Orion Chiller
Orion Chiller
Orion Chiller
RKE
with Built-In Water Tank
RKS- Cooling Capacity:
JM
1.3/1.5kW
2.2/2.5kW
4.9/5.3kW
Cooling Capacity:
2.7 ~ 8.7kW(Air cooled)
6.0、10.4kW(Water cooled)
RKS-
J
Cooling Capacity:
2.2/2.5kW
4.9/5.3kW
High-
Spec.
Model RKE Series 5 12P
High Energy Savings and Precision Control (±0.1 °C)
Mid-
Grade
Model
1
3-Series Lineup
High-Spec Model Mid-Spec Model Economy Model
Model Inverter control gives improved energy savings RKE Economy Models Compact and
and high-precision temperature control. Compact and Precision Temperature Control Economy
Air / Water Cooled Air cooled Water cooled Air cooled Water cooled Air cooled
RKE RKE RKE RKE RKE RKS RKS RKS RKS RKS RKS RKS RKS RKS RKS
Model *1 750A1 1500B1 2200B1 1500B1 2200B1 401J 402J 752J 753J 1502J 1503J RKS402J-MVW 750G 1500G 753J 1503J
-V-G2 -V-G2 -V-G2 -VW-G2 -VW-G2 -MV -MV -MV -MV -MV -MV -MVW -MVW -V -V
Control
°C ±0.1 ±0.1 ±2
Accuracy
Three-
Single- Three- Single- phase
Power Three-phase phase Single-phase phase phase 200 Single-phase Three-phase Three-phase
V(Hz) 100 200 - 230 200 - 230 200 (50 / 60) 200 (50 / 60)
Source 200 (50 / 60) 220 (60) 200 (50 / 60) 200 - 230
(50 / 60) (50 / 60) (50 / 60) 220 (60) 220 (60)
(50 / 60) 220 (60) (50 / 60)
220 (60)
Cooling kW
2.9 5.8 9.5 6 10.4 1.3 / 1.5 1.3 / 1.5 2.2 / 2.5 2.2 / 2.5 4.9 / 5.3 4.9 / 5.3 1.3 / 1.5 2.2 / 2.5 4.9 / 5.3 2.2 / 2.5 4.9 / 5.3
Capacity*2 (50 / 60Hz)
L/min 10 12 / 21 28 / 43 12 / 21 28 / 43 10 10 10 10 18 18 10 10 12 / 21 10 12 / 21
Flow Rate
(50 / 60Hz) Head: 20 / 30 m Head: 50 m Head: 50 m Head: 50 m Head: 50 m Head: 30 m Head: 30 m Head: 30 m Head: 30 m Head: 60 m Head: 60 m Head: 30 m Head: 20 / 30 m Head: 50 m Head: 20 / 30 m Head: 50 m
*1 G1 spec. also available without casters. *2 For operation on air-cooled machines when the chilled water temperature is 20 °C and the ambient temperature is 32 °C,
or for water-cooled machines when the chilled water temperature is 20 °C and the cooling water temperature is 32 °C. Cooling capacity is at least 95% of listed figures.
Model RKE RKE RKE RKE RKE RKE RKE RKE RKE RKE RKE RKE
3750 5500 7500 11000 15000 22000 30000 3750 5500 7500 11000 15000
B-V B-V B-V B-V B-V B-V B-V B-VW B-VW B-VW B-VW B-VW
Cooling
kW 12.2 20.3 25.0 37.2 48.0 74.4 96.0 14.1 23.4 27.3 43.0 48.0
Capacity
Control
°C ±0.1 °C (Energy saving mode: ±2.0 °C) ±0.1 °C (Energy saving mode: ±2.0 °C)
Accuracy
Flow Rate L/min 15 – 60 60 – 170 100 – 230 200 – 460 15 – 60 60 – 170 100 – 230
Operable
Ambient °C -20 – 45 (w/ option: -20 – 50) -20 – 45 2 – 45 (w/ option: 2 – 50) 2 – 45
Temp.
Operable
Liquid °C 3 – 35 (w/ anti freeze: 0 – 35)* 3 – 35 (w/ anti freeze: 0 – 35)*
Temp.
* Please use antifreeze when operating with fluid temperature settings of 0 to 3 °C.
2
Application Examples by Series
High Energy Savings and Precision Control (±0.1 °C)
RKE Series
Fiber Laser MRI Photolithography Equipment
Diode laser oscillator and optical Helium compressor cooling and ±0.1°C cool water supply for exposure stage (cool
systems cooling. gradient coil cooling. plate).
RKE Series Economy Models Offer Low Price in a Compact Design AND High Precision Temp. Control (±0.1 °C)
RKS-JM Series
*If a water cooled model is needed, then please order from the RKS-GM Series.
Printing Equipment
UV lamp cooling and ink drying cooling stage cooling Sheet Printing Machine
as well as control over ink temperature.
Individual roller cooling.
3
Compact and Economy
RKS-J Series
Milling Mixer
Equipment Jacket cooling.
Jacket cooling.
Temp.
Control Accuracy °C ± 0.1 (When load is stable.) ± 0.1 (When load is stable.)
Flow Rate L/min 12 / 21 28 / 43 15 – 50 60 – 95 60 – 170 100 – 230 28 / 43 15 – 50 60 – 95 100 – 230
Operable Liquid 25 – 40
°C
Optical system
4
RKE High Energy Savings and Precision Control (±0.1 °C)
RKE Series
Fully Loaded with Superior Functionality to Meet All the Requirements
of Your Application and Working Environment.
* Factory option
High-Spec Model
RKE Series
Cooling Capacity(50/60 Hz):
2.7kW – 8.7 kW(Air Cooled)
6.0kW – 10.4 kW(Water Cooled)
30 %
65 %
Energy Consumption (%)
reduction reduction
80
ON/OFF Control
60
40
DC Inverter Chiller
20
30 40 50 60 70 80 90 100
Load (%)
Compressor ±0.5 – 1 °C
PID
Inverter PID Meets your
Heater
Temperature Stability
5
Built for Improved Ease of Use
Slanted front panel design is easy to see and Tank access is at the top for easy access, easy water Easy "One Touch" removable condenser dust
easy to operate. quality confirmation, easy cleaning! filter. (Air cooled model only)
Local or Remote Operation Choose from: "Local Only", "Remote Only", "Both Local/Remote".
Alarm Signal Output Can select signal contacts to be "Open" or "Closed" during an alarm condition.
Alarm State Operation Control Options to "Continue" or "Halt" operation of still-working components under warning conditions.
Audible Alarm Audible alarm "Enabled" or "Disabled" during alarm condition.
Audible Warning Audible alarm "Enabled" or "Disabled" during warning condition.
Freeze Prevention Operation To prevent freezing, auto pump operation "Enabled" and "Disabled" options available.
Warm-Up Mode Option to keep pump running even when chiller is off, in order to maintain a (set) minimum liquid temperature.
Equipped with a Wealth of Options. Energy Saving Mode Option to shut off compressor when cooling load falls below 40 % for increased energy savings.
Low-Noise Mode Option to reduce noise output by lowering the maximum fan speed to 40 Hz or lower. (Cooling power reduced about 20 %.)
Users have many options to choose from such as Remote control, Heaters,
Communication software, and others to further suit their application requirements 500-Hour Filter Timer Warning alarm to replace the filter after 500 hours can be enabled or disabled.
and operating environment. CE certification on built-to-order models is available. Liquid Temp High/Low Warning 5 patterns of water temperature limit settings are available.
5,000
44%
Energy
1,013 Savings
4,000
2,319 kg-CO2/Year
kg-CO2/Year
1,306 3,000
kg-CO2/Year 5,655
CO2 Emission
Reduction Amt. 2,000 kWh/Year
Previous Model Inverter Chiller 3,185
ON/OFF Control Chiller (RKS1500F-V) (RKE1500B1-V) 1,000 kWh/Year
Amount of Energy Savings (Calculated)
0
Power Consumption Difference: 5,655 kWh - 3,185 kWh = 2,470 kWh Previous Model ON/OFF Inverter Chiller
Effective Cost of Energy Savings: 2,470 kWh/Year × 15 Yen/kWh = 37,050 JPY/Year Control Chiller(RKS1500F-V) (RKE150B1-V)
6
RKE High Energy Savings and Precision Control (±0.1 °C)
RKE Series
Specifications Chart
Model RKE750A1-V-G1
Air Cooled
RKE1500B1-V-G1 RKE2200B1-V-G1
RKE750A1-V-G2 (w/ casters) RKE1500B1-V-G2 (w/ casters) RKE2200B1-V-G2 (w/ casters)
Room Temp. 32 °C, Set Temp. 20 °C*1 kW 2.7 5.3 8.7
Performance Specifications
Cooling
Capacity Room Temp. 25 °C, Set Temp. 20 °C kW 2.9 5.8 9.5
Ambient Temp. Range °C -5 – 43
Operating Temp. Range (Liquid Temp.) °C 5 – 35
*4
±0.1 (Under stable load, ambient temperature and power source.)
Control Precision °C
±0.5 (When the current load is continuously within ±10%.)
Min. Operating Circulation Rate (50/60 Hz) L/min 10 (Head: 20 / 30 m) 12 / 21 (Head: 50 m) 28 / 43 (Head: 50 m)
Power Source*2 V(Hz) Three-phase 200±10 % (50 / 60), 220±10 % (60)
Power Specifications
Power Consumption*1 kW 1.2 / 1.3, 1.3 2.3 / 2.4, 2.4 4.6 / 4.7, 4.7
Electric Current*1 A 4.5 / 5.3, 4.7 8.7 / 9.0, 9.0 16 / 17, 17
Power Capacity*3 kVA 2.1 4.2 6.5
Breaker Capacity A 10 (With heater installed: 15) 15 (With heater installed: 20) 30*6
Current sensitivity: 30 mA, High-speed Current sensitivity: 30 mA, High-speed Current sensitivity: 30 mA, High-speed
Operation Control Method Compressor Speed Control
Construction Fully sealed rotary type (Inverter driven)
Compressor
Output kW 0.7 1.7
Condenser Fin and tube heat exchanger
Equipment Details
External Dimensions (H × D ×W) mm G1: 840 × 688 × 400 G1: 879 × 850 × 400 G1: 993 × 970 × 530
G2: 927 × 688 × 400 G2: 966 × 850 × 400 G2: 1080 × 970 × 530
Water Cooled
Model RKE1500B1-VW-G1 RKE2200B1-VW-G1
RKE1500B1-VW-G2 (w/ casters) RKE2200B1-VW-G2 (w/ casters)
Room Temp. 32 °C, Set Temp. 20 °C*1 kW
Performance Specifications
External Dimensions (H × D ×W) mm G1: 879 × 850 × 400 G1: 993 × 970 × 530
G2: 966 × 850 × 400 G2: 1080 × 970 × 530
7
Cooling Capacity
Minimum Heat Requirement for Inverter Control <Conditions> Chilled Liquid: Water
* Even in the high accuracy mode, if the amount of heat to process is below the minimum level, the compressor will cycle ON
and OFF, and may affect the control accuracy.
* If the minimum heat requirement for inverter control is not met and high accuracy temperature control is necessary, please
install the optional heater assembly unit, or ask for a special model equipped with a capacity control valve.
Discharge Pump Characteristic Curves Pump-only operation rating. Cooling Water Flow Rate (For condenser)
30 45
60 Hz 60 Hz
40 40 2.0
60 Hz RKE2200B1-VW
35 Chilled Water Temp.: 35 °C
Head (m)
Head (m)
Head (m)
50 Hz
20 30 30 1.5
Refrigeration
Cooler Head Loss 25
50 Hz
20 20 1.0
RKE1500B1-VW
10 Refrigeration
Cooler Head Loss Min Available 15 Refrigeration Chilled Water Temp.: 20 °C
50 Hz
Working Head Cooler Head Loss
10 10 0.5
5 Min Available
Working Head 5
0 0 0
0 10 20 30 40 0 10 20 30 40 50 60 20 30 40 50 60 70 5 10 15 20 25 30 34
Circulating Load (L/min) Circulating Load (L/min) Circulating Load (L/min) Cooling Water Inlet Temperature (°C)
8
RKE High Energy Savings and Precision Control (±0.1 °C)
RKE Series
External Dimensions (Units: mm)
470
446
315
Vent
840
927
524
Panel Vent
364
Operation Panel 280 Ventilation Direction Panel
235
158
360 156
115
Handle to Open and 4 M8 nuts
87
330
Vent
879
Panel Vent
560
420 31
400
540 156
125
Includes Power Cord (Length outside the product: 3 m) 3.5 mm² x 4-conductors
Air Intake
1080
Vent
Vent Intake
Panel
480
305
235
(43)
861
36
Handle to Open and Close the Water Tank
165
93
Operation Panel
87
55
Filter (Built-in) Casters Wiring Access Hole (Φ38) Drain Pan Drain R 1/4
90
(G2 Models Only) (For remote and communications functions)
Power Cord Access Hole (Φ30)
9
RKE1500B1-VW-G1• G2 (Incl. casters)
470.6
445.6
966
560
440
400
332
265
165
125
53
Wiring Access Hole (Φ38) 54
Wiring Access Hole (Φ38) 120 Drain Pan Drain R 1/4 Handle to Open and Close the Water Tank
(For remote and communications functions) Water Tank
(Option: For heater.) 250
Power Cord Access Hole Drain Valve
Chilled Water Outlet Rc 1
Overflow
Water Tank Drain Rp 1/2 Bypass Valve
Water Pressure Gauge Chilled Water Inlet Rc 1
482
480
372
305
300
(43)
235
165
861
140
36
Handle to Open and Close the Water Tank
Water Pressure Gauge
93
Operation Panel
87
*1: Signal lines and power cords should be routed through different access holes.
*2: Casters are only included with the G2 models.
*3: When using the water supply port, the optional ball tap assembly should be installed.
*4: Either prepare a container to collect the water from the drain pan drain or lead the drain water away to a drainage collection site using a hose or other means.
*5: Piping connection dimensions in the illustration have a maximum tolerance of ±2 mm.
10
RKE
High Energy Savings and Precision Control (±0.1 ℃)
RKE Series
Equipment List
Function Model (RKE Series)
Item Detail Comments 750A1-V 1500B1-V 2200B1-V 1500B1-VW 2200B1-VW
30 to 40% solution of industrial-use ethylene glycol. *3 Standard Equipment
Deionized water Electrical Conductivity: 1 µS/cm or Higher Wetted parts are copper-free. *4
Working Liquid (Chilled water) 5 - 35 °C Standard Equipment
Temp. 0 - 35 °C Use a 40 % ethylene glycol solution. *3
This function operates the discharge pump in order to
prevent water temperature drops and freezing during Control panel can be enabled or disabled.
Freeze-Prevention Mode winter months when unit operations is stopped. *Cannot be used at the same time as the warming Standard Equipment
When enabled, the discharge pump will operate when the up mode.
water temperature falls to 3 °C or below.
Operating Environment
Gate Valve: Same port diameter as the product inlet 04106231010 (Brass)
Gate valves are added to the cooling water inlet and
Cooling Water (Condenser circuit) outlet ports. and outlet ports. (Material: Choose between SUS or —
Inlet/Outlet Open/Close brass.) 04106231020 (SUS)
*Model names ending with "W" are Cooling water inlet and outlet ports have solenoid Solenoid Valve: Same port diameter as the product inlet
targeted for water cooled chillers. —
valves added. and outlet ports (Material: brass).
Compression fittings are added to the cooling water inlet and outlet ports. Compression Fitting: Port diameter matched to the product inlet and outlet ports. — 04106230030
The bypass circuit is operated by manually opening and RKE models have the bypass circuit built-in. The circuit
Bypass Circuit Standard Equipment (Built-in)
closing the cooling water circuit valves. is external on RKS models.
Three-phase 200 V (50/60 Hz), Three-phase 220 V (60 Hz) Standard Equipment
Primary Power Supply Voltage Three-phase 230 V (50 Hz), 380 V • 400 V • 415 V •
The autotransformer is installed externally.
440 V • 480 V (50/60 Hz)
Power Supply and Control Specs.
RKE2200 models come standard with an earth leakage breaker (current sensitivity: 30
Standard Standard
Overload Safety Devices Built-in overload safety device. mA) and RKS series models come standard with a no-fuse breaker. *RKE750/1500
Equipment Equipment
models and RKS models have a leakage breaker available as a manufacturer option.
Selects recovery pattern after power outage.
Power Outage Recovery Action to be taken after recovery can be enabled or
(Manual recovery • Automatic recovery • Remote Standard Equipment
Operation Settings disabled via the control panel.
operation priority)
Operation Action Settings Can choose between "Local" and "Remote" operation. Can be set from the control panel. Standard Equipment
Can choose the contact state of the remote alarm signal output.
Alarm Signal Output Options Can be set from the control panel. Standard Equipment
(Relay contacts either OPEN or CLOSED during an alarm condition.)
Audible Alarm Enable/Disable The audible alarm/warning can be enabled or disabled. The audible alarm can be enabled or disabled via the control panel. Standard Equipment
The method of abnormal liquid (chilled water) temperature detection can
be selected. Can enable or disable the alarm and standby sequence for
Liquid (Chilled Water) Temp.
relative value and absolute value alarms. *Regarding the standby sequence, Can be set from the control panel. Standard Equipment
Upper/Lower Limit Warning Option
the alarm will be output after startup until the liquid temperature has initially
reached a normal value and then later goes outside the normal range.
11
=On-Site Installed Optional Items (Model Number) ★ =Special Order
Communications Functions Communications Interface and Software (Communications Software: 0410783410, Communications Interface: 04101126010)
Enables communications functions and selects the
Communications Device
address number of the unit when multiple units are Standard Equipment
Address
connected together.
Changes to the water temperature setting and other Can enable or disable setting changes from the
Settings Lock Standard Equipment
parameter settings can be locked out. control panel.
Temperature Warning Signal Determines the open/closed state of contacts when a The type of relay output (ON/OFF) when an alarm
Standard Equipment
Output Option temperature warning signal is present. condition occurs can be selected from the control panel.
No-voltage contacts Standard Equipment
Operation Signal Terminal Block
Voltage output (200 V output)
No-voltage contacts Standard Equipment
Alarm Signal Terminal Block
Voltage output (200 V output)
Max. wiring length: 20 m Standard Equipment
Remote Operation (No-voltage contacts)
Max. wiring length: 100 m
External Signal Operation
Max. wiring length: 20 m(Circuit board takes 24 Vdc
input power.)
Remote Operation (24 Vdc Output) Max. wiring length: 100 m (Circuit board inputs are
activated via a 24 Vdc input actuated relay on the
circuit board.)
Max. wiring length: 20 - 100 m (Circuit board inputs
Remote Operation (200 Vac Output) are activated via a 200 Vac input actuated relay on
the circuit board.)
* 1: Cooling capacity will be reduced by an amount just equal to the amount of pump heat dissipation.
* 2: Cannot be connected directly to city tap water. Supply water using a back-flow device for the water supply tank or cistern, etc.
* 3: Max. decrease in cooling capacity is 10 %.
* 4: Copper alloy is used for wetted parts on standard units.
* 5: We can also provide an optional heater that will operate when starting operation.
<Please Note>
Specifications for optional factory equipment may change without notice. Thank you for your understanding.
12
RKS Mid-Grade Model
RKS-JM Series
New Model Compact Chiller No. 1 Performer in a Compact Body
Loaded with Application Functionality that Confor
Mid-Grade Model
JMSeries
High Precision Temperature Control + Inverter Driven
(UL規格)
RKS402J-MVW
13
Condensed
Functionality! Even
Easier to Use!
17L
Capacity
SV(℃)
HEATER
Output Signals Operation Signal Wide mouth water supply port for Easy to check LED lit water level
easy tank cleaning. gauge.
●Operation Signal ●Freeze-Prevention Mode
●Alarm Signal ●Warm Up Mode
●Remote Signal ●Discharge Pump-Only-Operation
●Automatic Recovery After Power Outage, etc.
14
RKS Mid-Grade Model
RKS-JM Series
Specifications Chart: Standard Models
Model
401J-MV 402J-MV 752J-MV
RKS-JM Series
753J-MV 1502J-MV 1503J-MV 402J-MVW
Cooling Capacity (50/60 Hz) *1 kW 1.3 / 1.5 2.2 / 2.5 4.9 / 5.3 1.3 / 1.5
Performance Specifications
Heating Capacity (50/60 Hz) *1 kW 0.53 / 0.53 0.6 / 0.6 1.1 / 1.1 0.38 / 0.42
Ambient Temp. Range °C 5 – 45
Operating Temp. Range (Liquid Temp.) °C 5 – 40
Operating Water Pressure MPa 0.05 – 0.3 0.1 – 0.6 0.05 – 0.3
Control Precision *4 °C ±0.1
Min. Operating Circulation Rate (50/60 Hz) L/min 10 (Head: 30 m) 18 (Head: 60 m) 10 (Head: 30 m)
Single-phase Three-phase Single-phase Three-phase Single-phase
Single-phase200 – 230 ±10%
Power Source V(Hz) 100 ±10% 200 (50/60) • 200 – 230(50/60) 200 (50/60) • 200 – 230(50/60)
Power Specifications
*2
(50/60)
(50/60) 220 (60) ±10% -5%, +10% 220 (60) ±10% ±10%
Power Consumption (50/60 Hz) *1 kW 0.8 / 0.7 0.9 / 1.0 1.1 / 1.2 0.9 / 1.0, 1.0 2.0 / 2.5 1.8 / 2.2, 2.2 0.6 / 0.6
Electric Current (50/60 Hz) *1 A 7.9 / 7.3 3.8 / 4.7 5.2 / 5.4 3.6 / 3.4, 3.4 9.5 / 11.3 6.6 / 8.2, 8.2 3.2 / 3.0
Power Capacity *3 kVA 1.2 1.5 2.0 2.0 4.2 4.2 1.3
Breaker Capacity *5 A 15 10 15 10 30 15 10
Operation Control Method Electronic expansion valve capacity control
Hermetically sealed rotary type
Compressor kW
0.55 0.6 0.75 0.85 1.2 1.8 0.6
Condenser Corrugated fin and tube parallel flow type
Equipment Details
60Hz
3.0 30 0.3 30
60Hz
1.5 J-MV Operating Range
Pressure (MPa)
Head (m)
20
50Hz 50Hz 20 0.2
1.0 2.0
10
Conditions Conditions 10 0.1
0.5 • Room Temp.: 25 °C • Room Temp.: 25 °C
• Chilled Liquid: Water 1.0 • Chilled Liquid: Water 0.05 0 10 20 30 40
• Discharge Pump Circulating Load: Max. • Discharge Pump Circulating Load: Max.
5 Refrigeration Cooler Working Lower Limit
0 Head Loss Chilled Liquid Temperature (°C)
0 0
5 10 15 20 25 30 35 40 5 10 15 20 25 30 35 40 0 10 20 30 40
Water Temperature (°C) Water Temperature (°C) Circulating Load (L/min)
Cooling Water Flow Rate (for condenser)
RKS1503/1502J-MV RKS402J-MVW RKS1502/1503J-MV
8.0 2.5 60 0.6
RKS402J-MVW
60Hz Working Upper Limit
7.0 50 0.5 2.5
2.0
60Hz
Cooling Capacity (kW)
1.5
Head (m)
50Hz
5.0 1.5
30 0.3
50Hz 60Hz
4.0 1.0 Chilled Water
Temperature: 20 °C
20 Working Lower
0.2 1.0
50Hz
Conditions Conditions Limit Chilled Water
3.0 0.5 Temperature: 20 °C
• Room Temp.: 25 °C • Room Temp.: 25 °C 10 0.1 0.5
• Chilled Liquid: Water • Chilled Liquid: Water Refrigeration Cooler
2.0 • Discharge Pump Circulating Load: Max. • Discharge Pump Circulating Load: Max. Head Loss
0 0 0 0
5 10 15 20 25 30 35 40 5 10 15 20 25 30 35 40 0 10 20 30 40 50 60 5 10 15 20 25 30 34
Water Temperature (°C) Water Temperature (°C) Circulating Load (L/min) Cooling Water Inlet Temperature (°C)
15
Discharge Pump Characteristic Curves (For factory options)
High Head / High Flow-Rate Pump Pump w/Copper-Less Spec. Wetted Parts Pump w/Copper-Less Spec. Wetted Parts
For RKS402/75□J-MV For RKS40□/75□J-MV For RKS150□J-MV
0.6 20 0.2 0.5
60 Working Upper Limit 50 Working Upper Limit
J-MV Model Working Upper Limit
50 0.5
40 0.4
15 Min. Working
40
Pressure (MPa)
Pressure (MPa)
Pressure (MPa)
0.4 Circulation Rate
30 0.3
Head (m)
Head (m)
Head (m)
30 0.3 10 0.1
20 0.2
20 0.2
5 Working Lower Limit 0.05
10 0.1 10 0.1
Working Lower Limit
Working Lower Limit
Refrigeration Cooler Head Loss Refrigeration Cooler Head Loss
Refrigeration Cooler Head Loss
0 0 0
0 10 20 30 40 50 60 20 30 40 50 0 10 20 30 40 50 60
Circulating Load (L/min) Circulating Load (L/min) Circulating Load (L/min)
888
Water
570
478
243
275
Outlet
115
145
Incl. Drain Plug Exhaust Exhaust Rc 1/2
215
Drain pan Drain Plug
Cooling Air Intake 133 Incl. Drain Plug
Rear R 1/4 223
Cooling Air Intake Drain pan Drain Plug
(398) Rear R 1/4
375 (508)
37 375
Nameplate Operation Panel Water Supply Port 500 (597)
Nameplate Operation Panel Water Supply Port 37
590
Liquid Level Gauge Liquid Level
Gauge
Filter (Internal)
Filter
28 26
(Internal)
(6 5 2 )
615
20
(970)
933
31
Casters 26 22
Overflow Port 31
Rc1/2
218 Power Cord Access Hole
RKS402J-MVW Chilled Water Inlet Breaker
Rc1/2 Alarm and Operation Signal Connector Casters 26
Water Gauge Remote Operation Connector
Exhaust (Internal)
Chilled Water Outlet Cooling Water Outlet
Rc1/2 Rc1/2
Cooling Water Inlet RKS401J-MV only Includes power cord with plug (3 m)
570
Rc1/2
*Piping connection dimensions noted in drawings have a maximum tolerance of ±5 mm.
356
243
228
190
145
Exhaust Exhaust
115
10
28
(652)
615
31
Casters
16
GM Mid-Grade Model • Water Cooled Type, Compact and Low Price WITH High-Precision Temperature Control (±0.1 °C)
RKS-GM Series
The ORION RKS Series Mid-Grade water cooled chillers have already been adopted
in many industries. An evolution of extensive functionality in an easy-to-use design.
Water Cooled
Mid-Grade Model
GMSeries
Electronic expansion valve capacity control gives
temperature precision to ±0.1 °C.
High head pump (30 m* or higher) STANDARD!
*20 m on RKS750G, 50 Hz models.
2.2/2.5 kW(RKS750G-MVW)
Cooling Capacity (50/60 Hz):
4.9/5.3 kW(RKS1500G-MVW)
RKS750G-MVW RKS1500G-MVW
RUN
Run Lamp Frame Construction
Pump only
A sturdy construction that gets its rigidity from its frame design.
RUN Button
High Capacity Water Tank
The 10 L high-capacity water tank is designed to deal with liquid temperature
fluctuations better.
The chiller can easily be started by simply pressing the RUN button. With the [Communications Method]
breaker right in front, it's easy to switch on and off the power source. Alarms USB: 1 Port, RS-422A: 32 Units
can be canceled by pressing the ALARM RESET button.
Items that can be controlled via PC:
Error codes of alarms that have occurred can be displayed for easy,
no-worry diagnosis. Also, information on the last 6 alarms is recorded to for Starting and stopping of
individual chiller units.
easier troubleshooting.
Individual operation of chiller
discharge pumps.
Independent operation of the discharge pump is possible so that, if by some
reason the compressor shuts down, water circulation can continue. Liquid temp. control of
individual chillers.
Choice of Local and Remote operation can be set.
17
Specifications Chart
Model RKS750G-MVW RKS1500G-MVW
Cooling Capacity (50 Hz/ 60 Hz)*1 kW 2.2 / 2.5 4.9 / 5.3
Performance Specifications
Power Consumption (50/60 Hz) *1 kW 0.9 / 1.1 1.1 1.8 / 2.2 2.2
Electric Current*1 A 3.9 / 3.7 3.7 6.7 / 7.2 7.2
Power Capacity *3 kVA 2.0 3.9
Breaker Capacity A 10 15
Operation Control Method Electronic expansion valve capacity control
Construction Fully sealed rotary type
Compressor
Output kW 0.85 1.8
Condenser Plate type heat exchanger
Equipment Details
Head (m)
20 30
2.0 50Hz 4.0 60Hz
1.0
Refrigeration 50Hz
Cooler Head Loss 20 750G-MVW
Chilled Water
3.0 10
Working
Temperature: 20 °C
50Hz Lower
Conditions Conditions Limit
1.0 • Room Temp.: 25°C • Room Temp.: 25°C 10 0.5
• Chilled Liquid: Water
2.0 • Chilled Liquid: Water 5 Refrigeration Cooler Head Loss
• Discharge Pump Circulating Load: 10L/min • Discharge Pump Circulating Load: 12/21 L/min Working Lower
0 0 0 Limit 0 0
5 10 15 20 25 30 35 5 10 15 20 25 30 35 0 10 20 30 40 0 10 20 30 40 50 60 5 10 15 20 25 30 35
Water Temperature (°C) Water Temperature (°C) Circulating Load (L/min) Circulating Load (L/min) Cooling Water Inlet Temperature (°C)
When choosing a cooling tower, use the chart to the right as a reference guide and consult with your Typical Cooling Water Flow Rate (m3/h) Cooling Tower Capacity (kW) Cooling Water Circuit Head Loss
RKS750G-MVW 0.6 at least 4.5 10 m
dealer or other qualified person regarding the specific choice. RKS1500G-MVW 1.5 at least 11.1 10 m
Ambient Temperature
Sensor
375
Liquid Level
Operation Panel Breaker Gauge
Water Supply Port Water Supply Port
(26)
Control Cable
Ambient Temperature Sensor Power Cord Access Hole Access Hole
Drain Valve
375
Liquid Level
Operation Panel Breaker Gauge
Control Cable Access Hole
(26)
220
Rc 1/2
Cooling Water Inlet
Rc 3/4
274
340
85
18
RKS Economy Model
RKS-J Series
New Model Compact Chiller No. 1 Performer in a Compact Body
Economy Model
JSeries
Easy to Use + Simple + Affordable
2.2/2.5 kW(RKS753J-V)
Cooling Capacity (50/60 Hz):
4.9/5.3 kW(RKS1503J-V)
*2
220 (60) ±10%
2.0
Power Consumption (50/60 Hz) *1 kW 0.9 / 1.1, 1.1 1.8 / 2.2, 2.2 1.8 Conditions
Electric Current (50/60 Hz) *1 A 4.1 / 4.1, 4.1 6.8 / 7.4, 7.4 • Room Temp.: 25 °C
1.6 • Chilled Liquid: Water
Power Capacity *3 kVA 2.0 4.2
• Discharge Pump Circulating Load: Max.
Breaker Capacity *5 A 10 15
0
Operation Control Method Compressor ON/OFF Control 15 20 25 30 35
Fully Sealed Rotary Type Water Temperature (°C)
Compressor kW
0.85 1.8
Condenser Corrugated Fin and Tube Parallel Flow
Equipment Details
19
Discharge Pump Characteristic Curves Oprerating Temp. Range
RKS753J-V RKS1503J-V
40 0.4 60 0.6 50
Min. Working Circulation Rate
Pressure (MPa)
Pressure (MPa)
60Hz 40 0.4 30
60Hz
J-V
Head (m)
Head (m)
0.2 0.3 Operating Range
20 30 20
50Hz
20 0.2
50Hz Working Lower Limit 10
10 0.1
10 0.1
5 0.05 Refrigeration Cooler Head Loss
Refrigeration Cooler Head Loss Working Lower Limit 0 10 20 30 40
0 0 Chilled Liquid Temperature (°C)
0 10 20 30 40 0 10 20 30 40 50 60
Circulating Load (L/min) Circulating Load (L/min)
50 0.5
40 0.4
Working Upper Limit 15 Min. Working
40
Pressure (MPa)
Pressure (MPa)
Pressure (MPa)
0.4 Circulation Rate 60Hz Working Upper Limit (50Hz)
30 0.3
Head (m)
Head (m)
Head (m)
30 0.3 10 0.1 60Hz
60Hz 50Hz
50Hz
50Hz 20 0.2
20 0.2
5 Working Lower Limit 0.05
10 0.1 10 0.1
Working Lower Limit Working Lower Limit
Refrigeration Cooler Head Loss Refrigeration Cooler Head Loss
Refrigeration Cooler Head Loss
0 0 0
0 10 20 30 40 50 60 20 30 40 50 0 10 20 30 40 50 60
Circulating Load (L/min) Circulating Load (L/min) Circulating Load (L/min)
Rc 1/2
356
Chilled
Water
243
275
145
Filter (Internal) 20
(970)
933
28
(652)
22
615
31
31
Casters Casters
20
RKS RKS-JM / J Series
Accessories Choose the Model that Best Suits Your Application. Contact us for details.
必要 Bypass Piping Kit Note 1 Automatic Water Supply Kit Note 2 Relief Valve Kit
型式 品 名 台数 仕 様
RK-BP001 Bypass Piping Kit A 1 Quick Tube 3/8" Connector
RK-BP002 Bypass Piping Kit B 1 Rc 1/2 Pipe
RK-JB001 Compression Fitting 1 Inlet/Outlet 1/2", Brass
*1 RK-VB001 Valve A 1 Inlet/Outlet 1/2", Brass
RK-VB002 Valve B 1 Inlet/Outlet 1/2", SUS
RK-VB003 Valve C 1 Inlet/Outlet 1", Brass
RK-VB004 Valve D 1 Inlet/Outlet 1", SUS
RK-WS001 Automatic Water Supply Kit 1 Float Valve Note 2
Initial Setting: 0.3 MPa Indispensable when you don't want the
*1 RK-LV001 Relief Valve Kit 1 Chilled water flow and pressure Ball tap installed inside the tank. Trouble- chilled water circuit pressure to be higher
(Control range: 0.3 - 0.5 MPa) controllers are indispensable. saving water-supply kit. than necessary.
RK-FR001 Flow Gauge A * 1 Connected Flow Impeller Type (1.5 – 20 L/min)
RK-FR002 Flow Gauge B * 1 Connected Flow Impeller Type (3 – 60 L/min)
*Flow Gauge A(B) Water Filter Housing *Water Startup Heater Kit
RK-HF001 Water Filter Housing 1 Filter element sold separately
RK-FE001 Filter Element (5 μm) 1
RK-FE002 Filter Element (10 μm) 1
RK-FE003 Filter Element (25 μm) 1
RK-FE004 Filter Element (100 μm) 1
For RKS402J-MV (W) 3 m
*1 RK-CA001 Power Cable 1
For RKS752J-MV 3 m
For RKS753J-V • MV 3 m
*1 RK-CA002 Power Cable 1
For RKS1503J-V • MV 3 m
*1 RK-CA003 Power Cable 1 For RKS1502J-MV 3 m
Removes foreign material from the chilled
Differential Temperature Can be used to monitor the chilled water water circuit. Choice of element. (Sold Separate standing startup heater. Can also
RK-TH001 Control Thermistor *
1 Cable: 5 m circuit flow rate. separately) be used for control purposes.
RK-HI001 Water Startup Heater Kit * 1 Single-Phase 200 V, Capacity: 0.5 kW / for RKS402
RK-HI002 Water Startup Heater Kit * 1 Single-Phase 200 V, Capacity: 1 kW / for RKS75□ *Remote Communications Earthquake Resistance *Drain Pan Kit
RK-HI003 Water Startup Heater Kit * 1 Single-Phase 200 V, Capacity: 2 kW / for RKS150□ Interface Bracket
Remote Communications Connect external RS422 and
RK-EB001 Interface 1
RS485 accessories.
Electrical Conductivity Bracket, deionizer, solenoid valve,
RK-DI001 Control Kit A 1
electrical conductivity meter (10 - 500 μS/cm)
Electrical Conductivity Bracket, deionizer, solenoid valve,
RK-DI002 Control Kit B 1
electrical conductivity meter (1 - 20 μS/cm)
RK-DI003 Deionizer Kit 1 Deionizer, valve
Electrical conductivity meter
RK-DI004 Electrical Conductivity Meter A * 1
(10 - 500 μS/cm)
Electrical conductivity meter Prevents damage in case of incidental water
RK-DI005 Electrical Conductivity Meter B * 1 Accessories marked with *mark are Mount your chiller to the floor to prevent it leaks. The chiller is placed in the drain pan
(1 - 20 μS/cm) compatible with this expansion board. from tipping over. and secured in place.
Earthquake Resistance
RK-RF001 Bracket 1 Painted
*Electrical Conductivity Note 1: Model numbers ending with -2**00 indicate models that
RK-DP001 Drain Pan Kit * 1 Drain pan (SUS), float tap include bypass piping in the chiller.
Control Kit A(B)
RK-DP002 Drain Pan 1 Drain pan (SUS) Note 2: The water tank cannot be directly connected.Please supply
Three-phase 380 - 400 V water using a prepared water supply tank or cistern.
RK-TR001 Transformer Kit 1
(for three-phase models) Note 3: The Water Startup-Heater Heater Kit requires its own single-
phase 200 V power supply.
*1 RK-YS001 Y-Strainer Kit A 1 40 mesh 1/2" brass Note 4: While we do sell individual accessories, please contact your
RK-YS002 Y-Strainer Kit B 1 40 mesh 1/2" SUS dealer if you want to purchase individual parts used with
RK-EY001 Eye Bolt Kit 1 Incl. M8×4 rubber washers accessories.
Part Number: Communications Software Set * 1
04107834010 All photographs show optional equipment installed.
These items require that the user assemble (and
* Items marked with a *require installation of the RK-EB001 communications interface.
The communications expansion board must be present when these accessories are to be used.
Allows for purity management of attach) these products.(All accessories include an
circulating water.(Photo: Seen attached
*1: Not RoHS compliant (Please consult your dealer for compliant models.) to the bypass circuit.) installation instructions.)
21
Examples of Needs-Based Accessory Set-Ups
Remote Communications Interface to Meet Your Various Needs
Startup Heater Kit *
Interface Control Cable
Differential Temperature Control Thermistor *
Flow rate and pressure control to meet specs. for an oscillator or Management of chilled water. Be prepared for water leaks with a
optical system. Choose a filter to keep foreign substances off your drain pan and float switch. A factory option copperless spec. unit
laser head. Chilled water purity is also maintained. suitable for use with an aluminum circuit.
22
RKE/RKS
RKE and RKS Series
Manufacturer Accessories
RKE and RKS Ion Exchange Resin
Series
Common with Purifying Equipment
All Models Cartridge type and filter type for easy connections. It's easy to supply
deionized water.
For circulating water setups.
Can prevent rises in electrical conductivity in the circulating water when installed in a bypass circuit within the chilled
water circulation circuit.
RDI-55
23
RKE Series Important Unloading and Placement Information
WARNING Suspension
Eyebolt
RKE2200B1-V, VW-G2 (with casters) 140 kg
Product Placement
●Choice of Installation Location 3. Install out of direct sunlight and do not install where the product would
Choose an installation location that is free from combustible materials, be affected by heat. Exposure to direct sunlight or heat can cause the
areas that could lead to electric shock, or environments that could product to perform below the specified performance equal to the amount
damage the product. of the heat exposure. It can also lead to the activation of built-in protection
devices which will prevent operation.
24
RKE Series Important Unloading and Placement Information
4. See the chart below for operable ambient temperatures. Operating
outside the operable ambient temperature range can result in
compressor breakdown, reduced cooling capacity, and can cause the
product to stop operating due to activation of built-in safety devices.
Ambient Temp. Model
-5 – 43 °C RKE750A1-V, RKE1500B1-V, RKE2200B1-V
2 – 43 °C RKE1500B1-VW, RKE2200B1-VW
43℃
5. If ducting is to be installed, have the installation performed by a
qualified professional. -5℃
Model
Fan Air Flow (m3/min)
RKE750A1-V RKE1500B1-V RKE2200B1-V
50/60Hz
26 37 / 41 50 / 60
*Model RKE2200B1-V shown.
6. Install in a place that is generally free of dust and dirt. Installation in WARNING
places with heavy dust and dirt can result in reduction in performance.
Installation of this product should be performed by your dealer or other
7. Condensation on internal piping or leakage from the water pump may qualified personnel. Improper installation by the end user may lead to
occur depending on the operating environment. water leakage, electric shock, and fire.
●Reliably install water supply and drainage piping. Improper water supply 1. Overtightening the piping connected to the water supply port.
and drainage construction could result in water spraying out, causing 2. Having external forces on the water supply port.
water damage to the surrounding area. 3. Piping installation that does not absorb vibrations of water hammer, etc.
●Ensure that the water supply pressure is 0.50 MPa or lower. Too high a ●When connecting piping to the water supply port, always use two tools,
pressure can damage the product and may lead to water leaks, flooding using one to support the ball tap valve. *The ball tap valve is optional
of the surrounding area, and electric shock. equipment.
●Keep the cooling water pressure below 0.69 MPa. Higher pressure may ●Do not block the overflow piping. Blocked piping can cause water leakage
damage the components to cause water leakage and mey result in inside the chiller.
electric shock.
●Condensation on internal piping or leakage from the water pump may
●When performing water piping, be careful to avoid the following points. occur depending on the operating environment. Install a drain pan as
Failure to do so can result in water leakage. needed.
●Piping Sizes
Piping diameters for each model are listed below.
Model RKE750A1-V RKE1500B1-V RKE1500B1-VW RKE2200B1-V RKE2200B1-VW
Piping Item
Piping Size Rc1/2 Rc1
Chilled Water Inlet
Tightening Torque 29.4 39.2 N • m or less
Piping Size Rc1/2 Rc1
Chilled Water Outlet
Tightening Torque 29.4 39.2 N • m or less
25
●Piping Methods
Piping installation should follow the guidelines printed gauge will be visible after installation.)
below. Inlet/Outlet Valves 8. Install the optional Float Valve Assembly if an automatic water supply
Product Y-Strainer
1. Check the chilled water inlet and outlet side ports. system is to be constructed. Keep water supply pressure at or below
Chilled Water
Inlet 0.50 MPa.
2. Make pipe lengths as short as possible, and also avoid vertical and
Support Fittings
curved piping as much as possible. Drain Valve 9. Install reliable overflow piping in order to avoid water splatter.
Chilled Water
Outlet * Do not install piping higher than the overflow port.
3. When tightening piping connections, use 2 pipe wrenches or adjustable
Horizontal Pipe
wrenches in order to grasp both sides of the joint. Drain Valve
●Cooling Water Piping (Water cooled model)
4. If required, a (user provided) 1. Confirm the positions of the cooling water inlet and outlet ports.
bypass valve or drain valve Inlet/Outlet Valves Confirm the position of the cooling water inlet and outlet ports by
Product
should be installed on the checking warning label on the product.
cooling water inlet port in Chilled Water
Inlet 2. Follow the instructions below for piping work.
order to ensure the minimum Support Fittings
circulating water flow rate. Drain Valve (1) Mount the Cooling Water inlet valve ➀ and the Cooling Water outlet
Chilled Water valve ➁.
Outlet
5. For RKE2200B1-V/VW, install Horizontal Pipe (2) Be sure to mount the safety relief valve ➂. The regulating valve that is
Drain Valve
the included Y-strainer on the installed in the cooling water circuit performs the opening and closing
*M odel RKE750A1-V, RKE1500B1-V, VW
chilled water intake side port. shown. of the valve automatically
by detecting the refrigerant ⑤Union Coupling
6. Make sure that there is not
excessive weight or vibration pressure. Thus, there is a ②Cooling Water Outlet Valve
Inlet/Outlet Valves
o n t h e p r o d u c t f r o m t h e Product Y-Strainer possibility that the regulating
connected piping. Longer Chilled Water valve becomes full-closed Cooling Water Outlet
Inlet
during operation. Be sure ③Safety Valve (Relief valve)
Rear
lengths of horizontal piping Support Fittings
Drain Valve to install the safety relief
should be supported with Chilled Water Cooling Water Inlet
additional support hardware Outlet valve for the water leakage
Horizontal Pipe
prevention in the cooling ① Cooling Water Inlet Valve
or by other means to ensure Drain Valve
unreasonable forces are not *Model RKE2200B1-V, VW shown. water circuit, and set the
④Air Release and Drain Valve
applied directly to the product's cooling water inlet pressure
connection ports. Failure to properly support piping
Inlet/Outlet Valves can lead to
0.69 MPa or lower.
Product
equipment damage. (3) Install the purge/drain valve ➃.
Chilled Water (4) Be sure to install the union coupling ➄. Make sure that it can easily
Inlet
7. Always insulate piping. (Allow enough space between insulated pipes
Support Fittings disassemble the product and cooling water piping when carrying out
so that the lower right cabinet panel can be removed, and to allow
Drain Valve the cleaning of water-cooled condenser in inside the product.
Chilled Water
operation of the bypass valve. Also make sure that the water pressure
Outlet (5) Install a Y-strainer before the cooling water intake port.
Horizontal Pipe
Drain Valve
Electrical Wiring
4. Always properly ground this unit. Connect the ground wire to a proper Fan Overcurrent
earth/ground point that has been installed by a qualified electrician. Relay Ground
*Phase unbalance (%) = ( Maximum voltage [V] - Minimum voltage [V] ) ÷ Average voltage of 3 phases (V) × 67. (Based on IEC61800-3.)
26
RKE Series Important Unloading and Placement Information
The current setting of the discharge pump overcurrent relay (THR) [IMPORTANT]
needs to be changed depending on the operating conditions. ■M ake sure the power cord does not come into contact with the motor or
(RKE1500B1-V, VW) refrigerant piping within the product. Contact with hot surfaces could cause the
Discharge Pump Pressure Value cord to melt, resulting in an electrical short. (Secure power source wiring inside
Frequency Less than 0.39MPa 0.39 – 0.5MPa the distribution panel with cable ties.)
■N ever allow the product to run dry. Always fill the water tank and confirm the water
50Hz 2.3 A (Default value) 2.3 A (Default value)
60Hz 2.3 A (Default value) 2.6 A (Changed value)
level before operating.
■Do not perform withstand voltage tests nor insulation resistance tests on this
*When operating in areas with 60 Hz power, with a discharge pump pressure
of 0.39 MPa or higher, the overcurrent relay (THR) current setting should be
product. Doing so can damage the semiconductors used in the chiller control
changed from 2.3 A to 2.6 A. board or inverter. If the tests are deemed necessary, please consult your dealer.
RKE1500B1-V
Model RKE750A1-V RKE2200B1-V RKE2200B1-VW
RKE1500B1-VW
Power Source (V • Hz) Three-phase 200 • 50/60 Three-phase 220 • 60
Maximum Operating Current (A) 6 (Heater installed 11) 11 (Heater installed 16) 19 16
Terminal Block
Signal M3.5
RKE1500B1-V RKE2200B1-V
Model RKE750A1-V
RKE1500B1-VW RKE2200B1-VW
Breaker Capacity (A) 10 (Heater installed 15) 15 (Heater installed 20) 30 (Built-in)
13
Operation Signal Close at operation
14
Signal Output
Contacts 15
Alarm Signal Close at alarm
16
27
●Communications Cables and Connectors
1. USB (6) Connection Example
➀Compatible connector: Type B (male) connector
➁Maximum cable length: 3m. However, it may be shorter depending on
RS-232C
12345
6789
actual operating conditions.
2. RS-422A(RS-485)
(1) Connector: Terminal block
RS-422A
1 2 3 4 5
1 2 3 4 5
1 2 3 4 5
Termination
(2) able Gauge: AWG16 - 26
Tx
Resistor
Rx
(Use AWG18 - 24 if 2 wires are to be inserted into a single terminal
Termination
Resistor
Rx
Tx
onnection.)
(3) Length of Insulation to Remove From Cable: 10 mm RS-232C/422A DeviceAddress DeviceAddress DeviceAddress
Converter No.00 No.01 No.02
(4)Attaching the Cables: Use either of the following methods: Attach the
stripped wires as is. When performing hookups, be careful not to allow
1 2 3 4 5
1 2 3 4 5
1 2 3 4 5
Termination
Termination
Rx
Resistor
Resistor
RS-485
frayed wires to come into contact with or short out nearby wiring.
(5)Maximum Cable Length: 100 m or less - - May differ depending on
Tx
operating conditions. RS-232C/422A DeviceAddress DeviceAddress DeviceAddress
Converter No.00 No.01 No.02
*If connecting via RS-422A/485, make the connection by purchasing and
* Model RKE2200B1-V shown.
using an RS-232C/422A converter.
●Ducting Design Points (For User-Installed Ducting) gap between the hot exhaust air outlet from the unit and a fan should be
If the installation area is narrow or has a low ceiling, the ambient installed on the duct outlet.
temperature could raise to above 45 °C from heat coming from the Do not allow Lx and Ly to be longer than 5m. (See Fig. 2.)
ventilation outlet on the product. In such cases, ducting should be used to *The duct in the figure is one example. The particular direction the duct
move the heat outside of the room or at least away from the product so that exhaust port goes from the unit does not matter, however the following
the effects of it do not cause the temperature near the product to rise. Take important points must be enforced.
the following into consideration when planning duct work.
Ly
(2)Rectangular ducting with bends: B
○The cross sectional area should be greater than what is noted above,
B W
Ly
Ly
28
RKE Series Important Unloading and Placement Information
29
RKS Series Important Unloading and Placement Information
WARNING -0 * *00
RKS753J-V 45 kg RKS402J-MVW -20000 43 kg
RKS753J-MV -1 * *00 50 kg RKS750G-MVW 55 kg
RKS753J-V -1 * *00 49 kg RKS1500G-MVW 85 kg
When using the optional suspension Suspension RKS753J-MV -2 * *00 45 kg
eyebolts, always use all 4 eyebolts Eyebolt RKS753J-V -2 * *00 44 kg
and make sure there is at least a 60
° angle between the top face of the
product and each of the suspension Min. 60°
WARNING
cables. Improper suspension may Installation of this product should be performed by your dealer or other
lead to the product tipping over or qualified personnel. Improper installation by the end user may lead to water
falling, which could result in injury. leakage, electric shock, fire or other problems.
Product Placement
●Choice of Installation Location 4. Please operate this product within the ambient temperature range as
Choose an installation location that is free from combustible materials, areas that listed below:
could lead to electric shock, or environments that could damage the product. Model
Ambient Temp. RKS401 • 402 • 752 •
RKS750 •
Range 753 • 1502 • 1503J-MV RKS753 • 1503J-V
CAUTION (°C) • RKS402J-MVW
1500G-MVW
5 - 45 10 - 40 5 - 40
Install on a level surface that can adequately support the weight of the
5. Operating at temperatures below than 5 °C can damage the
product and fix the product down with anchor bolts or other means in order
compressor. Operating at temperatures above 45 °C will result in
to prevent it from moving around. Failure to install as indicated can result in
reduced thermal performance of the condenser, reduced ability to cool
water leaks or injury etc., from the product tipping over or falling.
the product, and could cause built-in safety devices to activate and
1. Ensure there is adequate space for heat ventilation as well as sufficient product operation to stop.
space for maintenance and inspection. If air cooled models are installed
6. If ducting is to be installed for air cooled models, have the installation
in an enclosed space as shown below, exhaust from the product can re-
performed by a qualified professional.
enter at the heat exchange air intake port which will cause the refrigerant
Fan Flow Rate Model
high-pressure to increase and could cause the product to shut down.
(m3/min) RKS401 • 402 • 752 • 753J-(M)V RKS1502 • 1503J-(M)V
2. If installing where a wind of 8 m/s or higher will be blown on it, 50/60Hz 24 / 28 48 / 56
measures to block the wind from hitting the product such as installation 7. Install in a place that is generally free of dust and dirt. Installation in
of a wind-break wall are required. (Air cooled models only.) places with heavy dust and dirt can result in reduction in performance.
Overhead Obstacles (Roof, eaves, ceiling, etc.)
60cm
Heat Output
[Ambient Temperature]
RKS401J-MV
RKS402J-MV
60cm RKS752J-MV
15cm RKS753J-MV
Re-Enters Re-Enters RKS1502J-MV
Product Product 15cm
60cm RKS1503J-MV RKS753J-V RKS750G-MVW
RKS402J-MVW RKS1503J-V RKS1500G-MVW
30
Water Supply and Drainage Construction
●Reliably install water supply and drainage piping. Improper water ●Ensure that the water supply pressure is 0.50 MPa or lower. (When
supply and drainage construction could result in water spraying an optional ball tap is installed.) Water leakage resulting from
out, causing water damage to the surrounding area. product damage can cause surrounding areas to become wet and
may also cause electrical shocks.
●Piping Sizes
Piping diameters for each model are listed below.
Model RKS-GM Series
RKS-JM Series RKS-J Series
(Water Cooled)
Piping Item 401J-MV 402J-MV 752J-MV 753J-MV 1502J-MV 1503J-MV 402J-MVW 753J-V 1503J-V 750G-MVW 1500G-MVW
Chilled Water Piping Size
Rc1/2 39 N • m or less
Inlet Tightening Torque
Chilled Water Piping Size
Rc1/2 39 N • m or less
Outlet Tightening Torque
Piping Size
Overflow Port Rc 1/2 39N • m or less —
Tightening Torque
Water Tank Piping Size One Touch Joint (Cap)
Rp 1/2 29N • m or less
Drain Tightening Torque —
Cooling Water Piping Size Rc 1/2 Rc 1/2 Rc 3/4
Piping Inlet — 39 N • m or — 39 N • m or 59 N • m or
Tightening Torque less less less
Cooling Water Piping Size Rc 1/2 Rc 1/2 Rc 3/4
Piping Outlet — 39 N • m or — 39 N • m or 59 N • m or
Tightening Torque less less less
●Piping Methods ●If connections to the chilled water inlet and outlet ports are reversed,
Piping installation should follow the guidelines printed below. then no cooling will occur.
1. Check the cooling water inlet and outlet side ports. ●When tightening piping, use 2 wrenches (pipe wrenches or adjustable
wrenches, etc.) to support both sides of the connection and tighten to a
2. Make pipe lengths as short as possible, and also avoid vertical and torque according to the chart. (Fig. 1)
curved piping as much as possible. ●Be careful during piping installation not to allow dirt, foreign material,
3. When tightening piping connections, use 2 pipe wrenches or adjustable sealing materials, etc., to enter the water circuit or water tank.
wrenches in order to grasp both sides of the joint. ●It is recommended that piping be installed in order to avoid leakage from
overflow.
4. If required, a (user Inlet/Outlet Valves ●Always install valves (user supplied) at the cold water inlet and outlet
provided) bypass valve Product Y-Strainer
ports.
or drain valve should be Chilled Water
Inlet ●The drain valve is used to drain water from the piping when the product
installed on the cooling Support Fittings is not to be used for extended periods of time.
Drain Valve
water inlet port in order to ●If there is a chance that the cold water circuit could be blocked while
Chilled Water
ensure the minimum water Outlet
the product is operating, then a safety valve (relief valve) should be
Horizontal Pipe
circulation flow rate. Drain Valve installed to prevent water leakage and to maintain operation within the
5. Make sure that there is Fig. 1 discharge pump operating range.
not excessive weight or ●Install a Y-strainer (user supplied) on the product inlet port. Also install a
vibration on the product Inlet/Outlet Valves drain pan as required.
Product
from the connected ●Install a drain pan, as condensation may form on piping inside the
piping. Longer lengths of Chilled Water product depending on the operating environment.
Inlet
horizontal piping should be Support Fittings ●Do not block the overflow piping. Blocked piping can result in water
Drain Valve leakage within the product.
supported with additional Chilled Water
support hardware to Outlet ●Keep the discharge pump pressure within the specified operating
Horizontal Pipe
ensure unreasonable Drain Valve
range. If the pressure exceeds the upper limit, it could lead to freezing
forces are not applied or damage to the evaporator, pump damage, or hoses coming off. If
directly to the product's pressure goes below the lower limit, it could result in damage to the
connection ports. Failure to properly support piping can cause pump mechanical seals.
damage. ●Install the optional Bypass Valve Piping Kit (sold separately) if the
pressure could exceed the prescribed upper limit, and operated the
6. Piping should be insulated. (Allow for enough space between insulated bypass valve to control the water pressure.
pipes so that the lower right cabinet panel can be removed, and to
allow operation of the bypass valve. Also make sure that the water
pressure gauge will be visible after installation.)
31
A Bypass Piping Kit is available as an optional accessory (sold regulating valve becomes
separately) for RKS J,JM Series models.* ⑤Union Coupling
full-closed during operation.
* Model numbers ending with -2**00 indicate models that include bypass In order to prevent water ②Cooling Water Outlet Valve
piping in the chiller. leakage, maintain a water
How to Adjust inlet pressure of 0.69 MPa Cooling Water Outlet
Rear
Control Valve (Sold separately) [Open] [Close] or lower by installing a safety ③Safety Valve (Relief valve)
Bypass Piping Kit (Sold separately)
Bypass Valve Bypass Valve
valve (relief valve) on the Cooling Water Inlet
cooling water circuit.
① Cooling Water Inlet Valve
3. Install the purge/drain valve ➃.
4. Be sure to install the union ④Air Release and Drain Valve
coupling ➄.
Reduce the water pressure. Increase the water pressure.
Make sure that it can easily disassemble the product and cooling water
piping when carrying out the cleaning of water-cooled condenser in
inside the product.
●Pipe Connection Procedure (Water cooled: RKS402J-
MVW, RKS750 • 1500G-MVW) ●If connections to the chilled water inlet and outlet ports are reversed,
1. Confirm
the positions of the cooling water inlet and outlet ports. then no cooling will occur.
Install the cooling water inlet valve ➀ and cooling water outlet valve ➁. ●When tightening piping, use 2 wrenches (pipe wrenches or adjustable
2. Be sure to mount the safety relief valve ➂. wrenches, etc.) to support both sides of the connection and tighten to a
The regulating valve that is installed in the cooling water circuit torque according to the chart. (Fig. 1)
performs the opening and closing of the valve automatically by ●Install the included Y-strainer before the cooling water inlet.
detecting the refrigerant pressure. Thus, there is a possibility that the
Electrical Work
●Ensure that all electrical wiring is done in accordance with relevant settings can lead to an explosion or fire.
electrical construction regulations as well as the directions outlined ●Always properly ground this product. Do not attach the grounding wire
in this manual. Furthermore, the product must be powered on its to gas pipes, water pipes, lightning rods, etc. Improper grounding can
own electrical circuit. Installation with an insufficient power supply or lead to electric shock. (Installation of a Class-D ground hookup must be
improper installation can result in electric shock or fire. performed by a qualified electrician.)
●Be sure to connect the prescribed cables in a reliable manner, ●An earth leakage breaker must be installed. Failure to install an earth
ensuring that there are no external forces exerted on cables or contact leakage breaker can lead to electric shock.
connectors. Improper cable connections may lead to electric shock, ●Connect the product to a commercial power source. (Connection to the
overheating of the contacts, or fire. secondary side of the inverter will damage the product.)
●Do not modify this product. Improper modifications to wiring or piping ●Ensure the source voltage is within ±10 % of the specified voltage. Also
within the product can lead to electric shock or fire. Furthermore, make sure the source voltage phase unbalance* is within ±3 %.
modifying the product will void the product warranty. *Ensure the source voltage is within ±10 % of the specified voltage.
●Never change the settings of built-in safety devices. Modifying such Also make sure the source voltage phase unbalance* is within ±3 %.
*Phase unbalance (%) = ( Maximum voltage [V] - Minimum voltage [V] ) ÷ Average voltage of 3 phases (V) × 67. (Based on IEC61800-3.)
* * * *** * * *
32
RKS Series Important Unloading and Placement Information
If the power cord is to be extended, refer to the chart below which shows the maximum operating current when choosing the cord. Always properly connect a
ground wire to the product. (RKS401J-MV has a power cord which includes the grounding wire and therefore it should be not extended.)
RKS-JM Series RKS-J Series RKS-GMVW
Model Series
401J-MV 402J-MV 752J-MV 753J-MV 1502J-MV 1503J-MV 402J-MVW (Water cooled) 753J-V 1503J-V
-0 * * 00 -0 * * 00 -0 * * 00 -0 * * 00 -0 * * 00 750G-MVW 1500G-MVW
Model Suffix -1 * * 00 -1 * * 00 -1 * * 00 -0 * * 00 -2 * * 00 -0 * * 00 -2 * * 00 -00000 -20000 -1 * * 00 -0 * * 00 -2 * * 00
-2 * * 00 -2 * * 00 -2 * * 00 -2 * * 00 -2 * * 00
Power Source Single-phase100 V 3φ200±10 % • 50/60, 1φ200 - 230 -5 %, 3φ200±10 % • 50/60, 1φ200 - 230±10 % • 3φ200±10% • 50/60,
1φ200 - 230±10 % • 50/60 3φ200±10% • 50/60, 220±10% • 60
(V • Hz) ±10 % 220±10 % • 60 +10 % • 50/60 220±10 % • 60 50/60 220±10% • 60
Maximum Operating
— 7.5 12.0 10 15.5 6 11.5 21 21.5 12 12.5 6.0 6.0 11.5 12 12.5 4.0 8.1
Current (A)
Wire the product independently with its own overload protection multi-purpose earth leakage breaker.
RKS-JM Series RKS-J Series RKS-GMVW
Model Series
401J-MV 402J-MV 752J-MV 753J-MV 1502J-MV 1503J-MV 402J-MVW (Water cooled) 753J-V 1503J-V
-0 * * 00 -0* * 0 -0 * * 00 -0 * * 00 -0 * * 00 -0 * * 00 -0 * * 00 -0 * * 00 750G-MVW 1500G-MVW
Model Suffix -1* * 00 -1 * * 00 -1 * * 00 -00000 -20000 -1 * * 00
-2 * * 00 -2* * 0 -2 * * 00 -2 * * 00 -2 * * 00 -2 * * 00 -2 * * 00 -2 * * 00
Circuit Breaker (A) 15 10 15 15 20 10 15 30 15 10 10 15 15 10 15
The current setting of the discharge pump overcurrent relay (THR) [IMPORTANT]
needs to be changed depending on the operating conditions. ■M ake sure the power cord does not come into contact with the motor or refrigerant piping
(RKS1503J-V and RKS1500G-MVW Only) within the product. Contact with hot surfaces could cause the cord to melt, resulting in an
Discharge Pump Pressure Value electrical short. (Secure power source wiring inside the distribution panel with cable ties.)
Frequency Less than 0.39 MPa 0.39 - 0.5MPa ■N
ever allow the product to run dry. Always fill the water tank and confirm the water level
50Hz 2.3 A (Default value) 2.3 A (Default value) before operating.
60Hz 2.3 A (Default value) 2.6 A (Changed value) ■D
o not perform withstand voltage tests nor insulation resistance tests on this product.
*When operating in areas with 60 Hz power, with a discharge pump pressure of 0.39 Doing so can damage the semiconductors used in the chiller control board or inverter. If
MPa or higher, the overcurrent relay (THR) current setting should be changed from
2.3 A to 2.6 A. the tests are deemed necessary, please consult your dealer.
□
4 □
4 □
29 During Alarm Condition :27-29 Open、28-2 9Closed(Default)
-
●Perform remote operation and signal output wiring so that no undue strain is placed on connection terminal block.
33
RKE and RKS Series Common Data
Cooling Water
Standard Items
Primary cooling water (refrigeration unit condenser cooling water, constant Chloride ion (mgCI–/L) 200 or below 50 or below ○
temperature water for the water temperature controller, and humidification
Sulfate ion (mgSO42–/L) 200 or below 50 or below ○
water) should meet the water quality standard as described in the chart on the
Acid consumption (pH4.8) (mgCaC3/L) 100 or below 50 or below ○
right.
Total hardness (mgCaCO3/L) 200 or below 70 or below ○
1. Primary Cooling Water Quality Standards Calcium hardness (mgCaCO3/L) 150 or below 50 or below ○
(1) If tap water is used as the primary cooling water for water cooled equipment, Ionic Silica (mgSiO2/L) 50 or below 30 or below ○
then the water should meet the following water quality standard. Iron (mgFe/L) 1.0 or below 0.3 or below ○ ○
(2) Within the "Tendency toward" column, items marked with a○ indicate this
Reference Items
Cu (mgCu/L) 0.3 or below 0.1 or below ○
component can lead to corrosion or scaling as indicated. Sulfide ion (mgS2–/L) None detected None detected ○
(3) The 15 items listed to the right are the primary components that can lead to
Ammonium ion (mgNH4+/L) 1.0 or below 0.1 or below ○
corrosion or scaling.
Residual chlorine (mgCI/L) 0.3 or below 0.3 or below ○
●Using Tap Water Free carbon dioxide (mgCO2/L) 4.0 or below 4.0 or below ○
Note that the constant release of tap water (where the cooling water outlet Stability index 6.0 to 7.0 – ○ ○
circuit is in an open loop system) can result in dezincification corrosion and * Excerpt from JRA-GL-02-1994 guidelines from
The Japan Refrigeration and Air Conditioning Industry Association.
breakdown of the water regulating valve.
* Use for make-up water when operating with a cooling tower.
Chilled Water
components
–
Chloride ion (mgCI–/L) Max. 50 Sulfide ion (mgS2 /L) Not detected
–
Sulphate (mgSO42 /L) Max. 50 Ammonium ion (mgNH4+/L) Max. 1.0
Acid consumption (pH4.8) (mgCaCO3/L) Max. 50 Residual chlorine (mgCI/L) Max 0.3
Total hardness (mgCaCO3/L) Max. 70 Free carbon dioxide (mgCO2/L) Max. 4.0
Calcium hardness (mgCaCO3/L) Max. 50 * Excerpt from JRA-GL-02-1994 guidelines from The Japan Refrigeration and Air Conditioning
Industry Association.
Silica ion (mgSiO2/L) Max. 30
34
Orion Products - - Service and Safety
For
For inquiries,
feel please
inquiries,
Please free tocontact
please contactthe
contact following
thethe
following representative:
representative:
following representative:–
This
This catalog
catalog contains
contains product
product specifications
specifications as
as of
of Feb.
Feb. 2020.
2020.
●
● Actual
Actual product
product colors
colors may
may vary
vary slightly
slightly from
from the
the pictures.
pictures.
● Please
● Please note
note that
that the
the structure
structure or
or specifications
specifications of
of products
products contained
contained in
in this
this catalog
catalog are
are subject
subject
to
to change
change without
without prior
prior notice.
notice.