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    Architecture: Delta Confidential

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    Carlos Alirio Vera A
    The document discusses a hybrid energy system for injection molding machines. It describes the hydraulic system components and how they are impacted by adding a hybrid system. It provides information on system sizing factors like flow rate, pressure requirements, and component selection based on machine specifications. Installation positions for hybrid system components are also covered.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Architecture: Delta Confidential

    Uploaded by

    Carlos Alirio Vera A
    40 views12 pages
    The document discusses a hybrid energy system for injection molding machines. It describes the hydraulic system components and how they are impacted by adding a hybrid system. It provides information on system sizing factors like flow rate, pressure requirements, and component selection based on machine specifications. Installation positions for hybrid system components are also covered.

    Original Description:

    Retrofit_&_Sizing Sistemas HES

    Original Title

    Retrofit_&_Sizing

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    The document discusses a hybrid energy system for injection molding machines. It describes the hydraulic system components and how they are impacted by adding a hybrid system. It provides information on system sizing factors like flow rate, pressure requirements, and component selection based on machine specifications. Installation positions for hybrid system components are also covered.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    40 views12 pages

    Architecture: Delta Confidential

    Uploaded by

    Carlos Alirio Vera A
    The document discusses a hybrid energy system for injection molding machines. It describes the hydraulic system components and how they are impacted by adding a hybrid system. It provides information on system sizing factors like flow rate, pressure requirements, and component selection based on machine specifications. Installation positions for hybrid system components are also covered.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    You are on page 1of 12

    Architecture

    Delta Confidential 2
    Operation

    Delta Confidential 5
    HES system introduction and sizing

    The injection molding machine is a cycle process.


    Cycle time may range from 10 to 100 seconds
    Mainly due to cooling time and holding pressure time of the plastics.
    3
    Delta Confidential
    HES system introduction and sizing

    hopper

    Screw chamber

    Injection cylinder

    Hydraulic system consumption 75-80%


    Heater consumption 10-15%
    Cooling system consumption 5-10%
    Control components consumption 1-5%

    4
    Delta Confidential
    HES system introduction and sizing
    • Overall System Flow? (LPM)
    • 63/80/100/125/160/200/250/320/….LPM
    • How many HES need?
    • Max. System Pressure? (bar)
    • 140/160/175/….bar
    • Clamping Pressure
    • Tonnage Pressure
    • Injection Pressure
    • Holding Pressure
    • Charging Pressure

    5
    Delta Confidential
    HES system introduction and sizing
    IMM Category
    1. Hydraulic
    2. Servo
    3. Full Electric

    IMM Characteristics
    1. Clamping/Tonnage Force (kN / ton)
    2. Injection(Max) Pressure (Bar)
    3. Injection(Max) Rate (cc/sec / L/min/sec)

    6
    Delta Confidential
    Hydraulic System 1/2

    The oil pipe of horizontal type injection molding machine

    before using
    Hybrid Energy
    System
    ① Metering pump + Asynchronous motor
    (substitute for synchronous motor)
    ② PQ valve, proportional pressure control valves
    (substitute for synchronous motor)
    ⑫ Check valve
    (remove when reverse and release
    pressure in synchronous motor operation)

    Delta Confidential 3
    Hydraulic System 2/2

    The oil pipe of horizontal type injection molding machine

    After using
    Hybrid Energy
    ① Metering pump + Asynchronous motor System
    (substitute for synchronous motor)

    Delta Confidential 4
    Energy Consumption

    9
    Delta Confidential
    Installation

    Manipulate
    Plate

     

    1. Position 1,2, and 3: Normally, we do the installation on these 3 positions.


    2. Position 4: It’s rarely used due to its position

    Delta Confidential 6
    HES system introduction and sizing
    System Retrofit information collect: power meter and Plastic master controller

    Operation time per cycle.


    Total mold production quantity per 1Hr and to recorder 8 Hr.
    Pressure holding time.
    Cooling time.
    Mold reference number.
    Plastic melted time.
    Total power consumption per 1Hr_ by power meter and to recorder 8 Hr .

    11
    Delta Confidential
    HES system sizing example
    1.Pressure(clamping/holding)
    Force / Plate Size

    2.FlowRate
    Injection Rate(0.06*cc/s = LPM)
    525LPM=200+200+125

    3.Overload Estimation
    a. Estimate Max Torque and Duty
    P(Mpa) * V(cc/rev) / 2π = T (N-m)
    b. Estimate Max Current by Kt
    T(N-m)/Kt = I(Amp)
    c. Check drive&motor overload curve

    Example:
    a. 15Mpa 125cc/rev T= 238.84N-m
    b. Motor Kt = 2.5 A= 95A … Max
    c. Duty 10s/1min check 00-01
    12
    Delta Confidential

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