BGL-FM-QA-10B,

BOSS GEARS Rev No 00,

Effective Date 01-07-2017

MONTHLY COMPONENT WISE REJECTION TRACKING MONTH :

Part Name
Date & Date wise defect 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Total qty
& num
Internal dia oversize (8.0) 4 10 9 4 7 8 8 10 7 2 25 1 95
Internal dia unclean (8.0) 1 4 8 10 7 6 4 5 4 0 9 10 8 8 12 96
Dent on face & face u/c 3 5 3 3 2 2 1 2 2 1 4 4 32
Runout on face 4 1 3 8
Drill chamfer o/s&double hol 11 2 1 2 3 1 3 2 4 37 2 6 23 97
Outer dia undersize (33.0) 14 8 22
Reduction Mot oversize (10.820) 3 3
Gear SM5 Pcd runout excess 9 3 2 3 1 4 10 5 11 5 9 6 3 4 8 83
(1204) Teeth damage/charting L&P 9 11 4 12 8 6 4 4 58
Dent on outer dia 6 9 4 5 5 15 3 6 9 6 4 9 5 6 12 3 4 21 132
OD & ID on step ch o/s 0
T.T.E Errors 5 5
CD not ok&parallelism excess 3 2 5
Opposite side laser mark 6 2 2 10
Mot undersize (10.820) 0 646
 BGL M
Part Name & num Date & Date wise defect 1 2 3 4 5 6 7 8 9 10
###
Internal dia oversize (8.0) 0 112 280 0 0 0 0 0 0 0
###
Internal dia unclean (8.0) 0 28 112 0 224 0 280 0 0 196
###
Dent on face 0 84 140 84 84 0 56 0 0 0
###
Runout on face 0 0 0 0 0 0 0 0 0 0
###
Drill chamfer oversize 0 308 56 28 56 0 84 0 0 28
###
Outer dia undersize (33.0) 0 0 0 0 0 0 0 0 0 0
###
Mot oversize (10.820) 0 0 0 0 0 0 84 0 0 0
Reduction Gear
SM5 (1204) ### Pcd runout excess 0 252 84 0 56 84 28 0 0 112
###
Teeth damage 0 252 0 0 308 0 0 0 0 0
###
Dent on outer dia 0 168 252 112 140 0 140 0 421 0
###
Tool mark on face 0 0 0 0 0 0 0 0 0 0
###
T.T.E Errors 0 0 0 0 0 0 0 0 0 0
###
Opposite size lesar mark 0 0 0 0 0 0 84 0 0 0
###
CD gauge not qualify 0 168 0 0 0 0 0 0 0 0
###
Mot undersize (10.820) 0 0 0 0 0 0 0 0 0 0
###
Internal dia oversize (8.0) 0 82 531 0 0 0 0 0 0 0
Internal dia unclean (8.0) 0 82 123 531 1185 0 858 0 82 0
Dent on face 0 0 0 163 0 409 245 0 0 41
Runout on face 0 0 0 0 0 0 0 0 0 0
Lead & profile out 0 0 0 0 1144 0 0 0 0 0
Wego reduction Mot oversize (13.590) 0 0 0 0 0 0 0 0 0 0
gear (1234) Pcd runout excess 0 449 0 531 0 0 0 0 0 0
Teeth damage 0 41 0 41 123 0 613 0 163 0
Dent on outer dia 0 41 0 899 0 980 0 0 735 0
Tool mark on face 0 0 0 123 0 0 0 0 41 0
T.T.E Errors 0 0 0 0 0 0 0 0 0 0
Mot undersize (10.830) 0 0 0 0 0 0 0 0 0 0
###
Internal dia oversize (9.0) 0 0 1362 0 0 0 0 0 0 0
Internal dia undersize (9.0) 0 114 0 0 0 0 0 0 0 0
Dent on face 0 114 0 0 0 0 114 0 0 0
Outerdia u/s (11.950) 0 0 0 0 0 0 0 0 0 57
Outerdia undersize(14.950) 0 0 0 0 0 0 0 0 0 0
Dimension oversize (26.0) 0 0 0 0 0 0 0 0 0 0
Drive shaft (2805) Minor dia o/s (6.90) 0 0 0 0 0 0 0 0 0 0
Spline gauge not qualify 0 0 0 0 0 0 0 0 0 0
Dent on outer dia & step 0 0 0 0 0 0 0 0 0 0
Internaldia oversize (6.50) 0 0 0 0 0 170 0 0 0 0
Internaldia oversize (6.10) 0 0 1419 0 681 0 0 0 0 0
Totallength undersize(84) 0 0 0 0 0 0 0 0 0 0
Internal dia ovality (9.0) 0 0 0 0 0 0 0 0 0 0
###
Internal dia oversize(12.130) 0 0 68 0 0 34 507 0 0 677
Internal dia unclean (12.130) 0 0 0 0 0 0 0 0 0 0
Dent on face 0 0 0 0 0 0 0 0 0 0
Runout on face 0 0 0 0 0 0 0 0 0 0
Outer dia on step (43.90) 0 0 0 0 0 0 0 0 0 0
Mot oversize (11.175) 0 0 0 0 0 0 0 0 0 0
Rotor Shaft (2822)
Pcd runout excess 0 0 0 0 0 0 0 0 0 0
Teeth damage 0 0 0 0 0 0 0 0 0 0
Dent on outer dia 0 0 0 0 0 0 0 0 0 0
Tool mark on face 0 0 0 0 0 68 101 0 68 0
T.T.E Errors 0 0 0 0 0 0 68 0 0 372
Mot undersize (11.175) 0 0 0 0 0 0 0 0 0 0
###
Dent on face 0 0 0 0 0 0 0 0 0 0
Outerdia undersize(15.030) 0 84 167 0 335 335 419 0 0 167
Outer dia undersize(12.001) 0 84 167 0 84 0 84 0 84 167
Outerdia undersize(21.989) 0 167 335 0 0 0 0 0 84 84
Teeth damage 0 0 0 0 84 0 0 0 0 0
Armature shaft Spline gauge not qualify 0 0 0 0 0 0 0 0 0 0
(3001) Dent on outer dia 0 167 0 0 0 0 84 0 335 0
Knurlling NG 0 251 167 0 0 419 419 0 167 0
T.T.E Errors 0 0 0 0 0 0 0 0 0 0
Pcd runout excess 0 84 0 0 335 419 167 0 167 419
Outer dia ovality (15.03) 0 0 0 0 0 0 0 0 0 0
Outer dia ovality (12.001) 0 0 0 0 0 0 251 0 0 0
###
Outerdia undersize (11.980) 0 41 0 0 0 0 576 0 41 0
Outer dia undersize(12.210) 0 0 0 0 0 82 0 0 0 0
Dimension undersize (75.0) 0 1111 0 0 0 82 123 0 165 41
Outer dia undersize(11.930) 0 0 0 0 41 0 0 0 0 0
Spline gauge not qualify 0 288 494 0 0 82 41 0 123 0
Gear Shaft (1917)
Dent on outer dia 0 0 0 0 0 0 0 0 0 41
Unfoulding spline 0 0 0 0 41 0 0 0 0 0
Outer dia step (11.930) 0 0 0 0 0 0 0 0 0 0
Total length undersize(99) 0 0 247 0 0 0 0 0 0 0
Outer dia ovality (11.930) 0 0 0 0 0 0 0 0 0 0
###
Outerdia undersize (7.972) 0 0 0 0 0 0 0 0 0 0
Outer dia undersize(8.080) 0 0 0 0 0 0 19 0 0 0
Dimension undersize (57.20) 0 0 0 0 37 0 19 0 0 0

Armature shaft
 Dimension oversize (57.20) 0 0 0 0 0 56 0 0 0 0
Spline gauge not qualify 0 0 0 0 0 0 0 0 0 0
Armature shaft Dent on outer dia 0 0 0 0 0 0 0 0 0 0
(1241)
Unfoulding spline 0 0 0 0 0 0 0 0 0 0
Outer dia step (7.972) 0 0 0 0 0 0 0 0 0 0
Total length undersize(99) 0 0 0 0 0 93 0 0 0 0
Pcd runout excess 0 0 0 0 0 0 0 0 0 0
Outer dia ovality (7.972) 0 0 0 0 167 0 0 0 0 0
###
Internal dia oversize (17.0) 0 312 117 273 351 390 0 0 0 78
Internal dia o/s (13.25) 0 0 0 0 0 0 0 0 0 39
Chips in Bottem end 0 0 0 0 0 0 0 0 0 351
Outer dia ovality (23.480) 0 0 0 0 0 0 0 0 0 0
Outer dia undersize(23.480) 0 78 0 0 195 195 0 0 0 0
Outer dia undersize(20.080) 0 156 0 195 78 195 390 0 0 0
RCI (1916) Outer dia unclean (20.080) 0 195 117 0 78 0 0 0 0 0
Spline gauge not qualify 0 976 0 273 0 0 0 0 0 156
Dent on outer dia 0 0 1717 0 195 195 0 0 0 312
Od step mark (23.48) 0 0 0 0 0 0 0 0 0 0
Dimension oversize (12.15) 0 0 0 0 0 0 0 0 0 0
Total lengthunders(27.50) 0 234 312 78 0 663 0 0 0 78
Internal dia ovality (17.0) 0 78 78 273 234 273 390 0 0 117
###
Internal dia oversize (11.0) 0 0 0 0 0 0 0 0 0 0
Internal dia undersize 0 0 0 0 0 0 0 0 0 0
(11.0)
Outer dia u/s (13.74) 0 0 0 0 0 0 0 0 0 0
Internal dia o/s (8.60) 0 0 0 0 0 0 0 0 0 0
Outer dia undersize(18.444) 0 0 0 0 0 0 0 0 0 0
Outer dia undersize(15.10) 0 0 0 0 0 0 0 0 0 0
Journal sm5 (1203) Outer dia ovality (15.10) 0 0 0 0 0 0 0 0 0 0
Spline gauge not qualify 0 0 0 0 0 0 0 0 0 0
Dent on outer dia 0 0 0 0 0 0 0 0 0 0
OD step mark (18.444) 0 0 0 0 0 0 0 0 0 0
Dimension oversize (8.020) 0 0 0 0 0 0 0 0 0 0
Total lengthunders(22.50) 0 0 0 0 0 0 0 0 0 0
Internal dia unclean (11.0) 0 0 0 0 0 0 0 0 0 0
###
Internal dia oversize (16.0) 0 0 0 0 0 0 0 0 0 0
Internal dia oversize (12.0) 0 0 0 0 0 0 0 0 0 0
Burr on spline dia 0 0 0 0 0 0 0 0 0 0
Outer dia oversize (20.002) 0 0 0 0 0 0 0 0 0 0
Outer dia undersize(20.002) 0 0 0 0 273 0 273 0 0 0
Outer dia undersize(25.002) 0 545 0 0 0 409 818 0 205 136
Engagement bush Outer dia ovality (20.002) 0 0 0 0 205 205 341 0 205 409
(3006)
Mating part not qualify 0 886 886 0 0 0 0 0 0 0
Dent on outer dia 0 0 0 136 136 0 0 0 68 0
Outer dia step mark 0 0 0 0 0 0 136 0 409 545
Outerdia undersize(25.962) 0 0 0 0 0 0 0 0 0 0
Total lengthunders(57.50) 0 477 68 68 341 205 818 0 0 273
Internaldia undersize (12.0) 0 0 0 0 0 0 0 0 0 0
###
Internaldia oversize(10.150) 0 0 0 0 0 0 0 0 0 158
Internaldia unclean(10.150) 0 0 0 0 0 0 0 0 198 0
Dent on face & face u/c 0 435 0 0 0 0 0 0 0 0
Runout on face 0 0 0 0 0 0 0 0 0 0
Without drilling&thick u/s 0 0 0 0 0 0 0 0 0 0
Mot oversize (10.830) 0 0 0 0 0 0 0 0 0 0
Tvs king gear Pcd runout excess 0 119 40 0 198 198 0 0 316 395
(1233)
Teeth damage 0 0 0 119 0 0 40 0 0 0
Dent on outer dia 0 0 0 0 0 0 0 0 632 0
Tool mark on face 0 0 0 0 0 0 0 0 0 0
T.T.E Errors 0 0 0 0 0 0 0 0 0 0
CD gauge not qualify(ch.o/s) 0 119 237 0 40 0 0 0 0 0
Mot undersize (10.830) 0 0 0 0 0 0 316 0 0 0
###
Internal dia oversize (7.65) 0 0 0 0 0 0 0 0 0 0
Internal dia unclean (7.65) 0 0 0 0 0 0 0 0 0 0
Dent on face 0 0 0 0 0 0 0 0 0 0
Runout on face 0 0 0 0 0 0 0 0 0 0
Outer dia on step (27.45) 0 0 0 0 0 0 0 0 0 0
Mot oversize (9.69) 0 0 0 0 0 0 0 0 0 0
Supper gear (1237)
Pcd runout excess 0 0 0 0 0 0 160 0 0 0
Teeth damage 0 64 0 48 0 0 64 0 0 80
Dop undersize (29.06) 0 0 0 0 0 0 0 0 0 0
Tool mark & face uclean 0 0 0 0 0 0 0 0 0 0
T.T.E Errors 0 0 0 0 0 0 0 0 0 0
Mot undersize (9.69) 0 0 0 0 0 16 0 0 0 0
###
Internal dia o/size(12.130) 0 45 90 0 0 0 0 0 0 0
Internaldia unclean (12.130) 0 0 0 0 90 0 0 0 0 0
Dent on face 0 0 0 45 0 0 0 0 0 0
Runout on face 0 0 0 0 0 0 0 0 0 0
Outerdia & id on step (54.50) 0 0 0 0 0 0 0 0 0 0
Mot oversize (17.960) 0 0 0 0 0 0 0 0 0 0
Pcd runout excess 0 0 45 0 0 0 90 0 0 495
Driven gear Teeth damage 0 180 180 0 0 0 0 0 0 0
(1902)
Driven gear
(1902) Dent on outer dia 0 225 0 0 0 0 540 0 360 360
Drill opposte side&Cham o/s 0 0 0 0 0 0 135 0 0 0
CD gauge not qualify 0 0 0 0 0 0 0 0 0 0
T.T.E Errors 0 0 0 0 0 0 0 0 0 0
Thickness undersize (8.90) 0 0 0 0 0 0 0 0 0 0
Lead & profile out 0 0 0 0 0 0 0 0 0 180
Mot undersize (17.960) 0 0 0 0 0 0 0 0 0 180
0 9696 9892 4021 7537 6255 9974 0 5068 6746
MONTHLY COMPONENT WISE REJECTION TRACKING
11 12 13 14 15 16 17 18 19 20 21 22 23 24
252 112 0 0 0 0 196 224 0 0 0 0 224 280
168 112 140 0 0 0 112 0 0 252 0 0 280 224
56 28 56 0 0 0 0 56 0 0 0 0 0 28
112 28 0 0 0 0 0 0 0 0 0 0 84 0
84 56 112 0 0 0 1037 0 0 0 0 0 56 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 280 0 0 0 0 0 0 140 308 140 0 252 168
112 0 336 0 0 224 0 168 112 0 0 0 0 0
0 84 168 0 0 252 168 112 0 0 252 0 140 168
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 140 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
56 56 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 41 613 163 286 41 0 0 123 163
327 0 0 0 0 0 0 204 245 41 858 0 163 0
0 0 0 0 0 0 0 204 0 368 0 0 0 82
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 531 0 0 0 0 163 163 123 327 0 327 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 286 123 204 409 0 0 286 0
41 0 0 0 0 0 245 0 286 0 82 0 0 0
286 0 0 0 0 0 204 204 368 123 0 0 163 204
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 899 0 0 163 0 0 0 0
0 0 0 0 0 0 0 57 0 0 0 0 0 0
0 0 341 0 0 170 57 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 57 0 0 0 0 0 114 0 0 0 0 0 0
0 0 0 0 0 114 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 57 0 0 57 57 0 0 0 0 0 0 0
0 57 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
34 0 575 0 0 0 0 0 0 338 237 0 677 271
0 0 0 0 0 0 0 0 0 101 0 0 68 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 34 0 0 0 0 0 0 34
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 203
0 0 0 0 0 0 0 0 0 0 0 0 0 0
84 84 0 0 0 0 0 0 167 84 0 0 84 419
167 0 84 0 0 0 0 0 0 0 0 0 167 167
0 0 0 0 0 0 167 0 0 0 0 0 251 0
0 0 0 0 0 0 0 0 0 0 0 0 84 0
0 0 0 0 0 0 84 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 84 0 0 251 0
0 0 84 0 0 0 0 502 251 0 502 0 419 167
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 335 335 0 251 0 0 335 419
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 84 0 0 0 0 0 0 0
123 0 0 0 0 0 0 41 0 82 0 0 0 0
0 0 41 0 0 0 0 0 41 0 0 0 0 0
206 165 0 0 0 0 206 41 41 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 247 0 0 0 41 0 0 0 0 0 0 82
0 0 0 0 0 0 0 41 0 0 0 0 0 0
165 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 167 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
 19 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 148
204 0 0 0 0 0 0 74 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 56 0 148 0 0 0 0
0 0 0 0 0 0 0 19 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
546 351 156 0 0 78 663 234 156 117 0 0 117 351
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
156 0 0 0 0 0 0 156 0 0 0 0 0 0
39 234 0 0 0 0 273 0 156 0 0 0 39 0
0 0 0 0 0 39 156 117 0 0 39 0 195 156
273 273 0 0 0 0 0 0 234 0 0 0 0 156
156 78 0 0 0 0 0 78 663 273 78 0 429 0
351 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 117 0 0 0 0 0 0 0
0 0 0 0 0 0 195 39 117 0 0 0 0 0
78 429 0 0 0 0 117 663 39 0 0 0 0 312
0 0 0 0 0 0 0 0 0 0 312 0 117 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 682 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 205 0 1159 0 477 0 614 0
0 0 0 0 0 682 886 682 886 341 273 0 545 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 409 0 0 0 0 0 0 0
273 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
818 0 0 0 0 0 68 0 341 682 136 0 68 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
40 0 0 0 0 0 0 0 0 277 119 0 0 0
0 0 0 0 0 0 0 40 0 119 0 0 0 0
0 0 0 0 0 0 79 40 119 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
751 0 0 0 0 0 0 0 0 0 0 0 0 0
158 0 0 0 0 0 632 198 40 277 0 0 0 0
0 0 0 0 0 0 0 0 316 40 0 0 0 237
316 0 0 0 0 0 474 0 395 435 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
712 0 0 0 0 0 158 0 0 0 0 0 0 0
0 0 79 0 0 0 40 0 158 40 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 32 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 16 0 0 0 0 0 160 0 32 16 0 16 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 48 0 0 0 0 0
0 90 0 0 0 45 0 450 180 0 180 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 450
0 0 0 0 0 0 0 90 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 270 0 0 0 0 0 0 0 0
0 675 405 0 0 180 0 45 360 0 0 0 0 0
0 405 450 0 0 90 45 945 180 0 405 0 0 135
45 0 45 0 0 0 0 45 0 45 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0
7207 3671 3907 0 0 2242 9483 7564 7853 5591 4465 0 6741 5026
 Month : .

25 26 27 28 29 30 31 Total
196 56 701 0 0 28 0 2664
0 0 224 336 0 0 0 2691.84
0 0 0 112 0 112 0 897.28
0 0 0 0 0 0 0 224.32
0 0 0 168 0 645 0 2719.88
393 0 224 0 0 0 0 616.88
0 0 0 0 0 0 0 84.12
0 0 84 112 0 224 0 2327.32
0 0 112 0 0 0 0 1626.32
336 0 84 112 0 589 0 3701.28
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 140.2
0 0 56 0 0 0 0 140.2
0 0 0 0 0 0 0 280.4
0 0 0 0 0 0 0 0
572 286 0 0 0 0 0 2900.35
0 82 0 41 0 163 0 4983.7
0 0 0 0 0 0 0 1511.45
0 0 0 0 0 0 0 0
0 0 123 0 0 0 0 2900.35
0 0 0 0 0 0 0 0
531 286 0 0 0 0 0 3104.6
0 0 0 41 0 0 0 1674.85
409 204 204 0 0 0 0 5024.55
0 0 0 0 0 41 0 204.25
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 1062.1
0 0 57 0 0 0 0 1475.5
0 341 170 114 0 0 0 1305.25
0 0 0 0 0 0 0 227
0 114 227 0 0 0 0 567.5
0 227 0 0 0 0 0 340.5
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
114 0 1476 0 0 0 0 1589
0 0 0 0 0 0 0 0
0 57 57 0 0 0 0 454
0 0 0 0 0 0 0 2156.5
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
68 0 0 0 0 0 0 3484.49
0 0 0 0 0 0 0 169.15
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 67.66
0 0 0 0 0 0 0 236.81
0 0 0 0 0 0 0 439.79
101 0 0 0 0 0 0 304.47
0 0 0 0 0 0 0 0
502 84 502 419 0 167 0 4101.79
0 586 84 502 0 251 0 2678.72
0 0 0 0 0 0 0 1088.23
0 0 0 0 0 0 0 167.42
251 167 0 0 0 0 0 502.26
0 0 0 0 0 0 0 920.81
167 502 0 84 0 335 0 4436.63
0 0 0 0 0 0 0 0
921 586 586 502 0 0 0 5859.7
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 334.84
0 0 0 452 0 0 0 1357.29
0 0 0 0 0 0 0 164.52
165 0 370 0 0 0 0 2714.58
0 0 0 123 0 0 0 164.52
0 0 82 0 0 0 0 1480.68
0 0 0 0 0 0 0 82.26
0 165 0 123 0 0 0 493.56
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 246.78
0 0 0 0 0 0 0 0
37 19 56 0 0 0 0 277.65
0 37 0 56 0 0 0 111.06
0 0 0 0 0 0 0 55.53
 0 0 0 0 0 0 0 74.04
0 0 0 0 0 0 0 148.08
0 0 0 0 0 0 0 277.65
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 296.16
0 0 0 0 0 0 0 18.51
0 0 0 0 0 0 0 166.59
117 273 39 0 0 156 0 4877.5
0 0 0 0 0 156 0 195.1
0 0 0 0 0 0 0 351.18
0 0 0 0 0 0 0 312.16
0 117 39 0 0 0 0 1365.7
234 0 0 0 0 390 0 2341.2
0 156 0 0 0 0 0 1482.76
0 117 312 195 0 468 0 4253.18
0 0 0 0 0 0 0 2770.42
117 0 0 0 0 273 0 507.26
0 0 0 0 0 0 0 351.18
273 351 468 39 0 351 0 4487.3
0 117 0 0 0 39 0 2029.04
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 136 273 0 0 0 1090.72
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 545.36
0 0 0 0 0 0 0 4567.39
0 0 614 341 0 750 0 7362.36
0 0 0 0 0 0 0 1772.42
0 0 0 273 0 0 0 1022.55
0 0 0 0 0 0 0 1363.4
0 0 0 0 0 0 0 0
0 0 0 136 0 68 0 4567.39
0 0 0 0 0 0 0 0
0 316 395 632 0 40 0 1976.5
0 158 0 356 0 0 0 869.66
0 0 0 0 0 119 0 790.6
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 751.07
198 119 435 474 0 0 0 3794.88
0 356 356 198 0 158 0 1818.38
0 0 316 0 0 79 0 2648.51
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 869.66
0 0 0 119 0 79 0 909.19
0 0 0 0 0 0 0 316.24
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 32
0 0 0 0 0 0 0 160
0 0 0 0 0 32 0 528
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 64
0 180 135 225 0 0 0 1620
630 0 0 0 0 0 0 1170
0 0 0 0 0 45 0 180
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 540 0 0 0 90 0 1530
0 0 450 0 0 0 0 2475
360 135 0 0 0 45 0 4680
0 0 0 0 0 0 0 315
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 180
0 0 0 0 0 0 0 180
6692 6732 9175 6558 0 5894 0 157992
 BGL MONTHLY COMPONENT WISE REJECTION TRACKING
Part Name Date & Date wise defect 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Total
Internal dia oversize (8.0) 0 4 10 0 0 0 0 0 0 0 9 4 0 0 0 0 7 8 0 0 0 0 8 10 7 2 25 0 0 1 0 95
Internal dia unclean (8.0) 0 1 4 0 8 0 10 0 0 7 6 4 5 0 0 0 4 0 0 9 0 0 10 8 0 0 8 12 0 0 0 96
Dent on face 0 3 5 3 3 0 2 0 0 0 2 1 2 0 0 0 0 2 0 0 0 0 0 1 0 0 0 4 0 4 0 32
Runout on face 0 0 0 0 0 0 0 0 0 0 4 1 0 0 0 0 0 0 0 0 0 0 3 0 0 0 0 0 0 0 0 8
Drill chamfer oversize 0 11 2 1 2 0 3 0 0 1 3 2 4 0 0 0 37 0 0 0 0 0 2 0 0 0 0 6 0 23 0 97
Outer dia undersize (33.0) 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 14 0 8 0 0 0 0 22
Mot oversize (10.820) 0 0 0 0 0 0 3 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 3
Reduction Gear
SM5 (1204)
Pcd runout excess 0 9 3 0 2 3 1 0 0 4 0 10 0 0 0 0 0 0 5 11 5 0 9 6 0 0 3 4 0 8 0 83
Teeth damage 0 9 0 0 11 0 0 0 0 0 4 0 12 0 0 8 0 6 4 0 0 0 0 0 0 0 4 0 0 0 0 58
Dent on outer dia 0 6 9 4 5 0 5 0 15 0 0 3 6 0 0 9 6 4 0 0 9 0 5 6 12 0 3 4 0 21 0 132
Tool mark on face 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
T.T.E Errors 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 5 0 0 0 0 0 0 0 0 0 0 0 0 0 0 5
CD Gauge not qualify 0 0 0 0 0 0 3 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2 0 0 0 0 5
Opposite size lesar mark 0 6 0 0 0 0 0 0 0 0 2 2 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 10
Mot undersize (10.820) 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Day Wise Defect 0 49 33 8 31 3 27 0 15 12 30 27 29 0 0 17 59 20 9 20 14 0 37 31 33 2 53 30 0 57 0 646

Dent on outer
Internal dia Internal dia Drill chamfer dia ; 132
unclean (8.0);
oversize (8.0); oversize; 97 Pcd runout
95 96 excess; 83 Teeth Mot
Dent on face; Outer dia damage; 58 Tool mark on undersize
32 Runout on undersize Mot oversize face; 0 Opposite size (10.820); 0
CD Gauge not
REJ.QTY.→

face; 8 (33.0); 22 (10.820); 3 T.T.E Errors; 5

qualify; 5 lesar mark; 10

Defects→
17; 59 30; 57
27; 53
2; 49
23; 37
3; 33 5; 31 11; 3012; 2713; 29 24; 3125; 33 28; 30
7; 27
16; 17 18; 20 20; 20
9; 15 10; 12 21; 14
4; 8 19; 9
1; 0 6; 3 8; 0 14; 0 15; 0 22; 0 26; 2 29; 0 31; 0
Date→
 BGL MONTHLY COMPONENT WISE REJECTION TRACKING
Part Name Date & Date wise defect 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Total
Internal dia oversize (8.0) 0 2 13 0 0 0 0 0 0 0 0 0 0 0 0 1 15 4 7 1 0 0 3 4 14 7 0 0 0 0 0 71
Internal dia unclean (8.0) 0 2 3 13 29 0 21 0 2 0 8 0 0 0 0 0 0 5 6 1 21 0 4 0 0 2 0 1 0 4 0 122
Dent on face 0 0 0 4 0 10 6 0 0 1 0 0 0 0 0 0 0 5 0 9 0 0 0 2 0 0 0 0 0 0 0 37
Runout on face 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Lead & profile out 0 0 0 0 28 0 0 0 0 0 0 0 13 0 0 0 0 4 4 3 8 0 8 0 0 0 3 0 0 0 0 71
Wego T.T.E Errors 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
reduction
gear (1234) Pcd runout excess 0 11 0 13 0 0 0 0 6 0 0 0 0 0 0 0 7 3 5 10 0 0 7 0 13 7 0 0 0 0 0 82
CD not ok&drill chamfer o/s 0 1 0 1 3 0 15 0 4 0 1 0 0 0 0 0 6 0 7 0 2 0 0 0 0 0 0 1 0 0 0 41
Dent on outer dia 0 1 0 22 0 24 0 0 18 0 7 0 0 0 0 0 5 5 9 3 0 0 4 5 10 5 5 0 0 0 0 123
Tool mark&Laser mark 0 0 0 3 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 5
Thickness undersize (8.90) 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Mot undersize (10.830) 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 22 0 0 4 0 0 0 0 0 0 0 0 0 0 0 26
0 17 16 56 60 34 42 0 31 1 16 0 13 0 0 1 55 26 38 31 31 0 26 11 37 21 8 2 0 5 0 578

Internal Dent on
dia outer dia ;
Internal unclean Pcd 123
dia (8.0); 122 Lead & runout
profile CD not
oversize out; 71 excess; 82 ok&drill Thickness Mot
(8.0); 71 Dent on Runout on T.T.E undersize undersize
chamfer
REJ.QTY.→

face; 37 face; 0 Errors; 0 Tool (8.90); 0

o/s; 41 mark&Lase (10.830);
r mark; 5 26

Defects →
5; 60
4; 56 17; 55
7; 42
19; 38 25; 37
6; 34 9; 31 20; 3121; 31
18; 26 23; 26
26; 21
2; 17 3; 16 11; 16 13; 13 24; 11 27; 8
1; 0 8; 0 10; 1 12; 0 14; 015; 0 16; 1 22; 0 28; 2 29; 0 30; 5 31; 0

Date →
BGL DAILY COMPONENT WISE REJECTION DETAILS
Part Name Date & Date wise defect 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Total
Internal dia oversize (9.0) 0 0 24 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 1 0 0 0 0 26
Outer dia step (11.950) 0 2 0 0 0 0 0 0 0 0 0 0 6 0 0 3 1 0 0 0 0 0 0 0 0 6 3 2 0 0 0 23
Thread ng 0 2 0 0 0 0 2 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 4
Outerdia u/s (11.950) 0 0 0 0 0 0 0 0 0 1 0 1 0 0 0 0 0 2 0 0 0 0 0 0 0 2 4 0 0 0 0 10
Outerdia undersize(14.950) 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2 0 0 0 0 0 0 0 0 0 4 0 0 0 0 0 6
Drive Dimension oversize (26.0) 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
shaft Minor dia o/s (6.90) 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
(2805) Spline gauge not qualify 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2 0 26 0 0 0 0 28
Dent on outer dia & step 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Internaldia oversize (6.50) 0 0 0 0 0 3 0 0 0 0 0 0 1 0 0 1 1 0 0 0 0 0 0 0 0 1 1 0 0 0 0 8
Internaldia oversize (6.10) 0 0 25 0 12 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 38
Totallength undersize(84) 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Internal dia ovality (9.0) 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 4 49 0 12 3 2 0 0 1 0 2 7 0 0 6 2 3 0 0 0 0 0 0 2 13 35 2 0 0 0 143
Internaldia
Outer dia Spline oversize
Internal dia step (6.10); 38
oversize gauge not
(11.950); Outerdia qualify; 28
(9.0); 26 23 u/s Internaldia
(11.950); Outerdia oversize
Thread ng; 10 undersize(1 Dimension Dent on Totallength Internal dia
4 4.950); 6 oversize Minor dia outer dia & (6.50); 8 undersize(8 ovality
(26.0); 0 o/s (6.90); 0 step; 0 4); 0 (9.0); 0
Rej.qty.→

Defects→
3; 49

27; 35

5; 12 26; 13
13; 7 16; 6
2; 4 6; 3 7; 2 17; 2 18; 3 19; 0 20; 0 21; 0 22; 0 23; 0 24; 0 25; 2
1; 0 4; 0 8; 0 9; 0 10; 1 11; 0 12; 2 14; 0 15; 0 28; 2 29; 0 30; 0 31; 0

Date →
BGL DAILY COMPONENT WISE REJECTION DETAILS
Part Name
Date & Date wise defect 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Total
& Number
Internal dia oversize(12.130) 0 0 2 0 0 1 15 0 0 20 1 0 17 0 0 0 0 0 0 10 7 0 20 8 2 0 0 0 0 0 0 103
Internal dia unclean 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 3 0 0 2 0 0 0 0 0 0 0 0 5
(12.130)
Dent on face 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Runout on face 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Reduction Outer dia on step (43.90) 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Mot oversize (11.175) 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Gear Pcd runout excess 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
(1918) Teeth damage 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Dent on outer dia 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 1 0 0 0 0 0 0 0 2
Tool mark on face 0 0 0 0 0 2 3 0 2 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 7
T.T.E Errors 0 0 0 0 0 0 2 0 0 11 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 13
Mot undersize (11.175) 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 6 3 0 0 0 0 0 0 9
0 0 2 0 0 3 20 0 2 31 1 0 17 0 0 0 1 0 0 13 7 0 22 15 5 0 0 0 0 0 0 139
q Internal dia
oversize(12.1
30); 103
Rej.qty.→

Internal dia T.T.E Errors;

Tool mark on 13 Mot undersize
unclean Dent on outer (11.175); 9
(12.130); 5 Dent on face; Runout on Outer dia on Mot oversize Pcd runout Teeth damage; face; 7
0 face; 0 step (43.90); 0 (11.175); 0 excess; 0 0 dia ; 2

Defects→
10; 31

23; 22
7; 20
13; 17
24; 15
20; 13
21; 7
25; 5
3; 2 6; 3 9; 2
1; 0 2; 0 4; 0 5; 0 8; 0 11; 1 12; 0 14; 0 15; 0 16; 0 17; 1 18; 0 19; 0 22; 0 26; 0 27; 0 28; 0 29; 0 30; 0 31; 0

Date.→
BGL DAILY COMPONENT WISE REJECTION DETAILS
Part Name Date & Date wise defect 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Total
Dent on face 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Outerdia undersize(15.030) 0 1 2 0 4 4 5 0 0 2 1 1 0 0 0 0 0 0 2 1 0 0 1 5 6 1 6 5 0 2 0 49
Outer dia undersize(12.001) 0 1 2 0 1 0 1 0 1 2 2 0 1 0 0 0 0 0 0 0 0 0 2 2 0 7 1 6 0 3 0 32
Outerdia undersize(21.989) 0 2 4 0 0 0 0 0 1 1 0 0 0 0 0 0 2 0 0 0 0 0 3 0 0 0 0 0 0 0 0 13
Armature Teeth damage 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 2

shaft Spline gauge not qualify 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 3 2 0 0 0 0 0 6

Dent on outer dia 0 2 0 0 0 0 1 0 4 0 0 0 0 0 0 0 0 0 0 1 0 0 3 0 0 0 0 0 0 0 0 11
(3001) Knurlling ng 0 3 2 0 0 5 5 0 2 0 0 0 1 0 0 0 0 6 3 0 6 0 5 2 2 6 0 1 0 4 0 53
T.T.E Errors 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Pcd runout excess 0 1 0 0 4 5 2 0 2 5 0 0 0 0 0 0 4 4 0 3 0 0 4 5 11 7 7 6 0 0 0 70
Outer dia ovality (15.03) 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Outer dia ovality (12.001) 0 0 0 0 0 0 3 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 4
0 10 10 0 10 14 17 0 10 10 3 1 2 0 0 0 8 10 5 5 6 0 19 14 22 23 14 18 0 9 0 240
Pcd runout
Outerdia excess; 70
undersize( Knurlling
15.030); ng; 53
49 Outer dia
undersize(
12.001);
32 Outerdia
undersize( Dent on
21.989); Spline outer dia ; Outer dia
13 gauge not 11 Outer dia ovality
Rej.qty.→

Dent on Teeth qualify; 6 T.T.E ovality

damage; 2 (12.001); 4
face; 0 Errors; 0 (15.03); 0
Defects.→
25; 2226; 23
23; 19 28; 18
7; 17
6; 14 24; 14 27; 14
2; 10 3; 10 5; 10 9; 10 10; 10 18; 10 30; 9
17; 8
19; 5 20; 5 21; 6
11; 3
1; 0 4; 0 8; 0 12; 1 13; 2 14; 0 15; 0 16; 0 22; 0 29; 0 31; 0
Date.→
 BGL DAILY COMPONENT WISE REJECTION DETAILS
Part Name Date & Date wise defect 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Total

Outerdia undersize (11.980) 0 1 0 0 0 0 14 0 1 0 3 0 0 0 0 0 0 1 0 2 0 0 0 0 0 0 0 11 0 0 0 33

Outer dia undersize(12.210) 0 0 0 0 0 2 0 0 0 0 0 0 1 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 4
Dimension undersize (75.0) 0 27 0 0 0 2 3 0 4 1 5 4 0 0 0 0 5 1 1 0 0 0 0 0 4 0 9 0 0 0 0 66
Outer dia undersize(11.930) 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 3 0 0 0 4
Gear Shaft Spline gauge not qualify 0 7 12 0 0 2 1 0 3 0 0 0 6 0 0 0 1 0 0 0 0 0 0 2 0 0 2 0 0 0 0 36
(1917) Dent on outer dia 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 2
Unfoulding spline 0 0 0 0 1 0 0 0 0 0 4 0 0 0 0 0 0 0 0 0 0 0 0 0 0 4 0 3 0 0 0 12
Outer dia step (11.930) 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
DOP oversize (16.50) 0 0 6 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 6
Outer dia ovality (11.930) 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 35 18 0 2 6 18 0 8 2 12 4 7 0 0 0 6 3 2 2 0 0 0 2 4 4 11 17 0 0 0 163
Dimensio
n
undersize
(75.0); 66

Spline
Outerdia gauge not
undersize qualify;
(11.980); 36
33
Unfouldin
Outer dia Outer dia g spline; Outer dia DOP Outer dia
Dent on 12 step oversize ovality
undersize( undersize( outer dia ;
12.210); 4 11.930); 4 (11.930); (16.50); 6 (11.930);
2 0 0
Rej.qty.→

Defects.→
2; 35

3; 18 7; 18 28; 17
11; 12 27; 11
9; 8 13; 7
6; 6 17; 6
12; 4 18; 3 19; 2 20; 2 25; 4 26; 4
5; 2 10; 2 24; 2
1; 0 4; 0 8; 0 14; 0 15; 0 16; 0 21; 0 22; 0 23; 0 29; 0 30; 0 31; 0
Date.→
 BGL DAILY COMPONENT WIS
Part Name
Date & Date wise defect 1 2 3 4 5 6 7 8 9 10 11
& num
Outer dia undersize(8.080) 0 0 0 0 0 0 0 0 0 0 0
Dimension undersize (57.20) 0 0 0 0 0 0 1 0 0 0 0
Dimension oversize (57.20) 0 0 0 0 2 0 1 0 0 0 0
Spline gauge not qualify 0 0 0 0 0 3 0 0 0 0 1
Drive shaft Dent on outer dia 0 0 0 0 0 0 0 0 0 0 0
(1202) Unfoulding spline 0 0 0 0 0 0 0 0 0 0 11
Outer dia step (7.972) 0 0 0 0 0 0 0 0 0 0 0
Total length u/size(74.30) 0 0 0 0 0 0 0 0 0 0 0
Pcd runout excess 0 0 0 0 0 5 0 0 0 0 0
Outer dia ovality (7.972) 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 2 8 2 0 0 0 12
Rej.qty.→

Defects.→
Date.→
ONENT WISE REJECTION DETAILS
12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Total
0 0 0 0 0 0 0 0 0 0 0 9 0 2 1 3 0 0 0 0 15
0 0 0 0 0 0 0 0 0 0 0 0 0 0 2 0 3 0 0 0 6
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 3
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 4
0 0 0 0 0 0 0 0 0 0 0 0 8 0 0 0 0 0 0 0 8
0 0 0 0 0 0 4 0 0 0 0 0 0 0 0 0 0 0 0 0 15
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 3 0 8 0 0 0 0 0 0 0 0 0 0 0 16
0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 1
0 0 0 0 0 0 8 0 8 0 0 9 8 2 3 3 3 0 0 0 68

Defects.→
Date.→
BGL DAILY COMPONENT WISE REJECTION DETAILS
Part Name Date & Date wise defect 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Total
Internal dia oversize (17.0) 0 8 3 7 9 10 0 0 0 2 14 9 4 0 0 2 17 6 4 3 0 0 3 9 3 7 1 0 0 4 0 125
Internal dia o/s (13.25) 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 4 0 5
Without gro.& without spl. 0 0 0 0 0 0 0 0 0 9 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 9
Outer dia ovality (23.480) 0 0 0 0 0 0 0 0 0 0 4 0 0 0 0 0 0 4 0 0 0 0 0 0 0 0 0 0 0 0 0 8
Outer dia undersize(23.480) 0 2 0 0 5 5 0 0 0 0 1 6 0 0 0 0 7 0 4 0 0 0 1 0 0 3 1 0 0 0 0 35
Outer dia undersize(20.080) 0 4 0 5 2 5 10 0 0 0 0 0 0 0 0 1 4 3 0 0 1 0 5 4 6 0 0 0 0 10 0 60
RCI (1916) Outer dia unclean (20.080) 0 5 3 0 2 0 0 0 0 0 7 7 0 0 0 0 0 0 6 0 0 0 0 4 0 4 0 0 0 0 0 38
Spline gauge not qualify 0 25 0 7 0 0 0 0 0 4 4 2 0 0 0 0 0 2 17 7 2 0 11 0 0 3 8 5 0 12 0 109
Dent on outer dia 0 0 44 0 5 5 0 0 0 8 9 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 71
Od step mark (23.48) 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 3 0 0 0 0 0 0 0 3 0 0 0 0 7 0 13
Dimension oversize (12.15) 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 5 1 3 0 0 0 0 0 0 0 0 0 0 0 0 9
Total lengthunders(27.50) 0 6 8 2 0 17 0 0 0 2 2 11 0 0 0 0 3 17 1 0 0 0 0 8 7 9 12 1 0 9 0 115
Internal dia ovality (17.0) 0 2 2 7 6 7 10 0 0 3 0 0 0 0 0 0 0 0 0 0 8 0 3 0 0 3 0 0 0 1 0 52
0 52 60 28 29 49 20 0 0 29 41 35 4 0 0 3 39 33 35 10 11 0 23 25 19 29 22 6 0 47 0 649
Internal dia
oversize Total
(17.0); 125 Spline gauge lengthunders
not qualify; (27.50); 115
109

Outer dia Dent on

undersize(20 outer dia ; 71 Internal dia
.080); 60 ovality
Outer dia Outer dia (17.0); 52
undersize(23 unclean
Without .480); 35 (20.080); 38
Internal dia gro.& Outer dia Dimension
Od step mark oversize
o/s (13.25); without spl.; ovality (23.48); 13
5 9 (23.480); 8 (12.15); 9
Rej.qty.→

Defects.→
3; 60
2; 52
6; 49 30; 47
11; 41 17; 39
12; 35 18; 3319; 35
4; 28 5; 29 10; 29 26; 29
23; 2324; 25 27; 22
7; 20 25; 19
20; 1021; 11
13; 4 28; 6
16; 3
1; 0 8; 0 9; 0 14; 0 15; 0 22; 0 29; 0 31; 0
Date.→
 BGL DAILY COMPONENT WISE REJECTION DETAILS
Part Name Date & Date wise defect 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Total
Internal dia oversize (11.0) 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Internal dia ovality (11.0) 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Outer dia u/s (13.74) 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Internal dia o/s (8.60) 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Outer dia undersize(18.444) 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Outer dia undersize(15.10) 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Journal Outer dia ovality (15.10) 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
sm5 (1203) Spline gauge not qualify 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Dent on outer dia 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
OD step mark (18.444) 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Dimension oversize (8.020) 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Total lengthunders(22.50) 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Internal dia unclean (11.0) 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Internal dia Internal dia Outer dia Internal dia Outer dia Outer dia Outer dia Spline Dent on OD step Dimension Total Internal dia
oversize ovality u/s (13.74); o/s (8.60); undersize(1 undersize(1 ovality gauge not outer dia ; mark oversize lengthunde unclean
(11.0); 0 (11.0); 0 0 0 8.444); 0 5.10); 0 (15.10); 0 qualify; 0 0 (18.444); 0 (8.020); 0 rs(22.50); 0 (11.0); 0
Rej.qty.→

Defects.→

1; 0 2; 0 3; 0 4; 0 5; 0 6; 0 7; 0 8; 0 9; 0 10; 0 11; 0 12; 0 13; 0 14; 0 15; 0 16; 0 17; 0 18; 0 19; 0 20; 0 21; 0 22; 0 23; 0 24; 0 25; 0 26; 0 27; 0 28; 0 29; 0 30; 0 31; 0
Date.→
BGL DAILY COMPONENT WISE REJECTION DETAILS
Part Name
Date & Date wise defect 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Total
& num
Internal dia oversize (16.0) 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Internal dia oversize (12.0) 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Outer dia undersize 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 10 0 0 0 0 0 0 0 0 2 4 0 0 0 16
Outer dia oversize (20.002) 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Outer dia undersize(20.002) 0 0 0 0 4 0 4 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 8
Engageme Outer dia undersize(25.002) 0 8 0 0 0 6 12 0 3 2 0 0 0 0 0 0 3 0 17 0 7 0 9 0 0 0 0 0 0 0 0 67
nt bush Outer dia ovality (20.002) 0 0 0 0 3 3 5 0 3 6 0 0 0 0 0 10 13 10 13 5 4 0 8 0 0 0 9 5 0 11 0 108
(3006) Mating part not qualify 0 13 13 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 26
Dent on outer dia 0 0 0 2 2 0 0 0 1 0 0 0 0 0 0 0 6 0 0 0 0 0 0 0 0 0 0 4 0 0 0 15
Outer dia step mark 0 0 0 0 0 0 2 0 6 8 4 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 20
Outerdia undersize(25.962) 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Total lengthunders(57.50) 0 7 1 1 5 3 12 0 0 4 12 0 0 0 0 0 1 0 5 10 2 0 1 0 0 0 0 2 0 1 0 67
Internaldia undersize (12.0) 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 28 14 3 14 12 35 0 13 20 16 0 0 0 0 10 23 20 35 15 13 0 18 0 0 0 11 15 0 12 0 327
Outer dia
ovality
(20.002);
108

Outer dia Total

undersize(2 lengthunder
5.002); 67 s(57.50); 67

Mating part
Outer dia not qualify; Outer dia
Dent on step mark ;
undersize ; Outer dia 26 outer dia ;
16 20
Internal dia Internal dia Outer dia undersize(2 15 Outerdia Internaldia
oversize oversize oversize 0.002); 8 undersize(2 undersize
Rej.qty.→

(16.0); 0 (12.0); 0 (20.002); 0 5.962); 0 (12.0); 0

Defects.→
7; 35 19; 35

2; 28
17; 23
10; 20 18; 20
23; 18
11; 16 20; 15 28; 15
3; 14 5; 14 9; 13 21; 13
6; 12 27; 11 30; 12
16; 10

4; 3
1; 0 8; 0 12; 0 13; 0 14; 0 15; 0 22; 0 24; 0 25; 0 26; 0 29; 0 31; 0

Date.→
BGL DAILY COMPONENT WISE REJECTION DETAILS
Part Name Date & Date wise defect 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Total
Internal dia oversize(10.150) 0 0 0 0 0 0 0 0 0 4 1 0 0 0 0 0 0 0 0 7 3 0 0 0 0 8 10 16 0 1 0 50
Internal dia unclean (10.150) 0 0 0 0 0 0 0 0 5 0 0 0 0 0 0 0 0 1 0 3 0 0 0 0 0 4 0 9 0 0 0 22
Dent on face 0 11 0 0 0 0 0 0 0 0 0 0 0 0 0 0 2 1 3 0 0 0 0 0 0 0 0 0 0 3 0 20
Runout on face 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Without drilling 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Tvs king Mot oversize (10.830) 0 0 0 0 0 0 0 0 0 0 19 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 19
gear Pcd runout excess 0 3 1 0 5 5 0 0 8 10 4 0 0 0 0 0 16 5 1 7 0 0 0 0 5 3 11 12 0 0 0 96
(1233) Teeth damage 0 0 0 3 0 0 1 0 0 0 0 0 0 0 0 0 0 0 8 1 0 0 0 6 0 9 9 5 0 4 0 46
Dent on outer dia 0 0 0 0 0 0 0 0 16 0 8 0 0 0 0 0 12 0 10 11 0 0 0 0 0 0 8 0 0 2 0 67
Tool mark on face 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
T.T.E Errors 0 0 0 0 0 0 0 0 0 0 18 0 0 0 0 0 4 0 0 0 0 0 0 0 0 0 0 0 0 0 0 22
Mot undersize (10.830) 0 0 0 0 0 0 8 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 8
0 14 1 3 5 5 9 0 29 14 50 0 0 0 0 0 34 7 22 29 3 0 0 6 5 24 38 42 0 10 0 350

Pcd runout
excess; 96

Dent on outer
dia ; 67
Internal dia
oversize(10.15
0); 50 Teeth damage;
46
Internal dia
unclean Dent on face; Mot oversize
(10.150); 22 20 (10.830); 19 T.T.E Errors; 22
Rej.qty.→

Mot undersize
Runout on Without Tool mark on (10.830); 8
face; 0 drilling; 0 face; 0

Defects.→

11; 50
28; 42
27; 38
17; 34
9; 29 20; 29
19; 22 26; 24

2; 14 10; 14
7; 9 30; 10
5; 5 6; 5 18; 7 24; 6 25; 5
3; 1 4; 3 21; 3
1; 0 8; 0 12; 0 13; 0 14; 0 15; 0 16; 0 22; 0 23; 0 29; 0 31; 0
 19; 22 26; 24

2; 14 10; 14
7; 9 30; 10
5; 5 6; 5 18; 7 24; 6 25; 5
3; 1 4; 3 21; 3
1; 0 8; 0 12; 0 13; 0 14; 0 15; 0 16; 0 22; 0 23; 0 29; 0 31; 0
Date.→
 BGL DAILY COMPONENT
Part Name &
Date & Date wise defect 1 2 3 4 5 6 7 8 9 10
num
Internal dia oversize (7.65) 0 0 0 0 0 0 0 0 0 0
Internal dia unclean (7.65) 0 0 0 0 0 0 0 0 0 0
Dent on face 0 0 0 0 0 0 0 0 0 0
Runout on face 0 0 0 0 0 0 0 0 0 0
Outer dia on step (27.45) 0 0 0 0 0 0 0 0 0 0
Supper gear Mot oversize (9.69) 0 0 0 0 0 0 0 0 0 0
1237 Pcd runout excess 0 0 0 0 0 0 10 0 0 0
Teeth damage 0 4 0 3 0 0 4 0 0 5
Dop undersize (29.06) 0 0 0 0 0 0 0 0 0 0
Tool mark & face uclean 0 0 0 0 0 0 0 0 0 0
T.T.E Errors 0 0 0 0 0 0 0 0 0 0
Mot undersize (9.69) 0 0 0 0 0 1 0 0 0 0
0 4 0 3 0 1 14 0 0 5
Rej.qty.→

Defects.
Date.→
OMPONENT WISE REJECTION DETAILS
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 2 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 1 0 0 0 0 0 10 0 2 1 0 1 0 0 0 0 0 0 2 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 3 0 0 0 0 0 0 0 0 0 0 0 0
0 1 0 0 0 0 0 10 3 2 3 0 1 0 0 0 0 0 0 2 0

Defects.→
Date.→
Total
0
0
0
0
0
2
10
33
0
0
0
4
49
BGL
Part Name
DAILY COMPONENT WISE REJECTION DETAILS
Date & Date wise defect 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Total
& num
Internal dia oversize(12.130) 0 1 2 0 0 0 0 0 1 0 0 2 0 0 0 1 0 10 4 0 4 0 0 0 0 4 3 5 0 0 0 37
Internal dia unclean (12.130) 0 0 0 0 2 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 10 14 0 0 0 0 0 0 26
Dent on face 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 2 0 0 0 0 0 0 0 0 0 0 0 1 0 4
Runout on face 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Outer dia on step (54.50) 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Mot oversize (17.960) 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Driven Pcd runout excess 0 0 1 0 0 0 2 0 0 11 0 0 0 0 0 6 0 0 0 0 0 0 0 0 0 12 0 0 0 2 0 34
gear Teeth damage 0 4 4 0 0 0 0 0 0 0 0 15 9 0 0 4 0 1 8 0 0 0 0 0 0 0 10 0 0 0 0 55
(1902) Dent on outer dia 0 5 0 0 0 0 12 0 8 8 0 9 10 0 0 2 1 21 4 0 9 0 0 3 8 3 0 0 0 1 0 104
Tool mark on face 0 0 0 0 0 0 3 0 0 0 1 0 1 0 0 0 0 1 0 1 0 0 0 0 0 0 0 0 0 0 0 7
T.T.E Errors 0 1 3 0 4 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
CD Gauge not qualify 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Thickness undersize (8.90) 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Thickness oversize (8.90) 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Mot undersize (13.560) 0 0 0 0 0 0 0 0 0 4 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 4
0 11 10 1 6 0 17 0 9 23 1 26 21 0 0 13 1 35 16 1 13 0 0 13 22 19 13 5 0 4 0 271
Dent on
outer dia ;
104

Teeth
Internal dia damage; 55
oversize(12.Internal dia Pcd runout
130); 37 unclean excess; 34
(12.130); 26
Rej.qty.→

Mot
Dent on face;Runout on Outer dia on
step (54.50);Mot oversize
Tool mark CD Gauge Thickness Thickness undersize
4 on face; 7 T.T.E Errors;not qualify; undersize oversize (13.560); 4
face; 0 0 (17.960); 0 0 0 (8.90); 0 (8.90); 0

Defects.→
18; 35

12; 26
10; 23 25; 22
13; 21
26; 19
7; 17 19; 16
16; 13 21; 13 24; 13 27; 13
2; 11 3; 10
9; 9
5; 6 28; 5 30; 4
1; 0 4; 1 6; 0 8; 0 11; 1 14; 0 15; 0 17; 1 20; 1 22; 0 23; 0 29; 0 31; 0
 12; 26
10; 23 25; 22
13; 21
26; 19
7; 17 19; 16
16; 13 21; 13 24; 13 27; 13
2; 11 3; 10
9; 9
5; 6 28; 5 30; 4
1; 0 4; 1 6; 0 8; 0 11; 1 14; 0 15; 0 17; 1 20; 1 22; 0 23; 0 29; 0 31; 0
Date.→
BGL REWORK RECORD
O.K. REJ.
Balance RE-
Sr. PART NAME/ REWOR REWORK QTY. OK MACHINE OPERATO Rework Rework
DATE STAGE REASON FOR REWORK qty for QTY. Rej value INSPECTE REMARKS
No. PARTNO. K QTY. DATE ( AFTER VALUE NAME R peroid cost
( AFTER rework REWORK )
D BY
REWORK )

01.011.20 to 01.011.20 to BORE LAPING

1
30.11.20 R/GEAR king(1233) 20 DRILLING INTERNAL DIA UNDERSIZE (10.155) 30.11.20
17 0 3 114 Azad Pardeep 10 15
01.011.20 to 01.011.20 to BORE LAPING
2
30.11.20
R/GEAR SM5(1204) 133 CNC HARDT TURNING INTERNAL DIA U/S (8.00) 30.11.20
120 0 13 351 Azad Pardeep 90 minuts 135
01.011.20 to 01.011.20 to BORE LAPING
3
30.11.20
R/wego(1234) 59 CNC HARDT TURNING INTERNAL DIA U/S (8.00) 30.11.20
53 0 6 240 Azad Pardeep 30 minuts 45
01.011.20 to 01.011.20 to BORE LAPING
4
30.11.20
D/ GEARS (1902) 25 CNC HARD TURNING INTERNAL DIA U/S (12.130) 30.11.20
25 0 0 0 Azad Pardeep 10 15
01.011.20 to 01.011.20 to BORE LAPING
5
30.11.20 Eng. Bush (3006) 4 CNC TURNING INTERNAL DIA UNDERSIZE (16.0) 30.11.20
4 0 0 0 Azad Pardeep 10 15

01.011.20 to 01.011.20 to
6
30.11.20 R/wego(1234) 40 DRILLING C.D GAUGE TIGHT 30.11.20
40 0 0 0 DRILLING Ajay Pardeep 30 minuts 45

01.011.20 to 01.011.20 to
7
30.11.20
RCI (1916) 7 CNC TURNING Internal dia undersizse (17.0) 30.11.20
6 0 1 38 CNC 08 N.JAINA Pardeep 15 37.5
01.011.20 to 01.011.20 to
8
30.11.20
R/GEAR SM5(1204) 91 DRILLING C.D GAUGE TIGHT 30.11.20
91 0 0 0 DRILLING Azad Pardeep 1 Hour 90

01.011.20 to 01.011.20 to
9
30.11.20
R/GEAR king(1233) 15 DRILLING C.D GAUGE TIGHT 30.11.20
15 0 0 0 DRILLING Azad Pardeep 10 minutes 15

01.011.20 to 01.011.20 to
10
30.11.20
D/ GEARS (1902) 43 DRILLING C.D GAUGE TIGHT 30.11.20
43 0 0 0 DRILLING Ajay Pardeep 30 minuts 45

01.011.20 to 01.011.20 to BORE LAPING

11
30.11.20
GEAR (1238) 42 CNC TURNING Internal dia undersize 30.11.20
42 0 0 0 Azad Pardeep 30 45

01.011.20 to
12
30.11.20
Total qnty 479 Ok qnty 456 0 23 0 743 Total cost value 502.5

Checked By: Approved By:

BGL-FM-QA-10, Rev. No. 01,Effective Date: 01-07-2017

BOSS GEARS LTD
PARETO ANALYSIS FOR REWORK DATA COMPONENT WISE MONTH OF Nov 20
S.n Part no TYPES OF DEFECT REWORK QTY Cumm qty % Rej Cumm. Rej

1 R/GEAR SM5(1204) INTERNAL DIA U/S (8.00) 133 133 27.8 27.8

2 R/GEAR SM5(1204) C.D GAUGE TIGHT 91

224 19.0 46.8

3 R/wego(1234) INTERNAL DIA U/S (8.00) 59

283 12.3 59.1

D/ GEARS (1902) C.D GAUGE TIGHT 43

4 326 9.0 68.1

GEAR (1238) Internal dia undersize 42

5 368 8.8 76.8

6 R/wego(1234) C.D GAUGE TIGHT 40 408 8.4 85.2

7 D/ GEARS (1902) INTERNAL DIA U/S (12.130) 25

433 5.2 90.4

8 R/GEAR king(1233) INTERNAL DIA UNDERSIZE (10.155) 20 453 4.2 94.6

R/GEAR king(1233) C.D GAUGE TIGHT 15

9 468 3.1 97.7

RCI (1916) Internal dia undersizse (17.0) 7

10 475 1.5 99.2

11 Eng. Bush (3006) INTERNAL DIA UNDERSIZE (16.0) 4 479 0.8 100.0

12 479 0.0 100.0

13 479 0.0 100.0

INTERNAL DIA
Internal dia undersizse 100.0
C.D GAUGE (17.0);
INTERNAL DIA 97.7UNDERSIZE (16.0); 100.0
TIGHT;99.2
INTERNAL DIA UNDERSIZE
U/S (10.155); 94.6
(12.130); 90.4
C.D GAUGE TIGHT; 85.2

Internal dia undersize; 76.8

C.D GAUGE TIGHT; 68.1

INTERNAL DIA U/S (8.00);
59.1
C.D GAUGE TIGHT; 46.8

C.D GAUGE TIGHT; 91

INTERNAL DIA U/S (8.00);
59
C.D GAUGE TIGHT;dia
Internal 43undersize;
C.D GAUGE INTERNAL
42 TIGHT; DIA U/S DIA
40 INTERNAL
(12.130); 25
UNDERSIZE (10.155);
C.D GAUGE20 Internal dia undersizse
TIGHT;7 15
INTERNAL DIA
(17.0); UNDERSIZE (16.0); 4

Rej Components

PREPARED BY APPROVED BY
BGL

RE-
Sr. No. DATE PART NAME/ PARTNO. STAGE Defect details OK QTY REMARKS
INSPECTED BY

01/11/2020 to
1 Gear shaft (1917) Final & inprocess Outer dia undersize & (11.932) (11.979) 0
30/1/2020

01/11/2020 to
2 Gear shaft (1917) Final & inprocess Outer dia ovality & (11.932) (11.979)
30/11/2020

01/11/2020 to
3 RCI (1916) Final & inprocess Internal dia ovality (17.0)
30/11/2020

01/11/2020 to
4 RCI (1916) Final & inprocess OUTER DIA U/S(20.090)(23.480) 1
30/11/2020

01/11/2020 to
5 RCI (1916) Final & inprocess Internal dia oversize (17.0) 6
30/11/2020

01/11/2020 to
6 RCI (1916) Final & inprocess Dent on outer dia & ovality (23.485) 3 Give 112 no's 26/11/20
30/11/2020

01/11/2020 to
7 Gear shaft (1917) Final & inprocess Dimension undersize (75.0) 54 Give 39 no's 26/11/20
30/11/2020

01/11/2020 to
8 RCI (1916) Final & inprocess Outer dia ovality & u/c (20.080)
30/11/2020

01/11/2020 to
9 R/GEAR WEGO (1234) Final & inprocess Dent on outer dia & cd not ok 0 Give 60 no's 18/11/20
30/11/2020

01/11/2020 to
10 D/G(1902) Final & inprocess Dent on od & internal dia o/s 0 Give 67 no's 26/11/20
30/11/2020

01/11/2020 to
11 RCI(1919) Final & inprocess Internal dia oversize (17.0)
30/11/2020

01/11/2020 to
12 Tvs king gear (1233) Final & inprocess Face dent & pcd r/o excees 0 send 76 no's 1/12/20
30/11/2020

01/11/2020 to
13 E/BUSH(3006) Final & inprocess OUTER DIA U/S& T/L undersize 0 send 104 no's 1/12/20
30/11/2020

01/11/2020 to
14 R/G SM-5(1204) Final & inprocess Dent on outer dia 0 send 900 no's 09/11/20
30/11/2020

01/11/2020 to
15 R/G SM-5(1204) Final & inprocess Face dent & pcd r/o excees 0 give 70 no's 20/11/20
30/11/2020
 01/11/2020 to MARKING NOT OK & internal dia o/s & cd
16 R/G SM-5(1204) Final & inprocess 0 send 900 no's 10/11/20
30/11/2020 not ok

01/11/2020 to
17 WEGO (1234) Final & inprocess Internal Dia o/s & ovelity 0 send 180 no's 1/12/20
30/11/2020

01/11/2020 to
18 WEGO (1234) Final & inprocess T.C.E excess & face dent 0 give 206 no's 20/11/20
30/11/2020

01/11/2020 to T.C.E Excess & face dent & outer dia

19 Armature shaft (3001) Final & inprocess
undersize
0 send 100 no's 1/12/20
30/11/2020

01/11/2020 to P.C.D EXCESS & T.T ERROR & Drill opposite

20 D/G(1902) Final & inprocess 11 Give 150 no's 18/11/20
30/11/2020 side

Total qnty 75

Checked By: Approved By:

BGL-FM-QA-10, Rev. No. 01,Effective Date: 01-07-2017

BOSS GEARS LTD
PARETO ANALYSIS FOR COMPONENT WISE REJ QTY NOV.20 (RCI 1916) Top 3 paroto

Sr. no. TYPES OF DEFECT Rej qty Cumm qty % Rej Cumm. Rej

1
Total length u/s&o/s(27.50) 163 163 20.7 20.7

2 Spline gauge not qualify 136 299 17.3 38.0

Internal dia oversize (17.0) 125

3 424 15.9 53.9

Outer dia undersize(20.080) 80

4 504 10.2 64.1

5 Outer dia unclean (20.080) 80 584 10.2 74.3

6
Dent on outer dia & face 71 655 9.0 83.3

7
Internal dia ovality (17.0) 52 707 6.6 89.9

8
Outer dia undersize(23.480) 35 742 4.5 94.4

9
Od step mark (23.48)&id 13 755 1.7 96.1

10
Without groove&witho spl. 9 764 1.1 97.2

11
Dimension oversize (12.15) 9 773 1.1 98.3

12
Outer dia ovality (23.480) 8 781 1.0 99.4

13 Internal dia o/s (13.25) 5 786 0.6 100.0

14 786 0.6 100.0
15 786 0.0 100.0
16 786 0.0 100.0

Outer dia WithoutDimension Internal

Outer dia dia o/s 100.0
ovality100.0
Od step groove&witho
mark oversize(23.480);
(12.15);(13.25); 100.0
Internal undersize(23.480)
dia 99.4 100.0
ovality (17.0); (23.48)&id;
spl.;96.1
97.298.3
Dent on 89.9 ; 94.4
outer dia
& unclean
Outer dia face; 83.3
Outer dia (20.080); 74.3
undersize(20.080)
Internal ;dia
64.1
oversize (17.0);
Total length 53.9
u/s&o/s(27.50); Internal dia gauge not
Spline
163 Spline gauge not (17.0);
oversize
qualify; 136 qualify; 38.0
Outer dia
125 undersize(20.080)
Total length Outer dia unclean
Dent on outer dia
; 80
u/s&o/s(27.50); (20.080);&80face; 71InternalOuter
dia dia WithoutDimension
 Spline gauge Spline gauge not
not
163 oversize (17.0);
qualify; 38.0
qualify; 136 Outer dia
125length
Total undersize(20.080)
Outer dia unclean
Dent on outer dia
; 80
u/s&o/s(27.50); (20.080);&80 InternalOuter
face; 71 dia dia Without Dimension
undersize(23.480)
ovality (17.0); 52 Od step groove&witho
20.7 ; 35 mark oversizeOuter
(12.15);
diaInternal
ovality dia o/s
(23.48)&id;
spl.;13
9 9 (23.480);(13.25);
8 5

Rej component qty wise

PREPARED BY APPROVED BY
BOSS GEARS LTD
PARETO ANALYSIS FOR COMPONENT WISE REJ QTY NOV.20 Wego (1234) Top 3 paroto

Sr. no. TYPES OF DEFECT Rej qty Cumm qty % Rej Cumm. Rej

1
Dent on outer dia 427 427 40.6 40.6

2 Pcd runout excess 204 631 19.4 60.0

3 Internal dia unclean (8.0) 133 764 12.6 72.6

4 Internal dia oversize (8.0) 108 872 10.3 82.9

5 L & profileout & teeth damge 71 943 6.7 89.6

6 CD not ok&drill chamfer o/s 41 984 3.9 93.5

7 Dent on face & face u/c 37 1021 3.5 97.1

8 Mot undersize (13.560)&o/s 26 1047 2.5 99.5

9
Tool mark & Laser mark 5 1052 0.5 100.0

10 Runout on face 0 1052 0.0 100.0

11 T.T.E Errors 0 1052 0.0 100.0

12 Thickness undersize (8.90) 0 1052 0.0 100.0

13 1052 0.0 100.0

14 1052 0.0 100.0

15 1052 0.0 100.0

16 1052 0.0 100.0

Mot undersize Thickness

face & Tool mark
Dent on (13.560)&o/s; Runout
& Laser
on
T.T.E
face;
Errors;
Dent on outer CD not&ok&drill
L & profileout 100.0 100.0 undersize
97.1 mark; 100.0
face u/c;99.5 100.0
100.0
(8.90);100.0 100.0 100.0
dia; 427 Internal teeth chamfer
dia damge; o/s; 93.5
oversize89.6
(8.0);
Internal 82.9
dia
unclean (8.0);
72.6
Pcd runout
excess; 60.0
Pcd runout
excess;
Dent 204
Internal dia
on outer
40.6 Internal
dia;unclean (8.0); dia
133 oversize (8.0);
108 L & profileout &
CD not71ok&drill
teeth damge; Dent onMotfaceundersize
& Thickness
chamfer o/s;
face 41
u/c; 37 Tool mark
(13.560)&o/s; 26 & Laser undersize (8.90);
mark; 5 Runout onT.T.E
face;Errors;
00 0
 CD not71ok&drill
teeth damge; Dent onMotfaceundersize
& Thickness
chamfer o/s;
face 41
u/c; 37 Tool mark
(13.560)&o/s; 26 & Laser undersize (8.90);
mark; 5 Runout onT.T.E
face;Errors;
00 0

Rej component qty wise

PREPARED BY APPROVED BY
BOSS GEARS LTD
PARETO ANALYSIS FOR COMPONENT WISE REJ QTY NOV.20 (R/GEAR SM5 (1204) Top 3 paroto

Sr. no. TYPES OF DEFECT Rej qty Cumm qty % Rej Cumm. Rej

1 Internal dia unclean (8.0) 1063 1063 100.0 39.3

2 Pcd runout excess 631 1694 37.2 62.6

3 Dent on outer dia 402 2096 19.2 77.4

4 Teeth damage/charting L&P 306 2402 12.7 88.7

5 Internal dia oversize (8.0) 124 2526 4.9 93.3

6 Drill chamfer o/s&double hol 97 2623 3.7 96.9

7 Dent on face & face u/c 32 2655 1.2 98.0

8 Outer dia undersize (33.0) 22 2677 0.8 98.9

9 Opposite side laser mark 10 2687 0.4 99.2

10 Runout on face 8 2695 0.3 99.5

11 T.T.E Errors 5 2700 0.2 99.7

12 CD not ok&parallelism excess 5 2705 0.2 99.9

13 Mot oversize (10.820) 3 2708 0.1 100.0

14 OD & ID on step ch o/s 0 2708 0.0 100.0

15 Mot undersize (10.820) 0 2708 0.0 100.0

Drill chamfer Outer diaOppositeRunout CD not Mot oversize

OD & ID on
Motstep
undersize
Internal dia Dent on face & side on face;
T.T.E ok&parallelism
Errors; 99.7 (10.820);ch100.0
undersize (33.0);
Teeth oversize o/s&double hol;
(8.0); face u/c; 98.9
98.0 laser 99.5
mark; 99.2 excess; 99.9 o/s; 100.0
(10.820); 100.0
Internal dia damage/charting 96.9
93.3
unclean (8.0); L&P; 88.7
Dent on outer
1063 dia; 77.4
Pcd runout
excess; 62.6
Pcd runout
excess; 631 dia
Internal
unclean
Dent(8.0);
onTeeth
outer
39.3dia; 402damage/charting
L&P; 306 InternalDrill
dia chamfer
oversizeo/s&double
(8.0); hol; Outer dia CD not
124 97 Dent onundersize
face & Opposite
(33.0); side ok&parallelism
Mot oversize
OD & ID on Mot
step
undersize
face u/c;2232 laser mark; 10 on T.T.E
Runout face;Errors;
8 excess;
5 5 (10.820);
ch 3o/s; 0 (10.820); 0

Rej component qty wise

PREPARED BY APPROVED BY
BOSS GEARS LTD
PARETO ANALYSIS FOR COMPONENT WISE REJ VALUE WISE NOV.2020

Sr. no. TYPES OF DEFECT Rej velue Cumm qty % Rej Cumm. Rej
1 Rd gear sm5 ( 1204) 75932 75932 28.6 28.6
2 Rd gear wigo (1234) 42729 118661 16.1 44.7
3 RCI ( 1916) 30669 149330 11.5 56.2
4 ENG (3006) 26315 175645 9.9 66.1
5 Driven gear ( 1902) 23175 198820 8.7 74.9
6 A/Shaft (3001) 20090 218910 7.6 82.4
7 Tvs king (1233) 16523 235433 6.2 88.6
8 VW shaft ( 2805) 10215 245648 3.8 92.5
9 Gear shaft (1917) 8638 254286 3.3 95.7
10 Rotor Shaft(2822) 6089 260375 2.3 98.0
11 A/Shaft (1241) 4461 264836 1.7 99.7
12 S/G (1237 &1238) 784 265620 0.3 100.0
13 Journal sm5 (1203) 0 265620 0.0 100.0
14 Equipment 2819 0 265620 0.0 100.0
15 Shaft (3007) 0 265620 0.0 100.0
16 D/S (1202) 0 265620 0.0 100.0

Rd gear sm5
( 1204); 75932 A/ShaftS/G (1237
(1241);Journal
&1238);
Equipment
sm5 Shaft2819;
Rotor
Gear shaft Shaft(2822);
(1917); (3007);
D/S (1202);
100.0 100.0
VW shaft 98.0 99.7 100.0 (1203);100.0 100.0
95.7
Tvs king( 2805);
(1233);92.5
A/Shaft88.6
(3001);
82.4 (
Driven gear
Rd gear wigo 1902); 74.9
(1234); 42729 ENG (3006); 66.1
Rd gear wigo RCI ( 1916); 56.2
(1234); 44.7 30669
RCI ( 1916);
Driven
ENG (3006); gear
26315
( 1902);A/Shaft
23175 (3001);
Rd gear sm5 20090 Tvs king (1233);
( 1204); 28.6 16523
VW shaft
Gear shaft (1917);
( 2805);
863810215
Rotor Shaft(2822);
A/Shaft (1241);
6089 4461 S/G (1237 &1238);
Journal sm5
784 (1203);
Equipment
0 Shaft
2819;
(3007);
D/S
0 (1202);
0 0

Rej component qty wise

PREPARED BY APPROVED BY
BOSS GEARS LTD
PARETO ANALYSIS FOR COMPONENT WISE REJ QTY NOV.2020

Sr. no. TYPES OF DEFECT Rej qty Cumm qty % Rej Cumm. Rej
2 Rd gear sm5 ( 1204) 2708 2708 38.9 38.9
9 Rd gear wigo (1234) 1052 3760 15.1 54.0
4 RCI ( 1916) 786 4546 11.3 65.3
3 Driven gear ( 1902) 512 5058 7.4 72.7
1 Tvs king (1233) 418 5476 6.0 78.7
5 ENG (3006) 386 5862 5.5 84.2
6 A/Shaft (1241) 241 6103 3.5 87.7
7 A/Shaft (3001) 240 6343 3.4 91.1
10 Gear shaft (1917) 210 6553 3.0 94.1
8 Rotor Shaft(2822) 180 6733 2.6 96.7
11 VW shaft ( 2805) 180 6913 2.6 99.3
12 S/G (1237 &1238) 49 6962 0.7 100.0
13 Journal sm-5 (1203) 0 6962 0.0 100.0
14 Equipment 2819 0 6962 0.0 100.0
15 Shaft (3007) 0 6962 0.0 100.0
16 D/S (1202) 0 6962 0.0 100.0

Rd gear sm5 ( S/G (1237

VW shaft JournalEquipment
sm-5 Shaft2819;
(3007);
1204); 2708 A/ShaftGear
(3001);
Rotor
shaft Shaft(2822);
(1917);
( &1238);
2805); 99.3 (1203); 100.0 100.0 D/S (1202); 100.0
100.0100.0
(1241);94.1 96.7
A/Shaft91.1
ENG 87.7
(3006);
Tvs king (1233); 84.2
Driven 78.7
gear (
1902); 72.7
RCI ( 1916); 65.3
Rd gear wigo
(1234); 54.0
Rd gear wigo
(1234);Rd1052
gear sm5
( 1204); 38.9
RCI ( 1916); 786 gear
Driven
Tvs 512
( 1902); king (1233);
418 ENG (3006);A/ShaftA/Shaft
386(1241);(3001);
Gear shaft (1917);
Rotor Shaft(2822);
VW shaft
241 240 210 180 ( 2805);S/G
180(1237
Journal
Equipment
sm-5 2819;
&1238); 490 0
(1203); Shaft (3007);
D/S (1202);
0 0

Rej component qty wise

PREPARED BY APPROVED BY
BOSS GEARS LTD Top 3 paroto
PARETO ANALYSIS R/GEAR(1234) DEFECT WISE REJ VALUE NOV.20

Sr. no. TYPES OF DEFECT Rej velue Cumm qty % Rej Cumm. Rej
1 Dent on outer dia 17443 17443 40.8 40.8
2 Pcd runout excess 8088 25531 18.9 59.8
3 Internal dia unclean (8.0) 5433 30964 12.7 72.5
4 Internal dia oversize
L & profileout & teeth(8.0)
4411 35375 10.3 82.8
5 2900 38275 6.8 89.6
damge
CD not ok&drill chamfer
6 1675 39950 3.9 93.5
o/s
7 Dent on face & face u/c 1512 41462 3.5 97.0
Mot undersize
8 1063 42525 2.5 99.5
(13.560)&o/s
9 Tool mark & Laser mark 204 42729 0.5 100.0
10 Runout on face 0 42729 0.0 100.0
11 T.T.E Errors 0 42729 0.0 100.0
12 Thickness undersize (8.90) 0 42729 0.0 100.0
13 42729 0.0 100.0
14 42729 0.0 100.0
15 42729 0.0 100.0
16 42729 0.0 100.0

Dent onMot Tool mark

face undersize
& face Runout
& Laser
on face;
T.T.E Thickness
Errors; 100.0 undersize
100.0 100.0 100.0 100.0
CD not ok&drill
u/c; 97.0 mark;
(13.560)&o/s; 100.0
100.0
99.5 (8.90); 100.0
L & profileout & o/s; 93.5
chamfer
Internalteeth
dia damge; 89.6
oversize (8.0); 82.8
Internal dia unclean
Pcd runout excess; (8.0); 72.5
59.8

Dent on outer dia;

40.8
Dent on outer dia;
17443
Pcd runout excess;Internal dia
8088 Internal diaoversize
unclean(8.0); Mot undersize
(8.0); 54334411 L & profileout
CD not&ok&drill
Dent on face & face
(13.560)&o/s;
Tool mark & Laser Thickness undersize
teeth damge; 2900
chamfer o/s;1512
u/c; 16751063 mark; 204Runout onT.T.E
face;(8.90);
Errors;
0 00

Rej component qty wise

PREPARED BY APPROVED BY
BOSS GEARS LTD Top 3 paroto
PARETO ANALYSIS RCI (1916) DEFECT WISE REJ VALUE NOV.20

Sr. no. TYPES OF DEFECT Rej velue Cumm qty % Rej Cumm. Rej

1 Total length u/s&o/s(27.50) 6360 6360 20.7 20.7

2 Spline gauge not qualify 5306 11666 17.3 38.0
3 Internal dia oversize (17.0) 4877 16543 15.9 53.9
4 Outer dia undersize(20.080) 3121 19664 10.2 64.1
5 Outer dia unclean (20.080) 3121 22785 10.2 74.3
6 Dent on outer dia & face 2770 25555 9.0 83.3
7 Internal dia ovality (17.0) 2029 27584 6.6 90.0
8 Outer dia undersize(23.480) 1365 28949 4.5 94.4
9 Od step mark (23.48)&id 507 29456 1.7 96.1
10 Without groove&witho spl. 351 29807 1.1 97.2
11 Dimension oversize (12.15) 351 30158 1.1 98.3
12 Outer dia ovality (23.480) 312 30470 1.0 99.4
13 Internal dia o/s (13.25) 195 30665 0.6 100.0
14 30665 0.6 100.0
15 30665 0.0 100.0
16 30665 0.0 100.0

Outer dia WithoutDimension Outer Internal

dia dia o/s 100.0
ovality100.0
oversize
Od step groove&witho
mark spl.; (13.25); 100.0
undersize(23.480); (12.15); (23.480);
98.3 99.4 100.0
(23.48)&id;
Internal dia ovality 97.296.1
Dent on (17.0); 94.4
90.0
outer dia
& face; 83.3
Outer dia unclean
(20.080); 74.3
Outer dia
undersize(20.080);
Internal 64.1
dia
oversize (17.0);
Spline gauge not 53.9
qualify; 38.0

Total length Total length

Internal dia dia
Spline u/s&o/s(27.50);
u/s&o/s(27.50); gauge notOuter
oversize (17.0); Outer dia unclean Outer dia Without
6360 qualify;20.75306 undersize(20.080);
4877 3121 (20.080);Dent onInternal
outer dia
dia ovalityOd stepgroove&witho
undersize(23.480); mark Dimension
spl.;Outer
oversize
diaInternal
ovality dia o/s
&3121
face; 2770
(17.0); 2029
1365 (23.48)&id;
351 507(12.15); 351
(23.480);(13.25);
312 195
 3121 (20.080);&3121
face; 2770
(17.0); 2029
1365 (23.48)&id;
351 507(12.15); 351
(23.480);(13.25);
312 195

Rej component qty wise

PREPARED BY APPROVED BY
BOSS GEARS LTD Top 3 paroto
PARETO ANALYSIS R/GEAR(1204) DEFECT WISE REJ VALUE NOV.2020

Sr. no. TYPES OF DEFECT Rej velue Cumm qty % Rej Cumm. Rej

1 Internal dia unclean (8.0) 29807 29807 39.3 39.3

2 Pcd runout excess 17693 47500 23.3 62.6
3 Dent on outer dia 11272 58772 14.8 77.4
4 Teeth damage/charting L&P 8580 67352 11.3 88.7
5 Internal dia oversize (8.0) 3477 70829 4.6 93.3
6 Drill chamfer o/s&double hol 2719 73548 3.6 96.9
7 Dent on face & face u/c 898 74446 1.2 98.0
8 Outer dia undersize (33.0) 617 75063 0.8 98.9
9 Opposite side laser mark 280 75343 0.4 99.2
10 Runout on face 225 75568 0.3 99.5
11 T.T.E Errors 140 75708 0.2 99.7
12 CD not ok&parallelism excess 140 75848 0.2 99.9
13 Mot oversize (10.820) 84 75932 0.1 100.0
14 OD & ID on step ch o/s 0 75932 0.1 100.0
15 Mot undersize (10.820) 0 75932 0.0 100.0
16 75932 0.0 100.0

Outer
Dent on face dia
& face laserT.T.E
Runout
Opposite side Errors;
on face; not Mot oversize
CD 99.7 OD & ID onMot
step
undersize
ch 100.0
Drill chamfer (10.820);
ok&parallelismo/s;100.0
100.0(10.820); 100.0
Internal dia u/c; 98.0
o/s&double hol; mark;
undersize 99.2
(33.0); 99.5
Teeth oversize (8.0); 93.3 98.9 excess; 99.9
damage/charting96.9
Dent on outer dia;
L&P; 88.7
77.4
Pcd runout excess;
Internal diadia
Internal unclean
62.6unclean
(8.0); 29807
(8.0); 39.3
Pcd runout excess;
17693 Teethdia;
Dent on outer
11272 damage/charting
InternalDrill
dia chamfer
L&P; 8580oversizeo/s&double
(8.0); hol; Outer dia CD not
3477 2719 Dent on face & face
undersize (33.0); side
Opposite laseron face; ok&parallelism
Runout Mot oversize
OD & ID onMot
stepundersize
ch
u/c; 898 617 mark; 280225 T.T.E Errors;
excess;
140 140
(10.820);
o/s; 84
0 (10.820); 0
 3477 2719
u/c; 898 617 mark; 280225 T.T.E Errors;
excess;
140 140
(10.820);
o/s; 84
0 (10.820); 0

Rej component qty wise

PREPARED BY APPROVED BY
BOSS GEARS LTD
PARETO ANALYSIS FOR COMPONENT WISE REJ VALUE WISE JAN 20 TO DEC'20

Sr. no. TYPES OF DEFECT Jan-20 Feb-20 Mar-20 APL20 May-20 Jun-20 Jul-20 Aug-20 Sep-20 Oct-20 Nov-20 Dec-20 TOTAL Cumm qty
1 RCI ( 1916) 23440 21080 23680 0 0 23200 29920 34766 52872 39566 30669 279193 279193
2 Rd gear sm5 ( 1204) 15496 12792 6422 0 0 3458 32188 91523 49042 53893 75932 340746 619939
3 Tvs king (1233) 30160 18480 19320 0 0 24960 59320 20871 16009 12293 16523 217936 837875
4 Gear shaft (1917) 10960 5520 7680 0 0 13600 15200 25582 14231 18673 8638 120084 957959
5 Rd gear wigo (1234) 29520 33720 12920 0 0 6640 54040 124388 50327 38562 42729 392846 1350805
6 Driven gear ( 1902) 19400 13040 14240 0 0 8480 8240 9315 22095 26595 23175 144580 1495385
7 ENG (3006) 5100 41276 6664 0 0 10676 19584 17519 47650 23450 26315 198234 1693619
8 Journal sm5 (1203) 7020 2548 2340 0 0 0 0 0 0 3871 0 15779 1709398
9 A/Shaft (3001) 5200 9600 8160 0 0 14800 22160 17662 16323 16323 20090 130318 1839716
10 Drive shaft (1202) 198 360 0 0 0 0 0 0 0 0 0 558 1840274
11 VW shaft ( 2805) 24360 14952 6944 0 0 9464 10696 5107 7831 6469 10215 96038 1936312
12 R/G (1246) 336 0 0 0 0 0 0 0 0 0 0 336 1936648
13 Super gear (1238,1237) 0 0 0 0 0 2840 1440 1440 3392 2496 784 12392 1949040
14 CENTER GEAR(2114) 0 0 0 0 0 0 4410 229 4000 6123 6089 20851 1969891
15 A/Shaft (1241) 0 0 0 0 0 0 3710 13197 7163 9329 4461 37860 2007751
16 0 0 0 0 0 0 0 0 0 0 0 0 2007751
Month wize Rej qty 171190 173368 108370 0 0 118118 260908 361599 290935 257643 265620 0 2007751 24431556

VW shaft Super gear CENTER

Drive shaft ( 2805); 96.4R/G (1246); (1238,1237);
A/Shaft (3001); 96.5 GEAR(211
97.1
Journal sm5 91.6 (1202); 91.7
ENG (3006); (1203);
84.4 85.1
Driven gear (
Rd gear wigo1902); 74.5
(1234); 67.3

Gear shaft (1917);

Tvs king (1233);
47.7
41.7
Rd gear sm5
( 1204); 30.9
RCI
RCI Rd gear sm5
( 1916); 13.9 Gear shaft (1917);
Rd gear wigoDriven gear Journal sm5 Drive shaft VW shaft Super gear CENTER
( 1916); 0 ( 1204); 0Tvs king (1233);
0 0 (1234); 0 ( 1902); 0 ENG (3006); 0(1203); 0 A/Shaft (3001);(1202);
0 0 ( 2805); 0 R/G (1246);(1238,1237);
0 GEAR(2114);
0 A/Shaft
0 (124

Rej component qty wise

PREPARED BY
 ALUE WISE JAN 20 TO DEC'20

% Rej Cumm. Rej

13.9 13.9
17.0 30.9
10.9 41.7
6.0 47.7
19.6 67.3
7.2 74.5
9.9 84.4
0.8 85.1
6.5 91.6
0.0 91.7
4.8 96.4
0.0 96.5
0.6 97.1
1.0 98.1
1.9 100.0
100.0 100.0
200 1216.86185

Super gear CENTER A/Shaft (1241);

100.0
VW shaft 100.0
Drive shaft ( 2805); 96.4R/G (1246); (1238,1237);
A/Shaft (3001); 96.5 GEAR(2114);
97.1 98.1
Journal sm5 91.6 (1202); 91.7
6);(1203);
84.4 85.1

5 Drive shaft VW shaft Super gear CENTER

A/Shaft (3001);(1202);
0 0 ( 2805); 0 R/G (1246);(1238,1237);
0 GEAR(2114);
0 A/Shaft
0 (1241); 0 0

Rej component qty wise

APPROVED BY
BOSS GEARS LTD
PARETO ANALYSIS FOR COMPONENT WISE REJ QTY JAN 20 TO DEC'20

Sr. no. TYPES OF DEFECT Jan-20 Feb-20 Mar-20 APL20 May-20 Jun-20 Jul-20 Aug-20 Sep-20 Oct-20 Nov-20 Dec-20 TOTAL Cumm qty % Rej
1 RCI ( 1916) 586 527 592 0 0 580 748 891 1355 1014 786 7079 7079 13.9
2 Rd gear sm5 ( 1204) 596 492 247 0 0 133 1238 3264 1749 1922 2708 12349 19428 24.2
3 Tvs king (1233) 754 462 483 0 0 624 1483 528 405 311 418 5468 24896 10.7
4 Gear shaft (1917) 274 138 192 0 0 340 380 622 346 454 210 2956 27852 5.8
5 Rd gear wigo (1234) 738 843 323 0 0 166 1351 3045 1255 964 1052 9737 37589 19.1
6 Driven gear ( 1902) 485 326 356 0 0 212 206 198 484 568 512 3347 40936 6.6
7 ENG (3006) 75 607 98 0 0 157 288 257 699 344 386 2911 43847 5.7
8 Journal sm5 (1203) 270 98 90 0 0 0 0 9 0 152 0 619 44466 1.2
9 A/Shaft (3001) 65 120 102 0 0 185 277 211 195 195 240 1590 46056 3.1
10 Drive shaft (1202) 11 20 0 0 0 0 0 0 0 0 0 31 46087 0.1
11 VW shaft ( 2805) 435 267 124 0 0 169 191 90 138 114 180 1708 47795 3.3
12 Center gear (2114) 6 0 0 0 0 0 0 22 44 181 180 433 48228 0.8
13 Super gear (1238,1237) 0 0 0 0 0 142 72 90 212 156 49 721 48949 1.4
14 Equipment (2819) 0 0 0 0 0 0 90 0 80 0 0 170 49119 0.3
15 A/Shaft (1241) 0 0 0 0 0 0 106 713 387 504 241 1951 51070 3.8
16 0 0 0 0 0 0 0 0 0 0 0 0 51070 100.0
Month wize Rej qty 4295 3900 2607 0 0 2708 6430 9940 7349 6879 6962 0 51070

A/Sh
VW shaft Center gear Super gear Equipment 100.
Drive shaft ( 2805); 93.6(2114); 94.4(1238,1237);(2819);
Journal sm5A/Shaft
90.2
(3001);
(1202); 90.2
95.8 96.2
ENG
Driven gear ( (3006); 85.9
(1203); 87.1
Rd gear wigo1902); 80.2
(1234); 73.6

Gear shaft (1917);

Tvs king (1233);
54.5
48.7
Rd gear sm5
( 1204); 38.0

RCI
RCI Rd gear sm5
( 1916); 13.9 Gear shaft (1917);
Rd gear wigoDriven gear Journal sm5 Drive shaft VW shaft Center gear
Super gear Equipment
( 1916); 0 ( 1204); 0Tvs king (1233);
0 0 (1234); 0 ( 1902); 0 ENG (3006); 0(1203); 0A/Shaft (3001);(1202);
0 0 ( 2805); 0 (2114); 0 (1238,1237); 0(2819); 0A/Shaft (1241); 0

Rej component qty wise

PREPARED BY
 Cumm. Rej
13.9
38.0
48.7
54.5
73.6
80.2
85.9
87.1
90.2
90.2
93.6
94.4
95.8
96.2
100.0
100.0

A/Shaft (1241);
100.0
VW shaft Center gear Super gear Equipment 100.0
A/Shaft Drive shaft ( 2805); 93.6(2114); 94.4(1238,1237);(2819);
(3001); 95.8 96.2
urnal sm5 (1202); 90.2
203); 87.190.2
5.9

Drive shaft VW shaft Center gear

Super gear Equipment
aft (3001);(1202);
0 0 ( 2805); 0 (2114); 0 (1238,1237); 0(2819); 0A/Shaft (1241); 0 0
APPROVED BY
 Dispatch Plan Month wise 2020
Customer Total Schedule Total dispatch Dispatch delay
VARROC ENGG
Driven gear 40000 16000 24000
Gear shaft 50000 34950 15050
R.C.I 50000 38800 11200
Gear shaft (LH) 1 0 1
R.C.I (LH) 1 1

Lucas-TVS
RED/GEAR SM5 100000 89400 10600
R/G 1234 80000 38250 41750
R/G 1233 20000 11550 8450
Journal SM5 1 0 1
Drive Shaft SM5 1 0 1
Arm Shaft AAFF 40000 13920 26080
Arm Shaft New Aries 3000 0 3000
Arm Shaft Old Aries 3000 0 3000
Arm Shaft Thunderball 0 0
Lucas TVS Pune
Gear 1237 (Pune) 9600 9600 0
Gear 1238 (Pune) 9000 8400 600

VALEO INDIA
DRIVE SHAFT VW 6000 4752 1248
Shaft 2820 4000 300 3700
Machined Shaft 2821 50 50 0
ROTOR SHAFT 2819 15000 0 15000
ROTOR SHAFT 2818 1 0 1
SHAFT 2822 1 0 1
Rotor Shaft FG11T 1 0 1

MINDA
ARM/SHAFT 18000 11270 6730
Month: Oct 2020

Remark
Dispatch Plan Month wise 2020 Month Oct:2020
Total
Customer Schedul 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 T. qty
e
VARROC ENGG 0
Driven gear 25931 1600 1600 800 2400 800 1600 800 3200 800 800 800 800 800 16800
Gear shaft 41895 1800 1800 1800 1800 1800 1800 900 1800 3600 1800 1800 1800 1800 24300
R.C.I 42270 1800 1800 1800 1800 1800 1800 1800 1800 3600 1800 1800 1800 1800 1800 27000
Gear shaft (LH) 0
R.C.I (LH) 0
0
Lucas-TVS 0
RED/GEAR SM5 100000 7200 3600 7200 3600 2400 3600 7200 3600 3600 7200 1200 7200 3600 2100 63300
R/G 1234 80000 3000 6000 3000 6000 6000 1800 3000 4200 3000 3000 3000 42000
R/G 1233 20000 1650 3300 1650 1650 3300 3300 14850
Journal SM5 0
Drive Shaft SM5 0
Arm Shaft AAFF 40000 1120 960 800 2880
Arm Shaft New Aries 0
Arm Shaft Old Aries 0
Arm Shaft Thunderball 0
Lucas TVS Pune 0
Gear 1237 (Pune) 15000 600 600 600 1200 600 1800 600 600 6600
Gear 1238 (Pune) 15000 1200 1200 600 300 1200 600 600 600 6300
0
VALEO INDIA 0
DRIVE SHAFT VW 4320 432 432 432 432 432 432 2592
Shaft 2820 0
Machined Shaft 2821 0
ROTOR SHAFT 2819 0
ROTOR SHAFT 2818 0
SHAFT 2822 20000 500 550 300 500 500 450 2800
TS-12 2802 8000 0
Rotor Shaft FG11T 0
0
MINDA 0
ARM/SHAFT 18000 400 300 500 500 600 800 800 600 600 800 800 400 400 400 800 8700
ENG/BUSH 18000 600 400 300 400 800 1600 800 500 1300 1000 1000 500 1000 10200