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Shell Gondola Calculation

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FORCE 

ANALYSIS

DESIGN DATA

X = 9830
Y = 620
Platform Mass (m1) = 630 kg
Maximum Load (m2) = 250 kg (As Per Disnaker Certificate)
Safety Factor 1.5 Maximum Load (m2s) = 375 kg
Gravity (G) = 9.8 N/kg

Vertical Force Caused by Gravity (N1) = 9849 N

Welding Consumable Specification = 7016 AWS


Welding Consumable Tensile Strenght (Ts) = 545 MPa
Welding Consumable Yield Strength is approximately 0.58*Ts
Sa = 316.1 MPa

Actual Yield Strength = 450 MPa


(As Per Welding Consumable Specification)

Allowable Yield Strength 2/3*Sa = 210.7333 MPa / N/mm2

Length of Fillet Weld = 587 mm
Leg Length of Fillet Weld = 6 mm
Area of Fillet Weld = 3522 mm2

Strength of Support Weld Attachment (T1) = 742202.8 N

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FORCE ANALYSIS

FORCE ANALYSIS

T1 = 742202.8 N (As Anchorage Point)
N1 = 9849 N

Vertical Reaction Force
N2 = N1*sin(44)
= 9849*0.6947
= 6842.1 N

Horizontal Reaction Force
N3 = N2*cos(5)
= 6842.1003*0.9962
= 6816.1 N

Anchorage Point Shall be Greater than Horizontal Reaction Force
T1 > N3
0 < T1‐N3
0 < 742202.8‐6816.10031886
0 < 735386.7 N , OK!!

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FORCE ANALYSIS

ACHORAGE STRENGTH AGAINST SLING ROPE

Design Data
Rope Dia. = 8.2 mm
Anchorage Spec. = A 36
Tensile Strength (Ts) = 400 MPa
Yield Strength approximately 0.58*Ts (Sa) = 232 MPa

Allowable stress on Anchorage point 0.6*Sa = 139.2 MPa

Area of Effective Force of Rope = 615 mm2

Maximum Allowable Force on Anchorage Point (Np) = 85608 N

Maximum Allowable Force Shall be Greater than Horizontal Reaction Force
Np > N3
0 < Np‐N3
0 < 85608‐6816.10031886
0< 78791.9 N , OK!!

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STRESS ON SHELL ANALYSIS

DESIGN DATA

N1 = 9849 N
T2 = Tension on rope
T2 = mG‐ma
as we know that the Gondola is standing still then we can tell its acceleration is zero
a = 0
T2 = N1
T2 = 9849 N

Area of Gondola Shell Touching
Ag = 65600 mm2

Horizontal Reaction Force
Ns = N1*cos(90)+T2*cos(44)
= 9849*0+9849*0.7193
= 7084.386 N

Pressure on Shell
Ss = Ns/Ag
= 7084.3857/65600
= 0.107994 N/mm2

Page 1 of 2
STRESS ON SHELL ANALYSIS

Material Shell Plate = A 283 C
Yield Strength (Sa) = 205 MPa
Allowable Stress on Shell, 2/3*Yield Strength
Sa = 136.6667 MPa

Allowable Stress on Shell Shall be Greater than Pressure on Shell
Sa > Ss
0 < Sa‐Ss
0 < 136.666666666667‐0.10799368445122
0 < 136.5587 , OK!!

Page 2 of 2
BRACKET STRUCTURE

DESIGN DATA

Ns = 7084.386 N
Velocity of Wind (v) = 33.3 m/s
Effective Area (Af) = 103760 mm2

Cross‐Sectional Area (A) = 375 mm2


r = 40 mm
t = 5 mm

FORCE ANALYSIS
NQ1 = Ns ‐ Ns*cos(45)
= 7084.3857‐7084.3857*0.7
= 2125.316 N

NQ2 = Ns ‐ NQ1
= 7084.3857‐2125.31571
= 4959.07 N

INERTIA
Inertia of Cross‐Section
I = (r^4‐(r‐t)^4)/12
= (40^4‐35^4)/12
= 88281.25 mm4

WIND PRESSURE
Pw = 0.613*v^2
= 0.613*33.3^2
= 679.7496 N/m2
= 0.00068 N/mm2

Page 1 of 2
BRACKET STRUCTURE

WIND FORCE
Nw = Pw*Af
= 70.53082 N

BRACKET STABILITY AGAINST WIND FORCE
The Force of Bracket on Shell Shall be Greater than Wind Force
Ns > Nw
0 < Ns‐Nw
0 < 7084.3857‐70.5308153832
0 < 7013.855 N , OK!!

CRITICAL BUCKLING CALCULATION
Critical Buckling Force
Ncr = 9795692 N

Critical Buckling Force Shall be Greater than
Force on Q1 and Force on Q2

Ncr > NQ1 , Ncr > NQ2

0< Ncr‐NQ1
0< 9795691.9‐2125.31571
0< 9793567 N , OK!!

0< Ncr‐NQ1
0< 9795691.9‐4959.06999
0< 9790733 N , OK!!

Page 2 of 2

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