PCD3.M9: User Manual

Saia-Burgess Controls AG
Bahnhofstrasse 18 I CH-3280 Murten I Switzerland

T +41 26 580 300 00 | +41 26 580 34 99
info@saia-pcd.com | www.saia-pcd.com
support@saia-pcd.com | www.sbc-support.com
User Manual
PCD3.M9
OEM Controller HW documentation Page 1 of 30

Saia-Burgess Controls AG, CH-3280 Murten 27-629_ENG16
Revision History
Date Modification Asked by: Version

2008-09-08 Page 8: Added info bottom of the page -- Rev. 1
2008-09-23 Page 21: Pt. 9.1.1 -- Rev. 2
2008-12-12 Name for the controller and procedure to loading the Fbox Pag16 -- Rev. 3
2009-01-09 Several pages have been modified -- Rev. 4
2009-02-09 Several pages have been modified: 9 / 10 / 11 / 16 / 18 -- Rev. 5
2009-07-01 Page 6: Description of Connector X13 corrected -- Rev. 6
2009-10-20 - Page 8: ( changed page “passiv input” not correct ) -- Rev. 7
- Add Hardware settings information
2009-12-10 - Change info page 13 (X13), change info page 4 (1), RM/DS Rev. 8
added note page 19
2010-01-06 - Add note on page 17 -- Rev. 9
2010-01-11 - Page 24 “Digital output and the Relays outputs are writable only” DS/CD Rev. 10
- Page 15 & 22 “Analogue Inputs”
2010-06-25 - Information added Run/halt push button (Page 9) DS/RM Rev. 11
- Change information input resistance (Page 11) DS Rev. 11
- Added Additional Documents (Page 30) DS Rev. 11
2014-01-21 - Change of Logo MüRo Rev. 12
2014-03-04 Pin numbering of module PCD7.F180S on X15 added RiLo Rev. 13
2014-06-06 Termination resistors on RS-485 Port 3 HaMa EN14
2017-11-06 Adaptation for M96 TV EN15
2019-08-09 Changed the phone number HaMa ENG16

Contents:
1 Introduction ....................................................................................................................................... 4
1.1 ASN Name .................................................................................................................................... 4
2 Mechanical data ................................................................................................................................ 5
2.1 Main Unit ...................................................................................................................................... 5
2.1.1 Dimensions including CPU ..................................................................................................... 5
2.1.2 Fixation ................................................................................................................................... 5
3 Functions ........................................................................................................................................... 6
3.1 Main Unit ...................................................................................................................................... 6
3.2 Options: ......................................................................................................................................... 6
4 Technical specifications .................................................................................................................... 7
4.1 General technical data ................................................................................................................... 7
4.2 Technical data of CPU .................................................................................................................. 7
4.3 Technical data of Main I/O-Board ................................................................................................ 7
4.3.1 General .................................................................................................................................... 7
4.3.2 Run/halt push button ............................................................................................................... 8
4.3.3 Digital inputs: X11, X12 ......................................................................................................... 9
4.3.4 Digital outputs: X1, X2 ........................................................................................................... 9
4.3.5 Relays outputs: X3, X4, X5 .................................................................................................. 10
4.3.6 Universal inputs Digital/Analogue: X10............................................................................... 11
4.3.7 Analogue inputs: X8, X9 ...................................................................................................... 11
4.3.8 Analogue outputs: X6, X7 .................................................................................................... 12
5 Connection technology ................................................................................................................... 13
5.1 Numbering of connectors ............................................................................................................ 13
5.2 Connector types ........................................................................................................................... 13
6 I/O Mapping .................................................................................................................................... 19
7 Configuration .................................................................................................................................. 20
7.1 Software ...................................................................................................................................... 20
7.2 Hardware settings ........................................................................................................................ 21
7.2.1 PG5 2.x.................................................................................................................................. 21
8 FBox ................................................................................................................................................ 22
8.1 Analog Input ............................................................................................................................... 23
8.2 Universal Input ............................................................................................................................ 24
8.3 Analog Output ............................................................................................................................. 25
8.4 General Information .................................................................................................................... 25
8.5 Digital Output ............................................................................................................................. 26
9 EMC standards ................................................................................................................................ 27
9.1 Immunity Testing ........................................................................................................................ 27
9.1.1 Immunity to Electrostatic Discharge (ESD)  IEC 61000-4-2 ........................................... 27
9.1.2 Immunity to Fast Transient (Burst)  IEC 61000-4-4 ......................................................... 27
9.1.3 Immunity to High Energy Surge (1,2/50 s)  IEC 61000-4-5 .......................................... 27
9.1.4 Immunity to Conducted Radio Frequency (RF) Interferences  IEC 61000-4-6 ............... 28
9.1.5 Immunity to Radiated Electromagnetic Fields  IEC 61000-4-3........................................ 28
9.2 Emission Testing ......................................................................................................................... 28
9.2.1 Radiated Emission 30...1000 MHz ....................................................................................... 28
10 Mechanical robustness .................................................................................................................... 29
10.1 Vibrations .............................................................................................................................. 29
10.2 Shocks ................................................................................................................................... 29
11 Additional Documents .................................................................................................................... 30
11.1 RS-232 PCD7K913.pdf (H4 421 5491 0) ........................................................................... 30

1 Introduction
The OEM Controller is previewed for OEM customers in infrastructure applications.
It is based on a PCD3 CPU with a dedicated I/O Board. A metal housing protects the
electronic.
The system can be extended with one standard PCD3 extension or with the PCD3.C90.
1.1 ASN Name

OEM Controller PCD3.M9
Base unit:
PCD3.M9x CUS XY Z
Operating system
(0 or 7)
Customer variant
(01…99)
Customer designation
(three free signs)
Base designation
(always same)
OEM Extension PCD3.C90
Extension unit:
PCD3.C90 CUS XY 0
Always 0
Customer variant
(01…99)
Customer designation
(three free signs)
Base designation
(always same)

2 Mechanical data
2.1 Main Unit

The PCD3 based CPU is mounted on the dedicated I/O board:
Depth
Width
Height
2.1.1 Dimensions including CPU

Width: 315 mm
Height: 130 mm (with the connectors)
Depth: 44 mm (from DIN rail)
2.1.2 Fixation
The back plate is equipped with two DIN rail fixations that the system can be mounted on a
single DIN rail, the backplane is on PGND potential.

3 Functions
3.1 Main Unit
CPU PCD3.M96:
- 2 MB Flash (Main memory for user program) /
1 MB Flash (Main memory for text) /
16 MB flash backup memory onboard
- Ethernet TCP/IP
- 1× RS-485
On the dedicated I/O board:

- 1× RS-232
- 1× RS-485
- 1× Slot for PCD7.F1xxS module
- 1× Slot M1 for Flash memory module PCD7.R5xx
- 1× Slot M2 for SD card memory PCD7.R-SD up to 512 MB
- Battery Renata CR 2032 Lithium 3 V + supervision
- 10 digital inputs
- 5 digital inputs also configurable as analogues inputs 0 … 10 V
- 12 relay outputs 250 VAC, 4 A (4 of them with change over contact, 3 connectors)
- 8 digital outputs
- 8 analogue inputs, 12 Bit, 0 … 10 V / 0 … 20 mA / PT/NI1000 / NTC10, selectable per
channel with jumpers.
- 8 analogues outputs, 0 … 10 V, 12 Bit
- I/O Extension module connector
3.2 Options:
PCD7.R5xx Flash Memory Card (For slot M1)
- PCD7.R-550 M04
- PCD7.R-551 M04
- PCD7.R-SD256 SD Flash memory card 256 Mbytes
- PCD7.R-SD512 SD Flash memory card 512 Mbytes
PCD7.F1xxS :
- PCD7.F110S: Serial Interface module RS-422 / RS-485 up to 11.2 kbit/s
- PCD7.F120S: Serial Interface module RS-232 up to 38.4 kbit/s
- PCD7.F130: Serial Interface module current loop 20 mA
- PCD7.F150S: Serial Interface module RS-485
with galvanic isolation up to 115.2 kbit/s
- PCD7.F180S: Serial Interface module for Belimo MP-Bus,
max. 8 actuators and sensors connectable
Note: For the position of the different elements, please referee you on page 11.

4 Technical specifications
4.1 General technical data

Supply voltage 24 Vdc ± 10% (smoothed)
Power consumption max. 12 W (no load current included)
Storage temperature: -25…+70 °C
Ambient temperature operating: 0…+55 °C
Relative air humidity: 10…95% r.h. non condensing
Protection level: IP20
Standards CE: EMC (industrial level),
UL: certificated
RoHS compliant (2002/95/CE)
4.2 Technical data of CPU

(Based on technology PCD3)
Main memory (User program + Text): 2 MB + 1 MB
Backup memory onboard 16 MB
2 interrupt inputs or 1 fast counter yes
Watchdog relay: yes
Real Time Clock: yes
USB 1.1 slave device yes
Integrated Web/ FTP-Server yes
RS-485 Port 2 up to 115.2 kBaud
Ethernet-TCP/IP 10/100 Mbit/s
Programmable with Saia PG5
4.3 Technical data of Main I/O-Board
4.3.1 General
Battery Socket and Supervision Renata CR2032, Lithium 3 V
Data protection: 1…3 years with lithium battery
RUN / STOP Switch
States LED Color
Stop without Error Dark
Run without Error Green
Run with Error Red / Green
Stop with Error Red
Halt Red
“Stop with Error” and “Halt” can’t be visually distinguished

RS-232 Port 0, up to 115.2 kBaud, full equipped
RS-485 Port 3, (rsp. FDL Port10)
1 slot for PCD7.F1xx module Port 1
1 slot for PCD7.R5xx module Slot “M1”
1 slot for SD Card (as option, Located on the bottom side of the I/O board
only PCD3.M9DDC11) mapped as Slot “M2”

4.3.2 Run/halt push button
The operating mode can be changed while in use or at start-up:
At start-up:
If the Run/Halt push button is pressed during start-up and then released again during one of
the sequences described below, the following actions may be triggered:
LED sequence Action
Orange none
Green, flashing (1 Hz) Goes into "Boot" state and waits for f/w download
Red, flashing fast (4 Hz);from The system starts in the same way as with a flat Super CAP
FW > V 01.08.45 or missing battery, i.e. media (flash, registers etc.), user
program and hardware settings are erased. The clock is
set to 00:00:00 01.01.1990. The backup on the onboard
flash is not deleted.
Red, flashing slowly (2 Hz) The PLC does not start up and goes into "Stop" mode.
Red/green flashing (2 Hz) Stored data deleted, i.e. media (flash, registers etc.), user
program, hardware settings and the backup on the on-
board flash are erased. However, where an external
flash card is used, the program is not copied to the
onboard flash.
In operation:
If the button is pressed in run mode for more than ½ second and less than 3 seconds, the
controller changes to halt mode and vice versa.
If the push button is pressed for longer than 3 seconds, the last user program saved will be
loaded from flash memory.

4.3.3 Digital inputs: X11, X12
Number of inputs: 10, electrically connected, source operation
Input voltage: Type. 24 VDC smoothed or pulsed
H level: 15…30 V
L level: -30…+5 V
Input current: typ. 4 mA at 24 VDC (IEC 61131-2, Typ 1)
Input delay: typ. 8 ms
Over voltage protection: no
Terminals 2 plug-in screw terminal blocks, 10-pole, 5mm
for wiring up to 2.5 mm2
4.3.4 Digital outputs: X1, X2

Number of outputs: 8, electrically connected, source operation
Voltage range: 10…32 VDC, smoothed, max. 10% residual ripple
Output current: 5…500 mA (leakage current max. 0.1 mA)
min. load resistance: 48 Ω
Short circuit protection yes
Voltage drop: Max. 0.3 V at 0.5 A
Output delay: Typically 50 µs, max. 100 µs for resistive load
Terminals 2 plug-in screw terminal block 10-pole, 5 mm

4.3.5 Relays outputs: X3, X4, X5
Number of outputs: 12, (8 NO, 4 change over)
Voltage range: 250VAC
Output current: max. 4A AC1 (min> 100 mA, > 12 V)
Contact lifetime 1.5 x 105 operations (4 A, 250 VAC AC1)
Relay coil supply: nom. 24 VDC smoothed or pulsed, reverse
voltage protected
20 °C: 21.5...32 VDC
30 °C: 21.9...32 VDC
40 °C: 22.3...32 VDC
50 °C: 22.8...32 VDC
Contact protection no, must be made externally for inductive loads
Isolation distance Contact – Contact: min. 3.0 mm
Contact – low voltage zone: min. 6.0 mm
Output – Output min. 6.0 mm
Terminals 3 plug-in screw terminal block 10-pole, 5 mm
Please note that the state of the: Digital output and the Relays outputs are writable
only.
It is not possible reading the state of the digital output or relays outputs.
Due to this fact, some instructions (like e.g. COM) do not work.
For more information read chapter 8.5 Digital Output

4.3.6 Universal inputs Digital/Analogue: X10
Number of inputs: 5, (0 – 10 V usable as digital inputs 24 V)
Galvanic separation: No
Signal ranges: 0…10 V (analogue) 20 kΩ
0…30 V (digital)
Resolution (digital representation): 12 bits
Connection technique for sensors 2-wires
Terminals 1 plug-in screw terminal block 10-pole, 3.5 mm
4.3.7 Analogue inputs: X8, X9

Number of inputs: 8
Galvanic separation: no
Signal ranges (jumper selectable): 0…10 V Resolution*) 2.44 mV
0…20 mA, Resolution*) 4.88 µA
*) Resolution = value of least significant bit (LSB)
Resolution (digital representation): 12 bits (0…4095) rsp. directly in 1/10 °C
Connection technique for sensors 2 wires (passive input)
Measuring principle: Single ended
Input resistance: 10 V range: 20 kΩ
20 mA range: 125 Ω
Input filter: typ. 10 ms (0…10 V; RTC10)
typ. 20 ms (0…20 mA; PT/NI1000)
Input ranges for temperature PT1000: -100…+200° C
sensors NI1000: -50…+200° C
NTC10: -50…+100° C
Accuracy at 25 °C: ± 0.5%
Temperature error (0…+55 °C): ± 0.25%
Over range protection: 10 V range: + 35 V (39 V TVS Diode)
20 mA range: +40 mA
Terminals 2 plug-in screw terminal blocks 8-pole, 3.5 mm
For the Analogue Inputs, don’t forget to put the jumper in right position
(Voltage, Current or Temperature)

There is no input protection
in current mode
Temperature (PT1000, …)
(20 mA MAX!)
DEFAULT SETTING Voltage
Current
4.3.8 Analogue outputs: X6, X7

Number of outputs: 8
Galvanic separation: no
Signal ranges: 0…10 V Resolution*) 2.44 mV
*) Resolution = value of least significant bit (LSB)
Resolution (digital representation): 12 bits (0…4095)
Accuracy at 25 °C: ± 1% ± 50 mV
Temperature error (0…+55 °C): ± 0.25%
Load resistance Voltage output 0…10 V: min. 3 kΩ
Short-circuit protection: yes, permanent
Time constant of the output filter: 100 ms
Terminals 2 plug-in screw terminal blocks 8-pole, 3.5 mm

5 Connection technology
5.1 Numbering of connectors

Pin1 Pin10
M1 X1 X2 X3 X4 X5
Pin 1
Pin 8
X14
Run/halt
push
button
M2 SD X12 X11 X10 X9 X8 X7 X6

Card X15 X16 X17 X18 X19 X13 Pin8 Pin1
5.2 Connector types

On CPU
Power supply, RS-485, Watchdog
and Interrupt Inputs (X13): Plug-in screw terminal block, 8-pole 1)
USB (X18): Connector USB B TYPE
Communication Ethernet TCP/IP (X19): RJ45
On I/O Board
Digital outputs (X1;X2): 2× plug-in screw terminal block, 10-pole, 5 mm 1)
Relais outputs (X3;X4;X5): 3× plug-in screw terminal block, 10-pole, 5 mm 1)
Analogue outputs (X6 ;X7) : 2× plug-in screw terminal block, 8-pole,3.5 mm 2)
Analogue inputs (X8;X9): 2× plug-in screw terminal block, 8-pole,3.5 mm 2)
Universal Input (Analog/Digital) (X10): 1× plug-in screw terminal block, 10-pole,3.5 mm 2)
Digital inputs (X11;X12): 2× plug-in screw terminal block, 10-pole, 5 mm 1)

1) SAURO CIF green
2) SAURO CTF green
I/O Extension (X14): HD 26-pole female

Optional Port1 (X15): RJ-45
RS-485 Port 3 (X16): RJ-45
RS-232 Port 0 (X17): RJ-45

Pin out
CPU
Connector Pin Signal name Description Comment

number
X13 CPU 1 GND Power Supply
2 +24 V
3 WD Watchdog
4 WD
5 Int1 2 interrupt inputs
6 Int0 24 VDC or
1 fast counter 24 VDC
7 /D Port#2; RS-485 no termination (must be added
8 D externally if needed)
I/O-Board
number
X1 Digital Outputs 1 D00 Digital Output 0
2 GND System ground
3 DO1 Digital Output 1
4 GND System ground
6 GND System ground
8 GND System ground
9 +24 V System Power
X2 Digital Outputs 1 D04 Digital Output 4

2 GND System ground
4 GND System ground
6 GND System ground
8 GND System ground
X3 Relais Outputs 1 R0 NC Relais 0 NC Example of contact relais:

2 R0 CO Relais 0 common
3 R0 NO Relais 0 NO
4 R1 NC Relais 1 NC
6 R1 NO Relais 1 NO
7 R2 NC Relais 2 NC
9 R2 NO Relais 2 NO
10 R3 NC Relais 3 NC

number
X4 Relais Outputs 1 R3 CO Relais 3 common
2 R3 NO Relais 3 NO
4 R4 NO Relais 4 NO
6 R5 NO Relais 5 NO
8 R6 NO Relais 6 NO
10 R7 NO Relais 7 NO
X5 Relais Outputs 1 R8 CO Relais 8 common

2 R8 NO Relais 8 NO
4 R9 NO Relais 9 NO
9 +24 V Relais Supply 24 V for all the relais coils
10 GND System ground
X6 Analog Outputs 1 AO0 Analog Output 0
2 GND System ground
3 AO1 Analog Output 1
4 GND System ground
6 GND System ground
8 GND System ground
X7 Analogue Outputs 1 AO4 Analog Output 4
2 GND System ground
4 GND System ground
6 GND System ground
8 GND System ground
X8 Analogue Inputs 1 AI0 Analog Input 0

2 AI GND Analog Input ground
3 AI1 Analog Input 1
X9 Analogue Inputs 1 AI4 Analog Input 4

X10 Universal Inputs 1 UI0 Universal Input 0

2 GND System ground
3 UI1 Universal Input 1
4 GND System ground
6 GND System ground
8 GND System ground

number
X11 Digital Inputs 1 DI0 Digital Input 0

2 GND System ground
3 DI1 Digital Input 1
4 GND System ground
6 GND System ground
8 GND System ground
X12 Digital Inputs 1 DI5 Digital Input 5

2 GND System ground
4 GND System ground
6 GND System ground
8 GND System ground
Analog Input:
If the GND of the sensors are already collected externally, it is recommended to connect at
least one GND of the sensors per terminal block of the controller.

Interfaces:
X15 Optional Port1 PCD7.F121S PCD7.F110S PCD7.F150S PCD7.F180S
(RS-232) (RS-422) (RS-485) (MP-Bus)
1 DCD /CTS
2 RXD /TXD /RX-/TX MST_PG
3 TXD TXD RX-TX COM
4 DTR RTS
5 GND GND GND
6 DSR /RTS
7 RTS RXD MST_DET
8 CTS /RXD
Housing PGND (shield) PGND (shield) PGND (shield) PGND (shield)
X16 RS-485 Port 3 If you use Profi–S-Net the port will switch to Port 10
1
2 /RX-/TX
3 RX-TX
4
5 Termination resistor up* (on: bridge to pin 6)
6 /RX-/TX
7 RX-TX
8 Termination resistor down* (on: bridge to pin 7)
Housing PGND (shield)
* Termination Resistor
RJ45
Pin 1
Pin 8
Pin 1

X17 RS-232 Port 0
1 DCD
2 RXD
3 TXD
4 DTR
5 GND
6 DSR
7 RTS
8 CTS
Housing PGND (shield)

6 I/O Mapping
Function Address Configuration

Slot 0…3 0 …63 not usable (on CPU slot 0…3)
8 DO 64…79 like PCD3.A460 configured
12 Relays O 80…95 like PCD3.A200 configured but 12 relays
8 AO / 8AI / 5UI 96…111 new to implement
10 DI 112…127 like PCD3.E160 configured
I/O Extension 256…319
The Extension Connector has the standard PCD3 pinning, so a standard extension
PCD3.Cxx can also be used. The addresses higher than 319 are not supported.
Do never plug in the extension if the main module has power source.
To connect an extension the main module must be disconnected from the power supply.

7 Configuration
7.1 Software
All of us customer will receive per E-mail, one file (the name is DDC_Controller_Lib$*.exe) to
install in his own PC to be able to configure some Inputs and Outputs (see a picture in
the next side).
To use the new Fbox in PG5, double-click on the EXE.file:

All files will be installed automatically in the right dossier (see image here below).
Note: Just the file _oemDDC_FBs is used with the IL program.

7.2 Hardware settings
The OEM M9 Controller is based on a PCD3.M5 CPU board.
7.2.1 PG5 2.x

If you create a new Project in PG5 2.x you have to choose the PCD type PCD3.M96.

8 FBox
You can find the special FBox for the DDC_Controller in FBox Selector “User”
Remark: All of these 3 FBox can be stretched up to their own maximal inputs/outputs.
Below a picture of the DDC Controller with the 3 different Input/Output, which are used in the
new FBox.
Universal Inputs Analog Inputs Analog Outputs

8.1 Analog Input
There are 8 maximal inputs, which can have independently 7

different Mode Selection. There is no filter of 50/60Hz in
Fast Mode.
An error appears when we swapped the User Scaling Min and

Max or if the value is not inside the range in Temperature
mode.
If there is no communication with the ADuC, it will give an error
too.
To have more information about this FBox, you can take the
Fbox of a W.525 and read his help (it’s almost the same
configuration)
Differences:
 There is a different amount of I/Os available. As result,
the bits in the error register do have a different order (see
point 7.4).
 There are different ranges for the temperature
measurements.
 A Pt500 sensor can be used on a PCD3.W525, on a
PCD3.M9 it is a NTC10 instead.
 The hardware input filters are not identical.

8.2 Universal Input
There are 5 maximal inputs, which can have just 1 mode

(0 to 4095 in Default Scaling)
The digital input is high when the input voltage is upper than
10 V!
An error appears when we swapped the User Scaling Min

and Max.
If there is no communication with the ADuC, it will give an
error too.

8.3 Analog Output
There are 8 maximal outputs, which can have just 1 mode

(0 to 4095 in Default Scaling)
An error appears when we swapped the User Scaling Min

and Max or if the output value is not inside the User
Scaling.
If there is no communication with the ADuC, it will give an
error too.
8.4 General Information
The register error, which is put at each FBox, has the same value.
The Led is red separately at each FBox failure, except of the General Error, which activates
in red all FBox.
Register Error
3 3 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1
9 8 7 6 5 4 3 2 1 0
1 0 9 8 7 6 5 4 3 2 1 0 9 8 7 6 5 4 3 2 1 0
Analog Analog Universal
General
Outputs Inputs Inputs
Not Used
Error Error Error
Error
7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 4 3 2 1 0
Bit: 29 = Not Calibrated

30 = Communication Error
31 = No Response

8.5 Digital Output
Digital output and the Relays outputs are writable only.

Due to this fact, some instructions (like e.g. COM) do not work.
In Fubla the digital outputs are always indicated as low (also if the outputs are switched on
and the tension can be measured at the output).
If you re-use the state of a digital output in your project you can write the state to a flag (and
at the end of the program cycle this flag can copied to the output).
Important note
If the digital outputs are connected to other outputs and flags directly (like in the screenshot
below), only the first output will be written correctly (the subsequent connectors will be
low (0)). The reason is that state of the first output connector is copied to the second
output connector and so on.
In the example below Output 65 and Flag 64 will never get high.

9 EMC standards
Referenced on IEC61131-2:2003 needs
including EN61000-6-4:2001 industrial level
9.1 Immunity Testing
9.1.1 Immunity to Electrostatic Discharge (ESD)  IEC 61000-4-2

Air discharge: +/- 8 kV
Contact discharge: (HVR) +/- 6 kV
9.1.2 Immunity to Fast Transient (Burst)  IEC 61000-4-4

Refer to IEC61131-2:2003 Table 31
Remarks &
Test description Asked
References
Direct coupled: Power Supply 24 VDC
 On + terminal 2 kV
 On - terminal 2 kV
Capacitive coupled: inputs/outputs

 Onboard 1 kV
 Modular inserted
Capacitive coupled: communication ports 0.5 kV
9.1.3 Immunity to High Energy Surge (1,2/50 s)  IEC 61000-4-5

Refer to IEC61131-2:2003 Table 31 & 40
Remarks &
Test description Asked
References
Power supply DC : Common Mode
 Coupling : 12 / 9F direct, 5 pos, 5 neg, 1/min
 UUT powered on
 1 kV
 Surge on +Terminal vs. PGND
 1 kV
 Surge on -Terminal vs. PGND
I/O & Comm lines shielded: Common Mode
 Coupling: 42 / 0.5F direct, 5 pos, 5 neg, 1/min
 UUT powered on  1 kV
I/O & Comm lines unshielded: Differential Mode

 Coupling: 42  / 0.5 F direct, 5 pos, 5 neg, 1/min
 UUT powered on  0.5 kV

9.1.4 Immunity to Conducted Radio Frequency (RF) Interferences  IEC 61000-4-6
Test description Asked Remarks & References
 0.15…80 MHz; AM 1 kHz, 80%
 Tested ports:
- Supply 24 VDC covering IEC61131-2:2003
3 Vrms
- I/O & Comm lines Table 31 & 41
- Functional earth
9.1.5 Immunity to Radiated Electromagnetic Fields  IEC 61000-4-3

Test description Asked Remarks & References
 80…1000 MHz
 1kHz, AM 80% covering and exceeds
10 V/m
 Vertical and horizontal polarization IEC61131-2:2003 Table 30 & 37
9.2 Emission Testing
9.2.1 Radiated Emission 30...1000 MHz

Test description Remarks & References
 30..230 MHz; 40 dB quasi-peak industrial level
 230 …1000 MHz; 47 dB quasi-peak
 basic standard CISPR 11
 10m

10 Mechanical robustness
10.1 Vibrations
Reference Test IEC 68-2-6, Test Fc
Motion Sinusoidal
Amplitude/Acceleration
5...9 Hz 3.5 mm
9...150 Hz 1.0 g
Vibration type Sweeping, at a rate of 1oct./min (+/-10%)

Vibration duration 10 sweep cycles per axis on each of tree
mutually perpendicular axes
10.2 Shocks
Reference Test IEC 68-2-27, Test Ea
Type of Schock Half-Sine
Schock severity 15 g peak
Schock duration 11 ms
Application 2 Shocks per axis on each of tree mutually
perpendicular axes
Notes:
- Electromechanical relays may temporarily respond to 15 g shocks. Temporarily malfunction is allowed
during the test, but equipment must be fully functional after the test.

11 Additional Documents
11.1 RS-232 PCD7K913.pdf (H4 421 5491 0)

DSUB RS-232 cable – RJ-45 PCD7.K013
Connector: 9 pin DSUB. male – RJ-45 8 pin.
Cable length = 2.5 m, cable gray shielded Cat5e (about 0.14 mm² AWG 26)


PCD3.M9: User Manual

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Saia-Burgess Controls AG

Bahnhofstrasse 18 I CH-3280 Murten I Switzerland

OEM Controller HW documentation Page 1 of 30

Date Modification Asked by: Version

OEM Controller HW documentation Page 2 of 30

OEM Controller HW documentation Page 3 of 30

1.1 ASN Name

OEM Extension PCD3.C90

OEM Controller HW documentation Page 4 of 30

2.1 Main Unit

2.1.1 Dimensions including CPU

OEM Controller HW documentation Page 5 of 30

3.1 Main Unit

On the dedicated I/O board:

OEM Controller HW documentation Page 6 of 30

4.1 General technical data

4.2 Technical data of CPU

4.3 Technical data of Main I/O-Board

“Stop with Error” and “Halt” can’t be visually distinguished

OEM Controller HW documentation Page 7 of 30

OEM Controller HW documentation Page 8 of 30

4.3.4 Digital outputs: X1, X2

OEM Controller HW documentation Page 9 of 30

OEM Controller HW documentation Page 10 of 30

4.3.7 Analogue inputs: X8, X9

OEM Controller HW documentation Page 11 of 30

DEFAULT SETTING Voltage

4.3.8 Analogue outputs: X6, X7

OEM Controller HW documentation Page 12 of 30

5.1 Numbering of connectors

M2 SD X12 X11 X10 X9 X8 X7 X6

5.2 Connector types

Relais outputs (X3;X4;X5): 3× plug-in screw terminal block, 10-pole, 5 mm 1)

Analogue outputs (X6 ;X7) : 2× plug-in screw terminal block, 8-pole,3.5 mm 2)

Analogue inputs (X8;X9): 2× plug-in screw terminal block, 8-pole,3.5 mm 2)

Universal Input (Analog/Digital) (X10): 1× plug-in screw terminal block, 10-pole,3.5 mm 2)

Digital inputs (X11;X12): 2× plug-in screw terminal block, 10-pole, 5 mm 1)

I/O Extension (X14): HD 26-pole female

OEM Controller HW documentation Page 13 of 30

Connector Pin Signal name Description Comment

X2 Digital Outputs 1 D04 Digital Output 4

X3 Relais Outputs 1 R0 NC Relais 0 NC Example of contact relais:

OEM Controller HW documentation Page 14 of 30

X5 Relais Outputs 1 R8 CO Relais 8 common

X8 Analogue Inputs 1 AI0 Analog Input 0

X9 Analogue Inputs 1 AI4 Analog Input 4

X10 Universal Inputs 1 UI0 Universal Input 0

OEM Controller HW documentation Page 15 of 30

X11 Digital Inputs 1 DI0 Digital Input 0

X12 Digital Inputs 1 DI5 Digital Input 5

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Function Address Configuration

OEM Controller HW documentation Page 19 of 30

To use the new Fbox in PG5, double-click on the EXE.file:

Note: Just the file _oemDDC_FBs is used with the IL program.

OEM Controller HW documentation Page 20 of 30

7.2.1 PG5 2.x