WS4500-7500 Parts Manual

Foreword
This manual provides detailed description on the parts composition of
WS4500-WS7500 stationary screw compressors.
Contents in this manual may vary from actual condition after a period of time
due to the ongoing improvement of our products without further notice.
Please contact your dealer or Sullair After-sales Department directly for parts
ordering issue.
If you encounter any problem during operation that is not clearly described in
this manual, contact local Sullair dealer, or Sullair After-sales Department
directly.
—Editor
December 2009
I
II
Table of Contents
1.1 Base System (WS4500-WS7500—Line Frequency Model) ..................................................................... 1

1.2 Base System (WS4500P/PS-WS7500P/PS—Line Frequency Model)...................................................... 5
1.3 Base System (WS4500-WS7500—VSD Model) ...................................................................................... 9
1.4 Base System (WS4500P/PS-WS7500P/PS—VSD Model)..................................................................... 11
2.1 Inlet System (WS4500-WS7500—Air-cooled Model) ........................................................................... 13
2.2 Inlet System (WS4500P/PS-WS7500P/PS—Air-cooled Model)............................................................ 15
2.3 Inlet System (WS4500-WS7500—Water-cooled Model) ....................................................................... 17
2.4 Inlet System (WS4500P/PS-WS7500P/PS—Water-cooled Model)........................................................ 19
3.1 Oil/air Separation System (WS4500-WS7500)....................................................................................... 21
3.2 Oil/air Separation System (WS4500P/PS-WS7500P/PS) ....................................................................... 25
4.1 Lubrication System (WS4500-WS7500—Air-cooled Model) ................................................................ 29
4.2 Lubrication System (WS4500P/PS-WS7500P/PS—Air-cooled Model)................................................. 31
4.3 Lubrication System (WS4500-WS7500—Water-cooled Model) ............................................................ 33
4.4 Lubrication System (WS4500P/PS-WS7500P/PS—Water-cooled Model)............................................. 35
5.1 Fan Cooling System (Air-cooled 50Hz Model) ...................................................................................... 37
5.2 Fan Cooling System (Air-cooled 60Hz Model) ...................................................................................... 39
5.3 Cooling Water System (Water-cooled Model)......................................................................................... 41
6.1 Discharge System (Air-cooled Model).................................................................................................... 43
6.2 Discharge System (Water-cooled Model)................................................................................................ 45
7.1 Enclosure Assembly (Air-cooled Line Frequency Model)...................................................................... 47
7.2 Enclosure Assembly (Air-cooled VSD Model) ....................................................................................... 49
7.3 Enclosure Assembly (Water-cooled Line Frequency Model).................................................................. 51
7.4 Enclosure Assembly (Water-cooled VSD Model) ................................................................................... 53
8.1 Control System (WS4500-WS7500 Air-cooled Line Frequency Non-sequence Model) ........................ 55
8.2 Control System (WS4500-WS7500 Air-cooled Line Frequency Sequence Model) ............................... 59
8.3 Control System (WS4500P-WS7500P Air-cooled Line Frequency Non-sequence Model).................... 63
8.4 Control System (WS4500P/PS-WS7500P/PS Air-cooled Line Frequency Sequence Model) ................ 67
8.5 Control System (WS4500-WS7500 Air-cooled VSD Model)................................................................. 71
8.6 Control System (WS4500P/PS-WS7500P/PS Air-cooled VSD Model) ................................................. 75
8.7 Control System (WS4500-WS7500 Water-cooled Line Frequency Non-sequence Model).................... 79
8.8 Control System (WS4500-WS7500 Water-cooled Line Frequency Sequence Model) ........................... 83
8.11 Control System (WS4500-WS7500 Water-cooled VSD Model)........................................................... 95
8.12 Control System (WS4500P/PS-WS7500P/PS Water-cooled VSD Model) ............................................. 4
9.1 Decal System (Air-cooled Line Frequency Model) .................................................................................. 8
9.2 Decal System (Air-cooled VSD Model).................................................................................................. 10
9.3 Decal System (Water-cooled Line Frequency Model) ............................................................................ 12
9.4 Decal System (Water-cooled VSD Model).............................................................................................. 14
III
For motor frame
364 or 365 only
For motor frame

404 or 405 only
Install the inlet valve
1
Connect the Air end
Mounting 405TSC frame

Install the discharge pipe
1.1 Base System (WS4500-WS7500—Line Frequency Model)

WS4500-WS7500 VSD Parts List
1.1 Base System (WS4500-WS7500—Line Frequency Model) Parts List
S/N P/N Name Qty. Note

1 88290020-186 Frame 1
2 88290020-283 Isolator 2
For motor frame 364
3 02250151-499 Pad 2
or 365 only
4 88290020-389 Motor hole sleeve 4
5 88833112-033 Large flat washer 6
6 88832112-031 Spring washer 12
7 88811112-050 Bolt 4
8 88811112-070 Bolt 2
See motor list on page
9 Electric motor 1
2
10 88290002-206 Guard 2
11 88813108-016 Flange bolt 12
12 88290002-205 Connection tube 1
13 88832116-041 Spring washer 4
14 88831116-030 Flat washer 4
15 829108-150 Bolt 6
16 837808-125 Spring washer 6
17 88831112-025 Flat washer 9
18 88812116-045 Full thread bolt 4
For motor frame 404
88290020-387 Motor support 1
20 and 405
For motor frame 364
and 365
For motor frame 364
88290003-311 Coupling 1
and 365
88290003-312 Coupling 1 100HP 2-pole ODP
21
For motor frame 404
88290007-806 Coupling 1
and 405
22 88290020-282 Isolator 2
16-series air end mounting
23 88290020-284 1
plate
24 88290020-494 Main cable sheath 1
See air end list on
25 Air end 1
page 2
26 88290021-292 Air end support 2
2
For motor frame
364 or 365 only
For motor frame

404 or 405 only
3
Connect the Air end


1.1 Base System (WS4500-WS7500—Line Frequency Model) (continued)
1.1 Base System (WS4500-WS7500—Line Frequency Model) Parts List (continued)
4
For motor frame
364 or 365 only
For motor frame

404 or 405 only Connect the inlet valve
5
Select according to the
hole position of motor

1.2 Base System (WS4500P/PS-WS7500P/PS—Line Frequency Model)

1.2 Base System (WS4500P/PS-WS7500P/PS—Line Frequency Model) Parts List

1 88290020-186 Frame 1
2 88290020-283 Isolator 4
For motor frame
3 02250151-499 Pad 2
364 or 365
6 88832112-031 Spring washer 18
7 88811112-050 Bolt 4
8 88811112-070 Bolt 2
See motor list on
9 Electric motor 1
page 2 of drawings
10 88813108-016 Flange bolt 10
11 88290002-206 Guard 2
14 88832116-041 Spring washer 4
16 88831116-030 Flat washer 4
17 88831112-025 Flat washer 8
For motor frame
364 or 365
19
For motor frame
404 or 405
For motor frame
88290003-311 Coupling 1
364 or 365
20 88290003-312 Coupling 1 100HP 2-pole ODP
For motor frame
88290007-806 Coupling 1
404 or 405
21 88290020-285 18-series air end mounting plate 1
See air end list on
22 Air end 1
page 2 of drawings
23 88290020-494 Main cable sheath 1
24 88290021-291 Air end support 1
6
For motor frame
364 or 365 only
For motor frame

404 or 405 only Connect the inlet valve
7

1.2 Base System (WS4500P/PS-WS7500P/PS—Line Frequency Model) (continued)
1.2 Base System (WS4500P/PS-WS7500P/PS—Line Frequency Model) Parts List

(continued)
8
9
Connect the Air end
1.3 Base System (WS4500-WS7500—VSD Model)

1.3 Base System (WS4500-WS7500—VSD Model) Parts List

1 88290020-186 Frame 1
2 88831112-025 Flat washer 9
4 829108-150 Bolt 6
5 88831116-030 Flat washer 4
8 88813108-016 Flange bolt 12
88290003-311 Coupling 1 For motor frame 364 or 365
10
88811112-050 Bolt 2 For motor frame 404 or 405
11
12 88811112-050 Bolt 2
14 88290002-206 Guard 2
16 88290020-283 Isolator 2
17 88290020-282 Isolator 2
For motor frame 364 or 365
18 02250151-499 Pad 2
only
19 88832112-031 Spring washer 12
16-series air end
20 88290020-284 1
mounting plate
21 88290020-386 Motor support 1 For motor frame 364 and 365
88290020-387 Motor support 1 For motor frame 404 and 405
88250186-337 Air end 1 For 4507V/4508V models
23 88250186-338 Air end 1 For 5510V/5512V models
88290020-810 Electric motor 1 60HP 380V/4 IP23
24
25 88290021-292 Air end support 2
10
11
1.4 Base System (WS4500P/PS-WS7500P/PS—VSD Model)


Select according to the Mounting 364TSC frame
1.4 Base System (WS4500P/PS-WS7500P/PS—VSD Model) Parts List

1 02250151-499 Pad 2 For motor frame 364 or 365 only
2 88290020-283 Isolator 4
4 88831112-025 Flat washer 8
6 829108-150 Bolt 6
7 88831116-030 Flat washer 4
10 88290002-206 Guard 2
11 88813108-016 Flange bolt 10
12 88811112-070 Bolt 2 For motor frame 364 or 365
14
16 88832112-031 Spring washer 12
17 88290020-186 Frame 1
D18-series air end
18 88290020-285 1
mounting plate
88290020-386 Motor support 1 For motor frame 364 or 365
20
88290020-387 Motor support 1 For motor frame 404 or 405
21 88811112-050 Bolt 2
88250174-577 Air end 1 For 7507P/7508P models
88250174-579 Air end 1 For 7510P/7512P models
22
88250175-732 Air end 1 For 7507PS/7508PS models
88250174-533 Air end 1 For 7510PS/7512PS models
23 88290020-819 Electric motor 1 75HP 380V/4 IP23
24 88290021-291 Air end support 1
12
2.1 Inlet System (WS4500-WS7500—Air-cooled Model)
To supporting on
oil/air separator
To inlet port of air end
13
2.1 Inlet System (WS4500-WS7500—Air-cooled Model) Parts List

1 88290004-147 Flange shim 1
2 02250166-128 Inlet valve 1
3 02250164-930 Inlet air filter 1 P/N 02250168-053
4 408153 Clamp 2
5 02250061-835 Elbow 1
7 88813108-016 Flange bolt 7
8 829108-125 Bolt 8
9 88290020-201 Air filter support 1
14
2.2 Inlet System (WS4500P/PS-WS7500P/PS—Air-cooled Model)
To supporting on
oil/air separator
To inlet port of air end
15
2.2 Inlet System (WS4500P/PS-WS7500P/PS—Air-cooled Model) Parts List

2 408153 Clamp 3
3 02250167-370 Connection pipe 1
4 040305 Clamp 1
5 042325 Adaptor 1
6 02250061-835 Elbow 1
7 88813108-016 Flange bolt 7
16
2.3 Inlet System (WS4500-WS7500—Water-cooled Model)
To the tube between air end and motor
17
2.3 Inlet System (WS4500-WS7500—Water-cooled Model) Parts List

1 88290004-147 Flange shim 1
3 829108-125 Bolt 8
4 02250166-128 Inlet valve 1
5 408153 Clamp 2
6 02250061-835 Elbow 1
8 88813108-016 Flange bolt 4
11 88813110-020 Flange bolt 2
18
2.4 Inlet System (WS4500P/PS-WS7500P/PS—Water-cooled Model)
To the tube between air end and motor
19
2.4 Inlet System (WS4500P/PS-WS7500P/PS—Water-cooled Model) Parts List

1 040305 Pipe clamp 1
2 042325 Adaptor 1
4 408153 Clamp 3
5 02250061-835 Elbow 1
7 88813108-016 Flange bolt 4
10 88813110-020 Flange bolt 2
20
3.1 Oil/air Separation System (WS4500-WS7500)
Remove from
oil/air separator
To P1 pressure
side port
of separator tank
To oil return port

of air end
To discharge port of
LS16-series air end
Connect the Frame
21
3.1 Oil/air Separation System (WS4500-WS7500) Parts List

1 88290010-861 Isolator 4
2 88290020-416 Oil/air separator tank 1
3 88290001-541 connector 1
4 242405 Min pressure valve 1
5 88290001-031 Oil fill plug 1
6 88842035-047 O-ring 1
9 88821108-068 Nut 4
10 88842035-065 O-ring 1
11 88290001-219 Sight glass 1
12 88842026-051 O-ring 1
13 02250098-303 Check valve 1
14 807800-020 Plug 1
15 88813108-016 Flange bolt 1
16 860508-050 Elbow connector 1
18 020169 connector 2
19 02250101-490 connector 2
20 88290002-637 Mounting plate 1
21 02250126-129 Sight glass 2
22 02250125-775 Orifice 1 Except WS4512 and WS5512
23 02250125-774 Orifice 2 For WS4512 and WS5512
26 810104-025 Pipe connector 1
28 88290002-688 Half flange 1
30 88811108-025 Bolt 4
31 250042-862 Primary separator element 1
Secondary separator
32 02250061-137 1
element
33 88842035-075 O-ring 1
34 88842035-069 O-ring 1
35 88831112-025 Flat washer 4
36 88832112-031 Spring washer 4
38 02250117-782 Filter 2
39 02250100-042 Blowdown valve 1
22
3.1 Oil/air Separation System (WS4500-WS7500) (continued)
Remove from
oil/air separator
To P1 pressure
side port
of separator tank
To oil return port

of air end
LS16-series air end
Connect the Frame
23
3.1 Oil/air Separation System (WS4500-WS7500) Parts List (continued)

40 869825-025 Tee 1
41 88842035-023 O-ring 1
42 88290005-474 Seat 1 For DN25 relief valve
For JB982DN25 relief
43 88834233-027 Combination gasket 1
valve
88290005-472 Relief valve 1 DN25/1.0MPa
44
45 841215-004 Stainless steel pipe 3
46 88290020-394 Fixing frame 1
47 250028-635 connector 2
48 807602-005 Sleeve 1
50 88290020-188 Discharge pipe 1
51 250018-428 Straight connector 2
52 867308-150 Bolt 4
24
3.2 Oil/air Separation System (WS4500P/PS-WS7500P/PS)
Remove from
oil/air separator
To P1 pressure
side port
of separator tank
To oil return port of air end
D18-series air end
Connect the Frame
25
3.2 Oil/air Separation System (WS4500P/PS-WS7500P/PS) Parts List

1 88290010-861 Isolator 4
2 88290020-416 Oil/air separator tank 1
3 88290001-541 connector 1
4 242405 Min pressure valve 1
5 88290001-031 Oil fill plug 1
6 88842035-047 O-ring 1
9 88821108-068 Nut 4
10 88842035-065 O-ring 1
11 88290001-219 Sight glass 1
12 88842026-051 O-ring 1
13 02250098-303 Check valve 1
14 807800-020 Plug 1
16 88813108-016 Flange bolt 1
19 020169 Connector 2
20 02250101-490 Connector 2
21 88290002-637 Mounting plate 1
22 02250126-129 Sight glass 2
24 02250125-774 Orifice 2 For WS4512 and WS5512
28 88290002-688 Half flange 1
29 88811112-040 Bolt 4
30 88811108-025 Bolt 4
31 250042-862 Primary separator element 1
32 02250061-137 Secondary separator element 1
33 88842035-075 O-ring 1
34 88842035-069 O-ring 1
35 88831112-025 Flat washer 4
36 88832112-031 Spring washer 8
38 02250117-782 Filter 2
39 02250100-042 Blowdown valve 1
26
3.2 Oil/air Separation System (WS4500P/PS-WS7500P/PS) (continued)
Remove from
oil/air separator
To P1 pressure
side port
of separator tank
To oil return port of air end
D18-series air end
Connect the Frame
27
3.2 Oil/air Separation System (WS4500P/PS-WS7500P/PS) Parts List (continued)

40 869825-025 Tee 1
41 88842035-023 O-ring 1
For DN25 relief
42 88290005-474 Seat 1
valve
For JB982DN25
43 88834233-027 Combination gasket 1
relief valve
44
46 88290020-394 Fixing frame 1
47 250028-635 Connector 2
48 807602-005 Sleeve 1
51 811505-025 Connector 1
52 250211-005 Elbow 1
28
4.1 Lubrication System (WS4500-WS7500—Air-cooled Model)
To cooler
To cooler
To 16-series
air end
To oil/air separator
29
4.1 Lubrication System (WS4500-WS7500—Air-cooled Model) Parts List

1 88290021-506 Connector 1
049542 Thermal valve element 1 For SUL model
For KT and SUL
2 250028-762 Thermal valve element 1
12Bar model
3 826502-144 O-ring 1
4 02250101-372 Gasket 1
5 88290021-505 Thermal valve casing 1
6 02250050-154 Pressure drop switch 1
7 02250050-500 Support 1
8 02250118-492 Oil filter seat 1
9 250025-526 Oil filter element 1
10 88290019-526 Adjustable connector 1
11 88290020-335 Oil discharge line 1
14 88842026-033 O-ring 1
15 829705-050 Bolt 2
17 88813105-025 Flange bolt 2
18 88822105-047 Flange nut 2
Adjustable elbow
20 88290005-222 3
connector
21 807800-010 Plug 3
22 88818208-060 Socket head cap screw 4
23 88832108-021 Spring washer 4
25 810204-012 Connector 4
26 88842026-025 O-ring 6
27 88842035-037 O-ring 7
02250051-142 24KT oil 8.2 gallon 24KT model
28
250009-396 SUL oil 8.2 gallon Sullube model
30
4.2 Lubrication System (WS4500P/PS-WS7500P/PS—Air-cooled Model)
To cooler
To cooler
To 18-series
air end w/
spiral valve
To 18-series air end

w/o spiral valve
To oil/air separator
31
4.2 Lubrication System (WS4500P/PS-WS7500P/PS—Air-cooled Model) Parts List

2 02250101-372 Gasket 1
3 For KT and SUL
250028-762 Thermal valve element 1
12Bar model
4 826502-144 O-ring 1
5 88290021-506 Connector 1
8 02250050-500 Support 1
18-series w/o spiral
valve
18-series w/o spiral
valve
14 88290020-384 Adjustable connector 1 18-series w/ spiral valve
15 88290020-385 Oil discharge line 1 18-series w/ spiral valve
18 88842026-033 O-ring 1
19 829705-050 Bolt 2
21 88813105-025 Flange bolt 2
22 88822105-047 Flange nut 2
23 807800-010 Plug 3
24 88290005-222 Adjustable elbow connector 3
25 810204-012 Connector 4
27 88832108-021 Spring washer 4
29 88842035-037 O-ring 6
30 88842026-025 O-ring 8
31
32
4.3 Lubrication System (WS4500-WS7500—Water-cooled Model)
To cooler
To cooler
To oil/air
separator
33
4.3 Lubrication System (WS4500-WS7500—Water-cooled Model) Parts List

1 88842035-037 O-ring 7
3 88842026-025 O-ring 6
8 829705-050 Bolt 2
9 02250050-500 Support 1
10 88822105-047 Flange nut 2
12 88813105-025 Flange bolt 2
13 02250052-841 Pipe core 4
14 02250054-861 Nylon hose 2
15 810204-012 Connector 4
18 807800-010 Plug 3
19 88832108-021 Spring washer 8
21 02250101-372 Gasket 1
For KT and SUL
250028-762 Thermal valve element 1
22 12Bar model
23 826502-144 O-ring 1
24 88290021-506 Connector 1
28 88842026-033 O-ring 1
29
34
4.4 Lubrication System (WS4500P/PS-WS7500P/PS—Water-cooled Model)
To cooler

w/o spiral valve
To cooler

w/ spiral valve

w/o spiral valve
To 18-series air end w/ spiral valve
To oil/air
separator
35
4.4 Lubrication System (WS4500P/PS-WS7500P/PS—Water-cooled Model) Parts List

1 88842035-037 O-ring 6
Adjustable elbow
2 88290005-222 3
connector
3 88842026-025 O-ring 6
8 829705-050 Bolt 2
9 02250050-500 Support 1
10 88822105-047 Flange nut 2
12 88813105-025 Flange bolt 2
13 02250052-841 Pipe core 4
14 02250054-861 Nylon hose 2
15 810204-012 Connector 4
18 807800-010 Plug 3
19 88832108-021 Spring washer 8
21 02250101-372 Gasket 1
250028-762 Thermal valve element 1 24KT model/Sullube≥12bar
22
049542 Thermal valve element 1 Sullube＜12bar model
23 826502-144 O-ring 1
24 88290021-506 Connector 1
28 88842026-033 O-ring 1
29
30 88290019-562 Straight connector 1 18-series w/o spiral valve
31 88290021-856 Oil discharge line 1 18-series w/ spiral valve
32 88290020-384 Adjustable connector 1 18-series w/ spiral valve
36
Connect to frame A of enclosure
Connect to frame B
of enclosure
These 3 holes are for

supporting board of enclosure
88290020-320
Supporting board
88290020-320
37
5.1 Fan Cooling System (Air-cooled 50Hz Model)
Overlapping between
vane and air guide
5.1 Fan Cooling System (Air-cooled 50Hz Model) Parts List

1 88813108-016 Flange bolt 67
88290020-395 After/oil cooler 75HP 1 45KW 55KW model
2 88290020-396 After/oil cooler 100HP 1 75KW model
3 250022-436 Sealing strip 2
4 88290020-239 Cover plate 2
5 88822108-076 Flange nut 14
6 88290020-279 Shield 1
7 88290020-275 Fan box 1
8 88290020-276 Fan intake guard 1
9 88290019-493 Venturi plate 1
10 88290019-425 Centrifugal fan 1
11 88290020-286 Cover plate 1
12 88290002-666 Electric motor 1
13 88821108-068 Nut 4
14 88832108-021 Spring washer 4
15 88831108-016 Flat washer 4
17 88811108-040 Bolt 4
18 88290020-392 Supporting board 1
19 88290020-391 Platform 1
20 88290021-339 Taper bush 1
38
These 3 holes are for
supporting board of enclosure Connect to frame A of enclosure
88290020-320
Connect to frame B
of enclosure
Supporting board
88290020-320
39
5.2 Fan Cooling System (Air-cooled 60Hz Model)
Overlapping between
vane and air guide
5.2 Fan Cooling System (Air-cooled 60Hz Model) Parts List

1 88813108-016 Flange bolt 67
88290020-396 After/oil cooler 100HP 1 75KW model
45KW and 55KW
2 88290020-395 After/oil cooler 75HP 1
model
3 250022-436 Sealing strip 2
4 88822108-076 Flange nut 14
5 88290020-239 Cover plate 2
6 88290020-279 Shield 1
7 88290020-275 Fan box 1
8 88290020-277 Fan intake guard 1
9 88290019-497 Venturi plate 1
10 88290019-426 Centrifugal fan 1
11 88290020-286 Cover plate 1
12 88821108-068 Nut 4
13 88832108-021 Spring washer 4
14 88831108-016 Flat washer 4
88290020-490 Electric motor 1 230/460v 60Hz
15
88290020-072 Electric motor 1 380-420v 60Hz
16 88290020-278 Motor mounting plate 1
17 88290020-219 Supporting board 1
19 88811108-040 Bolt 4
20 88290021-340 Taper bush 1
40
5.3 Cooling Water System (Water-cooled Model)
Cooler mounting direction
Connect to frame of enclosure
Stand of
enclosure
Connect to bottom frame of enclosure
41
5.3 Cooling Water System (Water-cooled Model) Parts List

1 88290021-480 Oil cooler plate 1
2 88290021-481 Aftercooler plate 1
5 88290021-437 Baffle 1
6 88290021-372 Oil cooler 1
7 88290021-436 Plate 2
8 88290021-373 Aftercooler 1
10 88832110-026 Spring washer 8
12 88821110-084 Nut 8
13 88842035-038 O-ring 6
15 88842026-028 O-ring 6
16 88290021-434 Aftercooler water-out hose 1
17 88290021-432 Aftercooler water-in hose 1
18 88290021-433 Oil cooler water-out hose 1
20 88290021-435 Water pipe holder 1
22 88813108-016 Flange bolt 6
23 88831112-025 Flat washer 2
42
6.1 Discharge System (Air-cooled Model)
43
To outlet of min pressure valve
Connect to
frame A
of enclosure
Connect to bottom
frame F of enclosure
88290020-250
6.1 Discharge System (Air-cooled Model) Parts List

2 88290010-023 Electronic drain valve 1
4 804415-010 Tee 2
5 88290019-370 connector 1
6 88290006-767 connector 2
7 88290015-562 Female thread ball valve 1
8 02250099-630 Nylon hose 2
10 88813108-016 Flange bolt 6
11 88290020-328 Drain pipe 1
12 88822108-076 Flange nut 2
13 88290020-326 Air discharge pipe 1
14 88831108-016 Flat washer 4
15 88842035-056 O-ring 2
16 88842026-051 O-ring 4
18 88290018-782 Water trap 1
20 88290019-486 connector 2
23 02250099-052 Pipe core 4
24 88290001-541 connector 1
25 88842035-065 O-ring 1
44
6.2 Discharge System (Water-cooled Model)
To outlet of min pressure valve
45
Connect to
frame A
of enclosure
Connect to bottom
frame F of enclosure
88290020-250
6.2 Discharge System (Water-cooled Model) Parts List

2 88290010-023 Electronic drain valve 1
4 804415-010 Tee 2
5 88290019-370 connector 1
6 88290018-782 Water trap 1
7 88290015-562 Female thread ball valve 1
8 88290006-767 connector 2
9 88813108-016 Flange bolt 6
10 88290020-328 Drain pipe 1
12 02250099-630 Nylon hose 2
13 02250099-052 Pipe core 4
14 88290020-326 Air discharge pipe 1
15 88842035-065 O-ring 1
16 88290001-541 Connector 1
17 88831108-016 Flat washer 4
18 88290019-486 Connector 2
19 88842026-051 O-ring 4
21 88842035-056 O-ring 2
46
7.1 Enclosure Assembly (Air-cooled Line Frequency Model)
To cooling fan box

88290020-275
47
7.1 Enclosure Assembly (Air-cooled Line Frequency Model) Parts List

1 88290020-842 Door G 1
2 88290020-529 Door A 1
3 88290020-531 Door C 2
4 88290020-264 Post 2
5 88290020-536 Beam B 1
6 88290020-527 Frame A 1
7 88290020-247 Beam C 1
8 88290020-334 Side door 1
9 88290020-889 Frame B 1
10 88290020-320 Support panel 1
11 88290020-319 Support panel 2
12 88290020-535 Beam A 1
13 88290020-530 Door B 1
14 88290020-534 Door F 1
88290020-292 Exhaust top plate 1
15
Side top plate of electric
16 88290020-538 1
cabinet
17 88821108-068 Nut M8 2
18 02250048-520 Plastic cap 1" 10
19 88290020-250 Bottom beam F 2
20 88813108-016 Flange bolt 82
21 88290020-248 Beam D 1
22 88290020-876 Door E 1
23 88290020-533 Baffle 1
24 02250154-405 Forklift pocket cover 8
25 88290009-877 Door lock 11
26 02250151-635 Door washer 8
48
7.2 Enclosure Assembly (Air-cooled VSD Model)
49
7.2 Enclosure Assembly (Air-cooled VSD Model) Parts List

1 88290020-530 Door B 1
2 88290020-535 Beam A 1
3 88290020-533 Baffle 1
4 88290020-334 Side door 1
5 88290020-538 1
cabinet
6 88290020-247 Beam C 1
7 88290020-536 Beam B 1
8 88290020-537 Beam D 1
9 88290020-529 Door A 1
10 88290020-532 Door E 1
11 88290020-534 Door F 1
12 88290020-292 Exhaust top plate 1
13 88290020-527 Frame A 1
14 88290020-528 Frame B 1
15 88290020-320 Support panel 1
16 88290020-842 Door G 1
17 88290020-250 Bottom beam F 2
18 88290020-264 Post 2
19 88290020-531 Door C 2
20 88290020-319 Support panel 2
21 88821108-068 Nut M8 2
23 02250151-635 Door washer 8
24 88290009-877 Door lock 10
25 88813108-016 Flange bolt 86
50
7.3 Enclosure Assembly (Water-cooled Line Frequency Model)
51
7.3 Enclosure Assembly (Water-cooled Line Frequency Model) Parts List

1 88290020-842 Door G 1
2 88290020-529 Door A 1
3 88290020-531 Door C 2
4 88290020-264 Post 2
5 88290021-420 Beam A 1
6 88290021-408 Frame A 1
7 88290020-247 Beam C 1
8 88290021-409 Frame B 1
9 88290021-421 Beam B 1
10 88290020-530 Door B 1
12 88290021-841 Top plate 1
13 88290021-423 1
cabinet
14 02250048-520 Plastic cap 10
15 88813108-016 Flange bolt 83
16 88290020-248 Beam D 1
17 88290020-876 Door E 1
18 88290020-533 Baffle 1
20 88290009-877 Door lock 11
21 88290020-250 Bottom beam F 2
22 88290001-669 Water cooler exhaust fan 1
23 88290021-419 Side door 1
24 88290021-438 Cover plate 1
25 88821108-068 Nut 4
26 02250151-635 Door washer 8
27 88290021-903 Door A 1
28 88290021-902 Air guide 1
52
7.4 Enclosure Assembly (Water-cooled VSD Model)
53
7.4 Enclosure Assembly (Water-cooled VSD Model) Parts List

1 88290020-842 Door G 1
2 88290020-529 Door A 1
3 88290020-531 Door C 2
4 88290020-264 Post 2
5 88290021-420 Beam A 1
6 88290021-408 Frame A 1
7 88290020-247 Beam C 1
8 88290021-537 Frame B 1
9 88290021-421 Beam B 1
10 88290020-530 Door B 1
11 88290021-903 Door A 1
13 88290021-423 1
cabinet
14 02250048-520 Plastic cap 10
15 88813108-016 Flange bolt 83
16 88290020-537 Beam D 1
17 88290020-532 Door E 1
18 88290020-533 Baffle 1
20 88290009-877 Door lock 11
21 88290020-250 Bottom beam F 2
22 88290001-669 Water cooler exhaust fan 1
23 88290021-419 Side door 1
24 88290021-438 Cover plate 1
25 88821108-068 Nut 4
26 88290021-841 Top plate 1
27 88290021-902 Air guide 1
28 02250151-635 Door washer 8
54
To Fan motor
To vacuum
alarm
To oil pressure
drop switch
55
Air end
discharge pipe
To main motor wiring box
Connect the Frame

8.1 Control System (WS4500-WS7500 Air-cooled Line Frequency Non-sequence Model)

Parts List
1 88813108-016 Flange bolt 8
2 88851076-110 Single pipe clamp 1
3 88290002-732 Hose 1
4 250025-853 Universal connector 3
5 02250099-630 Nylon hose 2
6 02250099-052 Pipe core 4
7 02250172-320 Check valve 1
9 869838-038 Tee 1
10 867430-015 connector 1
11 02250172-323 connector 1
12 250039-909 Temperature probe 2
13 810104-012 connector 1
14 02250054-861 Nylon hose 7
15 02250052-841 Pipe core 14
16 88290002-775 Power cable 1
18 250017-280 Pressure regulating valve 1
19 241771 Filter 1
20 408893 Reciprocating valve 1
21 869825-025 Tee, 2
22 250038-666 Solenoid valve 1
26 847200-050 Jam nut 2
27 88290002-754 Conduit connector 2
28 250023-496 connector 3
29 841500-002 Combination connector 2
30 88290003-806 Pressure sensor 2
56

(continued)
Connect the Frame

To oil pressure
drop switch

discharge pipe
Air end
To Fan motor
To vacuum
alarm
57

Parts List (continued)
88290019-775 Electric cabinet 1 WS4500 380V SMC
31 88290019-779 Electric cabinet 1 WS7500 230V SMC
32 848815-050 Sleeve 1
34 88290001-536 Contact 1
35 88290004-495 Emergency stop alarm ring 1
36 88290001-535 Emergency stop button 1
37 88290002-748 Metal hose connector 2
Standard microprocessor
38 88290008-999 1 SMC
controller
39 02250048-822 Gasket 1
40 88832104-011 Spring washer 8
41 88821104-032 Nut 8
58
8.2 Control System (WS4500-WS7500 Air-cooled Line Frequency Sequence Model)
To main motor
To oil pressure drop switch
wiring box
To base
To vacuum
alarm
To Fan motor
59

Parts List

2 88290002-732 Hose 1
4 88813108-016 Flange bolt 8
5 02250054-861 Nylon hose 8
6 02250052-841 Pipe core 16
9 02250099-630 Nylon hose 2
10 02250099-052 Pipe core 4
11 88290002-775 Power cable 1
13 810104-012 connector 1
15 867430-015 connector 1
17 02250172-323 Connector 1
18 869838-038 Tee 1
19 02250172-320 Check valve 1
20 241771 Filter 1
21 869825-025 Tee, 2
24 868504-025 Connector 1
28 847200-050 Jam nut 4
30 250023-496 Connector 3
60

(continued)
To main motor
wiring box
To base
To vacuum
alarm
To Fan motor
61


88290020-573 Electric cabinet 1 WS4500 380V SCN
32 88290020-578 Electric cabinet 1 WS5500 230V SCN
35 848815-050 Sleeve 2
36 88290001-536 Contact 1
Emergency stop alarm
37 88290004-495 1
ring
39 02250048-822 Gasket 1
Deluxe microprocessor
40 88290007-999 1 SCN
controller
41 88832104-011 Spring washer 8
42 88821104-032 Nut 8
62
8.3 Control System (WS4500P-WS7500P Air-cooled Line Frequency Non-sequence

Model)
To base
To vacuum alarm
To oil pressure
drop switch

discharge
Air end
To fan motor
pipe
63

Model) Parts List

2 88290002-732 Hose 1
3 88813108-016 Flange bolt 8
6 250025-845 Connector 3
7 867430-015 Connector 1
8 811504-038 Connector 1
9 02250099-630 Nylon hose 2
10 02250099-052 Pipe core 4
11 02250172-323 Connector 1
12 869838-038 Tee 1
13 02250172-320 Check valve 1
16 869825-025 Tee 2
19 241771 Filter 1
20 88290002-775 Power cable 1
22 810104-012 connector 1
23 02250054-861 Nylon hose 7
24 02250052-841 Pipe core 14
27 847200-050 Jam nut 2
28 250023-496 Connector 3
33 02250048-822 Gasket 1
64
To fan motor
To vacuum alarm
Model) (continued)
For model w/ spiral valve
65
Air end
discharge pipe
To base
To motor wiring box


Model) Parts List (continued)

34 88290019-779 Electric cabinet 1 WS7500 230V SMC
35 88290008-999 1 SMC
controller
37 88290001-536 Contact 1
38 88290004-495 1
ring
39 88832104-011 Spring washer 8
40 88821104-032 Nut 8
42 848815-050 Sleeve 1
66
To fan motor
Model)
To vacuum alarm
67
Air end
discharge pipe
To base
To motor wiring box

8.4 Control System (WS4500P/PS-WS7500P/PS Air-cooled Line Frequency Sequence

Model) Parts List

2 88290002-732 Hose 1
4 88813108-016 Flange bolt 8
7 867430-015 Connector 1
8 811504-038 Connector 1
9 02250172-323 Connector 1
10 869838-038 Tee 1
11 02250172-320 Check valve 1
12 02250099-630 Nylon hose 2
13 02250099-052 Pipe core 4
15 02250054-861 Nylon hose 9
16 02250052-841 Pipe core 18
17 88290002-775 Power cable 1
19 250018-430 Elbow connector 7 6 pcs if no spiral valve
20 241771 Filter 1
21 810104-012 Connector 1
22 869825-025 Tee, 3 2 pcs if no spiral valve
25 847200-050 Jam nut 4
Pressure regulating 7bar, 8bar w/ spiral
408275 1
valve valve
26
Pressure regulating 10bar, 12bar w/ spiral
045099 1
valve valve
Pressure regulating
27 250017-280 1
valve
68
To fan motor
To vacuum alarm
Model) (continued)
69
Air end
discharge pipe
To base
To motor wiring box



30 868504-025 Connector 1 Model w/ spiral valve
31 250023-496 Connector 3
36 02250048-822 Gasket 1
37 88290007-999 1 SCN
controller
41 88290001-536 Contact 1
43 848815-050 Sleeve 2
44 88832104-011 Spring washer 8
45 88821104-032 Nut 8
70
71
8.5 Control System (WS4500-WS7500 Air-cooled VSD Model)
Note:
1. Connect A/B (part 9, i.e. 250023-496) to
corresponding location of temperature probe.
2. Connect C (part 9, i.e. 250023-496) to the oil
pressure drop switch.
3. Connect D,E,F and G to corresponding location.
8.5 Control System (WS4500-WS7500 Air-cooled VSD Model) Parts List

2 810104-012 Connector 1
3 02250054-861 Nylon hose 6
4 02250052-841 Pipe core 14
7 88290002-775 Power cable 1
9 250023-496 connector 3
12 847200-050 Jam nut 2
14 848815-050 Sleeve 1
16 88821104-032 Nut 8
17 88832104-011 Spring washer 8
18 02250048-822 Gasket 1
19 88290007-999 1 SCN
controller
22 88290001-536 Contact 1
23 88813108-016 Flange bolt 10
25 88821108-068 Nut 3
27 88290020-622 Electric cabinet frame 1
28 02250099-630 Nylon hose 2
29 02250099-052 Pipe core 4
31 867430-015 connector 1
32 02250172-320 Check valve 1
33 02250172-321 Connector 1
72
73
Note:
8.5 Control System (WS4500-WS7500 Air-cooled VSD Model) (continued)
2. Connect C (part 9, i.e. 250023-496) to the oil

8.5Control System (WS4500-WS7500 Air-cooled VSD Model) Parts List (continued)

35 241771 Filter 1
36 868504-025 connector 1
38 869825-025 Tee, 4
88290020-100 Electric cabinet assembly 1 75KW 380-420V
41
42 250025-633 Clamp 1
43 88813106-012 Flange bolt 1
44 869838-038 Tee 1
74
Solenoid valve explosive view – Solenoid valve explosive view –
Control pipe direction w/ spiral valve Control pipe direction w/o spiral valve
To fan motor
To solenoid
valve
To vacuum
alarm
Control pipe direction

w/ spiral valver
75
w/o spiral valve
To main motor
wiring box
Note:
To base 2. Connect C (part 11, i.e. 250023-496) to the oil
8.6 Control System (WS4500P/PS-WS7500P/PS Air-cooled VSD Model)
3. Connect D,E and F to corresponding location.

8.6 Control System (WS4500P/PS-WS7500P/PS Air-cooled VSD Model) Parts List

2 02250052-841 Pipe core 16
3 02250054-861 Nylon hose 9
4 250018-430 Elbow connector 5 3 pcs if w/o spiral valve
5 810104-012 connector 1
8 88290002-775 Power cable 1
9 847200-050 Jam nut 2
11 250023-496 connector 3
15 848815-050 Sleeve 1
16 88821104-032 Nut 8
17 88832104-011 Spring washer 8
18 02250048-822 Gasket 1
SCN
19 88290007-999 controller 1
22 88290001-536 Contact 1
24 88813108-016 Flange bolt 10
25 88821108-068 Nut 3
29 250025-853 Connector 3
30 02250172-321 Connector 1
31 02250099-052 Pipe core 4
32 02250099-630 Nylon hose 2
76
Solenoid valve explosive view – Solenoid valve explosive view –
Control pipe direction w/ spiral valve Control pipe direction w/o spiral valve
To fan motor
To solenoid
valve
To vacuum
alarm

w/ spiral valver
77
w/o spiral valve
To main motor
wiring box
Note:
To base 2. Connect C (part 11, i.e. 250023-496) to the oil
3. Connect D,E and F to corresponding location.
8.6 Control System (WS4500P/PS-WS7500P/PS Air-cooled VSD Model) (continued)
8.6 Control System (WS4500P/PS-WS7500P/PS Air-cooled VSD Model) Parts List

(continued)

33 867430-015 Connector 1
34 811504-038 Connector 1
35 02250172-320 Check valve 1
36 869825-025 Tee, 2 1 pc if no spiral valve
7bar/8bar w/ spiral
408275 Pressure regulating valve 1
valve
37
10bar/12bar w/ spiral
valve
38 869838-038 Tee 1
41 241771 Filter 1
42 88813106-016 Flange bolt 1
43 250025-633 Clamp 1
44
45 868504-025 Connector 1 0 if spiral valve
78
Aftercooler
Model)
To fan motor
To oil pressure
drop switch
79
To vacuum alarm
Air end
discharge
pipe
8.7 Control System (WS4500-WS7500 Water-cooled Line Frequency Non-sequence
To base

Model) Parts List

1 88813108-016 Flange bolt 8
3 88290002-732 Hose 1
4 02250099-630 Nylon hose 2
5 02250099-052 Pipe core 4
6 02250172-320 Check valve, 1
8 869838-038 Tee 1
9 867430-015 Connector 1
10 02250172-323 Connector 1
12 810104-012 Connector 1
13 02250054-861 Nylon hose 8
14 02250052-841 Pipe core 16
17 241771 Filter 1
19 869825-025 Tee, 2
24 847200-050 Jam nut 3
25 250023-496 Connector 3
80

Model) (continued)

To fan motor
To base
To oil pressure
drop switch
To vacuum alarm
discharge
Air end
pipe
Aftercooler
81


88290021-823 Electric cabinet assembly 1 WS4500 380V SMC
28 88290021-837 Electric cabinet assembly 1 WS7500 230V SMC
29 848815-050 Sleeve 1
31 88290001-536 Contact 1
32 88290004-495 ring 1
35 88290008-999 controller 1
36 02250048-822 Gasket 1
37 88832104-011 Spring washer 8
38 88821104-032 Nut 8
88290002-751 Conduit connector 1 For WS7500 model
41 For WS4500/WS5500
88290002-284 Metal hose connector 1 model
42 250025-853 Connector 3
82
8.8 Control System (WS4500-WS7500 Water-cooled Line Frequency Sequence Model)
To base
To fan motor
To vacuum alarm
To main motor
wiring box
Aftercooler
83

Parts List

2 88290002-732 Hose 1
4 88813108-016 Flange bolt 8
5 02250054-861 Nylon hose 9
6 02250052-841 Pipe core 18
9 02250099-630 Nylon hose 2
10 02250099-052 Pipe core 4
12 810104-012 connector 1
14 867430-015 Connector 1
15 250025-853 Connector 3
16 02250172-323 Connector 1
17 869838-038 Tee 1
18 02250172-320 Check valve, 1
19 241771 Filter 1
20 869825-025 Tee, 2
23 868504-025 Connector 1
27 847200-050 Jam nut 5
28 250023-496 Connector 3
84

(continued)
To base
To fan motor
To vacuum alarm
To main motor
wiring box
Aftercooler
85


88290021-820 Electric cabinet assembly 1 WS4500 380V SCN
30 88290021-828 Electric cabinet assembly 1 WS5500 230V SCN
33 848815-050 Sleeve 2
34 88290001-536 Contact 1
35 88290004-495 ring 1
37 02250048-822 Gasket 1
38 88290007-999 controller 1
39 88832104-011 Spring washer 8
40 88821104-032 Nut 8
88290002-284 Metal hose connector 1 WS4500/WS5500 model
42
86
To fan motor
Model)
Aftercooler
Air end
discharge
87
pipe
To vacuum alarm
To base
8.9 Control System (WS4500P-WS7500P Water-cooled Line Frequency Non-sequence

Model) Parts List

2 88290002-732 Hose 1
3 88813108-016 Flange bolt 8
6 250025-845 Connector 3
7 867430-015 Connector 1
8 811504-038 Connector 1
9 02250099-630 Nylon hose 2
10 02250099-052 Pipe core 4
11 02250172-323 connector 1
12 869838-038 Tee 1
13 02250172-320 Check valve, 1
16 869825-025 Tee, 2
19 241771 Filter 1
20 810104-012 connector 1
21 02250054-861 Nylon hose 8
22 02250052-841 Pipe core 16
25 847200-050 Jam nut 3
26 250023-496 connector 3
88

Model) (continued)
To vacuum alarm
To base
To fan motor

discharge
Air end
pipe
Aftercooler
89
8.9Control System (WS4500P-WS7500P Water-cooled Line Frequency Non-sequence


31 02250048-822 Gasket 1
32 88290021-837 Electric cabinet assembly 1 WS7500 230V SMC
33 88290008-999
controller 1
35 88290001-536 Contact 1
36 88290004-495
ring 1
37 88832104-011 Spring washer 8
38 88821104-032 Nut 8
40 848815-050 Sleeve 1
41
88290002-284 Metal hose connector 1 WS4500/WS5500 model
90
To fan motor
Aftercooler
Sequence Model)
To oil pressure
drop switch
For models
w/ spiral valve
91
Air end
discharge To vacuum alarm
pipe
To base
To motor wiring box

8.10 Control System (WS4500P/PS-WS7500P/PS Water-cooled Line Frequency

Sequence Model) Parts List

2 88290002-732 Hose 1
4 88813108-016 Flange bolt 8
7 867430-015 Connector 1
8 811504-038 Connector 1
9 02250172-323 Connector 1
10 869838-038 Tee 1
11 02250172-320 Check valve, 1
12 02250099-630 Nylon hose 2
13 02250099-052 Pipe core 4
15 02250054-861 Nylon hose 10
16 02250052-841 Pipe core 20
18 241771 Filter 1
19 810104-012 connector 1
20 869825-025 Tee, 3 2 pcs if no spiral valve
23 847200-050 Jam nut 5
408275 Pressure regulating valve 1 7bar/8bar w/ spiral valve
24 10bar/12bar w/ spiral
045099 Pressure regulating valve
1 valve
28 868504-025 Connector 1 Model w/ spiral valve
29 250023-496 Connector 3
92
To fan motor
Aftercooler
To oil pressure
Sequence Model) (continued)
drop switch
For models
w/ spiral valve
93
Air end
discharge To vacuum alarm
pipe
To base
To motor wiring box


Sequence Model) Parts List (continued)

34 02250048-822 Gasket 1
35 88290007-999
controller 1
38 88290004-495
ring 1
39 88290001-536 Contact 1
41 848815-050 Sleeve 2
42 88832104-011 Spring washer 8
43 88821104-032 Nut 8
44 WS4500/WS5500
88290002-284 Metal hose connector
1 model
94
To fan motor
Aftercooler
To vacuum
alarm
95
Solenoid valve
explosive view
Note:
1. Connect A/B (part 8, i.e. 250023-496) to corresponding
location of temperature probe.
2. Connect C (part 8, i.e. 250023-496) to the oil pressure drop
8.11 Control System (WS4500-WS7500 Water-cooled VSD Model)
switch.
3. Connect D, E, F, G, H and J to corresponding location.
To motor
wiring box
To base
8.11 Control System (WS4500-WS7500 Water-cooled VSD Model) Parts List

2 810104-012 Connector 1
3 02250054-861 Nylon hose 7
4 02250052-841 Pipe core 14
8 250023-496 Connector 3
10 847200-050 Jam nut 3
12 848815-050 Sleeve 1
14 88821104-032 Nut 8
15 88832104-011 Spring washer 8
16 02250048-822 Gasket 1
17 88290007-999 controller 1
20 88290001-536 Contact 1
21 88813108-016 Flange bolt 14
23 88821108-068 Nut 3
26 02250099-630 Nylon hose 2
27 02250099-052 Pipe core 4
28 250025-853 Connector 3
29 867430-015 Connector 1
30 02250172-320 Check valve, 1
31 02250172-321 Connector 1
96
To fan motor
Aftercooler
To vacuum
alarm
2
Solenoid valve
explosive view
Note:
2. Connect C (part 8, i.e. 250023-496) to the oil pressure drop
8.11 Control System (WS4500-WS7500 Water-cooled VSD Model)
switch.
3. Connect D, E, F, G, H and J to corresponding location.
To motor
wiring box
To base
8.11 Control System (WS4500-WS7500 Water-cooled VSD Model) Parts List (continued)

33 241771 Filter 1
34 868504-025 Connector 1
36 869825-025 Tee, 1
39
40 250025-633 Clamp 1
41 88813106-012 Flange bolt 1
42 869838-038 Tee 1
810204-012 Connector 1
44
88290002-284 Metal hose connector 1
3
Solenoid valve explosive view –
To fan motor Control pipe direction w/ spiral valve
Aftercooler
To vacuum alarm

Control pipe direction w/o
To solenoid spiral valve
valve
4
To motor wiring box
To base Note:
2. Connect C (part 9, i.e. 250023-496) to the oil pressure
drop switch.
8.12 Control System (WS4500P/PS-WS7500P/PS Water-cooled VSD Model)
8.12 Control System (WS4500P/PS-WS7500P/PS Water-cooled VSD Model) Parts List

2 02250052-841 Pipe core 18
3 02250054-861 Nylon hose 10
5 810104-012 connector 1
8 847200-050 Jam nut 3
9 250023-496 Connector 3
13 848815-050 Sleeve 1
14 88821104-032 Nut 8
15 88832104-011 Spring washer 8
16 02250048-822 Gasket 1
17 88290007-999 controller 1
20 88290001-536 Contact 1
22 88813108-016 Flange bolt 14
23 88821108-068 Nut 3
27 250025-853 Connector 3
28 02250172-321 Connector 1
29 02250099-052 Pipe core 4
30 02250099-630 Nylon hose 2
31 867430-015 Connector 1
5
To fan motor Control pipe direction w/ spiral valve
Aftercooler
To vacuum alarm

Control pipe direction w/o
To solenoid spiral valve
valve
6
To motor wiring box
To base Note:
2. Connect C (part 9, i.e. 250023-496) to the oil pressure
drop switch.
8.12 Control System (WS4500P/PS-WS7500P/PS Water-cooled VSD Model)
8.12 Control System (WS4500P/PS-WS7500P/PS Water-cooled VSD Model) Parts List

32 811504-038 Connector 1
33 02250172-320 Check valve, 1
34 869825-025 Tee 2 1 pc if no spiral valve
7bar/8bar w/ spiral
valve
35
10bar/12bar w/ spiral
valve
36 869838-038 Tee 1
39 868504-025 Connector 1 0 if spiral valve
40 241771 Filter 1
41 88813106-016 Flange bolt 1
42 250025-633 Clamp 1
43
45
88290002-284 Metal hose connector 1 For WS4500/5500 model
7
9.1 Decal System (Air-cooled Line Frequency Model)
8
9.1 Decal System (Air-cooled Line Frequency Model) Parts List

1 88290005-334 Nameplate 1 For non-export model only
Auto start/stop warning
2 88290001-283 1
decal
3 88290007-706 ISO decal 1
Electric shock warning
4 88290001-282 2
decal
5 88290001-279 Warning decal 4
6 88290011-431 Website decal 3
7 88290001-281 Hoisting position decal 2
8 88290004-895 US SULLAIR decal 2 For non-export model only
9 88290006-318 24KT decal 2 For KT model only
88290020-724 WS7500PS decal 2 18-seires 7500 w/ spiral valve
88290021-284 WS4500PS decal 2 18-series 4500 w/ spiral valve
88290020-552 WS5500 decal 2 16-series 5500
10
18-series 7500 w/o spiral
88290020-723 WS7500P decal 2
valve
88290020-551 WS4500 decal 2 16-series 4500
88290020-553 WS7500 decal 2 16-series 7500
11 88290004-161 Respiration warning decal 1
12 88290004-162 Food warning decal 1
13 88290004-159 Drain direction decal 1
14 02250057-603 SULLAIR logo decal 2
15 88290001-322 Grounding decal 2
16 88290001-292 High pressure risk decal 1
Voltage warning combo
17 88290016-067 1
decal
18 88290001-324 Initial start label 1
Oil filling port warning
19 88290004-160 1
decal
88290001-290 24KT reminder decal 1 For 24KT model
20 88290001-291 Sullube reminder decal 1 For SUL model
21 88290001-321 Rotation direction decal 2
22 88290013-723 Rivet 4
9
9.2 Decal System (Air-cooled VSD Model)
10
9.2 Decal System (Air-cooled VSD Model) Parts List

2 88290001-283 1
decal
3 88290007-706 ISO decal 1
4 88290001-282 2
decal
88290020-552 WS5500 decal 2 16-series 5500
10
88290020-723 WS7500P decal 2
valve
88290020-551 WS4500 decal 2 16-series 4500
88290020-553 WS7500 decal 2 16-series 7500
Respiration warning
11 88290004-161 1
decal
17 88290016-067 1
decal
19 88290004-160 1
decal
22 88290020-725 VSD decal 2
23 88290013-723 Rivet 4
11
9.3 Decal System (Water-cooled Line Frequency Model)
12
9.3 Decal System (Water-cooled Line Frequency Model) Parts List

2 1
88290001-283 decal
3 88290007-706 ISO decal 1
4 2
88290001-282 decal
18-seires 7500 w/ spiral
88290020-724 WS7500PS decal 2
valve
18-series 4500 w/ spiral
88290021-284 WS4500PS decal 2
valve
18-series 5500 w/ spiral
88290021-285 WS5500PS decal 2
10 valve
88290020-552 WS5500 decal 2 16-series 5500
88290020-723 WS7500P decal 2
valve
88290020-551 WS4500 decal 2 16-series 4500
88290020-553 WS7500 decal 2 16-series 7500
11 88290004-161 Respiration warning decal 1
17 1
88290016-067 decal
19 1
88290004-160 decal
20
88290001-291 Sullube reminder decal 1 For SUL model
22 88290013-723 Rivet 4
23 88290002-325 Antifreeze decal 3
Water-cooled model
24 1
88290003-238 initial start reminder
25 88290001-316 Water-in decal 1
26 88290001-318 Water-out decal 1
13
9.4 Decal System (Water-cooled VSD Model)
14
9.4 Decal System (Water-cooled VSD Model) Parts List

2 88290001-283 1
decal
3 88290007-706 ISO decal 1
4 88290001-282 2
decal
88290020-552 WS5500 decal 2 16-series 5500
10 88290020-723 WS7500P decal 2 18-series 7500 w/o spiral valve
88290020-551 WS4500 decal 2 16-series 4500
88290020-553 WS7500 decal 2 16-series 7500
Respiration warning
11 88290004-161 1
decal
17 88290016-067 1
decal
19 88290004-160 1
decal
22 88290013-723 Rivet 4
23 88290002-325 Antifreeze decal 3
Water-cooled model
24 88290003-238 1
initial start reminder
25 88290001-316 Water-in decal 1
26 88290001-318 Water-out decal 1
27 88290020-725 VSD decal 2
15
Global Sales and Service
US: SULLAIR CORPORATION

Subsidiary of Hamilton-Sundstrand Corporation
3700 East Michigan Boulevard
Michigan City, Indiana 46360 U.S.A.
Telephone: 001-219-879-5451 or 1-800-Sullair (U.S.A. only)

Fax: 001-219-874-1273
Asia: SULLAIR ASIA Website: http://www.sullair-asia.com Hotline: 800-830-3977

SULLAIR Singapore: 74 Joo Koon Circle, Jurong Singapore 629093
Telephone：65-68611211 Fax：65-68612967
SULLAIR Taipei: 1, 3F, 248 Zhongshan Road, Linzhong Town, Taipei
Tel: 02-26013500 Fax: 02-26013032
Shenzhen Factory: Zuo Paotai Road, Chiwan, Shekou, Shenzhen, P. R. China 518068
Tel: 0755-26851686 Fax: 0755-26835157
Suzhou Factory: 266 Changyang Street, Singapore Industrial Park, Suzhou 215000
Tel: 0512-87162388 Fax: 0512-87162389, 87162387
Shanghai Branch: Room 1504, Ganglu Plaza, 18 Xizang Road Central, Shanghai
200001
Tel: 021-53852036, 53852038 Fax: 021-53852035
Beijing Branch: Room 1506, Block B, Xingfu Building, 3 Eastern Third Ring Road
North, Beijing 100027
Tel: 010-64629770, 64629768 Fax: 010-64629773
Chengdu Branch: 28-H, Guancheng Plaza, 308 Shuncheng Street, Chengdu 610017
Tel: 028-86527506, 86527507 Fax: 028-86527505
Shenyang Branch: Room 1601, Gaodeng International Building, 355 Zhongshan
Road, Shenhe District, Shenyang 110014
Tel: 024-22818450, 22818550 Fax: 024-22818590
Xi’an Branch: Room 701A, Jinxin International Building, 99 Heping Road, Xi’an
710001
Tel: 029-87206201, 87206202 Fax: 029-87206204
Wuhan Branch: Room 2909, Block B, Zhongshang Plaza, 7 Zhongnan Road,
Wuchang, Wuhan 430071
Tel: 027-87322745 Fax: 027-87322546
Xinjiang Branch: Unit J, 9F, National Development Bank Tower, 339 Zhongshan
Road, Urumqi 830002
Tel: 0991-2308451, 2308452 Fax: 0991-2308450

WS4500-7500 Parts Manual

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Foreword

This manual provides detailed description on the parts composition of

WS4500-WS7500 stationary screw compressors.

due to the ongoing improvement of our products without further notice.

this manual, contact local Sullair dealer, or Sullair After-sales Department

1.1 Base System (WS4500-WS7500—Line Frequency Model) ..................................................................... 1

For motor frame

Install the inlet valve

Mounting 405TSC frame

Mounting 404TSC frame

Mounting 364TSC frame

Mounting 365TSC frame

1.1 Base System (WS4500-WS7500—Line Frequency Model) Parts List

S/N P/N Name Qty. Note

For motor frame

Install the inlet valve

Mounting 405TSC frame

Mounting 404TSC frame

Mounting 364TSC frame

Mounting 365TSC frame

1.1 Base System (WS4500-WS7500—Line Frequency Model) Parts List (continued)

For motor frame

Mounting 404TSC frame

Select according to the

1.2 Base System (WS4500P/PS-WS7500P/PS—Line Frequency Model) Parts List

S/N P/N Name Qty. Note

For motor frame

Mounting 404TSC frame

1.2 Base System (WS4500P/PS-WS7500P/PS—Line Frequency Model) Parts List

Install the discharge pipe

Mounting 405TSC frame

Mounting 404TSC frame

Mounting 364TSC frame

Mounting 365TSC frame

1.3 Base System (WS4500-WS7500—VSD Model) Parts List

S/N P/N Name Qty. Note

Select according to the

Mounting 404TSC frame

1.4 Base System (WS4500P/PS-WS7500P/PS—VSD Model) Parts List

S/N P/N Name Qty. Note

2.1 Inlet System (WS4500-WS7500—Air-cooled Model)

2.1 Inlet System (WS4500-WS7500—Air-cooled Model) Parts List

S/N P/N Name Qty. Note

2.2 Inlet System (WS4500P/PS-WS7500P/PS—Air-cooled Model)

2.2 Inlet System (WS4500P/PS-WS7500P/PS—Air-cooled Model) Parts List

S/N P/N Name Qty. Note

2.3 Inlet System (WS4500-WS7500—Water-cooled Model)

To the tube between air end and motor

2.3 Inlet System (WS4500-WS7500—Water-cooled Model) Parts List

S/N P/N Name Qty. Note

2.4 Inlet System (WS4500P/PS-WS7500P/PS—Water-cooled Model)

To the tube between air end and motor

2.4 Inlet System (WS4500P/PS-WS7500P/PS—Water-cooled Model) Parts List

S/N P/N Name Qty. Note

3.1 Oil/air Separation System (WS4500-WS7500)

To oil return port

Connect the Frame

3.1 Oil/air Separation System (WS4500-WS7500) Parts List

S/N P/N Name Qty. Note

3.1 Oil/air Separation System (WS4500-WS7500) (continued)