Orion Chiller

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Light Duty Chiller

RKE
with Built-In Water Tank
RKS- Cooling Capacity:

JM
1.3/1.5kW
2.2/2.5kW
4.9/5.3kW

Cooling Capacity:
2.7 ~ 8.7kW(Air cooled)
6.0、10.4kW(Water cooled)

RKS-
J
Cooling Capacity:
2.2/2.5kW
4.9/5.3kW

The ORION 3-series chiller lineup has


the right chiller to meet your
diversified needs

Feb. 2020 D-RG11E


Light Duty Chiller with Built-In Water Tank Catalog Striving to Make Products that Move You
Choose Your ORION Built-In Water Tank Chiller!
Price Performance Position of 3 Series of Chillers
With our 3-Series Lineup, we have the best chiller
to balance your needs and budget.

High Energy-Saving, Precision Control, High-Spec


Initial Cost

High-
Spec.
Model RKE Series 5 12P
High Energy Savings and Precision Control (±0.1 °C)

Ambient Temp.: -5 – 43 °C (Air Cooled)


Operable Temperature
2 – 43 °C (Water Cooled)
Range (Liquid temp.): 5 – 35 °C
Control: ±0.1°C

High Precision Temperature Control

Mid-
Grade
Model

RKS-GM Series 17 18P


RKS-JM Series 13 16P
RKE Series Economy Models Compact, Low Price,
Ambient Temp.:
Operable Temperature
5 – 40 °C AND High Precision Temp. Control (±0.1 °C)
Range (Liquid temp.): 5 – 35 °C
Ambient Temp.: 5 – 45 °C
Control: ±0.1 °C Operable Temperature
Range (Liquid temp.): 5 – 40 °C
Control: ±0.1 °C

Built-In Water Tank Chillers (Closed-Loop System)


ORION Built-In Water Tank Chillers have water tanks and
Eco discharge pumps built-in! Closed-Loop Operation eliminates
piping and evaporator installation requirements for simplified
nomy installation and space-savings.
Model

RKS-J Series 19 20P


Compact & Economy User’s Equipment
Water Tank
Ambient Temp.:
Operable Temperature
10 – 40 °C
Range (Liquid temp.):15 – 35 °C
Control: ±2 °C

Low Energy-Saving, Precision Control, High-Spec High

1
3-Series Lineup
High-Spec Model Mid-Spec Model Economy Model
Model Inverter control gives improved energy savings RKE Economy Models Compact and
and high-precision temperature control. Compact and Precision Temperature Control Economy

Series RKE RKS-JM RKS-JM RKS-GM RKS-J

Air / Water Cooled Air cooled Water cooled Air cooled Water cooled Air cooled

RKE RKE RKE RKE RKE RKS RKS RKS RKS RKS RKS RKS RKS RKS RKS
Model *1 750A1 1500B1 2200B1 1500B1 2200B1 401J 402J 752J 753J 1502J 1503J RKS402J-MVW 750G 1500G 753J 1503J
-V-G2 -V-G2 -V-G2 -VW-G2 -VW-G2 -MV -MV -MV -MV -MV -MV -MVW -MVW -V -V

Control
°C ±0.1 ±0.1 ±2
Accuracy
Three-
Single- Three- Single- phase
Power Three-phase phase Single-phase phase phase 200 Single-phase Three-phase Three-phase
V(Hz) 100 200 - 230 200 - 230 200 (50 / 60) 200 (50 / 60)
Source 200 (50 / 60) 220 (60) 200 (50 / 60) 200 - 230
(50 / 60) (50 / 60) (50 / 60) 220 (60) 220 (60)
(50 / 60) 220 (60) (50 / 60)
220 (60)
Cooling kW
2.9 5.8 9.5 6 10.4 1.3 / 1.5 1.3 / 1.5 2.2 / 2.5 2.2 / 2.5 4.9 / 5.3 4.9 / 5.3 1.3 / 1.5 2.2 / 2.5 4.9 / 5.3 2.2 / 2.5 4.9 / 5.3
Capacity*2 (50 / 60Hz)

L/min 10 12 / 21 28 / 43 12 / 21 28 / 43 10 10 10 10 18 18 10 10 12 / 21 10 12 / 21
Flow Rate
(50 / 60Hz) Head: 20 / 30 m Head: 50 m Head: 50 m Head: 50 m Head: 50 m Head: 30 m Head: 30 m Head: 30 m Head: 30 m Head: 60 m Head: 60 m Head: 30 m Head: 20 / 30 m Head: 50 m Head: 20 / 30 m Head: 50 m

*1 G1 spec. also available without casters. *2 For operation on air-cooled machines when the chilled water temperature is 20 °C and the ambient temperature is 32 °C,
or for water-cooled machines when the chilled water temperature is 20 °C and the cooling water temperature is 32 °C. Cooling capacity is at least 95% of listed figures.

Please See Our Other ORION Chiller Catalogs


We have a wide range of chillers available.
○ Free Cooling Chiller Catalog
○ Heavy Duty DC Inverter Chiller Catalog
○ Circulating Chiller for Welding Machines Catalog

Heavy Duty DC Inverter Chiller Lineup


Air Cooled Water Cooled

Model RKE RKE RKE RKE RKE RKE RKE RKE RKE RKE RKE RKE
3750 5500 7500 11000 15000 22000 30000 3750 5500 7500 11000 15000
B-V B-V B-V B-V B-V B-V B-V B-VW B-VW B-VW B-VW B-VW

Cooling
kW 12.2 20.3 25.0 37.2 48.0 74.4 96.0 14.1 23.4 27.3 43.0 48.0
Capacity

Control
°C ±0.1 °C (Energy saving mode: ±2.0 °C) ±0.1 °C (Energy saving mode: ±2.0 °C)
Accuracy

Power V Three phase 200 ±10 % (50)


Three phase 200 – 220 ±10 % (50 / 60)
Source (Hz) Three phase 200 – 220 ±10 % (60)

Flow Rate L/min 15 – 60 60 – 170 100 – 230 200 – 460 15 – 60 60 – 170 100 – 230

Operable
Ambient °C -20 – 45 (w/ option: -20 – 50) -20 – 45 2 – 45 (w/ option: 2 – 50) 2 – 45
Temp.

Operable
Liquid °C 3 – 35 (w/ anti freeze: 0 – 35)* 3 – 35 (w/ anti freeze: 0 – 35)*
Temp.

* Please use antifreeze when operating with fluid temperature settings of 0 to 3 °C.

2
Application Examples by Series
High Energy Savings and Precision Control (±0.1 °C)

RKE Series
Fiber Laser MRI Photolithography Equipment
Diode laser oscillator and optical Helium compressor cooling and ±0.1°C cool water supply for exposure stage (cool
systems cooling. gradient coil cooling. plate).

High Frequency Induction Heating Plasma Welder ICP Analysis Equipment


Heating coil cooling and high frequency power Cooling for power supply and welding Improved cooling efficiency for inspection
supply cooling. torch. solutions.

RKE Series Economy Models Offer Low Price in a Compact Design AND High Precision Temp. Control (±0.1 °C)

RKS-JM Series
*If a water cooled model is needed, then please order from the RKS-GM Series.

Concentrating Equipment Analysis Equipment X-Ray Inspection Equipment


Evaporator cooling. Analysis stage cooling. X-Ray Tube Cooling.

UV Laser Engraving Machine


Laser Light-source Cooling. Molding Machines
Mold and hopper cooling.

YAG Welding Machine


Laser Oscillator Cooling.

Printing Equipment
UV lamp cooling and ink drying cooling stage cooling Sheet Printing Machine
as well as control over ink temperature.
Individual roller cooling.

3
Compact and Economy

RKS-J Series
Milling Mixer
Equipment Jacket cooling.
Jacket cooling.

Spot Welding Machine


Electrode and power supply cooling. Arc Welding Machine
Power Supply and Torch Cooling. Vacuum Vapor Deposition Equipment
Chamber cooling.

Packing Machinery Laboratory


Cooling after heat sealing. Furnace/Kiln
Furnace/kiln cooling.

Dual Channel Chiller Lineup for Fiber Laser


Independent water circuits in a single chiller package provide
different temp. settings for the oscillator and optical system.
Please see the catalog for more detail.

10 Lineup: Dual Channel Chiller for Fiber Laser


Resonator Output kW 1 2 3 4–6 7–8 10 1–2 3 4–6 7 – 8 10 – 12
Air Cooled Water Cooled
Model RKS RKE RKE RKE RKE RKE RKE RKE RKE RKE RKE
1500G 2200 3750 5500 7500 11000 2200 3750 5500 7500 11000
MV-2CH B1-V-2CH B-V-2CH B-V-2CH B-V-2CH B-V-2CH B1-VW-2CH B-VW-2CH B-VW-2CH B-VW-2CH B-VW-2CH
Cooling Capacity kW 3.9/ 4.3 7.7 11.2 19.3 24.0 36.2 9.4 13.1 22.4 26.3 42.0
Operable Liquid
°C 5 – 35 3 – 35 5 – 35 3 – 35
Oscillator

Temp.
Control Accuracy °C ± 0.1 (When load is stable.) ± 0.1 (When load is stable.)
Flow Rate L/min 12 / 21 28 / 43 15 – 50 60 – 95 60 – 170 100 – 230 28 / 43 15 – 50 60 – 95 100 – 230
Operable Liquid 25 – 40
°C
Optical system

Temp. (Oscillator Water Temp. Setting +5 °C or higher)


Control Accuracy °C ± 1 (When load is stable.)
Flow Rate L/min 24 / 52
Power Source V (Hz) Three - phase 200 (50/60)

4
RKE High Energy Savings and Precision Control (±0.1 °C)

RKE Series
Fully Loaded with Superior Functionality to Meet All the Requirements
of Your Application and Working Environment.
* Factory option

High-Spec Model

RKE Series
Cooling Capacity(50/60 Hz):
2.7kW – 8.7 kW(Air Cooled)
6.0kW – 10.4 kW(Water Cooled)

Ambient Temp. Range: -5 – 43 °C(Air Cooled) 2 – 43 °C(Water Cooled)


Operable Temp. Range (Liquid temp.): 5 – 35 °C
Temp. Control Precision: ±0.1 °C

Minimum 30 % Energy Savings* AND Precise RKE750A1-V-G2 RKE1500B1-V(W)-G2 RKE2200B1-V(W)-G2


Temperature Control of 0.1 °C ! * Compared with our earlier models.
* G1 spec. also available without casters.

Energy Saving High Accuracy Temperature Control


As much as 65% Energy Savings Possible Temperature Control Accuracy to ±0.1 °C*
Even compared with power saving ON/OFF type chillers, our DC Inverter control models offer energy Precise control even for applications that have severe temperature management requirements.
savings of 30 % at full load. Its extreme versatility makes it suitable for a wide range of applications, including precision-pro-
And when compared with temperature-stable hot gas bypass or PID proportional valve controlled duction-use lasers, analysis devices, semiconductor manufacturing, and many others.
chillers, a 65 % reduction in energy requirements is possible. * Under stable load and ambient temperature.

Comparison of Energy Savings by Control Method


100 HB (Hot Gas Bypass) & PID Proportional Valve Control

30 %
65 %
Energy Consumption (%)

reduction reduction
80
ON/OFF Control

60

40
DC Inverter Chiller
20
30 40 50 60 70 80 90 100
Load (%)

No Trade-Off between Low Energy Wide Range of Operating Conditions


and High Accuracy Control -- Now Orion Offers Both! Liquid Temp. Control Range: 5 – 35 °C allows for wide-ranging applications. High temp. operation
possible for piping condensation prevention, etc. Works in an increased range of ambient
Our inverter controlled compressor responds to fluctuating workloads linearly, achieving highly accurate temperatures* from -5 to +43 °C. (Water cooled types from +2 °C.) This means our chiller can do
temperature control while using the least amount of energy. its job under even harsher working conditions.
Plus, thanks to Orion's distinctive capacitycontrol system, accurate temperature control can still be * For ambient temperatures below 5 °C, measures must be taken to ensure that piping outside the chiller does not freeze.
maintained during normally difficult to control low load situations.
(User can choose between "High-accuracy" and "Energy saving" modes in response to low-load conditions.)
43 Works even at a
High ±0.1 – 1.0 °C super-hot 43 °C!
-±0.5 °C 40
Ambient Temperature (°C)

Compressor ±0.5 – 1 °C
PID
Inverter PID Meets your
Heater
Temperature Stability

Proportional Previous medium and hot


Control Control
Valve Models temperature even
up to 35 °C.
Control
±2 – 3 °C Hot Gas 5
Bypass
Compressor 0 DC Inverter Chiller
Control ±1 – 2 °C Cold climate
ON/OFF operation down
Control -5
to -5 °C is OK.
(Air cooled models only.)
Low <Conditions> Ambient temperature: 32 °C, Chilled liquid: Tap water
5 30 35
Low Running Cost High Chilled water Temperature Range (°C)

5
Built for Improved Ease of Use

Slanted front panel design is easy to see and Tank access is at the top for easy access, easy water Easy "One Touch" removable condenser dust
easy to operate. quality confirmation, easy cleaning! filter. (Air cooled model only)

Wealth of Options and Multi-Function Parameters


Operation and control functions, as well as water temperature control Using the Multi-Function Parameters, users can tailor the chiller operation
conditions monitoring all from your PC via a single cable hookup. to best suit their many needs and operating conditions.
Function Description
Power Outage Recovery Setting "No recovery", "Auto recovery", "Remote switch priority", and "Either Local or Remote Switch On" options available.

Local or Remote Operation Choose from: "Local Only", "Remote Only", "Both Local/Remote".

Alarm Signal Output Can select signal contacts to be "Open" or "Closed" during an alarm condition.
Alarm State Operation Control Options to "Continue" or "Halt" operation of still-working components under warning conditions.
Audible Alarm Audible alarm "Enabled" or "Disabled" during alarm condition.
Audible Warning Audible alarm "Enabled" or "Disabled" during warning condition.
Freeze Prevention Operation To prevent freezing, auto pump operation "Enabled" and "Disabled" options available.
Warm-Up Mode Option to keep pump running even when chiller is off, in order to maintain a (set) minimum liquid temperature.

Equipped with a Wealth of Options. Energy Saving Mode Option to shut off compressor when cooling load falls below 40 % for increased energy savings.
Low-Noise Mode Option to reduce noise output by lowering the maximum fan speed to 40 Hz or lower. (Cooling power reduced about 20 %.)
Users have many options to choose from such as Remote control, Heaters,
Communication software, and others to further suit their application requirements 500-Hour Filter Timer Warning alarm to replace the filter after 500 hours can be enabled or disabled.

and operating environment. CE certification on built-to-order models is available. Liquid Temp High/Low Warning 5 patterns of water temperature limit settings are available.

Example of Energy Saving Configuration


RKS1500F-V Changing to the RKE1500B1-V
Energy Savings Points
Energy Saving 44 %
Reduced Output of CO2 -1,013 kg CO2/Year Got a Big Heat Load?
Effective Savings 37,050 JPY/Year Change to an Inverter Chiller!
●Comparison Conditions ●Power Consumption Rate Based On Chiller Load Factor
RKS1500F-V (ON/OFF Control) 100
Compared Models 90 ON/OFF Control
RKE1500B1-V (DC Inverter Chiller) RKS1500F-1
80
Energy Consumption (%)

Set Water Temp. 20 °C 70


Average Load 3.2 kW 60
Operating Time 10 Hours/Day (250 Days/Year) 50
40 DC Inverter Chiller
Electricity Cost 15 JPY/kWh RKE1500B1-V
30
Load 3.2kW
20
70 80 40 90 50
100 60
Load (%)
* The power consumption rate is a value achieved when the RKS1500F-V is operating
under 60 Hz rated conditions at 100% (2.6 kW) power consumption.
●Amount of CO2 Emission Reduction
* CO2 emission coefficient used is 0.410, the average of 8 power companies. ●Yearly Power Consumption Comparison
6,000
Power Consumption Difference (kWh)

5,000
44%
Energy
1,013 Savings
4,000
2,319 kg-CO2/Year
kg-CO2/Year
1,306 3,000
kg-CO2/Year 5,655
CO2 Emission
Reduction Amt. 2,000 kWh/Year
Previous Model Inverter Chiller 3,185
ON/OFF Control Chiller (RKS1500F-V) (RKE1500B1-V) 1,000 kWh/Year
Amount of Energy Savings (Calculated)
0
Power Consumption Difference: 5,655 kWh - 3,185 kWh = 2,470 kWh Previous Model ON/OFF Inverter Chiller
Effective Cost of Energy Savings: 2,470 kWh/Year × 15 Yen/kWh = 37,050 JPY/Year Control Chiller(RKS1500F-V) (RKE150B1-V)

6
RKE High Energy Savings and Precision Control (±0.1 °C)

RKE Series
Specifications Chart

Model RKE750A1-V-G1
Air Cooled
RKE1500B1-V-G1 RKE2200B1-V-G1
RKE750A1-V-G2 (w/ casters) RKE1500B1-V-G2 (w/ casters) RKE2200B1-V-G2 (w/ casters)
Room Temp. 32 °C, Set Temp. 20 °C*1 kW 2.7 5.3 8.7
Performance Specifications

Cooling
Capacity Room Temp. 25 °C, Set Temp. 20 °C kW 2.9 5.8 9.5
Ambient Temp. Range °C -5 – 43
Operating Temp. Range (Liquid Temp.) °C 5 – 35
*4
±0.1 (Under stable load, ambient temperature and power source.)
Control Precision °C
±0.5 (When the current load is continuously within ±10%.)
Min. Operating Circulation Rate (50/60 Hz) L/min 10 (Head: 20 / 30 m) 12 / 21 (Head: 50 m) 28 / 43 (Head: 50 m)
Power Source*2 V(Hz) Three-phase 200±10 % (50 / 60), 220±10 % (60)
Power Specifications

Power Consumption*1 kW 1.2 / 1.3, 1.3 2.3 / 2.4, 2.4 4.6 / 4.7, 4.7
Electric Current*1 A 4.5 / 5.3, 4.7 8.7 / 9.0, 9.0 16 / 17, 17
Power Capacity*3 kVA 2.1 4.2 6.5

Breaker Capacity A 10 (With heater installed: 15) 15 (With heater installed: 20) 30*6
Current sensitivity: 30 mA, High-speed Current sensitivity: 30 mA, High-speed Current sensitivity: 30 mA, High-speed
Operation Control Method Compressor Speed Control
Construction Fully sealed rotary type (Inverter driven)
Compressor
Output kW 0.7 1.7
Condenser Fin and tube heat exchanger
Equipment Details

Construction Plate type heat exchanger


Heat exchanger
Material SUS316 (Brazing: Cu)
Construction Cascade type
Discharge Pump
Output kW 0.25 0.40 0.75
Water Tank Capacity L approx. 15 approx. 20
Refrigerant R-410A
CE Marking Built To Order

External Dimensions (H × D ×W) mm G1: 840 × 688 × 400 G1: 879 × 850 × 400 G1: 993 × 970 × 530
G2: 927 × 688 × 400 G2: 966 × 850 × 400 G2: 1080 × 970 × 530

Product Mass (Dry weight) kg G1: 68 G1: 96 G1: 135


G2: 73 G2: 100 G2: 140
Operating Noise Level (50/60Hz) *5
dB 55 / 57 56 / 60 62 / 64

Water Cooled
Model RKE1500B1-VW-G1 RKE2200B1-VW-G1
RKE1500B1-VW-G2 (w/ casters) RKE2200B1-VW-G2 (w/ casters)
Room Temp. 32 °C, Set Temp. 20 °C*1 kW
Performance Specifications

Cooling 6.0 10.4


Capacity Room Temp. 25 °C, Set Temp. 20 °C kW (Chilled water temp.: 20 °C) (Chilled water temp.: 20 °C)
Ambient Temp. Range °C 2 – 43
Operating Temp. Range (Liquid Temp.) °C 5 – 35
±0.1 (Under stable load, ambient temperature and power source.)
Control Precision*4 °C
±0.5 (When the current load is continuously within ±10 %.)
Min. Operating Circulation Rate (50/60 Hz) L/min 12 / 21 (Head: 50 m) 28 / 43 (Head: 50 m)
Power Source*2
Power Specifications

V(Hz) Three-phase 200±10 % (50 / 60), 220±10 % (60)

Power Consumption*1 kW 1.7 / 1.8, 1.8 3.5 / 3.7, 3.7


Electric Current*1 A 6.5 / 7.1, 6.6 14 / 14, 14
Power Capacity*3 kVA 3.0 5.5

Breaker Capacity A 15 (With heater installed: 20) 30*6


Current sensitivity: 30 mA, High-speed Current sensitivity: 30 mA, High-speed
Operation Control Method Compressor Speed Control
Construction Fully sealed rotary type (Inverter driven)
Compressor
Output kW 0.7 1.7
Condenser Double pipe water cooling
Equipment Details

Construction Plate type heat exchanger


Heat exchanger
Material SUS316 (Brazing: Cu)
Construction Cascade type
Discharge Pump
Output kW 0.4 0.75
Water Tank Capacity L approx. 15 approx. 20
Refrigerant R-410A
CE Marking Built To Order

External Dimensions (H × D ×W) mm G1: 879 × 850 × 400 G1: 993 × 970 × 530
G2: 966 × 850 × 400 G2: 1080 × 970 × 530

Product Mass (Dry weight) kg G1: 95 G1: 135


G2: 98 G2: 140
Operating Noise Level (50/60Hz)*5 dB 55 59 / 60
*1 For operation on air-cooled machines when the chilled water temperature is 20 °C and the ambient temperature is 32 °C, or for water-cooled machines when the chilled water temperature is 20 °C and the cooling water temperature is 32 °C. Cooling capacity is at least 95% of listed
figures. *2 Source voltage phase unbalance should be less than ±3 %. *3 The figure noted is when operating at the highest capacity in the normal operating range. *4 Does not include starting times or when the cooling load is too small, in which case the compressor may cycle on and off. *5
Operating noise levels are from a position of 1 m in front of the product and at a height of 1 m. *6 Unit comes with a built-in overload protection breaker.
Note 1: Liquid (chilled water) that can be used are either clean water and a 30 to 40 % ethylene glycol solution. Note that there will be a drop in cooling capacity of 10 % if using a 30 to 40 % ethylene glycol solution. Alternatively, if deionized water is to be used, it should have an electrical
conductivity of at least 1 μs/cm.
Note 2: Heat output from the unit (in kW) is approx. 1.3 times that of the cooling capacity.

7
Cooling Capacity

RKE750A1-V RKE1500B1-V RKE2200B1-V


RKE1500B1-VW RKE2200B1-VW
5.5 11.0 14
5.0 10.0
12
4.5 9.0
4.0 8.0 10
Cooling Capacity (kW)

Cooling Capacity (kW)

Cooling Capacity (kW)


3.5 7.0
8
3.0 6.0
2.5 5.0 6
2.0 4.0
1.5 3.0 4
Conditions Conditions Conditions
1.0 • Room Temp.: 32 °C 2.0 • Room Temp.: 32 °C • Room Temp.: 32 °C
2
• Chilled Liquid: Water • Chilled Liquid: Water • Chilled Liquid: Water
0.5 1.0
• Discharge Pump Circulating Load: 10 L/min • Discharge Pump Circulating Load: 12/21 L/min • Discharge Pump Circulating Load: 39/54 L/min
0 0 0
5 10 15 20 25 30 35 5 10 15 20 25 30 35 5 10 15 20 25 30 35
Water Temperature (°C) Water Temperature (°C) Water Temperature (°C)

Minimum Heat Requirement for Inverter Control <Conditions> Chilled Liquid: Water

* Even in the high accuracy mode, if the amount of heat to process is below the minimum level, the compressor will cycle ON
and OFF, and may affect the control accuracy.
* If the minimum heat requirement for inverter control is not met and high accuracy temperature control is necessary, please
install the optional heater assembly unit, or ask for a special model equipped with a capacity control valve.

RKE750A1-V RKE1500B1-V RKE2200B1-V


RKE1500B1-VW RKE2200B1-VW

2.0 2.0 2.0


Minimum Amount of Heat (kW)

Minimum Amount of Heat (kW)

Minimum Amount of Heat (kW)

1.5 1.5 1.5 Water Temperature


Water Temperature 35 °C
Water Temperature
35 °C 35 °C

1.0 1.0 20 °C 1.0


20 °C 35 °C
20 °C
0.5 0.5 35 °C 0.5
5 °C
5 °C 5 °C
5 °C 20 °C
5 °C 20 °C
0 0 0
-5 0 10 20 30 40 43 -5 0 10 20 30 40 43 -5 0 10
30 34 40 43 20
Ambient Temperature (°C) Ambient Temperature (°C) Ambient Temperature (°C)

Discharge Pump Characteristic Curves Pump-only operation rating. Cooling Water Flow Rate (For condenser)

RKE750A1-V RKE1500B1-V/VW RKE2200B1-V/VW


40 60 60 3.0
Min. Working Circulation Rate
55
Min. Working Circulation Rate
50 50 2.5
Cooling Water Flow Rate (m3/h)

30 45
60 Hz 60 Hz
40 40 2.0
60 Hz RKE2200B1-VW
35 Chilled Water Temp.: 35 °C
Head (m)

Head (m)

Head (m)

50 Hz
20 30 30 1.5
Refrigeration
Cooler Head Loss 25
50 Hz
20 20 1.0
RKE1500B1-VW
10 Refrigeration
Cooler Head Loss Min Available 15 Refrigeration Chilled Water Temp.: 20 °C
50 Hz
Working Head Cooler Head Loss
10 10 0.5
5 Min Available
Working Head 5
0 0 0
0 10 20 30 40 0 10 20 30 40 50 60 20 30 40 50 60 70 5 10 15 20 25 30 34
Circulating Load (L/min) Circulating Load (L/min) Circulating Load (L/min) Cooling Water Inlet Temperature (°C)

8
RKE High Energy Savings and Precision Control (±0.1 °C)

RKE Series
External Dimensions (Units: mm)

RKE750A1-V-G1 • G2 (Incl. casters)

Water Supply Port Access Hole


(Rc 1/2 for optional ball tap) Water Anchoring Hardware
Water Tank Drain Valve 4 M8 nuts Tank Cover G1: 4 Locations, G2: 2 Locations in Opposite Angles
Liquid Level Gauge 400 688 (For transport. Remove before operation.)
Overflow (For optional water filter installation)
Exhaust Exhaust Water Tank Drain Rp 1/2
Φ12
Water Pressure Gauge
Chilled Water Inlet Rc 1/2
Bypass Valve
Chilled Water Outlet Rc 1/2
Air Exhaust

470
446

315
Vent
840
927

Air Intake Exhaust


Vent Intake Air Exhaust
280

524
Panel Vent

364
Operation Panel 280 Ventilation Direction Panel

235
158

360 156

115
Handle to Open and 4 M8 nuts
87

Close the Water Tank (For optional eye bolt installation.)


Filter Casters 120 Drain Pan Drain R1/4
Wiring Access Hole (Φ38)
(Built-in) (G2 Models Only) 315 196
(For remote and communications functions)
Power Cord Access Hole Air Vent Louver
Direction of ventilation can be changed by exchanging panels.

Includes Power Cord (Length outside the product: 3 m) 2 mm² x 4-conductors

RKE1500B1-V-G1 • G2 (Incl. casters)

Water Supply Port Access Hole


(Rc1/2 for optional ball tap)
Water Tank Drain Valve
Overflow
Water Tank Drain Rp 1/2 4 M8 nuts Water Tank Cover Anchoring Hardware
Liquid Level Gauge 400 850 Water Pressure Gauge (For optional water filter installation) G1: 4 Locations, G2: 2 Locations in Opposite Angles
Exhaust Exhaust (For transport. Remove before operation.)
Chilled Water Inlet Rc 1/2
Φ12
Bypass Valve
Chilled Water Outlet Rc 1/2
Drain Pan Drain R 1/4
Air Exhaust
470.6
445.6

330
Vent
879

Air Intake Exhaust


966

Vent Intake Air Exhaust


490

Panel Vent
560

420 31
400

Ventilation Direction Panel


Operation Panel
265

540 156
125

Handle to Open and 4 M8 nuts


87

Close the Water Tank (For optional eye bolt installation.)


53
73

Wiring Access Hole (Φ38) 75


535 Ventilation Direction Panel
Filter (Built-in) Wiring Access Hole Casters 166.5
(For remote and communications functions)
(Φ38) (G2 Models Only)
Power Cord Access Hole Air Vent Louver
(Option: For heater.) Direction of ventilation can be changed by exchanging panels.

Includes Power Cord (Length outside the product: 3 m) 3.5 mm² x 4-conductors

RKE2200B1-V-G1• G2 (Incl. casters)

Water Supply Port Access Hole


(Rc1/2 for optional ball tap)
Liquid Level Gauge 530 970 Water Tank Drain Valve 4 M8 nuts
Overflow (For optional water filter installation) Anchoring Hardware
Exhaust Exhaust Water Tank Drain Rp 1/2 G1: 4 Locations, G2: 4 Locations
Water Pressure Gauge (For transport. Remove before operation.)
Chilled Water Inlet Rc 1/2 Water Tank Cover
Φ12
Bypass Valve
Chilled Water Outlet Rc 1

(22) Air Exhaust


576
993

Air Intake
1080

Vent
Vent Intake
Panel
480
305
235

(43)
861
36
Handle to Open and Close the Water Tank
165
93

Operation Panel
87

55
Filter (Built-in) Casters Wiring Access Hole (Φ38) Drain Pan Drain R 1/4
90
(G2 Models Only) (For remote and communications functions)
Power Cord Access Hole (Φ30)

9
RKE1500B1-VW-G1• G2 (Incl. casters)

Water Supply Port Access Hole


400 850 (Rc 1/2 for optional ball tap) 4 M8 nuts
Liquid Level Gauge
Refrigerant High-Pressure Gauge (For optional water filter installation)
Anchoring Hardware
Cooling Water Outlet Rc 3/4 G1: 4 Locations, G2: 4 Locations
Water (For transport. Remove before operation.)
Cooling Water Inlet Rc 3/4 Tank Cover Φ12
Freeze-Prevention Valve
Cooling Water Drain Rp 1/4
(w/ plug)
879

470.6
445.6
966

560

440
400

332
265

165
125

540 156 4 M8 nuts


Operation Panel
87

(For optional eye bolt installation.)


43

53
Wiring Access Hole (Φ38) 54
Wiring Access Hole (Φ38) 120 Drain Pan Drain R 1/4 Handle to Open and Close the Water Tank
(For remote and communications functions) Water Tank
(Option: For heater.) 250
Power Cord Access Hole Drain Valve
Chilled Water Outlet Rc 1
Overflow
Water Tank Drain Rp 1/2 Bypass Valve
Water Pressure Gauge Chilled Water Inlet Rc 1

Includes Power Cord (Length outside the product: 3 m) 2 mm² x 4-conductors

RKE2200B1-VW-G1• G2 (Incl. casters)

Water Supply Port Access Hole


(Rc 1/2 for optional ball tap)
4 M8 nuts Liquid 530 970 Water Tank Drain Valve Anchoring Hardware
Level Gauge Overflow
(For optional Water Tank Drain Rp 1/2 G1: 4 Locations, G2: 4 Locations
water filter installation) (For transport. Remove before operation.)
Refrigerant High-Pressure Gauge
Cooling Water Outlet Rc 3/4 WaterTank Cover
Φ12
Cooling Water Inlet Rc 3/4
Freeze-Prevention Valve
Cooling Water Drain Rp 1/4
(w/ plug) (22)
576
993
1080

482

480
372
305

300

(43)
235
165

861
140

36
Handle to Open and Close the Water Tank
Water Pressure Gauge
93

Operation Panel
87

Chilled Water Inlet Rc 1 55


Casters Wiring Access Hole (Φ38)
75
(G2 Models Only) (For remote and communications functions) Bypass Valve 205
Power Cord Access Hole (Φ30) Chilled Water Outlet Rc 1 Drain Pan Drain R 1/4

*1: Signal lines and power cords should be routed through different access holes.
*2: Casters are only included with the G2 models.
*3: When using the water supply port, the optional ball tap assembly should be installed.
*4: Either prepare a container to collect the water from the drain pan drain or lead the drain water away to a drainage collection site using a hose or other means.
*5: Piping connection dimensions in the illustration have a maximum tolerance of ±2 mm.

10
RKE
High Energy Savings and Precision Control (±0.1 ℃)

RKE Series
Equipment List
Function Model (RKE Series)
Item Detail Comments 750A1-V 1500B1-V 2200B1-V 1500B1-VW 2200B1-VW
30 to 40% solution of industrial-use ethylene glycol. *3 Standard Equipment
Deionized water Electrical Conductivity: 1 µS/cm or Higher Wetted parts are copper-free. *4
Working Liquid (Chilled water) 5 - 35 °C Standard Equipment
Temp. 0 - 35 °C Use a 40 % ethylene glycol solution. *3
This function operates the discharge pump in order to
prevent water temperature drops and freezing during Control panel can be enabled or disabled.
Freeze-Prevention Mode winter months when unit operations is stopped. *Cannot be used at the same time as the warming Standard Equipment
When enabled, the discharge pump will operate when the up mode.
water temperature falls to 3 °C or below.
Operating Environment

This function will automatically operate the discharge pump


at times when the product is otherwise not operating when
the ambient temperature is low, for example during winter Control panel can be enabled or disabled.
Warm Up Mode months, in order to prevent the water temperature from *Cannot be used at the same time as the freeze- Standard Equipment
dropping too much and in order to help maintain the set prevention mode.
water temperature. When the mode is enabled, the water
temperature can be set between 10 °C and 35 °C.
This function will limit the upper speed of the fan and
Low Noise Mode Can be enabled or disabled via the control panel. Standard Equipment
the fan ventilation noise level will be decreased.
In addition to the standard specification, leak-detect
spec. models include leak-detection functionality
(leakage sensor and leakage detection unit) built in.
Leakage Alarm Spec.
Pressure resistant piping, insulated refrigeration, piping,
insulated water piping standard. (For models specified
with leak detection specifications.)
In addition to the standard specification, leak-detect
Water Leakage Detection spec. models include leak-detection functionality
(leakage sensor and leakage detection unit) built in.
Vibration Reducing Base Reduces transmission of vibration from the chiller. 0A003698000 0A002692000 0A003448000 0A002692000 0A003448000
High-head pump
Discharge Pump Specs. *1
Please consult us on each occasion.
Pressure valve: Set to 0.3 - 0.5 MPa. (If a pressure greater than 0.5 MPa
Relief Valve
Can provide equipment-side pressure protection. is desired, please consult your dealer regarding pressure-resistance of the
(Pressure valve)
product and the installed pump. Our dealers are glad to assist you at any time.)
Water Tank Water-Level Alarm (Lower limit alarm) Used to avoid water shortages due to evaporation. Standard Equipment
A ball tap is provided in the water tank in order to
The special ball tap is installed on-site. *2 03101256010 03101256010 03103698010 03101256010 03103698010
Automatic Water Supply maintain a uniform water level.
Shipped with ball tap pre-installed.
Brass
Gate Valve: Same port diameter as the product inlet 04106229010 04106229030
Gate valves are added to the chilled water inlet
and outlet ports. (Material: Choose between SUS or
and outlet ports. SUS
brass.)
Chilled Water 04106229020 04106229040
Inlet/Outlet Open/Close
Solenoid valve are added to the chilled water inlet Solenoid Valve: Same port diameter as the product inlet and
Chilled Water Circuit

and outlet ports. outlet ports (Material: brass).


Compression fittings are added to the chilled water Hose Coupling: Port diameter matched to the
04106230010 04106230020
inlet and outlet ports. product inlet and outlet ports.
Water Filter A Assembly Choose the filtration level. (5 μm) 03108547010
Water Filter A Assembly Choose the filtration level. (10 μm) 03108547020
Chilled Water Circuit Water
Water Filter A Assembly Choose the filtration level. (20 μm) 03108547030
Filter
Water Filter A Assembly Choose the filtration level. (50 μm) 03108547040
Water Filter A Assembly Choose the filtration level. (100 μm) 04100489010
Deionizer “F” Assembly 04101157010 — 04101157010 —
Deionized Water Equipment for
Deionizer “H” Assembly Water sample quality of 10 μS/cm or lower. —
Chilled Water Circulation Circuit
Deionizer “G” Assembly — 04103028010 — 04103028010
Deionized Water Equipment for
Deionizer assembly for supply water 04100522010
Chilled Water Circulation Circuit

Gate Valve: Same port diameter as the product inlet 04106231010 (Brass)
Gate valves are added to the cooling water inlet and
Cooling Water (Condenser circuit) outlet ports. and outlet ports. (Material: Choose between SUS or —
Inlet/Outlet Open/Close brass.) 04106231020 (SUS)
*Model names ending with "W" are Cooling water inlet and outlet ports have solenoid Solenoid Valve: Same port diameter as the product inlet
targeted for water cooled chillers. —
valves added. and outlet ports (Material: brass).
Compression fittings are added to the cooling water inlet and outlet ports. Compression Fitting: Port diameter matched to the product inlet and outlet ports. — 04106230030
The bypass circuit is operated by manually opening and RKE models have the bypass circuit built-in. The circuit
Bypass Circuit Standard Equipment (Built-in)
closing the cooling water circuit valves. is external on RKS models.
Three-phase 200 V (50/60 Hz), Three-phase 220 V (60 Hz) Standard Equipment
Primary Power Supply Voltage Three-phase 230 V (50 Hz), 380 V • 400 V • 415 V •
The autotransformer is installed externally.
440 V • 480 V (50/60 Hz)
Power Supply and Control Specs.

RKE2200 models come standard with an earth leakage breaker (current sensitivity: 30
Standard Standard
Overload Safety Devices Built-in overload safety device. mA) and RKS series models come standard with a no-fuse breaker. *RKE750/1500
Equipment Equipment
models and RKS models have a leakage breaker available as a manufacturer option.
Selects recovery pattern after power outage.
Power Outage Recovery Action to be taken after recovery can be enabled or
(Manual recovery • Automatic recovery • Remote Standard Equipment
Operation Settings disabled via the control panel.
operation priority)
Operation Action Settings Can choose between "Local" and "Remote" operation. Can be set from the control panel. Standard Equipment
Can choose the contact state of the remote alarm signal output.
Alarm Signal Output Options Can be set from the control panel. Standard Equipment
(Relay contacts either OPEN or CLOSED during an alarm condition.)
Audible Alarm Enable/Disable The audible alarm/warning can be enabled or disabled. The audible alarm can be enabled or disabled via the control panel. Standard Equipment
The method of abnormal liquid (chilled water) temperature detection can
be selected. Can enable or disable the alarm and standby sequence for
Liquid (Chilled Water) Temp.
relative value and absolute value alarms. *Regarding the standby sequence, Can be set from the control panel. Standard Equipment
Upper/Lower Limit Warning Option
the alarm will be output after startup until the liquid temperature has initially
reached a normal value and then later goes outside the normal range.

11
=On-Site Installed Optional Items (Model Number) ★ =Special Order

Function Model (RKE Series)


Item Detail Comments 750A1-V 1500B1-V 2200B1-V 1500B1-VW 2200B1-VW
The warning will occur if the water temperature goes above the set
Liquid (Chilled Water) Temp.
temperature (2 - 40 °C) regardless of the actual set water temperature. Water temperature setting can be set from the
Upper/Lower Limit Warning / Standard Equipment
Will be active when the "Liquid (Chilled Water) Temperature Upper/ control panel.
Absolute Value Upper Limit
Lower Limit Warning" Absolute Value has been selected.
Liquid (Chilled Water) Temp. Upper/
The warning will occur if the water temperature goes below this Water temperature setting can be set from the
Lower Limit Warning / Absolute Standard Equipment
set temperature regardless of the actual set water temperature. control panel.
Value Lower Limit
Remote Control Set C 04100949010
By connecting a remote control to the product, the product
can be run and other operations can be conducted (limited Max. wiring length: 20 m 04100541010
Remote Control
control) from a control panel in a location away from the Max. wiring length: 50 m 04100541020
product. Operating parameters can also be displayed.
Max. wiring length: 100 m 04100541030
Power Supply and Control Specs.

Communications Functions Communications Interface and Software (Communications Software: 0410783410, Communications Interface: 04101126010)
Enables communications functions and selects the
Communications Device
address number of the unit when multiple units are Standard Equipment
Address
connected together.
Changes to the water temperature setting and other Can enable or disable setting changes from the
Settings Lock Standard Equipment
parameter settings can be locked out. control panel.
Temperature Warning Signal Determines the open/closed state of contacts when a The type of relay output (ON/OFF) when an alarm
Standard Equipment
Output Option temperature warning signal is present. condition occurs can be selected from the control panel.
No-voltage contacts Standard Equipment
Operation Signal Terminal Block
Voltage output (200 V output)
No-voltage contacts Standard Equipment
Alarm Signal Terminal Block
Voltage output (200 V output)
Max. wiring length: 20 m Standard Equipment
Remote Operation (No-voltage contacts)
Max. wiring length: 100 m
External Signal Operation
Max. wiring length: 20 m(Circuit board takes 24 Vdc
input power.)
Remote Operation (24 Vdc Output) Max. wiring length: 100 m (Circuit board inputs are
activated via a 24 Vdc input actuated relay on the
circuit board.)
Max. wiring length: 20 - 100 m (Circuit board inputs
Remote Operation (200 Vac Output) are activated via a 200 Vac input actuated relay on
the circuit board.)

CE Marking CE Compliant Model

2 locking freewheeling casters and 2 non-locking


freewheeling casters.
Casters With lock
2 free-wheeling casters, 2 fixed casters Standard Equipment(G2)
4 free-wheeling casters
Powder Coating: 30 µm Standard Equipment
External Surface Coating Use external screws are made of stainless steel.
Thickness Salt Corrosion Prevention Spec. (Powder coating
Condenser and refrigerant piping coated with a
of at least 45 μm.)
corrosion resistant coating.
Melamine resin coating of at least 15 μm.
Color Designation
*Specify the color designation as a JPMA No.
or Munsell No (including a color sample). For other paint / coatings:
Any Time
Please consult your dealer for details regarding JIS
Packaging for Export Basic plywood packaging
standard packaging.
Other

Water Temperature Control Standard


±0.1 °C Standard Equipment — —
Accuracy Equipment
Used to raise the temperature during product
startup. (Built in 200 Vac electric heater.) Heating output: Selectable among
Heating Functionality (Will change external dimensions.)
*ON/OFF control to the set Liquid temperature minus 2 kW, 3 kW, 4 kW, 5 kW, or 5 kW × 2.
2 °C ± 0.5 °C.
03104635010 03101359010 03104635010
When high-precision control is required at loads Optional Heater Control *5 03101359010(1.5 kW)
(1.8 kW) (1.5 kW) (1.8 kW)
Low-Load Response
below the minimum required amount.
CCV Circuit Added — —
Japanese
Test Results Chart
English
Japanese
Test Results Chart
English
Initial Inspection

* 1: Cooling capacity will be reduced by an amount just equal to the amount of pump heat dissipation.
* 2: Cannot be connected directly to city tap water. Supply water using a back-flow device for the water supply tank or cistern, etc.
* 3: Max. decrease in cooling capacity is 10 %.
* 4: Copper alloy is used for wetted parts on standard units.
* 5: We can also provide an optional heater that will operate when starting operation.

<Please Note>
Specifications for optional factory equipment may change without notice. Thank you for your understanding.

12
RKS Mid-Grade Model

RKS-JM Series
New Model Compact Chiller No. 1 Performer in a Compact Body
Loaded with Application Functionality that Confor
Mid-Grade Model

JMSeries
High Precision Temperature Control + Inverter Driven
(UL規格)

High Pressure Pump + High Ambient Temp Compatibility


1.3/1.5 kW(RKS401/402J-MV)
Cooling Capacity (50/60 Hz): 2.2/2.5 kW(RKS752/753J-MV)
4.9/5.3 kW(RKS1502/1503J-MV)

Operable Ambient Temperature: 5 – 45 °C

Working Liquid Temperature: 5 – 40 °C

Temperature Control Accuracy: ±0.1 °C


The electronic expansion valve control
achieves ±0.1 °C high precision temperature
control that translates to increased
equipment production accuracy and quality.
Our standard built-in high-pressure pump
is inverter driven, thus achieving the same
performance specifications even in regions
that have different power frequencies.
Wide Operable Ambient Temperature Range
of 5 – 45 °C. Working Liquid Temperature
Range of 5 – 40 °C Supports Many Working
Environments.
CE and UL Targeted 3-Model Lineup
Three Single-Phase 200 to 230 V Power Models: RKS402J-MV,
RKS752J-MV, and RKS1502J-MV.
The 4 models ending in -00000, -01000, -10000, and -11000
are CE and UL standards compliant. Models with other model RKS401/402J-MV RKS752/753J-MV RKS1502/1503J-MV
numbers are available as with CE compliance via special order.
See page 21 for model descriptions.

Uses Chilled Water, Suitable for a Wide Variety


of Applications
Perfect for environments where heat is the
enemy! Water
Heat Removal and Water Temperature Control for Cooled
Semiconductor Research and Manufacturing Equipment,
Rechargeable Cell Research and Manufacturing Equipment, *Chilled water is not CE or
Precision Instrumentation and Precision Processing Machines, UL certified.
Analysis Equipment, Medical Equipment, etc.

RKS402J-MVW

13
Condensed
Functionality! Even
Easier to Use!

ms to Your Operating Environment!


Comes Standard with High Pressure Pump
(Same capacity for 50/60 Hz regions)
The high pressure pump that comes standard with RKS-JM Series models is an
60Hz 50Hz
inverter driven pump that maintains its compact size while ensuring a 10 L/min flow rate
at a water pressure of 0.3 MPa. The same flow capacity is achieved even in regions
with different power frequencies, so operation stability can be assured even if moved to
different factory facilities.

Made Even Easier to Use!


Simple and Reassuring Design High
Common on All RKS J(M) Series Models

17L
Capacity

Simple and Reliably Designed Large Capacity Tank


Controller + Substantial with Wide Water Tank Built-In
Functionality Supply Port
Easy operation with just the flick of a switch! Alarm details via Φ100 mm large water supply port for easy cleaning! The high
error code display for quick recovery. capacity tank means less frequent water shortage warnings,
less frequent water supplying, and less change in water
PV temperature due to changing loads. A built-in blue LED lit water
FLOW(L/min)
indicator for easy confirmation of water level!
EC(μS/cm) RUN
EXT. TEMP.(℃)

SV(℃)
HEATER

Output Signals Operation Signal Wide mouth water supply port for Easy to check LED lit water level
easy tank cleaning. gauge.
●Operation Signal ●Freeze-Prevention Mode
●Alarm Signal ●Warm Up Mode
●Remote Signal ●Discharge Pump-Only-Operation
●Automatic Recovery After Power Outage, etc.

Easy Filter Cleaning


Comes standard with
a filter to help prevent
clogging! Easy tool-less
removable filter design.
Filter can be directly
cleaned for easy removal
of dirt and reduced
manpower, adding to
chiller operating stability.

14
RKS Mid-Grade Model

RKS-JM Series
Specifications Chart: Standard Models
Model
401J-MV 402J-MV 752J-MV
RKS-JM Series
753J-MV 1502J-MV 1503J-MV 402J-MVW
Cooling Capacity (50/60 Hz) *1 kW 1.3 / 1.5 2.2 / 2.5 4.9 / 5.3 1.3 / 1.5
Performance Specifications

Heating Capacity (50/60 Hz) *1 kW 0.53 / 0.53 0.6 / 0.6 1.1 / 1.1 0.38 / 0.42
Ambient Temp. Range °C 5 – 45
Operating Temp. Range (Liquid Temp.) °C 5 – 40
Operating Water Pressure MPa 0.05 – 0.3 0.1 – 0.6 0.05 – 0.3
Control Precision *4 °C ±0.1
Min. Operating Circulation Rate (50/60 Hz) L/min 10 (Head: 30 m) 18 (Head: 60 m) 10 (Head: 30 m)
Single-phase Three-phase Single-phase Three-phase Single-phase
Single-phase200 – 230 ±10%
Power Source V(Hz) 100 ±10% 200 (50/60) • 200 – 230(50/60) 200 (50/60) • 200 – 230(50/60)
Power Specifications

*2
(50/60)
(50/60) 220 (60) ±10% -5%, +10% 220 (60) ±10% ±10%
Power Consumption (50/60 Hz) *1 kW 0.8 / 0.7 0.9 / 1.0 1.1 / 1.2 0.9 / 1.0, 1.0 2.0 / 2.5 1.8 / 2.2, 2.2 0.6 / 0.6
Electric Current (50/60 Hz) *1 A 7.9 / 7.3 3.8 / 4.7 5.2 / 5.4 3.6 / 3.4, 3.4 9.5 / 11.3 6.6 / 8.2, 8.2 3.2 / 3.0
Power Capacity *3 kVA 1.2 1.5 2.0 2.0 4.2 4.2 1.3
Breaker Capacity *5 A 15 10 15 10 30 15 10
Operation Control Method Electronic expansion valve capacity control
Hermetically sealed rotary type
Compressor kW
0.55 0.6 0.75 0.85 1.2 1.8 0.6
Condenser Corrugated fin and tube parallel flow type
Equipment Details

Construction Plate type heat exchanger


Evaporator
Material SUS316 (Brazing: Cu)
Construction Cascade type
Discharge Pump
Output kW 0.25 (Inverter driven) 0.4 (Inverter driven) 0.25 (Inverter driven)
Water Tank Capacity L Approx.17
Refrigerant R-410A
External Dimensions (H × D × W) mm 615 × 500 × 375 933 × 590 × 375 615 × 500 × 375
Product Mass (Dry weight) kg 42 45 46 72 68 44
Export Standard CE and UL (60 Hz only) — ○ ○ — ○ — —
Operating Noise Level *6 dB 59 / 62 59 / 60 61 / 62 62 / 63 64 / 65 65 / 66 54 / 55
*1 Under the following conditions: Chilled water temp.: 20 °C, Ambient temp.: 25 °C, Max. discharge pump circulating load. Cooling capacity is at least 95 % of listed figures. Heating capacity will change according to operating conditions.
*2 Source voltage phase unbalance should be less than ±3 %. *3 The figure noted is when the equipment is operating at the highest capacity of its normal operating range. *4 When the current load is continuously within ±10 %, and the ambient temperature is stable. However does not
include starting times or when the heat-load exceeds the chiller capacity.
*5 Comes standard with a built-in overload protection circuit breaker (NFB). *6 Operating noise levels are from a position of 1 m in front of the product and at a height of 1 m.
Note 1: Liquid (chilled water) that can be used are either clean water and a 30 to 40 % ethylene glycol solution. Note that there will be a drop in cooling capacity of 10 % if using a 30 to 40 % ethylene glycol solution. Alternatively, if deionized water is to be used, it should have an electrical
conductivity of at least 1 μs/cm.
Note 2: Heat output from the unit (in kW) is approx. 1.3 times that of the cooling capacity.
Note 3: Depending on the operating environment, condensation may form on piping inside the product, and temporary leakage of water from the pump mechanical seals may also occur, therefore a drain pan should be installed if required.

Cooling Capacity Discharge Pump Characteristic Curves Oprerating Temp. Range


RKS401/402J-MV RKS752/753J-MV RKS401/402/752/753J-MV
2.5 4.0 RKS402J-MVW 50
40 0.4
Ambient Temperature (°C)

Min. Working Circulation Rate 40


2.0
Cooling Capacity (kW)

Cooling Capacity (kW)

60Hz
3.0 30 0.3 30
60Hz
1.5 J-MV Operating Range
Pressure (MPa)
Head (m)

20
50Hz 50Hz 20 0.2
1.0 2.0
10
Conditions Conditions 10 0.1
0.5 • Room Temp.: 25 °C • Room Temp.: 25 °C
• Chilled Liquid: Water 1.0 • Chilled Liquid: Water 0.05 0 10 20 30 40
• Discharge Pump Circulating Load: Max. • Discharge Pump Circulating Load: Max.
5 Refrigeration Cooler Working Lower Limit
0 Head Loss Chilled Liquid Temperature (°C)
0 0
5 10 15 20 25 30 35 40 5 10 15 20 25 30 35 40 0 10 20 30 40
Water Temperature (°C) Water Temperature (°C) Circulating Load (L/min)
Cooling Water Flow Rate (for condenser)
RKS1503/1502J-MV RKS402J-MVW RKS1502/1503J-MV
8.0 2.5 60 0.6
RKS402J-MVW
60Hz Working Upper Limit
7.0 50 0.5 2.5
2.0
60Hz
Cooling Capacity (kW)

Cooling Capacity (kW)

6.0 40 0.4 2.0


Pressure (MPa)

Cooling Water Flow Rate (m3/h)

1.5
Head (m)

50Hz
5.0 1.5
30 0.3
50Hz 60Hz
4.0 1.0 Chilled Water
Temperature: 20 °C
20 Working Lower
0.2 1.0
50Hz
Conditions Conditions Limit Chilled Water
3.0 0.5 Temperature: 20 °C
• Room Temp.: 25 °C • Room Temp.: 25 °C 10 0.1 0.5
• Chilled Liquid: Water • Chilled Liquid: Water Refrigeration Cooler
2.0 • Discharge Pump Circulating Load: Max. • Discharge Pump Circulating Load: Max. Head Loss

0 0 0 0
5 10 15 20 25 30 35 40 5 10 15 20 25 30 35 40 0 10 20 30 40 50 60 5 10 15 20 25 30 34
Water Temperature (°C) Water Temperature (°C) Circulating Load (L/min) Cooling Water Inlet Temperature (°C)

15
Discharge Pump Characteristic Curves (For factory options)

High Head / High Flow-Rate Pump Pump w/Copper-Less Spec. Wetted Parts Pump w/Copper-Less Spec. Wetted Parts
For RKS402/75□J-MV For RKS40□/75□J-MV For RKS150□J-MV
0.6 20 0.2 0.5
60 Working Upper Limit 50 Working Upper Limit
J-MV Model Working Upper Limit
50 0.5
40 0.4
15 Min. Working
40

Pressure (MPa)

Pressure (MPa)

Pressure (MPa)
0.4 Circulation Rate
30 0.3
Head (m)

Head (m)

Head (m)
30 0.3 10 0.1
20 0.2
20 0.2
5 Working Lower Limit 0.05
10 0.1 10 0.1
Working Lower Limit
Working Lower Limit
Refrigeration Cooler Head Loss Refrigeration Cooler Head Loss
Refrigeration Cooler Head Loss
0 0 0
0 10 20 30 40 50 60 20 30 40 50 0 10 20 30 40 50 60
Circulating Load (L/min) Circulating Load (L/min) Circulating Load (L/min)

External Dimensions (Units: mm)


Power Cord Access Hole
RKS401J-MV RKS1502J-MV 218
Breaker
RKS402J-MV Overflow Port RKS1503J-MV Alarm and
Operation Signal
RKS752J-MV Rc1/2 Power Cord Access Hole Connector
218
RKS753J-MV Breaker
Overflow Port Remote
Alarm and Operation Operation
Rc1/2 Connector
Signal Connector
Exhaust Water Gauge Exhaust
(Internal) Water Gauge
Remote Operation (Internal)
Connector Chilled

888
Water
570

Chilled Water Inlet Inlet


Rc 1/2 Rc 1/2
356

478
243

Chilled Water Outlet Chilled


145

Exhaust Exhaust Rc 1/2 Water

275
Outlet
115

145
Incl. Drain Plug Exhaust Exhaust Rc 1/2
215
Drain pan Drain Plug
Cooling Air Intake 133 Incl. Drain Plug
Rear R 1/4 223
Cooling Air Intake Drain pan Drain Plug
(398) Rear R 1/4
375 (508)
37 375
Nameplate Operation Panel Water Supply Port 500 (597)
Nameplate Operation Panel Water Supply Port 37
590
Liquid Level Gauge Liquid Level
Gauge
Filter (Internal)
Filter
28 26
(Internal)
(6 5 2 )

615

20
(970)
933

31

Casters 26 22

Overflow Port 31
Rc1/2
218 Power Cord Access Hole
RKS402J-MVW Chilled Water Inlet Breaker
Rc1/2 Alarm and Operation Signal Connector Casters 26
Water Gauge Remote Operation Connector
Exhaust (Internal)
Chilled Water Outlet Cooling Water Outlet
Rc1/2 Rc1/2
Cooling Water Inlet RKS401J-MV only Includes power cord with plug (3 m)
570

Rc1/2
*Piping connection dimensions noted in drawings have a maximum tolerance of ±5 mm.
356
243

228
190
145

Exhaust Exhaust
115
10

Pump Inspection Port Chilled Water Drain Port


170 Incl. Tube Fitting ø10 Cap
Incl. Membrane Grommet
187
Cooling Air Intake 215 Drain pan Drain Plug
330 R1/4
Rear
Water Supply Port
Operation Panel 375 (508)
Liquid Level Gauge
Nameplate 500 37

28
(652)
615

31

Casters

16
GM Mid-Grade Model • Water Cooled Type, Compact and Low Price WITH High-Precision Temperature Control (±0.1 °C)

RKS-GM Series
The ORION RKS Series Mid-Grade water cooled chillers have already been adopted
in many industries. An evolution of extensive functionality in an easy-to-use design.
Water Cooled

Mid-Grade Model

GMSeries
Electronic expansion valve capacity control gives
temperature precision to ±0.1 °C.
High head pump (30 m* or higher) STANDARD!
*20 m on RKS750G, 50 Hz models.
2.2/2.5 kW(RKS750G-MVW)
Cooling Capacity (50/60 Hz):
4.9/5.3 kW(RKS1500G-MVW)

Ambient Temp. Range: 5 - 40 °C

Working Liquid Temperature: 5 - 35 °C

Temperature Control Accuracy: ±0.1 °C

RKS750G-MVW RKS1500G-MVW

Easy Operation Solid


Digital Display (Measured Water Temperature and Error Display)
Sheet Metal Construction of External Surfaces
Sheet metal constructed exterior that can withstand the long life of this chiller.

RUN
Run Lamp Frame Construction
Pump only
A sturdy construction that gets its rigidity from its frame design.
RUN Button
High Capacity Water Tank
The 10 L high-capacity water tank is designed to deal with liquid temperature
fluctuations better.

Operation and Monitoring Via PC Possible


Temperature Control Buttons SET Button RESET Button

The chiller can easily be started by simply pressing the RUN button. With the [Communications Method]
breaker right in front, it's easy to switch on and off the power source. Alarms USB: 1 Port, RS-422A: 32 Units
can be canceled by pressing the ALARM RESET button.
Items that can be controlled via PC:
Error codes of alarms that have occurred can be displayed for easy,
no-worry diagnosis. Also, information on the last 6 alarms is recorded to for Starting and stopping of
individual chiller units.
easier troubleshooting.
Individual operation of chiller
discharge pumps.
Independent operation of the discharge pump is possible so that, if by some
reason the compressor shuts down, water circulation can continue. Liquid temp. control of
individual chillers.
Choice of Local and Remote operation can be set.

17
Specifications Chart
Model RKS750G-MVW RKS1500G-MVW
Cooling Capacity (50 Hz/ 60 Hz)*1 kW 2.2 / 2.5 4.9 / 5.3
Performance Specifications

Heating Capacity (50 Hz/ 60 Hz)*5 kW 0.6 / 0.7 1.2 / 1.4


Operable ambient temperature range °C 5 – 40
Operable Temp. Range (Liquid Temp.) °C 5 – 35
Operating Water Pressure MPa 0.05 - 0.2 / 0.3 (50 / 60Hz) 0.5
Control Precision*4 °C ±0.1
Min. Operating Circulation Rate (50/60 Hz) L/min 10 (Head20 / 30m) 12 / 21 (Head: 50m)
Power Source*2 V(Hz) Three-phase 200±10 % (50 / 60) Three-phase 220±10 % (60) Three-phase 200±10 % (50 / 60) Three-phase 220±10 % (60)
Power Specifications

Power Consumption (50/60 Hz) *1 kW 0.9 / 1.1 1.1 1.8 / 2.2 2.2
Electric Current*1 A 3.9 / 3.7 3.7 6.7 / 7.2 7.2
Power Capacity *3 kVA 2.0 3.9
Breaker Capacity A 10 15
Operation Control Method Electronic expansion valve capacity control
Construction Fully sealed rotary type
Compressor
Output kW 0.85 1.8
Condenser Plate type heat exchanger
Equipment Details

Construction Plate type heat exchanger


Heat exchanger
Material SUS316 (Brazing: Cu)
Construction Cascade type
Discharge pump
Output kW 0.25 0.4
Water tank capacity L approx.10
Refrigerant R-410A
External Dimensions (H × D × W) mm 615 × 500 × 375 933 × 590 × 375
Product Mass (Dry weight) kg 55 85
Operating Noise Level*6 dB 59 / 62 64 / 65
*1 Operating conditions: Chilled water temp.: 20 °C , Ambient temp.: 25 °C . Cooling capacity is at least 95% of listed figures. *2 Source voltage phase unbalance should be less than ±3 %. *3 The figure noted is when operating at the highest capacity in the normal operating range.
*4 When the current load is continuously within ±10 %, and the ambient temperature is stable. However does not include starting times. *5 Maximum heating power when: Chilled water temperature: 20 °C, Ambient temperature: 25 °C, Discharge pump and head at maximum. Power
will change depending on operating conditions. *6 Operating noise levels are from a position of 1 m in front of the product and at a height of 1 m.
Note 1: Liquid (chilled water) that can be used are either clean water and a 30 to 40 % ethylene glycol solution. Note that there will be a drop in cooling capacity of 10 % if using a 30 to 40 % ethylene glycol solution. Alternatively, if deionized water is to be used, it should have an
electrical conductivity of at least 1 μs/cm.
Note 2: Heat output from the unit (in kW) is approx. 1.3 times that of the cooling capacity.

Cooling Capacity Pump Characteristic Curves Cooling Water Flow Rate


(for condenser)

RKS750G-MVW RKS1500G-MVW RKS750G-MVW RKS1500G-MVW RKS750,1500G-MVW


4.0 7.0 40 60 2.0
Min. Working Min. Working
Circulation Rate Circulation Rate
6.0 50
60Hz 30

Cooling Water Flow Rate (m3/h)


3.0 1.5
60Hz 40 1500G-MVW
Cooling Capacity (kW)

Cooling Capacity (kW)

5.0 60Hz Chilled Water


50Hz Temperature: 20 °C
Head (m)

Head (m)

20 30
2.0 50Hz 4.0 60Hz
1.0
Refrigeration 50Hz
Cooler Head Loss 20 750G-MVW
Chilled Water
3.0 10
Working
Temperature: 20 °C
50Hz Lower
Conditions Conditions Limit
1.0 • Room Temp.: 25°C • Room Temp.: 25°C 10 0.5
• Chilled Liquid: Water
2.0 • Chilled Liquid: Water 5 Refrigeration Cooler Head Loss
• Discharge Pump Circulating Load: 10L/min • Discharge Pump Circulating Load: 12/21 L/min Working Lower
0 0 0 Limit 0 0
5 10 15 20 25 30 35 5 10 15 20 25 30 35 0 10 20 30 40 0 10 20 30 40 50 60 5 10 15 20 25 30 35
Water Temperature (°C) Water Temperature (°C) Circulating Load (L/min) Circulating Load (L/min) Cooling Water Inlet Temperature (°C)

When choosing a cooling tower, use the chart to the right as a reference guide and consult with your Typical Cooling Water Flow Rate (m3/h) Cooling Tower Capacity (kW) Cooling Water Circuit Head Loss
RKS750G-MVW 0.6 at least 4.5 10 m
dealer or other qualified person regarding the specific choice. RKS1500G-MVW 1.5 at least 11.1 10 m

External Dimensions (Units: mm)


500 590
RKS750G-MVW RKS1500G-MVW

Ambient Temperature
Sensor

375
Liquid Level
Operation Panel Breaker Gauge
Water Supply Port Water Supply Port
(26)

Control Cable
Ambient Temperature Sensor Power Cord Access Hole Access Hole
Drain Valve
375
Liquid Level
Operation Panel Breaker Gauge
Control Cable Access Hole
(26)

Drain Port Air


Power Cord Access Hole Rp 1/2 Exhaust
Air Exhaust Vent
Chilled Water Inlet Vent
Rc 1/2
70

Water Pressure Gauge


933

220

Chilled Water Inlet


Chilled Water Outlet Cooling Rc 1/2
210

Rc 1/2 Water Outlet


615

Water Pressure Gauge


96 148.5 110

Rc 1/2
Cooling Water Inlet
Rc 3/4
274

340
85

Chilled Water Outlet


Rc 1/2
Drain Valve 54 54 Cooling Water Outlet
Cooling Water Inlet 100
150 Rc 1/2 Rc 3/4
Drain Port
Rp 1/2 Includes Power Cord (Length outside the product: 3 m) 3.5 mm² x 4-conductors
Includes Power Cord (Length outside the product: 3 m) 2 mm² x 4-conductors Piping connection dimensions in the illustration have a maximum tolerance of ±2 mm.

18
RKS Economy Model

RKS-J Series
New Model Compact Chiller No. 1 Performer in a Compact Body
Economy Model

JSeries
Easy to Use + Simple + Affordable

2.2/2.5 kW(RKS753J-V)
Cooling Capacity (50/60 Hz):
4.9/5.3 kW(RKS1503J-V)

Operable Ambient Temperature: 10 - 40 °C

Working Liquid Temperature: 15 - 35 °C

Temperature Control Accuracy: ±2.0 °C

Compressor ON/OFF control offers


temperature control of ±2 °C for
superior versatility.
High Pressure Pump Built In! RKS753J-V RKS1503J-V

Specifications Chart: Standard Models Cooling Capacity


RKS-J Series
Model
753J-V 1503J-V
Cooling Capacity (50/60 Hz) *1 kW 2.2 / 2.5 4.9 / 5.3 RKS753J-V
3.2
Performance Specifications

Heating Capacity (50/60 Hz) *1 kW — —


Ambient Temp. Range °C 10 – 40 3.0
Operating Temp. Range (Liquid Temp.) °C 15 – 35
2.8
Cooling Capacity (kW)

0.05 – 0.2 / 0.3 60Hz


Operating Water Pressure MPa 0.1 – 0.5
(50/60 Hz) 2.6
Control Precision *4 °C ±2.0
2.4
Min. Operating Circulation Rate (50/60 Hz) L/min 10 (Head: 20 / 30 m) 12 / 21 (Head: 50 m) 50Hz
Three-phase 2.2
Power Source V(Hz) 200 (50/60)
Power Specifications

*2
220 (60) ±10%
2.0
Power Consumption (50/60 Hz) *1 kW 0.9 / 1.1, 1.1 1.8 / 2.2, 2.2 1.8 Conditions
Electric Current (50/60 Hz) *1 A 4.1 / 4.1, 4.1 6.8 / 7.4, 7.4 • Room Temp.: 25 °C
1.6 • Chilled Liquid: Water
Power Capacity *3 kVA 2.0 4.2
• Discharge Pump Circulating Load: Max.
Breaker Capacity *5 A 10 15
0
Operation Control Method Compressor ON/OFF Control 15 20 25 30 35
Fully Sealed Rotary Type Water Temperature (°C)
Compressor kW
0.85 1.8
Condenser Corrugated Fin and Tube Parallel Flow
Equipment Details

Construction Plate Type Heat Exchanger RKS1503J-V


Evaporator
Material SUS 316 (Brazing: Cu) 7.0
Construction Cascade Type
Discharge Pump
Output kW 0.25 0.4
Water Tank Capacity L Approx. 17
Cooling Capacity (kW)

Refrigerant R-410A 6.0 60Hz


External Dimensions (H × D × W) mm 615 × 500 × 375 933 × 590 × 375
Product Mass (Dry weight) kg 45 67
Export Standard CE and UL (60 Hz only) — — 50Hz
Operating Noise Level *6 dB 61 / 63 63 / 66 5.0
*1 Under the following conditions: Chilled water temp.: 20 °C, Ambient temp.: 25 °C, Max. discharge pump circulating load. Cooling capacity is at least 95 % of
listed figures. Heating capacity will change according to operating conditions. Conditions
*2 Source voltage phase unbalance should be less than ±3 %. *3 The figure noted is when the equipment is operating at the highest capacity of its normal
operating range. *4 When the current load is continuously within ±10 %, and the ambient temperature is stable. However does not include starting times or when • Room Temp.: 25 °C
the heat-load exceeds the chiller capacity. • Chilled Liquid: Water
*5 Comes standard with a built-in overload protection circuit breaker (NFB). *6 Operating noise levels are from a position of 1 m in front of the product and at a 4.0 • Discharge Pump Circulating Load: Max.
height of 1 m.
Note 1: Liquid (chilled water) that can be used are either clean water and a 30 to 40 % ethylene glycol solution. Note that there will be a drop in cooling capacity 0
of 10 % if using a 30 to 40 % ethylene glycol solution. Alternatively, if deionized water is to be used, it should have an electrical conductivity of at least 1 μs/cm.
Note 2: Heat output from the unit (in kW) is approx. 1.3 times that of the cooling capacity. 15 20 25 30 35
Note 3: Depending on the operating environment, condensation may form on piping inside the product, and temporary leakage of water from the pump Water Temperature (°C)
mechanical seals may also occur, therefore a drain pan should be installed if required.

19
Discharge Pump Characteristic Curves Oprerating Temp. Range

RKS753J-V RKS1503J-V

40 0.4 60 0.6 50
Min. Working Circulation Rate

Ambient Temperature (°C)


50 0.5 40
30 0.3 Working Upper Limit

Pressure (MPa)

Pressure (MPa)
60Hz 40 0.4 30
60Hz
J-V
Head (m)

Head (m)
0.2 0.3 Operating Range
20 30 20
50Hz
20 0.2
50Hz Working Lower Limit 10
10 0.1
10 0.1
5 0.05 Refrigeration Cooler Head Loss
Refrigeration Cooler Head Loss Working Lower Limit 0 10 20 30 40
0 0 Chilled Liquid Temperature (°C)
0 10 20 30 40 0 10 20 30 40 50 60
Circulating Load (L/min) Circulating Load (L/min)

Discharge Pump Characteristic Curves (For factory options)


High Head / High Flow-Rate Pump Pump w/Copper-Less Spec. Wetted Parts Pump w/Copper-Less Spec. Wetted Parts
For RKS753J-V For RKS753J-V For RKS1503J-V

0.6 20 0.2 0.5


60 Working Upper Limit 50 Working Upper Limit (60Hz)

50 0.5
40 0.4
Working Upper Limit 15 Min. Working
40
Pressure (MPa)

Pressure (MPa)

Pressure (MPa)
0.4 Circulation Rate 60Hz Working Upper Limit (50Hz)
30 0.3
Head (m)

Head (m)

Head (m)
30 0.3 10 0.1 60Hz
60Hz 50Hz
50Hz
50Hz 20 0.2
20 0.2
5 Working Lower Limit 0.05
10 0.1 10 0.1
Working Lower Limit Working Lower Limit
Refrigeration Cooler Head Loss Refrigeration Cooler Head Loss
Refrigeration Cooler Head Loss
0 0 0
0 10 20 30 40 50 60 20 30 40 50 0 10 20 30 40 50 60
Circulating Load (L/min) Circulating Load (L/min) Circulating Load (L/min)

External Dimensions (Units: mm)


RKS753J-V RKS1503J-V 218
Power Cord Access Hole
Breaker
Alarm and
Operation Signal
Overflow Port Connector
Rc1/2 Power Cord Access Hole
218 Overflow Port Remote
Breaker Operation
Rc1/2 Connector
Alarm and Operation Exhaust
Signal Connector Water Gauge
Exhaust Water Gauge
(Internal) (Internal)
Chilled
888

Remote Operation Water


Connector Inlet
Rc 1/2
570

Chilled Water Inlet


478

Rc 1/2
356

Chilled
Water
243

275

Chilled Water Outlet Outlet


145

145

Exhaust Exhaust Rc 1/2 Exhaust Exhaust Rc 1/2


115 Incl. Drain Plug 133
215 223 Incl. Drain Plug
Drain pan Drain Plug Cooling Air Intake Drain pan Drain Plug
Cooling Air Intake Rear R 1/4 (398) Rear R 1/4
375
(597)
Nameplate Operation Panel Water Supply Port 37
590
Liquid Level
Gauge

375 (508) Filter


37 (Internal) 26
Nameplate Operation Panel Water Supply Port 500

Liquid Level Gauge

Filter (Internal) 20
(970)
933

28
(652)

22
615

31
31

Casters Casters

*Piping connection dimensions noted in drawings have a maximum tolerance of ±3 mm.

20
RKS RKS-JM / J Series

Manufacturer Options and Accessories


RKS J(M) Many Functional Specifications
Available to Match Your Application
Series

Factory Option Designation Description


Model: R K S 4 0 1 J - M V- 0 0 0 0 0
Model External Surface
40 | Compressor Output Rating: 400 Class 0 Surface painted steel sheet
70 | Compressor Output Rating: 750 Class 1 Stainless steel (SUS304)
150 | Compressor Output Rating: 1500 Class Power Source Circuit Breaker
1 Single-Phase 100 V *1 Model Pump / Water Circuit 0 Standard(NFB)
2 Single-Phase 200~230 V *2 M Middle Grade Model 0 Standard 1 Earth leakage circuit breaker(ELB)
* 1 400 class only
Blank Economy Model 1 High Head / High Flow-Rate
3 Three-Phase 200 V (50/60 Hz)
*3 *4
* 2 J-MV Series only
* 3 750 class and 1500 class only ・220 V (60 Hz) 2 Copper-free wetted parts
* 4 RKS402J-MV and 750 class only

Accessories Choose the Model that Best Suits Your Application. Contact us for details.
必要 Bypass Piping Kit Note 1 Automatic Water Supply Kit Note 2 Relief Valve Kit
型式 品 名 台数 仕 様
RK-BP001 Bypass Piping Kit A 1 Quick Tube 3/8" Connector
RK-BP002 Bypass Piping Kit B 1 Rc 1/2 Pipe
RK-JB001 Compression Fitting 1 Inlet/Outlet 1/2", Brass
*1 RK-VB001 Valve A 1 Inlet/Outlet 1/2", Brass
RK-VB002 Valve B 1 Inlet/Outlet 1/2", SUS
RK-VB003 Valve C 1 Inlet/Outlet 1", Brass
RK-VB004 Valve D 1 Inlet/Outlet 1", SUS
RK-WS001 Automatic Water Supply Kit 1 Float Valve Note 2
Initial Setting: 0.3 MPa Indispensable when you don't want the
*1 RK-LV001 Relief Valve Kit 1 Chilled water flow and pressure Ball tap installed inside the tank. Trouble- chilled water circuit pressure to be higher
(Control range: 0.3 - 0.5 MPa) controllers are indispensable. saving water-supply kit. than necessary.
RK-FR001 Flow Gauge A * 1 Connected Flow Impeller Type (1.5 – 20 L/min)
RK-FR002 Flow Gauge B * 1 Connected Flow Impeller Type (3 – 60 L/min)
*Flow Gauge A(B) Water Filter Housing *Water Startup Heater Kit
RK-HF001 Water Filter Housing 1 Filter element sold separately
RK-FE001 Filter Element (5 μm) 1
RK-FE002 Filter Element (10 μm) 1
RK-FE003 Filter Element (25 μm) 1
RK-FE004 Filter Element (100 μm) 1
For RKS402J-MV (W) 3 m
*1 RK-CA001 Power Cable 1
For RKS752J-MV 3 m
For RKS753J-V • MV 3 m
*1 RK-CA002 Power Cable 1
For RKS1503J-V • MV 3 m
*1 RK-CA003 Power Cable 1 For RKS1502J-MV 3 m
Removes foreign material from the chilled
Differential Temperature Can be used to monitor the chilled water water circuit. Choice of element. (Sold Separate standing startup heater. Can also
RK-TH001 Control Thermistor *
1 Cable: 5 m circuit flow rate. separately) be used for control purposes.
RK-HI001 Water Startup Heater Kit * 1 Single-Phase 200 V, Capacity: 0.5 kW / for RKS402
RK-HI002 Water Startup Heater Kit * 1 Single-Phase 200 V, Capacity: 1 kW / for RKS75□ *Remote Communications Earthquake Resistance *Drain Pan Kit
RK-HI003 Water Startup Heater Kit * 1 Single-Phase 200 V, Capacity: 2 kW / for RKS150□ Interface Bracket
Remote Communications Connect external RS422 and
RK-EB001 Interface 1
RS485 accessories.
Electrical Conductivity Bracket, deionizer, solenoid valve,
RK-DI001 Control Kit A 1
electrical conductivity meter (10 - 500 μS/cm)
Electrical Conductivity Bracket, deionizer, solenoid valve,
RK-DI002 Control Kit B 1
electrical conductivity meter (1 - 20 μS/cm)
RK-DI003 Deionizer Kit 1 Deionizer, valve
Electrical conductivity meter
RK-DI004 Electrical Conductivity Meter A * 1
(10 - 500 μS/cm)
Electrical conductivity meter Prevents damage in case of incidental water
RK-DI005 Electrical Conductivity Meter B * 1 Accessories marked with *mark are Mount your chiller to the floor to prevent it leaks. The chiller is placed in the drain pan
(1 - 20 μS/cm) compatible with this expansion board. from tipping over. and secured in place.
Earthquake Resistance
RK-RF001 Bracket 1 Painted
*Electrical Conductivity Note 1: Model numbers ending with -2**00 indicate models that
RK-DP001 Drain Pan Kit * 1 Drain pan (SUS), float tap include bypass piping in the chiller.
Control Kit A(B)
RK-DP002 Drain Pan 1 Drain pan (SUS) Note 2: The water tank cannot be directly connected.Please supply
Three-phase 380 - 400 V water using a prepared water supply tank or cistern.
RK-TR001 Transformer Kit 1
(for three-phase models) Note 3: The Water Startup-Heater Heater Kit requires its own single-
phase 200 V power supply.
*1 RK-YS001 Y-Strainer Kit A 1 40 mesh 1/2" brass Note 4: While we do sell individual accessories, please contact your
RK-YS002 Y-Strainer Kit B 1 40 mesh 1/2" SUS dealer if you want to purchase individual parts used with
RK-EY001 Eye Bolt Kit 1 Incl. M8×4 rubber washers accessories.
Part Number: Communications Software Set * 1
04107834010 All photographs show optional equipment installed.
These items require that the user assemble (and
* Items marked with a *require installation of the RK-EB001 communications interface.
The communications expansion board must be present when these accessories are to be used.
Allows for purity management of attach) these products.(All accessories include an
circulating water.(Photo: Seen attached
*1: Not RoHS compliant (Please consult your dealer for compliant models.) to the bypass circuit.) installation instructions.)

21
Examples of Needs-Based Accessory Set-Ups
Remote Communications Interface to Meet Your Various Needs
Startup Heater Kit *
Interface Control Cable
Differential Temperature Control Thermistor *

RKS-JM / User Equipment


Remote Communications Interface (Heat Source)
J Series
Chilled Water
Flow Gauge * Electrical Conductivity Meter*

Electrical Conductivity Control Kit *


(Bracket + Deionizer + Solenoid Valve + Electrical Conductivity Meter) Chilled Water
Return
Drain Pan Kit *
Items marked with a *also require installation of the communications interface.

Industry Recommended Accessories that Meet Your Needs


●For the Laser Industry ●For Liquid Crystal • Semiconductor Industries
[Additional Accessories] [Additional Accessories]
Remote Communications Interface • Remote Communications Interface •
Electrical Conductivity Control Kit • Relief Valve • Electrical Conductivity Control Kit • Bypass Piping Kit •
Water Filter Housing Drain Pan Kit

Flow rate and pressure control to meet specs. for an oscillator or Management of chilled water. Be prepared for water leaks with a
optical system. Choose a filter to keep foreign substances off your drain pan and float switch. A factory option copperless spec. unit
laser head. Chilled water purity is also maintained. suitable for use with an aluminum circuit.

●For Research • Development • Inspection Industries ●For Machine Tooling


[Additional Accessories] [Additional Accessories]
Remote Communications Interface • Flow Rate Meter • Remote Communications Interface • Bypass Piping Kit •
Water Filter Housing • Bypass Piping Kit • Differential Temperature Cotrol Thermistor
Differential Temperature Cotrol Thermistor

Condensation prevention that tunes the chilled water temperature


Flow rate management to X-ray source, or LED-UV. Choose a filter in conjunction with the external temperature (differential
to keep foreign substance out of the chilled water circuit. Work- temperature control). Pressure and flow rate tuning via bypass
stage temperature control (cascade control) possible. control.

22
RKE/RKS
RKE and RKS Series

Manufacturer Accessories
RKE and RKS Ion Exchange Resin
Series
Common with Purifying Equipment
All Models Cartridge type and filter type for easy connections. It's easy to supply
deionized water.
For circulating water setups.
Can prevent rises in electrical conductivity in the circulating water when installed in a bypass circuit within the chilled
water circulation circuit.

Deionizer “F” Assembly

RDI-55

Deionizer “G” Assembly


DI-0-10BB

Deionizer “F” Deionizer “G”


Model Deionizer “H” Assembly Deionizer Kit RK-DI003
Assembly Assembly
Part Number 04101157010 04103028010 04106210010 04106210020 04106501010 04106501010
RKS401J-MV
RKS402J-MV
RKE750A1-V RKS1502J-MV
Applicable RKE2200B-V RKS402J-MVW
RKE1500B1-V RKS750G-MVW RKS1500G-MVW RKS1503J-MV
Models RKE2200B-VW RKS752J-MV
RKE1500B1-VW RKS1503J-V
RKS753J-MV
RKS753J-V
Ion Exchange Resin RDI-55 DI-0-10BB RDI-55
Ion exchange resin part number 0A001386000 0A001108000 0A001386000
Purification Capacity L Approx. 55 Approx. 600 Approx. 55
Water Quality μs/cm 10 or lower
Working Water Pressure MPa 0.05 – 0.2
Working Water Temperature °C 5 – 40
ø74.5-H122mm ø74.5-H122mm
Dimensions ø185-364mm
(Ion Exchange Resin) (Ion Exchange Resin)
Mass g Approx. 270 (Ion Exchange Resin) Approx. 5700 Approx. 270 (Ion Exchange Resin)
Type of Installation Under the upper cabinet panel Rear of Product Rear of Product
Inlet/Outlet Piping

Fixtures
Deionizer, Deionizer Kit Installation Guide,
Barrel Nipple 1/4”, Barrel Nipple 1/2” ×2 pcs,
Deionizer, Caster Mounting Bracket,
Unequal Tee Joint 1/2”×1/4”×2 pcs,
Deionizer Inlet/Outlet Piping x 2 pcs,
Ball Valve 1/4”, One-Touch Fitting -
Special DI Hardware,Ion Exchange Resin,
Preliminary Deionizer *3, Straight 1/4” (Tube Diameter4mm),
Included Parts Hex Socket Head Bolt x 2 pcs,
Upper Cabinet Panel, Ball Valve One-Touch Elbow Coupling 1/4” (Tube
Chilled Water Inlet/Outlet Piping x 2 pcs,
Diameter4mm)×3 pcs,
Two types of Nylon Tube x 1 each,
Clear Polyurethane Tube 4mm850mm ×2 pcs,
Insert-Ring x 4 pcs
Insert-Ring x 4 pcs, Nylon Cable Tie ×2 pcs,
Specifications Label
*1 Purification capacity figure based on water source standard purity level of 150 μS/cm. Capacity may vary according to water quality.
*2 The purification capacity does not indicate the volume of water at the intake during circulation. Ion exchange resin lifespan and water quality will change depending on the material of wetted parts and wetted surfaces, as well as the installation
environment, etc.
*3 It is recommended that the initially supplied water be either water that has been purified by having passed through an ion exchange resin, or be commercially purchased deionized water or the like. If tap water (or a similar grade of water) is used,
the effective life of the ion exchange resin will be greatly reduced. In such cases, please replace the ion exchange resin soon.
Caution) Avoid installing the ion exchange resin where it will be in direct sunlight or in places where there is a risk of it being damaged.

23
RKE Series Important Unloading and Placement Information

RKE Series Important Unloading and Placement Information


WARNING = Failure to follow instructions contained in a WARNING may result in death
or serious injury.

CAUTION = Failure to follow instructions contained in a CAUTION may result in injury to


the operator or damage to property.
Pre-Unloading and Unloading Procedures

●Before Unloading ●Unloading Procedure


After unpacking, check the nameplate of the unit to ensure it is the The unit is heavy; please be careful when transporting it. When lifting
correct model ordered. Abnormalities or other damage may occur during the unit by forklift or handlift, make sure the forklift/handlift tines go
shipping or handling of the product. When receiving the product, check underneath the wooden base of the package all the way and protrude
to make sure that there are no scratches or other abnormalities. If any from the other side.
damage or abnormality is detected, please contact the dealer where the * There are forklift slots on the base for RKE2200B1-V, VW.
product was purchased.
* For RKE2200B1-V/VW, check that the below mentioned included parts
are present.
Model Mass
(Water tank empty)
RKE750A1-V-G1 (without casters) 68 kg
Included Parts Model RKE750A1-V-G2 (with casters) 73 kg
Part Name Specifications Qty per Unit RKE2200B1-V RKE2200B1-VW
RKE1500B1-V-G1 (without casters) 96 kg
Y-strainer 40 mesh equiv. 1 pc ○ ○
Barrel Nipple 1B (For the Y-strainer) 1 pc ○ – RKE1500B1-V-G2 (with casters) 100 kg

Short Pipe 1B Length100 mm (For the Y-strainer) 1 pc – ○ RKE1500B1-VW-G1 (without casters) 95 kg


RKE1500B1-VW-G2 (with casters) 98 kg
RKE2200B1-V, VW-G1 (without casters) 135 kg

WARNING Suspension
Eyebolt
RKE2200B1-V, VW-G2 (with casters) 140 kg

When using the optional suspension eyebolts


(RKE750A1-V, RKE1500B1-V, VW), always use
all 4 eyebolts and make sure there is at least a Min. 60°
WARNING
60° angle between the top face of the product Installation of this product should be performed by your dealer or other
and each of the suspension cables. Improper qualified personnel. Improper installation by the end user may lead to
suspension may lead to the product tipping over water leakage, electric shock, fire or other problems.
or falling, which could result in injury.

Product Placement

●Choice of Installation Location 3. Install out of direct sunlight and do not install where the product would
Choose an installation location that is free from combustible materials, be affected by heat. Exposure to direct sunlight or heat can cause the
areas that could lead to electric shock, or environments that could product to perform below the specified performance equal to the amount
damage the product. of the heat exposure. It can also lead to the activation of built-in protection
devices which will prevent operation.

CAUTION Heat Output


Install on a level surface that can adequately support the weight of the
product and bolt it down with anchor bolts or other means in order to prevent
Overhead Obstacles
it from moving around. Lock all casters on models that are equipped with (Roof, eaves, ceiling, etc.)
Re-Enters Re-Enters
casters. Failure to install as indicated can result in water leaks or injury etc., Product Product
from the product tipping over or falling. At least 60 cm

1. Ensure there is adequate space for heat ventilation as well as sufficient


space for maintenance and inspection. If air cooled models are installed
in an enclosed space as shown below, exhaust from the product can re-
enter at the heat exchange air intake port which will cause the refrigerant
high-pressure to increase and could cause the product to shut down. At least 60 cm
2. If installing where a wind of 8 m/s or higher will be blown on it, measures to At least 60 cm
block the wind from hitting the product such as installation of a wind-break
wall are required. (Air cooled models only.) At least 60 cm
At least 60 cm
(G-V and G-MV models: 0 cm)

24
RKE Series Important Unloading and Placement Information
4. See the chart below for operable ambient temperatures. Operating
outside the operable ambient temperature range can result in
compressor breakdown, reduced cooling capacity, and can cause the
product to stop operating due to activation of built-in safety devices.
Ambient Temp. Model
-5 – 43 °C RKE750A1-V, RKE1500B1-V, RKE2200B1-V
2 – 43 °C RKE1500B1-VW, RKE2200B1-VW

43℃
5. If ducting is to be installed, have the installation performed by a
qualified professional. -5℃
Model
Fan Air Flow (m3/min)
RKE750A1-V RKE1500B1-V RKE2200B1-V
50/60Hz
26 37 / 41 50 / 60
*Model RKE2200B1-V shown.

6. Install in a place that is generally free of dust and dirt. Installation in WARNING
places with heavy dust and dirt can result in reduction in performance.
Installation of this product should be performed by your dealer or other
7. Condensation on internal piping or leakage from the water pump may qualified personnel. Improper installation by the end user may lead to
occur depending on the operating environment. water leakage, electric shock, and fire.

Water Supply and Drainage Construction

●Reliably install water supply and drainage piping. Improper water supply 1. Overtightening the piping connected to the water supply port.
and drainage construction could result in water spraying out, causing 2. Having external forces on the water supply port.
water damage to the surrounding area. 3. Piping installation that does not absorb vibrations of water hammer, etc.
●Ensure that the water supply pressure is 0.50 MPa or lower. Too high a ●When connecting piping to the water supply port, always use two tools,
pressure can damage the product and may lead to water leaks, flooding using one to support the ball tap valve. *The ball tap valve is optional
of the surrounding area, and electric shock. equipment.
●Keep the cooling water pressure below 0.69 MPa. Higher pressure may ●Do not block the overflow piping. Blocked piping can cause water leakage
damage the components to cause water leakage and mey result in inside the chiller.
electric shock.
●Condensation on internal piping or leakage from the water pump may
●When performing water piping, be careful to avoid the following points. occur depending on the operating environment. Install a drain pan as
Failure to do so can result in water leakage. needed.

Chilled Water / Cooling Water Piping

●Piping Sizes
Piping diameters for each model are listed below.
Model RKE750A1-V RKE1500B1-V RKE1500B1-VW RKE2200B1-V RKE2200B1-VW
Piping Item
Piping Size Rc1/2 Rc1
Chilled Water Inlet
Tightening Torque 29.4 39.2 N • m or less
Piping Size Rc1/2 Rc1
Chilled Water Outlet
Tightening Torque 29.4 39.2 N • m or less

Water Tank Drain Piping Size Rp 1/2


(Overflow) Tightening Torque 29.4 N • m or less

Drain Pan Drain Piping Size R 1/4


Port Tightening Torque 19.6N • m or less 20.0 N • m or less 19.6 N • m or less
Piping Size Rc 1/2
Water Supply Port
Tightening Torque 39.2 N • m or less
Cooling Water Piping Size – – Rc 3/4 – Rc 3/4
Piping Inlet Tightening Torque – – 39.2 N • m or less – 39.2 N • m or less
Cooling Water Piping Size – – Rc 3/4 – Rc3 /4
Piping Outlet Tightening Torque – – 39. 2N • m or less – 39.2 N • m or less
Cooling Water Drain Piping Size – – Rc 1/4 – Rc 1/4
Port Tightening Torque – – 20.0 N • m or less – 19.6 N • m or less

25
●Piping Methods
Piping installation should follow the guidelines printed gauge will be visible after installation.)
below. Inlet/Outlet Valves 8. Install the optional Float Valve Assembly if an automatic water supply
Product Y-Strainer
1. Check the chilled water inlet and outlet side ports. system is to be constructed. Keep water supply pressure at or below
Chilled Water
Inlet 0.50 MPa.
2. Make pipe lengths as short as possible, and also avoid vertical and
Support Fittings
curved piping as much as possible. Drain Valve 9. Install reliable overflow piping in order to avoid water splatter.
Chilled Water
Outlet * Do not install piping higher than the overflow port.
3. When tightening piping connections, use 2 pipe wrenches or adjustable
Horizontal Pipe
wrenches in order to grasp both sides of the joint. Drain Valve
●Cooling Water Piping (Water cooled model)
4. If required, a (user provided) 1. Confirm the positions of the cooling water inlet and outlet ports.
bypass valve or drain valve Inlet/Outlet Valves Confirm the position of the cooling water inlet and outlet ports by
Product
should be installed on the checking warning label on the product.
cooling water inlet port in Chilled Water
Inlet 2. Follow the instructions below for piping work.
order to ensure the minimum Support Fittings

circulating water flow rate. Drain Valve (1) Mount the Cooling Water inlet valve ➀ and the Cooling Water outlet
Chilled Water valve ➁.
Outlet
5. For RKE2200B1-V/VW, install Horizontal Pipe (2) Be sure to mount the safety relief valve ➂. The regulating valve that is
Drain Valve
the included Y-strainer on the installed in the cooling water circuit performs the opening and closing
*M odel RKE750A1-V, RKE1500B1-V, VW
chilled water intake side port. shown. of the valve automatically
by detecting the refrigerant ⑤Union Coupling
6. Make sure that there is not
excessive weight or vibration pressure. Thus, there is a ②Cooling Water Outlet Valve
Inlet/Outlet Valves
o n t h e p r o d u c t f r o m t h e Product Y-Strainer possibility that the regulating
connected piping. Longer Chilled Water valve becomes full-closed Cooling Water Outlet
Inlet
during operation. Be sure ③Safety Valve (Relief valve)

Rear
lengths of horizontal piping Support Fittings
Drain Valve to install the safety relief
should be supported with Chilled Water Cooling Water Inlet
additional support hardware Outlet valve for the water leakage
Horizontal Pipe
prevention in the cooling ① Cooling Water Inlet Valve
or by other means to ensure Drain Valve

unreasonable forces are not *Model RKE2200B1-V, VW shown. water circuit, and set the
④Air Release and Drain Valve
applied directly to the product's cooling water inlet pressure
connection ports. Failure to properly support piping
Inlet/Outlet Valves can lead to
0.69 MPa or lower.
Product
equipment damage. (3) Install the purge/drain valve ➃.
Chilled Water (4) Be sure to install the union coupling ➄. Make sure that it can easily
Inlet
7. Always insulate piping. (Allow enough space between insulated pipes
Support Fittings disassemble the product and cooling water piping when carrying out
so that the lower right cabinet panel can be removed, and to allow
Drain Valve the cleaning of water-cooled condenser in inside the product.
Chilled Water
operation of the bypass valve. Also make sure that the water pressure
Outlet (5) Install a Y-strainer before the cooling water intake port.
Horizontal Pipe
Drain Valve

Electrical Wiring

●Correct Wiring Installation


When performing electrical wiring, be sure to carefully follow the
guidelines listed below.
1. Chose a power cable based on the breaker capacity shown in the table on
the page 21. Always properly hook up the ground wire to the earth (ground).
2. Wire the product independently with its own overload protection multi-
purpose earth leakage breaker.
*There is a combined use overload protection and earth leakage breaker
installed for RKE2200B1-V, VW only. Transformer Compressor
for Control Board Inverter
3. Route the power cord through the power cord access hole, located on
Circuit Breaker Control Board
the lower-right part of the unit, to the inside of the terminal box. (Use 1
Discharge Pump Power Connection
of the 2 available power cord access holes. The other can be used for vercurrent Relay
Terminals
remote control panel connections, etc.)
L1 L2 L3

4. Always properly ground this unit. Connect the ground wire to a proper Fan Overcurrent
earth/ground point that has been installed by a qualified electrician. Relay Ground

Remote and Signal


5. Ensure the source voltage is within ±10 % of the specified voltage. Output
Also make sure the source voltage phase unbalance * is within ±3 %.
*Model RKE2200B1-V shown.

*Phase unbalance (%) = ( Maximum voltage [V] - Minimum voltage [V] ) ÷ Average voltage of 3 phases (V) × 67. (Based on IEC61800-3.)

26
RKE Series Important Unloading and Placement Information
The current setting of the discharge pump overcurrent relay (THR) [IMPORTANT]
needs to be changed depending on the operating conditions. ■M ake sure the power cord does not come into contact with the motor or
(RKE1500B1-V, VW) refrigerant piping within the product. Contact with hot surfaces could cause the
Discharge Pump Pressure Value cord to melt, resulting in an electrical short. (Secure power source wiring inside
Frequency Less than 0.39MPa 0.39 – 0.5MPa the distribution panel with cable ties.)
■N ever allow the product to run dry. Always fill the water tank and confirm the water
50Hz 2.3 A (Default value) 2.3 A (Default value)
60Hz 2.3 A (Default value) 2.6 A (Changed value)
level before operating.
■Do not perform withstand voltage tests nor insulation resistance tests on this
*When operating in areas with 60 Hz power, with a discharge pump pressure
of 0.39 MPa or higher, the overcurrent relay (THR) current setting should be
product. Doing so can damage the semiconductors used in the chiller control
changed from 2.3 A to 2.6 A. board or inverter. If the tests are deemed necessary, please consult your dealer.

RKE1500B1-V
Model RKE750A1-V RKE2200B1-V RKE2200B1-VW
RKE1500B1-VW
Power Source (V • Hz) Three-phase 200 • 50/60 Three-phase 220 • 60

Maximum Operating Current (A) 6 (Heater installed 11) 11 (Heater installed 16) 19 16
Terminal Block

Power Source M3.5 M4

Screw Size Ground M4 Tapping (w/toothed lock washer)

Signal M3.5

Terminal Block Width Power Source 7.5 10


(mm) Signal 7.5

RKE1500B1-V RKE2200B1-V
Model RKE750A1-V
RKE1500B1-VW RKE2200B1-VW
Breaker Capacity (A) 10 (Heater installed 15) 15 (Heater installed 20) 30 (Built-in)

Current Sensitivity (mA) 30 (High-speed model) 30 (Built-in)

If Employing Remote Control Operation

●Information Regarding Remote Operation and ●When Using Communications Functions


Communications Functions
Perform the wiring after first confirming the required specifications. Connector: D sub 9 pin female connector
*Please prepare terminals that fit M3 size screws. RS-232C Maximum data cable length: 3 m
*May differ depending on specific operating conditions.
1. Please confirm the unit specifications which are as follows. Attach the stripped wires as is.
No-voltage contacts input (Alternating switch) RS-422A Data Cable Size: AWG16 - 24
(RS-485) Data cable max. length: 100 m. (from host to the end unit)
Maximum cable length: 20 m
Remote
Operation Input Input power resistance 1200 Ω *May differ depending on specific operating conditions.
Specifications
Open circuit voltage (Voc) 12 VDC
Short circuit current (Isc) 10 mADC
No-voltage relay contact output (c contact)

Signal Output 250 VAC / 30VDC 5 A (Resistive load) (Normal Open)


Specifications 250 VAC / 30VDC 3 A (Resistive load) (Normal Close)
Minimum operating current (For reference only) 5 VDC 10 mA

2. Remote operation and signal output terminals are as follows:

RKE750A1-V, RKE1500B1-V, VW, RKE2200B1-V, VW


Remote Operation 17
Remote Operation
Contacts 18

13
Operation Signal Close at operation
14
Signal Output
Contacts 15
Alarm Signal Close at alarm
16

27
●Communications Cables and Connectors
1. USB (6) Connection Example
➀Compatible connector: Type B (male) connector
➁Maximum cable length: 3m. However, it may be shorter depending on

RS-232C
12345
6789
actual operating conditions.
2. RS-422A(RS-485)
(1) Connector: Terminal block

RS-422A
1 2 3 4 5

1 2 3 4 5

1 2 3 4 5
Termination
(2) able Gauge: AWG16 - 26

Tx
Resistor
Rx
(Use AWG18 - 24 if 2 wires are to be inserted into a single terminal

Termination
Resistor
Rx
Tx
onnection.)
(3) Length of Insulation to Remove From Cable: 10 mm RS-232C/422A DeviceAddress DeviceAddress DeviceAddress
Converter No.00 No.01 No.02
(4)Attaching the Cables: Use either of the following methods: Attach the
stripped wires as is. When performing hookups, be careful not to allow

1 2 3 4 5

1 2 3 4 5

1 2 3 4 5
Termination

Termination
Rx
Resistor

Resistor

RS-485
frayed wires to come into contact with or short out nearby wiring.
(5)Maximum Cable Length: 100 m or less - - May differ depending on

Tx
operating conditions. RS-232C/422A DeviceAddress DeviceAddress DeviceAddress
Converter No.00 No.01 No.02
*If connecting via RS-422A/485, make the connection by purchasing and
* Model RKE2200B1-V shown.
using an RS-232C/422A converter.

Ducting Design Points (Air cooled only)

●Ducting Design Points (For User-Installed Ducting) gap between the hot exhaust air outlet from the unit and a fan should be
If the installation area is narrow or has a low ceiling, the ambient installed on the duct outlet.
temperature could raise to above 45 °C from heat coming from the Do not allow Lx and Ly to be longer than 5m. (See Fig. 2.)
ventilation outlet on the product. In such cases, ducting should be used to *The duct in the figure is one example. The particular direction the duct
move the heat outside of the room or at least away from the product so that exhaust port goes from the unit does not matter, however the following
the effects of it do not cause the temperature near the product to rise. Take important points must be enforced.
the following into consideration when planning duct work.

1. Duct Cross Sectional Area


Fig. 2
(1) For ducting that rises up: Installation method when Lx and Ly are
longer than 2 m.
Model RKE2200B1-V
Minimum Cross Sectional Area (m2) Fig. 1
0.21 Post-Installation
[B×W] Duct
Maximum Length (m) 20 Lx
20cm

Ly
(2)Rectangular ducting with bends: B
○The cross sectional area should be greater than what is noted above,
B W
Ly

Ly

and the length of Lx and Ly should be less than 2 m. (See Fig. 1) B W


○If the length of Lx and Ly go over 2 m, then there should be a 20 cm Chiller
Lx Lx

[IMPORTANT] ●Take the following into consideration when planning


If ducting is to be affixed 530
493
duct work.
to the unit, first remove the 433 48.5
50 333 50
suspension eyebolts from the Minimum Required Air Flow
Fan
Recommended Fan (m3/min)
top and replace them with M Model
84

Power Source 50Hz Power Source 60Hz


size bolts of the appropriate
50

RKE750A1-V Consult a qualified professional 26


size. Ensure that there is no for installation.
obstruction in the direction of Consult a qualified professional
433
333
493

RKE1500B1-V for installation. 37 41


the exhaust air flow within 2 m Exhaust
of the product. Failure to follow RKE2200B1-V EF-35DTB3-(Q) (MITSUBISHI) 50 60
this rule will result in decreased
air flow and insufficient heat
50

ventilation, which can cause


built-in safety devices to Front
activate and stop operation of
the product.

28
RKE Series Important Unloading and Placement Information

Points to Follow to Achieve Performance Specifications

●Important Points to Ensure Optimum Product [IMPORTANT]


Performance ■Do not operate with the discharge pump water circuit (chilled water inlet
1. Note the operating ranges and always operate the product within these and outlet ports) blocked. Operating with the circuit blocked can result
ranges. Operating outside the designated ranges can damage the in freezing or damage to the condenser, breakdown of the discharge
product. pump, or disconnection of hoses.
2. Do not use aluminum parts for parts that will be wetted with the chilled ■When using anti-freeze brine solution, a 30 to 40% solution of industrial
water or cooling water. The chilled water and cooling water circuits use ethylene glycol is recommended. However, if operating under the
operate with parts made of copper or copper alloys, so if user-installed following conditions, it is possible that it may go bad. Therefore, in
wetted parts containing aluminum are present, the resulting copper such cases, depending on the water temperature, anti-freeze operation
ions will lead to electrolytic corrosion and copper deposits, which can through automatic operation of the pump is recommended.
cause water leakage around mechanical seals and clogging in the (1) If the water temperature does not go below 20 °C even when the
heat exchanger. product is stopped.
3. Please consult your dealer before using any corrosion inhibiting water (2) If the water in the water tank has not been replaced in over 3 months.
additives. Troubles such as the water becoming dirty, or damage to ■Frequently switching the product ON and OFF can lead to breakdown.
the refrigeration unit from clogging etc. can result depending on the Allow at least 3 minutes between subsequent operations of the product.
type of additive used.
■Always fill the water tank and check the water level before operating.
4. Operating with antifreeze rust inhibitor additives can reduce the If the liquid level gauge goes below the "E" mark, an alarm will be
lifespan of the mechanical seals. generated and the product cannot be operated.
■The water pressure at the water supply port should be 0.50MPa or less.
Too high pressure will result in the water supply failing to shut off or
leakage.
■Always keep the water clean, inspect the water circuits monthly, and
replace the water when necessary. Dirty water can damage mechanical
seals and lead to leakage.
■Clean the condenser filter every month.
■Water cooled: The cooling water should be checked monthly to ensure
that it is clean. The water should be changed if dirty.

29
RKS Series Important Unloading and Placement Information

RKS-J/J-M/G-MVW Series Important Unloading and Placement Information


WARNING = Failure to follow instructions contained in a WARNING may result in
death or serious injury. CAUTION = Failure to follow instructions contained in a CAUTION may result in injury to the
operator or damage to property.

Pre-Unloading and Unloading Procedures

●Before UnloadingAfter unpacking ●Unloading Procedure


Before UnloadingAfter unpacking, confirm that the model number The product is heavy; please be careful when transporting it.
on the nameplate matches the model number of the item ordered. Mass Mass
Model Model
Abnormalities or other damage may occur during shipping or handling of (Water tank empty) (Water tank empty)
the product. When receiving the product, check to make sure that there RKS401 • 402J-MV -0 * *00 42 kg RKS1502J-MV -0 * *00 72 kg
RKS402J-MV -1 * *00 46 kg RKS1502J-MV -2 * *00 70 kg
are no scratches or other abnormalities. If any damage or abnormality is RKS401 • 402J-MV -2 * *00 41 kg RKS1503J-MV -0 * *00 68 kg
detected, please contact the dealer where the product was purchased. RKS752J-MV -0 * *00 45 kg RKS1503J-V -0 * *00 67 kg
RKS752J-MV -1 * *00 49 kg RKS1503J-MV -2 * *00 66 kg
RKS752J-MV -2 * *00 44 kg RKS1503J-V -2 * *00 65 kg
RKS753J-MV -0 * *00 46 kg RKS402J-MVW -00000 44 kg

WARNING -0 * *00
RKS753J-V 45 kg RKS402J-MVW -20000 43 kg
RKS753J-MV -1 * *00 50 kg RKS750G-MVW 55 kg
RKS753J-V -1 * *00 49 kg RKS1500G-MVW 85 kg
When using the optional suspension Suspension RKS753J-MV -2 * *00 45 kg
eyebolts, always use all 4 eyebolts Eyebolt RKS753J-V -2 * *00 44 kg
and make sure there is at least a 60
° angle between the top face of the
product and each of the suspension Min. 60°
WARNING
cables. Improper suspension may Installation of this product should be performed by your dealer or other
lead to the product tipping over or qualified personnel. Improper installation by the end user may lead to water
falling, which could result in injury. leakage, electric shock, fire or other problems.

Product Placement

●Choice of Installation Location 4. Please operate this product within the ambient temperature range as
Choose an installation location that is free from combustible materials, areas that listed below:
could lead to electric shock, or environments that could damage the product. Model
Ambient Temp. RKS401 • 402 • 752 •
RKS750 •
Range 753 • 1502 • 1503J-MV RKS753 • 1503J-V
CAUTION (°C) • RKS402J-MVW
1500G-MVW
5 - 45 10 - 40 5 - 40
Install on a level surface that can adequately support the weight of the
5. Operating at temperatures below than 5 °C can damage the
product and fix the product down with anchor bolts or other means in order
compressor. Operating at temperatures above 45 °C will result in
to prevent it from moving around. Failure to install as indicated can result in
reduced thermal performance of the condenser, reduced ability to cool
water leaks or injury etc., from the product tipping over or falling.
the product, and could cause built-in safety devices to activate and
1. Ensure there is adequate space for heat ventilation as well as sufficient product operation to stop.
space for maintenance and inspection. If air cooled models are installed
6. If ducting is to be installed for air cooled models, have the installation
in an enclosed space as shown below, exhaust from the product can re-
performed by a qualified professional.
enter at the heat exchange air intake port which will cause the refrigerant
Fan Flow Rate Model
high-pressure to increase and could cause the product to shut down.
(m3/min) RKS401 • 402 • 752 • 753J-(M)V RKS1502 • 1503J-(M)V
2. If installing where a wind of 8 m/s or higher will be blown on it, 50/60Hz 24 / 28 48 / 56
measures to block the wind from hitting the product such as installation 7. Install in a place that is generally free of dust and dirt. Installation in
of a wind-break wall are required. (Air cooled models only.) places with heavy dust and dirt can result in reduction in performance.
Overhead Obstacles (Roof, eaves, ceiling, etc.)

60cm
Heat Output
[Ambient Temperature]
RKS401J-MV
RKS402J-MV
60cm RKS752J-MV
15cm RKS753J-MV
Re-Enters Re-Enters RKS1502J-MV
Product Product 15cm
60cm RKS1503J-MV RKS753J-V RKS750G-MVW
RKS402J-MVW RKS1503J-V RKS1500G-MVW

45℃ 40℃ 40℃


3. Install out of direct sunlight and do not install where the product would
be affected by heat. Exposure to direct sunlight or heat can cause the 10℃
5℃ 5℃
product to perform below specified performance equal to the amount
of that exposure. It can also lead to the activation of built-in protection
devices which will prevent operation.

30
Water Supply and Drainage Construction

●Reliably install water supply and drainage piping. Improper water ●Ensure that the water supply pressure is 0.50 MPa or lower. (When
supply and drainage construction could result in water spraying an optional ball tap is installed.) Water leakage resulting from
out, causing water damage to the surrounding area. product damage can cause surrounding areas to become wet and
may also cause electrical shocks.

Chilled Water / Cooling Water Piping

●Piping Sizes
Piping diameters for each model are listed below.
Model RKS-GM Series
RKS-JM Series RKS-J Series
(Water Cooled)
Piping Item 401J-MV 402J-MV 752J-MV 753J-MV 1502J-MV 1503J-MV 402J-MVW 753J-V 1503J-V 750G-MVW 1500G-MVW
Chilled Water Piping Size
Rc1/2 39 N • m or less
Inlet Tightening Torque
Chilled Water Piping Size
Rc1/2 39 N • m or less
Outlet Tightening Torque
Piping Size
Overflow Port Rc 1/2 39N • m or less —
Tightening Torque
Water Tank Piping Size One Touch Joint (Cap)
Rp 1/2 29N • m or less
Drain Tightening Torque —
Cooling Water Piping Size Rc 1/2 Rc 1/2 Rc 3/4
Piping Inlet — 39 N • m or — 39 N • m or 59 N • m or
Tightening Torque less less less
Cooling Water Piping Size Rc 1/2 Rc 1/2 Rc 3/4
Piping Outlet — 39 N • m or — 39 N • m or 59 N • m or
Tightening Torque less less less

●Piping Methods ●If connections to the chilled water inlet and outlet ports are reversed,
Piping installation should follow the guidelines printed below. then no cooling will occur.
1. Check the cooling water inlet and outlet side ports. ●When tightening piping, use 2 wrenches (pipe wrenches or adjustable
wrenches, etc.) to support both sides of the connection and tighten to a
2. Make pipe lengths as short as possible, and also avoid vertical and torque according to the chart. (Fig. 1)
curved piping as much as possible. ●Be careful during piping installation not to allow dirt, foreign material,
3. When tightening piping connections, use 2 pipe wrenches or adjustable sealing materials, etc., to enter the water circuit or water tank.
wrenches in order to grasp both sides of the joint. ●It is recommended that piping be installed in order to avoid leakage from
overflow.
4. If required, a (user Inlet/Outlet Valves ●Always install valves (user supplied) at the cold water inlet and outlet
provided) bypass valve Product Y-Strainer
ports.
or drain valve should be Chilled Water
Inlet ●The drain valve is used to drain water from the piping when the product
installed on the cooling Support Fittings is not to be used for extended periods of time.
Drain Valve
water inlet port in order to ●If there is a chance that the cold water circuit could be blocked while
Chilled Water
ensure the minimum water Outlet
the product is operating, then a safety valve (relief valve) should be
Horizontal Pipe
circulation flow rate. Drain Valve installed to prevent water leakage and to maintain operation within the
5. Make sure that there is Fig. 1 discharge pump operating range.
not excessive weight or ●Install a Y-strainer (user supplied) on the product inlet port. Also install a
vibration on the product Inlet/Outlet Valves drain pan as required.
Product
from the connected ●Install a drain pan, as condensation may form on piping inside the
piping. Longer lengths of Chilled Water product depending on the operating environment.
Inlet
horizontal piping should be Support Fittings ●Do not block the overflow piping. Blocked piping can result in water
Drain Valve leakage within the product.
supported with additional Chilled Water
support hardware to Outlet ●Keep the discharge pump pressure within the specified operating
Horizontal Pipe
ensure unreasonable Drain Valve
range. If the pressure exceeds the upper limit, it could lead to freezing
forces are not applied or damage to the evaporator, pump damage, or hoses coming off. If
directly to the product's pressure goes below the lower limit, it could result in damage to the
connection ports. Failure to properly support piping can cause pump mechanical seals.
damage. ●Install the optional Bypass Valve Piping Kit (sold separately) if the
pressure could exceed the prescribed upper limit, and operated the
6. Piping should be insulated. (Allow for enough space between insulated bypass valve to control the water pressure.
pipes so that the lower right cabinet panel can be removed, and to
allow operation of the bypass valve. Also make sure that the water
pressure gauge will be visible after installation.)

31
A Bypass Piping Kit is available as an optional accessory (sold regulating valve becomes
separately) for RKS J,JM Series models.* ⑤Union Coupling
full-closed during operation.
* Model numbers ending with -2**00 indicate models that include bypass In order to prevent water ②Cooling Water Outlet Valve
piping in the chiller. leakage, maintain a water
How to Adjust inlet pressure of 0.69 MPa Cooling Water Outlet

Rear
Control Valve (Sold separately) [Open] [Close] or lower by installing a safety ③Safety Valve (Relief valve)
Bypass Piping Kit (Sold separately)
Bypass Valve Bypass Valve
valve (relief valve) on the Cooling Water Inlet
cooling water circuit.
① Cooling Water Inlet Valve
3. Install the purge/drain valve ➃.
4. Be sure to install the union ④Air Release and Drain Valve

coupling ➄.
Reduce the water pressure. Increase the water pressure.
Make sure that it can easily disassemble the product and cooling water
piping when carrying out the cleaning of water-cooled condenser in
inside the product.
●Pipe Connection Procedure (Water cooled: RKS402J-
MVW, RKS750 • 1500G-MVW) ●If connections to the chilled water inlet and outlet ports are reversed,
1. Confirm
 the positions of the cooling water inlet and outlet ports. then no cooling will occur.
Install the cooling water inlet valve ➀ and cooling water outlet valve ➁. ●When tightening piping, use 2 wrenches (pipe wrenches or adjustable
2. Be sure to mount the safety relief valve ➂. wrenches, etc.) to support both sides of the connection and tighten to a
The regulating valve that is installed in the cooling water circuit torque according to the chart. (Fig. 1)
performs the opening and closing of the valve automatically by ●Install the included Y-strainer before the cooling water inlet.
detecting the refrigerant pressure. Thus, there is a possibility that the

Electrical Work

●Ensure that all electrical wiring is done in accordance with relevant settings can lead to an explosion or fire.
electrical construction regulations as well as the directions outlined ●Always properly ground this product. Do not attach the grounding wire
in this manual. Furthermore, the product must be powered on its to gas pipes, water pipes, lightning rods, etc. Improper grounding can
own electrical circuit. Installation with an insufficient power supply or lead to electric shock. (Installation of a Class-D ground hookup must be
improper installation can result in electric shock or fire. performed by a qualified electrician.)
●Be sure to connect the prescribed cables in a reliable manner, ●An earth leakage breaker must be installed. Failure to install an earth
ensuring that there are no external forces exerted on cables or contact leakage breaker can lead to electric shock.
connectors. Improper cable connections may lead to electric shock, ●Connect the product to a commercial power source. (Connection to the
overheating of the contacts, or fire. secondary side of the inverter will damage the product.)
●Do not modify this product. Improper modifications to wiring or piping ●Ensure the source voltage is within ±10 % of the specified voltage. Also
within the product can lead to electric shock or fire. Furthermore, make sure the source voltage phase unbalance* is within ±3 %.
modifying the product will void the product warranty. *Ensure the source voltage is within ±10 % of the specified voltage.
●Never change the settings of built-in safety devices. Modifying such Also make sure the source voltage phase unbalance* is within ±3 %.

*Phase unbalance (%) = ( Maximum voltage [V] - Minimum voltage [V] ) ÷ Average voltage of 3 phases (V) × 67. (Based on IEC61800-3.)

●Electrical Wiring [RKSJ, JM Series] ●Electrical Wiring [RKS750, 1500G-MVW]


Distribution Panel (Internal) Distribution Panel (Internal)
Ground
Fuse Ground

* * * *** * * *

Power Terminals (Circuit Breaker)


Remote/ Signal Output Terminals Power Terminals (Circuit Breaker)
*RKS401J-MV-0*000 models include a power cord. *RKS750 and 1500G-MVW models include a power cord.

32
RKS Series Important Unloading and Placement Information
If the power cord is to be extended, refer to the chart below which shows the maximum operating current when choosing the cord. Always properly connect a
ground wire to the product. (RKS401J-MV has a power cord which includes the grounding wire and therefore it should be not extended.)
RKS-JM Series RKS-J Series RKS-GMVW
Model Series
401J-MV 402J-MV 752J-MV 753J-MV 1502J-MV 1503J-MV 402J-MVW (Water cooled) 753J-V 1503J-V
-0 * * 00 -0 * * 00 -0 * * 00 -0 * * 00 -0 * * 00 750G-MVW 1500G-MVW
Model Suffix -1 * * 00 -1 * * 00 -1 * * 00 -0 * * 00 -2 * * 00 -0 * * 00 -2 * * 00 -00000 -20000 -1 * * 00 -0 * * 00 -2 * * 00
-2 * * 00 -2 * * 00 -2 * * 00 -2 * * 00 -2 * * 00
Power Source Single-phase100 V 3φ200±10 % • 50/60, 1φ200 - 230 -5 %, 3φ200±10 % • 50/60, 1φ200 - 230±10 % • 3φ200±10% • 50/60,
1φ200 - 230±10 % • 50/60 3φ200±10% • 50/60, 220±10% • 60
(V • Hz) ±10 % 220±10 % • 60 +10 % • 50/60 220±10 % • 60 50/60 220±10% • 60
Maximum Operating
— 7.5 12.0 10 15.5 6 11.5 21 21.5 12 12.5 6.0 6.0 11.5 12 12.5 4.0 8.1
Current (A)

Wire the product independently with its own overload protection multi-purpose earth leakage breaker.
RKS-JM Series RKS-J Series RKS-GMVW
Model Series
401J-MV 402J-MV 752J-MV 753J-MV 1502J-MV 1503J-MV 402J-MVW (Water cooled) 753J-V 1503J-V
-0 * * 00 -0* * 0 -0 * * 00 -0 * * 00 -0 * * 00 -0 * * 00 -0 * * 00 -0 * * 00 750G-MVW 1500G-MVW
Model Suffix -1* * 00 -1 * * 00 -1 * * 00 -00000 -20000 -1 * * 00
-2 * * 00 -2* * 0 -2 * * 00 -2 * * 00 -2 * * 00 -2 * * 00 -2 * * 00 -2 * * 00
Circuit Breaker (A) 15 10 15 15 20 10 15 30 15 10 10 15 15 10 15

The current setting of the discharge pump overcurrent relay (THR) [IMPORTANT]
needs to be changed depending on the operating conditions. ■M ake sure the power cord does not come into contact with the motor or refrigerant piping
(RKS1503J-V and RKS1500G-MVW Only) within the product. Contact with hot surfaces could cause the cord to melt, resulting in an
Discharge Pump Pressure Value electrical short. (Secure power source wiring inside the distribution panel with cable ties.)
Frequency Less than 0.39 MPa 0.39 - 0.5MPa ■N
 ever allow the product to run dry. Always fill the water tank and confirm the water level
50Hz 2.3 A (Default value) 2.3 A (Default value) before operating.
60Hz 2.3 A (Default value) 2.6 A (Changed value) ■D
 o not perform withstand voltage tests nor insulation resistance tests on this product.
*When operating in areas with 60 Hz power, with a discharge pump pressure of 0.39 Doing so can damage the semiconductors used in the chiller control board or inverter. If
MPa or higher, the overcurrent relay (THR) current setting should be changed from
2.3 A to 2.6 A. the tests are deemed necessary, please consult your dealer.

If Employing Remote Control Operation

If remote operation and signal outputs are to be utilized, please


confirm wiring specifications before performing wiring construction.
Remove the terminal block on the rear of the product and connect 0.75
mm² or smaller diameter wires.
Operation signal terminal block, contacts
Carefully check the following specifications. closed during operation

• No-voltage contacts input


• Max. wiring length: Max. 20 m Alarm signal: Contacts closed during
• Input power resistance 1200 Ω alarm
Remote • Open circuit voltage (Voc) 12 VDC
Operation Input • Short circuit current (Isc) 10 mA
Specifications Remote Operation Terminal Block
• Voltage Input Specifications
• Rated voltage 12 VDC - 24 VDC
• Input power resistance 1200 Ω
Relay output "a" type contact
Signal Output
• AC250 V / DC30 V 3 A(Resistive load)
Specifications
• Minimum operating current (For reference only) 5 VDC 100 mA

●RKS J/ JM Series ●RKS750, 1500G-MVW


No-Voltage Contacts Input Voltage Contacts Input Remote □
20
Remote Operation
Specifications Specifications Operation □
21
Short terminals 1 and 3. Connect input Apply voltage input between Terminal Block
wires to contact terminals 2 and 4. terminals 3 and 4.
ROP1 ROP1 Operation

24 When Power is Cut Off :24-26 Closed、25-26 Open
Remote Operation Signal □
25 When Equipment is Stopped :24-26 Closed、25-26 Open
Terminal Block □
1 □
1 □
26 When Equipment is Operating :24-26 Open、25-26 Closed
Signal Output

2 □
2

27 When Power is Cut Off :27-29 Closed、28-29 Open
Contacts

□ □ Alarm Signal □
28 Warning Disabled :27-29 Closed、28-29 Open(Default)
DC12~24V
3 3


4 □
4 □
29 During Alarm Condition :27-29 Open、28-2 9Closed(Default)

●Perform remote operation and signal output wiring so that no undue strain is placed on connection terminal block.

●When Using Communications Functions


• Attach the stripped wires and use as is.
RS-422A • Data cable wire size: AWg16 - 24
(RS-485) • Data cable max. length: Max. 100 m (from host to terminal end)
*May differ depending on specific operating conditions.

33
RKE and RKS Series Common Data
Cooling Water

●Choosing Cooling Water


Basically, cooling water for the water cooled condenser can be underground Cooling Water Tendencies
water, tap water, or water from a cooling tower. However, the final choice Clause Circulation Supplied
water water Corrosion Scaling
should be made after carefully considering the following points.
pH (25 °C) 6.5 to 8.2 6.0 to 8.0 ○ ○
●Water Quality Standard Guidelines Electric conductivity (µS/cm) (25 °C) 800 or below 300 or below ○ ○

Standard Items
Primary cooling water (refrigeration unit condenser cooling water, constant Chloride ion (mgCI–/L) 200 or below 50 or below ○
temperature water for the water temperature controller, and humidification
Sulfate ion (mgSO42–/L) 200 or below 50 or below ○
water) should meet the water quality standard as described in the chart on the
Acid consumption (pH4.8) (mgCaC3/L) 100 or below 50 or below ○
right.
Total hardness (mgCaCO3/L) 200 or below 70 or below ○
1. Primary Cooling Water Quality Standards Calcium hardness (mgCaCO3/L) 150 or below 50 or below ○
(1) If tap water is used as the primary cooling water for water cooled equipment, Ionic Silica (mgSiO2/L) 50 or below 30 or below ○
then the water should meet the following water quality standard. Iron (mgFe/L) 1.0 or below 0.3 or below ○ ○
(2) Within the "Tendency toward" column, items marked with a○ indicate this

Reference Items
Cu (mgCu/L) 0.3 or below 0.1 or below ○
component can lead to corrosion or scaling as indicated. Sulfide ion (mgS2–/L) None detected None detected ○
(3) The 15 items listed to the right are the primary components that can lead to
Ammonium ion (mgNH4+/L) 1.0 or below 0.1 or below ○
corrosion or scaling.
Residual chlorine (mgCI/L) 0.3 or below 0.3 or below ○
●Using Tap Water Free carbon dioxide (mgCO2/L) 4.0 or below 4.0 or below ○
Note that the constant release of tap water (where the cooling water outlet Stability index 6.0 to 7.0 – ○ ○
circuit is in an open loop system) can result in dezincification corrosion and * Excerpt from JRA-GL-02-1994 guidelines from
The Japan Refrigeration and Air Conditioning Industry Association.
breakdown of the water regulating valve.
* Use for make-up water when operating with a cooling tower.

Chilled Water

●Chilled Water Standards


Liquid (chilled water) that can be used are either clean water and a 30 non-approved liquids can result in equipment damage, leaking, and
to 40 % ethylene glycol solution. Alternatively, if deionized water is to be possible electric shock or electrical shorts.
used, it should have an electrical conductivity of at least 1 μs/cm. Cooling

Item Standard levels Item Standard levels


pH(25 °C) 6.8 - 8.0 Iron (mgFe/L) Max. 1.0
Standard components

components

Conductivity (μS/cm) (25 °C) 1 - 400 Copper (mgCu/L) Max. 1.0


Reference


Chloride ion (mgCI–/L) Max. 50 Sulfide ion (mgS2 /L) Not detected

Sulphate (mgSO42 /L) Max. 50 Ammonium ion (mgNH4+/L) Max. 1.0
Acid consumption (pH4.8) (mgCaCO3/L) Max. 50 Residual chlorine (mgCI/L) Max 0.3
Total hardness (mgCaCO3/L) Max. 70 Free carbon dioxide (mgCO2/L) Max. 4.0
Calcium hardness (mgCaCO3/L) Max. 50 * Excerpt from JRA-GL-02-1994 guidelines from The Japan Refrigeration and Air Conditioning
Industry Association.
Silica ion (mgSiO2/L) Max. 30

34
Orion Products - - Service and Safety

● Safety Notes ●Recirculating Chilled Water


1. Before
‌ using this equipment, read the operating manual Liquid (chilled water) that can be used are either clean water
thoroughly and operate the equipment correctly as directed. and a 30 to 40 % ethylene glycol solution. Alternatively, if
2. Consult
‌ with a qualified professional or your ORION dealer deionized water is to be used, it should have an electrical
for product installation and wiring. conductivity of at least 1 μs/cm. If the quality of chilled water
does not fall within the guidelines, it may result in damage of
3. Please
‌ select a product that is suitable for the desired
the mechanical seals, water leaks, electric leak/shock, etc.
application. Do not use for other than intended purposes.
Use for other than intended purposes can lead to accidents
or unit breakdown.

● Product Use Limitations


1. ‌If the unit is to be used as part of critical installations, safety devices and
● Air-Cooled Spec. Models backup systems which can be switched to should be put into place to insure
If the condenser becomes clogged with dust or dirt, heat exchange will be that serious accidents or losses do not occur in the event that the unit
greatly reduced and electricity consumption will increase. This will lead should break down or malfunction.
not only to decreased performance, but can also lead to the activation of 2. ‌This product is designed and produced as a commodity for general
built-in safety devices, and eventual damage to the equipment. For these manufacturing. Accordingly, the warranty does not apply to nor cover the
reasons, the condenser should be cleaned on a regular basis. following applications. However, in cases where the customer/user takes full
responsibility and confirms the performance of the equipment in advance,
and takes necessary safety precautions, please consult with ORION and we
● Water-Cooled Spec. Models will consider if use of the unit in the desired application is appropriate.
In general, water used to cool condensers will be well water, (1)Atomic energy, aviation, aerospace, railway works, shipping, vehicles
tap water, or water from a cooling tower. However water (cars and trucks), medical applications, transportation applications, and/
of insufficient quality can lead to scaling in cooling pipes or any applications where it might have a great effect on human life or
resulting in lower levels of heat exchange, increased electricity property.
consumption and lower performance. Therefore water quality (2)Electricity, gas, or water supply systems, etc. where high levels of
should be confirmed on a regular basis. reliability and safety are demanded.

Regarding After Service Recommended Maintenance Inspections


● ‌Please contact your dealer for any repairs required after ● ‌After having used the unit for a long time, actual performance
using this unit. may drop due to the effects of dirt or wear, etc. In order
● ‌Costs will be incurred by the customer for repairs conducted to realize continued best performance of this equipment,
after the warranty period has expired. In cases where in addition to prescribed customer maintenance, it is also
equipment function can be improved by certain service recommended that regular inspections be conducted.
ORION
ORION is
is continuing
continuing
procedures, suchto develop
develop a
a complete
to procedures will beand
complete and
taken at the specific (Service and inspection fees apply.) For further information
trustworthy
trustworthy
request of nationwide
nationwide network
network of
the customer. of expedient
expedient sales
sales please consult with your dealer or contact ORION directly.
and service
and‌Spare
service -- everywhere,
-- everywhere, anytime.
● parts are itemsanytime.
necessary to maintain the proper ORION
ORION Machinery
Machinery Co.,
Co., Ltd
Ltd is
is an
an ISO
ISO Certified,
Certified, Quality
Quality
function and operating specifications of the equipment. It is Management and
Management and Environmental
Environmental Management
Management company.
company.
the policy of ORION to maintain a stock of replacement parts What
What is
is the
the ISO
ISO certification
certification system?
system?
for 7 years after production of the product ceases. ISO
ISO (International
(International Organization
Organization for for Standardization)
Standardization) is is an
an
ORION is continuing to develop a complete and established
established body
ISO14001
body that
that stipulates
stipulates and and certifies
certifies ISO9001
ISO9001 and and
ISO14001 directives.
directives. ISO9001
ISO9001 stipulates
stipulates a a system
system of
of Quality
trustworthy nationwide ORIONnetwork of expedient sales Management
Management that ensures customer satisfaction and trust in a
that ensures customer satisfaction and
Quality
trust in
ORION MACHINERY
MACHINERY CO.,
CO., LTD.
LTD. company's
company's products
products and
and services
services itit provides.
provides. ISO14001
ISO14001 stipulates
a
and service -- everywhere, anytime. a
a system of
of Environmental Management whereby
stipulates
production and
ORION
systemMachinery
business activities areCo.,
Environmental Ltd
carried isinananISO
Management
out Certified,
whereby Quality
production
environmentally conscious
and
ORION is continuing to develop a complete and ISO9001
ISO9001
business activities are carried out in an environmentally conscious
manner.
Management
manner. and Environmental Management company.
trustworthy nationwide network of expedient sales ISO14001
ISO14001
*ORION has wide reaching regional service bases in What is the ISO certification system?
and service
*ORION
 various -- everywhere,
has wide
countries throughout anytime.
reaching regional service bases in
the world.
 various countries throughout the world. ORION MachineryOrganization
ISO (International Co., Ltd is an
for ISO Certified, Quality
Standardization) is an
 Please
 Please consult
consult your
your ORION
ORION dealer
dealer for
for details.
details. established body that stipulates and certifies ISO9001 and
Management and Environmental
ISO14001 directives. ISO9001 stipulatesManagement
a system ofcompany.
Quality
Management that ensures customer satisfaction and trust in a
ORION MACHINERY CO., LTD. What products
company's is the ISO certification
and services it provides.system?
ISO14001 stipulates
Please
Please feel
feel free
free toto contact
contact the the following
following representative:–
representative:–
a system of Environmental Management whereby production and
ISO (International
business activities areOrganization forenvironmentally
carried out in an Standardization) is an
conscious
ISO9001 established
manner. body that stipulates and certifies ISO9001 and
ISO14001 directives. ISO9001 stipulates a system of Quality
ORION MACHINERY CO., LTD.
*ORION has wide reaching regional service bases in
ISO14001 Management that ensures customer satisfaction and trust in a
company's products and services it provides. ISO14001 stipulates
 various countries throughout the world. a system of Environmental Management whereby production and
business activities are carried out in an environmentally conscious
 Please consult your ORION dealer for details.
ISO9001 manner.

*ORION has wide reaching regional service bases in


ISO14001
Please feel free
 various countries to contact
throughout the
the world. following
 Please consult your ORION dealer for details.
representative:–

For
For inquiries,
feel please
inquiries,
Please free tocontact
please contactthe
contact following
thethe
following representative:
representative:
following representative:–

For inquiries, please contact the following representative:

For inquiries, please contact the following representative:

This
This catalog
catalog contains
contains product
product specifications
specifications as
as of
of Feb.
Feb. 2020.
2020.

● Actual
Actual product
product colors
colors may
may vary
vary slightly
slightly from
from the
the pictures.
pictures.
● Please
● Please note
note that
that the
the structure
structure or
or specifications
specifications of
of products
products contained
contained in
in this
this catalog
catalog are
are subject
subject
to
to change
change without
without prior
prior notice.
notice.

This catalog contains product specifications as of Feb. 2020.


● Actual product colors may vary slightly from the pictures.
● Please note that the structure or specifications of products contained in this catalog are subject
to change without prior notice. K No.4262 200420 pdf SR
This catalog contains product specifications as of Feb. 2020.
● Actual product colors may vary slightly from the pictures.

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