SPECIFICATIONS CONCRETE TOPPING

R.W. Armstrong & Associates 035300

SECTION 03 5300

CONCRETE TOPPING

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SPECIFICATIONS CONCRETE TOPPING
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SECTION 03 5300
CONCRETE TOPPING

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General & Supplementary
Conditions and Division 1 Sections, apply to this Section.

1.2 SECTION INCLUDES

A. Fair face, smooth and level surface, reinforced with plastic fiber, bonded, fast setting sand-
cement screed which shall act as a substrate to receive floor finishes for but not limited to the
following finishes:
1. Tiles (porcelain, ceramic), parquet, vinyl,…etc., with or without slope, shall be applied at
areas as shown in the drawings and required by Engineer.
B. Fair face, smooth and level surface, reinforced with steel mesh, un-bonded concrete screed
which shall act as a substrate to receive coating finishes for but not limited to the following
finishes:
1. Polyurethane coating, Epoxy coating, etc..., with or without slope, shall be applied at
Garbage room, Linen room, Mechanical & Plant room and other areas as shown in
drawings and required by Engineer.

1.3 RELATED WORK

A. Section 03 3000-Cast in Place Concrete.

B. Section 09 3000-Tiling.
C. Section 096723 Resinous flooring

1.4 SUBMITTALS

A. Submit laying recommendations and procedures.

B. Provide a sample of concrete screed, for every type to be used.
C. Technical data of materials used in this section.
D. Product Test Reports: Based on evaluation of comprehensive tests complying with the
requirements of EN 13813 for leveling screeds.

1.5 DELIVERY, STORAGE, AND HANDLING

A. Deliver materials in original packages and containers, with seals unbroken, bearing
manufacturer's labels indicating brand name and directions for storage, mixing with other
components, and application.
B. Store materials to comply with manufacturer's written instructions to prevent deterioration
from moisture or other detrimental effects.

1.6 QUALITY ASSURANCE

A. Installers qualifications: Perform Work of this Section by a company that has a

minimum of five years proven experience in installations of a similar size and nature and that
is approved by manufacturer. Submit to Consultant, applicator’s current certificate of
approval by the material manufacturer as proof of compliance.

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B. Mock-up: Construct one room mock-up (9 M2) of topping in location acceptable to Consultant.
Arrange for Consultant's review and acceptance; allow 48 hours after acceptance before
proceeding with Work. Mock-up may remain as part of Work if accepted by Consultant.
Remove and dispose of mock-ups which do not form part of Work. Upon acceptance, mock-up
shall serve as a minimum standard of quality for the balance of the work of this Section.

1.7 PROJECT CONDITIONS

A. Do not install Work of this Section outside of following environmental ranges without
Consultant's and Product manufacturer's written acceptance:
1. Concrete temperature: 10 deg. C minimum.
2. Ambient air temperature: 25 deg. C to 30 deg. C
3. Precipitation: None.
B. Supply and install temporary protection and facilities to maintain Product manufacturer's, and
above specified environmental requirements for 48 hours before, during, and 48 hours after
installation.

1.8 WARRANTY

A. The contractor shall provide a comprehensive written Ten (10) years warranty against defective
products which covers replacement materials and labor costs for demolition, materials and
installation systems.

PART 2 - PRODUCTS

2.1 MATERIALS (REINFORCED , BONDED , FAST SETTING SAND-CEMENT SCREED)

A. Modified cement: sand screed for floor build-ups :

1. Density: 2,000 – 2,200kg/m3
2. Designation (BS EN 13813): 1: 8/7/6
3. Compressive Strength Class: C35
B. Screed Specification:
Levelling cement screeds shall utilize a special cement with admixtures to produce a fast
setting site mixed screed mortar for fast track installation. Preparation and application shall be
in accordance with manufacturers recommendations. Shall have the following
physical properties :
Material base Special cement with admixtures
Components 1 part
Bulk density Approx. 1.1 g/cm³
Consistency Powder
Colour Grey
Screed classification in
accordance to BS
EN 13813 can be produced:
Powder/Aggregate ratio = 1:6 CT-C35-F6 (Compressive Strength =
(parts / weight) 35N/mm2)
BRE test (impact resistance) Class A <3mm with 4kg weight
C. Bonding Agent: As per manufacturer’s recommendation.
D. Mesh reinforcement : Plastic fiber to manufacturer’s standards.
E. Related materials
1. Portland cement: ASTM C 150, Type I or II.

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2. Sand: ASTM C 404.

3. Water: Potable.
4. Acrylic-Bonding Agent: ASTM C 1059, Type II, non-redispersible,
acrylic emulsion or styrene butadiene.
5. Retain paragraph below if epoxy adhesive is used for bonding topping to dry new
concrete or dry old concrete.
6. Epoxy Adhesive: ASTM C 881/C 881M, Type V, two-component epoxy resin, capable
of humid curing and bonding to damp surfaces, of class and grade to suit requirements.
F. Thickness: Unless directed otherwise by Engineer, screed shall be laid to thickness as indicated
in the drawing.

2.2 MATERIALS (REINFORCED , UN-BONDED , CONCRETE SCREED)

A. Portland Cement: ASTM C 150, Type I and Type II

B. Normal-Weight Aggregates: ASTM C 33 and as specified. Provide aggregates from a single
source for exposed concrete.
1. For exposed exterior surfaces, do not use fine or coarse aggregates that contain substances
that cause spilling.
2. Local aggregates not complying with ASTM C 33 that has been shown to produce concrete
of adequate strength and durability by special tests or actual service may be used when
acceptable to Engineer.
3. Aggregates shall be hard, durable and free of material that reacts with cement or causes
staining.
C. Water: Portable water as per ASTM Standards.
D. Ready mix Concrete: Comply with requirements of ASTM C 94.
E. Mesh reinforcement: Min. # 8 mm diameter, shall confirm to ASTM A 185
F. Epoxy Joint Filler: Two-component, semi-rigid with min. elongation 30%, 100 percent solids,
epoxy resin with a share 'N hardness of 80 as per ASTM D 22AO.
G. Epoxy Adhesive: As per ASTM C 881.
H. CONCRETE SCREED MIXES
1. Comply with ACI standard 211.1 or BS 8110-85. Unless mentioned otherwise,
compressive strength of screed shall be 40 N/mm2 .The contractor has to submit the
description of mix design, consistency, water/cement ratio, and handling of concrete.
Cement, fine aggregate and various sizes of coarse aggregate shall be measured by weight.
2. Thickness: Unless otherwise directed by Engineer, reinforced concrete screed, shall be laid
to thickness as indicated in the drawing.

2.3 CURING MATERIALS

A. Evaporation Retarder: Waterborne, monomolecular film forming, manufactured for application

to fresh concrete.
B. Moisture-Retaining Cover: ASTM C 171, polyethylene film or white burlap-polyethylene
sheet.
C. Clear, Waterborne, Membrane-Forming Curing Compound: ASTMC 309, Type 1, Class B, 25
percent solids content, minimum.

2.4 CURING TIME

A. Curing period shall be not less than 14-21 day as directed by Engineer, hence any type of
application of finish over screed will not allowed unless the curing period achieve the specified
time.

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PART 3 - EXECUTION

3.1 EXAMINATION

A. Existing Concrete: Examine substrates, for conditions affecting performance of screed.

Proceed with application only after unsatisfactory conditions have been corrected.

B. Verify that base slabs are visibly dry and free of moisture. Test for capillary moisture by the
plastic sheet method according to ASTM D 4263.

3.2 PREPARATION

A. Remove existing surface treatments, deteriorated & unsound concrete. Mechanically abrade
base slabs to produce heavily scarified surface profile with amplitude of 6mm.
1. Prepare and clean existing base slabs. Fill voids, cracks, and cavities in base slabs.
2. Mechanically remove contaminants from existing concrete that impair bond of screed.
3. Saw cut existing and construction joints to a min. depth of 13 mm and fill with epoxy joint
filler.

B. Install joint-filler strips where screed abuts vertical surfaces, such as column pedestals,
foundation walls, grade beams, and other locations, as indicated.
1. Extend joint-filler strips full width and depth of joint, terminating flush with screed
surface, unless otherwise indicated.
2. Terminate full-width joint-filler strips 13 mm below screed surface where joint sealants,
specified in Division 7 Section n Joint Sealants, If are indicated.
3. Install joint-filler strips in lengths as long as practicable. Where more than one length is
required, lace or clip sections together.

3.3 APPLICATION

A. Existing Concrete: Apply epoxy-bonding adhesive, mixed according to manufacturer's written

instructions, and scrub into dry base slabs to a thickness of (1.5 to 3 mm), without puddling.
Place screed while adhesive is still tacky.

B. Completely cover the wet substrate surfaces with grout, applied with force and brushed in to
assure full coverage.

C. Apply bond coat not less than 16 mm thick immediately after application of grout and bring to
true lines, levels & profiles. Thoroughly compact & roughen the bond coat to form a key for
the topcoat. Before the bond coat has set, apply topcoat to such thickness that the total of work
measured from substrate to finished surface will be shown less only thickness of finish
covering.

D. Place screed continuously in a single layer, tamping & consolidating to achieve tight contact
with bonding surface. Do not permit cold joints or seams to develop within pour strip.
1. Screed surface with a straightedge and strike off to correct elevations.
2. Slope surfaces uniformly where indicated.
3. Begin initial floating using bull floats to form a uniform and/or open-textured surface plane
free of humps or hollows as indicated.

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E. Finishing: Consolidate surface with power-driven floats as soon as screed can support
equipment and operator. Restraighten, cut down high spots, and fill low spots. Repeat float
passes and restraightening until surface is left with a uniform, smooth.
1. Refer Sec 033000- 'Cast in Place Concrete' for types of concrete finishing.
2. Take approval of finishing type from Engineer before the applications of each location.

F. Construction Joints: Construct joints true to line with faces perpendicular, to surface plane of
screed, at locations indicated or as approved by Engineer.
1. Coat face of construction joint with epoxy adhesive at locations where screed is placed
against hardened or partially hardened screed.

G. Contraction Joints: Form weakened-plane contraction joints with power saws equipped with
shatterproof abrasive or diamond-rimmed blades. Cut (3mm) wide joints into concrete when
cutting action will not tear abrade, or otherwise damage surface and before screed develops
random contraction cracks.
1. Form joints in screed over contraction joints in base slabs, unless otherwise indicated.
2. Construct contraction joints for a depth equal to one-half of screed thickness, but not less
than 13 mm deep.

H. Self leveling screed: apply as per manufacturer’s instructions.

1. Prepare the surface. The surface shall not receive screed until curing time (21days) of
concrete substrate is over. Remove excess laitance, oil and grease stains, light vacuum area.
2. Priming: as per manufacturer’s instructions.
3. Mixing: using mechanical mixer, 1 part liquid latex to 4 parts powder filler unless
otherwise recommended by manufacturer. Mix only the amount needed for immediate
application.
4. Application: Pour the mixed material on to the substrate, spread with trowel and allow to
self –level. Do not attempt to flat the surface. High spots or splashes may be removed with
a trowel edge after initial set. Stiffened mix to be discarded. Remixing not allowed.

3.4 PROTECTION AND CURING

A. General: Protect freshly placed screed from premature drying and excessive cold or hot
temperatures.
B. Evaporation Retarder: Apply evaporation retarder to screed surfaces in hot, dry or windy
conditions before & during finishing operations. Apply as per manufacturer's written
instructions after placing/ spreading/ bull floating, but before float finishing.
C. Begin curing immediately after finishing screed. Cure by one or a combination of the following
methods, according to screed manufacturer's written instructions:
1. Moisture Curing: Keep surfaces continuously moist for not less than seven days with water
or absorptive cover, water saturated and kept continuously wet. Cover screed surfaces and
edges with 300-mm lap over adjacent absorptive covers.

2. Moisture-Retaining-Cover Curing: Cover concrete surfaces with moisture-retaining cover

for curing concrete, placed in widest practicable width, with sides and ends lapped at least
300 mm, and sealed by waterproof tape or adhesive. Cure for not less than seven days.
Immediately repair any holes or tears during curing period using cover material and
waterproof tape.
3. Curing and sealing compound: Apply uniformly in two coats in continuous operations by
power spray or roller according to manufacturer’s written instructions.

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3.5 JOINT FILLING

A. Prepare and clean contraction joints and install epoxy joint filler, according to manufacturer's
written instructions, once screed has fully cured. Remove dirt, debris, saw cuttings, curing
compounds, and sealers from joints; leave contact faces of joint clean and dry.
B. Install epoxy joint filler full depth of contraction joints. Overfill joint and trim joint filler flush
with top of joint after hardening.

3.6 REPAIRS

A. Repair and patch defective screed areas, including areas that have not bonded to concrete
substrate.
B. Repairs shall not be executed without the prior approval and consent of the Engineer. An
approved repair Method Statement shall be in place prior to proceeding with any repairs or
defect rectification.

END OF SECTION

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