DEUTSCHE NORM December 2001

Steel wire for mechanical springs DIN

Part 1: Patented cold drawn unalloyed spring steel wire
English version of DIN EN 10270-1 EN 10270-1

ICS 77.140.25; 77.140.65 This standard, together with

DIN EN 12166, April 1998 edition,
and DIN EN 10218-2, August 1996
edition, supersedes DIN 2076 and
DIN 17223-1, December 1984
editions.
Stahldraht fur Federn — Teil 1: Patentiert-gezogener unlegierter
Federstahldraht

European Standard EN 10270-1 : 2001 has the status of a DIN Standard.

A comma is used as the decimal marker.

National foreword
This standard has been prepared by ECISS/TC 30/SC 2 'Steel wire for mechanical springs' (Secretariat:
Belgium).
The responsible German body involved in its preparation was the Normenausschuss Eisen and Stahl (Steel
and Iron Standards Committee).
DIN 50192 is the standard corresponding to EURONORM 104 referred to in clause 2 of the EN.

Amendments
DIN 2076 and DIN 17223-1, December 1984 editions, have been superseded by the specifications of
DIN EN 12166, April 1998 edition, DIN EN 10218-2, August 1996 edition, and EN 10270-1.

Previous editions
DIN 2076: 1944-02, 1984-12; DIN 17223: 1955-04; DIN 17223-1: 1964-03, 1984-12.

National Annex NA
Standard referred to
(and not included in Normative references)
DIN 50192 Determination of depth of decarburization of steel

EN comprises 24 pages.

© No part of this standard may be reproduced without the prior permission of Ref. No. DIN EN 10270-1 : 2001-12
DIN Deutsches Institut fOr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany, English price group 12 Sales No. 1112
has the exclusive right of sale for German Standards (DIN-Normen). 04.02

DEUTSCHE NORM December 2001

Steel wire for mechanical springs DIN

Part 1: Patented cold drawn unalloyed spring steel wire
English version of DIN EN 10270-1 EN 10270-1

ICS 77.140.25; 77.140.65 This standard, together with

DIN EN 12166, April 1998 edition,
and DIN EN 10218-2, August 1996
edition, supersedes DIN 2076 and
DIN 17223-1, December 1984
editions.
Stahldraht far Federn — Teil 1: Patentiert-gezogener unlegierter
Federstahldraht

European Standard EN 10270-1 : 2001 has the status of a DIN Standard.

A comma is used as the decimal marker.

National foreword
This standard has been prepared by ECISS/TC 30/SC 2 'Steel wire for mechanical springs' (Secretariat:
Belgium).
The responsible German body involved in its preparation was the Normenausschuss Eisen and Stahl (Steel
and Iron Standards Committee).
DIN 50192 is the standard corresponding to EURONORM 104 referred to in clause 2 of the EN.

Amendments
DIN 2076 and DIN 17223-1, December 1984 editions, have been superseded by the specifications of
DIN EN 12166, April 1998 edition, DIN EN 10218-2, August 1996 edition, and EN 10270-1.

Previous editions
DIN 2076: 1944-02, 1984-12; DIN 17223: 1955-04; DIN 17223-1: 1964-03, 1984-12.

National Annex NA
Standard referred to
(and not included in Normative references)
DIN 50192 Determination of depth of decarburization of steel

EN comprises 24 pages.

0 No part of this standard may be reproduced without the prior permission of Ref. No. DIN EN 10270-1 : 2001-12
DIN Deutsches Institut fOr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany, English price group 12 Sales No. 1112
has the exclusive right of sale for German Standards (DIN-Normen). 04.02

EUROPEAN STANDARD EN 10270-1
NORME EUROPEENNE

EUROPAISCHE NORM April 2001

ICS 77.140.25; 77.140.65

English version

Steel wire for mechanical springs

Part 1: Patented cold drawn unalloyed spring steel wire

Fils an acier pour ressorts Stahldraht Mr Federn - Teil 1:

mecaniques - Partie 1: Fils Patentiert-gezogener unlegierter
pour ressorts en acier non Federstahldraht
allie, patentós, trafilês a froid

This European Standard was approved by CEN on 2001-02-19.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations
which stipulate the conditions for giving this European Standard the status of a
national standard without any alteration.
Up-to-date lists and bibliographical references concerning such national stand-
ards may be obtained on application to the Management Centre or to any
CEN member.
The European Standards exist in three official versions (English, French, German).
A version in any other language made by translation under the responsibility of a
CEN member into its own language and notified to the Management Centre has
the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, the Czech
Republic, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy,
Luxembourg, the Netherlands, Norway, Portugal, Spain, Sweden, Switzerland,
and the United Kingdom.

CEN
European Committee for Standardization
Comitó Europêen de Normalisation
Europaisches Komitee kir Normung

Management Centre: rue de Stassart 36, B-1050 Brussels

© 2001. CEN — All rights of exploitation in any form and by any means Ref. No. EN 10270-1 : 2001 E
reserved worldwide for CEN national members.
Page 2
EN 10270-1 : 2001

Contents

Foreword 2
1 Scope 3
2 Normative references 3
3 Terms and definitions 4
4 Classification and designation 4
4.1 Classification 4
4.2 Designation 4
5 Information to be supplied by the purchaser 5
6 Requirements 5
6.1 Material 5
6.2 Form of delivery 6
6.3 Coating and surface finish 6
6.4 Mechanical properties 6
6.5 Technological properties 12
6.6 Supply conditions of wire on coils/reels and spools 13
6.7 Surface quality 15
6.8 Dimensions and dimensional tolerances 16
7 Testing and inspection 17
7.1 Inspection and inspection documents 17
7.2 Extent of testing for specific inspection 18
7.3 Sampling 18
7.4 Test methods 18
7.5 Retests 20
8 Marking and packaging 20
Annex A (informative) Additional information 22

Foreword
This European Standard has been prepared by Technical Committee ECISS/TC 30 'Steel wires ", the
secretariat of which is held by BSI.

This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by October 2001, and conflicting national standards
shall be withdrawn at the latest by October 2001.

This European Standard for steel wire for mechanical springs is composed of the following parts:

Part 1 : Patented cold drawn unalloyed spring steel wire

Part 2 : Oil hardened and tempered spring steel wire

Part 3 : Stainless spring steel wire

According to the CEN/CENELEC Internal Regulations, the national standards organizations of the
following countries are bound to implement this European Standard: Austria, Belgium, Czech
Republic, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg,
Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and the United Kingdom.
 Page 3
EN 10270-1 : 2001

1 Scope
1.1 This Part of EN 10270 applies to patented cold drawn unalloyed steel wire of circular cross-
section for the manufacture of mechanical springs for static duty and dynamic duty applications.

1.2 In addition to this part of EN 10270 the general technical delivery requirements of EN 10021
are applicable.

2 Normative references
This European Standard incorporates by dated or undated reference, provisions from other
publications. These normative references are cited at the appropriate places in the text and the
publications are listed hereafter. For dated references, subsequent amendments to or revisions of any
of these publications apply to this European Standard only when incorporated in it by amendment or
revision. For undated references the latest edition of the publication referred to applies (including
amendments).

EN 10002-1, Metallic materials — Tensile test — Part 1: Method of test (at ambient temperature)

EN 10016-1, Non alloy steel rod for drawing and/or cold rolling — Part 1: General requirements

EN 10016-2, Non alloy steel rod for drawing and/or cold rolling — Part 2: Specific requirements for
general purposes

EN 10016-4, Non ailby steel rod for drawing and/or cold rolling — Part 4: Specific requirements for rod
for special applications

EN 10021, General technical delivery requirements for steel and iron products

EN 10052, Vocabulary of heat treatments terms for ferrous products

EN 10204, Metallic products — Types of inspection documents

EN 10218-1:1994, Steel wire and wire products — General – Part 1: Test methods

EN 10218-2:1996, Steel wire and wire products — General – Part 2: Dimensions and tolerances

EN 10244-2, Non-ferrous metallic coatings on wire — Part 2: Zinc and zinc alloy coatings for steel
wire and products

CR 10261, Iron and steel — Review of available methods of chemical analysis

EN ISO 377, Steel and steel products – Location and preparation of samples and test pieces for
mechanical testing

ISO 14284, Steel and iron — Sampling and preparation of samples for the determination of chemical
composition

EU 1041 ) , Determination of the decarburization depth of unalloyed and low alloyed structural steels

1) It may be agreed at the time of ordering, until this EURONORM has been adopted as a European Standard,
that either this EURONORM or a corresponding national standard should be applied
Page 4
EN 10270-1 : 2001

3 Terms and definitions

For the purposes of this standard the following term and definition apply:

3.1
patented cold drawn wire
wire drawn to size by cold deformation of a starting material that has been subjected to a thermal
treatment of patenting (see EN 10052)

4 Classification and designation

4.1 Classification
The grade of spring wire used depends on the stress level and the nature of the duty. Where springs
are subjected to static stresses or infrequent dynamic loading a wire grade for static duty (S) shall be
used. In the other cases with frequent or predominantly dynamic loading and where small coiling
ratios or severe bending radius is required, a wire grade for dynamic duty (D) shall be used.
Depending on the stress level, spring wire is manufactured in 3 tensile strength grades: Low, medium
and high.

Table 1 gives an overview of the different grades.

Table 1— Spring wire grades

Tensile strength ' Static Dynamic
Low tensile strength SL -
Medium tensile strength SM DM
High tensile strength SH DH
a For specific applications another tensile strength may be agreed.

4.2 Designation

For products supplied according to this standard the designation shall state in the following order:

the term: spring wire;

the number of this European Standard : EN 10270-1;

the wire grade (see Table 1);

the required nominal diameter selected from Table 3;

the coating indicated by its abbreviation (see 6.3).

EXAMPLE: Standard designation of a steel spring wire according to this standard of spring wire grade
SM, with a nominal diameter of 2,50 mm, phosphate coated :

Spring wire EN 10270-1 - SM - 2,50 ph.

 Page 5
EN 10270-1 : 2001

5 Information to be supplied by the purchaser

The purchaser shall clearly state in his enquiry or order the product and following information :

the desired quantity;

the number of this European Standard: EN 10270-1;

wire grade; coating and surface finish (see 6.3);

the nominal wire diameter;

the form of delivery and unit mass (see 6.2);

the type of inspection document;

g) any particular agreement made.

EXAMPLE 5 t spring steel wire EN 10270-1 - SM - 2,50 ph.

on spools of about 500 kg.

inspection document EN 10204-3.1.B

6 Requirements

6.1 Material
6.1.1 General

Steel spring wire shall be made from steel corresponding to EN 10016-1 with in addition

for SL, SM and SH EN 10016-2

for DM and DH EN 10016-4

6.1.2 Chemical composition

The chemical composition according to the heat analysis shall comply with the limit values shown in
Table 2. The permissible deviation of the product analysis from the heat analysis shall be in
accordance with EN 10016.2 and EN 10016-4 respectively.
Page 6
EN 10270-1 : 2001

Table 2 — Chemical composition, % by mass

Grade Ca Si Mn D P S Cu
max. max. max.
SL, SM, SH 0,35-1,00 0,10-0,30 0,50-1,20 0,035 0,035 0,20
DM, DH 0,45-1,00 0,10-0,30 0,50-1,20 0,020 0,025 0,12
a Such a wide range is stipulated to accommodate the whole range of sizes. For individual sizes
the carbon range is substantially more restricted.
b The range of manganese content in the table is wide to cope with various processing situations and
the broad size range. The actual figures per size shall be more restricted.

The addition of micro-alloying elements may be agreed between the manufacturer and the purchaser.

NOTE Some diameter ranges require particular attention for residuals. Therefore no figures are mentioned for
chromium, nickel, molybdenum, tin, etc. leaving room for special arrangements between purchaser and supplier,
dependent on their mutual processing conditions. This is also the case for the aluminium content.

6.2 Form of delivery

The wire shall be delivered in unit packages of a coil, individualized or on carriers, or a spool or
spoolless core or as straight lengths.

Unless otherwise agreed at the time of ordering, the form of delivery will be coils; straight lengths shall
be supplied in bundles.

6.3 Coating and surface finish

The spring wire may be supplied phosphate coated (ph) either dry drawn or wet drawn, copper coated
(cu), zinc (Z) or zinc/aluminium (ZA) coated.

Other coatings, considered as special, can be agreed between the purchaser and the supplier
(see annex A).

If no specific surface finish is specified, the type of finish shall be at the manufacturer's discretion.

In addition the wire can be ordered with an oiled surface for all surface finishes.

6.4 Mechanical properties

For the tensile strength (Rm) and reduction in area after fracture (Z) the wire grades shall satisfy the
values listed in Table 3. Reduction of area shall be measured only for wire diameter 0,80 mm and
above.

The range of tensile strength values within a unit package shall not exceed the values of Table 4.
 Table 3 - Mechanical properties a b and quality requirements for wire grades SL, SM, DM, SH and DH
1 I 2 3 4 I 5 I 6 I 7 I 8 9 10 11 12 13
Wire diameter cf Mass Tensile strength FL " le Minimum Minimum Permissible Permissible Wire
kg/1000 m For wire grades reduction in number of depth of decarburi- diameter d
area after twists in the surface zation depth (nominal
fracture Z torsion test for defects for for wire size)
for wire wire grades wire grades grades
grades SL, SM, SH, DM DM, DH DM, DH
SL, SM, SH, and DH
DM and DH
Nominal Permissible SL SM DM SH DH'
d
size Deviations MPa MPa MPa MPa MPa % Mtn mm mm
MM mm
0,05 0,0154 2800 to 3520 0,05
0,06 0,0222 2800 to 3520 0,06
0,07 *0,003 0,0302 2800 to 3520 0,07
0,08 0,0395 2800 to 3480 0,08
0 09 0 0499 2800 to 3430 0,09
0,10 0,0617 2800 to 3380 0,10
0,11 0,0746 2800 to 3350 0,11
0,12 *0,004 0,0888 2800 to 3320 0,12
0,14 0,121 2800 to 3250 0,14
0,16 0,158 2800 to 3200 coiling test as -g - si 0,16
0,18 0,200 2800 to 3160 specified in 0,18
0,20 * 0,005 0,247 2800 to 3110 7.4.3 0,20
0,22 0.298 2770 to 3080 022
0,25 0,385 2720 to 3010 0,25
0,28 0,488 2680 to 2970 0,28
0,30 0,555 2370 to 2650 2370 to 2650 2660 to 2940 2660 to 2940 0,30
0 32 *0,008 0,631 2350 to 2630 2350 to 2630 2640 to 2920 2640 to 2920 0,32
0,34 0,713 2330 to 2600 2330 to 2600 2610 to 2890 2610 to 2890 0,34
0,36 0,799 2310 to 2580 2310 to 2580 2590 to 2870 2590 to 2870 0,36
0,38 0,890 2290 to 2560 2290 to 2560 2570 to 2850 2570 to 2850 0,38
 Table 3 - Mechanical properties a b and quality requirements for wire grades SL, SM, DM, SH and DH (continued) m "a
Z
CD
0
1 I 2 3 4 I 5 I 6 I 7 I 8 9 10 11 12 13 r CO

Wire diameter et Mass Tensile strength R.,'" Minimum Minimum Permissible Permissible Wire 0
kg/1000 m For wire grades reduction in number of depth of decarburi- diameter d
area after twists in the surface zation depth (nominal 0
fracture Z torsion test for defects for for wire size) 0
for wire wire grades wire grades grades
grades SL, SM, SH, DM, DH DM, DH
SL, SM, SH, DM and DH
DM and DH
Nominal Permissible SL SM DM SH Dl-e
size Deviations MPa MPa MPa MPa MPa % d mm mm mm
mm mm

0,40 0,985 2270 to 2550 2270 to 2550 2560 to 2830 2560 to 2830 0,40
0,43 1,14 2250 to 2520 2250 to 2520 2530 to 2800 2530 to 2800 0,43
0,45 1,25 2240 to 2500 2240 to 2500 2510 to 2780 2510 to 2780 0,45
0,48 1,42 2220 to 2480 2220 to 2480 2490 to 2760 2490 to 2760 0,48
0,50 * 0,008 1,54 2200 to 2470 2200 to 2470 2480 to 2740 2480 to 2740 coiling test 0 50
0,53 1,73 2180 to 2450 2180 to 2450 2460 to 2720 2460 to 2720 as 0,53
0,56 1,93 2170 to 2430 2170 to 2430 2440 to 2700 2440 to 2700 specified in -9 -9 0,56
0,60 2,22 2140 to 2400 2140 to 2400 2410 to 2670 2410 to 2670 7.4.3 0,60
0,63 2,45 2130 to 2380 2130 to 2380 2390 to 2650 2390 to 2650 0 63
0,65 2,60 2120 to 2370 2120 to 2370 2380 to 2640 2380 to 2640 0,65
0,70 *0,010 3,02 2090 to 2350 2090 to 2350 2360 to 2610 2360 to 2610 0,70
0,75 3,47 2070 to 2320 2070 to 2320 2330 to 2580 2330 to 2580 0,75
0,80 3,95 2050 to 2300 2050 to 2300 2310 to 2560 2310 to 2560 0,80
0,85 * 0,015 4,45 2030 to 2280 2030 to 2280 2290 to 2530 2290 to 2530 0,85
0,90 4,99 2010 to 2260 2010 to 2260 2270 to 2510 2270 to 2510 0,90
0,95 5,59 2000 to 2240 2000 to 2240 2250 to 2490 2250 to 2490 25 0,95
1,00 6,17 1720 to 1970 1980 to 2220 1980 to 2220 2230 to 2470 2230 to 2470 1,00
1,05 6,80 1710 to 1950 1960 to 2200 1960 to 2200 2210 to 2450 2210 to 2450 1 % max. 1.5 % max. 1,05
1,10 * 0,020 7,46 1690 to 1940 1950 to 2190 1950 to 2190 2200 to 2430 2200 to 2430 40 of wire of wire 1,10
1,20 8,88 1670 to 1910 1920 to 2160 1920 to 2160 2170 to 2400 2170 to 2400 diameter diameter 1,20
 Table 3 - Mechanical properties b and quality requirements for wire grades SL, SM, DM, SH and DH (continued)

1 2 3 6 I 7 J 8 9 10 11 12 13
Wire diameter d' Mass Tensile strength R,,, cc ' Minimum Minimum Permissible Permissible Wire
kg/1000 m For wire grades reduction in number of depth of decarburi- diameter d
area after twists in the surface zation depth (nominal
fracture Z torsion test for defects for for wire size)
for wire wire grades wire grades grades
grades SL, SM, SH, DM, DH DM, DH
SL, SM, SH, DM and DH
DM and DH
Nominal permissible SL SM DM SH DH'
d
size Deviations MPa MPa MPa MPa MPa % mm mm mm
mm mm
1,25 9,63 1660 to 1900 1910 to 2140 1910 to 2140 2150 to 2380 2150 to 2380 1 25
1,30 10 42 1640 to 1890 1900 to 2130 1900 to 2130 2140 to 2370 2140 to 2370 25 1,30
1,40 12,08 1620 to 1860 1870 to 2100 1870 to 2100 2110 to 2340 2110 to 2340 1,40
1,50 ± 0,020 13 90 1600 to 1840 1850 to 2080 1850 to 2080 2090 to 2310 2090 to 2310 1,50
1,60 15,8 1590 to 1820 1830 to 2050 1830 to 2050 2060 to 2290 2060 to 2290 1,60
1,70 17,8 1570 to 1800 1810 to 2030 1810 to 2030 2040 to 2260 2040 to 2260 1,70
1,80 20,0 1550 to 1780 1790 to 2010 1790 to 2010 2020 to 2240 2020 to 2240 1,80
1,90 22 3 1540 to 1760 1770 to 1990 1770 to 1990 2000 to 2220 2000 to 2220 1,90
2,00 24 7 1520 to 1750 1760 to 1970 1760 to 1970 1980 to 2200 1980 to 2200 1 % max. 1.5 % max. 2,00
2,10 ± 0,025 27,2 1510 to 1730 1740 to 1960 1740 to 1960 1970 to 2180 1970 to 2180 22 of wire of wire 2,10
2,25 31 2 1490 to 1710 1720 to 1930 1720 to 1930 1940 to 2150 1940 to 2150 40 diameter diameter 2,25
2,40 35 5 1470 to 1690 1700 to 1910 1700 to 1910 1920 to 2130 1920 to 2130 2,40
2,50 38,5 1460 to 1680 1690 to 1890 1690 to 1890 1900 to 2110 1900 to 2110 2,50
2 60 41 7 1450 to 1660 1670 to 1880 1670 to 1880 1890 to 2100 1890 to 2100 2 60
2,80 48 3 1420 to 1640 1650 to 1850 1650 to 1850 1860 to 2070 1860 to 2070 2,80
3,00 55 5 1410 to 1620 1630 to 1830 1630 to 1830 1840 to 2040 1840 to 2040 3,00
3,20 ± 0,030 63,1 1390 to 1600 1610 to 1810 1610 to 1810 1820 to 2020 1 1820 to 2020 3,20
3,40 71,3 1370 to 1580 1590 to 1780 1590 to 1780 1790 to 1990 1790 to 1990 3,40
3,60 79,9 1350 to 1560 1570 to 1760 1570 to 1760 1770 to 1970 1770 to 1970 16 3,60
3,80 89,0 1340 to 1740 1550 to 1740 1550 to 1740 1750 to 1950 1750 to 1950 3,80
 m -13
Table 3 - Mechanical properties " and quality requirements for wire grades SL, SM, DM, SH and DH (continued) z sa
co
m
r-
1 1 2 3 4 1 5 1 6 1 7 1 8 9 10 11 12 13 0
Wire diameter di Mass Tensile strength RI cd• Minimum Minimum Permissible Permissible Wire On
kg/1000 m For wire grades reduction in number of depth of decarburi- diameter d
1\D
area after twists in the surface zation depth (nominal 0
0
fracture Z torsion test for defects for for wire size)
for wire wire grades wire grades grades
grades SL, SM, SH, DM, DH DM, DH
SL, SM, SH, and DH
DM and DH
Nominal permissible SL SM DM SH DI-II
d
size Deviations MPa MPa MPa MPa MPa % mm mm mm
mm mm
4,00 *0,030 98,6 1320 to 1520 1530 to 1730 1530 to 1730 1740 to 1930 1740 to 1930 4,00
4,25 111 1310 to 1500 1510 to 1700 1510 to 1700 1710 to 1900 1710 to 1900 16 4,25
4,50 125 1290 to 1490 1500 to 1680 1500 10 1680 1690 to 1880 1690 to 1880 4,50
4,75 *0,035 139 1270 to 1470 1480 to 1670 1480 to 1670 1680 to 1860 1680 to 1860 12 4,75
5,00 154 1260 to 1450 1460 to 1650 1460 to 1650 1660 to 1840 1660 to 1840 5,00
5,30 173 1240 to 1430 1440 to 1630 1440 to 1630 1640 to 1820 1640 to 1820 35 11 5,30
5,60 193 1230 to 1420 1430to 1610 1430 to 1610 1620 to 1800 1620 to 1800 11 5,60
6,00 222 1210 to 1390 1400 to 1580 1400 to 1580 1590 to 1770 1590 to 1770 10 1 % max. 1.5 % max. 6,00
6,30 *0,040 245 1190 to 1380 1390 to 1560 1390 to 1560 1570 to 1750 1570 to 1750 9 of wire of wire 6,30
6,50 260 1180 to 1370 1380 to 1550 1380 to 1550 1560 to 1740 1560 to 1740 9 diameter diameter 6,50
7,00 302 1160 to 1340 1350 to 1530 1350 to 1530 1540 to 1710 1540 to 1710 9 7,00
7,50 347 1140 to 1320 1330 to 1500 1330 to 1500 1510 to 1680 1510 to 1680 7" 7,50
8,00 395 1120 to 1300 1310 to 1480 1310 to 1480 1490 10 1660 1490 to 1660 7" 8,00
8,50 *0,045 445 1110 to 1280 1290 to 1460 1290 to 1460 1470 to 1630 1470 to 1630 6" 8,50
9,00 499 1090 to 1260 1270 10 1440 1270 10 1440 1450 to 1610 1450 to 1610 6" 9,00
9,50 559 1070 to 1250 1260 to 1420 1260 to 1420 1430 to 1590 1430 to 1590 30 5" 9,50
10,00 *0,050 617 1060 to 1230 1240 to 1400 1240 to 1400 1410 10 1570 1410 to 1570 51, 10,00
10,50 680 122010 1380 1220 to 1380 1390 to 1550 1390 to 1550 10,50
11,00 t 0,070 746 - 1210 to 1370 1210 to 1370 1380 to 1530 1380 to 1530 - 11,00
12,00 * 0,080 888 1180 to 1340 1180 to 1340 1350 10 1500 135010 1500 12,00
 Table 3 — Mechanical properties a b and quality requirements for wire grades SL, SM, DM, SH and DH (continued)

1 2 6 I 9 10 11 12 13
Wire diameter cf Mass Tensile strength R,T, c d. Minimum Minimum Permissible Permissible Wire
kg/1000 m For wire grades reduction in number of depth of decarburi- diameter d
area after twists in the surface zation depth (nominal
fracture Z torsion test for defects for for wire size)
for wire wire grades wire grades grades
grades SL, SM, SH DM, DH DM, DH
SL, SM, SH„ DM and DH
DM and DH
Nominal permissible SL SM DM SH DH'
% d
size Deviations MPa MPa MPa MPa MPa mm mm mm
mm mm
12,50 963 1170 to 1320 1170 to 1320 1330 to 1480 1330 to 1480 12,50
13,00 *0,080 1042 1160 to 1310 1160 to 1310 1320 to 1470 1320 to 1470 13,00
14,00 1208 1130 to 1280 1130 to 1280 1290 to 1440 1290 to 1440 14.00
15,00 1387 1160 to 1260 1160 to 1260 1270 to 1410 1270 to 1410 28 1 % max. 1.5 % max. 15,00
16,00 1578 - 1090 to 1230 1090 to 1230 1240 to 1390 1240 to 1390 - of wire of wire 16,00
17,00 *0,090 1782 1070 to 1210 1070 to 1210 1220 to 1360 1220 to 1360 diameter diameter 17,00
18,00 1998 1050 to 1190 1050 to 1190 1200 to 1340 1200 to 1340 18.00
19,00 2225 1030 to 1170 1030 to 1170 1180 to 1320 1180 to 1320 19,00
20,00 *0,100 2466 1020 to 1150 1020 to 1150 1160 to 1300 1160 to 1300 20,00
a For intermediate values of wire diameter, the values specified for the next higher diameter shall apply (for tensile strength see c).
b Wire with a size above 20 mm diameter is used. Where such wire is specified the parties shall agree upon the properties and requirements at the time of enquiry and order.
` For sizes not mentioned the required strength shall be derived from the mathematical formulae given in A.4.
d For straightened and cut lengths the tensile strength values may be up to 10 % lower, torsion values are also lowered by the straightening and cutting operation.

' 1 MPa =1 N/mm2.

f For diameters 0,05 mm to 0,18 mm, a restricted tensile strength range of 300 MPa within the specified range may be agreed.
Because of the small wire diameter, measurement of the depth of defects or depth of decarburization can only be carried out with difficulty. For this reason, no maximum value is specified for
this diameter range.
" Guideline values; not mandatory for acceptance.
Page 12
EN 10270-1 :2001

Table 4 — Permissible tensile strength range within a single unit package in MPa
Diameter range (mm) SL, SM, SH DM, DH

d <0,80 150 150

0,80  d< 1,60 120 100

1,60 s d 120 70

The requirements apply to unit packages the mass of which in kilograms does not exceed the value of
250 x d (d= wire diameter in mm) or a maximum value of 1 000 kg.

In cases of coils of greater mass, appropriate agreements shall be made.

6.5 Technological properties

6.5.1 Coiling test

In order to assess the uniformity of the wire in the coiling deformation and its surface condition, the
coiling test shall be carried out on wire with a diameter up to 0,70 mm for the grades DM, SH and DH.

In the test as described further in 7.4.3 the test piece shall exhibit a defect-free surface without splits
or fracture, a uniform pitch of the turns after coiling and a fair dimensional regularity of its diameter.

NOTE Although the usefulness of the coiling test is not generally recognized, it has been retained since it
offers the possibility of revealing internal stresses. If doubtful test results are obtained the wire concerned should
not be rejected immediately but efforts should be made by the parties concerned to elucidate the cause.

6.5.2 Torsion test

For assessing the deformability, fracture behaviour and surface condition the torsion test shall be
carried out for all wire grades on wires in the nominal diameter range over 0,70 mm to 10 mm. The
minimum number of turns specified in Table 3 for diameters up to 7,00 mm is mandatory. For wires
exceeding this size they shall be taken only as indicative values.

In executing the test according to 7.4.5 the required number of turns shall be achieved before the test
piece fractures. The fracture of the torsion test piece shall be perpendicular to the wire axis (see
EN 10218-1:1994 - Types 1 a, 2a or 3a).

Spring back resilience cracks or spring back fractures ("spoon" or "secondary' fractures) are not
considered in the evaluation. In each case a uniform distortion of both fragments shall be present
although the pitch of the turns need not be the same in the two parts. In the case of grade DH no
surface cracks visible to the naked eye shall be present after the torsion test (only type "1 a" fracture is
acceptable).

6.5.3 Wrapping test

The wrapping test may be applied (see 7.4.4) to wire with a diameter equal or less than 3,00 mm. The
wire shall not show sign of fracture when close wrapped eight turns around a mandrel of a diameter
equal to that of the wire.
 Page 13
EN 10270-1 : 2001

6.5.4 Bend test

Where requested the bend test may be applied to wire with a diameter greater than 3,00 mm. The
wire shall withstand the test without any sign of failure.

NOTE In some applications the material is severely deformed by bending. Such is the case for extension
springs with tight hooks, springs with bend on legs, spring wire forms, etc. In such cases the bend test provides
for a wire test very close to the actual use.

6.6 Supply conditions of wire on coils/reels and spools

6.6.1 General

The wire of a unit package shall consist of one single length of wire originating from only one heat. For
grades DM and DH only the welds prior to the last patenting operation are allowed; all other welds
shall be removed, or - if so agreed upon - properly marked.

For the wire grades SL/SM/SH welds are allowed at the size of the last patenting treatment. For other
welds, the treatment of the welds shall be subject to an arrangement between the parties involved,
depending on wire diameter and application.

6.6.2 Coil size

The coil internal diameter of coils shall at least satisfy the values given in Table 5, unless otherwise
agreed.

Table 5 — Wire diameter and associated minimum coil internal diameter

Wire diameter a (mm) Minimum internal diameter (mm)

0,25 5 d <0,28 100

0,28 5 d< 0,50 150

0,50 5 d< 0,70 180

0,70 _ d< 1,60 250

1,605 d< 4,50 400

4,50 5 ci 500

a For wire diameter below 0,25 mm specific agreements shall be made between the parties.
Page 14
EN 10270-1 : 2001

6.6.3 Cast of wire

The wire shall be uniformly cast. Unless otherwise specified the wap diameter of wire supplied in
coils/reels may expand when the binding wires are removed, but should usually not retract to an
internal diameter smaller than the original cast diameter other than by agreement between supplier
and purchaser. The expansion shall be approximately even within a single package and within all the
units in a production batch.

6.6.4 Helix cast of wire

The wire shall be dead cast. The requirement shall be considered fulfilled in the case of wire finer than
5,00 mm in diameter if the following condition is satisfied.

An individual wap taken from a coil/reel or bobbin and freely hung on hook may show an axial
displacement "t' at the ends of the wap (see Figure 1); this displacement I f shall not exceed a value
given by the following equation :

15 0 ,2D
4,‘a
where

f is the axial displacement in mm

D is the diameter of a free wap in mm

d is the diameter of the wire in mm

Figure 1 — Helix cast of wire

6.6.5 Other tests for cast of wire

Where appropriate other methods for testing the cast, as specified in EN 10218-1, may be agreed at
the time of enquiry and order.
 Page 15
EN 10270-1 : 2001

6,7 Surface quality

6.7.1 The surface of the wire shall be smooth and as free as possible from grooves, tears, rust and
other surface defects, which have a noticeable adverse effect on the application of the wire.

6.7.2 Surface quality tests (see 7.4.7 and 7.4.8) shall be applied to wires intended for use in
dynamic duty springs only (DM and DH).

The radial depth of the seams or other surface defects shall be not greater than 1% of the
nominal diameter of the wire.

The cross-section of spring wire grades DM and DH shall show no completely decarburized layer.
Partial decarburization as indicated by grain boundary ferrite of an amount in excess of that
present in the main portion or "core" of the section, shall not have a radial depth greater than
1,5% of the nominal diameter of the wire.

6.7.3 In the case of zinc or zinc/aluminium coated spring wire the amount of zinc or zinc/aluminium
on the wire surface shall satisfy the minimum values specified in Table 6.

Other levels may be agreed between supplier and purchaser. The adherence of the coating shall be
tested by a wrapping test (see 7.4.11) according to EN 10244-2.

NOTE The usual coating processes may alter the properties of the steel wire. The ductility and endurance of
the wire may thereby be reduced so that one cannot guarantee for zinc coated spring steel wire the same torsion
values or expect the same dynamic performance (DM and DH) as for the respective uncoated material.

Table 6 - Minimum required zinc or zinc/aluminium coatin g mass

Diameter (mm) Coating mass g/m 2 a
0,20 5 d< 0,25 20
0,25 5 d< 0,40 25
0,40 5 d< 0,50 30
0,50 5 d< 0,60 35
0,60 5 d< 0,70 40
0,70 5 d< 0,80 45
0,80 5 d< 0,90 50
0,90 5 d< 1,00 55
1,00 5 d< 1,20 60
1,20 5 d< 1,40 65
1,40 5 d< 1,65 70
1,65 5 d< 1,85 75
1,85 5 d< 2,15 80
2,15 5 d< 2,50 85
2,50 5 d< 2,80 95
2,80 5 d< 3,20 100
3,20 5 d< 3,80 105

3,80 d510,00 110

a The requirements for the zinc coating correspond to class C of EN 10244-2

Page 16
EN 10270-1 :2001

6.8 Dimensions and dimensional tolerances

6.8.1 Dimensional tolerances

Coiled wire

The tolerances on the diameter are specified in Table 3.

This is based on EN 10218-2:1996

T5 for diameters below 0,80 mm;

T4 for diameters from 0,80 mm up to 10,00 mm;

T3 for diameters over 10,00 mm.

Where the required tolerance level is different from that mentioned in Table 3, it shall be specified at
the time of order.

Wire in straightened and cut lengths.

The requirements for length tolerances and straightness are as in EN 10218-2:1996. The tolerance on
the nominal length shall only be in plus keeping the same tolerance range (Table 7).

Table 7 — Tolerances on the length of cut lengths

Nominal length L (mm) Tolerance
Class 1 Class 2 Class 3
L5300 + 1,0 mm
0 mm

300 < L s 1000 + 2,0 mm +1% + 2 °A,

0 mm 0% 0%

1000 < L - + 0,2 %

0%

The tolerance for the diameter of the wire after straightening needs to be wider to cope with the
increase of the section as a result of some straightening process. The acceptable level is shown in
Table 8.

6.8.2 Out of roundness

The difference between the maximum and minimum diameter of the wire at the same cross section,
shall not be more than 50 'Ye of the total permissible deviation specified in Table 3.
 Page 17
EN 10270-1 : 2001

Table 8 - Diameter tolerance for straightened and cut lengths

Nominal diameter in mm Tolerance in mm
Lower tolerance Upper tolerance
0,05 5 d< 0,12 - 0,005 + 0,007
0,12 5 d< 0,22 - 0,005 + 0,008
0,22 5 d< 0,26 - 0,005 + 0,009
0,26 5 d< 0,37 - 0,006 + 0,012
0,37 5 d< 0,47 - 0,008 + 0,015
0,47 5 d< 0,65 - 0,008 + 0,018
0,65 5 d< 0,80 - 0,010 + 0,022
0,80 5 d< 1,01 - 0,015 + 0,030
1,01 5 d< 1,35 - 0,020 + 0,040
1,35 5 d< 1,78 - 0,020 + 0,045
1,78 5 d< 2,01 - 0,025 + 0,055
2,01 5 d< 2,35 - 0,025 + 0,060
2,35 5 d< 2,78 - 0,025 + 0,065
2,78 5 d< 3,01 - 0,030 + 0,075
3,01 5 d< 3,35 - 0,030 + 0,080
3,35 5 d< 4,01 - 0,030 + 0,090
4,01 5 d< 4,35 - 0,035 + 0,100
4,35 5 d< 5,01 - 0,035 + 0,110
5,01 5 d< 5,45 - 0,035 + 0,120
5,45 5 d< 6,01 - 0,040 + 0,130
6,01 5 d< 7,12 - 0,040 + 0,150
7,12 5 d< 7,67 - 0,045 + 0,160
7,67 5 d< 9,01 - 0,045 + 0,180
9,01 5 d< 10,01 - 0,050 + 0,200
10,01 5 d< 11,12 - 0,070 + 0,240
11,12 5 d< 12,01 - 0,080 + 0,260
12,01 5 d< 14,52 - 0,080 + 0,300
14,52 5 d< 17,34 - 0,090 + 0,350
17,34 5 d< 18,37 - 0,090 + 0,370
18,37 5 d< 20,01 - 0,100 + 0,400

7 Testing and inspection

7.1 inspection and inspection documents

Products conforming to this standard shall be delivered with specific testing (see EN 10021) and the
relevant inspection document (see EN 10204) agreed at the time of enquiry and order.
Page 18
EN 10270-1 : 2001

The inspection document shall include the following information :

heat analysis;

result of the tensile test (Rm and Z);

result of the torsion test (Ni);

actual wire diameter;

coating mass (where applicable);

results of optional tests agreed.

7.2 Extent of testing for specific inspection

The extent of testing shall be in accordance with Table 10.

7.3 Sampling
Sampling and testing preparation shall be in accordance with EN ISO 377 and ISO 14284. Samples
shall be taken at the end of the units. Table 10/column 8 gives further details.

7.4 Test methods

7.4.1 Chemical composition

Unless otherwise agreed at the time of ordering the choice of a suitable physical or chemical method
of analysis for the determination of product analysis shall be at the discretion of the supplier.

In cases of dispute the analysis shall be carried out by a laboratory approved by the two parties. The
method of analysis to be applied shall be agreed upon, where possible in accordance with CR 10261.

7.4.2 Tensile test

The tensile test shall be carried out according to EN 10002-1, on samples with the full cross-section of
the wire. For the calculation of the tensile strength the actual cross-section based on the actual wire
diameter is applied.

7.4.3 Coiling test

The coiling test shall be carried out in the following manner: A test piece - approximately 500 mm in
length - shall be closely wound, under slight but reasonably uniform tension on a mandrel three to
three and a half times the nominal diameter. The mandrel diameter shall however be at least
1,00 mm. The close coil shall be stretched so that after releasing the stress it sets to approximately
three times its original length.

The surface condition of the wire and the regularity of the spring pitch and individual windings shall be
inspected with the test piece in this condition.
 Page 19
EN 10270-1 : 2001

7.4.4 Wrapping test

The wrapping test shall be carried out according to EN 10218-1; the wire shall be wrapped 8 turns
around a mandrel with a diameter equal to the wire diameter.

7.4.5 Torsion test

For the torsion test, the test piece shall be clamped into the device in such manner that its longitudinal
axis is aligned to the axis of the clamping heads and the test piece remains straight during the test.
One clamping head shall be turned at as uniform a speed of rotation as possible (not exceeding one
rotation per second) until the test piece fractures. The number of complete rotations of the turning
clamping head is counted. The free length between grips shall be uniformly 100 x d (d = nominal
diameter of the wire) with a maximum of 300 mm.

7.4.6 Bending test

For the bending test, a wire sample of sufficient length shall be bent in U form around a mandrel with
a diameter equal to twice the wire diameter for sizes above 3,00 mm to 6,50 mm and equal to three
times the wire diameter for sizes above 6,50 mm. For practical reasons the wire shall be deemed to
have met the requirements of this standard if it withstands bending around a mandrel smaller than the
one specified. In carrying out the test the wire shall be free to move longitudinally in the forming
device.

7.4.7 Surface defects

Testing for surface defects shall be carried out on test pieces from the ends of the wire units after
deep etching or on microsections. It may be agreed for wire diameters below 2,00 mm at the time of
order, that microscopic testing be carried out immediately after the last heat treatment.

The deep etch test shall be carried out according to EN 10218-1.

In cases where the sensitivity of eddy current testing is adequate, this method may be used by
agreement.

In cases of dispute the result of measurement on the microsection applies.

7.4.8 Decarburization

Decarburization shall be inspected by microscope in accordance with EU 104 on a transverse

metallographic test piece, suitably etched with a magnification of x 200. The depth of decarburization
is considered as being the mean of 8 measurements at the ends of four diameters located at 45° to
each other, starting from the zone of maximum decarburization and avoid starting from a defective
zone. In the calculation of the above mean value, any measuring point of the seven remaining
situated in a local surface defect, shall not be taken into account in the calculation.

It may be agreed for wire diameters less than 2,00 mm at the time of ordering that testing be carried
out immediately after the last heat treatment.
Page 20
EN 10270-1 : 2001

7.4.9 Diameter

The diameter shall be measured using limit gauges, a micrometer or any other appropriate method.
The out of roundness shall be determined as the difference between the maximum and minimum
diameters at any one cross-section. Below 0,65 mm the relative value of individual measurement
(see A.3) shall be taken into consideration because the measurements are situated at the limit of the
technical capability for the instruments.

7.4.10 Zinc and zinc/aluminium coating

The zinc or zinc/aluminium coating shall be measured according to EN 10244-2 by the volumetric
method or the gravimetric method.

7.4.11 Adherence of coating

Adherence of zinc or zinc/aluminium coating shall be tested for wire diameters up to 5 mm in

accordance with EN 10244-2 by a wrapping test on a mandrel of 3 x d.

7.5 Retests

Retests shall be performed according to EN 10021.

8 Marking and packaging

Each unit shall be properly marked and identified so as to permit traceability and reference to the
inspection documents.

The labels shall withstand normal handling and contact with oil; they shall show the information
according to Table 9. Other information shall be the subject of an arrangement between the parties.

Wire shipments shall be suitably protected against mechanical damage and/or contamination during
transport.

Table 9 — Information on the labels a

Designation +
Manufacturer +
Nominal diameter +
Spring wire grade +
Surface finish (+)
Cast number (+)
Identification number +
Coating (+)
a The symbols in the table mean :

+ The information shall be mentioned on the labels

(+) The information shall be mentioned on the labels if so agreed

 Table 10 — Extent of testing and sampling for specific inspection and summary of the information on test procedure and requirements
1 2 3 4 5 6 7 8 9 10
Applies to . Test unit Number of Number of Number of test Sampling Test procedure Requirements
Test method
wire grades products per samples per pieces per acc. to See
test unit product sample
1 Product all 0 Quantity supplied 1 1 1 ISO 7.4.1 6.1.2 b
b per heat 14284
analysis
d
2 Tensile test an All m 10 % c 1 1 7.4.2 6.4
Z  0,80 mm
7.4.3 6.5.1
3 Coiling test DM, SH, DH o The scope of testing shall be agreed on ordering
5 0,70 mm
3a Wrapping test All 5 3 mm o 7.4.4 6.5.3
3b Bending test All 53mm o 7.4.6 6.5.4
4 Torsion test • All m Quantity Test pieces 7.4.5 6.5.2 d
5 Testing for All m supplied per taken from 6.6.3 6.6.3
Freedom from production the ends of 6.6.4 6.6.4
twists batch ° the coils
d
6 Testing for DM, DH m 10 % ` 1 1 7.4.7 6.7
Surface
defects
7 Testing for DM, DH m 7.4.8 6.7.2 d
decarburization
a
8 Check on All m 100 % 7.4.9 6.8
dimensions
9 Testing of Z and ZA o To be agreed at the order 7.4.10 6.7.3
coating mass
9a Coating Z and ZA m 10 % c 1 1 7.4.11 6.7.3
adherence 
d 5 mm
m (= mandatory): the test is to be carried out in each case / o (= optional): the test is carried out only if so agreed at the order.
b The results of the cast analysis for the elements listed in Table 1 for the grade concerned shall be notified to the customer in all cases.
c 10 % of the wire units in the production batch, at least 2 but no more than 10 coils/reels or spools.
° A production batch is defined as a quantity of production originating from the same cast, which has been subjected to the same conditions of heat treatment, and drawn with the same
reduction in cross-section and with the same surface finish.
Only for diameters over 0,70 and up to 10 mm.
Page 22
EN 10270-1 : 2001

Annex A (informative)
Additional information

A.1 Definition of surface condition of the wire

A.1.1 Drawing condition

All cold drawn spring wire is commonly shaped by drawing. A distinction as to the method of drawing
can be made between:

dry drawn (d) : drawn through pulverized lubricants such as soap, stearates or similar
substances;

paste drawn (ps) : drawn through very viscous greases of mineral oil base, tallow, synthetic
waxes or similar substances;

grey bright (gr) : drawn through rape oil, thin-bodied mineral oils or similar substances;

wet drawn (w) : drawn through aqueous emulsions of greases or oil emulsions;

liquor finished (I) : drawn through aqueous solutions with or without addition of metal salts.

A.1.2 Surface treatment

The surface for spring wire generally has a coating for facilitating wire drawing and spring forming.
Exceptionally the material will be uncoated. Common surface coatings are :

bright (b) : without any special coating : standard borax coating or lime-coating may be applied;

phosphate coated (ph) : the wire has been treated in a solution to form a metal-phosphate layer
on the surface;

reddish (rd) : the surface is covered with a thin copper, generally a conversion coating;

copper plated (cu) : the surface is covered with a (uniform) thick copper coating;

galvanised (Z) : the surface is covered with a zinc coating;

zinc/aluminium coated (ZA) : the surface is covered with a Zn 95/AI 5 coating;

yellow coated (y) : this applies only to liquor finished products whereby a mixture of tin salts and
copper salts are added at the liquor finishing;

white (liquor finished) (wh) : this applies to liquor finished products whereby tin salts are added for
liquor finishing.
 Page 23
EN 10270-1 : 2001

A.1.3 Abbreviations
When no particular drawing condition is required abbreviations for the surface coating only shall
be used (see A.1.2) by adding it to the wire size.

EXAMPLE : 2,5 mm phosphate coated spring wire : 2,5 ph

Depending on the size the wire will be in the dry drawn (d) or wet drawn (w) condition

For other drawing conditions or when the purchaser explicitly wishes to obtain a wet drawn or a
dry drawn surface condition it shall be indicated by a combination of the abbreviation of the
coating followed by the abbreviation for the drawing condition.

EXAMPLE : 3,0 mm grey bright phosphate coated spring wire : 3,0 ph gr

1,5 mm wet drawn reddish spring wire : 1,5 rd w.

A.2 Physical characteristics at room temperature

A.2.1 Modulus of elasticity and shear modulus

The modulus of elasticity is assumed to be 206 GPa and the shear modulus 81,5 GPa .

A.2.2 Density
Unless specifically measured the density of the steel wire is assumed to be 7,85 kg/dm3.

A.3 Accuracy of measuring instruments

In order to guarantee the accuracy of the values measured the accuracy of the measuring instrument,
should be 10 times higher than the allowable tolerance for the measured values.

For diameters below 0,65 mm such instruments are not industrially available. Nevertheless because
of the impact of the real diameter on the spring characteristics, tolerances of 3,5 and 8gm are
specified. This means that everything possible should be done to keep all parameters, which can
influence the accuracy, constant - such as temperature, dust, etc. Also each value can only be
attributed a relative value. However, practice shows that by taking several measurements one gets a
fair indication of the exact value.

A.4 Tensile strength formula

Where smaller wire diameters than those mentioned in Table 3 appear to be necessary for static
grades the tensile strength shall be calculated from the following formulae :

For grade SL : Riw = 1845 - 700 log d

For grade SM : RN = 2105 - 780 log d

Page 24
EN 10270-1 : 2001

where

d : diameters in mm
Ray : the average tensile strength in MPa .

The range shall be the same as specified in Table 3 for wire grade DH for the same wire diameter.

DM grade shall have the tensile strength as SM; for SH the values of DH apply.

A.5 Indication for the use of cold drawn spring steel wire
Table A.1 gives indicative information for the use of the various spring steel wire grades:

Table A.1
Spring wire grades To be used for

SL Tension, compression or torsion springs, which are predominantly subjected to

low static stress.

SM Tension, compression or torsion springs, which are subjected to medium high

static stresses or rarely to dynamic stresses.

DM Tension compression or torsion springs, which are subjected to medium high

dynamic stresses. Also for wire forms which require severe bending.

SH Tension, compression or torsion springs, which are subjected to high static

stresses or slightly dynamic stresses.

DH Tension, compression or torsion springs or wire forms, which are subjected to

high static stresses or medium level dynamic stresses