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    VM Sun 01 - 2005

    Uploaded by

    FERNANDO INOCENTE TRINIDAD GUERRA
    The document provides information on the SUN engine family from DaimlerChrysler. It describes key features of SUN air cooled engines including their in-line cylinder configuration with 2, 3, 4, or 6 cylinders and a displacement of 996 cm3 per cylinder. The engines have a unique "tunnel design" cast iron cylinder block and patented aluminum crankshaft bearing support. The document reviews the engine systems including fuel, air, lubrication, cooling, and electrical.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    VM Sun 01 - 2005

    Uploaded by

    FERNANDO INOCENTE TRINIDAD GUERRA
    305 views43 pages
    The document provides information on the SUN engine family from DaimlerChrysler. It describes key features of SUN air cooled engines including their in-line cylinder configuration with 2, 3, 4, or 6 cylinders and a displacement of 996 cm3 per cylinder. The engines have a unique "tunnel design" cast iron cylinder block and patented aluminum crankshaft bearing support. The document reviews the engine systems including fuel, air, lubrication, cooling, and electrical.

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    vm sun 01_2005

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    The document provides information on the SUN engine family from DaimlerChrysler. It describes key features of SUN air cooled engines including their in-line cylinder configuration with 2, 3, 4, or 6 cylinders and a displacement of 996 cm3 per cylinder. The engines have a unique "tunnel design" cast iron cylinder block and patented aluminum crankshaft bearing support. The document reviews the engine systems including fuel, air, lubrication, cooling, and electrical.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    305 views43 pages

    VM Sun 01 - 2005

    Uploaded by

    FERNANDO INOCENTE TRINIDAD GUERRA
    The document provides information on the SUN engine family from DaimlerChrysler. It describes key features of SUN air cooled engines including their in-line cylinder configuration with 2, 3, 4, or 6 cylinders and a displacement of 996 cm3 per cylinder. The engines have a unique "tunnel design" cast iron cylinder block and patented aluminum crankshaft bearing support. The document reviews the engine systems including fuel, air, lubrication, cooling, and electrical.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
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    The document provides an overview of the SUN engine series from DaimlerChrysler including specifications, components, design features and systems covered in engine training.

    The main engine components discussed include the cylinder block, crankshaft, cylinder head, valve train, fuel system, air system, lubrication system and cooling system.

    Unique design features of the SUN engine series mentioned are the patented 'tunnel design' cast iron cylinder block which increases structural integrity and reliability, and the patented aluminum crankshaft bearing support which provides reduced torsionals and vibration for improved operator comfort and lower equipment wear.

    Air Cooled Engines

    „ SUN Engine Family


    SUN Series Engines

    SUN 2105 SUN 3105T

    SUN 4105T SUN 6105T

    DaimlerChrysler Off-Highway VM Training - Name 2


    SUN Series Engines

    Cooling Air

    Configuration In-Line

    Cylinders 2, 3, 4 & 6

    Combustion System Direct Injection

    Aspiration Naturally Aspirated, Turbocharged


    and Intercooled
    Bore & Stroke 105mm x 115mm (4.13 x 4.33 In.)

    Unit Displacement / Cylinder 996 cm3 (60.8 Cu. In.)

    DaimlerChrysler Off-Highway VM Training - Name 3


    SUN Series Engines - Available Models

    • Standard Version - General C & I Applications


    • Open Power Unit
    • Generator Drive Unit

    DaimlerChrysler Off-Highway VM Training - Name 4


    SUN Series Unique Design Features

    Patented “Tunnel Design” Cast Iron Cylinder Block

    • Increases Structural
    Integrity for Higher
    Reliability

    DaimlerChrysler Off-Highway VM Training - Name 5


    SUN Series Unique Design Features

    Patented Aluminum Crankshaft Bearing Support

    • Provides Reduced Torsionals and


    Vibration for Improved Operator
    Comfort and Lower Equipment
    Wear

    • Extends Main Bearing Life

    DaimlerChrysler Off-Highway VM Training - Name 6


    Engine Construction

    DaimlerChrysler Off-Highway VM Training - Name 7


    Type Plate

    DaimlerChrysler Off-Highway VM Training - Name 8


    Engine Serial Number

    DaimlerChrysler Off-Highway VM Training - Name 9


    Crankcase - Left Hand Side

    DaimlerChrysler Off-Highway VM Training - Name 10


    Crankcase - Right Hand Side

    DaimlerChrysler Off-Highway VM Training - Name 11


    Crankcase - Front

    DaimlerChrysler Off-Highway VM Training - Name 12


    Crankcase - Rear

    DaimlerChrysler Off-Highway VM Training - Name 13


    Crankshaft Components

    DaimlerChrysler Off-Highway VM Training - Name 14


    Rear Main Bearing - Crank Pin Side

    DaimlerChrysler Off-Highway VM Training - Name 15


    Rear Main Carrier - Flywheel Side

    DaimlerChrysler Off-Highway VM Training - Name 16


    Flywheel

    DaimlerChrysler Off-Highway VM Training - Name 17


    Cylinder Components

    DaimlerChrysler Off-Highway VM Training - Name 18


    Cylinder Head

    DaimlerChrysler Off-Highway VM Training - Name 19


    Valve Train

    DaimlerChrysler Off-Highway VM Training - Name 20


    Valve Cover

    DaimlerChrysler Off-Highway VM Training - Name 21


    Camshaft

    DaimlerChrysler Off-Highway VM Training - Name 22


    Timing Cover

    DaimlerChrysler Off-Highway VM Training - Name 23


    Fuel System

    DaimlerChrysler Off-Highway VM Training - Name 24


    SUN3105T Fuel System

    1. Lift pump
    2. Fuel filter
    3. Injection pump
    4. Injector

    Low pressure circuit


    pressure value :
    0.3 – 0.4 bar

    Injector opening
    pressure:
    270 bar

    DaimlerChrysler Off-Highway VM Training - Name 25


    SUN6105T Fuel System

    1. Lift pump
    2. Fuel filter
    3. Injection pump
    4. Injector

    Low pressure circuit


    pressure value :
    0.3 – 0.4 bar

    Injector opening
    pressure:
    270 bar

    DaimlerChrysler Off-Highway VM Training - Name 26


    Fuel System Components

    DaimlerChrysler Off-Highway VM Training - Name 27


    Fuel System Components

    DaimlerChrysler Off-Highway VM Training - Name 28


    Air System

    DaimlerChrysler Off-Highway VM Training - Name 29


    Intake & Exhaust Manifolds

    DaimlerChrysler Off-Highway VM Training - Name 30


    Air Cleaner

    DaimlerChrysler Off-Highway VM Training - Name 31


    Lubrication
    System

    DaimlerChrysler Off-Highway VM Training - Name 32


    SUN Oil System

    1. Oil pump
    2. Oil feed line
    3. Oil pick up pipe
    4. Oil pressure relief valve
    5. Oil filter cartridge
    6. Thermostat valve
    7. Manometer
    8. Oil radiator
    9. Rocker arm

    Minimum oil pressure at idle: 1.5bar

    DaimlerChrysler Off-Highway VM Training - Name 33


    SUN Oil System

    1. Oil pump
    2. Oil feed line
    3. Oil pick up pipe
    4. Oil pressure relief valve
    5. Oil filter cartridge
    6. Thermostat valve
    7. Manometer
    8. Oil radiator
    9. Rocker arm
    10. Turbocharger
    Minimum oil pressure at idle: 1.5bar

    DaimlerChrysler Off-Highway VM Training - Name 34


    SUN Oil Filter

    SUN SUN
    (Turbocharger) (Naturally aspirated)

    A. Oil filter C. Turbocharger oil feed line


    B. Oil pressure relief valve D. Thermostat valve (80-85°C valve opening)
    (min. 800 ÷ 900rpm = 1÷1.5 bar)
    (max. 2300rpm = 3.5 ÷ 4 bar)

    DaimlerChrysler Off-Highway VM Training - Name 35


    Lubrication System Components

    DaimlerChrysler Off-Highway VM Training - Name 36


    Cooling System

    DaimlerChrysler Off-Highway VM Training - Name 37


    SUN Cooling System

    Cylinder Head
    Oil Radiator Air Fan

    Cylinder Liner

    DaimlerChrysler Off-Highway VM Training - Name 38


    Fan & Oil Cooler

    DaimlerChrysler Off-Highway VM Training - Name 39


    Electrical System

    DaimlerChrysler Off-Highway VM Training - Name 40


    Control Panel

    DaimlerChrysler Off-Highway VM Training - Name 41


    Starter Motor & Alternator

    DaimlerChrysler Off-Highway VM Training - Name 42


    Questions?

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