Toyota 02-8FGF25 - Multifunction Display (Opt)

18-1
MULTIFUNCTION DISPLAY (OPT)

Page
GENERAL.............................................................18-2
0
GENERAL FUNCTIONS.......................................18-3
1
GENERAL .............................................................18-3
DISPLAY SCREEN AND OPERATION
2
PROCEDURE ......................................................18-4 3
ADMINISTRATOR FUNCTIONS ...............................18-9
4
MASK FUNCTIONS............................................18-13
5
GENERAL ...........................................................18-13
PASSWORD ........................................................18-14
6
ANALYZER .........................................................18-17 7
TUNING ..............................................................18-45 8
OPTION SET .......................................................18-56 9
MATCHING..........................................................18-58
10
WHEEL RADIUS SET ...........................................18-66
11
ENGINE IDLE SPEED ADJUSTMENT
(4Y ENGINE VEHICLE) .......................................18-68 12
LCD CONTRAST ADJUSTMENT ...........................18-69
13
METER START ....................................................18-70
14
MULTIFUNCTION DISPLAY ASSY....................18-72
DISASSEMBLY·REASSEMBLY .............................18-72
15
16
17
18
19
20
21
E
18-2
GENERAL
The multifunction display is capable of indicating various types of vehicle information by switching the screen
according to the displayed contents.
Name of Each Part
(5)
(1) (2) (3) (4) (1) (2) (3) (4)
STD model/DX model DX model with travel and load handling control
Display specification
No.
STD model DX model DX model (with travel and load handling control)
(1) Lower switch Lower switch Low-speed setting switch/lower switch
(2) Left switch
(3) Right switch
(4) Meter display changeover switch
(5) Multiplex screen display area
18-3
GENERAL FUNCTIONS
GENERAL
General functions are the functions normally used by an operator or an administrator.
Also, there are three models for the multifunction display, and each has different functions available. 0
General Function List 1
c: Operator can use
✩: Administrator can use (Protected by password)
2
—: No setting
Model Display specification
3
STD model
DX model
Without travel and With travel and
4
Functions load handling control load handling control
Digital speedometer c c c
5
Torque converter oil temperature indicator
Planned maintenance hour warning indicator
c
c
c
c
c
c
6
Status display
Load meter
Low speed setting indicator
—
—
c
—
c
c
7
Travel and load handling control indicator — — c
8
Odometer c c c
Integrating meters Trip meter c c c 9
Planned maintenance hour meter c c c
Diagnostic code display c c c 10
Parking brake ON warning c c c
Warning Parking brake OFF warning c c c 11
Torque converter oil temperature warning c c c
Over speed alarm — c c 12
Low speed level setting — — c
Traveling speed limiter level setting — — ✩ 13
Over speed alarm setting — c c
Level setting
Load meter zero point adjustment — ✩ ✩
14
Planned maintenance hour meter setting ✩ ✩ ✩
Menu lock setting — ✩ ✩
15
Output limit during overheating * c c c
16
*: 4Y engine vehicle only
17
18
19
20
21
E
18-4
DISPLAY SCREEN AND OPERATION PROCEDURE

Key ON Initial Screen
Displayed for about 1 second when turning the ignition key switch
on.
General Screen (Meter Start not Performed)

If the indicator shown in the left illustration is displayed in the
general screen, perform the meter start. (Refer to page 18-70)
Unless the meter start is performed, adding to the odometer, trip
meter, and maintenance hour meter will not start.
General Screen
• Digital speedometer
Traveling speed is displayed in digital for every 1 km/h or 1
mph.
• Torque converter oil gauge
Oil temperature of the torque converter is displayed in 10
levels.
18-5
Meter Display Screen

(1) With travel and As you press switch (4) on the general screen, the display changes
load handling control over in sequence of odometer → trip meter → maintenance hour
meter → general screen.
0
1
(1) (2) (3) (4) 2
• Odometer
Displays cumulative traveling distance.
3
• Trip meter
Displays cumulative distance of a trip traveling. 4
Pressing switch (1) for more than 2 seconds will reset the
meter. 5
6
7
• Maintenance hour meter
Displays set value and current value of the maintenance hour
8
meter.
9
10
11
12
Load Meter (DX Model/DX Model with Travel and Load
Handling Control Only) 13
• Pressing the load display switch on the lift lever will display
current live load on the screen. 14
In the joystick specification (OPT) vehicle, the fork automatic
leveling stop switch is used. 15
16
17
• The arrow is displayed at a high lift, and flashing the value will
indicate that the display is not correct. 18
• Less than 100 kg will be displayed as 0.00 t.
• If it is displayed as -0.00 t, it indicates that zero point is slightly 19
misaligned to minus side.
• Since it detects the lift cylinder pressure and performs only
simple measurement, do not use it for judging overloading
20
when it is around permissible load.
21
E
18-6
• When there is an abnormality in the load sensor, the screen

flashes as shown in the illustration.
Indicator Display
• Low-speed setting set indicator (DX model with travel and load
handling control only)
As you press switch (1), the indicator is turned on/off, and the
low-speed setting control is activated when the indicator is on.
Level setting is carry out in the low-speed setting screen.
• Travel and load handling control indicator (DX model with

travel and load handling control only)
Displayed when the travel and load handling control is
activated, indicating that the travel and load handling control is
operating.
When lifting height/load sensing traveling speed limit function

is off.
(Lifting height/load sensing sudden acceleration prevention
function can be operated.)
• Maintenance indicator
When the time set in the maintenance hour meter comes, it will
notify with the indicator display and alarm.
18-7
Warning Display
• Diagnosis display
When the diagnosis is performed, it displays the indicator and
detected error code and sounds an alarm. (Only the errors that
the multifunction display can recognize will be indicated.)
• Parking brake ON warning

If you drive with the parking brake on, the indicator is displayed
and an alarm sounds.
• Parking brake reminder warning

If you turn the ignition key switch off or leave the driving seat
without applying the parking brake, an alarm sounds. (There
will be no indication on the display.)
• Torque converter oil temperature warning

When the torque converter oil temperature reaches the level 9
(approx. 120°C (248°F)), it warns by flashing the indicators all
the way to the level 9. If the oil temperature becomes approx.
140°C (284°F) or above, all the indicators will flash.
• Over speed alarm (only for DX model/DX model with travel

and load handling control)
If the set traveling speed is exceeded, the traveling speed
display will invert and start flashing, and an alarm sounds.
18-8
Setting Screen (DX Model/DX Model with Travel and Load

(1) With travel and Handling Control Only)
load handling control In DX model, pressing switch (1) on the general screen for more
than 2 seconds will display the setting menu screen.
(If the menu lock is set to "enable" in the administrator function, the
setting menu screen will not be displayed.)
(1) (2) (3) (4)
• Setting menu screen (DX model)

Select an item with switch (1), and press switch (4) to display
each setting screen.
• Setting menu screen (DX model with travel and load handling
control)
Select an item with switch (1), and press switch (4) to display
each setting screen.
• Low speed setting screen (only for DX model with travel and
load handling control)
Sets the level of the low speed setting.
If you set it to the level 8, low speed setting function will be
disabled.
Switch (2): Setting level down
Switch (3): Setting level up
Switch (4): Returning to menu screen
• Over speed alarm setting screen (DX model/DX model with

Sets the traveling speed for the over speed alarm.
Switch (2): Setting traveling speed down
Switch (3): Setting traveling speed up
18-9
ADMINISTRATOR FUNCTIONS
Administrators can set the vehicle's performance and each function.
Administrator functions are protected with password so that the general operators cannot change those functions.
Administrator Password
Note:
• Always operate switches displayed on the display with a finger tip. If a sharp pointed tool is used, the
switch may be damaged.
• If an operation error occurs during entry operation, turn the ignition key switch OFF and reenter from the
beginning.
Password Entry Procedure

Step Display Operation Vehicle response
When pressing the

switches, a short beep
Press switch (2) and switch (4) at the
1 sounds, and after 2
same time for more than 2 seconds.
seconds another short beep
sounds.
(2) (4)
2 Press switch (3) within 10 seconds. A short beep sounds.
(3)
(3)
When pressing the

Within 10 seconds, press switch (2) switches, a short beep
4 and switch (4) at the same time for sounds, and after 2
more than 2 seconds. seconds repeated short
beeps sound.
(2) (4)
5 Administrator menu screen is displayed automatically.

18-10
Administrator Menu Screen

(1) With travel and
load handling control Switch (1): Switching selection to next item
Switch (4): Moving to each setting screen
(1) (4)
• STD model
• DX model
18-11
• DX model with travel and load handling control
Administrator Function Setting Screen

• Low speed setting screen (DX model with travel and load
This is the same as the one in the general functions.
• Top speed limit screen (DX model with travel and load
Sets the top speed limit when traveling.
If you set it to the level 8, top speed limit function will be
disabled.
Switch (2): Setting level down
Switch (3): Setting level up
• Over speed alarm setting screen (DX model/DX model with

This is the same as the one in the general functions.
18-12
• Load meter zero point adjustment screen (only for DX model/

DX model with travel and load handling control)
Zero point of the load meter is adjusted.
indicated value to 0.
• Maintenance hour meter setting screen

Time for maintenance hour meter is set.
It can be set from 10 to 2000 hours, but you can set it by 10-
hour increments between 10 and 200 hours,
while 50-hour increments between 200 and 2000 hours.
Switch (2): Reducing set time
Switch (3): Increasing set time
current value to 0.
• Menu lock screen (DX model/DX model with travel and load
Change in the setting values by an operator can be limited.
Setting to "Yes" will cancel displaying the setting menu screen
for an operator.
Switch (2): Selecting "Yes"
Switch (3): Selecting "No"
18-13
MASK FUNCTIONS
GENERAL
In the multifunction display, aside from the general functions that an operator or an administrator normally use, the
following mask functions for use by the service staff for vehicle maintenance and specification setting are also
provided.
The service functions are protected by the password so that the important internal data will not be damaged by wrong
use of service functions by users by mistake.
Mask Function List

When used
Function Description Vehicle Board
Others
delivery replacement
Displays the electrical system status
Upon vehicle
Analyzer and reads the error information — —
abnormality
detected by controllers.
Makes fine adjustment of traveling c As requested
Tuning —
and material handling functions. *2 by customer
Sets each vehicle option and other c
Specification setting — —
specifications. *1 *2·*3
Option Setting
Each control function Enables or disables each control c
— —
enable/disable function. *2·*3
Updates voltage values of sensor
c c
Matching signals under the standard vehicle —
*2·*3 *5
condition.
Makes the speedometer reading c c
Wheel radius —
appropriate. *2 *4
Engine idle adjustment c As requested
Adjusts engine idle speed. —
(4Y engine vehicle only) *2 by customer
Adjusts the contrast of the display c As requested
Contrast —
screen. *3 by customer
Starts counting the odometer, trip c
Meter start c —
meter and maintenance hour meter. *3
*1: This is to match the controller and display control according to the installed option and control functions equipped
in the vehicle. Note that this function does not enable or disable the option or control function itself.
*2: Board: SAS/OPS controller
*3: Board: Control board for the multifunction display
*4: When tire size is changed or tire is replaced
*5: During the condition that is listed in matching, page 18-58
18-14
PASSWORD
Note:
• Always operate switches displayed on the display with a finger tip. If a sharp pointed tool is used, the
switch may be damaged.
• If an operation error occurs during entry operation, turn the ignition key switch OFF and reenter from the
beginning.
Password Entry Procedure

Step Display Operation Vehicle response
When pressing the

Press switch (2), switch (3) and switches, a short beep
1 switch (4) at the same time for more sounds, and after 2
than 2 seconds. seconds another short beep
sounds.
(2) (3) (4)
(4)
(1)
When pressing the

Within 10 seconds, press switch (2) switches, a short beep
4 and switch (3) at the same time for sounds, and after 2
more than 2 seconds. seconds repeated short
beeps sound.
(2) (3)
5 Mask function initial screen is displayed for 5 seconds.
6 MASK MENU screen is automatically displayed.

18-15
MASK MENU Screen

Caution:
During all the test screen display, the vehicle can be operated normally.
Operating Procedure
1. Enter the password on the general screen (Refer to page 18-
14) to display the MASK MENU screen.
2. Select a desired function using switch (1). Then, press switch

(1) With travel and (4) (set) to display the function screen or setting screen of the
load handling control selected function.
3. Press (enter) switch (4) while selecting "9. END" menu to
return to the general screen.
Also, in each screen, once the ignition key switch is turned
OFF, you can move to the general screen.
(1) (4)
"1. ANALYZER"
This function indicates the electrical system status and reads
the error information detected by the controller.
Switch (1): Switching selection to next item
Switch (4): To ANALYZER MENU screen
"2. TUNING"
Use this function for fine adjustment of control of the traveling
and material handling.
Switch (4): To TUNING MENU screen
"3. OPTIONSET"
Use this function to match control of the controller or display
according to the set options or controls.
Switch (4): To OPTION SET setting screen
18-16
"4. MATCHING"
This function updates the signal voltage values stored in the
controller (signal voltage values from the SAS, Mini Lever or
Load Meter functions sensors under the standard vehicle
condition).
Switch (4): To MATCHING MENU screen
"5. WHEEL RADIUS"
This function rewrites the tire information in the controller for
correcting the speed indication, odometer and trip meter.
Switch (4): To WHEEL RADIUS setting screen
"6. IDLE ADJUSTMENT" (4Y engine vehicle only)
Adjusts engine idle speed of the 4Y engine vehicle.
Switch (4): To IDLE SPEED ADJUSTMENT setting screen
"7. CONTRAST"
Adjusts the contrast of the display LCD screen.
Switch (4): To CONTRAST ADJUSTMENT setting screen
"8. METER START"
Starts counting the odometer, trip meter and maintenance hour
meter.
Switch (4): To METER START setting screen
Note:
After start counting the meters, "METER START" will not be
displayed on the MASK MENU screen.
"9. END"
Switch (4): To general screen
18-17
ANALYZER
GENERAL
Analyzer function supports operations for inspecting/investigating faulty section by displaying the condition of the
control system, using communication between each controller and the multifunction display.
By switching the multifunction display to analyzer mode, operative conditions of the sensor actuator that is used for
traveling, material handling and SAS/OPS functions, or the error information detected by the controller can be read.
This is very useful for checking operative condition of each function and saving time for repairing when there is a
defect.
Full utilization of the analyzer functions helps quick, easy servicing.
The analyzer has the following functions:
1. Diagnosis memory function (DIAG MEMORY)
The controller stores up to 10 error codes (diagnosis codes) detected in the electrical system in the past. The
diagnosis function reads these error codes and indicates them on the display.
Each error code is displayed with its detection time as the key ON hour meter reading.
2. In/out monitor function (I/O MONITOR)
This function displays the analog input values from individual sensors in the traveling, material handling, SAS
and OPS systems. Monitoring the displayed values enables the quality of each circuit/sensor to be judged.
(1) I/O ENGINE CTRL
Displays ON/OFF states of the 4Y engine controller/ASC controller switch, various input values including
analog input voltage from the sensor, correction value of the control and output condition to the relay.
(2) I/O TRAVELING
Displays each switch ON/OFF state and analog input voltages from sensors for traveling and swing control.
(3) I/O MATERIAL HANDLING
Displays the material handling and mast control switch ON/OFF states and analog input voltages from
material handling and mast control sensors.
(4) I/O STEERING
Displays the ON/OFF states of knob position correction control and the analog input voltages from
respective sensors.
(5) I/O OTHER
Displays the ON/OFF states of hour meter time and other switches and the analog input voltages from
respective sensors.
3. Active test (ACTIVE TEST)
In the active test mode, the controller forcibly outputs an activation signal (ON or OFF signal) to the selected
item in order to permit operation check of that function.
4. Program version display (VERSION)
Displays program version of each controller.
18-18
ANALYZER SCREEN MENU LIST
Analyzer menu screen Screen No. Display item Description
1. DIAG MEMORY 1. ~ 10. Indications of errors occurred

2. I/O ENGINE CTRL IGSW Key switch (IG)
(4Y engine controller) STA Key switch (ST)
BATT Battery voltage
1/10
G/LP Fuel changeover switch
SEL Fuel specification discrimination signal
ADJ Engine specification discrimination signal
MREL EFI main relay drive signal
FC Circuit opening relay drive signal
2/10 LPR LP gas main relay drive signal
LFC LP gas slow solenoid drive signal
OXHT O2 sensor heater drive signal
THA Intake temperature sensor voltage
3/10 THW Coolant temperature sensor voltage
PIM Intake pipe negative pressure sensor voltage
VPA1 Accelerator sensor (1) voltage
4/10 VPA2 Accelerator sensor (2) voltage
PA Accelerator opening angle
VTA1 Throttle position sensor (1) voltage
VTA2 Throttle position sensor (2) voltage
5/10
TA Throttle opening angle
IM Electronic throttle motor current
PA Accelerator opening angle
6/10 NE Engine speed
TA Throttle opening angle
NE Engine speed
7/10 PIM Intake pipe pressure
IGT Ignition timing (spark advance amount)
NE Engine speed
PIM Intake pipe pressure
8/10
INJ Injector correction value (gasoline)
OX O2 sensor voltage
NE Engine speed
9/10
VF VF voltage (LPG)
OX O2 sensor voltage
NE Engine speed
10/10
LINJ Injector correction value (LPG)
FCM Air-fuel ratio motor correction value (LPG)
18-19
2. I/O ENGINE CTRL VPA1 Accelerator sensor (1) voltage

(ASC controller) VPA2 Accelerator sensor (2) voltage
1/3
IDLE Idle switch condition
NMR NMR switch condition
BATT Battery voltage
MEN+ Motor relay output
2/3
SRLY Motor relay output condition
STA Key switch (ST)
NE Engine speed
SOP1 Spare switch input (1) condition
3/3
SOP2 Spare switch input (2) condition
OOP1 Spare output (1) condition
3. I/O TRAVELING SPD Traveling speed sensor voltage
(Traveling/swing control ACCSW Accelerator switch (D2 pedal*)
system)
1/3 BRKSW Brake switch
PKBSW Parking brake switch
SPARE Spare
SEAT Seat switch
DRF Forward traveling switch
2/3
DRR Reverse traveling switch
RYF Forward/reverse traveling interrupt relay
YRS Yaw rate sensor voltage
MH Lifting height switch
SA (Unused)
3/3
SWN Swing lock solenoid
PRES Load sensor
SPEED Traveling speed
4. I/O M.HANDLING MD/MU Lift lowering switch/Lift raising switch
(Material handling/mast control MF/MR Forward tilt switch/Backward tilt switch
system)
USOL Unload solenoid
1/6 LSOL Lift lowering lock solenoid
TSOL Tilt control solenoid
BTSL Backward tilt lock solenoid
SEAT Seat switch
MA Tilt angle sensor voltage
MH Lifting height switch
PRES Load sensor
2/6
SWLK Load display switch
SWTK Automatic fork leveling stop switch
SWATS 3/4 way changeover switch
*: 1DZ-III·3Z (Except travel and load handling control model)
18-20
4. I/O M.HANDLING Lift lever angle sensor (1) voltage

(Material handling/mast control POTL
Lift lever angle sensor (2) voltage
system) 3/6
LPSOL Lift proportional valve solenoid current
LSOL Lift lowering lock solenoid
Tilt lever angle sensor (1) voltage
POTT
Tilt lever angle sensor (2) voltage
4/6
TPSOL Tilt proportional valve solenoid current
TSOL Tilt solenoid
Attachment (1) lever angle sensor (1) voltage
POTA1
5/6 Attachment (1) lever angle sensor (2) voltage
A1SOL Attachment (1) proportional valve solenoid current
Attachment (2) lever angle sensor (1) voltage
POTA2
6/6 Attachment (2) lever angle sensor (2) voltage
A2SOL Attachment (2) proportional valve solenoid current
5. I/O STEERING TIRE Tire angle sensor voltage
(Steering control system) SPEED Traveling speed
K-POS Steering angle knob position actual value (target value)
STS Steering angle sensor
6. I/O OTHERS HR Hour meter
(Others) 1/2 BATT Battery voltage
THO Torque converter oil temperature sensor voltage
IGSW Key switch (IG)
2/2 MAT Matching connector
MTC (Unused)
7. ACTIVE TEST SWING SOL Swing lock solenoid forced operation
(Operation test) STEERING SOL Knob position compensation solenoid forced operation
1/3
T/C RLY Forward/reverse traveling cut-off relay forced operation
ASC RLY ASC motor relay forced operation
LIFT LWR SOL Lift lowering lock solenoid forced operation
TILT SOL Tilt solenoid forced operation
2/3
TILT BWD SOL Backward tilt lock solenoid forced operation
UNLOAD SOL Unload solenoid forced operation
• Control valve switching forced operation
OPTION RLY
• T/C interlock relay forced operation
3/3
BUZZER Warning buzzer forced operation
SWG TEST LMP Swing lock operation check
8. VERSION DISPLAY Display control program version
(Program version) SAS/OPS ECU SAS/OPS controller program version
ENGINE ECU 4Y engine controller (or ACS controller) program version
18-21
ANALYZER MENU Screen

Operating Procedure
2. Check that "1. ANALYZER" is selected (highlighted) on the

(1) With travel and screen and press switch (4) (enter) to call the ANALYZER
load handling control MENU screen.
3. Select the menu with switch (1), and press (enter) switch (4) to
move to the screen of the selected item.
4. If you select "9. END" on the ANALYZER MENU screen and
press switch (4) (enter), the MASK MENU screen appears
again.
(1) (4)
"1. DIAG MEMORY"

Switch (4): To "DIAG MEMORY" screen
"2. I/O ENGINE CTRL"
Switch (4): To "I/O ENGINE CTRL" screen
"3. I/O TRAVELING"
Switch (4): To "I/O TRAVELING" screen
"4. I/O M.HANDLING"

Switch (4): To "I/O M.HANDLING" screen
"5. I/O STEERING"
Switch (4): To "I/O STEERING" screen
"6. I/O OTHERS"
Switch (4): To "I/O OTHERS" screen
18-22
"7. ACTIVE TEST"

Switch (4): To "ACTIVE TEST" screen
"8. VERSION"
Switch (4): To "VERSION" screen
"9. END"
Switch (1): Returning to "1. DIAG MEMORY" selection
Switch (4): Returning to MASK MENU screen
Diagnosis Memory Function (DIAG MEMORY)

The controller stores up to 10 most recent errors. The DIAG MEMORY screen displays these diagnosis codes with
their detection time information (in key ON hour meter reading).
The most recent diagnosis code is displayed as 1, followed by 2, 3 and so on to 10.
Operating Procedure
1. Display the ANALYZER MENU screen.
2. Check that "1. DIAG MEMORY" is selected on the screen, and

press (enter) switch (4) to display "DIAG MEMORY 1/2"
screen.
3. Press switch (4) on "DIAG MEMORY 2/2" screen to return to
the ANALYZER MENU screen.
Note:
• When no error codes are displayed on the screen and the
(4) hour meter time is 0.0h, it indicates that no errors
occurred in the past after that row.
• It is impossible to directly jump from the DIAG MEMORY
screen to other function screen. Return to the ANALYZER
MENU screen once and then go to the desired function
screen.
• For details of diagnosis code, refer to section 19,
Diagnosis Code List.
18-23
"DIAG MEMORY 1/2"

Displays diagnosis 1 to 5.
Switch (4): To "DIAGMEMORY 2/2" screen
"DIAG MEMORY 2/2"

Displays diagnosis 6 to 10.
Switch (4): Returning to the ANALYZER MENU screen
18-24
In/Out Monitor Function (I/O MONITOR)

This function displays the analog input voltage from each of traveling, material handling, SAS and OPS sensors. The
circuit or sensor quality can be judged by monitoring the displayed value.
In/Out Monitor (1) (I/O ENGINE CTRL)

4Y Engine Vehicle
Displays ON/OFF states of the 4Y engine controller switch, various input values including analog input voltage from
the sensor, correction value of the control and output condition to the relay.
Operating Procedure
2. Press switch (1) once to check that "2. I/O ENGINE CTRL" is
(1) With travel and selected, and press (enter) switch (4) to display "I/O ENGINE
load handling control CTRL 1/10" screen.
Note:
You cannot move directly from I/O ENGINE CTRL screen to the
screen of the other items. Return to ANALYZER MENU screen
once, then move to screen of each item.
(1) (4)
18-25
"I/O ENGINE CTRL 1/10"

IGSW: Key switch (IG)
IGSW: 0 = OFF
IGSW: 1 = ON
STA: Key switch (ST)
STA: 0 = OFF
STA: 1 = ON
BATT: Battery voltage (V)
Displays battery voltage.
Standard: 8.0 ~ 16.0 V
G/LP: Fuel changeover switch
Displays states of the fuel changeover switch selection.
G/LP: 10 When gasoline is selected
G/LP: 01 When LP gas is selected
SEL: Fuel specification discrimination signal
Displays states of fuel specification discrimination signal.
SEL: 1100 Exclusive for gasoline
SEL: 1010 Exclusive for LP gas
SEL: 0110 Gasoline/LP gas convertible type
SEL: 0101 Gasoline/CNG convertible type (no used)
ADJ: Engine specification discrimination signal
Displays states of engine specification discrimination
signal.
Switch (4): To "I/O ENGINE CTRL 2/10" screen

MREL: EFI main relay drive signal
Displays states of drive signal output to EFI main relay.
MREL: 1 Drive
MREL: 0 Halted
FC: Circuit opening relay drive signal
Displays states of drive signal output to the circuit
opening relay.
FC: 1 Drive
FC: 0 Halted
LPR: LP gas main relay drive signal
Displays states of drive signal output to LP gas main
relay.
LPR: 1 Drive
LPR: 0 Halted
LFC: LP gas slow solenoid drive signal
Displays states of drive signal output to LP gas slow
solenoid.
LFC: 1 Drive
LFC: 0 Halted
18-26
OXHT: O2 sensor heater drive signal

Displays states of drive signal output to the O2 sensor
heater.
OXHT: 1 Drive
OXHT: 0 Halted

THA: Intake temperature sensor
Displays input voltage (V) from the intake temperature
sensor to the controller, and the intake temperature (°C).
THW: Coolant temperature sensor
Displays input voltage (V) from the coolant temperature
sensor to the controller, and the engine coolant
temperature (°C).
PIM: Intake pipe pressure
Displays input voltage (V) from the intake pipe negative
pressure sensor to the controller, and intake pipe
pressure (kPa).
Standard:
3.6 ± 0.3 V (100 ± 10 kPa) (when engine is halted)

VPA1: Accelerator sensor 1
Displays input voltage (V) from the accelerator sensor (1)
to the controller, and the fully closed accelerator position
stored value (V).
Accelerator sensor (1) voltage standard:
0.2 ~ 1.3 V (when accelerator is not operated)
1.4 ~ 4.1 V (during maximum pressing of accelerator)
Accelerator fully closed position stored value standard:
0.2 ~ 1.3 V
VPA2: Accelerator sensor (2)
Displays input voltage (V) from the accelerator sensor (2)
to the controller, and the fully closed accelerator position
stored value (V).
0.7 ~ 2.0 V
PA: Accelerator opening angle
Displays operation amount of the accelerator pedal (%).
Accelerator opening angle standard:
0% (when accelerator is not operated)
100% (during maximum pressing of accelerator)
18-27

VTA1: Throttle position sensor (1)
Displays input voltage (V) from the throttle position sensor
(1) to the controller, and the fully closed throttle position
stored value (V).
Throttle position sensor (1) voltage standard:
0.3 ~ 1.5 V (during engine idle (after warm-up))
Throttle fully closed position stored value standard:
0.3 ~ 1.5 V
VTA2: Throttle position sensor (2) voltage
Displays input voltage (V) from the throttle position sensor
(2) to the controller, and the fully closed throttle position
stored value (V).
Throttle position sensor (2) voltage standard:
1.7 ~ 3.3 V (during engine idle (after warm-up))
Throttle fully closed position stored value standard:
1.7 ~ 3.3 V
TA: Throttle opening angle
Displays throttle position (° ).
Standard:
1.0 ~ 8.0° (during engine idle (after warm-up))
IM: Electronic throttle motor current
Displays current flowing to the electronic throttle motor.
Standard: 0.2 ~ 10.0 A

PA: Accelerator opening angle (refer to page 18-26)
NE: Engine speed
Displays engine speed (rpm) and traveling speed (km/h).
Engine speed standard: 0 ~ 3500 rpm
TA: Throttle opening angle (refer to page 18-27)

NE: Engine speed (refer to page 18-27)
PIM: Intake pipe pressure (refer to page 18-26)
IGT: Ignition timing (spark advance amount)
Displays ignition timing (spark advance amount: ° ).
Standard:
5.0 ~ 25.0 ° (during engine idle (after warm-up))
18-28

INJ: Injector correction value (gasoline)
Displays correction value of the fuel injection amount.
OX: O2 sensor voltage
Displays input voltage (V) from the O2 sensor to the
controller, and the O2 sensor monitor.
O2 sensor voltage standard: 0 ~ 1.0 V
O2 sensor monitor
1: rich
0: lean

VF: VF voltage (LPG)
Displays the voltage (V) output from VF terminal.
OX: O2 sensor voltage (refer to page 18-28)

LINJ: Injector correction value (LPG)
Displays correction value of the fuel injection amount.
FCM: Air-fuel ratio motor correction value (LPG)
Displays correction value of the air-fuel ratio motor
opening angle.

1DZ-III/3Z Engine Travel and Load Handling Control Specification Vehicle
Displays ON/OFF states of the ASC controller switch, and analog input voltage of the sensor and its output condition
to the relay.
Operating Procedure
18-29
selected, and press (enter) switch (4) to display "I/O ENGINE
CTRL 1/3" screen.
Note:
(1) (4)

VPA1:
Displays accelerator sensor (1) voltage and accelerator sensor
(1) fully closed position stored value.
0.2 ~ 1.3 V
VPA2:
Displays accelerator sensor (2) voltage and accelerator sensor
(2) fully closed position stored value.
0.7 ~ 2.0 V (fully closed position stored value)
IDLE: Idle switch condition
IDLE: 0 = OFF
IDLE: 1 = ON
NMR: NMR switch condition
NMR: 0 = OFF
NMR: 1 = ON

BATT: Battery voltage
Displays battery voltage (V).
MEN+: Motor relay output voltage
18-30
SRLY: Motor relay output state

SRLY: 0 = OFF
SRLY: 1 = ON
STA: Key switch (ST)
STA: 0 = OFF
STA: 1 = ON

NE:
Displays engine speed (rpm), and engine speed sensor
voltage (V).
Engine speed standard: 0 ~ 3000 rpm
SOP1: state of spare switch input 1
Unused
SOP2: state of spare switch input 2
Unused
OOP: State of spare output 1
Unused

1DZ-III/3Z Engine Vehicle (Vehicle without Engine Control Controller)
Operating Procedure
selected, and press (enter) switch (4) to display "I/O ENGINE
CTRL 1/1" screen.
Note:
(1) (4)
18-31

In/Out Monitor (2) (I/O TRAVELING)

This function displays the ON/OFF status of traveling and swing switches, and analog input voltages of sensors.
Operating Procedure
2. Press switch (1) twice to check that "3. I/O TRAVELING" is

(1) With travel and selected, and press (enter) switch (4) to display "I/O
load handling control TRAVELING 1/3" screen.
Note:
You cannot move directly from I/O TRAVELING screen to the
(1) (4)
"I/O TRAVELING 1/3"

SPD: Traveling speed sensor voltage (V), and traveling speed
(km/h)
Checks traveling speed sensor voltage when the vehicle
is halted.
ACCSW: Accelerator switch check (D2 pedal)
ACCSW: 1 = ON when D2 pedal is depressed
ACCSW: 0 = OFF when D2 pedal is not operated
Switch ON/OFF quality judgment by operating the D2
pedal
18-32
BRKSW: Brake switch check

BRKSW: 1 = ON when brake pedal is depressed
BRKSW: 0 = OFF when brake pedal is not operated
Switch ON/OFF quality judgment by operating the brake
pedal
PKBSW: Parking switch check
PKBSW: 1 = ON in a state of parking brake being
operated
PKBSW: 0 = OFF in a state of parking brake being
released
Judges the quality of the switch ON/OFF by operating the
parking brake pedal
SPARE: Spare
Unused
Switch (4): To "I/O TRAVELING 2/3" screen
"I/O TRAVELING 2/3"

SEAT: Seat switch check
SEAT: 1 = ON when taking the seat
SEAT: 0 = OFF when leaving the seat
Switch ON/OFF quality judgment by sitting on and leaving
the operator’s seat
DRF: Forward direction switch check
DRR: Reverse direction switch check
Displayed code
Direction lever
DRF: DRR:
Forward traveling position 1 (= ON) 0 (= OFF)
Neutral position 0 (= OFF) 0 (= OFF)
Reverse travel position 0 (= OFF) 1 (= ON)
Switch ON/OFF quality judgment by operating the

direction lever
RYF: Forward/reverse traveling cut-off relay
Displays output signal to forward/reverse traveling cut-off
relay.
RYF: 1 = ON Relay energized (forward/reverse traveling
not possible) state
RYF: 0 = OFF Relay non-energized (forward/reverse
traveling possible) state
Switch (4): To "I/O TRAVELING 3/3" screen
"I/O TRAVELING 3/3"

YRS: Yaw rate sensor voltage (V)
Checks the input voltage from the yaw rate sensor to the
controller.
Standard when vehicle is stationary: 2.2 ~ 2.8 V
18-33
MH: Lifting height switch check
MH2-2
MH1 MH2-1
1 = ON
0 = OFF
Judges the quality of the switch ON/OFF by raising and
lowering the material handling. (Refer to Lifting Height
Switch ON/OFF Combination List)
SA: Unused
SWN: Swing lock solenoid
Displays output signal to the swing lock solenoid.
SWN: 1 = ON Energized (swing lock released) state
SWN: 0 = OFF Non-energized (swing lock) state
PRES: Load sensor
Displays input voltage (V) from the load sensor to the
controller, and detected pressure (MPa).
Voltage increases as load increases.
SPEED: Traveling speed (km/h)
Checks traveling speed.
Lifting Height Switch (MH) ON/OFF Combination Table
(MH1)
E3
Lifting height switch circuit diagram (MH2-1)
(MH2-2)
MH1 1 (= ON)
At a low lift
MH2-1 0 (= OFF)
(less than 2200 mm (87 in)*)
MH2-2 0 (= OFF)
MH1 0 (= OFF)
At a medium lift
MH2-1 1 (= ON)
(2200 mm (87 in) or more)
MH2-2 0 (= OFF)
*: The height at which the lifting height switch changes will vary according to the lifting height set for the mast.
18-34
In/Out Monitor (3) (I/O MATERIAL HANDLING)

This function displays the ON/OFF status of material handling and mast control switches and analog input voltages
from sensors.
Operating Procedure
2. Press switch (1) 3 times to check that "4. I/O M.HANDLING" is

load handling control M.HANDLING 1/6" screen.
Note:
You cannot move directly from I/O MATERIAL HANDLING
screen to the screen of the other items. Return to ANALYZER
MENU screen once, then move to screen of each item.
(1) (4)
"I/O M.HANDLING 1/6"

MD: Lift lowering switch check (STD lever vehicle only)
MU: Lift raising switch check (STD lever vehicle with travel and
load handling control (OPT) only)
Displayed code
Lift lever
MD: MU:
Lowering position 1 (= ON) 0 (= OFF)
Raising position 0 (= OFF) 1 (= ON)
Switch ON/OFF quality judgment by operating the lift

lever
MF: Forward tilt switch check (STD lever vehicle only)
MR: Backward tilt switch check (STD lever vehicle only)
Displayed code
Tilt lever
MF: MR:
Forward tilt position 1 (= ON) 0 (= OFF)
Backward tilt position 0 (= OFF) 1 (= ON)
Switch ON/OFF quality judgment by operating the tilt

lever
18-35
USOL: Unload solenoid

Displays output signal to the unload solenoid.
LSOL: Lift lowering lock solenoid
Displays output signal to the lift lowering lock solenoid.
TSOL: Tilt control solenoid
Displays output signal to the tilt control solenoid.
BTSL: Backward tilt lock solenoid (STD lever vehicle only)
Displays output signal to the backward tilt lock solenoid.
SEAT: Seat switch check
Judge the quality of the switch ON/OFF by sitting on and
leaving the operator ’s seat.
Switch (4): To "I/O M.HANDLING 2/6" screen
Condition of the seat/lever and detected values (USOL/LSOL/TSOL/BTSL/SEAT)
Seat condition Sitting on seat Leaving seat
Lift lever Tilt lever
Not Backward tilt
Lever condition —
operated Raising Lowering Forward tilt Low lifting High lifting
height height
USOL 0 (= OFF) 0 (= OFF) 0 (= OFF) 0 (= OFF) 0 (= OFF) 0 (= OFF) 1 (= ON)
LSOL 0 (= OFF) 0 (= OFF) 1 (= ON) 0 (= OFF) 0 (= OFF) 0 (= OFF) 0 (= OFF)
STD lever vehicle TSOL 0 (= OFF) 0 (= OFF) 0 (= OFF) 1 (= ON) 0 (= OFF) 1 (= ON) 0 (= OFF)
BTSL 0 (= OFF) 0 (= OFF) 0 (= OFF) 0 (= OFF) 1 (= ON) 1 (= ON) 0 (= OFF)
SEAT 1 (= ON) 1 (= ON) 1 (= ON) 1 (= ON) 1 (= ON) 1 (= ON) 0 (= OFF)
USOL 0 (= OFF) 1 (= ON) 1 (= ON) 1 (= ON) 1 (= ON) 1 (= ON) 0 (= OFF)
LSOL 0 (= OFF) 0 (= OFF) 1 (= ON) 0 (= OFF) 0 (= OFF) 0 (= OFF) 0 (= OFF)
Mini lever vehicle TSOL 0 (= OFF) 0 (= OFF) 0 (= OFF) 1 (= ON) 0 (= OFF) 1 (= ON) 0 (= OFF)
BTSL — — — — — — —
SEAT 1 (= ON) 1 (= ON) 1 (= ON) 1 (= ON) 1 (= ON) 1 (= ON) 0 (= OFF)

MA: Tilt angle sensor voltage (V)
Checks the input voltage from the tilt angle sensor to the
controller.
Standard with mast in the vertical position:
1.1 ~ 4.2 V
Mast vertical → forward tilt: Input voltage decreases
Mast vertical → backward tilt: Input voltage increases
MH: Lifting height switch check (refer to page 18-33)
PRES: Load sensor (refer to page 18-33)
SWLK: Load display switch check (DX model only)
SWLK: 0 = OFF
SWLK: 1 = ON
Judge the quality of the switch ON/OFF by operating the
lift knob switch.
18-36
SWTK: Automatic fork leveling stop switch

SWTK: 0 = OFF
SWTK: 1 = ON
tilt knob switch.
SWATS: 3/4 way changeover switch check
SWATS: 1 = ON
When tilting the switch to right (4 way side is activated)
SWATS: 0 = OFF
When tilting the switch to left (3 way side is activated)
changeover switch.

POTL: Lift lever angle sensor (1) voltage (V)/lift lever angle
sensor (2) voltage (V)
Standard
Lift lever angle sensor Lift lever angle sensor
Lift lever
(1) voltage (2) voltage
Raising 1.8 ~ 4.1 V 0.3 ~ 2.9 V
Lowering 0.4 ~ 2.8 V 1.6 ~ 4.3 V
Judge the raise and lower input quality by lift lever

operation.
LPSOL: Lift proportional valve solenoid current (A)
Judge the output quality to lift proportional valve solenoid
by lift lever operation.
Standard when lever is operated: 0.3 ~ 0.85 A
LSOL: Lift lowering lock solenoid (refer to page 18-35)

POTT: Tilt lever angle sensor (1) voltage (V)/tilt lever angle
sensor (2) voltage (V)
Standard
Tilt lever angle sensor Tilt lever angle sensor
Tilt lever
(1) voltage (2) voltage
Forward tilt 1.8 ~ 4.1 V 0.3 ~ 2.9 V
Backward tilt 0.4 ~ 2.8 V 1.6 ~ 4.3 V
Judge the input quality during forward tilt/backward tilt by

tilt lever operation.
18-37
TPSOL: Tilt proportional valve solenoid current (A)

Judge the output quality to tilt proportional valve solenoid
by tilt lever operation.
TSOL: Tilt lock solenoid (refer to page 18-35)

POTA1: Attachment (1) lever angle sensor (1) voltage (V)
/attachment (1) lever angle sensor (2) voltage (V)
Standard
Attachment (1) lever Attachment (1) lever
Attachment (1)
angle sensor (1) angle sensor (2)
lever
voltage voltage
Backward tilt
1.8 ~ 4.1 V 0.3 ~ 2.9 V
side
Forward tilt
0.4 ~ 2.8 V 1.6 ~ 4.3 V
side
Judge the input quality by attachment (1) lever operation.

A1SOL: Attachment (1) proportional valve solenoid current (A)
Judge the output quality to attachment (1) proportional
valve solenoid by attachment (1) lever operation.

POTA2: Attachment (2) lever angle sensor (1) voltage (V)
/attachment (2) lever angle sensor (2) voltage (V)
Standard
Attachment (2) lever Attachment (2) lever
Attachment (2)
angle sensor (1) angle sensor (2)
lever
voltage voltage
Backward tilt
1.8 ~ 4.1 V 0.3 ~ 2.9 V
side
Forward tilt
0.4 ~ 2.8 V 1.6 ~ 4.3 V
side
Judge the input quality by attachment (2) lever operation.

A2SOL: Attachment (2) proportional valve solenoid current (A)
Judge the output quality to attachment (2) proportional
valve solenoid by attachment (2) lever operation.
Switch (4): Returning to ANALYZER MENU screen
18-38
In/out monitor (4) (I/O STEERING)

This function displays ON/OFF status of the knob position correction and other switches, and analog input voltages
from sensors.
Operation Procedure
2. Press switch (1) 4 times to check that "5. I/O STEERING" is

load handling control STEERING 1/1" screen.
Note:
You cannot move directly from I/O STEERING screen to the
(1) (4)
"I/O STEERING 1/1"

TIRE: Tire angle sensor voltage (V)
Operates the steering wheel to check the variation in
voltage.
Standard when tires are in straight ahead position:
1.9 ~ 2.4 V
SPEED: Traveling speed (refer to page 18-33)
K-POS: Steering knob position actual value (target value) and
steering synchronizer solenoid
Actual value:
The knob position calculated and recognized by the
controller from the steering angle sensor signal
Target value:
The knob position calculated and recognized by the
controller from the tire angle sensor signal
Steering synchronizer solenoid:
0 = OFF (non-energized) state
1 = ON (energized) state
18-39
One rotation (360°) of the steering wheel is divided by

160, and the value is set to "80" when the knob is in the
position as indicated in the illustration.
159 Clockwise turn of the steering wheel: Increase in value
0 Counterclockwise turn of the steering wheel: Decrease in
1
value
STS: Steering angle sensor check
80
Standard position STSC

STS1 STS2
1 = ON
0 = OFF
When the steering wheel is rotated once, STS1 and STS2
repeat ON and OFF.
STSC only turns on when the knob is in the standard
position.
In/Out Monitor (5) (I/O OTHERS)

Displays the ON/OFF states of hour meter time and other switches, and the analog input voltages from respective
sensors.
Operating Procedure
2. Press switch (1) 5 times to check that "6. I/O OTHERS" is

(1) With travel and selected, and press (enter) switch (4) to display "I/O OTHERS
load handling control 1/2" screen.
Note:
You cannot move directly from I/O OTHERS screen to the
(1) (4)
18-40
"I/O OTHERS 1/2"

HR: Hour meter
Displays hour meter value.
BATT: Battery voltage (V)
Displays battery voltage.
THO: Torque converter oil temperature
Displays torque converter oil temperature sensor voltage
(V), and oil temperature (°C).
Switch (4): To "I/O OTHERS 2/2" screen
"I/O OTHERS 2/2"

IGSW: Key switch
Displays key switch ON/OFF.
IGSW: 1 = ON
IGSW: 0 = OFF
MAT: Matching connector
Displays states of matching connector.
MAT: 0 = OFF
State of matching connector separation
MAT: 1 = ON
State of matching connector connection
This will not be displayed for mini lever or joystick vehicle.
MTC: Unused
18-41
Active Test (ACTIVE TEST)

This function outputs ON/OFF signals to switches in the electrical system and compare controller input signals with
those signals.
Active Test Menu List
Selection item
Item Description
Signal Content of operation Signal Content of operation
SWING SOL Swing lock solenoid forced operation ON Unlock OFF Lock
Steering synchronizer solenoid forced
STEERING SOL ON By-pass open OFF By-pass close
operation
Forward/reverse traveling interrupt relay Traveling not
T/C RLY ON OFF Traveling possible
forced operation possible
ASC RLY ASC motor relay forced operation ON Engine control OFF Engine idle state
Lowering not
LIFT LWR SOL Lift lowering lock solenoid forced operation ON Lowering possible OFF
possible
Forward tilt not
Forward tilt possible
possible
TILT SOL Tilt control solenoid forced operation ON Backward tilting OFF
Backward tilting
speed limited
speed not limited
Backward tilt not
TILT BWD SOL Backward tilt lock solenoid forced operation ON Backward tilt possible OFF
possible
STD lever vehicle:
STD lever vehicle:
Material handling
Material handling
other than lowering
possible
not possible
UNLOAD SOL Unload solenoid forced operation ON OFF Mini lever or joystick
Mini lever or joystick
lever vehicle:
vehicle:
Material handling not
Material handling
possible *1
possible
• 4th way material
• 3rd way material
handling
• 3/4 way changeover switch handling operation
OPTION RLY ON operation*2 OFF
• T/C interlock relay forced operation • T/C interlock
• T/C interlock
activated
released
BUZZER Warning buzzer forced operation ON Buzzer ON OFF Buzzer OFF
SWG TEST LMP Swing lock solenoid operation display ON Indication OFF No indication
*1: It may be lowered according to load condition.

*2: Number of ways may differ according to material handling piping.
Operating Procedure
18-42
2. Press switch (1) 6 times to check that "7. ACTIVE TEST" is

(1) With travel and selected, and press (enter) switch (4) to display "ACTIVE
load handling control
TEST 1/3" screen.
Switch (1): Move to next item
Switch (2): Forced OFF
Switch (3): Forced ON
Note:
(1) (2) (3) (4) You cannot move directly from ACTIVE TEST screen to the
"ACTIVE TEST 1/3"

SWING SOL: Swing lock solenoid
Jack up the rear axle, and check that the rear axle
swings.
ON (solenoid ON): Unlock
OFF (solenoid OFF): Lock
STEERING SOL: Steering synchronizer solenoid
Slowly turn the steering wheel, and check the difference
of the rear tire movement.
ON (By-pass open): Tires do not move much
OFF (By-pass close): Tires move (normal operation)
T/C RLY: Forward/reverse interrupt relay
Check the operation of the torque converter forward/
reverse interrupt relay.
ON (relay ON): Traveling not possible
OFF (relay OFF): Traveling possible (normal operation)
ASC RLY: ASC motor relay
Check the operation of the motor power supply relay.
ON (relay ON): Traveling possible (normal operation)
OFF (relay OFF): Engine idle state
"ACTIVE TEST 2/3"
Note:
When performing ACTIVE TEST 2/3 item, make sure to sit on
the seat correctly. If not, OPS is activated and material
handling operation may be limited.
LIFT LWR SOL: Lift lowering lock solenoid
Check the quality of lowering action by lift lowering
operation.
ON (solenoid ON): Lowering possible
(normal operation)
OFF (solenoid OFF): Lowering not possible
18-43
TILT SOL: Tilt control solenoid

Check the quality of mast forward tilt operation by forward
tilt operation.
ON (solenoid ON):
Forward tilt possible, backward tilting speed limited
OFF (solenoid OFF):
Forward tilt not possible, backward tilt operated normally
TILT BWD SOL: Backward tilt lock solenoid (STD lever
vehicle)
Check the quality of mast backward tilt operation by
backward tilt operation.
ON (solenoid ON): Backward tilt possible
(normal operation)
OFF (solenoid OFF): Backward tilt not possible
UNLOAD SOL: Unload valve solenoid
Check the quality of material handling operation by
material handling operation.
STD lever vehicle
ON (solenoid ON):
Material handling other than lowering operation not
possible (Depending on the attachment, 3rd to 5th
way operation may be possible)
OFF (solenoid OFF):
Material handling operation possible
Mini lever or joystick vehicle
ON (solenoid ON):
Material handling operation possible
OFF (solenoid OFF):
Material handling operation not possible (It may
slowly lower according to load condition, but this is
not a fault.)
"ACTIVE TEST 3/3"

OPTION RLY:
3/4 way changeover:
Using a dual lever, check that the allocated material
handling operation is switched over.
ON (relay ON):
4th way operation is possible. (Number of ways may differ
according to material handling piping.)
OFF (relay OFF):
3rd way operation is possible.
T/C interlock relay:
ON (relay ON): Travel is possible
OFF (relay OFF): Travel is not possible
BUZZER: Warning buzzer forced operation
Check the warning buzzer operation.
ON: Buzzer sounds
OFF: Buzzer stops
SWG TEST LAMP:
Check the swing lock operation states according to traveling
and material handling states by OPS light.
ON (Indicated):
Operation situation is indicated with OPS light.
OPS light ON: Swing lock operated
OPS light OFF: Swing lock released
OFF (not indicated):
OPS light operates as OPS light (normal operation).
18-44
Program Version (VERSION)

Displays program version of each controller.
Operating Procedure
2. Press switch (1) 7 times to check that "8. VERSION" is

(1) With travel and selected, and press (enter) switch (4) to display "VERSION"
load handling control screen.
(1) (4)
"VERSION"
DISPLAY: Displaying program version
Program version of the multifunction display
SAS/OPS: SAS/OPS program version
Program version of SAS/OPS controller
ENGINE: 4Y (or ASC) program version
4Y engine controller (or ASC controller) program version
18-45
TUNING
GENERAL
Performs fine adjustment of traveling and material handling control.
When receiving a request from a user such as "I want to adjust the lift idle up", a setting level can be altered from the
tuning screen.
Tuning Item List
• No.6 ~ No.19 are not used (not indicated).
• No.20 ~ No.69 are for mini lever or joystick specification (OPT) vehicle only.
Level (z: initial setting value)

No. Item
1 2 3 4 5 6 7 8
1 Lift idle up * Slow z Fast
2 T/C Interlock threshold Slow z Fast
3 Spare 1 z
4 Spare 2 z
5 Spare 3 z
Lift lowering adjustment (1):

20 Adjusts solenoid output current at the beginning of lift lowering Small z Large
operation.
21 Slow z Fast
Adjusts inching speed during lift lowering operation.
22 Adjusts solenoid maximum output current during the lift Small z Large
lowering operation.
23 Weak z Strong
Adjusts acceleration speed during lift lowering operation.
24 Weak z Strong
Adjusts deceleration speed during lift lowering operation.
Lift raising adjustment (1):
25 Adjusts solenoid output current at the beginning of lift raising Small z Large
operation.
26 Slow z Fast
Adjusts inching speed during lift raising operation.
27 Adjusts solenoid maximum output current during the lift raising Small z Large
operation.
28 Weak z Strong
Adjusts acceleration speed during lift raising operation.
29 Weak z Strong
Adjusts deceleration speed during lift raising operation.
Forward tilt adjustment (1):
30 Adjusts solenoid output current at the beginning of forward tilt Small z Large
operation.
31 Slow z Fast
Adjusts inching speed during forward tilt operation.
*: Vehicle with travel and load handling control (OPT)

18-46

No. Item
1 2 3 4 5 6 7 8

32 Adjusts solenoid maximum output current during forward tilt Small z Large
operation.
33 Weak z Strong
Adjusts acceleration speed during forward tilt operation.
34 Weak z Strong
Adjusts deceleration speed during forward tilt operation.
Backward tilt adjustment (1):
35 Adjusts solenoid output current at the beginning of backward Small z Large
tilt operation.
36 Slow z Fast
Adjusts inching speed during backward tilt operation.
37 Adjusts solenoid maximum output current during backward tilt Small z Large
operation.
38 Weak z Strong
Adjusts acceleration speed during backward tilt operation.
39 Weak z Strong
Adjusts deceleration speed during backward tilt operation.
Attachment (1) lever forward tilt side adjustment (1):
40 Adjusts solenoid output current at the beginning of attachment Small z Large
(1) lever forward tilt side operation.
41 Adjusts inching speed during the attachment (1) lever forward Slow z Fast
tilt side operation.
42 Adjusts solenoid maximum output current during the Small z Large
attachment (1) lever forward tilt side operation.
43 Adjusts acceleration speed during the attachment (1) lever Weak z Strong
forward tilt side operation.
44 Adjusts deceleration speed during the attachment (1) lever Weak z Strong
Attachment (1) lever backward tilt side adjustment (1):
(1) lever backward tilt side operation.
46 Adjusts inching speed during the attachment (1) lever Slow z Fast
backward tilt side operation.
attachment (1) lever backward tilt side operation.
18-47

No. Item
1 2 3 4 5 6 7 8

18-48

No. Item
1 2 3 4 5 6 7 8

18-49
TUNING MENU Screen

Operating Procedure
2. Press switch (1) to check that "2. TUNING" is selected, and

press (enter) switch (4) to display TUNING MENU screen.
(1) With travel and
load handling control 3. Select the menu with switch (1), and press (enter) switch (4) to
move to the tuning screen of the selected item.
return to MASK MENU screen.
(1) (4)
"1. COMMON"
Switch (4): To TUNING LEVEL setting screen
"2. LIFT LEVER"
(mini lever/joystick vehicle)
"3. TILT LEVER"
"4. ATT1 LEVER"

"5. ATT2 LEVER"
"6. ATT3 LEVER" (mini lever vehicle)
18-50
"7. END"
Switch (1): Returning to "1. COMMON" selection
COMMON (TUNING COMMON)

Sets tuning levels for standard functions.
Operating Procedure
1. Display the TUNING MENU screen.
2. Check that "1. COMMON" is selected, and press (enter) switch

(1) With travel and (4) to display TUNING LEVEL setting screen.
Note:
You cannot move directly from level setting screen of
COMMON to the screen of the other items. Return to TUNING
MENU screen once, then move to level setting screen of each
item.
(1) (2) (3) (4)
"TUNE COM."
Switch (2): Tuning level down
Switch (3): Tuning level up
Switch (4): Returning to TUNING MENU screen
18-51
LIFT LEVER (TUNING LIFT LEVER)

Sets tuning levels for the lift lever of mini lever and joystick vehicles.
Operating Procedure
2. Press switch (1) once to check that "2. LIFT LEVER" is

selected, and press (enter) switch (4) to display the TUNING
(1) With travel and LEVEL setting screen.
Note:
You cannot move directly from level setting screen of LIFT
LEVER to the screen of the other items. Return to TUNING
item.
(1) (2) (3) (4)
"TUNE LIFT"
18-52
TILT LEVER (TUNING TILT LEVER)

Sets tuning levels for the tilt lever of mini lever and joystick vehicles.
Operating Procedure
2. Press switch (1) twice to check that "3. TILT LEVER" is

(1) With travel and selected, and press (enter) switch (4) to display the TUNING
load handling control LEVEL setting screen.
Note:
You cannot move directly from level setting screen of TILT
item.
(1) (2) (3) (4)
"TUNE TILT"
18-53
ATT1 LEVER (TUNING ATT1 LEVER)

Sets tuning levels for the ATT1 lever of mini lever and joystick vehicles.
Operating Procedure
2. Press switch (1) 3 times to check that "4. ATT1 LEVER" is

Note:
You cannot move directly from level setting screen of ATT1
item.
(1) (2) (3) (4)
"TUNE ATT1"
18-54

Sets tuning levels for the ATT2 lever of mini lever and joystick vehicles.
Operating Procedure

Note:
item.
(1) (2) (3) (4)
"TUNE ATT2"
18-55

Sets tuning levels for ATT3 of mini lever vehicles.
Operating Procedure

selected, and press (enter) switch (4) to display the TUNING
(1) With travel and LEVEL setting screen.
Note:
item.
(1) (2) (3) (4)
"TUNE ATT3"
18-56
OPTION SET
Note:
• The option set function is used to set control of the controller and display control according to the
options equipped on the vehicle. It does not enable or disable the function itself.
• If OPS/SAS controller or multifunction display is replaced, it is necessary to reset it according to the
vehicle specification.
Option Set Menu List
Switching settings
Indication Description Indi- Indi-
Setting content Setting content
cation cation
Other than
DISP. MODE* Setting display language J Japanese I
Japanese
MPH* Setting traveling speed display unit YES mph NO km/h
USA* Setting buzzer specification YES USA NO Other than USA
Setting to enable/disable buzzer sound when seat
SEAT BUZZER YES Enabled NO Disabled
switch is off
Setting to enable/disable warning when forgetting to
PKB BUZZER YES Enabled NO Disabled
apply the parking brake.
TEMPGAUGE Setting to enable/disable oil temperature indication YES Enabled NO Disabled
CONV. TEMP Unused (fixed to YES) YES — NO —
Setting to enable/disable travel and load handling
ASC W/LOAD YES Enabled NO Disabled
control
Setting to enable/disable traveling speed limit of travel
MODE S Enabled A Disabled
and load handling control
T/C INTLOCK Setting to enable/disable T/C interlock control YES Enable NO Disable
Setting to enable/disable engine output down when
H.TEMP P-LIM YES Enabled NO Disabled
detecting coolant overheat (4Y engine model)
LIFT IDLEUP Setting to enable/disable lift idle up YES Enabled NO Disabled
T FWD LIMIT Setting to enable/disable forward tilt regulating control YES Enabled NO Disabled
Setting to enable/disable backward tilt automatic
T BWD LEVEL YES Enabled NO Disabled
leveling control
SWG W-LOCK Unused (fixed to YES) YES — NO —
OCV WAY* Setting number of ways for oil control valve 2/3/4/5
Switching output destination during C/V 5th way Switching 3rd Switching 2nd
WAY SELECT* 3 −> 2 −>
specification way and 4th way way and 3rd way
*: These are set according to the vehicle specification at the time of shipment.
OPTION SET Screen

Operating Procedure
18-57
2. Press switch (1) twice to check that "3. OPTION SET" is

(1) With travel and selected, and press (enter) switch (4) to display the OPTION
load handling control SET setting screen.
(1) (2) (3) (4)
"OPTION SET" Screen 1

Switch (2): Setting from NO to YES
Switch (3): Setting from YES to NO
While "PKB BUZZER" is selected, press switch (1) to switch to
next screen.

While "T/C INTLOCK" is selected, press switch (1) to switch to
next screen.

While "SWG W-LOCK" is selected, press switch (1) to switch
to next screen.

Switch (2):
Setting 5 → 4 → 3 → 2, or 2 −> → 3 −>
Switch (3):
Setting 2 → 3 → 4 → 5 or 3 −> → 2 −>
While "WAY SELECT" is selected, pressing switch (1) to
switch to next screen (returning to screen 1).
18-58
MATCHING
GENERAL
• For the tilt angle, load and tire angle sensors among sensors used for SAS functions, the signal voltage values
under the mast vertical, no load and tire straight are stored, respectively, in the controller for the control based on
these values. When servicing or replacing these sensors, matching (updating the sensor signal voltage value in
the standard vehicle condition) is necessary. Also, matching is needed for the tilt angle sensor when the vehicle
posture has changed excessively, and for the load sensor when the load under no load condition (no load on
fork) is changed because of addition or removal of any attachment, replacement of mast or change of fork
length.
• Each lever angle sensor for mini lever or joystick function is controlled based on the memory of signal voltage
values in the neutral position stored in the controller at the time of shipment. When servicing these sensors or
replacing related parts, MATCHING (updating the sensor signal voltage value in the standard vehicle condition)
is necessary.
• Load meter stores mast specification information and signal voltage values during no-load of the load sensor to
the multifunction display, and indicates based on these. When servicing the mast or load sensor, or replacing
related parts, matching (updating the sensor signal voltage value and mast specification information in the
standard vehicle condition) is necessary.
Matching Items and Prerequisite for Implementation
1. SAS
Prerequisite for
No. Indication Description
implementation
Stores the tilt angle sensor output value with fork in the horizontal position to
1 TILTL *1, *2, *3, *6, *7, *8
the controller.
Stores the tilt angle sensor output value at the forward tilt limit position and *1, *2, *3, *4, *6, *7,
2 TILTF LOAD
the load sensor output value with no load to the controller. *8
Stores the tire angle sensor output value while the vehicle is traveling straight
3 TIRE *1, *5
to the controller.
4 SWING Unused —
2. MINI LEVER (mini lever or joystick vehicle only)

Prerequisite for
implementation
Lift lever angle sensor output value in the lift lever neutral position is stored in
6 LEVER1 *1, *9
the controller.
Tilt lever angle sensor output value in the tilt lever neutral condition is stored
7 LEVER2 *1, *10
in the controller.
Attachment (1) lever angle sensor output value in the attachment (1) lever
8 LEVER3 *1, *11
neutral position is stored in the controller.
Attachment (2) lever angle sensor output value in the attachment (2) lever
9 LEVER4 *1, *12
neutral position is stored in the controller.
18-59
3. LOAD METER (Vehicle with multifunction display DX model only)

Prerequisite for
implementation
Number of the mast lift cylinder is stored.
10 LIFT CYL. NUMBERS *7, *13
(Number combining front and rear)
11 LIFT CYL. BORE Bore of the lift cylinder is stored. *7, *13
12 LOADMETER 0 SET Zero point of the load gauge is stored. *4, *6, *7, *13
When you want to
13 COMPENSATION Accuracy of the load meter is adjusted.
adjust the accuracy
Prerequisite content for implementation

*1: SAS/OPS controller replacement
*2: Tilt angle sensor removing/installing or replacement
*3: Length change or replacement of tilt angle sensor rod
*4: When removing/installing or replacing load sensor
*5: When removing/installing or replacing tire angle sensor or sensor cover
*6: When installing or changing attachment or fork
*7: When removing/installing or replacing mast
*8: When removing/installing or replacing tilt cylinder
*9: When replacing lift lever angle sensor
*10: When replacing tilt lever angle sensor
*11: When replacing attachment (1) lever angle sensor
*12: When replacing attachment (2) lever angle sensor
*13: When replacing multifunction display
Before Starting Matching

Before performing matching, you must set the vehicle to "standard condition". For "standard vehicle condition", refer
to Section 16, "SAS/OPS".
18-60
MATCHING MENU Screen

Operating Procedure
2. Press switch (1) 3 times to check that "4. MATCHING" is

(1) With travel and selected, and press (enter) switch (4) to display the
load handling control MATCHING MENU screen.
3. Select the menu with switch (1), and press (enter) switch (4) to
move to the MATCHING setting screen of the selected item.
(1) (4)
"1. SAS"
Switch (4): To MATCHING SET screen
"2. MINI LEVER"
"3. LOAD METER"
"4. END"
Switch (1): Returning to "1. SAS" selection
Note:
• "2. MINI LEVER" will not be displayed other than on mini
lever or joystick vehicle.
• "3. LOAD METER" will not be displayed on vehicles other
than DX model.
18-61
SAS (MATCHING SAS)

Matching is performed for standard functions.
Operating Procedure
1. Display the MATCHING MENU screen.
2. Check that "1. SAS" is selected, and press (enter) switch (4) to
(1) With travel and display MATCHING SET screen.
load handling control On MATCHING SET screen:
Values in bracket ( ) are currently stored value.
Values outside bracket ( ) are current vehicle condition value.
Note:
• You cannot move directly from each matching set screen
of SAS to the matching set screen of the other items.
Return to MATCHING MENU screen once, then move to
(1) (4) matching set screen of each item.
• In standard vehicle condition, if the value in the bracket ( )
and the value outside the bracket ( ) are different,
matching is required.
"TILTL" Screen
If matching is performed (press switch (1)), "OK" is indicated
on the display.
Switch (1): Pressing this for more than 2 seconds will perform
matching
Switch (4): To "TILTF LOAD" screen
"TILTF LOAD" Screen

on the display.
matching
Switch (4): To "TIRE" screen
18-62
"TIRE" Screen
on the display.
matching.
Switch (4): To "SWING" screen
"SWING" Screen
Unused.
Switch (4): Returning to MATCHING MENU screen
MINI LEVER (MATCHING MINI LEVER or JOYSTICK)

Matching is performed for mini lever or joystick functions.
Operating Procedure
2. Press switch (1) to check that "2. MINI LEVER" is selected,

(1) With travel and and press (enter) switch (4) to display the MATCHING SET
load handling control screen.
On MATCHING SET screen:
Values in bracket ( ) are currently stored value.
Values outside bracket ( ) are current vehicle condition value.
Note:
• You cannot move directly from each matching set screen
of MINI LEVER to the matching set screen of the other
(1) (4) items. Return to MATCHING MENU screen once, then
move to matching set screen of each item.
• In standard vehicle condition, if the value in the bracket ( )
and the value outside the bracket ( ) are different,
matching is required.
18-63
"LEVER1" Screen
on the display.
matching
Switch (4): To "LEVER2" screen
"LEVER2" Screen
on the display.
matching.
"LEVER3" Screen
on the display.
matching.
Note:
"LEVER3" screen will be displayed according to the number of
ways being set.
"LEVER4" Screen
on the display.
matching.
Note:
"LEVER4" screen will be displayed according to the number of
ways being set.
18-64
LOAD METER (MATCHING LOAD METER)

In order to optimize the load meter, it is necessary to input each value of the "number of lift cylinders", "lift cylinder
bore", "0 point adjustment" and "accuracy adjustment" according to the mast attached, on the display.
These values are already set at the time of shipment, but when replacing the mast or readjustment is required for the
accuracy of the load meter, set these values again.
Operating Procedure
2. Press switch (1) twice to check that "3. LOAD METER" is

(1) With travel and selected, and press (enter) switch (4) to display "LIFT CYL.
load handling control NUMBERS" screen.
Note:
You cannot move directly from each setting screen of LOAD
METER to the matching set screen of the other items. Return
to MATCHING MENU screen once, then move to matching set
screen of each item.
(1) (2) (3) (4)
"LIFT CYL. NUMBERS" Screen

Switch (2): Reducing the number of cylinders
Switch (3): Increasing the number of cylinders
Switch (4): To "LIFT CYL. BORE" screen
Number of lift cylinders
Mast type Number of lift cylinders
V 2
FV, FSV 3
FSW 4
"LIFT CYL. BORE" Screen

Switch (2): Making cylinder bore smaller
Switch (3): Making cylinder bore larger
Switch (4): To "LOADMETER 0 SET" screen
Lift cylinder bore
Cylinder bore (mm)
Vehicle model Front lift cylinder Front lift cylinder
Lift cylinder
(FV/FSV mast) (FSW mast)
1 ton series 45 70 —
K2 ton series 50 75 —
2 ton series 50 75 55
3 ton series 55 85 60
J3.5 ton series 60 90 —
18-65
"LOADMETER 0 SET" Screen

If matching is performed (press switch (1) for more than 2
seconds), "OK" (or "NG") is displayed on the display.
OK: Matching completed
NG: Signal voltage value is outside the matching range
When "NG" is indicated, check the vehicle condition,
abnormalities of load sensor, disconnection and short circuit of
the harness.
Note:
Make sure to perform matching with the vehicle set to
"standard vehicle condition".
Standard vehicle condition:
For all the V/FV/FSV/FSW mast, the mast is to be vertical
and the fork height is to be 500 mm (19.7 in).
Switch (1): Performing matching
Switch (4): To "COMPENSATION" screen
"COMPENSATION" Screen
This function corrects values indicated on the display
according to actual live load.
When performing correction, set the mast vertically and take
on loading object (object with its accurate weight is known),
then while raising the fork for approx. 500 mm (19.7 in), adjust
the value indicated on the top right hand corner of the screen
to the laden weight by operating the switch.
Switch (2): Minus correction
Switch (3): Plus correction
18-66
WHEEL RADIUS SET

GENERAL
It is necessary to input the wheel radius to the controller according to the tire radius, for optimizing the speedometer
reading. Although the wheel radius is set to the value of new tires at the time of shipment, adjust it whenever the tire
size or type is changed according to "Wheel Radius List".
Operating Procedure
2. Press switch (1) 4 times to check that "5. WHEEL RADIUS" is

(1) With travel and selected, and press (enter) switch (4) to display the TIRE
load handling control CONSTANT setting screen.
3. Change the wheel radius to desired value with switch (2) and
switch (3), and press (enter) switch (4) to set the value and
(1) (2) (3) (4)
"WHEEL RADIUS" Screen

Switch (2): Reducing wheel radius
Switch (3): Increasing wheel radius
Switch (4): Entering wheel radius and returning to MASK
MENU screen.
18-67
Wheel Radius
Vehicle model Specification Tire size Wheel radius
6.50-10-10PR (STD) 304
Single 6.50-10-14PR 314
1.5 ton model 6.50-10 302
6.00-9-10PR 289
Special Dual
6.00-9 281
6.50-10-10PR (STD) 304
Single 6.50-10-14PR 313
1.75 ton model 6.50-10 302
6.00-9-10PR 286
Special Dual
6.00-9 281
7.00-12-12PR (STD) 348
Single 7.00-12-14PR 352
7.00-12 344
2.0 ton model
7.00-12-12PR 353
Special Dual 7.00-12-14PR 356
7.00-12 346
7.00-12-12PR (STD) 343
Single 7.00-12-14PR 352
7.00-12 343
2.5 ton model
7.00-12-12PR 353
Special Dual 7.00-12-14PR 356
7.00-12 348
21X8-9-14PR (STD) 275
K2.0 ton model Single
21X8-9 273
28X9-15-12PR (STD) 374
Single 28X9-15-14PR 373
3.0 ton model 28X9-15 367
28X8-15-12PR 380
Special Dual
7.00-15 393
250-15-16PR (STD) 391
Single
250-15 378
J3.5 ton model
28X8-15-12PR 379
Special Dual
7.00-15 393
18-68
ENGINE IDLE SPEED ADJUSTMENT (4Y ENGINE VEHICLE)

GENERAL
Adjusts 4Y engine idle speed.
Operating Procedure
2. Press switch (1) 5 times to check that "6. IDLE

(1) With travel and ADJUSTMENT" is selected, and press (enter) switch (4) to
load handling control display the IDLE ADJUSTMENT setting screen.
3. Change the speed to desired value with switch (2) and switch
(3), and press (enter) switch (4) to set the value and return to
MASK MENU screen.
(1) (2) (3) (4)
"IDLE ADJUSTMENT" Screen

Switch (2): Reducing the speed
Switch (3): Increasing the speed
Switch (4): Entering idle speed and returning to MASK MENU
screen.
18-69
LCD CONTRAST ADJUSTMENT

GENERAL
Adjusts LCD contrast.
Operating Procedure
2. 4Y engine vehicle
Press switch (1) 6 times to check that "7. CONTRAST" is
selected, and press (enter) switch (4) to display the
CONTRAST ADJUSTMENT setting screen.
1DZ-III/3Z engine vehicle

Press switch (1) 5 times to check that "6. CONTRAST" is
selected, and press (enter) switch (4) to display the
CONTRAST ADJUSTMENT setting screen.
3. Change the contrast level with switch (2) and switch (3), and
press (enter) switch (4) to set the value and return to MASK
(1) With travel and MENU screen.
(1) (2) (3) (4)
"CONTRAST" Screen
Switch (2): Reducing contrast
Switch (3): Increasing contrast
Switch (4): Entering idle speed and returning to MASK MENU
screen.
18-70
METER START
GENERAL
Starts counting the odometer, trip meter and maintenance hour meter.
Operating Procedure
2. 4Y engine vehicle
Press switch (1) 7 times to check that "8. METER START" is
selected, and press (enter) switch (4) to display the METER
START setting screen.
1DZ-III/3Z engine vehicle

Press switch (1) 6 times to check that "7. METER START" is
selected, and press (enter) switch (4) to display the METER
START setting screen.
(1) With travel and

(1) (2) (3) (4)
"METER START" Screen

3. Press switch (2) for more than 2 seconds to display the right
arrow on the screen.
18-71
4. While pressing switch (2), if you press switch (3), inverted NO

on the screen turns to inverted YES, and the setting is
completed.
5. Press switch (4) to return to MASK MENU screen.
Note:
After completing the meter start setting, "METER START" will
not be displayed on the MASK MENU screen.
Note:
If the meter start is not set yet, the symbol indicating that the
hour meter is not started will be displayed on the GENERAL
screen.
18-72
MULTIFUNCTION DISPLAY ASSY

DISASSEMBLY·REASSEMBLY
T = N·m (kgf·cm) [ft·lbf]
T = 0.6 ~ 0.8 (6 ~ 8) [0.43 ~ 0.58]
Removal Procedure
1 Remove the case
2 Remove the board and LCD panel ASSY from the cover.
3 Disconnect the LCD panel ASSY flat cable from the board. [Point 1]
Installation Procedure
The installation procedure is the reverse of the removal procedure.
18-73
LCD panel Point Operations

[Point 1]
(1) Reassembly:
Follow the procedure below to install the LCD panel to the
(2) (1)
housing.
1. Remove the protective sheet from the back face of the LCD
panel.
2. Install the LCD panel to the housing according to the following
Housing steps.
(1) Press the upper part of the LCD panel to the claws. When
pressing the panel, do not apply excessive force.
(2) Press the lower part of the LCD panel to engage the
claws.
Note:
Do not damage the LCD panel.
3. After installing the LCD panel, remove the protective sheet
from the front face of the LCD panel.
Note:
After removing the protective sheet, do not touch the surface
of the LCD panel.

Toyota 02-8FGF25 - Multifunction Display (Opt)

Uploaded by

Copyright:

Available Formats

Toyota 02-8FGF25 - Multifunction Display (Opt)

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Toyota 02-8FGF25 - Multifunction Display (Opt)

Uploaded by

Copyright:

Available Formats

18-1

MULTIFUNCTION DISPLAY (OPT)

Name of Each Part

(1) (2) (3) (4) (1) (2) (3) (4)

DISPLAY SCREEN AND OPERATION PROCEDURE

General Screen (Meter Start not Performed)

Meter Display Screen

• When there is an abnormality in the load sensor, the screen

• Travel and load handling control indicator (DX model with

When lifting height/load sensing traveling speed limit function

• Parking brake ON warning

• Parking brake reminder warning

• Torque converter oil temperature warning

• Over speed alarm (only for DX model/DX model with travel

Setting Screen (DX Model/DX Model with Travel and Load

(1) (2) (3) (4)

• Setting menu screen (DX model)

• Over speed alarm setting screen (DX model/DX model with

Password Entry Procedure

When pressing the

2 Press switch (3) within 10 seconds. A short beep sounds.

3 Press switch (3) within 10 seconds. A short beep sounds.

When pressing the

5 Administrator menu screen is displayed automatically.

Administrator Menu Screen

• DX model with travel and load handling control

Administrator Function Setting Screen

• Over speed alarm setting screen (DX model/DX model with

• Load meter zero point adjustment screen (only for DX model/

• Maintenance hour meter setting screen

Mask Function List

Password Entry Procedure

When pressing the

2 Press switch (4) within 10 seconds. A short beep sounds.

3 Press switch (1) within 10 seconds. A short beep sounds.

When pressing the

5 Mask function initial screen is displayed for 5 seconds.

6 MASK MENU screen is automatically displayed.

MASK MENU Screen

2. Select a desired function using switch (1). Then, press switch

ANALYZER SCREEN MENU LIST

Analyzer menu screen Screen No. Display item Description

1. DIAG MEMORY 1. ~ 10. Indications of errors occurred

Analyzer menu screen Screen No. Display item Description

2. I/O ENGINE CTRL VPA1 Accelerator sensor (1) voltage

Analyzer menu screen Screen No. Display item Description

4. I/O M.HANDLING Lift lever angle sensor (1) voltage

ANALYZER MENU Screen

2. Check that "1. ANALYZER" is selected (highlighted) on the

"1. DIAG MEMORY"

"4. I/O M.HANDLING"

"7. ACTIVE TEST"

Diagnosis Memory Function (DIAG MEMORY)

2. Check that "1. DIAG MEMORY" is selected on the screen, and

"DIAG MEMORY 1/2"

"DIAG MEMORY 2/2"

In/Out Monitor Function (I/O MONITOR)

In/Out Monitor (1) (I/O ENGINE CTRL)

"I/O ENGINE CTRL 1/10"