Internship Report

INTERNSHIP REPORT
LARSEN & TOUBRO

CONSTRUCTION EQUIPMENT & MINING MACHINARY
BANGALORE
SUBMITTED BY:
GURUSHANT BIRADAR (R15ME088)

B VISHAL ESHWAR REDDY (R15ME046)
K KIRANKUMAR (R15ME107)
B.TECH (MECHANICAL ENGINEERING)

OF
REVA UNIVERSITY
BANGALORE
INTERNSHIP PERIOD: 27/06/2017 TO 11/07/2017

ACKNOWLEDGEMENT
The satisfaction and euphoria that accompany the successful completion of any
task would be incomplete without the mention of people who made it possible,
whose constant guidance and encouragement crowned our efforts with success.
It is pleasant aspect that I now have the opportunity to express my gratitude for
all of them.
I express my sincere thanks to L&T Construction Equipment Limited, Bangalore

Works for providing me an opportunity to learn and gain some industrial
experience by observing the shop floor activities and interacting with highly
learned engineers.
The first person I would like to thank is my guide Mr. Sudarshan M S, LTCEL,
Bangalore. His understanding and personal guidance have provided the basis of
this report.
Special thanks to Mr. Ramakrishanppa Reddy in the fabrication department,

LTCEL,Bangalore.
Not to be forgotten is the guidance from Mr. Sriharsha Aithal (fabrication shop
incharge).
I also take this opportunity to thank all the officers and employees who helped
me directly or indirectly within the company for the successful completion of my
training.
L&T CONSTRUCTION EQUIPMENT PRODUCTS
1. Wheel Loader
 9020
 9020SX
2. Soil Compactor
 11 Ton Soil Compactor(1190D)
3. Asphalt Compactor
 10 Ton Tandem Compactor(990HF)
 4Ton Tandem Compactor(491)
4. Crusher Bucket
WHEEL LOADERS
Wheel Loaders are the versatile mobile shovels that transfer materials from
stock pile to trucks or transfer materials around the job sites.
COMPONENTS OF WHEEL LOADERS

 Front Chassis
 Rear Chassis
 Bucket
 Cradle
 Lift Arm
 Link
 Crank
APPLICATIONS OF WHEEL LOADERS

1. Level the ground of construction area
2. Clean Debris
3. Lifting heavy loads
MULTI-MACHINERY ASSEMBLY UNIT
Articulation joint sub assembly:

Front Chassis and Rear Chassis Dressing
At this section the front and rear chassis are mounted with differential (if
required) and a hydraulic tank is fitted to the chassis.
Further it is moved to the Work Station-1.
Engine Dressing
At this section the engine is mounted with the Radiator, pump and the
Battery, which gets charged when the engine is running.
Drum Dressing
At this section the drum is mounted with the vibratory pin, vibrator motor
and hydraulic motor for movement, vibratory motor for vibration of the drum.
Work station-1
At Work Station-1
Cooler and Engine are mounted for Wheel loader (9020).
Drum is mounted for Soil Compactor (1190D).
Work station-2
At Work Station-2
Hydraulic Tank and Aggregates mounting for Wheel Loader (9020).
Hydraulic Tank and engine mounting for Soil Compactor (1190D).
Work station-3
At Work Station-3
Propeller shaft and Floor Plate are mounted for Wheel Loader (9020).
Cooler and Fuel Tank are mounted for Soil Compactor (1190D).
Work station-4
At Work Station-4
Powering, Counter Weight and Engine Hood is Mounted for Wheel Loader.
Powering is done for Soil Compactor.
Work station-5
At Work Station-5
Wheels, Cabin and Lift Arms are mounted for Wheel Loader (9020).
Engine Hood, Canopy and wheel are mounted for Soil Compactor (1190D).
PAINTING SECTION
LTCEL has an organized paint shop using air less spray painting as the means of
coating the equipment to protect it from environmental degradation as well as to
provide a superior aesthetic look. The primer paint used is the usual metal paint
mixed thoroughly with the hardener and fed the spray nozzle.
Emery sheet is used in order to have the rough surface so that the surface will get
the adhesiveness and paint will get stuck the surface properly.
10 Ton Compactor (Yellow paint)
Total Number of emery sheets used: 35

Partially used: 09
Properly used: 26
4 Ton Tandem Compactor (491) (Yellow paint)
Total Number of emery sheets used: 24

Partially used: 04
Properly used: 20
FINAL INSPECTION
After final painting the equipments are sent to the inspection, so that any
flaws or the mistakes while assembling the components can be rectified.
Common mistakes are generally uneven painting of the components, filling of
hydraulic oil is not up to the mark, wrong alignment of wheels, etc.
These kind of mistakes are rectified and the inspection goes on for 4 to 5
times until all the flaws are rectified.
After rectification the product is tested by the skilled expertized personnel

by stimulating the product in every possible type of motion, during scenario this if
any problems are found they are noted and will be immediately sent to the
inspection department for rectification.
FABRICATION UNIT
SACEM-A & SACEM-B
These are the horizontal boring machines, which has only one machining
center and the tools should be changed manually to perform different operations
Generally tools used are carbide tools.
SPECIFICATIONS
Traverse Movement
 X-axis: 5000mm
 Y-axis: 3500mm
 Z-axis: 1600mm
Table capacity: 25 Ton
CNC DOUBLE COLUMN HORIZONTAL BORING MACHINE

(MX-5)
This is a type of horizontal boring machine which has two machining

centers which can operated simultaneously, it contains 30 tools in each tool
magazine which are changed automatically according to the operation to be
done. The type of control is SIEMENS 840 Di.
SPECIFICATIONS
Traverse Movement
 X-axis: 9000mm
 Y-axis: 2000mm
 Z-axis: 1250mm
Table Size: 9000mm*1500mm
Maximum Load: 30000KG

CLOOS ROBOT
CLOOS Robot is a welding robot which uses 85% of Argon and 15% of
Carbon-di –oxide for production of spark. The Copper Coated Mild Steel of
thickness 1.2 mm is used as a filler metal.
SPECIFICATIONS
Model: ROMAT-350
Type of Control: ROTROL-II, VERSION IV
Programming Language: CAROLA
Maximum Load: 5000Kg
Welding Type: Single and Tandem Welding
BENDING MACHINE
There is a wide array of excellent quality heavy duty plate

bending machines. We have firmly positioned ourselves as one of the supreme
automatic plate bending machine manufacturers, based in India.
SPECIFICATIONS
Model: RRH 165
Operating Width: 3000mm
Top Roller Diameter: 510mm
Bottom Roller Diameter: 460mm

JIGS & FIXTURES
Fixtures, being used in machine shop, are strong and rigid mechanical devices
which enable easy, quick and consistently accurate locating, supporting and
clamping, blanks against cutting tool(s) and result faster and accurate machining
with consistent quality, functional ability and interchangeability.
Jig is a fixture with an additional feature of tool guidance.
Locating – principles and methods

For accurate machining, the workpiece is to be placed and held in correct position
and orientation in the fixture (or jig) which is again appropriately located and
fixed with respect to the cutting tool and the machine tool. It has to be assured
that the blank, once fixed or clamped, does not move at all. Any solid body may
have maximum twelve degrees of freedom as indicated below.
3-2-1 PRINCIPLE
The three adjacent locating surfaces of the blank (workpiece) are resting against
3, 2 and 1 pins respectively, which prevent 9 degrees of freedom. The rest three
degrees of freedom are arrested by three external forces usually provided directly
by clamping.
1. 3 Pin are used at Bottom
It will restrict 4 Rotational Motion (X, Y Axis) and 1 Translational motion(-Z

Direction)
2. 2 Pin
It will restrict 2 Rotational Motion (Z Axis) and 1 Translational Motion (+ X

Direction)
3. 1 Pin
It will restrict 1 Translational Motion (+Y Direction)

DRILL JIG FOR TRB HOUSING OF 11 TON
COMPACTOR

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INTERNSHIP REPORT

LARSEN & TOUBRO

GURUSHANT BIRADAR (R15ME088)

B.TECH (MECHANICAL ENGINEERING)

INTERNSHIP PERIOD: 27/06/2017 TO 11/07/2017

I express my sincere thanks to L&T Construction Equipment Limited, Bangalore

Special thanks to Mr. Ramakrishanppa Reddy in the fabrication department,

COMPONENTS OF WHEEL LOADERS

APPLICATIONS OF WHEEL LOADERS

Articulation joint sub assembly:

10 Ton Compactor (Yellow paint)

Total Number of emery sheets used: 35

4 Ton Tandem Compactor (491) (Yellow paint)

Total Number of emery sheets used: 24

After rectification the product is tested by the skilled expertized personnel

SACEM-A & SACEM-B

Table capacity: 25 Ton

CNC DOUBLE COLUMN HORIZONTAL BORING MACHINE

This is a type of horizontal boring machine which has two machining

Table Size: 9000mm*1500mm

Maximum Load: 30000KG

Type of Control: ROTROL-II, VERSION IV

Programming Language: CAROLA

Maximum Load: 5000Kg

Welding Type: Single and Tandem Welding

There is a wide array of excellent quality heavy duty plate

Model: RRH 165

Operating Width: 3000mm

Top Roller Diameter: 510mm

Bottom Roller Diameter: 460mm

Jig is a fixture with an additional feature of tool guidance.

Locating – principles and methods

1. 3 Pin are used at Bottom

It will restrict 4 Rotational Motion (X, Y Axis) and 1 Translational motion(-Z

It will restrict 2 Rotational Motion (Z Axis) and 1 Translational Motion (+ X

It will restrict 1 Translational Motion (+Y Direction)

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