Filler Metal Selection Guide

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SMAW & GTAW

FILLER METAL SELECTION GUIDE


(P-No. 42) (P-No. 43) (P-No. 45) (P-No. 45) (P-No. 8) (P-No. 8) (P-No. 8) (P-No. 8) (P-No. 8) (P-No. 6) (P-No. 5B) (P-No. 5B) (P-No. 5B) (P-No. 5A) (P-No. 4) (P-No. 3) (P-No. 3) (P-No. 1)
MONEL INCONEL INCOLOY ALLOY 20 TYPE TYPE TYPE TYPE TYPE TYPE STEEL STEEL STEEL STEEL STEEL STEEL CARBON CARBON
400 600 800 INCOLOY 825 TYPE 321 & 316 SS 310 SS 309 SS 304 SS 410 SS 9 CR 7 CR 5 CR 2-1/4 CR 1-1/4CR 1/2 CR STEEL STEEL
347 SS 1 MO 1/2 MO 1/2 MO 1 MO 1/2 MO 1/2 MO 1/2 MO
PH1 PH1 PH1 PH1 PH1 PH1 PH1 PH1 PH1 PH4 PH3 PH3 PH3 PH3 PH2 PH2 PH1 PH1
(P-No. 1) 21 17 17 17 17 11 11 11 11 25 2 2 2 2 2 2 2 2
CARBON STEEL 17 18 24 18 18 18 17 17 12 17 9 8 7 6 4 3 3 1
HT1 HT1 HT1 HT1 HT1 HT1 HT1 HT1 HT1 *HT5 *HT4 *HT4 *HT4 *HT4 *HT3 *HT3 HT2 HT1
(P-No. 3) PH1 PH1 PH1 PH1 PH1 PH1 PH1 PH1 PH1 PH4 PH3 PH3 PH3 PH3 PH2 PH2 PH1
CARBON STEEL 17 17 17 17 17 17 17 17 17 17 3 3 3 3 3 3 3
1/2 MO 21 18 24 18 18 18 18 18 18 18 9 8 7 6 4
HT1 HT1 HT1 HT1 HT1 HT1 HT1 HT1 HT1 *HT5 HT4 HT4 HT4 HT4 HT3 HT3 HT1
(P-No.3) PH2 PH2 PH2 PH2 PH2 PH2 PH2 PH2 PH2 PH4 PH3 PH3 PH3 PH3 PH2 PH2
STEEL 17 17 17 17 17 17 17 17 17 17 3A 3A 3A 3A 3A 3A
1/2 CR 1/2 MO 21 18 24 18 18 18 18 18 18 18 9 8 7 6 4
HT3 HT3 HT3 HT3 HT3 HT3 HT3 HT3 HT3 *HT5 HT4 HT4 HT4 HT4 HT3 HT3
(P-No. 4) PH2 PH2 PH2 PH2 PH2 PH2 PH2 PH2 PH2 PH4 PH3 PH3 PH3 PH3 PH2
STEEL 17 17 17 17 17 17 17 17 17 17 4A 4A 4A 4A 4A
1-1/4 CR 1/2 MO 21 18 24 18 18 18 18 18 18 18 9 8 7 6 4
HT3 HT3 HT3 HT3 HT3 HT3 HT3 HT3 HT3 *HT5 HT4 HT4 HT4 HT4 HT3
(P-No. 5A) PH3 PH3 PH3 PH3 PH3 PH3 PH3 PH3 PH3 PH4 PH3 PH3 PH3 PH3
STEEL 17 17 17 17 17 17 17 17 17 17 6A 6A 6A 6A
2-1/4 CR 1 MO 21 18 24 18 18 18 18 18 18 18 9 8 7 6
HT4 HT4 HT4 HT4 HT4 HT4 HT4 HT4 HT4 HT5 HT4 HT4 HT4 HT4
(P-No. 5B) PH3 PH3 PH3 PH3 PH3 PH3 PH3 PH3 PH3 PH4 PH3 PH3 PH3
STEEL 17 17 17 17 17 17 17 17 17 17 7 7 7
5 CR 1/2 MO 21 18 24 18 18 18 18 18 18 18 9 8
HT4 HT4 HT4 HT4 HT4 HT4 HT4 HT4 HT4 HT5 HT4 HT4 HT4
(P-No. 5B) PH3 PH3 PH3 PH3 PH3 PH3 PH3 PH3 PH3 PH4 PH3 PH3
STEEL 17 17 17 17 17 17 17 17 17 17 8 8
7 CR 1/2 MO 21 18 24 18 18 18 18 18 18 18 9
HT4 HT4 HT4 HT4 HT4 HT4 HT4 HT4 HT4 HT5 HT4 HT4
(P-No. 5B) PH3 PH3 PH3 PH3 PH3 PH3 PH3 PH3 PH3 PH4 PH3
STEEL 17 17 17 17 17 17 17 17 17 17 9
9 CR 1 MO 21 18 24 18 18 18 18 18 18 18
HT4 HT4 HT4 HT4 HT4 HT4 HT4 HT4 HT4 HT5 HT4
(P-No. 6) PH4 PH4 PH4 PH4 PH4 PH4 PH4 PH4 PH4 PH4
TYPE 17 17 17 17 17 17 17 17 17 25
410 SS 15 18 24 18 18 18 18 18 18 15
HT5 HT5 HT5 HT5 HT5 HT5 HT5 HT5 HT5 HT5
(P-No. 8) PH1 PH1 PH1 PH1 PH1 PH1 PH1 PH1 PH1
TYPE 17 17 17 17 14 10 10 10 10
304 SS 18 18 18 18 10 13 11 11 11
HT1 N/A N/A N/A N/A N/A N/A N/A N/A
(P-No. 8) PH1 PH1 PH1 PH1 PH1 PH1 PH1 PH1
TYPE 17 17 17 17 14 13 10 11
309 SS 15 18 18 18 11 11 12 15
HT1 N/A N/A N/A N/A N/A N/A N/A
(P-No. 8) PH1 PH1 PH1 PH1 PH1 PH1 PH1
TYPE 17 17 17 17 14 13 12
310 SS 15 18 18 18 12 12 18
HT1 N/A N/A N/A N/A N/A N/A
(P-No. 8) PH1 PH1 PH1 PH1 PH1 PH1
TYPE 17 17 17 17 14 13
316 SS 18 18 18 18 13 17
HT1 N/A N/A N/A N/A N/A
(P-No. 8) PH1 PH1 PH1 PH1 PH1
TYPE 17 17 17 17 14
321 / 347 SS 15 18 18 18 17
HT1 N/A N/A N/A N/A
(P-No, 45) PH1 PH1 PH1 PH1
ALLOY 20 17 17 17 18
INCOLOY 825 18 18 18 26
HT1 N/A N/A N/A
PH1 PH1 PH1
(P-No. 45) 17 17 17
INCOLOY 800 18 18 24
HT1 N/A N/A
PH1 PH1
(P-No. 43) 17 17
INCONEL 600 18 15
HT1 N/A
PH1
(P-No. 42) 21
MONEL 400
HT1
WELDING ELECTRODE/FILLER METAL CODES
CODE ELECTRODE COMP CODE ELECTRODE COMP CODE ELECTRODE COMP
1 E6010 CS 10 E308(L)-15,16 308(L) SS 19 ENiCrFe-1 Inconel 132
2 E7018 CS 11 E309(L)-15,16 309(L) SS 20 ENi-1 Alloy 200 / Nickel 141
3 E7018-A1 ½Mo 12 E310-15,16 310 SS 21 ENiCu-7 Alloy 400 / Monel 190
3A E8016,18-B1 ½Cr-½Mo 13 E316(L)-15,16 316(L) SS 22 --
4 E8015,16,18-B2 1¼Cr-½Mo 14 E347-15,16 347 SS 23 ENiCrMo-14 Alloy 825 / Inco 686CPT
4A E7015,16,18-B2L 1¼Cr-½Mo 15 ENiCrFe-3 Alloy 600 / Inconel 182 24 ENiCrCoMo-3 Alloy 617/ Inconel 117
5 -- 16 -- -- 25 E410-15,16 410 SS
6 E9015,16,18-B3 2¼Cr-½Mo 17 ENiCrFe-2 Alloy 800 / Inco Weld A 26 E320LR-15,16 Alloy 20
6A E8015,18-B3L 2¼Cr-½Mo 18 ENiCrMo-3 Alloy 625 / Inconel 112 27 E16-8-2-15,16
7 E8015,16,18-B6/B6L 5Cr-½Mo
8 E8015,16,18-B7/B7L 7Cr-1/2Mo
9 E8015,16,18-B8/B8L 9Cr-1Mo
Notes: 1. The L designation indicates low carbon
2. For GTAW filler metal and shielding gas selection, position curser over tag on appropriate SMAW electrode.

PREHEAT REQUIREMENTS
Legend ASME VIII, Div. 1 ASME B31.3
PH1 50-175 deg F 50-175 deg F
PH2 250 deg F 300 deg F
PH3 400 deg F 350 deg F
PH4 400 deg F 300 deg F

POSTWELD HEAT TREATMENT REQUIREMENTS


Soak Temperature Deg. F
Legend ASME VIII, Div. 1 ASME B31.3 BHN Max.
N/A None None N/A
HT1 1100 - 1200 1100 - 1200 200
HT2 1100 - 1200 1100 - 1325 225
HT3 1100 - 1200 1300 - 1375 225
HT4 1300 - 1375 1300 - 1400 241
HT5 1250 - 1350 1350 - 1450 241
*Indicates that PWHT temperature may enter the lower critical temperature
range thereby affecting the essential variables of the WPS.

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