC with CR(E) 90
61
Technical data Hydro MPC with CR(E) 90
62
Optional equipment Hydro MPC
63
Optional equipment Hydro MPC
Stainless steel non-return valve Main switch with switching off of the
As standard, the Hydro MPC booster set includes non- neutral conductor
return valves of polyoxymethylene (POM). Main switch with switching off of the neutral conductor
Stainless steel non-return valves are available for is only used in connection with single-phase motors.
pumped liquids containing abrasive particles. This option is to be selected according to the local rules
for the installation site. As standard, the main switch
Note: Order 1 valve for each pump.
does not switch off the neutral conductor.
Description Connection Product number
Nominal current Product
CRI(E) 3 to CRI(E) 5 96499127 Description Location
of Hydro MPC [A] number
Non-return valve1) CRI(E) 10 to CRI(E) 20 96499128 Main switch
CR(E) 32 to CR(E) 90 96499129 with switching
In control
off of the 40 96020023
1)
Max. operating pressure is 25 bar. cabinet
neutral
conductor
Emergency operation switch
The emergency operation switch enables emergency
Operation indicator light, booster set
operation if a fault occurs in the CU 351. The indicator light is on when the booster set is in
operation.
Note: The motor protection and the dry-running
protection are not activated during emergency Description Location Product number
operation. Operation indicator light, In door of control
96020286
booster set cabinet
Note: Order 1 switch for each pump.
Operation indicator light, pump
Product
Description Location
number The indicator light is on when the relevant pump is in
CR(I) pump with external
96020099 operation.
frequency converter In control cabinet
CR(I) pump for mains operation 96020098 Note: Order 1 operation indicator light for each pump.
Note: It is not possible to fit emergency operation
Product
switches on Hydro MPC-E booster sets. Emer-gency Description Operation indicator light for Location
number
operation of these sets can be obtained via R100. CR(I)E pump with integrated
96020330
frequency converter
CRI/CR pump with external
Repair switch Operation
indicator frequency converter
In door of
control
96020329
By means of a repair switch fitted to the individual light, pump CRI/CR pump in Hydro MPC-F cabinet
96020136
booster sets
pumps of the Hydro MPC booster set, the supply
Mains-operated CR(I) pump 96020139
voltage to the pump can be switched off during repair,
Example: For a hydro MPC-ES booster set consisting of 1 CRIE pump
etc. with integrated frequency converter and 2 mains-operated CRI pumps,
order 1 indicator light no. 96020330 and 2 indicator lights no. 96020139.
Note: Order 1 switch for each pump.
64
Optional equipment Hydro MPC
Product
Description Type Location
number
14 W, 240 V, 50 Hz, socket 96020296
14 W, 220-230 V, 50 Hz,
96020126
socket In control
Panel light
14 W, 220-230 V, 50 Hz, cabinet
96020151
N-switching, socket
14 W, 120 V, 60 Hz, socket 96020076
IO 351B interface
The IO 351B interface enables exchange of nine
additional digital inputs, seven additional digital outputs
and two additional analog inputs.
Note: As standard the CU 351 supports the installation
of one IO 351B interface.
65
Optional equipment Hydro MPC
Phase-failure monitor
The booster set should be protected against phase
failure.
Note: A potential-free switch is available for external
monitoring.
Beacon
The beacon is on in case of a system alarm.
Note: Phase failure causes no alarm indication.
Audible alarm
The audible alarm sounds in case of a system alarm.
66
Accessories Hydro MPC
All accessories can be fitted on the Hydro MPC booster Foot valve
set after delivery.
If the water level on the suction side is below the pump
level, a foot valve should be used.
Dry-running protection
Description Connection Product number
Description Product number
Rp 2 956120
Level switch including 5 metres of cable1) 96020142
Foot valve Rp 3 956130
1) The input for level switch is not included, see page 63. Rp 4 956449
Only one type of dry-running protection can be selected, as it must
be connected to the same digital input of CU 351. This also applies
to level switches. Machine shoe
Machine shoes reduce any vibrations from the system
Diaphragm tank to the floor, allowing the system to be height-adjusted
A diaphragm tank must always be installed on the by ± 20 mm.
discharge side of the booster set.
Description Hydro MPC with Product number
Note: The diaphragm tanks are separate tanks without
CRI(E) 1 to CRI(E) 3 96412344
valve, fittings and pipes.
Machine shoe CRI(E) 10 to CRI(E) 20 96412345
67
Further product Hydro MPC
documentation
WebCAPS
WebCAPS is a Web-based Computer Aided Product
Selection program available on www.grundfos.com.
WebCAPS contains detailed information on more than
185,000 Grundfos products in more than 20 languages.
In WebCAPS, all information is divided into 6 sections:
• Catalogue
• Literature
• Service
• Sizing
• Replacement
• CAD drawings.
Catalogue
Literature
In this section you can access all the latest documents of a given
pump, such as
• data booklets
• installation and operating instructions
• service documentation, such as Service kit catalogue and
Service kit instructions
• quick guides
• product brochures.
Service
68
Further product Hydro MPC
documentation
Sizing 0 1
Replacement
CAD drawings
2-dimensional drawings:
• .dxf, wireframe drawings
• .dwg, wireframe drawings.
3-dimensional drawings:
• .dwg, wireframe drawings (without surfaces)
• .stp, solid drawings (with surfaces)
• .eprt, E-drawings.
WinCAPS
WinCAPS is a Windows-based Computer Aided
Product Selection program containing detailed informa-
tion on more than 185,000 Grundfos products in more
than 20 languages.
The program contains the same features and functions
as WebCAPS, but is an ideal solution if no Internet
connection is available.
WinCAPS is available on CD-ROM and updated once a
year.
Fig. 29 WinCAPS CD-ROM
69
70
71
Being responsible is our foundation
Thinking ahead makes it possible
Innovation is the essence
96605939 0407
Repl. 96605939 0606
GB
Subject to alterations.
www.grundfos.com