Purchasing ManagementChapter 2
Purchasing ManagementChapter 2
Purchasing ManagementChapter 2
MS 391
Chapter 2 - Lecture 5
Umar Farooq
Department of Management Sciences
GIK Institute
Background
• Historically, the management of materials has
been the most neglected element in the production
process.
• In the past, businesses emphasized minimizing the
cost of capital and labor.
• The focus on labor was logical
because the industrial
revolution had generated many
labor-intensive manufacturers.
Background
• Within a firm, purchasing and supply management
grappled with the stigma of being labeled a
clerical function.
• But
• It should be in such a way that;
oTo reduce cost and increase profit
Merchant Buyers-
wholesalers and retailers who purchase for resale.
e.g. Retailer, wholesaler
Industrial Buyers-
– Purchasing raw materials for conversion, services, capital
equipment and MRO supplies.
e.g. Manufacturer
8% 18.4%
The Financial Significance of Supply Management
Profit-Leverage Effect
Increase sales
How much does marketing needs to sell to get same $2715 increase in
profit?
+15454
$
• = 40
$
• = 9.1
The Purchasing Process
• Manual Purchasing - slow system,
prone to duplication of effort and
errors.
Assigns suppliers to
Collects and reviews bids
requisition on B2B
Materials Requisition submitted by suppliers
system for bidding and
is transmitted through Internet based
specifies closing date and
electronically to a B2B system or fax
other conditions
buyer
Selects a supplier
based on quality, cost and Purchase Order is
delivery performance, transmitted electroni-
then issues a cally (or faxed) to the
Purchase Order supplier
The Purchasing Process
• Advantages of the e-Procurement System
o Time savings
o Cost savings
o Accuracy
o Real time- The system enables buyers to initiate bids
in real time on a 24/7 basis.
o Mobility- The buyer can submit, process and check
the status of bids regardless of the buyer’s
geographical location
o Trackability
o Benefits to the suppliers- lower barriers to entry and
transaction costs, access to more buyers and the
ability to instantly adjust to market conditions,
Small Value Purchase Orders
• The administrative costs to process a single order can be quite
substantial.
• The cost of placing an order using the manual purchasing system
could be as high as $175.
(Ohmae, K., “The Global Logic of Strategic Alliances,” Harvard Business Review, March-April 1989: 143–152. )
• The purchase order value must not be less than small dollar value.
• Small dollar value a relative term depending on the size of the
firm, $500 to $1,000 can be considered a reasonable cutoff point.
• Purchasing managers have various alternatives to deal with small
value purchases.
Small Value Purchase Orders
• Procurement Credit Card/Corporate
Purchasing Card (P-Cards) are credit
cards with a predetermined credit limit,
issued to authorized personnel of the
buying organization.
• e.g. American Express, Diners Club,
MasterCard and Visa cards
• The card allows the material user to
purchase the material directly from the
authorized suppliers, without going through
purchasing.
• At the end of the month, an itemized
statement is sent to purchasing, or directly
to the accounting department.
Small Value Purchase Orders
• Blank Check Purchase Orders: a special purchase order with a
signed blank check attached, usually at the bottom of the purchase
order.
• Due to the potential for misuse, it is usually printed on the check
that it is not valid for over a certain amount, usually $500 or
$1,000.
• The supplier enters the amount due on the check and cashes it after
the material is shipped.
• Phasing out blank check purchase orders with the use of
procurement credit cards.
Small Value Purchase Orders
• Stockless Buying or System Contracting
• The supplier is required to maintain a minimum
inventory level to ensure that the required items
are readily available for the buyer.
• Stockless purchase system can be defined as
arrangement in which a supplier holds the items
ordered by the customer in its own warehouse, and
releases them as and when required by the
customer. It is also known as just-in-time.
• It is stockless buying from the buyer’s perspective
because the burden of keeping the inventory is on
the supplier
Small Value Purchase Orders
• Petty Cash
• Petty cash is a small cash reserve maintained by a
mid-level manager or clerk.
• Petty cash is a small amount of cash on hand that is
used for paying small amounts owed, rather than
writing a check.
paying the postal carrier the 17 cents.
paying $14 for bakery goods delivered for a company's
early morning meeting.
• Material users buy the needed materials and then
claim the purchase against the petty cash by
submitting the receipt to the petty cashier.
Small Value Purchase Orders
• Standardization and Simplification of Materials and
Components
• These concepts can be effectively used in industry to minimize
unnecessary activity, reduce inventory costs, simplify controls and
improve product quality.
• Purchasing department should work with design and engineering
departments to standardize materials and components to increase the
usage of standardized items.
• Simplification refers to reduction of the number of components,
supplies or standard materials used in the product or process.
• e.g. Intel’s Systems Group reduced 20,000 active part numbers to
500 part types! Of 2,000 resistors, capacitors, and diodes, they
reduced 2,000 to 35 types.
Small Value Purchase Orders
• Accumulating Small Orders to Create a Large
Order
• Numerous small orders can be accumulated and mixed into a large
order, especially if the material request is not urgent.
• Purchasing can simply increase the order quantity if the ordering
cost exceeds the inventory holding cost.
• Larger orders also reduce the purchase price and unit transportation
cost.
Small Value Purchase Orders
• Using a Fixed Order Interval
• To group materials and supplies into categories
and then set fixed order intervals for each
category.
• Order intervals can be set to biweekly or monthly
depending on usage.
• This increases the dollar value and decreases the
number of small orders.
Boeing 787
Sourcing Decisions: The Make-or-Buy
• The Make or Buy decision is a strategic decision.
e.g. Honda Motors make their engines but outsource the brake
drums from the outsource suppliers (high quality, less price)
• Example: Traders from all over Europe hired warehouses for
their goods in Venice since 14th century.
• Factors to be analyzed;
Evaluate whether outsourcing is right for your company;
Determine exactly what functions to outsource and the
performance expectations
Use a well-defined professional selection process to evaluate and
select which provider(s) are right for the job.
More than 60% of the total outsourcing market is composed
of IT workers.
Sourcing Decisions: The Make-or-Buy
• Outsourcing -buying materials and components from
suppliers instead of making them in-house.
• Outsourcing is a practice used by different companies to reduce
costs by transferring portions of work to outside suppliers rather
than completing it internally.
• Generally, firms outsource noncore activities while focusing on
core competencies.
• Traditionally firms preferred the make option by means of
backward or forward vertical integration
Backward integration refers to acquiring sources of supply
Forward integration refers to acquiring customer’s operations.
Sourcing Decisions: The Make-or-
Buy Decision…Cont.
Reasons for Buying or Outsourcing
42 million cars
Toyota Corporation
800,000 cars
Supplier Selection
• 2014, General Motors (GM)
recalled about 800,000 of its
small cars due to faulty ignition
switches, which could shut off
the engine while the vehicle
was in motion
Boeing’s 787
Dreamliner production
schedule was
significantly affected by
shortages of fasteners,
essentially bolts that
secure sections of the
fuselage together.
Supplier Selection
Decentralized Purchasing-
individual, local purchasing
departments, such as plant level,
make their own purchasing
decisions.
Purchasing: Centralized vs. Decentralized
Purchasing: Centralized vs.
Decentralized
Purchasing: Centralized vs. Decentralized
Advantages- Centralization
• Concentrated volume
• The purchase volume to create quantity discounts,
less-costly volume shipments
• Suppliers are willing to give better terms and share
technology due to the higher volume.
• Avoid duplication
• Eliminates the duplication of job functions.
• Specialization
• Allow purchasing professionals to specialize in one
area
• Lower transportation costs
• Allows larger shipments to be made to take
advantage of truckload shipments
Purchasing: Centralized vs. Decentralized
Advantages- Centralization