Medidas e Torques (C15 C18)

Product: EXCAVATOR
Model: 385C L EXCAVATOR EDA

Configuration: 385C L Excavator EDA00001-UP (MACHINE) POWERED BY
C-18 Engine
Specifications
C15 and C18 Engines for Caterpillar Built Machines
Media Number -SENR9831-12 Publication Date -01/03/2009 Date Updated -20/03/2009
i02129363
Engine Design
SMCS - 1201
C15 Engine
Illustration 1 g00284836
Cylinder and valve location
(A) Inlet valve
(B) Exhaust valve
Number and arrangement of cylinders ... In-line 6 cylinder
Valves per cylinder
Inlet valves ... 2

Exhaust valves ... 2
Displacement ... 15.2 L (928 cu in)

Bore ... 137 mm (5.4 inch)
Stroke ... 172 mm (6.8 inch)
Firing order (injection sequence) ... 1, 5, 3, 6, 2, 4
Valve lash
Inlet ... 0.38 mm (0.015 inch)

Exhaust ... 0.76 mm (0.030 inch)
When the crankshaft is viewed from the flywheel end, the crankshaft rotates in the following direction. ... Counterclockwise
Note: The front end of the engine is opposite the flywheel end. The left side and the right side of the engine are determined from the flywheel end. The number 1 cylinder is the front cylinder.
Product: EXCAVATOR
C-18 Engine
Specifications
i02127936
Engine Design
SMCS - 1201
C18 Engine
Cylinder and valve location
(A) Inlet valve
(B) Exhaust valve
Number and arrangement of cylinders ... In-line 6 cylinder
Valves per cylinder
Inlet valves ... 2

Exhaust valves ... 2
Displacement ... 18.1 L (1105 cu in)

Bore ... 145 mm (5.71 inch)
Stroke ... 183 mm (7.20 inch)
Firing order (injection sequence) ... 1, 5, 3, 6, 2, 4
Valve lash
Inlet ... 0.38 mm (0.015 inch)

Exhaust ... 0.76 mm (0.030 inch)
Crankshaft rotation from the flywheel end ... Counterclockwise
Note: The front end of the engine is opposite the flywheel end. The left side and the right side of the engine are determined from the flywheel end. The number 1 cylinder is the front cylinder.
Product: EXCAVATOR
C-18 Engine
Specifications
i03016667
Valve Mechanism
(1) Rocker arm
(4) Camshaft
(6) Valve bridge
(2) Torque for the adjustment nuts ... 30 ± 7 N·m (22 ± 5 lb ft)
(3) Rocker shaft
Diameter of a new rocker shaft ... 40.000 ± 0.010 mm (1.5748 ± 0.0004 inch)
Bore in the rocker arm for rocker shaft ... 40.065 ± 0.015 mm (1.5774 ± 0.0006 inch)
Maximum dimension for the bore of the rocker arm for the rocker arm shaft ... 40.193 mm (1.5824 inch)
Note: For engines that are equipped with variable valve actuators, refer to Specifications, "Variable valve Actuator" for information on installation of the rocker arm assembly.
Note: For engines that are equipped with CAT Compression Brakes, refer to Specifications, "CAT Compression Brake" for the correct procedure on installation of the rocker arm assembly.
(5) Location for checking the valve lash
Inlet valves ... 0.38 ± 0.08 mm (0.015 ± 0.003 inch)

Exhaust valves ... 0.76 ± 0.08 mm (0.030 ± 0.003 inch)
Note: Refer to Testing and Adjusting, "Engine Valve Lash - Inspect/Adjust" for the correct procedure on setting the engine valve lash.
Product: EXCAVATOR
C-18 Engine
Specifications
i02997793
Cylinder Head Valves

Note: Apply clean engine oil to the valve stems prior to installation in the cylinder head.
(1) 247-9908 Spring
Length under test force ... 67.12 mm (2.643 inch)

Test force ... 320 ± 25 N (71.9 ± 5.6 lb)
Approximate free length after test ... 76.70 mm (3.020 inch)
Outside diameter ... 36.3 mm (1.43 inch)
(2) 211-3122 Spring
Length under test force ... 60.14 mm (2.368 inch)

Test force ... 150 ± 12 N (33.7 ± 2.7 lb)
Approximate free length after test ... 71.70 mm (2.823 inch)
Outside diameter ... 25.17 mm (0.991 inch)
(A) Height to top of valve guide ... 35.00 ± 0.50 mm (1.378 ± 0.020 inch)
(B) Bore of installed new valve guide ... 9.502 ± 0.013 mm (0.3741 ± 0.0005 inch)
Note: Do not use a combination of a valve and a valve guide that has a difference of 0.13 mm (0.005 inch) or more.
(C) Dimension for valve recess
Inlet ... 2.20 to 2.80 mm (0.087 to 0.110 inch)

Exhaust ... 1.20 to 1.80 mm (0.047 to 0.071 inch)
(D) Dimension for valve face angle
Inlet ... 60.75 ± 0.25 degrees

Exhaust ... 45.75 ± 0.25 degrees
(E) Dimension for valve stem diameter
New valve stem diameter ... 9.427 ± 0.010 mm (0.3711 ± 0.0004 inch)
Minimum recommended valve stem diameter ... 9.309 mm (0.3665 inch)
(F) Diameter of valve head
Inlet ... 47.00 ± 0.13 mm (1.850 ± 0.005 inch)

Exhaust ... 41.81 ± 0.13 mm (1.646 ± 0.005 inch)
(G) Dimension for valve lip thickness
Inlet ... 4.00 ± 0.20 mm (0.158 ± 0.008 inch)

Exhaust ... 3.56 ± 0.20 mm (0.140 ± 0.008 inch)
Note: Refer to Reuse And Salvage Guidelines, SEBF8034 for additional information for the valves and the valve springs.
(H) Overall length of valve
Inlet ... 202.00 ± 0.45 mm (7.953 ± 0.018 inch)

Exhaust ... 202.06 ± 0.45 mm (7.955 ± 0.018 inch)
(J) Width of the valve seat
Inlet ... 2.377 mm (0.0936 inch)

Exhaust ... 1.508 mm (0.0594 inch)
(K) Depth of bore in the cylinder head for the valve seat insert
Inlet ... 14.00 ± 0.05 mm (0.551 ± 0.002 inch)

Exhaust ... 13.90 ± 0.05 mm (0.547 ± 0.002 inch)
(L) Inside diameter of valve seat insert
Inlet ... 41.00 ± 0.50 mm (1.614 ± 0.020 inch)

Exhaust ... 36.50 ± 0.50 mm (1.437 ± 0.020 inch)
(M) Angle of valve seat face
Inlet ... 30.25 ± 0.25 degrees

Exhaust ... 45.25 ± 0.25 degrees
(N) Outside diameter of valve seat insert
Inlet ... 48.025 ± 0.013 mm (1.8907 ± 0.0005 inch)

Exhaust ... 42.840 ± 0.013 mm (1.6866 ± 0.0005 inch)
Diameter of the bore in the cylinder head for the valve seat insert
Inlet ... 47.950 ± 0.025 mm (1.8878 ± 0.0010 inch)
Exhaust ... 42.774 ± 0.025 mm (1.6840 ± 0.0010 inch)
Product: EXCAVATOR
C-18 Engine
Specifications
i03174202
Cylinder Head
S/N - P1C1-UP
S/N - P1M1-UP
S/N - PAR1-UP
S/N - PNM1-UP
S/N - RJS1-UP
S/N - RLB1-UP
S/N - SBE1-UP
S/N - T2E1-UP
S/N - T2F1-UP
The following bolts are 194 mm (7.6 inch) long: bolt 1 through bolt 10, 15, 17, 19, 21, 23 and 25.
The following bolts are 215.9 mm (8.5 inch) long: bolt 11 through bolt 14, 16, 18, 20, 22, 24 and 26.
Note: Apply 6V-4876 Lubricant to the bolt threads and both sides of the hard washers.
Use the following procedure to tighten the bolts of the cylinder head:
1. Tighten the bolt 1 through bolt 26 in a numerical sequence to 270 ± 15 N·m (200 ± 11 lb ft).
2. Tighten the bolt 1 through bolt 26 in a numerical sequence to 450 ± 15 N·m (330 ± 11 lb ft).
3. Again, tighten the bolt 1 through bolt 26 in a numerical sequence to 450 ± 15 N·m (330 ± 11 lb ft).
Note: The flatness of the cylinder head should be within a total of 0.13 mm (0.005 inch). Also, the flatness of the cylinder head should be within a maximum of 0.05 mm (0.002 inch) for any 150 mm (6.0 inch) span.
(A) Cylinder head thickness
Thickness of a new cylinder head ... 120.00 ± 0.15 mm (4.724 ± 0.006 inch)
Minimum thickness of a used cylinder head ... 119.50 mm (4.705 inch)
(1) Sleeve bearing joint
(2) Oil gallery
(3) Oil holes
(4) Sleeve bearing
NOTICE
Camshaft bearings must be installed into their correct position. Failure

to do so will result in engine damage.
(B) Orientation of the sleeve bearing joint ... 20 ± 5 degrees above horizontal
(C) Bore for camshaft sleeve bearing ... 90.985 ± 0.020 mm (3.5821 ± 0.0008 inch)
The depth of installation of the sleeve bearings is very important. Install sleeve bearings (4) to the following depths:
Dimension (D) ... 8.0 ± 0.5 mm (0.31 ± 0.02 inch)

Dimension (E) ... 178.1 ± 0.5 mm (7.01 ± 0.02 inch)
Dimension (F) ... 349.5 ± 0.5 mm (13.76 ± 0.02 inch)
Dimension (G) ... 521.0 ± 0.5 mm (20.51 ± 0.02 inch)
Dimension (H) ... 692.4 ± 0.5 mm (27.26 ± 0.02 inch)
Dimension (J) ... 863.8 ± 0.5 mm (34.01 ± 0.02 inch)
Dimension (K) ... 1035.3 ± 0.5 mm (40.76 ± 0.02 inch)
(5) Before assembly, apply 4C-9506 Retaining Compound to press fit diameter of the lower end of six injector sleeves.
Note: Press the injector sleeve to the bottom of the face (6) .
(V) Installation depth for the cup plugs ... 1.25 ± 0.25 mm (0.050 ± 0.010 inch)
Product: EXCAVATOR
C-18 Engine
Specifications
i02703917
Camshaft
(1) Exhaust lobe
(2) Injector lobe
(3) Inlet lobe
(4) Front of camshaft
Note: Lubricate the camshaft lobes with a 50/50 mixture of 8T-2998 Lubricant and clean engine oil.
(A) Diameter of the bearing journals ... 84.85 ± 0.02 mm (3.341 ± 0.001 inch)
Note: Lubricate the camshaft bearings with clean engine oil prior to installing the camshaft.
(B) Camshaft lobe lift
Specified camshaft lobe lift

Exhaust lobe ... 8.515 mm (0.3352 inch)
Inlet lobe ... 9.431 mm (0.3713 inch)
Injector lobe ... 10.336 mm (0.4069 inch)
To find the lobe lift, use the following procedure:
1. Measure camshaft lobe height (C) .
2. Measure base circle (D) .
3. Subtract the base circle measurement in Step 2 from the camshaft lobe height in Step 1. The difference is the actual lobe lift.
Maximum permissible difference between the actual lobe lift in Step 3 and the specified lobe lift of a new camshaft ... 0.10 mm (0.004 inch)
(5) Torque for three flat head screws that fasten the cover to the cylinder head ... 6 ± 1 N·m (55 ± 9 lb in)
Product: EXCAVATOR
C-18 Engine
Specifications
i03289191
Cylinder Block
Right side view
Note: The bottom of the spacer plate (2), the top of the cylinder block, and both surfaces of the gasket (1) must be free of fuel, oil, water, adhesives, assembly compounds or any other contaminants during assembly.
Note: Apply 4C-4032 Bearing Mount Compound to the dowel before installation.
(A) Extension of dowel above the top surface of the cylinder block ... 18.5 ± 0.5 mm (0.73 ± 0.02 inch)
(1) Thickness of the gasket ... 0.20 ± 0.02 mm (0.008 ± 0.001 inch)
(2) Thickness of the spacer plate ... 8.585 ± 0.025 mm (0.3380 ± 0.0010 inch)
Projection of cylinder liner above the spacer plate ... 0.025 to 0.152 mm (0.0010 to 0.0060 inch)
(3) Torque for the cylinder block plug group ... 145 ± 13 N·m (105 ± 10 lb ft)
(B) Extension of dowel above the top surface of the cylinder block ... 16.0 ± 0.5 mm (0.63 ± 0.02 inch)
Note: Apply 4C-4032 Bearing Mount Compound to the dowel before installation.
(C) Extension of dowel above the top surface of the cylinder block ... 20.0 ± 0.5 mm (0.79 ± 0.02 inch)
(E) Extension of the dowel beyond the end of the cylinder block ... 19.1 ± 0.5 mm (0.75 ± 0.02 inch)
View D-D
Section F-F
(4) Lubricate the O-ring seals and the bore with clean engine oil.
(G) Installation depth of the plug ... 2.0 ± 2.0 mm (0.08 ± 0.08 inch)
Front view of engine
Note: The total flatness of the top contact surface of the cylinder block must be within 0.10 mm (0.004 inch). The flatness must also be within 0.05 mm (0.002 inch) for any 150.0 mm (5.91 inch) section of the surface.
(H) Dimension from the centerline of the crankshaft bearing bore to the top of the cylinder block
New ... 425.45 mm (16.750 inch)

Minimum ... 425.02 mm (16.733 inch)
(J) Bore in the cylinder block for the main bearings ... 129.891 ± 0.013 mm (5.1138 ± 0.0005 inch)
(K) New dimension from the centerline of the crankshaft bearing bore to the bottom of the cylinder block pan rails ... 165.10 mm (6.500 inch)
(L) Width of the main bearing cap ... 215.900 mm (8.5000 inch)
Width of the cylinder block for the main bearing cap ... 215.900 ± 0.020 mm (8.5000 ± 0.0008 inch)
Torque-turn tightening method for main bearing cap bolts
Use the following procedure in order to tighten the main bearing cap bolts (5) :
1. Apply clean engine oil to the threads of the bolts.
2. Tighten the bolt (7) first on the bearing tab side of the cap to 258 ± 14 N·m (190 ± 10 lb ft).
3. Tighten the bolt (6) on the opposite end to the tab end of the cap to 258 ± 14 N·m (190 ± 10 lb ft).
4. Put a mark on each bolt and each cap.
5. Tighten the bolt (6) on the opposite end to the tab end of the cap from the mark to angle (M) of 120 ± 5 degrees (2 flats) .
6. Tighten the bolt (7) on the bearing tab side of the cap from the mark to angle (M) of 120 ± 5 degrees (2 flats) .
Right side view
(8) Straight thread O-ring plug
Note: To prevent damage to the piston cooling jets during service, the piston cooling jets must be removed.
(9) Minimum permissible clearance between the piston, the piston cooling jet, and the crankshaft ... 0.63 mm (0.025 inch)
Product: EXCAVATOR
C-18 Engine
Specifications
i02684335
Cylinder Liner
(1) Filler band
Use the following procedure for installing the cylinder liner into the cylinder block:
1. Apply 5P-3975 Rubber Lubricant on the surfaces of the cylinder liner bore. Apply 5P-3975 Rubber Lubricant on the rubber seals on the lower part of the cylinder liner.
2. Put filler band (1) completely in clean engine oil for a moment.
3. Install the filler band in the groove under the liner flange without delay.
4. Install the liner in the bore immediately, before the filler band expands.
(A) Bore in new liner ... 145.000 ± 0.025 mm (5.7086 ± 0.0010 inch)
(B) Thickness of flange on liner ... 8.890 ± 0.020 mm (0.3500 ± 0.0008 inch)
The minimum thickness of the part that can be used again is the following value. ... 8.870 mm (0.3492 inch)
Note: Refer to Guideline For Reusable Parts, SEBF8068, "Cylinder Liners" for more information. Also, refer to Testing and Adjusting, "Cylinder Liner Projection - Inspect" for the procedure for inspecting the projection of the
cylinder liners.
Product: EXCAVATOR
C-18 Engine
Specifications
i03019170
Crankshaft
(1) Connecting rod bearing journal
(2) Main bearing journal
(3) Timing gear
Refer to Specifications, "Connecting Rod Bearing Journal" and Specifications, "Main Bearing Journal" for more information about the crankshaft journals.
Note: For the correct procedure on measuring for a bent crankshaft, refer to the Guideline for Reusable Parts and Salvage Operations, SEBF8054, "Procedure to Measure and Straighten Bent Crankshafts".
(A) Protrusion of the dowel from the surface of the crankshaft ... 4.1 ± 0.5 mm (0.16 ± 0.02 inch)
(B) Protrusion of the dowel from the face of the crankshaft ... 6.4 mm (0.25 inch)
(C) End play of the crankshaft ... 0.11 to 0.57 mm (0.004 to 0.022 inch)
The maximum permissible end play with used bearings ... 0.89 mm (0.035 inch)
Product: EXCAVATOR
C-18 Engine
Specifications
i02287333
Crankshaft Seals
(1) Front crankshaft seal
The front seal should be installed even with the front of the crankshaft with the following tolerance. ... -0.13 to 0.13 mm (-0.005 to 0.005 inch)
The seal driver should not contact the seal within the following diameter. ... 177.80 ± 0.25 mm (7.000 ± 0.010 inch)
(2) Rear crankshaft seal
Install the rear seal to the following distance from the end of the crankshaft. ... 1.5 ± 0.5 mm (0.06 ± 0.02 inch)
The seal driver should not contact the seal within the following diameter. ... 177.80 ± 0.25 mm (7.000 ± 0.010 inch)
Note: Do not separate the seal from the sleeve. Replace the seal if the seal is separated from the sleeve.
Note: The assembled installation depth may be checked with the crankshaft in any axial position.
Product: EXCAVATOR
C-18 Engine
Specifications
i03001867
Connecting Rod Bearing Journal
Refer to Guideline For Reusable Parts, SEBF8009, "Main and Connecting Rod Bearings" and Guideline For Reusable Parts, SEBF8041, "Specifications for Crankshaft in Caterpillar Engines".
Table 1
Connecting Rod Bearing Journal
Original Size Journal 97.000 ± 0.020 mm (3.8189 ± 0.0008 inch)
Undersize Journal
0.63 mm (0.025 inch) 96.37 mm (3.794 inch)
Undersize Journal
1.27 mm (0.050 inch) 95.73 mm (3.769 inch)
Clearance between the new bearing and the journal ... 0.062 mm to 0.160 mm (0.0024 inch to 0.0063 inch)
Maximum permissible clearance between the bearing and the journal ... 0.20 mm (0.008 inch)
Product: EXCAVATOR
C-18 Engine
Specifications
i02776201
Main Bearing Journal
Refer to Guideline For Reusable Parts And Salvage Operations, SEBF8009, "Main and Connecting Rod Bearings" and Guideline For Reusable Parts and Salvage Operations, SEBF8041, "Specifications for Crankshaft in Caterpillar
Engines".
Table 1
Main Bearing Journals
Original Size Journal 120.650 ± 0.020 mm (4.7500 ± 0.0008 inch)
Undersize Journal
0.63 mm (0.025 inch) 120.015 ± 0.020 mm (4.7250 ± 0.0008 inch)
Undersize Journal
1.27 mm (0.050 inch) 119.380 ± 0.020 mm (4.7000 ± 0.0008 inch)
Main bearing cap with two bolts
Clearance between new bearing and new journal ... 0.076 to 0.186 mm (0.0030 to 0.0073 inch)
Main bearing cap with four bolts
Clearance between new bearing and new journal ... 0.071 to 0.178 mm (0.0028 to 0.0070 inch)
Table 2
Main Bearing Bore
Original Size of the Bore In the Block

129.891 ± 0.013 mm (5.1138 ± 0.0005 inch)
Oversize Bore
0.63 mm (0.025 inch) 130.526 ± 0.013 mm (5.1388 ± 0.0005 inch)
Product: EXCAVATOR
C-18 Engine
Specifications
i02992079
Connecting Rod
(A) Bore in the connecting rod for the piston pin bearing ... 64.592 ± 0.013 mm (2.5430 ± 0.0005 inch)
(B) Location of the bearing joint from the horizontal centerline of the pin bore ... ± 5 degrees
(C) The connecting rod may be heated from 175 to 260 °C (347 to 500 °F) for the installation of the piston pin bearing. Maximum distance for heating the connecting rod ... 93 mm (3.7 inch)
(D) Bore in the bearing for the piston pin ... 60.035 ± 0.008 mm (2.3636 ± 0.0003 inch)
Diameter of the piston pin ... 59.975 ± 0.005 mm (2.3612 ± 0.0002 inch)
(E) Distance between the center of the bearings ... 270.76 mm (10.660 inch)
(F) Bore in the connecting rod for the crankshaft bearing ... 103.200 ± 0.013 mm (4.0630 ± 0.0005 inch)
(G) Bore in bearing for crankshaft ... 97.088 ± 0.016 mm (3.8224 ± 0.0006 inch)
Use the following procedure to tighten the connecting rod bolts:
1. Before assembly, lubricate the threads of the bolt and the seating faces of the caps with the clean engine oil.
2. Torque the bolt (1) and the bolt (3) to 70 ± 4 N·m (50 ± 3 lb ft).
3. Torque the bolt (2) and the bolt (4) to 70 ± 4 N·m (50 ± 3 lb ft).
4. Rotate the bolt (2) and the bolt (4) for an additional 60 ± 5 degrees.
5. Again, tighten the bolt (1) and the bolt (3) to 70 ± 4 N·m (50 ± 3 lb ft).
6. Rotate the bolt (1) and the bolt (3) for an additional 60 ± 5 degrees.
Product: EXCAVATOR
C-18 Engine
Specifications
i03200882
Piston and Rings

S/N - MNZ1-UP
S/N - P1C1-UP
S/N - P1M1-UP
S/N - PNM1-UP
S/N - RJS1-UP
S/N - RLB1-UP
S/N - SBE1-UP
S/N - T2E1-UP
S/N - T2F1-UP
S/N - W1B1-UP
S/N - WAW1-UP
S/N - XDC1-UP
S/N - XTR1-UP
Refer to Guideline for Reusable Parts, SEBF8049, "Pistons" and Guideline for Reusable Parts, SEBF8051, "Piston Pins and Retaining Rings".
Note: Lubricate the entire piston to 360 degrees in zone (A) with clean engine oil prior to assembly into the cylinder block.
Top Piston Ring (1)

Note: Install the top piston ring with the side marked "UP-1" toward the top of the piston. The purple colored stripe faces to the right of the piston ring end gap.
Thickness of new top piston ring ... 3.845 mm (0.1514 inch)
Clearance between the ends of the piston ring in a cylinder liner bore of 144.975 mm (5.7077 inch) ... 0.40 ± 0.10 mm (0.016 ± 0.004 inch)
Increase in the clearance between the ends of the piston ring for each 0.03 mm (0.001 inch) increase in the cylinder liner bore ... 0.08 mm (0.003 inch)
Intermediate Piston Ring (2)

Note: Install the intermediate piston ring with the side marked "UP-2" toward the top of the piston. The white colored stripe faces to the right of the piston ring end gap.
Thickness of new intermediate piston ring ... 2.94 mm (0.116 inch)
Oil Control Piston Ring (3)

Note: The ends of the oil control piston ring should be a distance of 180 degrees from the ring end gap when the oil control piston ring is assembled. The green colored portion of the piston ring must be visible at the ring end gap.
Width of groove in new piston for oil control piston ring ... 3.020 ± 0.010 mm (0.1189 ± 0.0004 inch)
Thickness of new oil control piston ring ... 2.980 ± 0.010 mm (0.1173 ± 0.0004 inch)
Clearance between groove and oil control piston ring ... 0.04 mm (0.002 inch)
Note: After the piston rings have been installed, rotate the piston rings so that the end gaps are 120 degrees from each other.
Piston Pin Bore (4)

Note: Thoroughly lubricate the piston pin with clean engine oil before the piston is inserted into the piston and the rod assembly.
Diameter of the bore in the finished bearing that is installed into the piston skirt for the piston pin ... 60.0925 ± 0.0075 mm (2.36584 ± 0.00030 inch)
Diameter of the new piston pin ... 59.975 ± 0.005 mm (2.3612 ± 0.0002 inch)
Length of the piston pin ... 89.80 ± 0.15 mm (3.535 ± 0.006 inch)
Product: EXCAVATOR
C-18 Engine
Specifications
i02941567
Housing (Front)
Typical example
Note: Apply 155-0695 Thread Lock Compound to the threads of stud (1) prior to installation.
(2) Use the following procedure in order to tighten the bolts that fasten the plate to the cylinder block.
1. Tighten the eight locking bolts to 55 ± 10 N·m (41 ± 7 lb ft).
2. Again tighten the eight locking bolts to 55 N·m (41 lb ft).

Right side view
(3) During assembly, the rear face of the housing and the front face of the cylinder block must be free of oil, fuel, water, dirt, assembly compounds and any other contaminants.
Note: After assembly, trim the gasket and flush the gasket with the face of the housing.
Note: Apply 8T-9022 Silicone Gasket in order to fill the space at the connecting joint of the front plate, oil pan gasket, and cylinder block.
Note: Tighten the 12 button head screws (4) only after tightening the two nuts (5) .
(4) Torque for the 12 button head screws ... 21 ± 3 N·m (15 ± 2 lb ft)
Product: EXCAVATOR
C-18 Engine
Specifications
i02664553
Gear Group (Front)

(1) Water pump drive gear
Stub shaft for cluster gear
(2) Cluster gear
Apply 9S-3263 Thread Lock Compound to the five bolts for the stub shaft.
Tighten the five bolts for the stub shaft in the following sequence. See Illustration 2 for the numbering of the bolts. ... 1, 3, 4, 5, 2, 1, 2, 3, 4, 5, 1
Apply 9S-3263 Thread Lock Compound to the four bolts that fasten the cluster gear to the stub shaft.
Tighten the four bolts that fasten the cluster gear to the stub shaft to the following torque. ... 30 ± 7 N·m (22 ± 5 lb ft)
(3) Camshaft gear
(12) Camshaft retainer bolts
(13) Seals
(14) Camshaft gear bolts

Torque sequence for the camshaft gear
(4) Align the timing mark on the camshaft gear with the timing mark on the front housing when the No. 1 piston is at top center.
(3) Camshaft gear
Lightly lubricate the O-ring seal on the outside of the camshaft sealing plate with a 50/50 mixture of 8T-2998 Lubricant and clean engine oil. Apply 9S-3263 Thread Lock Compound to the three bolts for the camshaft sealing plate.
Tighten the three camshaft sealing plate bolts to the following torque. See Illustration 3. ... 12 ± 3 N·m (9 ± 2 lb ft)
Tighten the camshaft bolts in the following sequence. See Illustration 4 for the numbering of the bolts. ... 1, 4, 2, 5, 3, 6, 1, 4
Tighten the six camshaft gear bolts to the following torque. ... 240 ± 40 N·m (175 ± 30 lb ft)
(5) Adjustable idler gear
Install the plate with the oil groove toward the gear face. Apply 9S-3263 Thread Lock Compound to the three bolts that fasten the adjustable idler gear to the stub shaft.
Tighten the three bolts for the adjustable idler gear to the stub shaft to the following torque. ... 30 ± 7 N·m (22 ± 5 lb ft)
Refer to Testing and Adjusting, "Gear Group (Front) - Time" for the backlash adjustment procedure.
Backlash between the camshaft gear and the adjustable idler gear ... 0.216 ± 0.114 mm (0.0085 ± 0.0045 inch)
Apply 9S-3263 Thread Lock Compound to the one bolt and five studs for the stub shaft.
Tighten the one bolt and five nuts for the stub shaft to the following torque. ... 55 ± 10 N·m (41 ± 7 lb ft)
(6) Air compressor gear (if equipped)
(7) Idler gear
Apply 9S-3263 Thread Lock Compound to the one bolt and five studs for the stub shaft.
Tighten the one bolt and five nuts for the stub shaft to the following torque. ... 55 ± 10 N·m (41 ± 7 lb ft)
Apply 9S-3263 Thread Lock Compound to the three bolts that fasten the idler gear to the stub shaft.
Tighten the three bolts that fasten the idler gear to the stub shaft to the following torque. ... 30 ± 7 N·m (22 ± 5 lb ft)
(8) Gear for the fuel transfer pump drive
(9) Align the timing mark on the crankshaft gear with the timing mark on the cluster gear.
(10) Crankshaft gear (11) Oil pump drive gear

Product: EXCAVATOR
C-18 Engine
Specifications
i02995078
Flywheel Housing
Note: Before installation of the flywheel housing, inspect the following components for any foreign materials: The front face of the flywheel housing, the two sides of the flywheel housing gasket and the rear face of the cylinder
block. These components must be free of the following substances: oil, fuel, water, gasket adhesive, assembly compounds and any other foreign material. Apply a small amount of 1U-8846 Gasket Sealant as a continuous film on
entire joint face.
Use the following procedure to tighten the flywheel housing bolts:
1. Tighten the bolt 1 through bolt 9 to 100 ± 20 N·m (75 ± 15 lb ft) in the numerical sequence.
2. Tighten the bolt 10 through bolt 22 to 40 ± 10 N·m (30 ± 7 lb ft) in the numerical sequence.
3. Again,tighten the bolt 1 through bolt 9 to 135 ± 20 N·m (100 ± 15 lb ft) in the numerical sequence.
4. Again,tighten the bolt 10 through bolt 22 to 55 ± 10 N·m (41 ± 7 lb ft) in the numerical sequence.

Medidas e Torques (C15 C18)

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Medidas e Torques (C15 C18)

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What are the specifications of the C15 engine?

What are the specifications of the C15 engine?

What are the specifications of the C18 engine?

What are the specifications of the C18 engine?

Product: EXCAVATOR

Model: 385C L EXCAVATOR EDA

Cylinder and valve location

(A) Inlet valve

(B) Exhaust valve

Number and arrangement of cylinders ... In-line 6 cylinder

Valves per cylinder

Inlet valves ... 2

Displacement ... 15.2 L (928 cu in)

Stroke ... 172 mm (6.8 inch)

Firing order (injection sequence) ... 1, 5, 3, 6, 2, 4

Inlet ... 0.38 mm (0.015 inch)

Cylinder and valve location

(A) Inlet valve

(B) Exhaust valve

Number and arrangement of cylinders ... In-line 6 cylinder

Valves per cylinder

Inlet valves ... 2

Displacement ... 18.1 L (1105 cu in)

Stroke ... 183 mm (7.20 inch)

Firing order (injection sequence) ... 1, 5, 3, 6, 2, 4

Inlet ... 0.38 mm (0.015 inch)

Crankshaft rotation from the flywheel end ... Counterclockwise

(1) Rocker arm

(6) Valve bridge

(3) Rocker shaft

(5) Location for checking the valve lash

Inlet valves ... 0.38 ± 0.08 mm (0.015 ± 0.003 inch)

Cylinder Head Valves

(1) 247-9908 Spring

Length under test force ... 67.12 mm (2.643 inch)

(2) 211-3122 Spring

Length under test force ... 60.14 mm (2.368 inch)

(C) Dimension for valve recess

Inlet ... 2.20 to 2.80 mm (0.087 to 0.110 inch)

(D) Dimension for valve face angle

Inlet ... 60.75 ± 0.25 degrees

(E) Dimension for valve stem diameter

(F) Diameter of valve head

Inlet ... 47.00 ± 0.13 mm (1.850 ± 0.005 inch)

(G) Dimension for valve lip thickness

Inlet ... 4.00 ± 0.20 mm (0.158 ± 0.008 inch)

(H) Overall length of valve

Inlet ... 202.00 ± 0.45 mm (7.953 ± 0.018 inch)

(J) Width of the valve seat

Inlet ... 2.377 mm (0.0936 inch)

Inlet ... 14.00 ± 0.05 mm (0.551 ± 0.002 inch)

(L) Inside diameter of valve seat insert

Inlet ... 41.00 ± 0.50 mm (1.614 ± 0.020 inch)

(M) Angle of valve seat face

Inlet ... 30.25 ± 0.25 degrees

(N) Outside diameter of valve seat insert

Inlet ... 48.025 ± 0.013 mm (1.8907 ± 0.0005 inch)

(A) Cylinder head thickness

(1) Sleeve bearing joint