F F o P L: Aquapoxy - 3800

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FINE FINISH ORGANICS PVT. LTD.

(An ISO: 9001- 2015 Certified Company)


(With NABL Accredited Analytical Laboratory and DSIR Recognized In-House R&D Centre)
Product Information Sheet

AQUAPOXY - 3800
(WATER & SOLVENT BASED INSULATING VARNISH FOR
CLASS-H REFRIGERATING MOTORS)
(An RoHS Compliant Product)

PRODUCT

AQUAPOXY - 3800 is an impregnating varnish based on phenolic modified epoxy resin.


The solvents in combination with distilled water are used as diluent and this diluents is mild
enough not to have any deleterious effect on enameled wires. This is an RoHS compliant
product.

APPLICATION

AQUAPOXY - 3800 is ideally suited for impregnation of all wire wound motors and
especially suitable for motors used for refrigerating applications. The thermal rating of this
varnish is Class-H. This varnish is specially recommended for the following applications.

• Class H - HT machines
• Resistant to refrigerants such as R22 and R134a
• Due to excellent chemical resistance, used as an impregnant for drives in chemical
industry.
• Dry type resin impregnated transformers
• Special duty motors

SPECIAL FEATURES

• Thermal Index of 180 - 200oC.


• Water compatible varnish.
• Suitable for explosion proof motors.
• Good thermal conductivity.
• Excellent bond strength to dual coated wires.
• Excellent resistance to chemicals and oils.

AQUAPOXY - 3800 is to be applied by dip impregnation. The preheated windings are kept
in the impregnation chamber and evacuated. After a vacuum level of 10-15mm is reached,
the vacuum valve is shut and the varnish is allowed to rise from the bottom valve. Allow the
winding to remain completely soaked for at least one hour. The varnish is now drained back
to the storage tank.

This varnish can also be applied by roll impregnation and also by trickle, if necessary.
APPLICABLE STANDARDS

AQUAPOXY - 3800 generally meets the requirements of IS: 10026- Part 3, Section 7.

Properties of AQUAPOXY – 3800

Characteristic Test Method Unit Specification


Colour Visual - Brown Clear liquid
Viscosity at 25oC, B4
IS:101-Pat 1, Sec 5 Sec 65 ± 20
Flow Cup
Non-Volatile Content IS: 10026- Part 2 % 32 ± 2
Density at 23oC IS:101- Part 1, Sec 7 g/eq 1.01 ± 0.03
Flash Point ASTM D 93 C > 38
Recommended Thinner Thinner – 3800
Compatibility with
IS: 10026 Part 2 > 100%
Thinner – 3800
Storage life at 5 – 25oC Months 6

Curing Properties of AQUAPOXY – 3800

Characteristic Test Method Unit Specification


Drying in thin film Tack-free with
Visual -
(90oC/1h+150oC/1h) uniform flow
Curing in thick layer
(90oC/2h+105oC/2h+ IEC:60464 - S2, U1, I 3.1
150oC/2h)

Typical Properties of Cured Film of AQUAPOXY – 3800

Curing Schedule Used: 120oC / 4 hours + 150oC / 8h

Characteristic Test Method Unit Specification


Dielectric strength
150
at RT IEC: 60243 kV/mm
After 24h water immersion at RT 100
Volume resistivity at RT 1x1016
IEC: 62631-3-1 Ω. cm
After 24h water immersion at RT 1x1015
Bond strength at RT 220
IEC: 61033 N
At 180oC 30
Dielectric strength after immersion in
150
transformer oil at 105oC for 7days.
IEC: 60243 kV/mm
Dielectric strength after immersion in
100
25% H2SO4 at 25oC for 7 days.
Temperature index by twisted pair oC
ASTM: D3251 200
method.
STORAGE, HANDLING AND DISPOSAL

Storage : Store in a cool, dry place.


Shelf life : As given above, when stored in original sealed
containers at 2 - 40oC.
Handling : Use hand gloves and protective glasses.
Disposal : Dispose by incineration or as per local regulations.

SAFETY INFORMATION

Fire hazard class : Inflammable


Flash point : Not below 35o C
Precautions : As a general rule, inhalation of solvent vapours or
varnish mist must be avoided. Forced ventilation
must be provided while applying the varnish. Wear
protective clothing like face-mask, gloves and
overalls.

FINE FINISH ORGANICS PVT. LTD.

Office: 801, Sai Sangam, Sector-15


Plot No.85, CBD Belapur Works :Plot No. 76, M.I.D.C.,
Navi Mumbai-400 614. Taloja, Navada Village,
PH: +91 22 2757 7349 Panvel, Dist. Raigad.
+91 90294 22224
Fax: +91 22 2756 0249
Email: info@finefinish.net
Website: www.finefinish.net

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