Prequalification GermanSteel

ISO 9001:2015, 14001:2015 & 45001:2018 Certified BSC Member
PRE-QUALIFICATION
DOCUMENTS
UNITED ARAB EMIRATES & QATAR
All Type of Structural steel, Misc. Steel & Stainless Steel works
INDEX
Section 1 Introduction
Section 2 Highlights
Section 3 Trade Licenses
Section 4 Resources – Staff & Labors
Section 5 Resources - Plant & Equipment
Section 6 Organization Chart
Section 7 Technical / Engineering Team
Section 8 Major Running Projects
Section 9 Major Completed Projects
Section 10 Other Completed Projects
Section 11 Previous Project Approvals
Section 12 Accreditations
Section 13 Client Testimonials
Section 14 Policy Manual
Section 15 Quality Plan
Section 16 Safety Plan
Section 17 Bank References
INTRODUCTION
Introduction
Dear Sir / Madam,
It is with great pleasure that we introduce ourselves German Steel Contracting

LLC (GSC), as one of the leading steel fabrication industry in the Middle East,
undertaking Design, Manufacturing and Erection of Structural Steels,
Miscellaneous steel and Architectural / Miscellaneous metal works
The company (GSC) is established in the year 2005 with head office situated
in the New Industrial Area – Ajman, with a total working area of 200,000 SQFT
spreading over the Emirates of Ajman and UAQ.
We started German Steel Contracting LLC – (Dubai Branch) in the year 2012
to meet the requirement of Dubai Municipality regarding the projects in the
Emirates of Dubai. With our Dubai license, we are allowed to construct G+4
category steel buildings and any height building with special approval.
Having experienced success in UAE and observed the potential that Qatar
holds, we started our Qatar operations in May 2015 under the name German
Steel Contracting WLL with office situated at Al Muntazah Area and licensed
to do all kind of Structural Steel and Architectural / Miscellaneous Metal works
We have in-house blasting and painting facility at Umm Al Quwain Industrial

Area – UAQ which we use for all our coating requirements.
Products offered Includes, but not limited to the following; -
a) Structural Steel works
Structural Design, fabrication, Surface Treatment and erection of Primary steel

structures for
- Industrial Buildings
- Commercial Buildings
- Sheds
- Airports / Metros
- Cladding / Roofing of buildings
- Fixing of Decking sheets
- Mezzanine floors
- Storage Tanks etc
b) Architectural Metal Works and Miscellaneous Metal Works
Structural Design, fabrication, Surface finishing and fixing of –
- Balustrades in conjunction with Glass / Timber / Acrylic etc

- Cladding to columns / wall / ceiling / escalator / lifts etc
- Canopies
- Support for cladding (Composite Panels / GRC cladding etc)
- Platforms
- Staircases
- Spiral Staircases
- Catwalks
- Ladders
- Bollards
- Steel molds , shutters etc
- Gates, Grills, Fencing etc
We have on board qualified and experienced Engineers / Professionals

heading our various departments who are fully geared to execute all types of
challenging projects. State of the art Equipment and Machineries are
engaged in our different manufacturing facilities to deliver quality products.
We hope that based on the above, you can consider us to be on your

approved subcontractor list and request you to give us opportunity to serve
your upcoming / on-going projects. We assure you of our best and
competent service and expect a healthy business relationship all the time.
Waiting to hear from you at the earliest.
With best regards
GERMAN STEEL CONT. LLC

PO Box: 18275
Ajman - UAE
Tel.: 06 – 7486133
Fax: 06 – 7486144
Email: - gsw@eim.ae / info@germansteel.me
Web site: - www.germansteel.me
HIGHLIGHTS
HIGHLIGHTS
Year of Establishment : 2005
Name of Sponsor : Mr. Eid Mohamed Humaid Saif Al Hamrani
Name of the Bankers : 1) Ajman Bank
2) ADCB
3) Emirates NBD
Total Area : GSC – Ajman - 80,000 SQFT
GSC – UAQ - 130,000 SQFT
GSC Dubai - 1,000 SQFT
EGS – Fujairah - 4,000 SQFT
Workshop Area : 200,000 SQFT
Office Area : 10,000 SQFT
No. of employees : 523 nos.
**************************************
TRADE LICENSES
RESOURCES
STAFF & LABORS
RESOURCES - STAFF
Sl no. Designation No. of Staff

1 General Manager 01
2 Operations Manager 01
3 Projects Managers 04
4 Technical Manager 01
5 Design Manager 01
6 Contracts Manager 01
7 Sr. Production Manager 01
8 Production Manager 01
9 QA/QC Manager 01
10 Purchase Manager 01
11 Business Development Managers 02
12 Structural Engineers 05
13 Estimation Engineers 05
14 QS Engineer 03
15 Production Engineer 04
16 Quality Control Engineer 04
17 Project Engineer 06
18 Site Engineer 06
19 Planning Engineer 02
20 Technical Engineer 02
21 Safety Officer 08
22 Draughtsman / Modelers 18
23 Surveyors 03
24 Purchase Officer 02
25 Supervisors 12
26 Foreman 14
27 Store keeper 04
28 PRO / Admin / HR 05
29 Accounts 03
30 IT Engineer 02
Total Staff 123
RESOURCES - LABORS
Sl no. Designation No. of Staff

1 Charge hand 08
2 Machine Operators 12
3 Fabricators & Fitters 42
4 Erectors 70
5 Welders 48
6 TIG Welders 05
7 Painters / Blasters 32
8 Technicians 162
9 Drivers 15
10 Forklift Operators 06
Total Labor Force 400
RESOURCES
PLANT & EQUIPMENT
RESOURCES - PLANT & EQUIPMENT
German Steel Cont. is having the following plant and machineries
maintained in the above 3 workshops.
Sl No. Machine Name Quantity Capacity

1 CNC Gantry type Plate cutting machine 02 12m x 3m
2 CNC Plate cutting machine 01 4ft x 8ft

3 CNC Pipe Profile Cutting Machine – 8 Axes 01 12m x 800 Dia.
4 Shearing Machine 02 3200x110T

5 Shearing Machine 03 2500x110T
6 Bending Machine 02 3200x100T
7 Plate & Section Rolling Machine 01 8x2500
8 Hydraulic Press 02 150 Ton

40, 25, 20 & 15
9 Mechanical Press 06
Ton
10 Iron Worker 04 60 Ton
11 Universal Milling Machine 03 -
12 Lathe Machines 06 8, 4 ft
13 Stud Welding Machine 04 1500A
14 150KVA Diesel Power Generator(Site Use) 01 -

17 12KVA Portable Generator(Site Use) 03 -
18 Steel Core cutting Machine(75Dia) 04 75 x75 thick

19 Steel Core cutting Machine(35Dia) 09 35 x35 thick
20 Magnetic Drilling Machine 14 -
21 Concrete Core cutting Machine(150Dia) 04 -
22 Concrete Core cutting Machine(100Dia) 08 -

Concrete drilling / Hammer Drilling
23 58 -
Machine
24 Tighter Machine 23 -
25 MIG Welding machine (MS/SS/AL) 43 -
26 TIG Welding Machine AC/DC (SS/AL) 03 250A
27 TIG Welding Machine -Miller 01 180A

28 TIG Welding Machine -Portable 04 150A
29 DC (Rectifier) Welding Machine -3Phase 04 450A

30 DC-CC Welding machine (Miller)-3Phase 02 350A
31 AC/DC Welding Machine -3Phase 02 500A
32 AC Arc Welding Machine -3Phase 48 400A
33 Single Phase Welding Machine 10 350A-200A
34 Sub Merged Arc Welding Machine 02 DC 380V
35 Pedestal Drilling Machine 04 -
36 Plasma Cutting Machine 04 -
37 Welding Oven / Mother Oven 16 -
38 Pug Cutting Machine 06 -
39 Band Saw 01 225x400mm
1000mm x
40 Beam Cutting Machine / Saw 01
600mm
41 Table Saw 01 10” Dia
300, 200, 150
42 Air Compressor 09
Liters
43 Disc Cutting Machine 07 16” & 14”
44 Pipe polishing machine (SS) 01 -
45 Plate Polishing machine (SS) 01 -
46 Gas Cutting Sets 26 -
47 Pedestal Buffing Machine(SS) 03 -
48 Portable Buffing Machine(SS) 04 -
49 Sanding Machine(SS) 04 -
50 Belt Grinding Machine(SS) 04 -
51 Bench Grinder 02 7” dia.
52 Fork Lift 01 5 ton.
53 Fork Lift 04 5 ton.
54 60 FT Trailer 03 -
55 3.0 Ton Pickup 04 -
56 2 Ton Pickup 03 -
57 1.5 Ton Pickup 02 -

58 Bus (60 Seater) 03 -
59 Mini Bus (30 Seater) 04 -
60 Mini Bus (14 Seater) 03 -
61 SUV/4WD 14 -
62 Saloon Car 26 -
ORGANIZATION
CHART
ISO 9001:2008, 14001: 2015 & 18001: 2007 Certified BSC member
GERMAN STEEL CONTRACTING L.L.C.

ORGANIZATIONAL CHART
GENERAL MANAGER
M. ZUBAIR
MANAGER - OPERATIONS
K A MANOJ
SS DIV. GEN. MANAGER Sr. PROJECT MANAGER BUSINESS DEVELOPMENT MNGR. CIVIL DIV. GEN MANAGER
NOUSHAD ALI ARTHUR HASTIE JAYAPRAKASH GOVIND
ASST. CONTRACTS MNGR. C M - PROJECTS MANAGER-ADMIN DEPUTY GENERAL MANAGER

FAZIL KT JC NAIR RIYAS UK BIJOY
Sr. PROJECT COORDINATOR Sr. PROJECT COORDINATOR MANAGER - PRODUCTION QAQC MANAGER
FRANCIS SUMIT DHIMAN SATHYAN S. S. IBRAHIM
SS DIVISION ESTIMATION DEPT. DESIGN DEPT. 1 PROJECTS DEPT. PRODUCTION DEPT. QC DEPT. ADMIN DEPT. CIVIL DEPARTMENT
Project Engineer Vignesh Estimation Engr Sameer P Sr. Structural Engr Ramya Madhu Site Engineer Sharanth Prod. Supervisor Manimaran QC Engineer Chrill Raja PRO Mhd. Aslam Sr. Site Engineer Ambilikuttan
Technical Engr Ihsan Estimation Engr Rameesh Sr. Structural Engr Bayan Shab Site Engineer Rinu Varghese Prod. Supervisor Krishna Kumar QC Engineer Jaimin Kumar Asst. PRO Ibrahim Site Engineer Ahsam A Razak
Site Supervisor Jayaram Estimation Engr Mhd. Shafeeq Structural Engr Sujin Site Engineer Prabhu Prod. Supervisor Gou Prasad QC Engineer Arun Purchase Asst Soji Pappachan Site Supervisor Saidul Mondal
Site Supervisor Muthu Kumar Estimation Engr Mhd. Shareef Tekla Modeler Bijoy Jose Site Engineer S Sharma Prod. Supervisor Subair QC Engineer Sreenu Admin Asst Rahees UK Accountant Abusivan
Estimation Engr Prasoon Tekla Modeler Anoop Site Engineer Cijo Prod. Supervisor Irfan Finance Officer Donna
QS Sarika Tekla Detailer Harihar Sahu Site Supervisor Rasheed Prod. Supervisor Santhosh SAFETY DEPT. IT Incharge Hareesh
Technical Engr Mira May Tekla Modeler Chindhu Site Supervisor Srinivasan Safety Officer Farook Nazar HR Asst Navas K
Tekla Detailer Bibin Joseph Site Supervisor Mhd. Niaz Safety Officer Jayavishnu Accountant Ajeesh
Site Supervisor Jijo Accounts Asst Nerefie
DESIGN DEPT. 2 Site Supervisor Aboobacker Secretary Janice
Sr. Structural Engr Dhinakaran Site Supervisor Jafar `
Structural Engr Abdul Basith Site Supervisor Ganesh Prabhu
Tekla Detailer Yaqoot Ali Site Supervisor Mhd. Ashraf
Tekla Detailer Sandeep Site Supervisor Fazal Karim
Tekla Modeler Bivin Babu
Tekla Modeler Prajeesh
Tekla Modeler Arun Gopal
Doc. Controller Lai Medina

TECHNICAL /
ENGINEERING TEAM
ENGINEERING DEPARTMENT
1. Structural Designing
Sl No. Name Position Qualification Experience Remarks
1 Mr. Ahmad Hazem Technical Manager Degree – Structural Engineering 13 Years -
Master Degree – Civil

2 Mr. Lakshman Kumar Design Manager 19 Years -
Engineering
3 Mr. Noushad Ali Sr. Structural Engineer Degree – Civil Engineering 22 Years G+4 from DM
Mrs. Bayan Shhab

4 Sr. Structural Engineer Degree – Civil Engineering 12 Years G+1 from DM
Mahmowd
5 Mrs. Tess Abraham Structural Engineer Master – Structural Engineering 6 Years -
6 Mr. Arjun K Structural Engineer Master – Structural Engineering 5 year -
7 Mr. Arjun Pattanothil Structural Engineer Master – Structural Engineering 5 years -
Mr. Muhammad Sabith

8 Structural Engineer Master – Structural Engineering 2 years -
K
2. Modeling / Drafting / Detailing
Sl No. Position Number Of People
1 Checker 2 People
2 Sr. Modeler 6 People
3 Modelers 2 People
4 TEKLA Detailers 4 People
4 Auto CAD 4 People
Total No. of Staff 18 People

MAJOR RUNNING
PROJECTS
Contract
Sl no. Project Job Description Main Contractor Value (AED)
Supply and Installation of SSANGYONG Engineering &
Korean Pavilion – Dubai EXPO 2020 9,491,900.00
1 Primary Steel Structures Construction Co. LLC
Movenpick Hotel & Resort – Al Marjan – Structural Steel, Decking and Al Ali Construction &
2 RAS AL KHAIMA Fire proof painting Development LLC 3,660,982.50
Structural Steel, Secondary

Reem Mall – Abu Dhabi ITINERA & GHANTOOT JV
3 Steel etc 4,535,330.00
Burj Royale on Plot 97 – Down Town Supply & Installation of Shear

4 Dubai Plates Al Futtaim Constructions LLC 2,420,576.20
Slovenian Pavilion – Duabi EXPO 2020 Structural Steel works RIKO INVESTMENT D.O.O
5 1,780,509.15
Azerbaijan Pavilion – Dubai EXPO 2020 Structural Steel works Al Shafar Interiors Co. LLC
6 2,920,426.00
Structural Steel, Sheet Piles and EXPOMOBILIA MCH
The Dutch Pavilion – Dubai EXPO 2020
7 Steel Foundation GLOBAL 9,345,000.00
Structural Steel and Roofing CIMOLAI RIMOND ME
The Finland Pavilion – Dubai EXPO 2020
8 Works Genral Cont. LLC 2,100,000.00
Structural Steel Works and
The Grand Hotel – Dubai Creak Harbor Al Basti & Muktha LLC
9 Shear Plates 3,212,935.00
Family Hotel (HILTON) – YAS ISLAND – Structural Steel, Decking and
SANJOSE FIBREX JV
10 ABU Dhabi Fire Proof Painting 11,340,000.00
PROEJCTS
KOREAN PAVILION
DUBAI EXPO 2020
Approximate Tonnage: 1,300 Ton
PROEJCTS
MOVENPICK – RAS AL KHAIMA

SKY BRIDGE AT ROOF OF THE BUILDING
Approximate Tonnage: 450 Tons
PROEJCTS
REEM MALL – ABU DHABI

ROOF SKYLIGHT WORKS
PROEJCTS
SLOVENIAN PAVILION
DUBAI EXPO 2020
PROEJCTS
AZERBAIJAN PAVILION
DUBAI EXPO 202
PROEJCTS
NETHERLANDS PEVILION
DUBAI EXPO 2020
Approximate Tonnage: 2,300 Tons
PROEJCTS
FINLAND PAVILION
DUBAI EXPO 2020
PROEJCTS
HILTON (FAMILY HOTEL)

YAS ISLAND
Approximate Tonnage: 1,900 Tons
MAJOR COMPLETED
PROJECTS
Contract
SELSA PHASE 2 – Festival Square Supply and installation of Structural Steel
Al Futtaim Carillion LLC 25,200,000.00
1 @ Dubai Festival City works, decking and Fire proof painting
The Wave – Abu Dhabi (TOYOTA Supply and Installation of Structural Steel,
Al Futtaim Carillion LLC
2 Showroom) Decking & Fire Proof Painting 18,678,000.00
Supply and installation of Structural Steel

Nas Arena – Multi-purpose Complex Al Naboodah Contracting
works, decking and Fire proof painting for 16,900,000.00
3 - Indoor Stadium Roof LLC
Stadium Roof
Midfeild Termianl II – Abu Dhabi Supply and Installation of Primary &
CLOISAL CO. LLC
4 International Airport Secondary Steel works for cladding 15,326,065.00
Diera City Centre – Cinema Supply and Installation of Structural Steel,

Al Tayer Stocks LLC
5 Expansion Decking & Fire Proof Painting 14,685,300.00
GEMS Wellington Academy Supply and Installation of Structural Steel and CHICAGO Construction
6 (Jumeirah College) - Al Khalil - Dubai Architectural Metalwork Co. LLC 14,043,700.00
Lincoln Academy – Al Barsha – Supply and Installation of Structural Steel and CHICAGO Construction
7 Dubai (Phase 1 & 2) Decking Co. LLC 13,628,000.00
Fabrication and Installation of Various Steel Gulfar – Salini –

Al Bayt Stadium – Qatar
8 Structures Impregillo – Cemoali JV 11,456,146.00
Contract
Bloom School & Brighton College – Structural Design, fabrication & erection of Airolink Building
9 Dubai steel works and roofing Construction LLC 9,633,245.00
China National Aero

Supply and Installation of Structural Steel for
City Land Mall – Global Village technology International
10 Skylights 9,300,000.00
Engineering Corp.
Supply and Installation Structural Steel works
LA MER – Jumeirah Dubai Al Futtaim Carillion LLC
11 and Fire Proof Painting 9,124,644.27
Supply and Installation Structural Steel works

Mirdif City Centre Cinema Expansion Al Tayer Stocks LLC
12 and Fire Proof Painting 7,600,000.00
Supply and Installation Secondary steel and

Dubai Parks & Resorts Laing O’ Rourke
13 Architectural Metal Works 7,340,000.00
Royal Atlantis Resorts – Palm Structural Steel and Metal Works SSYANGYONG – BESIX
14 6,973,015.90
Jumeirah JV
Qatar Metro – Integrated Railway Structural & Stainless Steel Works Consolidated Contractors
15 6,380,000.00
Project – Metro Stations Group S.A.L
Fabrication, supply and installation of
16 New York University – Abu Dhabi Structural Steel Works Al Futtaim Carillion LLC 6,340,000.00
EAST GSEM & DNATA Building – McLaren Construction

Fabrication, Installation and Fire Proofing of
17 Dubai Airport LLC 5,687,000.00
Structures, Roofing & Metal Works
Contract
C38 – Districts & Parks – DUBAI KIER International Middle
Fabrication, Installation and Fire Proofing of
18 EXPO 2020 East 5,652,127.00
Structures for 2 Buildings
Al Makthoum International World Al Naboodah Contracting
19 Central Airport – Dubai Fabrication and supply of Jet Blast Fence LLC 4,797,500.00
Sharjah University – Men’s & Darwish Engineering

Design, fabrication, Intumescent Painting and
20 Women’s Pavilion Emirates LLC 4,800,000.00
installation of Steel Structure
FEWA Substations at Northern Al Naboodah Contracting

Supply and installation of Structural Steel,
21 Emirates (3 Nos.) LLC 4,209,754.00
Metal Works and Roofing
Burj Dubai Development - Roads &
Steel Structure for Sahaa Café at Dubai Mall
22 Infra. Works - AC 528 Al Futtaim Carillion LLC 3,741,000.00
Fabrication, hot dip galvanizing, supply and

installation of supporting structure for MEP
23 Sheikh Khalifa Hospital - RAK CSEC / ETA 3,150,000.00
works
Fabrication and Installation of Car Park KUMO Hi-Tech Company
24 EMAAR South Development 2,955,502.00
Structures Limited
Design, fabrication & erection of Mall Building Al Bawardy Contracting
25 Spinnies Mall – Motor City 2,808,326.00
including Roofing LLC
JXB1 / INF / 044, 046 & 047 –World Design, fabrication, hot dip galvanizing and Gulf District Cooling LLC
26 2,750,000.00
Central Airport – DLC Staff Village installation of steel supports for Vision Barrier (GDC) / KAMCO
Contract
Fabrication, painting, supply and installation of
Al Mafraq Dialysis Centre – Abu
steel structures for roof, sunscreen and
27 Dhabi - UAE ASCON 2,680,000.00
service block
Federal Supreme Court Building – Structural Design, Fabrication, Erection and
28 Abu Dhabi Fire Proofing Emirates Link Maltauro 2,676,249.00
JXB1 / INF / 044 – World Central

Airport – DLC Staff Village
29 installation of pipe support steel works GDC / ETA 2,450,000.00
Fabrication, hot dip galvanizing, supply and Target Engineering

30 Jumaira Islands – Heights 2,320,000.00
installation of steel canopies Const. Co. LLC
Dubai English Speaking School – Supply and Installation of Structural Steel and
31 Dubai Fire proof painting Al Tayer Stocks LLC 2,300,000.00
GEMS Wellington Academy – Dubai Fabrication, painting, supply and installation of CHICAGO Construction
32 Silicon Oasis- Phase- 3 steel structures and roofing Co. LLC 2,155,000.00
SP 330 – Dubai International Airport Fabrication, fire proofing / painting, supply and
Canadian Contracting
33 (Super Gate) installation of Structural Steel and Roofing 2,105,279.00
LLC
Fabrication, fire proofing / painting, supply and
34 Le-Meridian Hotel Re-development installation of Structural Steel and Metal Works Al Futtaim Carillion LLC 2,057,000.00
Contract
Fire, Ambulance & Police Building – Fabrication, fire proofing / painting, supply and
Al Naboodah Contracting
35 Dubai EXPO 2020 installation of Structural Steel Works 2,025,000.00
LLC
Fabrication, powder coating, supply and

36 Dunes Village – Residential Buildings UNEC 1,890,000.00
installation of Aluminium handrails

37 Royal Chalets at Al Qaffay Island Al Futtaim Carillion 1,870,000.00
Structural Steel Works & Roofing
Supply and Installation of Architectural Perfect Construction

38 Bawabat Al Sharq School-Abu Dhabi Metalwork Gen. Con. LLC 1,815,000.00
39 ADNOC Head Quarters – Abu Dhabi Miscellaneous Metal Work Six Construct. 1,572,000.00
Big Box Retail Park – Jabel Ali Al Futtaim Construction

40 Structural Steel Works 1,536,000.00
LLC
Mankhool Mixed Use Development Al Naboodah Contracting

41 Steel Structure Miscellaneous Items. 1,474,447.00
LLC
Burj Dubai Development - Roads &

42 Infra. Works - AC 528 Steel Structure for Link Bridge – Dubai Mall. Al Futtaim Carillion 1,432,000.00
Contract
Al Raha Beach Hotel Extension structural steel, decking slabs, standing seam NPC
43 1,372,000.00
roofing and metal strip ceiling
LCL Interior Contracting
44 Dubai Metro Rail Project – Red Line structural steel, stainless steel cladding, GMS, 1,340,000.00
LLC
SS & Aluminum brackets etc
45 Dubai Metro Rail Project – Red Line installation of secondary steel supports, Lindner-DEPA Interiors 1,320,000.00
Access hatches etc

Expo Centre – Sharjah Expansion AMBB
46 Structural Steel & Metal Works 1,283,000.00
MURUR MIXED USE COMPLEX & Fabrication, supply and fixing of Stainless ALI MOOSA & SONS
47 MALL Steel Cladding and Glass balustrades CONTRACTING LLC 1,260,000.00
Supply and fixing of MP11 panels (Special

48 Dubai Metro – Green Line JT Metro / Lindner-DEPA 1,215,000.00
cladding panels)
ENOC – EPCL/NI/3284 Multiple Fabrication, supply and installation of
49 Projects Structural Steel Works Al Futtaim Carillion 1,120,000.00
DEWA R & D Lab – at Al Qudra – Supply and Installation of Structural Steel for
GBH International
50 Dubai Fascia of the Building 1,170,000.00
Contracting LLC
Contract
Dubai Mall – Bus Access from FCRD Supply and Installation of Structural Steel and
51 to TDM Fire proof painting Emaar Properties PSJ 1,100,000.00
ADNEC Plant - Development – Abu Abu Dhabi National

Steel Platforms & Equipment mounting
52 Dhabi Carpet Factory 1,052,000.00
structure
Palm Jumairah Gateway Towers &
53 Steel Anchor frame structure for Tower Cranes TAISEI Corporation 1,048,000.00
Car park
Supply and Installation of Aluminium Louvered
Pullman Hotel Refurbishment Laing O’ Rourke
54 Screen 980,000.00

55 Burj Dubai Development – Plot 55-57 Structural Steel & Metal Works Al Futtaim Carillion 898,000.00
AX-347, Dubai International Airport Design, fabrication, painting and installation of Al Naboodah Engineering
56 Expansion 890,000.00
steel structure for EOT crane LLC
Fabrication, painting, supply and installation of

GEMS Wellington Academy – Dubai
57 steel structures and roofing for Multi-Purpose CHICAGO Construction 630,000.00
Silicon Oasis- Phase 1
Hall
Fabrication, hot dip galvanizing, supply and LCL Interior Contracting

58 Dubai Metro Rail Project – Red Line 730,000.00
installation of GMS handrails at BOH area LLC
Fabrication and supply of SS cladding, SS Al Futtaim Carillion / AK

59 Al Ain University 722,000.00
drainage pipes etc Cladding
PROEJCTS
SELSA Steel Structure (2,900 Tons)
PROJECT: Dubai Festival City Mall

PROEJCTS

PROEJCTS

PROEJCTS
Toyota Show Room @ Abu Dhabi (1,550 Tons)
PROJECT: WAVE ABU DHABI – AUTOMOTIVE SHOWROOM
Toyota Show Room @ Abu Dhabi (1,550 Tons)

PROJECT: WAVE ABU DHABI – AUTOMOTIVE SHOWROOM
PROEJCTS
Roofing for Stadium (1,460 Tons)
PROJECT: NAS ARENA - DUBAI

PROEJCTS

PROEJCTS

PROEJCTS

PROEJCTS

PROEJCTS
DCC – Area A Steel Works (1,720 Tons)
PROJECT: Diera City Centre Cinema Expansion
DCC – Area A Steel Works (1,720 Tons)

PROJECT: Diera City Centre Cinema Expansion
PROEJCTS
Sports Block (1,700 Tons)
PROJECT: JUMEIRA COLLEGE

PROEJCTS

PROEJCTS

PROEJCTS
Structural Steel & Decking (1,450 Tons)
PROJECT: AMERICAN ACADEMY – AL BARSHA

PROEJCTS

PROEJCTS

PROEJCTS
MEP SUPPORT STEEL WORKS

PROJECT: Al Bayt Stadium (Qatar)
Approximate Quantity: 1,600 Tons
PROEJCTS
STEEL WORKS & ROOFING

PROJECT: Brighton College & Bloom School - Dubai
Approximate Quantity: 1,100 Tons
PROEJCTS
SKYLIGHT STEEL WORKS

PROJECT: CITYLAND Mall – Global Village
PROEJCTS
Steel Buildings (17 nos.) – 1,130 Tons
PROJECT: Le Mar Jumeirah Open Beach
Steel Buildings (17 nos.) – 1,130 Tons

PROJECT: Le Mar Jumeirah Open Beach
PROEJCTS
VOX Cinema Expansion

PROJECT: MIRDIF CITY CENTRE
PROEJCTS
GSEM & DNATA BUILDING

PROJECT: Dubai International Airport Expansion
PROEJCTS
C38 – DISTRICTS & PARKS

PROJECT: DUBAI EXPO 2020
PROEJCTS
C38 – DISTRICTS & PARKS

PROJECT: DUBAI EXPO 2020
PROEJCTS
PAVILION FOR MEN & WOMEN (2 NOS.)
PROJECT: SHARJAH UNIVERSITY
PAVILION FOR MEN & WOMEN (2 NOS.)

PROJECT: SHARJAH UNIVERSITY
PROEJCTS
Roofing for FEWA Substations (3 Nos.)
PROJECT: FEWA Substations at Northern Emirates
Roofing for FEWA Substations (3 Nos.)

PROJECT: FEWA Substations at Northern Emirates
PROEJCTS
MARKET HALL
PROJECT: SPINNEYS SUPERMARKET – MOTOR CITY
PROEJCTS
ARCHITECTURAL STEEL WORK

PROJECT: DEWA R&D LAB
OTHER COMPLETED
PROJECTS
PROEJCTS
Link Bridge Steel Structure
PROJECT: Dubai Mall Expansion - Dubai
Link Bridge Steel Structure

PROEJCTS
Roof Steel Work
PROJECT: Al Mafraq Dialysis Centre – Abu Dhabi
Roof Steel Work

PROEJCTS
Sunscreen Structure
Steel Structure
PROEJCTS
Sahaa Café Steel Structure

PROEJCTS
Multi Purpose Hall Roof

PROJECT: Bawabat Al Sharq School – Abu Dhabi
PROEJCTS
Steel Truss at Multi Purpose Hall
Service Room Roofs

PROEJCTS
KG Hall
PROJECT: JUMEIRAH College - Dubai
Steel Truss for Sports Block (Fabrication Stage)

PROJECT: JUMEIARAH College - Dubai
PROEJCTS
Steel Truss for Sports Block (Fabrication Stage)
PROJECT: JUMEIRAH College - Dubai
Multi Purpose Hall Roof – Block C

PROJECT: GEMS Wellington Academy – Dubai Silicon Oasis
PROEJCTS
Clerestory Roof
PROJECT: Al Raha Beach Hotel Extension
Clerestory Roof
PROJECT: Al Raha Beach Hotel Extension
PROEJCTS
Vision Barrier Structure
PROJECT: World Central Airport – Residential City 01(JXB1 – 047)
Vision Barrier Structure

PROEJCTS
Drum Steel Works
PROJECT: New York University – Abu Dhabi
Drum Steel Works

PROJECT: New York University – Abu Dhabi
PROEJCTS
Pipe Support Steel Works
PROJECT: World Central Airport – DLC Staff Village (JXB1 – 044)
Pipe Support Steel Works

PROJECT: World Central Airport – DLC Staff Village (JXB1 – 044)
PROEJCTS
Cat walk Structure
Road Signage Structure

PROJECT: EMAL
PROEJCTS
Silo and Supporting Structure
PROJECT: BASF Expansion
Silo and Supporting Structure

PROJECT: BASF Expansion
PROEJCTS
Mild Steel Staircase
PROJECT: ADNEC – Abu Dhabi
Mild Steel Staircase & handrails

PROJECT: SILICON OASIS
PROEJCTS
Structural Steel & Cladding
PROJECT: NAS ARENA
Structural Steel & Cladding

PROJECT: NAS ARENA
PROEJCTS
Entrance Canopy
PROJECT: Beach Tower II
Escalator Cladding
PROJECT: Mirdiff City Centre
PROEJCTS
Health Club Canopy
Health Club Canopy

PROEJCTS
Stainless Steel Cladding – Ticket Counter
PROJECT: Dubai Metro
Stainless Steel Fire Hose Cabinet

PROEJCTS
Stainless Steel Cladding on Binnacle
PROJECT: DUBAI Metro – Green Line
Stainless Steel Handrail

PROJECT: Al Reem Island – Zone D
PROEJCTS
PROJECT: Al Reem Island – Zone A
Stainless Steel handrails

PROJECT: City Scape Abu Dhabi 2030
PROEJCTS
Stainless Steel Wall Mounted Handrail
PROJECT: Dubai Metro – Link Bridge
Stainless Steel Glass Handrail

PROEJCTS
PROJECT: Dubai International Airport Expansion Phase II

PROJECT: Al Reem Island Zone D
PROEJCTS
MP11 Cladding (2,950 SQM)
MP11 Cladding (2,950 SQM)

PROEJCTS
Roof Canopy Steel Structures & Cladding
PROJECT: Jumeirah Heights
Roof Canopy Steel Structures & Cladding

PROJECT: Office Building at Al Barsha First
PREVIOUS PROJECT
APPROVALS
ACCREDITATIONS
CLIENT
TESTIMONIALS
POLICY MANUAL
QUALITY PLAN
QUALITY PLAN
Document Code No. GSW-DM-MP11-HSE-0001 REV 4
Document preparation, verification and approval Name in print
Prepared by Quality Control Engineer Chrill Raja Disilva
Verified by Operations Manager MS Nasser Khan
Approved by PM Project Manager Manoj K A
Document revision table
Date Rev. No. Description of modifications / revisions
1 Feb 2012 0 First issue
30-Jan 2013 1 Second Issue
30-Jan 2014 2 Third Issue
30-Jan 2015 3 Forth Issue
Quality Policy German Steel contracting LLC

Name of Company: German Steel Contracting LLC
Scope of Work: Supply, Fabrication, Painting & Erection of

Steel Work (MS and SS)
Applicable Standards: BS 5950 and as mentioned to the relevant

Project Specifications

Basic Procedures:
Preparation and Approval of Drawings:
• All shop drawings showing general arrangement of structure, connection details,

material specification and corrosion protection details shall be prepared based
on the assignment drawings and project specification following standard detailing
practice.
• In general AutoCAD software shall be used for preparation of the drawings.
• All connection details will be calculated based on the loads indicated in
assignment drawings following BS 5950-1:2000.
• Shop drawings and connection design calculations shall be submitted for
approval by engineer.
• Fabrication drawings shall be prepared based on the approved shop drawings
only.
• All fabrication drawings shall be submitted to client / consultant for information.
• Erection drawings shall be prepared showing complete arrangement of structure,
mentioning all erection marks for individual members.
• All erection drawings shall be submitted to client / consultant for information.
Procurement of Material:
• All material to be used shall strictly adhere to the Project specification and
drawings.
• Before receipt of material, Mill Test Certificates for the material to be supplied
shall be obtained from supplier and compared against Project requirements.
• Details of proposed materials shall be submitted to client/consultant for approval
in standard material submittal format.
• All details viz. Supplier, Manufacturer, Grade, Batch etc. pertaining to the raw
materials being used for the project shall be recorded in standard form and
maintained for future reference.
• Only approved materials shall be used for the project.

• All materials received from suppliers shall be checked with respect to approved
Mill Test Certificate and applicable standards for dimensional tolerance. In case
of non-conformity the materials shall be marked separately and kept aside
completely segregated from the other materials.
Fabrication of steel structure:
• In general all fabrication shall be done in off-site fabrication shop following

fabrication drawings prepared based on approved shop drawings and
transported to site.
• Fabrication shall be strictly in accordance with the project specification and
other applicable standards.
• Oxy Fuel / Plasma cutting technique shall be used for cutting of plates.
• Oxy Fuel / Cold saw cutting technique shall be used for cutting sections.
• Welding procedures as enclosed shall be strictly followed.
• Only approved welders will be used for the project. Any new welder being
inducted to the project shall pass through quality check against the approved
WPS / PQR carried out by internal Quality Control Group.
• In general SMAW / FCAW techniques shall be used for welding.
• Required edge preparation for different welding positions as indicated in the
drawings shall be strictly followed. Special weld test requirements, if any,
mentioned in the drawings shall be taken care.
• BS 5950: Part 2 shall be followed for the fabrication tolerance. Any special
tolerance requirement mentioned in drawings shall be strictly adhered to.
• All welding shall be subject to testing as agreed in the approved Inspection
and Test Plan.
• Procedure for Consumable handling shall be followed for control of
consumables in the shop as well as site.
• Detailed record shall be maintained for all materials used for fabrication.
Material traceability record form shall be used for the purpose.

• All fabricated items shall bear identification marks and material traceability
marks so that all quality control records associated to any part of the structure
can be traced out at any point of time.
• All records of in-house inspection, quality check for the fabricated items shall
be maintained in a clearly identifiable manner and shall be produced to
client/engineer for their record. Standard In-Process fabrication inspection form,
Welding Quality inspection form, Final Inspection forms shall be used for the
purpose. Third party weld inspection reports shall be submitted to client /
engineer for approval.
• Painting of structure shall be carried out strictly in accordance with the
approved paint system submission. Paint manufacturer recommended paint
application procedure shall be strictly followed. Record shall be maintained for
surface cleaning and all coats of paint applied in specific form and shall be
attached to the inspection report.
Transportation of structure to site:
• Fabricated and inspected structures shall be transported to site in suitable

transport vehicle in properly packed condition ensuring that no damage occurs
during transportation.
• Fabricated material shall be unloaded and stacked at site in designated area
in a manner to avoid any damage.
• Contact with soil / floor shall be avoided as much as possible.

• Materials to be stored long time shall be covered to avoid accumulation of
sand and dirt on it.
Erection of structure at site:
• A detailed method statement describing all sequential steps, required tools/

tackles and machineries, precautionary measures, safety requirement and risk
assessment shall be prepared and submitted to client / consultant for approval.

• Erection shall be carried out strictly in accordance with approved Shop
Drawings, Erection Drawings, Erection method Statement and applicable
standards.
• BS 5950: Part 2 shall be followed for erection tolerance. Any specific erection
tolerance requirement mentioned in drawings shall be strictly adhered to.
• Standard Safe method of rigging and erection shall be followed.
• Any special unprecedented activity shall be supported with a job safety analysis
document.
• Any damage to painted surface shall be repaired following procedure specified
by paint manufacturer.
• Fire Proof Intumescent paint shall be applied at site following the standard
application procedure recommended by paint manufacturer.
• All associated environmental / application records shall be maintained in
standard QC form.
Quality Check Details:
Material Traceability:
• All raw materials received from Supplier and to be used for the project shall
be recorded with respect to quantity, visual quality check and Mill test
certificates. MTC’s shall be submitted to Client / Engineer for approval.
Fabrication Fit-Up:
• After structural Fit-up is made all dimensions of the object shall be checked
with respect to fabrication assembly drawing and the result shall be recorded
in standard In Process Inspection Report form. Items to be checked are as
follows:
a) Marking of Item as per drawing (Hard Punch Impression)

b) Cutting of individual plates / sections (Finishing & Dimension)
c) Over all dimension of fitted-up item
d) Gap required for full penetration welding.

Welding:
• Electrodes being used in shop shall be controlled properly with respect to

conditioning. The following records shall be maintained.
• Time of charging in baking oven

• Time of shifting to holding oven
• Time of issuing to welder
• Details of electrodes returned from welders
• After welding is finished the following points shall be checked and recorded:
a) Visual quality of welding along with welder ID

b) Cleaning of welded joint (Visual)
c) Final assembly dimension (Visual & Dimensional Check)
d) Finishing of sharp edges (Visual)
• Sample Non-Destructive testing shall be carried out on the welded joints as

per the requirements mentioned in Inspection and Test Plan by third Party
testing agency and the same shall be recorded.
Blasting and painting:
• The final fabricated items shall be grit blasted and painted following approved
painting method statement. The following check points to be passed before
proceeding next stage.
a) Visual inspection of blasted object for cleanliness and checking blasted

profile with Presso-film.
b) Time of paint application for all different coats, wet film thickness & Dry
Film Thickness
All the above inspection results shall be recorded on Blasting and painting
Inspection Report.
Dispatch of fabricated material to site:

• Fabricated and painted items shall be delivered to site with Final QC release
report. QC final release certificate form shall be used.
Erection:
• All fabricated items coming from fabrication shop will be checked visually for
any transportation / handling damage and QC release note.
• After Erection Check shall be made for
a) Alignment of structure.
b) Bolt tightening
c) Site Paint Application
Job Safety:
• Safety at site will be of top most priority.

• All workers coming to site shall have internal safety induction followed by
safety induction training from main Contractor.
• No personnel shall be allowed to enter work site without proper safety
induction.
• General Safety Plan shall be followed for standard guidelines. However, Project
safety Plan provided by Main Contractor shall dominate the General safety
Plan.
• All incidents / accidents shall be recorded in standard forms and will be
reported to Main Contractor / Client as per established project procedure.
Waste Management:
• All steel scraps and other wastes generated in shop as a result of the

fabrication / painting process shall be segregated and disposed off / sent for
recycling as per standard procedure approved and enacted by authorities.
• All steel scraps and other wastes generated at site shall be segregated and
accumulated in the designated area as fixed by Main Contractor and shall be
disposed off / sent for recycling as per established procedure by Main
Contractor.

Inspection and Test Plan

Inspection Clarification Inspection Authorities
Inspection & Test Plan H Hold Point 1 German Steel LLC
W Witness Point 2 CHICAGO
PROJECT QUALITY SYSTEM PROCEDURE
R Review of Documentation 3 Inspection Agency
A Actual Inspection 4 Consultant
RI Random Inspection
DESCRIPTION: Fabrication & Erection of Steel Structure
AP Approve
Document Number: GSC/QSP/ITP/DOC-001 Rev 0

Job Number: XXXX XX
Date:30/01/2015
Item Process Description Quality Control Activity Acceptance Verifying Control Code Remarks
No. Criteria Documents 1 2 3 4
1.0 Manufacture & Fabrication
Specification
1.1 Shop Drawings Review client’s approved construction drawings Contract Documents Contract A R - AP
Drawings
1.2 Welding Procedure Check compliance with specification, WPS and Contract documents Approved A R AP AP
PQR WPS/PQR
1.3 Welder Qualifications Check compliance with specification and AWS D1.1& Approved welder A R AP AP
certification ASME IX certification
2.0 Materials
2.1 Inspection of incoming Check the materials visually & dimensionally; size, Approved MS,MTC Material A R AP R
materials scale, damages on surface and bend or twist. and Material Traceability
specification Record
(FM NO 26)
German Steel Contracting LLC Page 1

AP Approve

Job Number: XXXX XX
Date:30/01/2015
2.2 Conformity of materials Check the heat number printed or hard punched on Project Specification Mill Test A R AP R
the material received. and drawings Certificate
• Check 100 % UT for lamination for plates
& pipes sections greater than 29 mm
• Check 100% UT for seam weld test for
Seam pipes
• Mechanical, Chemical test on samples
from each heat number of the raw
materials
Item Quality Control Activity Acceptance Verifying Control Code

Process Description
No Criteria Document 1 2 3 4
3.0
Fabrication Operations
3.1 Traceability on Cut out Transfer unique Job number on the cut out Workmanship - A - AP -
materials materials if cut out > 1 sq. meter.
3.2 Fit-up/Dimensions check Check the layout, suitable jigs and fit up of Approved fabrication In Process Fit A R AP RI
structures dimensionally. Drawings up/Dimension
check & Final
Weld joints fit -up check WPS,AWSD1.1& Inspection report
Project specification FM/45,FM/47&
FM48
4.0 Welding and Inspection
4.1 Consumable Control Check batch certificates. Manufactures Approved MS Welding Electrode A R - R
recommendation for storage, handling and drying AWS D1.1 conditioning
record. FM no 36
Issuing of Electrode Check the electrode baked properly before issue. &Welding
Electrode issue
register FM no.37

AP Approve

Job Number: XXXX XX
Date:30/01/2015
4.2 Welding Approved WPS and welders to be utilized for the Approved WPS/WQT A R - R
work. WPS/WQT
BS EN ISO 5817-
LEVEL B
4.3 Visual Inspection of Welds 100%Check all welds profile/profile parameters. Approved Drawings Welding A R AP R
inspection reports
(FM 50).
4.4 Conduct NDT as follows at random of the quantity A R AP R

NDT
100% UT for full penetration butt welds joint. Project Specification Inspection report
10% Magnetic Particle testing of fillet welds as AWS D1.1 from Third Party
first round ,might be extended by engineer.
5.0 Protective Coating Note 2:
5.1 Blasting after shop Check cleanliness to SA 2.5, Check sweep blast Project Paint Blasting Report A R A/AP R
Surface shall not be
fabrication profile and plate surfaces. Check temperature and Specification and Paint Report
painted when the
and relative humidity. Readings are recorded. approved (FM/49 Rev 1)
relative humidity is
Galvanisation /painting Send for Galvanization (if in our scope and specn ) manufacturing Galvanizing
greater than 90% or
procedure record
steel temperature is
Galvanizing o
less than 3 C
above due point,
OR as specified by
the paint supplier

AP Approve

Job Number: XXXX XX
Date:30/01/2015
5.2 Inspection prior to Check Dry Film Thickness Paint Specification Paint Report for A R A/AP R
application of each Check DFT, painted surface finish. Record and approved each coat
protective coats humidity, steel temperature for each application. manufacturing (FM/49 Rev 1)
procedures
5.3 Final Inspection Check final painted surface finish. Approved Shop Release note A W A/AP R
Release for dispatch. Drawing & Paint SE
Specification
Complete dossier for final documentation’s which
include: SE Inspection
1. Material’s mill test certificate. Reports
5.4 Documentation 2. Dimensional Inspection Report.
3. Welding Visual Inspection Report.
4. NDT Reports. Third Party A R - R
5. Painting Inspection Report. Specification and Inspection
6. Galvanizing Coating thickness Report Drawings Reports
6.0 Erection of structure &

checking of bolts prior to
erection
6.1 Anchor bolt Fixing 1. Checking of anchor bolts prior to the A A - RI/AP
erection. /H
Section 7 of AISC
2. Check line and level of anchor bolts.
3. No. of Anchor bolt at every column. SE Inspection
Report (FM/54) &
6.2 Erection of Structural Steel Check alignment of Structural Steel members. Client drawing A W - RI/AP
members

AP Approve

Job Number: XXXX XX
Date:30/01/2015
6.3 Bolt fixing Verification of Bolt tightening Project specification A R - RI/AP
6.4 Site weld Follow same process as in ‘’4.0 Welding and Project specification A R - RI/AP
inspection’’ from 4.1 to 4.4

Welding Procedure Specification
&
Certificates

SAFETY PLAN
Health and Safety Plan
Document Code No. GSW-DM-MP11-HSE-0001 REV 01
Document preparation, verification and approval Name in print
Prepared by HSE Responsible Chrill Raja Dsilva
Verified by Operations Manager MS Nasser Khan
Approved by Project Manager Manoj K A

----------------------------------------------------------------------------------------------------------------
SECTION 1
Table of Contents
Table of Contents . . . . . . . . Section 1
Statements of Policy . . . . . . . . Section 2
Safety and Health Program Overview. . . . . Section 3
Safety Responsibilities . . . . . . . Section 4
Work Planning and Job Safety Analysis . . . . Section 5
General Safety Precautions. . . . . . . . Section 6
Safety Enforcement . . . . . . . . Section 7
Personal Protective Equipment . . . . . . Section 8
Housekeeping . . . . . . . . . Section 9
Fall Protection . . . . . . . . Section 10
Welding and Cutting . . . . . . . . Section 11
Drilling Operations . . . . . . . . Section 12
Tool box talks . . . . . . . . Section 13
Environmental Management & Control. . . . . Section 14
Evaluation and Risk Assessment . . . . . Section 15
Summer & Extreme Weather Working Procedure . . . Section 16
Emergency Situation Safety Procedures. . . . Section 17

SECTION 2
STATEMENT OF SAFETY POLICY
It is the policy of GERMAN STEEL CONTRACTING LLC to establish throughout the entire
organisation a safe and healthful work environment for all employees. We are committed
to conducting our operations safely and to prevent loss, whether it is injury or illness to
people, damage to property, or interruption of business. We shall be working in-line with
the safety plans of our Client/Main contractor
Accidents cause unnecessary pain and suffering to those immediately involved and generates
additional costs to our bottom line. Accidents can be prevented, but it will take the collective
efforts of all individuals involved.
The following safety program has been developed to accomplish our goal of eliminating
accidents from our job sites and to create a safety culture throughout the company. It is of the
utmost importance and shall receive top priority, support, and participation.
___________________________
SECTION 3
SAFETY AND HEALTH PROGRAM OVERVIEW
It is the plan of GSC LLC to conduct its operations with the utmost regard for its employees
and the public. It is the desire of management to protect employees from accidental injury
and damage to health while working for our organisation. This matter will receive top
priority attention from all levels.
The Health and Safety Programme requires full and comprehensive inclusion of all aspects
of the Works. This includes detailing of all safe methods of work (SMOW) & equipment at
each stage of construction for review and approval thirty (30) days in advance of scheduled
Works. It is therefore the intention that the H&S Plan and subsequent programme will be
reviewed on a monthly basis for relevant detail and any further considerations as are
deemed necessary may be included in a timely manner.
Safety is the functional responsibility of each supervisor who has the right to demand safe
operations. It is the Supervisor's obligation to insure that employees work safely. Not
withstanding the responsibilities of supervision, each level of our organization is
accountable for safe performance. It is our policy that all supervisors will make all areas of
operation a safe place to work by instituting and maintaining the GSC LLC’ Safety and Health
Program to:
 Eliminate injuries to personnel;

 Eliminate damage to equipment and property;
 Promote efficiency and to effect savings to all concerned by the prevention of
unplanned interruption and accidents.
Listed below are various standards, procedures, and plans pertinent to safety and loss
control that are an integral part of our program:
 Applicable safety requirements of UAE Federal Law Ministerial Order 32 and any
amendments, re-enactments, new acts and regulations of the UAE and the Emirate
of Abu Dhabi
 Applicable British Standards as established
 Procedures of safe work practices established by the GSC LLC management
It is the policy of GSC LLC to achieve voluntary compliance to all applicable standards and
regulations. Field supervisory personnel are to become familiar with the requirements of
these standards and work diligently to meet the stated objectives. As changes relating to
this legislation are made, the Safety Manager will institute action as necessary.
SECTION 4
SAFETY RESPONSIBILITIES
Corporate Management Responsibilities
Corporate management of GSC LLC shall demonstrate a positive attitude toward the
achievement of a successful safety program with the objective of preventing personal injury
and property damage through their direct and active support. Corporate management
shall:
 Know the safety records of the cladding / steel fixing at height and insist on
accountability.
 Communicate about safety on job visits in the same way you communicate about
costs and schedule.
 Request status reports on safety activities and progress cladding installation
 Make the necessary appropriations to meet the requirements of a successful safety
program.
 Continually support and actively enforce the GSC LLC Site Specific Safety and Health
Program.
Project Management Responsibilities
Management has the major responsibility for establishing definite safety, health, and loss
prevention policies, procedures for safe work practices and safe working conditions. Most
of what is planned and established will reach the employee on the job by way of the first
line supervisor, who is in frequent and close contact with his/her employees. All supervisors
will be held accountable for the following safety, health, and loss prevention
responsibilities:
 By personal example, communicate and demonstrate to the employees the

importance of working in a safe and healthful manner.
 Be knowledgeable of all Site Specific Safety Rules and Safe Work Practices and
enforce them.
 Enforce the wearing of required personal protective equipment.
 Insist upon good housekeeping practices and accept nothing less.
 Ensure that employees understand and properly follow all established safe work
practices and procedures.
 Provide both group and individual employee recognition for good safety
performance.
 Include safety, health, and loss prevention in all job-planning activities.
 Respond to all employee safety suggestions and take immediate action to correct
any unsafe physical condition of which you become aware. The employee should be
given feedback on the action taken.
 Immediately correct any unsafe action and work practice observed. Never allow an
unsafe act to go unchallenged.
 Instruct each new and/or transferred employee on the hazards of the job or task
that the employee will be assigned and document this orientation.
Construction Management Responsibilities
 Be responsible for the supervision of the project in carrying out the duties and
responsibilities of their positions.
 Plan and execute all work to comply with the corporate and project safety
objectives.
 Comply with all applicable safety codes and regulations.
 Authorize necessary immediate action to correct substandard safety conditions.
 Review and take necessary immediate action on safety records through directives or
personal interviews with superintendents, job supervisors or contractor's
management.
 Actively support and enforce all corporate, group, and local safety, health, and loss
prevention policies, practices, and procedures, giving them equal emphasis and
weight with matters of production, costs, and quality.
 Ensure that supervisory personnel have been delegated adequate safety, health, and
loss prevention responsibility and authority for which they are held accountable as
part of their performance review.
 Include safety, health, and loss prevention issues as part of the established agenda
for supervisory staff meetings.
 Assist Safety Management in review of all accident investigation reports to ensure

expedient completion to an acceptable level of detail and to establish a subsequent
follow-up system to ensure that recommended corrective actions are implemented.
 Monitor site safety inspections reports to ensure an acceptable level of quality and
timely implementation of corrective actions.
 Monitor the effectiveness of the sites Safety and Health Committee activities by
regular review of meeting documentation and periodically observing and
participating in these activities.
 Monitor the effectiveness of the site's safety and health training programs by regular
review of training documentation and periodically observing and participating in
these activities.
 Develop and implement incentive programs in recognition for good performance.
General Supervisor Responsibilities
 Responsible for implementing and enforcing the Site Safety and Health Program at
the job site.
 Correct unsafe practices, enforce appropriate safety regulations, assure proper

safety training for all personnel and conduct required safety meetings of field
personnel.
 Inspect the job site regularly to ensure compliance with UAE Federal Law Ministerial
Order 32 and company regulations.
 Be responsible for the line supervision of the project in carrying out the duties and
responsibilities of their positions.
 Plan and execute all work to comply with the stated safety objectives.
 Comply with all applicable safety codes and regulations.
 Authorize necessary immediate action to correct substandard safety conditions.
 Review and take necessary immediate action on safety records through directives or
personal interviews with superintendents, job supervisors or subcontractor's
management.
 Actively support and enforce all corporate, group, and local safety, health, and loss
prevention policies, practices, and procedures, giving them equal emphasis and
weight with matters of production, costs, and quality.
 Review and approve all accident investigation reports to ensure an acceptable level
of quality and timeliness and establish a follow-up system to ensure that
recommended corrective actions have been implemented.
 Monitor site safety inspections reports to ensure an acceptable level of quality and
timely implementation of corrective actions.
 Monitor the effectiveness of the sites Safety and Health Committee activities by
regular review of meeting documentation and periodically observing and
participating in these activities.
 Monitor the effectiveness of the site's safety and health training programs by regular
review of training documentation and periodically observing and participating in
these activities.
Safety Manager Responsibilities
 To ensure there is full compliance with applicable UAE Federal Law Ministerial Order
32 regulations.
 Provide all levels of management with the services and technical advice needed for
proper administration of the Safety and Health Programme.
 Conduct new employee orientations for all personnel inclusive of subcontractors.
 Assist in purchase requisition, control and issuance of all necessary safety equipment
including employee personal protective equipment.
 Develop technical guidance and interim programs to identify and remove physical
hazards from work areas.
 Formulate, recommend, and administer approved changes to the accident

prevention program.
 Make safety inspections of job sites and take necessary immediate corrective action
to eliminate unsafe acts and/or conditions. Record observations in compliance with
required reporting procedures.
 Review accidents and recommend immediate corrective action.
 Provide job supervisors with appropriate material for use in conducting weekly "tool
box" safety meetings.
 Review safety meeting reports submitted by job supervisors and ensures that
meetings are being conducted effectively.
 Periodically attend supervisor "tool box" safety meetings and evaluate effectiveness.
 Assist in the preparation of all accident investigation and reporting procedures.
 Implement all training programs for supervisors and employees as applicable to their
specific responsibilities.
 Be responsible for the control of and availability of the necessary safety equipment,
including employee personal protective equipment.
 Coordinate his activities with those of the insurance company's safety

representatives and take necessary steps to implement their appropriate
recommendations.
 Prepare and submit to the Engineer a report in such a form as the Engineer may
require.
 Recommend and implement programs and activities that will develop and maintain
incentives for and motivation of employees in health and safety.
 Review relevant incoming medical bills for accuracy and authenticity before
recommending processing for payment.
 Maintain all records of occupational injuries and illnesses in accordance with UAE
Federal Law Ministerial Order 32 requirements.
 Plan emergency evacuation and fire drills at least once in every six months at each of
the Site Safety officer’s supervised project site.
Safety Representative (Situated at site)
 Reportable to the HSE Manager and shall be responsible for defined project sites and
for communicating instructions to their associated Site Safety supervisors /
inspectors as required.
 Act as immediate HSE Line Manager and assist and report to HSE Manager on all
forms of HSE matters.
 Conduct expedient accident investigation and prepare all necessary reports for
review
 Supervise (and provide) safety training inclusive of external arrangements.

 Advise the management team on matters in respect of safety requirements and site
implementation.
 Assist HSE Manager in preparation of Monthly Safety Reports and the Monthly
Progress Reports with regard to their particular project site Safety and Health
matters.
 Carry out a scheduled site inspection at least once per week accompanied by the Site
Safety supervisor(s) of their site(s).
 Join the Weekly / Monthly Safety Patrol as assigned by the HSE Manager.
 Controls, maintains and updates all safety documents, as required for review by the
HSE Manager, prior to advising the Construction Manager whom shall arrange any
subsequent submission revisions to the Engineer and Subcontractors.
 Assist the HSE Manager in planning emergency evacuation and fire drills at least
once in every six months at the Site Safety officer’s supervised project site.
 Assist the Site Safety Supervisor(s) in conducting emergency evacuation and fire
drills at least once in every six months at the Site Safety officer’s supervised project
site.
 Assist superintendants, foremen, supervisors and field engineers in their daily

activity briefings, safety toolbox talk meetings and safety coaching of the work force.
Job Supervisor Responsibilities
 Instruct workers under their supervision with daily activity briefings detailing safe
work practices and work methods at the time men are given work assignments.
 Supply and enforce the use of proper protective equipment and suitable tools for the
job.
 Continuously observe the work area to see that no unsafe practices or conditions are
allowed to exist on any part of his job.
 Acquaint their crew with all applicable safety requirements and seeing that they are
enforced.
 Set a good example for his crew.
 Report all accidents immediately to the Safety Officer.
 Ensure that prompt first aid is administered to an injured employee.

 Assist in investigation of accidents by the H&S Management to aid determination of
events and subsequently to take corrective action.
 Promptly supply information for completing the Accident Investigation Report Form
(as directed by the Safety Manager, General Superintendent and/or Project
Manager).
 Hold weekly "tool box" safety meetings with his crew.
 Prior to the start of work each day, conduct a brief “Pre-Shift Work Planning
Meeting” with his/her crew to review work and known hazards.
 Attend a weekly, formal safety inspection of the job site/location by the H&S
Management Team and fully document this inspection. Ensure that proper
corrective measures are initiated and that progress is being made by consistent
follow-up.
Employee Responsibilities
 An effective and viable safety, health, and loss prevention program will be attained
only when all employees are safety conscious and keenly aware, both mentally and
physically, of the potential hazards of their environment.
 Each employee has a responsibility for their own safety, the safety of their co-
workers, and the community in which they are operating.
 In the performance of their duties and responsibilities, they are expected to observe
all safety, health, and loss prevention rules, practices, and procedures, as well as
specific instructions related to the safe and efficient performance of their work.
SECTION 5
Work Planning and Job Safety Analysis
 A Separate Risk Assessment/Management Plan will be compiled and submitted to

the Main Contractor
All work activities shall be subjected to work planning and job safety analysis (JSA). Part of
work planning is creating a list of all:
 Operations and Tasks
 Major Equipment and Tools
The work plan process consists of six elements:

 job site walk down
 hazard analysis
 pre-job briefing
 performance of the work
 post-job review
 JSA record retention
Pre-Job Briefing
 The competent person assigned and the employees performing the job shall discuss
the work plan to ensure everyone is aware of how the job will proceed. For low-risk
tasks, the briefing may be a quick exchange between the supervisor and
employee(s), or a mental review by the employee. For more complex and higher-risk
tasks, a more detailed and formal pre-job briefing is required. The JSA form can be
used to conduct this briefing. The pre-job briefing shall consist of the following:
o Summarizing the critical steps and materials
o Anticipating what can go wrong or where errors can occur
o Review past experience
o Review of Equipment (PPE, equipment necessary for the job, engineering
controls, and equipment controls)
o All who review the written JSA will document the review by signing the form
Performance of Work
 The work activity must be completed in accordance with the JSA. If there is a change
in the work scope, if work conditions change or if new hazards are identified, or the
controls prove inadequate or ineffective, the work activity shall cease immediately.
The JSA shall be reviewed by the employees and supervisor, revised as necessary,
and approval/concurrence obtained before the work is continued.
 After the activity has been completed, the JSA should be updated to include
improvements that were identified while performing the work. This will help assure
better planning and a safer work experience the next time the job has to be
performed.
JSA Record Retention
 The Project Safety Office will keep a copy of the JSA for training employees.
SECTION 6
GENERAL SAFETY PRECAUTIONS
 Each activity got its own hazards and every effort to eliminate or mitigate the risks
associated with these hazards shall be made. In particular, all the personnel shall
wear appropriate personal protective equipment. In addition to safety helmets and
protective footwear, safety equipment such as safety glasses, rubber gloves, ear
protectors, goggles or face shields, self rescuers, dust masks, breathing apparatus
shall be made available for use as and when required.
 Safe access to the Works shall be provided at all times. Thus, all platforms, covers,
ladders, stairways, staging, scaffolding and other provisions for access required shall
be installed and made available for use in a timely manner.
 Where designated access routes are indicated in the Contract documents, no other
means of access route shall be used without the agreement of the Main Contractor.
 Any horseplay, practical jokes, fighting, etc shall be strictly prohibited at the work
site.
 GSC LLC people have to work inline with the safety regulations / requirements laid by
the Client/Main Contractor
 Smoking shall be strictly prohibited in the site.
SECTION 7
SAFETY ENFORCEMENT
 The success of the GSC LLC Safety Program will be, largely, dependent upon
employee cooperation and strict compliance with established safety rules,
regulations, policies, etc. While management and labour share safety
responsibilities, management must establish and enforce a policy by which habitual
safety offenders are disciplined.
 Safety Enforcement Procedures

o First Offense - Verbal Warning
 In those instances where an employee is observed committing an
unsafe act, the worker is to be informed that his actions are
jeopardizing his or her fellow workers' safety. The exact nature of the
violation and what is acceptable is to be thoroughly detailed to the
employee utilizing the Safety Violation Notice form.
o Second Offense - Warning Letter
 In the event that an employee is observed committing a second
unsafe act, a formal written warning will be issued utilizing the Safety
Violation Notice. This form will explain, in detail, the nature of the
safety violation.
o Third Offense - Removal From Project
 If an employee continues to engage in unsafe work practices and/or
wilfully violates safety procedures, he is subject to immediate removal
from the jobsite or termination. A Safety Violation Notice must be
completed and placed in the employee’s personnel file.
 At all levels of the listed offenses copies of the Safety Violation Notice must be
distributed to the employee, the General Superintendent, and the employee’s file.
The employee must sign the form acknowledging receipt
SECTION 8
PERSONAL PROTECTIVE EQUIPMENT
 Project Management must ensure that all employees are provided maximum
protection against the inherent hazards of the construction industry. The use of
personal protective equipment is an effective barrier between a person and
potentially dangerous objects, substances, processes, etc.
 GSC LLC will furnish gloves, boots, hard hats, hi-vis vest, safety harness, self-rescuers,
eye and hearing protection, respirators, and any other personal protective
equipment as required for the specific activity.
Requirements
 Minimum PPE Attire:

o Safety helmets, high visibility vests, safety glasses and safety shoes/boots of a
type tested and approved by an internationally recognised testing body, for
all persons who are performing work or services on the site.
o Long pants or trousers; (short pants are unacceptable)
o Shirts with sleeves (a minimum of ¼ sleeves) must be worn at all times.
o The wearing of hard hats will take place at all times.
o Safety glasses will be worn as deemed applicable to the task.
 These PPE requirements will be actively monitored and enforced by site supervisory
personnel.
 When working six feet or more off the ground (except scaffolding is ten feet) the use
of a safety harness and lanyard is mandatory when proper guardrails are not
present. In addition, when working in aerial lifts, the employee(s) in the bucket must
be tied off via safety harness and lanyard secured either to the bucket or boom.
 Goggles or full-face protection is mandatory when engaging in any cutting, welding,

chipping, grinding, sawing, etc. This protection is also mandatory when working
other trades doing this type of work and/or when our employees are doing any hot
work or overhead work.
 Hearing protection will be required for employees working in areas of excessive

noise or with tools that generate excessive noise. In most instances, earplugs are
acceptable hearing protectors.
 Respirator protection shall be used when employees are or may be exposed to

hazardous concentrations of gasses, vapours, smoke, fumes, mists, or dust. The
wearing of contact lenses during the use of respiratory protection in contaminated
atmospheres shall be prohibited.
SECTION 9
HOUSEKEEPING
Requirements
 GSC LLC shall use the waste bin provided at site by the main contractor
 Trip hazards via tools, materials, cords, hoses will be avoided whenever possible.
 Waste and rubbish will be cleared daily from work area.
 Metal containers will be provided to assist in good housekeeping maintenance.
 All materials are to be stacked neatly and clear of walkways.
 Spilled oil and grease will not be allowed to accumulate to reduce slipping and avoid
fire hazards.
 Rags, waste, etc. will be placed in closed metal containers for daily disposal.
SECTION 10
FALL PROTECTION
Workers 6 feet or higher above lower levels must be protected from falling by using fall
protection systems, such as guardrails, nets and fall arrest systems.
Fall hazards typically exist in situations in which employees are working:
 Near walking/working surfaces with unprotected sides or edges
 Near leading edges
 Near holes and floor openings
 On the face of formwork or reinforcing steel
 Above dangerous equipment
 When reaching more than 10 inches below the level walking/working surface on
which they are working
 Workers near wall openings 6 feet or higher above lower levels and less than 39
inches above the walking/working surface must be protected from falls by guardrails,
nets or personal arrest systems.
 Workers on walking/working surfaces 6 feet or higher above lower levels that are
not otherwise addressed must be protected from falling by guardrails, nets or
personal fall arrest systems.
SECTION 11
WELDING AND CUTTING
 The procedures for welding and burning operations are established to prevent fire,
explosion, and injury to employees by controlling the use of flame and heat
producing devices. These safe work practices apply to all personnel using or exposed
to welding and burning equipment.
Requirements
 Gas Welding and Cutting

o Employees whose work involves the use of compressed gasses are to be
indoctrinated as to the safe method of handling, storing, and the utilization
of compressed gas cylinders (acetylene is listed as a hazardous substance).
o When transporting, moving, and storing compressed gas cylinders, valve
protection caps shall be in place over the valve and secured. When stored,
they must be positioned in the upright position and properly secured via
rope, chain, heavy gage wire, etc., in a well ventilated, dry area away from
combustible materials.
o When cylinders are hoisted they shall be secured on a cradle, sling board or
pallet. They shall not be hoisted or transported by means of magnets or
choker slings. Valve protection caps shall not be used to hoist cylinders.
o All fuel gas cylinders shall be placed with valve end up whenever they are
used or stored. They shall not be located in close proximity of the torch head
or where they are subject to open flame, hot metal, or electrical arc.
o Compressed gas cylinders must never be taken into permitted confined
spaces (refer to Confined Space Entry section of this manual).
o Inspect the regulator, gauges, hoses, and torch before each use. Damaged or
clogged items must be replaced immediately. Oil or grease accumulations on
any components of the cylinders, fittings, or torch must be cleaned off before
use.
 Arc Welding and Cutting

o All arc welding and cutting cables shall be of the completely insulated,
flexible type. Any damaged cables or equipment must be repaired or
replaced immediately.
o All ground connections shall be inspected to ensure that they are
mechanically strong and electrically adequate for the required current.
o Pipelines containing gasses or flammable liquids shall not be used as a ground
return.
o When electrode holders are to be left unattended, the electrodes shall be
removed and the holders shall be so placed or protected that they cannot
make electrical contact with employees or conducting objects.
 Fire Prevention
o No more than the amount of fuel gas and oxygen cylinders necessary to
perform welding, cutting, or other hot work during the next 24-hour period
shall be permitted underground.
o Non combustible barriers shall be installed below welding, cutting, or other
hot work being done in or over a shaft or raise.
o No welding, cutting, or heating shall be done where the application of
flammable paints or the presence of other flammable compounds or heavy
dust concentrations creates a hazard
o Suitable fire extinguishing equipment shall be immediately available in the
work area and shall be maintained in a state of readiness for instant use.
o At the conclusion of welding, cutting, or heating operations, inspect the work
area to be sure there are no smouldering embers or materials present.
 Personal Protective Equipment

o Be sure welding or cutting operations take place in a well-ventilated area or
provide adequate mechanical ventilation.
o Whenever practicable, all arc welding and cutting operations shall be
shielded by non combustible or flameproof screens which will protect
employees and other persons working in the vicinity from direct rays of the
arc.
o All employees engaged in welding, cutting, or heating operations must wear
appropriate eye/face shield protection, long sleeve shirts and pants, non-
combustible gloves, and appropriate foot wear.
o Know what you are cutting and welding, i.e. cutting lead-based paint coated
metal will produce lead fumes. When exposed to metals or materials
producing lead, cadmium, chromium, beryllium, etc., the appropriate filter-
type respirators shall protect the employees performing such operations.
The employees must follow the Activity Hazard Analysis for the task and be
trained on the hazards before they start cutting or welding operations.
 Cylinder Storage
o Gas cylinders shall be stored in proper racks at ground level. The storage
areas shall be in a position that will not cause obstruction to passageways or
be near any source of ignition.
o All cylinders must be stored secured in an upright position with an
appropriate cap protecting the gas outlet.
o Gas cylinders or unlike gasses must be separated by 20' or by a 5' high half-
hour fire-rated partition.
o Compressed gas cylinders must be stored in designated areas outside of
buildings in a fenced-in area or other open air secure area.
o Gas cylinders shall be transported using proper equipment.
o Gas cylinders shall not be lifted by the valve stems.
o The Contractor shall provide, install and maintain approved flashback
arrestor at the bottle and non return check valve at the torch end.
o The Contractor is forbidden to take and use any cylinder of gaseous
hydrocarbons except acetylene, in underground works.
o Liquid petroleum gas shall not be used below ground under any
circumstances.
At the end of each working shift, the gas cylinders shall be transported and stored in the
designated surface storage areas.
SECTION 12
DRILLING OPERATIONS
 A competent person shall inspect all drilling and associated equipment prior to each
use.
 Equipment defects affecting safety shall be corrected before the equipment is

started.
 The drilling area shall be inspected for hazards before the drilling operation is
started.
 When a drill machine is being moved from one drilling area to another, drill steel,
tools and other equipment shall be secured and the mast shall be placed in a safe
position.
 Drills on columns shall be anchored firmly before starting drilling and shall be
retightened as necessary thereafter.
SECTION 13
TOOLBOX TALKS
Scaffolding
1. Do not remove or interfere with any part of scaffolding, ties, guardrails, bracing, toe-
boards and ladders.
2. Check scaffold tag.
3. Report scaffold defects to a supervisor.
4. Use the provided ladder access or stairs.
5. Do not build make-shift platforms.
6. Ensure you know the loading capacity of the scaffold you are working on and do not
exceed this under any circumstances.
7. When stacking materials, always leave a passageway of at least two boards wide for
the other people to pass.
8. Ensure materials are stacked correctly and cannot fall, use brick guards or netting
where required.
9. Do not leave tools or materials lying about on the platform.
Slinger / Signaler
Slinger:
1. Wear helmet, safety footwear, gloves and High Visibility vest.
2. Only use tested and correctly marked lifting gear.
3. Ensure all parts of the load are secure, and crane hook positioned centrally over the
load.
4. Use packing, if necessary, to prevent damage to equipment.
5. Do not shorten chains by tying knots in them.
Signaler:
1. Stand where the load and driver are clearly visible during the complete lift.
2. Ensure no one is in the path of the load.
3. Never allow the crane encroach near to overhead lines.
4. Use clear and distinct signals.
5. Be clearly identifiable to the driver.
Portable Electric Tools
1. Check that the supply and the tool are both 110V with the appropriate plug and
socket.
2. Before using, a portable electric tool check to see it is properly earthed, unless it is an
approved type that does not require earthling.
3. Before using an electric tool, make sure that the casing is undamaged. If it is damaged,
do not use the tool.
4. Make sure that all cables, plugs or connectors are sound and properly wired up.
5. Ensure that switches are working smoothly and freely before connecting to the supply.
6. Make sure that the power cable is long enough to reach your working place without
straining it.
7. Keep power cables off the floor. They may get damaged or cause a trip hazard.
8. Never stand on a damp or wet surface when using electrical equipment, and keep
equipment clean and dry.
9. Portable electric tools should only be used for their designed purpose.
10. Never connect a portable electric tool to a lighting socket.
11. Never use worn, blunt or damaged bits or other accessories.
12. Disconnect tools when not in use.
13. Electrical power tools should be regularly inspected and maintained by a competent
electrician.
14. Wear eye protection even when drilling downwards.
Electric Arc Welding
1. Make sure that your shield, helmet or goggles contain the correct glasses.
2. Wear adequate protective clothing including leather gauntlet gloves and clear goggles
for chipping.
3. When necessary, use screens to protect neighboring workers and passers-by from the
arc.
4. Ensure that cables and connections are in good condition and firmly attached.
5. Make certain that the welding equipment; bench or work piece is properly earthed.
6. Check that the electrode holder is fully insulated and always place it in an unearthed
surface when not in use.
7. Stand on an insulated mat when the ground is damp.
8. Arrange good ventilation in the welding area, but do not use oxygen to ventilate
confined spaces.
9. Avoid welding near flammable materials.
10. Never weld enclosed vessels, drums or tanks that have contained flammable materials
unless they have been purged by steaming or boiling, or filled with inert gas, and
tested and certified safe to work on.
11. Do not weld inside enclosed vessels unless precautions have been taken for your
safety.
12. Keep trailing welding cables clear of roads and walkways. Secure to overhead fixtures
where possible.
Ladders
1. Use clear varnish to protect a ladder; paint may cover a defect.

2. Never use an unsound ladder.
3. Be sure the ladder is set on a firm level base.
4. Ladders should be secured at base or footed when securing is not practical.
5. Make certain the ladder reaches a sufficient height above landing platform, unless as
alternative handhold is provided.
6. The correct pitch of a ladder is 1ft. (300mm) out at the base for every 4ft (1.210M)
vertical height.
7. Use the right length ladder for the job. Never lash two short ladders to make a longer
one.
8. Do not carry loads on ladders – use a hoist line.
9. Do not lean sideways from a ladder – it is safer to move the ladder.
10. Face the ladder when climbing or descending.
11. Beware of wet, greasy or icy rungs.
12. Inspect ladders before use and regularly when stored.
13. Work should only be carried out from a ladder when the job is of short duration and
can be carried out safely.
Hand Tools
1. Always use the correct tool for the job.

2. See that every file has a handle.
3. Chisels and punches should be ground to prevent mushrooming.
4. Keep hammer heads tightly wedged on their shafts.
5. Renew wooden handles that are split.
6. Keep the edges of cutting tools sharp.
7. Hands behind the cutting edges when working.
8. Do not use screwdrivers on work held in the hand.
9. Keep tools in boxes or racks when not in use.
10. Protect sharp edges of tools that are to be stored or carried.
11. Scrap tools that are worn or damaged beyond repair.
12. Use the right size of spanner to fit the nut.
Abrasive Wheels
1. The speed of the machine must not exceed the maximum permissible speed of the
wheel. 33% of accidents are caused by over-speeding.
2. Don’t exert heavy pressure on the wheel.
3. Never use the side of the wheel.
4. Keep your fingers away from the cutting edge of the wheel.
5. Ear and eye protection must always be worn.
Using Portable Abrasive Wheels

1. Do not mount an abrasive wheel unless authorized in writing and trained to do so.
2. Only reinforced discs to be used on hand-held machines.
3. Check that the maximum wheel speed is greater than the maximum spindle speed
before fitting.
4. Adjust the guard to expose the minimum wheel surface necessary for the operation.
5. Be aware of other workers in your area; don’t put them at risk by your actions.
Using Bench-Mounted Abrasive Wheels

1. Adjust the tool rest as close as possible to face wheel.
2. Keep the glass screen in the safety position.
3. Keep your fingers below the tool rest level.
4. Use the correct grade of wheel for the work in hand.
5. Keep the face of the wheel evenly dressed.
6. Run a replacement wheel for a full minute after fitting before attempting to use it.
Stand clear during the test.
7. Stop the wheel when not in use.
Gas Welding
1. Are you aware of the requirements of any permit systems?

2. Oil or grease must not contact oxygen fittings.
3. Use goggles, face-shields or helmet with dark lenses.
4. Open cylinder valve slowly/ Close valve when not in use.
5. Before commencing welding, ensure all rubbish is removed.
6. When welding near flammable materials, beware of flying sparks and hot slag. Keep
fire extinguishing equipment’s available and check area before leaving.
7. Do not attempt to weld in enclosed vessels or tanks until safety precautions have been
taken.
8. Do not use gas cylinders as work supports.
9. Do not leave torch in enclosed vessels when not in use.
10. Do not weld material degreased with solvents unless it is absolutely dry.
11. Do not allow any source of heat to reach cylinders.
12. Do not weld galvanized or coated metals without taking proper precautions against
fumes.
13. Use screens to protect other personnel.
14. Keep hose lines clear of traffic lanes.
 Use in conjunction with compressed gas cylinders (No. 16)
Manual Handling
1. Where possible, gloves should be worn to protect against cuts, scratches or punctures.
2. Wear safety boots or shoes to protect toes from falling loads.
3. Ensure you know the approximate weight of the load before lifting. Maximum load is
32 Kg. per man .
4. Do not attempt to lift alone any load that is too heavy, too large or awkward.
5. See that there are no obstructions in the direction you will be going.
6. Take up position, feet hip width apart, one foot slightly advanced pointing in direction
it is intended to move.
7. Bend the knees, back muscles should be relaxed.
8. Gat a secure grip of the load.
9. Lift, keeping the back straight, arms close to body, leg muscles taking the strain.
10. Step off in direction advanced foot is pointing, load held close to body.
11. Do not carry a load which obscures the vision.
12. When lifting to a height from the floor do it in two stages.
13. Avoid twisting the trunk whilst lifting or carrying a load.
Eye Protection
1. A tiny fragment in your eye can cause disaster.

2. Do not watch welding processes unless your eyes are properly protected.
3. Do not go into areas where eye protection is required unless you are wearing
protective equipment.
4. Take care of any protective equipment issued to you.
5. Have any damaged, lost or unserviceable protective equipment replaced immediately.
6. Make sure your eye protectors are suitable for you and for the work being done.
7. The place for eye protectors is over your eyes – not on your head or round your neck.
8. Remember – eye protectors are replaceable; your eyes are not.
Lifting Gear
1. Check SWL on equipment prior to use.

2. Know the weight of the load before lifting.
3. Ensure a current test certificate is available for the equipment in use (6 months).
4. Ensure there is no damage to the equipment. Reject any that are damaged.
5. Return lifting equipment to the store after use.
Slings
1. Do not use fiber or wire rope slings for hot loads and keep them away from welding or
burning.
2. Protect slings from sharp edges.
3. Ensure there are no broken ends in wires or chafing on fiber slings.
4. Lower load onto suitable battens to prevent damage to slings.
Chains
1. Ensure chain is not kinked or twisted.
2. Do not shorten a chain by knotting it.
3. Never lengthen a chain by joining pieces together.
4. Do not lubricate chains. Oil can pick up abrasive materials such as sand and grit.
5. Do not expose chains to acids or corrosive substances.
Shackles, Hooks and Eyebolts

1. Use the correct type for the job.
2. Ensure pin is free, but not loose, in tapped hole.
3. When using shackle with ‘nut and bolt’ the bolt should be free to rotate when nut is
tight.
4. Swivel hooks should rotate freely.
5. Hooks without a safety catch, must be mused.
Trainees & Young Persons
1. Dress tidily and safely. Close fittings overalls, tie tucked in, and short or rolled-up
sleeves, safety boots or shoes.
2. Pay attention to your instructors. They will teach you the safe way to work.
3. Do not remove guards from machines. They are provided for your protection.
4. Always operate your machine as instructed. If you have never used a machine, leave it
alone.
5. Do not operate any plant or equipment until you have been properly trained and
authorized in writing to do so.
6. Do not handle any substances for which you have had no instruction about its use and
possible hazards.
7. Wear all specified personal protective equipment which is provided for your use.
8. If you have to use compressed air, do not direct it at yourself or your workmates. It
can be a painful “killer”.
9. Short cuts often lead to shorter lives. Use the recognized routes.
10. Horseplay is fool’s play. Behave sensibly while on the job site.
Slips, Trips and Falls
1. Over a third, or 33% of all accidents are caused by slips, trips or falls.
2. If there are trip hazards DO NOT ignore them. Remove or report them.
3. Keep your work area tidy. Accidents are nearly always caused by people tripping over
their own tools, equipment’s or materials.
4. Ensure that working platforms are kept clear. Scaffold walkways must allow free
passage.
5. Do not leave uncovered holes or openings. In particular raised floors present a
problem when panels are left out.
6. Do not trail cables or festoons across walkways. Walkways and passages must be kept
clear and not be used for stacking or storage of materials.
7. Ensure your shoes or boots are free from mud or other substances which would cause
you to slip, especially when climbing ladders.
8. Always look for the most level route when crossing site. Steep inclines or batters do
not afford a safe passage.
9. Clear up any spills immediately.
10. Do not carry loads single handedly that are too heavy or obstruct your view, get help.
SECTION 14
ENVIRONMENT MANAGEMENT & CONTROL
PURPOSE
To identify the environmental aspects of the company activities, products, and services to
determine those which have or can have significant impacts on the environment and
periodically evaluate them to eliminate the affects to the environment
SCOPE
This procedure applies to all activities of German Steel, which may affect the environment
DEFINITIONS
Environment:
Surroundings in which an organization operates, including air, water, land, natural
resources, flora, fauna, humans, and their interrelation.
Environmental Aspect
Element of an organization's activities, products or services that can interact with the
environment.
Environmental Impact
Any change to the environment, whether adverse or beneficial, wholly or partially resulting
from an organization's environmental aspects.
Environmental Policy
Overall intentions and direction of an Organization related to its environmental

performance as formally expressed by top Management which intends to reduce the
harmful effects to the environment
Environmental Objective
Overall environmental goal, consistent with the environmental policy, that an Organization
sets itself to achieve.
Prevention of Pollution
Use of processes, practices, materials, products, services or energy to avoid, reduce or

control (separately or in combination) the creation, emission or discharge of any type of
pollutant or waste, in order to reduce adverse environmental impacts.
RESPONSIBILITY FOR APPLICATION
1. Managing Director
2. General Manager
3. Project Manager
4. Construction Manager
5. HSE Officer
PROCESS
Aspect Identification
The identification of environmental aspects and the evaluation of associated environmental

impacts is a process that can be dealt with in four steps.
Step I - Select an activity, a product or service
Carry out an initial review meeting comprising of MR, Department Managers and if required,
Staff representative of the activity being considered. Each Department managers shall
identify the various activities, products and services pertaining to their Department. The
selected activity, product or service should be large enough for meaningful examination and
small enough to be sufficiently understood. This exercise should also take into consideration
planned or new developments, or new or modified activities, products and services
Step 2 - Identify environmental aspects of the activity, product or service
Identify as many environmental aspects as possible associated with the selected activity,
product or service. While determining the environmental aspects, consider the following:
• Normal, i.e. day-to-day running of the site.

• Abnormal, i.e. extreme weather conditions, accidental discharge of chemical to Water/
atmosphere.
• Emergency, i.e. major fire, vandalism, spillage.
Step 3 - Identify environmental impacts
Identify as many actual and potential, positive and negative, environmental impacts as
possible associated with each identified aspect, e.g., accidental discharge of chemicals to
water results in water pollution.
Types of Impacts
Direct impacts refer to those environmental impacts that are produced as a result of
activities, products and services at the site.
Indirect impacts refer to those impacts that are produced either upstream, (e.g. by
Suppliers) or downstream, (e.g. by product end-Users).
Step 4 - Evaluate significance of impacts
The significance of each of the identified environmental impacts can be different for each
organization.
The two variable risk matrixes shall be used as follows.
Two Variable Risk Matrix
Step 1: Consider the consequence of the environmental impact (i.e change to the
environment).
Using the table below, determine as realistically as possible, the consequence to the
environment of the impact.
Consequence category Consequence

Catastrophic Catastrophically harmful impact on environment
Major Severely harmful impact on environment
Moderate Moderately harmful impact on environment
Minor Mildly harmful Impact on environment
Insignificant Almost no harmful impact on environment
Step 2: Consider the likelihood of the aspect occurring.
Using the table below, determine the likelihood of environmental impact (likely hood of the
change to the environment).
Probability Descriptor Description Indicative Frequency
ranking (expected to occur)
5 Frequent The event will occur more Once in 2 days
frequently every week
4 often The event will occur several 5 times in a month
times in a month
3 Likely The event will occur once in Once in three months
three months
2 Possible but The event will occur once in Once in a year
unlikely a year
1 Rare The event will occur once in Once every 10 years.
ten years
RISK RANKING MATRIX
Consequence
Catastrophic
Probability Insignificant Minor (2) Moderate (3) Major (4)
(5)
(1)
Rare (1) 1 2 3 4 5
Possible (2) 2 4 6 8 10
Likely (3) 3 6 9 12 15
Often (4) 4 8 12 16 20
Frequent /
Almost 5 10 15 20 25
certain (5)
15-25 Extreme Risk Activity should not proceed in the current form
8-12 High Risk Activity should be modified to include remedial planning
4-6 Moderate Risk Activity can operate subject to management and modification
1-3 Low Risk No action required
Risk is the multiple of probability and consequence

Monitoring & Updating of aspects
• Aspects to be evaluated according to the above criteria and record the result in the
specified form
• The existing aspects to be evaluated twice / year (by MR) to determine the adequacy,
and whether there are new aspects need to be added and controlled or if there are existing
aspects which have no longer negative impact (insignificant aspect)
Control Measures
Control measures shall be introduced for the identified significant impacts. When
determining controls, or considering changes to existing controls, considerations are given
to reducing the impacts /risks according to the following hierarchy:
• Elimination of hazards;
• Substitution;
• Engineering controls
• Signage/warnings and/or administrative controls;
• Personal protective equipment (PPE)
SECTION 15
EVALUATION AND RISK ASSESSMENTS
PURPOSE
This procedure describes methodology for ongoing identification of hazards arising from the
company’s activities, the assessment of risks and the implementation of necessary control
measures in order to control the OH&S risks on an ongoing basis.
SCOPE
This procedure applies to all activities of German Steel Contracting during fabrication,
erection, painting and other activities
EFINITIONS
Hazard:
Source or situation with a potential for harm in terms of human injury or ill health, damage
to work place environment, or a combination of these.
Hazard identification:
Process of recognizing that a hazard exists and defining its characteristics.
Incident:
Work related events in which an injury or ill health or fatality occurred, or could have
occurred.
Risk:
Combination of the likelihood and consequences of a specified hazardous event occurring
Risk assessment:
Overall process of estimating the magnitude of risk and deciding whether or not the risk is
acceptable
RESPONSIBILITY FOR APPLICATION
1. Managing Director
2. General Manager
3. Project Manager
4. Construction Manager
5. HSE Officer
PROCESS
Hazard Identification:
An initial review shall be conducted wherein all activities of the Organization are considered.
Routine, non-routine and night shift activities are to be considered while carrying out this
review.
During this review, the following are also to be considered:
a) Legislative and other requirements

b) Review of existing OH&S management practices, processes and procedures.
c) Evaluation of feedback from investigation of previous incidents, and emergencies.
The Organization should also consider risks to Staff under situations where the
organization’s employees work in a Client or other external party premises or areas of
control. In such cases, the Organization may have to enter into consultation with the
external party.
Methodology for hazard identification:
Step 1. Each manager is to map the processes in their Department and identify the tasks
associated.
Step 2. Identify hazards that could occur while carrying out this activity. Routine and non-
routine and night shift activities shall be considered for hazard identification and risk
evaluation
Normal, abnormal and potential emergency conditions are also to be considered. Examples
of hazards are:
a) Slipping/ tripping hazards e.g. Poorly maintained stairs, floors and ladders
b) Fire e.g. From flammable materials
c) Chemical storage, blending and handling
d) Moving parts of machinery e.g. Blades
e) Work at height e.g. Painting, maintenance work
f) Ejection of material e.g. From Blasting and CNC Machines
g) Pressure system e.g. Compressed air receiver tank
h) Vehicles e.g. Forklifts, trucks
i) Electricity e.g. Poor wiring
j)Dust e.g. From grinding
k) Manual handling e.g. Heavy objects handling
l) Noise
m) Poor lighting
n) Low/ high temperature.
o) Work place environment e.g. Sound level, dust level etc.
p) Hazards during occasional work such as plant cleaning and maintenance, plant start up/
shut down.
q) Hazards due to materials, plant or equipment that degrade over time, particularly when
such materials, plant or equipment are in storage.
r) Hazards that may occur if a new plant is set up.
s) Hazards when new or modified equipment are used.
Step 3. Identify kind of harm when exposed to the hazard, e.g., electric shock, falling from
stairs, human injury etc.
Step 4. Identify who is at risk due to this hazard. Examples of personnel that may be harmed
due to this hazard are:
a) Office Staff
b) Maintenance personnel
c) Contractors
d) People sharing the workplace
e) Operators
f) Cleaners
g) Members of the public
h) Staff with disabilities
i) Visitors
j) Inexperienced Staff
k) Lone workers
The two variable risk matrixes shall be used as follows.
Step 1: Consider the consequence of exposure to the hazard. Using the table below,
determine as realistically as possible, the consequence resulting from exposure to the
hazard.
Consequence category Consequence

Catastrophic Multiple fatalities, or significant
irreversible effects to >2 persons
Major Single fatality and/or severe irreversible
disability to one or more persons
Moderate Moderate irreversible disability or
impairment to one or more persons.
Minor Objective but reversible disability
requiring hospitalization/First aid.
Insignificant No medical treatment required.
Step 2: Consider the likelihood of the exposure to the hazard occurring.
Using the table below, determine the likelihood of exposure to the hazard resulting in the
consequence determined in Step 1. Consider the how frequently the activity is conducted in
determining the likelihood.
Probability Descriptor Description Indicative Frequency

ranking (expected to occur)
5 Frequent The event will occur on an Once a year or more
annual basis frequently
4 often The event has occurred Once every three years
several times or more in
your career
3 Likely The event might occur once Once every ten years
in your career
2 Possible but The event does occur Possible but unlikely
unlikely somewhere from time to Once every thirty years
time.
1 Rare Heard of something like the Once every 100 years.
occurring elsewhere
RISK RANKING MATRIX
Consequence
Catastrophic
Probability Insignificant Minor (2) Moderate (3) Major (4)
(5)
(1)
Rare (1) 1 2 3 4 5
Possible (2) 2 4 6 8 10
Likely (3) 3 6 9 12 15
Often (4) 4 8 12 16 20
Frequent /
Almost 5 10 15 20 25
certain (5)
15-25 Extreme Risk Activity should not proceed in the current form
8-12 High Risk Activity should be modified to include remedial planning
4-6 Moderate Risk Activity can operate subject to management and modification
1-3 Low Risk No action required
Risk is the multiple of probability and consequence
Risk Control
Identify control measures currently in place to prevent the occurrence of the hazard. E.g.
Existence of guard rails to prevent Staff from falling down the stairs, PPE (personal
protective equipment), washing of facilities to prevent contamination, Staff training etc.
For risk rating in the category of 6 to 25, identify additional control measures and if possible,
action must cease till these additional control measures are in place. Operational control
measures to be defined, which may be in the form of additional training, work instructions
or procedures. To the extent possible, training is to be given priority. In order to ensure that
the control measures are implemented, these shall be converted to objectives.
In the event of non-compliance to applicable legislative requirements, control measures

shall be defined for the activity under consideration. The control shall preferably be
compliance to the legislative requirement, along with other Organization requirements, if
any.
For risk rating in the category of 4 to 6, additional training to be given to Staff to create
awareness of the risks associated with carrying out the tasks. In certain cases, additional
control measures to be identified.
For risk ratings in the category of up to 4 a general awareness training course is considered
sufficient
Hierarchy of risk control
The preferred hierarchy of risk control measures is to prevent the hazard occurring in the
first place, then to minimize the consequences of exposure to the hazard.
The preferred hierarchy is:
• Eliminate the hazard or substitute equipment / machinery / substance / etc. with less
hazardous ones;
• Combating risk at source by engineering measures to reduce the likelihood;
• Reduction of risk by design of suitable systems of work – reduce exposure to the hazard;
• Mitigating consequences by the use of PPE, blast proof walls, emergency procedures,
etc.
Control Measures
Control measures shall be introduced for the identified significant impacts.
When determining controls, or considering changes to existing controls, considerations are

given to reducing the impacts /risks according to the following hierarchy:
• elimination of hazards;
• substitution;
• engineering controls;
• signage/warnings and/or administrative controls;
• personal protective equipment(PPE)
SECTION 16
SUMMER & EXTREME WEATHER WORKING PROCEDURE
INTRODUCTION
Ideally man's thermal environment should maintain the body temperature at about 36.8°C
or, if under thermal stress, some value normally within the range of 36.5-39°C. The thermal
environment has a pronounced effect on personal comfort. Marked deviations can cause
adverse effects including fatigue, irritability, reduced concentration, heat cramps due to salt
loss, fainting, heat exhaustion and heat stroke. These in turn affect productivity, increase
error and accidents and, of course, an individual's health.
In addition to presenting information on the body's response to high temperature, sensible

precautions are suggested here for reducing the effects of working in a hot environment.
BODY HEAT RESPONSES
When the body senses increased skin temperature, peripheral blood vessels dilate and pulse
rate increases resulting in a greater flow of blood to the surface of the body. This increases
the potential for heat transfer from the body core to the skin and surroundings. Sweating
increases heat loss due to latent heat of evaporation of sweat. In very hot climates
sweating offers the greatest potential for regulating body temperature.
ACCLIMATISATION
On going from a cool to a predominantly warmer climate it is necessary to allow the body to
acclimatize by increasing the body's ability to replenish lost fluids and sweat capacity while
decreasing salt losses in sweat. It takes about three days to get to 60% sweat capacity and
ten days for complete acclimatization. This increased sweat capacity is lost after a few days
in a cooler environment.
BODY TEMPERATURE
In the thermal environment and general working conditions the following factors are most
important in the regulation of body temperature:
AIR VELOCITY
Heat will be removed from the body by convection when an air current passes over it unless
the air temperature is higher than the temperature of the skin.
Air movement will also affect the rate of evaporation of moisture (sweating) from the skin
unless the air is 100% saturated or it's vapor pressure is greater than that on the surface of
the skin.
It is therefore beneficial to maintain air movement in areas of high ambient temperature,

particularly in enclosed spaces.
HUMIDITY
As indicated above, the evaporation of moisture (sweat) plays a major role in dissipating
body heat and thus the temperature and humidity of the air are important.
The higher the humidity the more difficult it is for the sweat to evaporate; hence the effect
of heat on the body is greater.
HEAT EXHAUSTION
Heat exhaustion is associated with a depletion of both salt and minerals. The concentration
of body fluids is not altered greatly, but there is a drop in blood volume that causes the
symptoms. Symptoms over a period of a few days the person complains of weakness,
fatigue and headache with perhaps vomiting. Treatment consists of removing the patient
to a cool place, rest in bed and replacement of salt and water, normally orally. Only in
severe cases is intravenous supplement necessary.
HEAT STROKE
Heat stroke indicates the failure of the thermoregulatory mechanism and consequent
increasing of body temperature. When the body temperature reaches 40.6oC the person
will fall unconscious. Onset is abrupt. If a person has heat-stroke, he must be rapidly cooled,
by whatever means are available, to reduce his temperature.
Treatment may be required for as long as a week before sweating returns and the patient is
able to regulate his temperature unaided. The differences between the two heat disorders
are illustrated below
Signs and Symptoms of heat exhaustion Signs of heat stroke include:

include:
 Very high temperature (104
 Cool, clammy, pale skin degrees F or higher)
 Sweating  Hot, dry, red skin
 Dry mouth  No sweating
 Fatigue, weakness
 Dizziness  Deep breathing and fast pulse -
 Headache then shallow breathing and weak
 Nausea, sometimes vomiting pulse
 Muscle cramps  Dilated pupils
 Weak and rapid pulse  Confusion, delirium,
hallucinations
 Convulsions
 Loss of consciousness
TEMPERATURE LIMITATIONS
German Steel have set a roster specifying the daily working hours for all laborers working
under the sun or in exposed work sites during the months of July and August which shall be
based on the rules applicable in each site under the safety & HSE regulation of main
contractor
Recommended work/rest duration for various type of activities and corresponding WBGTI is
given below:
Work Load
Work / Rest
Light Medium Heavy
Continuous work 30.0 26.7 25.0
75% work – 25% rest 30.6 28.0 25.9
50% work – 50% rest 31.4 29.4 27.9
25% work – 75% rest 32.2 31.1 30.00
The duration of each work/rest cycle should be one hour, i.e.: 45 minutes work - 15
minutes rest, 30 minutes work - 15 minutes rest etc. The above values are recommended
when temperature conditions at the resting place differ little from those at work place. If
the resting place temperature is equal to or less than 24°C WBGT, the rest periods may be
shortened by 25%.
SECTION 17
EMERGENCY SITUATION SAFETY PROCEDURE
RESCUE PLAN
Normal and auxiliary elevating work platform (man basket) will allow the crane operator to
Bring safely to ground level under controlled conditions. (Man basket to be provided by
Main Contractor)
Following are the plan for people those who working at height for structural steel erection.
Location of use:
Emergency Situation Proposed Action
Where the normal overhead functions fails,

Failure of overhead functions while work man basket will used to evacuate the people
at height safely through Tower crane / Crawler Crane
/ Mobile crane
Provide sufficient drinking water and

Person suffering from heat stress
evacuate the person to the rest area
Normal access blocked due to any other Find alternative means of access or man-
modification or overhead activities basket to be used by crane
Names of the crane operator(s) on site, familiarized and authorized to operate the crane
using man basket
The persons in the basket will wear full body harness with shock absorber and the lanyard
will be attached to the anchor point on the man-basket. Care will be taken not to overload
the man-basket during transfer. This may mean making More than one journey to complete
the rescue.
NAME SIGNATURE NAME SIGNATURE
This rescue plan has been brought to the notice of those exposed to the risk of working at
height and those supervising and managing the same work at height.
Organized by;
Name :
Signature:
EMERGENCY RESPONSE PLAN
GERMAN STEEL will follow & comply with “NAS ARENA UTILITY BUILDING ”
Project Emergency Planning & Emergency Response Procedure
1. Emergency Planning
To govern potential un expected incidents, to ensure a systematic response to manage

emergencies and to ensure compliance with HSE management system in every case, the
following procedure will be implemented in any of the operator areas of our organization
This plan refers to those emergencies that pose potential to sufficient threats to personnel,
property or public at large.
The emergency response procedure involve accessing the hazard and risk to the potential
unplanned incidents and aims to ensure the systematic response to manage an emergency.
The plan identifies the procedure to be followed in the event of emergency. All new workers
will be provided with emergency response information, during the safety induction and
orientation. This will be done prior to commencing work. Awareness of these procedures
will be maintained by including them in regular tool box talks, HSE Meetings, Audits and as a
result of the previously mentioned, Emergency Drills.
Emergency response shall be in according with the MAIN Contractor (Al Naboodah)
2. Emergency Precautions
Alarms
Ensure that the employees are fully aware of and conversant with the respective alarms
associated with the emergency procedures on the Job site and with, the measures to be
taken in the event of an alarm being sounded.
Evacuation plan
Ensure that the employees are fully aware of, and conversant with the plan for evacuation
of the job site should the occasion arise . Rescue drill shall be organized to acquaint all
staff/worker with the procedure.
Fire Precautions
In the event of a fire ,the HSE officer will ensure that all site personnel and visitors have
knowledge of the location of the fire to ensure that no one attempt to enter effected parts
of the site.
Personnel will only be directed to tackle outbreaks of fire that can be easily contained.
Priority Shall be given to ensuring the evacuation of personnel and to informing the civil
defense Authorities of any such outbreaks.
The relevant Authorities telephone number are prominently displayed at site. The site
facilities/office and working area will be regularly inspected by the HSE Officer. The
sufficient number and types of suitable fire Extinguishers are available at different location
of the site & buildings and elsewhere, particularly at work faces.
No burning of rubbish of debris will be permitted on the job site.
“Danger” and “NO SMOKING” signs will be displayed at all applicable locations.
Assembly point shall be established and clearly identified at the assembly location (main
contractor, on the site plan and the personnel shall be informed of their designated
assembly area I case of emergencies.
Until the arrival of the Civil Defense, The Project Engineer and the HSE Officer has full
authority for firefighting, evacuation and emergency procedures.
3. MEDICAL EMERGENCY:
If involved in any medical Emergency, below procedure will be followed

Notes;
• The victim should not be removed unless there is an imminent danger.
• Where available, someone should wait outside the site to direct emergency services
to the Incident spot.
• Immediately report the incident to the Supervisor /HSE Officer/ PROJECT Engineer.
• Fill out the necessary incident investigation report within 24 hours of the accident
4. EMERGENCY CONTACT NUMBERS
NAME TITLE CONTACT NUMBERS
Mr. Manoj KA Project Manager 055-2212761
Mr. JC Nair Construction Manager 055-6323740
Mr. Zubair General Manager 055-9725159
Mr. Krishna Kumar Safety officer 055-9541683
POLICE 999
AMBULANCE 998
CIVIL DEFENCE/ FIRE 997

5. LIST OF HOSPITALS (SERVICE PROVIDER FOR GERMAN STEEL)
SL/NO SERVICE PROVIDER TEL FAX
1 SEKHER MEDICAL CLINIC 04-3387749 04-3387749
2 DR ALI BRASH MEDICAL CLINIC 04-3214554 04-3214554
3 AL BARSHA CLINIC 04-3478285 04-3404178
4 AL SANAIYA MEDICAL CLINIC- BR 04-3407548 04-3406762
5 AL QUOZ CITY STARPOLYCLINIC 04-3285130 04-3285140
6 AL MURJAN MEDICAL CENTER 04-3395575 04-3395578
7 LOTUS MEDICAL CENTER 04-3465380 04-3465381
8 KHALIDHA MEDICAL CENTER LLC 04-3381947 04-3381957

BANK
REFERENCES
BANK REFERENCES
1. AJMAN BANK – BUHAIRAH BRANCH

SHARJAH – UAE
2. ADCB – SHARJAH BRANCH

SHARJAH – UAE
3. EMIRATES NBD – DIERA BRANCH

DUBAI, U.A.E.
HEAD OFFICE DUBAI OFFICE QATAR OFFICE
P.O. Box: 18275 P.O. Box: 78517 P.O.Box:55521

Ajman – UAE Dubai – UAE Doha - Qatar
Tel: 06 – 7486133 Tel: 04 – 2550560 Email: gsc-qa@germansteel.me
Fax: 06 – 7486144 Fax: 04 –2550561
Email: gsw@eim.ae Email: gsw@eim.ae
Group Companies
German Steel Bldg. Maint. Emirates Germany Shed Fix Al Rayas Const. Ind. LLC
P.O. Box: 4100 P.O. Box: 14523 P.O.Box:71977
Ajman – UAE Kalba – Sharjah Sajja Industrial Area, Sharjah
Tel: 06 – 7486133 Tel: 09 – 2774871 Tel: 06 – 5342153
Fax: 06 – 7486144 Fax: 09 – 2774872 Fax: 06 – 5343153
rswllc@gmail.com

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ISO 9001:2015, 14001:2015 & 45001:2018 Certified BSC Member

UNITED ARAB EMIRATES & QATAR

It is with great pleasure that we introduce ourselves German Steel Contracting

We have in-house blasting and painting facility at Umm Al Quwain Industrial

Products offered Includes, but not limited to the following; -

a) Structural Steel works

Structural Design, fabrication, Surface Treatment and erection of Primary steel

Structural Design, fabrication, Surface finishing and fixing of –

- Balustrades in conjunction with Glass / Timber / Acrylic etc

We have on board qualified and experienced Engineers / Professionals

We hope that based on the above, you can consider us to be on your

Waiting to hear from you at the earliest.

With best regards

GERMAN STEEL CONT. LLC

Year of Establishment : 2005

Name of Sponsor : Mr. Eid Mohamed Humaid Saif Al Hamrani

Name of the Bankers : 1) Ajman Bank

Total Area : GSC – Ajman - 80,000 SQFT

GSC – UAQ - 130,000 SQFT

GSC Dubai - 1,000 SQFT

EGS – Fujairah - 4,000 SQFT

Workshop Area : 200,000 SQFT

Office Area : 10,000 SQFT

No. of employees : 523 nos.

Sl no. Designation No. of Staff

Sl no. Designation No. of Staff

Sl No. Machine Name Quantity Capacity

2 CNC Plate cutting machine 01 4ft x 8ft

4 Shearing Machine 02 3200x110T

7 Plate & Section Rolling Machine 01 8x2500

8 Hydraulic Press 02 150 Ton

14 150KVA Diesel Power Generator(Site Use) 01 -

15 100KVA Diesel Power Generator(Site Use) 01 -

18 Steel Core cutting Machine(75Dia) 04 75 x75 thick

21 Concrete Core cutting Machine(150Dia) 04 -

22 Concrete Core cutting Machine(100Dia) 08 -

27 TIG Welding Machine -Miller 01 180A

29 DC (Rectifier) Welding Machine -3Phase 04 450A

57 1.5 Ton Pickup 02 -

GERMAN STEEL CONTRACTING L.L.C.

ASST. CONTRACTS MNGR. C M - PROJECTS MANAGER-ADMIN DEPUTY GENERAL MANAGER

Site Supervisor Jijo Accounts Asst Nerefie

DESIGN DEPT. 2 Site Supervisor Aboobacker Secretary Janice

Sr. Structural Engr Dhinakaran Site Supervisor Jafar `

Structural Engr Abdul Basith Site Supervisor Ganesh Prabhu

Tekla Detailer Yaqoot Ali Site Supervisor Mhd. Ashraf

Tekla Detailer Sandeep Site Supervisor Fazal Karim

Tekla Modeler Bivin Babu

Tekla Modeler Prajeesh

Tekla Modeler Arun Gopal

Doc. Controller Lai Medina

Sl No. Name Position Qualification Experience Remarks

1 Mr. Ahmad Hazem Technical Manager Degree – Structural Engineering 13 Years -

Master Degree – Civil