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    C100 Service Training Manual: Instructor Guide

    Uploaded by

    DangLuyen
    The document is a training manual for the C100 vehicle that provides an overview of the vehicle including: 1) A table of contents listing the sections covering various systems like engine repair, performance, transmission, brakes, and electrical. 2) Specifications for the 2.4L DOHC, 3.2L DOHC, and 2.0L diesel engines including horsepower, torque, displacement, and ignition details. 3) Recommended fluids and lubricants for systems like the engine, transmission, brakes, and differentials.

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    C100 Service Training Manual: Instructor Guide

    Uploaded by

    DangLuyen
    921 views6 pages
    The document is a training manual for the C100 vehicle that provides an overview of the vehicle including: 1) A table of contents listing the sections covering various systems like engine repair, performance, transmission, brakes, and electrical. 2) Specifications for the 2.4L DOHC, 3.2L DOHC, and 2.0L diesel engines including horsepower, torque, displacement, and ignition details. 3) Recommended fluids and lubricants for systems like the engine, transmission, brakes, and differentials.

    Original Title

    Chevrolet Captiva '06-'10 General Intro

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    © © All Rights Reserved

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    The document is a training manual for the C100 vehicle that provides an overview of the vehicle including: 1) A table of contents listing the sections covering various systems like engine repair, performance, transmission, brakes, and electrical. 2) Specifications for the 2.4L DOHC, 3.2L DOHC, and 2.0L diesel engines including horsepower, torque, displacement, and ignition details. 3) Recommended fluids and lubricants for systems like the engine, transmission, brakes, and differentials.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    921 views6 pages

    C100 Service Training Manual: Instructor Guide

    Uploaded by

    DangLuyen
    The document is a training manual for the C100 vehicle that provides an overview of the vehicle including: 1) A table of contents listing the sections covering various systems like engine repair, performance, transmission, brakes, and electrical. 2) Specifications for the 2.4L DOHC, 3.2L DOHC, and 2.0L diesel engines including horsepower, torque, displacement, and ignition details. 3) Recommended fluids and lubricants for systems like the engine, transmission, brakes, and differentials.

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    © All Rights Reserved
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    You are on page 1of 6

    C100 Service Training Manual

    Instructor Guide
    0-2

    Table Of Contents C100 :


    Overview

    Instructor Guide
    Overview …………………….……………..……..….……… 0-2

    Engine Repair (2.4L DOHC) ……..…….…………….…… 1-1

    Engine Performance (2.4L DOHC) …….…….………..… 2-1

    Engine Repair (3.2L HFV6) ……....…….…………….…… 1-2

    Engine Performance (3.2L HFV6) ……...…….………..… 2-2

    Engine Repair (2.0L Diesel) ……..…….…………….…… 1-3

    Engine Performance (2.0L Diesel) …….…….………..… 2-3

    Automatic Transmission …………………………..……...… 3

    Manual Drivetrain ..……………….…………….……….……. 4

    All Wheel Drive ….……………….………….……….……. 4-1

    Suspension and Steering .……………………….……..… 5-1

    Brakes .………………………………………….…………… 6-1

    Electrical .………………………………………..………..… 7-1

    HVAC .…………………………………..……….…………… 8-1

    Body Control Module .……………..……….…………… 9-1


    General Information : Vehicle Identification Number

    0-3

    C100 :
    Overview

    Instructor Guide
    General Information : Vehicle performance & Engine specification
    Vehicle performance
    0-4
    2.0L 2.0L
    Application 2.4L DOHC 3.2L DOHC C100 :
    DSL(127ps) DSL(150ps)
    Overview
    Maximun
    100kw(131.1) 169kw(226.6) 93kw(124.7) 110kw(147.5)
    Power.kw
    / at 5,000 / at 6,600 / at 4,000 / at 4,000 Instructor Guide
    (hp)/rpm

    220 N.m 297 N.m 295 N.m 320 N.m


    Maximum torque.
    (162.3) (219.0) (217.6) (236.0)
    N.m (lb.ft)/rpm
    / at 2,200 / at 3,200 / at 2,000 / at 2,000

    Engine specification

    Application 2.4L DOHC 3.2L DOHC 2.0L DSL

    Engine type In-Line 4 HFV6 In-Line 4


    Bore(mm) ×
    87.5 x 100 89 x 85.6 83 x 92
    Stroke(mm)
    Total
    2405 3195 1991
    displacement (cc)
    Compression ratio 9.6 : 1 10.2 : 1 17.5 : 1
    Direct ignition Direct ignition Compression
    Ignition Type
    system system ignition system
    Ignition sequence 1-3-4-2 1-2-3-4-5-6 1-3-4-2

    Bosch : Bosch :
    Spark plug type -
    FLR8LDCU HR7MPP302

    Lubrication

    Application 2.4L DOHC 3.2L DOHC 2.0L DSL

    Lubrication type Forced feed Forced feed Forced feed

    Oil pump type Rotary pump type Gerotor Gerotor

    Oil filter Spin-on(full flow) Spin-on(full flow) Crtridge


    Oil pan capacity with
    4.5L 7.4L 6.2L
    oil filter
    General Information : Vehicle performance & Engine specification
    Cooling
    0-5
    Application 2.4L DOHC 3.2L DOHC 2.0L DSL
    C100 :
    Forced Water
    Cooling Type Pressurized Pressurized Overview
    Circulation
    Radiator Type Cross Flow Cross Flow Cross Flow Instructor Guide
    Water Pump Type Centrifugal Centrifugal Centrifugal

    Thermostat Type Pellet Type Pellet Type Pellet Type

    Coolant Capacity 9.0 L 10.0 L 9.0 L

    Electric

    Application 2.4L DOHC 3.2L DOHC 2.0L DSL


    12V-60AH, 12V-70AH, 12V-90AH,
    Battery
    650 CCA 770 CCA 912 CCA
    Generator 120A 120A 125A

    Starter 1.4 KW 1.4 KW 1.8 KW

    Fuel system

    Application 2.4L DOHC 3.2L DOHC 2.0L DSL

    Fuel Delivery Type MPI MPI Common rail


    Electric Motor Electric Motor 3 cylinder radial
    Fuel Pump Type
    Pump Pump plunger
    Fuel Filter Type In-tank filter type In-tank filter type Cartridge

    Fuel Capacity 65 L 65 L 65 L
    General Information : Recommended fluids & Lubricants

    Usage Capacity Fluid/Lubricant 0-6


    API SL Grade (IL SAC GF-III) C100 :
    4.5 L -2.4D SAE 5W-30
    (Hot area : SAE10W-30) Overview

    Engine oil API SJ (ACEA A1)Grade Instructor Guide


    7.4 L -3.2D
    SAE 0W-30 synthetic oil

    6.2 L -2.0 DSL MB 229.31 5W 40

    9.0 L -2.4D, 2.0DSL


    Engine coolant Dex-cool coolant
    10L - 3.2L

    Brake Fluid 0.67 L DOT-4

    Power steering 1.1 L DEXRON II -D/ DEXRON III


    6.85 L-2.4D,3.2D
    Automatic transaxle ESSO JWS 3309 US ATF
    7.11L - 2.0DSL
    2.1 L -FWD
    Manual transaxle SAE 75W-90
    2.3 L -AWD

    Transfer case 0.8L Synthetic hypoid 75W-90

    Differential carrier
    0.6L Synthetic hypoid 75W-90
    assembly
    Manual transaxle
    As Required Silicone grease
    shift linkage

    Key lock cylinder As Required Silicone grease

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