Gear Box

Upul priyashantha

Manual
Transmission

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Upul priyashantha

Gear Box

Transmission moaO;sfha ld¾Hh

tkacsul Wmßu ld¾hlaIu;djh úkdählg jg 2000;a úkdähg jg

4000la muk jk w;r jdykh .uka wdrïN lsßfïos b;d úYd, N,hla
wjiaHh jkq we;¡ fuu N,h ,nd.ekqug .sh¾ fmÜáh m%Odk jYfhka odhl
jk w;r .sh¾ fmÜáh u.ska isÿlrk ;j;a m%Odk ld¾Hhka lsysmhla my;
fõ¡

 wjiai;djh wkqj N,h yd fõ.h fjkia lsßu¡

 miqmi odjkhla ,nd.eksu¡

 Neutral wjia:dla ,nd.eksu¡

 fõ.h md,khg yels ùu¡ ^frdaol moaO;shla f,i&

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Upul priyashantha

Gear hkq

.shrhla hkq oe;s frdao folla tlg iïNkao ú w;slrk wkqmd;hla

fõ¡ fuys Drive ^t,jk& yd Driven ^t,fjk& ù,a f,i .sh¾ ù,a fol kïjk
w;r .sh¾ ù,a tlsfklg iïNkaojk wdldrh lsysmhls¡

Wheel to Wheel Belt System Chain System

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Upul priyashantha

ù,a j, ndú;jk yev wkqjo j¾. flf¾

Spur Teeth

Helical Teeth

Double Helical Teeth

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Upul priyashantha

Gear Box j¾. lsÍu

by; olajd we;s Manual Gear Box ioyd ieug fmdÿ m%Odk fldgia
lsysmhla fõ¡

 Top shaft / Input shaft

 Lay shaft / Counter shaft

 Main shaft

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Upul priyashantha

Sliding Mesh Gear Box

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Upul priyashantha

fuysos Main shaft tfla Glue lmd we;s w;r .sh¾ ù,a fuu Glue osf.a
Slide ùu isÿfõ¡ .sh¾ ù,a Main shaft tlg iaÓrj iïNkao ù we;s w;r Lay
shaft tfla .sh¾ ù,a p,kh fkdfõ¡ odjkfhaos .sh¾ udre lsßfïos wmyiqh¡
ùu Gear crash ùu jeks wvqmdvq fuu j¾.fha olakg we;¡

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Upul priyashantha

Constant Mesh Gear Box

1. I speed gear
2. II speed gear
3. main shaft
4. III speed gear
5. top and III speed engaging dogs
6. top gear
7. primary shaft or main drive gear
8. counter shaft/cluster gear

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Upul priyashantha

fmr ioyka l< Siding mesh gear box tflys fodaI ksid miqj
ks¾udKh l< Constant mesh gear box tl fmrg jvd fodaI wju úh¡ fuys
Reverse gear ù,a tl yer Main shaft tflys ish¨u .sh¾ ù,a Lay shaft
tflys .sh¾ ù,a iu. ieu úgu iïNkaoj lerflñka mj;s¡ kuq;a fuu
.sh¾ ù,a Main shaft tl iu. ßcqju iïNkaoj ke;s ksid Main shaft tlg
n,meula ke;¡ kuq;a Main shaft tfla Hub tl Main shaft tlg iaÓrju
iïNkaoj we;¡ fuu Hub tlg msg;ska we;s Sliding sleeve tl Hub tl
iu. iïNkaoj lerflñka mj;s¡ fuys .sh¾ tlla oeñfïos Sliding sleeve
tl .sh¾ ù,a tfla me;af;ka we;s oe;s iu. (Dog teeth) yd Hub tl iu.
iïNkaoj ù .sh¾ ù,a tfla lerl=ï N,h Sleeve tl yd Hub tl yryd
Main shaft tlg ,ndfohs¡

kuq;a .sh¾ oeñfïos .sh¾ ù,a yd Sleeve tl w;r we;sfjk fõ.

wiudk ;djh iudk lsßug fojrla Clutch mE.su isÿl< hq;=h¡

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Upul priyashantha

Synchromesh Gear Box

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Upul priyashantha

fuys fmr ioyka Constant mesh gear box tlg fjkia jkafka fuhg
wka;¾ .;fldg we;s Synchronizing ring /coon tl ksid muks¡
l%shdldÍ;ajh Constant mesh gear box tlg iudk fõ¡ Gear oeóug
fojrla Clutch mE.Sug wjiaHh fkdjk w;r .sh¾ ù,a yd Hub tl w;r
fõ. iudkúu Synchronizing ring /coon tl u.ska isÿfõ¡

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Upul priyashantha

Gear Selector Locking Mechanism

fuu.ska isÿjka ld¾Hh kï

.shrhla oeuq miq th
úikaos fkdúu;a yd tla
.shrhla oeuq miq ;j;a
.shrhla tl u; jeáu
je,laùuh¡

.shrhla oeuq miq th úikaos fkdúu

tl .shrhla oeuq miq th u; ;j;a .shrhla oeñu jelajd .eksu¡

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Upul priyashantha

Mitsubishi Canter r:fha Gear box tl .,jd

w¨;a jeähd lsÍu

fuu Gear box tl M2S5 j¾.hg wh;a Synchro mesh Gear box
tlls (fuu Gear box tl iñnkaO Engine tl jkafka 4D30 j¾.hg wh;a
tkaðuls) fuys m<uqfjkau Bell housing tl .,jd bj;a lrkak bkamiqj
Hand Brake iñnkaO housing tl .,jd bj;a lrkak bkamiqj Gear fork
iñnkaO housing tl .,jkak fuys Back lash, Side clearance, oral play
ksYamolhd § we;s w.hkag jvd fyda wvq ù we;a ±hs Dial Gauge tl
wOdrfhka uek .kq ,efì bka miqj Idler Wheel tl .,jd bj;a lrkak
Conter shaft, Main shaft yd Top shaft tfla Bearing shapring .,jd bj;a
lrkak bkamiqj Conter shaft tfla Bearing fol puler tlla wdOdrfhka
.,jd my,g jeáug i,iajkak Top shaft yd Main shaft tfla Bearing fol
puler tlla wdOdrfhka .,jd bj;a lr Top shaft Main shaft tlo bj;alr
Synchro mesh unit tlo f.úwe;a ±hs mÍlaIdlrk ,§ kej; iúlsßfñ§¡

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Upul priyashantha

Automatic
Transmission

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Upul priyashantha

Torque Converter
Manual transmission ;=, we;s clutch tl fjkqjg Automatic
transmission ;=, we;af;a Torque Converter hhs¡ fuh Back Plate (Fly
wheel) u.ska Torque Converter h tkacsug iñnkaO lr we;. Engine tl
mK.eka jq fudfydf;a isgu Torque Converter fha Impeller tl lerflk
w;r Impeller tl u.ska we;sjk oil mSsvkh u.ska Stator h lerlSu u.sk a
Turbine tl lerlùu u.ska Gear box tl fj; n,h ,ndfohs. (fuys
Stator fha ld¾hh jkafka Impeller tl lerlSfuka ,efnk n,h ydkSù u
wju lrf.k Turbine h fj; ,nd §uhs.)

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Upul priyashantha

Lock up clutch

fuh we;af;a Torque Converter fha Tyrbine tl msgqmih fuu.ska

isÿjkafka .eiaiSsñ f;rmSsñ wÈh Wrd .ekSuhs.

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Upul priyashantha

Automatic Gear Lever

Gear Lever
Button

P- Park .shrh jdykh kj;d we;s úg fyda tkaðu mK.kajd hñ

isreudrejla isÿ lrk úg Gear lever h “P” msysgqfñ ;nd.; hq;=h
fuu msysgqug .eksug Gear Lever fha Button tl Ndú;d l, hq;=h

R- Reverse .shrh fhÈh hq;af;a jdykh mq¾K ksYap,;djg m;a jq miqjh

fuu msysgqug .ekSug Gear Lever fha Button tl Ndú;d l,hq;=h

D- tkaðu mK.kajd jdykh idudkHh Odjkh i|yd Gear Lever h “D”

msysgqug f.k wd hq;=h túg Accelerator Pedal h md.k m%udKh wkqj
Low gear, High gear f;aßu iajhxl%Shj isÿfú

N- Neutral .shrh fhdod we;s úg tkaðfñ lerl=ñ n,h Output shaft tl

fj; ,nd fkdfohs tfiau Gear Lever h “P” “N” j, fkdmj;s kñ
tkaðu mK.ekaúh fkdyel

1- fuu msysgqug Gear Lever h f.k wd úg iaÓr f,iu tu Gear fha

muKla Odjkh fú fuu Gear h fndfyda ÿrg Ndú;d jkafka wêl
nejqula fyda wêl lÿ we;s ud¾. j,§h

2- fuu msysgqug Gear Lever h f.k wd úg iaÓr f,iu tu Gear fha

muKla Odjkh fú fuu Gear h fndfyda ÿrg Ndú;d jkafka È.=
nejqula fyda È.= l÷ we;s ud¾. j,h¡

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Upul priyashantha

Transmission Gear fldgia yÿkd .ekSu

1. Input shaft
2. Rear clutch hub
3. Internal gear
4. Needle thrust bearing
5. Front placer carrier
6. Connecting shell
7. Sun gear
8. Rear planet carrier
9. Internal gear
10. Internal drive flange
11. Connecting drum
12. One way clutch
13. Retaining plate
14. Driven plate
15. Drive plate
16. Low and reverse brake piston
17. Out shaft
18. Seal ring
19. Oil distributer
20. Governor

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Automatic transmission j, Gear

udreùfï§ l%shd lrkd fldgia

1st Gear

fuúg Froward (Rear) Clutch ls%hd lSÍug mgka .ekSu u.ska Front Ring
gear h, Front Planet gear yd Front Planet Carrier o tkaðu lerflk §Ydjg
lerflhs. ( olaIsKd j¾;j ) fuúg Planet Carrier tl olaIsKd j¾;j
lerflk ksid Sun Gear tl jdudj¾;j lerflk w;r Rear Planet gear h
olaIsKdj¾;j lerflhs. kuq;a Rear Planet Carrier tl olaIsKdj¾;j
lerlùu One Way Clutch tl u.ska kj;ajhs. Rear Planet Carrier tl jgd
Rear Ring Gear lerlSu ksid wvq fõ.hlska yd jeä jHdj¾;hlska Out put
Shaft tl olaIsKdj¾;j lerflhs.

2nd Gear

Front Clutch tl Band Brake u.ska ls%hdúrys; lrk ksid Sun gear h
o ia:djrj mj;sk w;r Rear clutch tl l%shd lsßug mgka .kS. tu.ska Front
Ring Gear h olaIsKdj¾;j lerflk w;r Front Planet Gear h Sun Gear h
jgd fmrf<hs. fuu ksid Front Plant Carrier tl wvq fõ.hlska
olaIsKdj¾;j lerflhS. túg Out Put Shaft tl o tu fõ.fhka o
lerflhs.

3rd Gear
Front Clutch tl yd Rear Clutch tl l%shd lsÍsug mgka .ekSu ksid Sun
Gear h In Put Shaft tl iïnkaOfõ. tuksid Front Clutch h l%shd lsÍu ksid
Front Ring Gear h Out Put Shaft tlg iïnkaOù lerflhs. fuys§ Sun Gear
h yd Front Ring Gear h olaIK s dj¾;j lerflk w;r Gear fm<u tlu
tallhla f,i Out Put Shaft tl fõ.fhka lerflhs.

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R- Reverse gear
Gear Lever h R msysgqug f.k wd hq;af;a jdykh ksYap,j we;s úg
§h. Front clutch tl yd Low and Reverse Brake l%shd lrk w;r In Put Shaft
tl yd Sun Gear tl olaIsKdj¾;j lerflhs. Low and Reverse Brake l%shd
lsßu ksid Rear Plant Gear Carrier tl kj;S. fïksid Plant Gear Carrier tl
Idler Gear f,i l%shd lrhs. ta fya;=fjka lerflk Sun Gear h u.ska Rear
Ring Gear Sun Gear h lerflk ÈYdjg úreoaOj lerflk w;r Out put
Shaft tl o jdudj¾;j lerflhs.

Manual yd Automatic .shr fmáá j, jdis wdjis

 Manual gear box Ndú;hg jvd Automatic gear box Ndú;fha §

myiqjla w;afú( clutch pedal ke;s ksid)

 Automatic gear box we;s jdyk, Manual gear box we;s jdyk j,g
jvd Pik up nj wvqh

 Automatic Transmission iys; r:hla rshÿrdg Ndú;d lsÍug

fkdokafka kñ tu.ska .shr moaO;shg ydks úh yel

 Manual gear box w:;a jeähdj myiq w;r Automatic gear box ys
Torque converter wÈhg ydks jqjfyd;a w:;a jeähdj wmyiq w;r
w:;skua fldgila fh§u l,hq;=h

 Manual gear box iys; jdykhlg jvd Automatic gear box iys;
jdykhl bkaOk msßueiqka odhl nj wvqh

 Automatic gear box iys; jdykhl “P” fyda “N” fkdmj;s kñ

tkaðu mKk .ekaúh fkdyel

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moaO;sh ;=< ndú; jk Valve j¾. yd bgqlrk

fiajdj¡

1) Pressure Control Valve

Pressure Control valve iEu .shrhla i|ydu wjYHh f;,a

mSsvkh ilia lr fohs.

Wø:- Wi f;,a fmdïmfhka imhk mSvkh fl,skau .shrhg

iemhqjfyd;a yd tu mSvkh kshñ; m%udKhg jvd jeäkï .sh¾ udre
ùfï§ .eiaiSsula we;s úh yelsh¡ tfukau wjYHh muKg jvd wvqkï
.sh¾ lS%h;aulùu i|yd fmdïmfhka ,ndfok mSvkh kshñ; mߧ
ilia lsÍu Pressure Control valve tl u.ska isÿ lrhs.

2) Manual Valve

Manual Valve u.ska ßhÿre úiska md,kh lrk w;r Hydroulic

Curcuit u.ska o md,kh lrkq ,nhs¡

3) 1-2 Shift Valve

fuu Valve u.ska m<uqjk .shrfha isg fojk .shrhg;a, fojk

.shrfha isg m<uq .shrhg;a .sh¾ udreùug wjYH Hydroulic moaO;sh
l%Sh;aul lsÍu isÿ lrhS.

4) 2-3 Shift Valve

fuu Valve u.ska fojk .shrfha isg ;=kajk .shrhg;a, ;=kajk

.shrfha isg fojk .shrhg;a .sh¾udreùu i|yd Hydroulic moaO;sh
lS%h;aul lsÍu isÿ lrhs.

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5) Pressure Modifies Valve

iajhxlS%h Gear box lS%h;aul ùfï§ jdykh wdrïNl ;ajrKh

.ekSug ta i|yd odhl jk la,É moaO;s j, ne§ï jeä jk w;r
jdykfha fõ.h hïlsis ksYaÉ; w.hlg meñKs miq tu neÈu t;rï
wjYH fkdfõ. jdykfha fõ.h jeä wjia:dj,§ by; i|yka la,É
moaO;s j, neÈï jeäkï .sh¾ udreùfïÈS ;o .eiaula we;s úh yelsh .
fuu fodaIh ke;s lsÍu i|yd jdykh wdrïNl ;ajrkh .ekSfï§
la,É moaO;s j,g ,ndfok f;,a mSvkh hï lsis ksYaÉ; fõ.hlg
meñKs miq wvq lsÍu by; i|yka Valve tl u.ska isÿ lrhs.

6) Vaccum Throttle Valve

fuu Valve u.ska .sh¾ udrejk wdldrh fjkia lrkq ,nhs. tfia
lrkq ,nkafka yhsfv%d,sla moaO;sfha line Pressure fjkia lsÍu u.sks.
tu fjkia lsÍug mdol jkafka fuu Valve h ls%h;aul jk Inlet
Manifald tfla we;s Vaccum tfla we;s m%udKhhs. tys m%udKh
jdykfha Ndrh u; r|d mj;s. fuys§ fuu Valve u.ska we;s lrk
msvkh Inlet Manifald ys ßla;hg m%;sf,dauj iudkqmd;sl fõ.

7) Throttle back up valve

fuu Valve h Vaccum Valve fjkqjg Ndú;d lrk ;j;a Valve

hlsS. fuu.ska Vaccum Throttle Valve tl l%Sh;aul úSug .kakd ld,h
wvq lsßu;a isÿ lrkq ,nhs. ùfYaIfhka .sh¾ wxl 1 yd 2 ys§h.

8) Solanoid down Shift Valve

fuu Valve h ßhÿre úiska Axcelator pedale h tl jrla ;Èka

WmÍu mE.Sfï § lS%hdlrhs. idudkHfhka tl jru ;ajrKhla ,nd
.eksu i|yd l%Shd;aul lrkq ,nhs¡ (Kick down machanisum)

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9) Second lock Valve

fuu Valve h fojk .shrfha jdykh ;nd .eksSu i|yd fhdod

.efka.

10) 2-3 Timing Valve

fuu Valve h u.ska fojk .shrfha isg ;=kajk .shrhg

udreúfïÈ we;sjk .eiaisï md,kh lrkq ,nhs. tfia lrkq ,nkafka
jdykfha fõ.h yd f;dg,fha msysáSu wkqj High Revers (Frunt Clutch)
tlg meñfkk f;,a mßm:hg Bye Pan mrsm:hg iïnkaO lSßu yd
úikaê lsÍu.

11) Throttle Release Bearing

fuu.ska Throttle mSvkh bj;a lsÍu isÿ lrhs.

12) Orifice Check Valve

fuu Valve u.ska fojk .shrfha isg ;=kajk .shrhg udre úfï§
isÿjk .eiaisï wvq lrkq ,nhs.

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Automatic Gear box .e,ùu

m<uqj Bell housing tl .,jd bj;alr wk;=rej oil sump .,jd Vale
pump o .,j Out put shaft wka;fha we;s housing tl .,jk ,È bka miqj
oil pump housing yd Bg wh;a oil pump fha fldgia o .,jd torque converter
fha turbine hg iñnkaO shaft fldgi .,jd bj;a lrk ,§ out put shaft tl
bj;alr tu me;a; hg me;a;g isákfia fl,ska w;g yrjd f.k Shell
drum, Front clutch, Rear clutch, Front Gear ys Ring wheel, Carrier, sun wheel o
miqj Rear Carrier, Ring wheel, conneation dram ., jk ,§ wk;=rej Low
and Reverse brake fldgfia snap ring w.=, .,jd clutch yd pressur plate fydo
;;ajfha we;a ±hs mßlaId lrk ,§ bkamiqj kej; iúlsßfñ § Shell hub,
Carrier, Clutches ksjerÈ ms,sj,g ilid oil pump yd housing fldgia ksjerÈj
iúlr Bell housing iú lr bkamiqj out put shaft hgear box tlg iñnkaO
tu wka;fha housing iúlr oil sump fldgia iúlrk ,§¡

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