Closed Loop Hydraulic Circuits

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Closed loop hydraulic circuits

Closed-loop: Motor-return is connected directly to the pump-inlet. To keep up pressure on


the low pressure side, the circuits have a charge pump (a small gearpump) that supplies
cooled and filtered oil to the low pressure side. Closed-loop circuits are generally used for
hydrostatic transmissions in mobile applications. Advantages: No directional valve and better
response, the circuit can work with higher pressure. The pump swivel angle covers both
positive and negative flow direction. Disadvantages: The pump cannot be utilized for any
other hydraulic function in an easy way and cooling can be a problem due to limited
exchange of oil flow. High power closed loop systems generally must have a 'flush-valve'
assembled in the circuit in order to exchange much more flow than the basic leakage flow
from the pump and the motor, for increased cooling and filtering. The flush valve is normally
integrated in the motor housing to get a cooling effect for the oil that is rotating in the motor
housing itself. The losses in the motor housing from rotating effects and losses in the ball
bearings can be considerable as motor speeds will reach 4000-5000 rev/min or even more at
maximum vehicle speed. The leakage flow as well as the extra flush flow must be supplied
by the charge pump. A large charge pump is thus very important if the transmission is
designed for high pressures and high motor speeds. High oil temperature is usually a major
problem when using hydrostatic transmissions at high vehicle speeds for longer periods, for
instance when transporting the machine from one work place to the other. High oil
temperatures for long periods will drastically reduce the lifetime of the transmission. To keep
down the oil temperature, the system pressure during transport must be lowered, meaning that
the minimum displacement for the motor must be limited to a reasonable value. Circuit
pressure during transport around 200-250 bar is recommended.

Closed loop systems in mobile equipment are generally used for the transmission as an
alternative to mechanical and hydrodynamic (converter) transmissions. The advantage is a
stepless gear ratio (continuously variable speed/torque) and a more flexible control of the
gear ratio depending on the load and operating conditions. The hydrostatic transmission is
generally limited to around 200 kW maximum power, as the total cost gets too high at higher
power compared to a hydrodynamic transmission. Large wheel loaders for instance and
heavy machines are therefore usually equipped with converter transmissions. Recent
technical achievements for the converter transmissions have improved the efficiency and
developments in the software have also improved the characteristics, for example selectable
gear shifting programs during operation and more gear steps, giving them characteristics
close to the hydrostatic transmission.

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