Catalog Air-compressor-Coaire

Download as pdf or txt
Download as pdf or txt
You are on page 1of 19

g-l

l
r.
I I
E"

C,OAIRE
COMPRESSOR
The history of compressors in
Korea was established and
advanced by Kyungwon Co., Ud.

Since the company was established in 1968, it has deeloped piston type

comprcssors for the firct time in Korea. ln 1986 the company wm also tle
first in Korea to dqelop and supply screw compressors afier establishing
technological ties with Srrrcderrbased SRN/, and it deeloped oil free scroll

compressors in 2004 for the third time in the world and lor the lirst time in

l(orea. To put it simply, the company l€s created a new history of


compressors in Korea.

ln 200Q Kyungwon launched the upgraded AS series, which nrakes the

company justifiably equal to world-renowned makers.

The comparry has about 4O official agercies across the muntry and

numerous prcduct'ron bases and customer centers located in 15 countries

around the world in countn:es such as the uS, Russia, A.rstralia, China,

Thailand, Vietnam, Malq/sia, lndonesia, Singapore in order to prwide its

customers with the best @sible service.

The total air solution producer manubctues such compressors as oiFfree

compressors, oil injection piston type compressots, screw compressors, scroll

compressors, as well as driers and liftee, which will best meet any o$tomer

demands.

ln the luture, the progrcss of compressors in Korea will continue to be written

by Kyungnnon, which is determined to do its best to be a leader in


compressors throughout the world.

02 Scre{' Air compjessor


Products
Oil lnjection Air Oil Free Air Air Compressor
Compressor Compressor Accessories
Reciprocating Air Reciprocating Air Air Dryer
Compressor Compressor Refrgeraling / Desiccant
5HP-201P Packag-^ 1-75PP Atter Cooler
Screw Air Compressor Bare Type l-l5HP Air Receiver Tank
Belt Type 7.5-20HP Scroll Air Compressor Cooling Towe(water cooled)
Dlrecl 25-500HP Denlal 2-5lP Filter
Al n One 10-30HP All ln One 3-20HP
lnveir-^r 50-250HP Condensate Water Drain
Slandard 3-50HP
Oil-water Separator
Screw Air Compressor
75-400HP

Screw Air compressor 03


F

Strong Power
New Generation AIREND developed by
Kyungwon Machinery
O An accumulated experience for 30 years
Alter breaking up wlth SRI\/I in Sweden. Kyungwon mproved its
lechno ogy by locusing on Know-How bus ness model and developed
advanced technology caled "4" Prolie.
Kyungwon develops ils A REND by appying the 3D Design Program and
revising through their Slmulatlon program

04 Screw Air Compressor


O Fifth Generation Profile:'?" Profile
o Reduced the raie ol Blow Hole and slip during slanup with minimizing

#
scratches lrom a vibraiion. Aso, noise level is reduced and improved
on its power losses.
o Augmented on its accuracy by increasing its pressure in the space of
a Rotor.
o Sealing Line has a minima leakage to maximize and reduce {
volumetric ef f iciency.
o Over 9% ol an 'A "proJile convenlional thermal efficiency has tleen improved.

{St, SS}, ffi), #} ,#}


O Stronger Resistance
o AIREND manulactured by Kyungwon casts in all of the nation's best
techno ogy skils and equipment.
o Slress and structural analysis is based on casting the thickness
and improving the slructure, vibration and noise reduction.
o G2.5 grade balancing regulation and minimizing vibrations in the
high-speed rotation to improve its bearing life.
o Adopted a dual bearing structure to have suflicient rigidity against
an axial load

I O Seal leaks and improved lile complete block


!r o Sealing Sysiem has its own 3 sleps to drive the shaft and resolve a leakage in
its route source.
o By having Oil Return Line between firsl and second seal prevents oil leakage
inlo ils inlerior.
o Applying a special O-Ring seal to prevent minor leaks of oil.

Screw Air Compressor 05


Strong Power
O State-of processing equipment

a MCT Process a Rotor Milling Process


Cas ng ol an A REND is manufaclured by Rotor s cul by three dlferent iypes 01
Kyungwon n accordance with ISO qualily p ec,sro- r aL.] n'rg o.ocess. RoLg^ing
management procedures and the r quality conlrol Semi-Finlshing. Finishing, etc

Paring Process )
High Efficiency is achieved by an optima
corb naroa o' Pa'rg lvachtne.

Grinding Process
n order to keep lhe gap belween a Rotor and Casing, precislon
of the main Face s responsible lor 100% ol its qrindlng

Balancing Process )
Kyungwon' s Rotor is G2.5 Rotor
Ba anclng grades.

06 Screw Air Compressor


O Strlct Quality Control

()

a Measuring Rotor Casting


in order to maintaln a perfect performance,3-D Measuring l\,4achine ls at hand to rnanage.

O Complete Perlormance Verification

il
.l

-<'\

a Dynamo Tester
Pedecl lor verilying temperaiure, pressure, air llow, power, etc. over twenty ltems of Dynamo Tesl is conducted.

Screr', Air Compressor 07


Strong Power

Direct Driven System

O R targe Airend and Direct Driven high Eflicient


Kyufgwon's main type is io remove the mulliplying gear by adopting a direct drive system which is connected
directly to an AIREND. (30 100HP)
Direct Driven System increases the transier elficiency by removing its lransrnission loss lrom a belt slip.
Direct Driven System approach does not need to replace belt and it e iminates noise caused by multiplying gears.
Kyungwon will only use high etficient cedified motor recognized by government.
Omni-Function Test with the latest production equipment and completed by using energy sufficienl moior.

08 Screw Air compressor


Quiet Operation
O Quality conversation you can have while it operates
o The next generation AIREND developed by Kyungwon's technology ensures a silent operation at a high speed.
o Kyungwon's culmination of 30 years know-how: 'a' profile applies
o Casing designed lhrough structural analysis
o Rotor with high precision machining to improve sliding in between.
o Simulation of a ilow of cooling air through a design and Sirocco Fan Silencer designed to minimize operation noise
to due to an air friction.
o Noise caused by transmlssion ot vibralion is eliminated by using Stainless Flexible Tube lor reel and pipe joinls.
o High-density acoustic noise has been minimized.
o Venting System will minimize the power consumption and noise at no load.

Viblalion-less designed Complete vibralion-


Pipe Joints prevenlinq slruclure

High€tficienry and low-


Airend lor nexl generalion

O Superiority in Noise Level

AS31 65dB(A) 66dB(A)


AS51 68dB(A) 67dB(A)

63dB(A)

65dB(A)
asror I zsoeA)

x The values measured in accordance


with lS0 2151 (2009-1).

Screw Alr Compressor 09


User Friendly Design

O easy Operation
Easy operallon from a key-Pad
vutilinguat (Korean, Chinese, English, Russian, Poduguese)
supported 10 operate from abroad lts convenjent to use
Management contracts with a pyramld approach is easy to
operate ior beginners.
Large LCD Panel tor a visual check.
H story up to 160 entries can be monitored to achieve a stable
operation, as well as lo prolect your machlne thoroughly.
Standard Controller

O gasy Maintenance
Openlng a Fronl Door cover to exchange all parl sconveniently
and minlmizes mainienance time
Structure of high-quality O-Ring Flange connections with
pipe replacement parls, maintenance cosis is mlnimized
2sA-diameter oil drain port and an oil change at 40 saves
maintenance time tor oll.
Sepa alor -an^ atlached lo an anaog pressure gauge's
useiul wr'en peformrng naintenance.
Conlroller Panel and the Front Door remove separately in a
confined space so that maintenance checks are easily accessible.

O easy lnstallation
Kyungwon's screw compressors with low operation noise and
vibration ensure easy and convenient installation as well as
enabllng the lnstallation of minirnizing pipe Length
A shorl length of pipe to minimize the pressure loss and
reduced operating costs.
Reduce the lnstallation cost.
Kyungwon' s quiel screw compressor does not require a
separate room to reduce installation costs.
Exhaust duct has been minimlzed 10 operaie at a high
stable ambient ternperature.
Exhausl duct installation cost savlngs.
The inslde is a shod PIant.
Physical slze is compact 10 minimize the footprint can be
lnstalled easllv in ilght spaces.

10 screw Air comDressor


High Reliability

O Exceptional durability
o Ar flow cooling structure was designed accordance to a result of
ana ysislrom the rnachines to a unitormed inlernal lemperature
procedure. Constant inlet temperature mainlains a stable
discharge of air temperature at an ownei s discretion.
o Cooling Fan and Molor relaxing ambient temperature al 50
degrees allows a stable operation.
o The nexl generation ol Kyungwon's A REND bearlng deslgn life
ot 100,000 HR

O fne best use of performance parts


o Kyungwon's suction Fifter, Oil Fiier, Oil Separator are
developed by the wodd's leading manulacturers
a Suctlon Va ve, By-Pass Valve, l\i1PV, etc. more than 500,000
operaliona test have been done and its secured through its
durable reliability accelerated lile tesling.
a Collaboration ol Kyungwon' s technicians and technicians ol the
world's leading oi companies has developed exce lent life
performance ubrication products.
c All Kyunwon's EN,4 and EMC controller passed the CE lest lor
its motor class.

O Step 5 quality assurance systems


o 3-D Simulation Design : All of lhe products from Kyungwon
were developed frorn its eadier design stage to conditional
analysis of due di igent iinal producl design stage.
o Parts ALT Test (Accelerated Life Tesl) : All oi the compressor
pads trom Kyungwon were tested for acceleraled life and its
re iability.
o Performance Test : performance tests in accordance with the
ISO and KS thorough y by means of an approved performance
test was conducted.
o Simulated Test : Reliability was conducted in the aboratory thus
creating an adificial severe environment were carried out 10 test
durability.
o Field Test : Atter completing variely of test rooms, final examine
is performed in accordance with mirroring customer's site and
their condiiiona use.

Screw Air Compressor 11


Variable Speed Drive (ns v series)

O Features & Benefits


o CE and UL ceriification from a proven
lechrclogy and variely o' high-eflic ency
inverters with EMC solutionshas been
applied
o Target Pressure setling up ol more than
30o/o energy savings
o Compressor speed conlrol according to
hatching
o Discharge pressure set free
O lnveder & Conlrol Box O N,1ain N,lotor

O Separator Tank O Airend


€) Suction Filter Ass'y O o & After Cooer
(t lnveder Controller

O vso Reference

a Load factor : 76.7%


4r The tolal power consumption
- Load power : 89.2%
- Quiescent power : 10.8%
si Enter the criteria for applying
the same siandard VSD 10.8% ---'\r_,,..--,.''l' \
power savlngs compared 10 !50 i,/ i

ii
Setting
Target Pressure compressor
310
:,0
tt
capacity can be reduced lo
"""
l-"* *o
5% of addiliona power -

O lnverter Controller
o L4olor speed contro led according to the compressed
air requirements
o lnverler status display using characters
e Noise Level approved and tested by EMC

12 Screw Air Compressor


O Energy savings of VSD Screw Compressor
rr'Reduced power consumed during no-oad operation: change in
velocity ol a free air aligning itsell with Syslem requirements for 90./. --/
ilucluation respond quick y and accurate y
Standard
I Required compressed air = unnecessary production of

'1 '.r'4t'
compressed air lo prevent energy oss due lo power reduction. 7070
t Targel Pressure: Static pressure control availab e through
Kyungwon' s VSD screw compressors to meet the needs ol a
System that can be configured so ihat a minimum pressure of 500/.
compressor capacity can be reduced up to an additional syo ot 30% Energy Saving
power
r) (Soll Slart) nveder prevenl power loss lrom an Over Shoot and
307. v-
reduces reduciion of a Motor life. 307. 50v" 70"k 90%
Load

O VSO Screw Compressor Applications


ii Large changes in a compressed air syslem requjremenls IVAX
n When a production line operation system air consumplion
pattern changes drastically
* Day / night variation of a production line requirements for air
o Monthly / seasonal variation in production according to Oulput
changes in air, Equipment production ine with expansion pans Capacity
t Multiple compressor, which operates a large laciity diachronic:
Standard Screw ( Base Load) VSD screw(= Top Load)
.r Pressure llucluation system is less precise Form of compressed
t\,4tN
air consumption is consiant and stalic pressure system is required

O option
{, 10 'Touch Screen
> Easy 10 identify the operating stalus
> Journal operation is not needed (Data Backup can be kept after
lormatting 10 an Excel File)
o
> special configuration, operation, managemeni can be easily .3 o
pedormed
> Trend analysis using Graph using compressed air available ,, -'r"'
(daily, weekly, monthly)
> Schedule operation is possible

Screw Air compressor 13


Various Model
AS Series

o Capacity : 30-40HP
o Direct Coupied Type
o Slandard Full Micom Applied
o Highly Efficient Motor
o Sirocco Fan
o High-pressure, High-efficient Cooler
(Working Press. l6Kgf/cm2G)
o Float Type Level cauge

o Capacity : 50-250HP
o Direct Couped Type
o Standard Full N,4icom Applied
o Highly Efficient N/otor
o Sirocco Fan
o Hlgh-pressure, High-efticient Cooler
(Working Press. 16Kgf/cm2G)
o Float Type Level Gauge
o Option
- Water Cooling Type
- Reactor Starter

o Capacity : 300-500HP
o rect Coupled Type
o Standard Fuil t\,4icom Applied
o Highly Etlicient [,4o1or
o Dual Tower Separator Tank
o World-renowned Airend
o Option
- lu loucn Screen
- Water Cooling Type
- Reactor Starter
- High Voltage

14 Screw Air compressor


Various models of Kyungwon products will
satisfy all your requirements.

AS V Series (lnverter Type)


o Capacity : 50-200 HP
o CE Cedified lnverter
o Direcl Coupled Type
o Highly Efficient Motor
o Exclusive Controller Jor lnveder
o High pressure, High-efticient Cooler
(Working Press. 16Kgl/cm2c)
o Option : 10" Touch Screen
Waler Cooling Type

AS B Series (Belt Drive Type)


o Capacily : 7.5-20HP
o Nanow 3V BeJt
o Compact and Simplified Piping Siructure
o Spin-on Type Separator
o Convenienl Compact l\,4icom Controller
o Option : Standard Micom

Screw Air Compressor 15


Tandem Gompressor

r 300HP-500HP
O Features & Benefits
o Various Operaling modes according to the
lerms oi use
A,/B Combination of compressor operaiion
- A,,/B Simultaneous driving the compressor
- A Single operation or compressor
o Dual Compressor System
- Compression systems, each consisting two
individuals
- 0%,207", 401a,70L,100% 5 phase Load-
balancing leature that can save energy
o Oil cooler, Alter cooler sequentially activates
energy saving features to reduce start-load
lunction
o Compressor is equipped with a convenient
mainlenance and exchange separalions using a
variety of on-sile operation mode.

lncoming air IAir / oil mixture


I oulgoing air Ioil After Cooler

Cooling Part

Suction Filter

;_J Main Motor

16 screw Air compressor


O User Friendly Design
Pu I down Menu approach applles to a 6"Touch Screen Controler
Various operating modes can be se ected (combination operatlon,
simutaneous operal on. stand alone operation)
Provldes a variety ol inlormation (operating slalus and pads
replacemenl cycle)
Daily, weeklv schedule
Multi-anguage supporl (Korean, Chlnese, English, Russian, Portuguese)
Touch Screen Controller

O High Retiabitiry
lmprove ettectiveness ol Sea ing and maximize volumelric efficiency.
Moderale to heavy load bearing Doube System securing bearing ife of 100,000HR
Double Lip Seal or Triple Shaft Sealng Sysiem 1o block leakage
Minimlze Oi Carry over by applying Dual Separallon System

O Optimum Cooling part


Oil Cooler, designed to aspirate the aspects of placement and lt's
easy to check and c ean for wear.
High efficient lvlulti-wing and Cooling Fan
Applies insulation c ass H Fan Molor

Specification
AS K Series (]andem Type) 50Hz
Compressor
uff"K"]lfJn capaciry Molor Pow€r Noise Dimension
fudltd) weishr
Tvpe "fJ,L,
kgl/orc pstg m"/min cfm KW HP dB(A) mm ks A(B)
7.O 100 41.4 1462
AS301K s.s 120 40.6 1+34 3500t1940x2300
9.5 135 40.2 1420
7.4 100 49.4 1745

AS351K 8.5 120 43.3 1529 3500x1940x2300 100(4)


9.5 135 414 1462
7.O r00 53.0 1872
AS401K 8.s 120 48.0 1695 3500x1940x2300 r00(4)
9.5 135 45.4 1603
1.4 100 67
AS501K 8.5 120 59 2083 3800x2140x2450 100(4)
9.5 135 55 1942

1. Type Standard Model : No markings, B : Belt Drive Type, W I Water Coollng Type
2. nqu ries on specitications other than listed for power and pressure should be dlrected 10 us.

Screw Ah Compressor 17
Specification
AS Series (50H4

7.0 100 3.1 109 2. 30

AS3t 8.5 120 3.1 109 22 30 1400x830x13s0 25(1)

9.5 135 3.1 109 230


ZO 100 4.4 170 30 40

AS4t a5 120 4.5 159 30 40 65 140Ox&30x135O 745 25{1)

9.5 135 4.2 ua 30 40

7.O 100 208 37 50

AS51 g5 120 m5 37 50 1660x1030x1607 40(1+)

9.5 13s 4.4 155 37 50

7.0 100 10.4 367 55 75

AS7€ a5 120 8.4 297 55 75 72 200o}l210AA57 50e)

9.5 135 8.0 N 55 75

7.0 100 re5 441 75 100

AS102 8.5 120 125 441 75 100 2000x1210x18t 1685 50(2)

95 135 10.2 360 75 100

7.0 100 201 n1 132 175

ASt5t 8.5 120 20.3 v7 132 175 2550x14702156 65{2+)

9.5 135 20.1 710 132 175

7.0 100 s36 160 215

AS201 8.5 120 848 160 215 2700nM0x2156 2950 80(3)

9.5 135 21 802 160 215

ZO 100 31.0 1095 190 E0


AS251 a5 120 31.0 1095 190 250 & 2700iMOXZI56 80(9

135 30.9 1091 190 2sO

7.O 100 3&9 1374 300

AS301 gs 120 35.9 1268 ?25 300 84 3500x1S40x2300 6200 100(4)

9.5 135 326 1151 25 300

7.0 100 42.A 1511 265 350

AS351 8.5 120 41.9 {n 26 350 87 3500x1940€00 6350 100(4)

9.5 135 41.9 i4U0 26 350

1. Type - Standard Model : No markings, B: Belt Drive Type, W:Water Cooling Type, V: lnverter Type, P: Primium Type
2. lnquiries on specifications other than listed for power and pressure should be directed to us.

18 Screw Air compressor


AS B Series (Belt Drive Type) 50Hz

7.O 100 0.83 29 5.5 7.5


AS7ts 1100x730x125 ngt4)
9.0 128 0.64 23 5.5 7.5
7.O 100 lm 42 10
ASlOB 1100x730x1zs 360 2013t4
9.0 1m 1.00 7.5 10
7.0 100 1.90 67 11.0 15
ASI58 65 1100x73O^1275 20(314)
9.0 128 1.50 11.0 15

7.0 t00 92 15 20
ASAB 8.5 1n z2 15 20 raOOreeOni35O 580 25,t1l
9-0 135 1.9 69 15 20

AS V Series (lnverter Type) SOrz

7.O 100 2.3-5.8 &-205


AS51V 8.5 120 2,3-5:7 81-201 37 1660n130x1@7 1100 40{1+)
9.5 135 2.2-5.6 79-198
7.O 100 4.2-10.4 147-&7
A576\/ 8.5 120 3.6-8.9 1m-314 m00xlz0n857 1730 50(2)
135 3.4-8.5 120-300
7.O 100 5.0-125 ln-M|
ASIOIV &5 120 5.0-12.4 175-438 2000n2l0n85-/ 1vo 5o(2)
9.5 135 4.9-423 174-434
7.O 100 4.3.y201 m2-731
ASt5lV 8.5 120 8.1-20.3 B7nn7 3050n470)2156 2970 €i512+l
135 8.0-20.1 M-71O
7.O 100 9.8-245 346-865
AS20tV 120 9.6-240 Aa9'84a 160 z5 79 3200x1640s56 3250 80(3)
135 9.4-23s 332-A3O

You might also like