Oliver DBB Valves
Oliver DBB Valves
Oliver DBB Valves
BLOCK
AND BLEED
VALVES
PIPING PRODUCTS
INJECTION
AND
SAMPLE
VALVES
MONO
FLANGE
VALVES
A WORLD SLIMLINE
LEADER PRIMARY
ISOLATE
VALVES
IN VALVE
TECHNOLOGY
ROOT
PRIMARY
ISOLATE
VALVES
TWINSAFE®
VALVES
CONTENTS
Page
1 DOUBLE BLOCK AND BLEED INTRODUCTION
2 THE DOUBLE BLOCK AND BLEED SOLUTION
3 DOUBLE BLOCK AND BLEED SPECIFICATIONS
4 DOUBLE BLOCK AND BLEED SPECIFICATIONS
5 INSTRUMENT DOUBLE BLOCK AND BLEED VALVES
6 D TYPE DOUBLE BLOCK AND BLEED VALVES
7 F TYPE DOUBLE BLOCK AND BLEED VALVES
8 N TYPE DOUBLE BLOCK AND BLEED VALVES
9 DOUBLE BLOCK AND BLEED DIMENSION TABLES
10 SAMPLING DOUBLE BLOCK AND BLEED VALVES
11 INJECTION DOUBLE BLOCK AND BLEED VALVES
12 BOLTED CONSTRUCTION DOUBLE BLOCK AND BLEED VALVES
13 PROJECT INFORMATION DOUBLE BLOCK AND BLEEDS IN USE
14 THE TWINSAFE® SOLUTION AND SPECIFICATION
15 TWINSAFE® DIMENSIONS AND PERFORMANCE
16 HOW TO ORDER DOUBLE BLOCK AND BLEEDS, AND TWINSAFE® VALVES
17 PRIMARY ISOLATION VALVES INTRODUCTION
18 SLIMLINE PRIMARY ISOLATE VALVES
19 GAUGE BLOCK MONOFLANGE VALVES
20 ROOT VALVES FOR PRIMARY ISOLATION
21 GAUGE OUTSIDE SCREW AND YOKE VALVES
22 TECHNICAL INFORMATION
23 HOW TO ORDER PRIMARY ISOLATION VALVES
24 OLIVER PIPING SOLUTIONS
25 OPERATION, INSTALLATION AND MAINTENANCE INSTRUCTIONS
A S S E S S M E N T
LLOYD'S 0870012/A
Parkgate Industrial Estate Knutsford Cheshire WA16 8DX England Tel: 01565 632636 (14 Lines)
Fax: 01565 654089 or 01565 650060 Email: sales@valves.co.uk WWW: valves.co.uk or olivervalves.com
The Oliver Group products are made in England and sold and supported in over 50 countries worldwide.
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f e a t u r e s
• Styles: Needle and ball valve combinations.
• Valve Sizes: 1/2” to 2” nominal bores.
• Design Codes: API 6D and ANSI B16.34 & all others
(page 4).
1
YOUR PROBLEM OUR SOLUTION
In the conventional “HOOK UP” of pressure instruments Oliver’s unique approach offers the designer of
both the piping and instrument departments are involved sampling, draining, injection and pressure instrument
in ordering and stocking separate valves, gaskets and take-off points a simple, rigid, compact, safe, low-cost
other fittings. Assembling so many components suggests option to “CONVENTIONAL PRACTICE”. Our double block
many potential leak points. This costly and time- and bleed valves are used in critical applications, where
consuming “HOOK UP” has the further disadvantage of cost, weight and space saving are paramount for:
taking up working space, and produces a large bending
moment. The higher mass induces vibration stress • Pressure instrument take-off points.
failures. It is also expensive, particularly if welding of
joints is required.
• Sampling systems, where a pipeline probe is
integral with our valve.
WEIGHT B 7Kg
INSTRUMENTATION
SAVING 33Kg
OVERHANG B 7”
SAVING 14”
INSTRUMENTATION
PIPING
PIPING AND
CONVENTIONAL
OLIVER
2
DOUBLE BLOCK AND BLEED VALVE
S P E C I F I C A T I O N S
O P T I O N S S T A N D A R D
CARBON STEEL DOUBLE BLOCK AND BLEED VALVES have FIRESAFE - /FS Firesafe construction compliant with BS 6755
stainless steel end adaptors, seal housings and inserts as part 2. API 607 and API 6FA. Fully certified to Lloyds type
standard construction. The parts mentioned can also be made approval certificate numbers 88/0345, 91/0117, 92/0140 and
from carbon steel if specifically requested. Plating as standard 93/00068. High temperature Grafoil replaces PTFE for seals.
with painting options available.
NACE - /NA Compliance to NACE specification MR-01-75 latest
HANDLE LOCKING - /HL Oliver unique handle locking system revision – suitable for sour service – resistant to sulphide stress
will prevent accidental operation – tamper-proof. corrosion cracking. 316 stainless steel is solution annealed for
trims.
SPANNER ACTUATION - /SA Oliver tamper-proof spanner
actuation – for ball valve handles only.
3
FLANGED VALVE RATINGS TESTING
comply with, and are affected by, the material class pressures and All products receive hydrostatic testing at the full rated pressure
temperatures of ANSI B16.5 unless the temperature limitations with proof shell test at 1.5 times full rated pressure and
above apply. For clarification consult Oliver Valves. pneumatic test of the seats at 80 psi thereby ensuring suitability
for use across a wide operating range. And a 1.1 times full rated
QUALITY ASSURANCE hydrostatic seat test.
BS EN ISO 9002: 1994 quality systems accredited by Lloyds
Register Institution ensure confidence. Oliver holds certificate DESIGN
number 0870012/A. Our DBB products meet the relevant code requirements of ASME
VIII, ANSI B16.34/B16.5, ANSI B31.3 and API 6D.
CERTIFICATION AND TRACEABILITY
All major pressure containing components exhibit unique VACUUM SERVICE
identification coding and material test certificates, to BS EN 10204 All of our valves are suitable for use in vacuum service and have
3.1.B which are available for a nominal charge. All our double passed helium leak testing at 0.01 m bar.
block and bleed products carry unique serial numbers against
which a lifetime factory history is maintained. DEVELOPMENT
(3.I.C. certification available on request) Continuous development maintains the highest levels of
performance and integrity for our valves. Oliver Valves maintains
its own in-house fire testing facilities and constantly performs
Note: See page 22 for needle and ball valve pressure v temperature. cycling and combined pressure temperature test programmes. All
aimed at the ultimate product specification.
OLIVER
EL TYPE
Integrally flanged one piece body forging machined to ANSI B16.5
flange dimensions fitted with corresponding studs and nuts. The
studs are locked in position with stainless steel pins. This style of
body does not have to be necked at the back of the flange to suit
standard bolting configurations and therefore it has greater
strength to withstand higher external and connecting pipework
Any make or size of “Pipe Clamp Lock Connection” can be
forces.
accommodated on the standard D, F or N type Double Block and
The EL Type can be provided in the following styles:-
Bleed Valves (N type shown) and also on the larger Twinsafe
i) Two in-line ball pattern primary and secondary isolating valves
Valves.
with a heavy duty needle valve vent, offering ‘through to process’
rodding in bore sizes from 10mm to 20mm.
ii) Three ball pattern primary and secondary isolating valves and
vent valve, offering ‘through to process’ rodding in 10mm and
14mm bore sizes.
iii) Three heavy duty metal seated Needle primary and secondary
isolating valves and vent valve with 5.4mm bores.
4
INSTRUMENT DOUBLE BLOCK AND BLEED VALVES
INSTRUMENTATION VALVES
These valves are double block and bleed type with different combinations of ball pattern and needle pattern valves in various configurations.
L TYPE
Barstock body with three
TY T
TY L
PE
PE
rodable balls arranged for
sampling, chemical injection
and double block and bleed of
instrument. Surface mounting
option available.
Cam Interlock option available
to allow only the correct
Oliver
Oliver
T TYPE Oliver
Barstock body with rodable
Oliver central ‘T’ ported ball valve for
compact double block and
bleed, sampling or chemical
injection. Surface mounting
and Cam Interlock options
available.
IN TYPE
TY PM
TY IN
PE
IN
needle pattern valves arranged
for double block and bleed of
instrument.
INPM TYPE
Barstock body with three
needle pattern valves
in different configuration
to achieve panel surface
mounting for double block
and bleed of instrument.
INV + B TYPE
PE B
TY V+
ID TYPE
Barstock body with two in-line
ball pattern primary and
secondary isolating valves with
a needle pattern valve vent,
offering ‘through to process’
rodding in 10mm bore size.
NOTE – On instrument double block and bleeds Firesafe & NACE specifications are options.
5
DOUBLE BLOCK AND BLEED VALVES
Machined from a single piece ‘grain flow controlled’ forging. This This all forged manifold comprises two in-line ball primary and
valve features two in-line ball pattern primary and secondary secondary isolating valves with a heavy duty needle valve vent.
isolating valves with a heavy duty needle valve vent, offering Offering through to process rodding in bore sizes from 10mm to
‘through to process’ rodding in bore sizes from 10mm to 20mm 14mm (0.4” to 0.55”).
(0.4” to 0.8”).
TY D
PE
6
Machined from a single piece ‘grain flow controlled’ forging. This This all forged manifold comprises two in-line ball primary and
valve features two in-line ball pattern primary and secondary secondary isolating valves with ball valve vent. Offering through to
isolating valves with ball valve vent, offering ‘through to process’ process rodding in bore sizes from 10mm to 14mm (0.4” to 0.55”).
rodding in bore sizes from 10mm to 14mm (0.4” to 0.55”).
TY F
PE
7
Machined from a single piece ‘grain flow controlled’ forging. This This all forged manifold comprises three heavy duty needle valves.
valve features primary and secondary valve & vent with heavy Offering 5.4mm (0.23”) bores and metal seated valves.
duty needle valves, offering 5.4mm (0.23”) bores and metal
seated valves.
TY N
PE
OLIVER OLIVER
FLANGE TO PIPE – ONE BORE – THREE STANDARD MATERIALS FLANGE TO FLANGE – ONE BORE – THREE STANDARD MATERIALS
STANDARD
DUPLEX STAINLESS STEEL NACE: Conformance to NACE MR-01-75
Standard specification – ASTM A182 F51 body material with UNS (latest revision).
S31803 barstock steel trims and head units with Grafoil seals and
FIRESAFE: Firesafe construction.
gland packings. Needle valves have non-rotating hard tip giving
metal to metal closures and screw down tee bar operators.
8
FLANGE TO PIPE (TABLE A)
RF/RTJ
FLANGE FLANGE N D&F D&F D
SIZE CLASS TYPE inch mm kg inch mm kg inch mm kg inch mm kg
1/ ” 150 Y/N 5.88 149 3.4 6.69 170 3.4 – – – – – –
2
300 Y/Y 5.88 149 4.7 6.69 170 4.7 8.19 208 7.7 – – –
600 Y/Y 5.88 149 4.7 6.69 170 4.7 8.19 208 7.7 – – –
1500 Y/Y 6.25 159 5.6 7.06 179 5.6 8.56 218 8.6 – – –
2500 Y/Y 6.5 165 6.7 7.31 186 6.7 8.81 224 9.7 – – –
1” 150 Y/Y 5.88 149 4.4 6.69 170 4.4 8.19 208 7.4 9.25 235 8.2
300 Y/Y 5.88 149 4.8 6.69 170 4.8 8.19 208 7.8 9.25 235 8.6
600 Y/Y 6.25 159 5.3 7.06 179 5.3 8.56 218 8.3 9.62 244 9.1
1500 Y/Y 6.5 165 7.3 7.31 186 7.3 8.81 224 10.3 9.88 251 11.1
2500 Y/Y 6.5 165 10.1 7.31 186 10.1 8.94 227 13.1 9.88 251 14.1
11/2” 150 Y/Y 5.88 149 5 6.69 170 5 8.19 208 8 9.25 235 8.8
300 Y/Y 6.25 159 7.4 7.06 179 7.4 8.56 218 10.4 9.62 244 11.2
600 Y/Y 6.25 159 7.4 7.06 179 7.4 8.56 218 10.4 9.62 244 11.2
1500 Y/Y 6.5 165 9.1 7.31 186 9.1 8.81 224 12.1 9.88 251 12.9
2500 Y/Y 7.06 179 13.5 7.87 200 13.5 9.38 238 16.5 10.43 265 17.3
2” 150 Y/Y 6.25 159 7.2 7.06 179 7.2 8.56 218 10.2 9.62 244 11
300 Y/Y 6.25 159 7.4 7.06 179 7.4 8.56 218 10.4 9.62 244 11.2
600 Y/Y 6.5 165 7.7 7.31 186 7.7 8.81 224 10.7 9.88 251 11.5
1500 Y/Y 7.06 179 14.5 7.87 200 14.5 9.38 238 17.5 10.43 265 18.3
2500 Y/Y 7.38 187 20 8.19 208 20 9.68 246 22.1 10.75 273 22.9
– not available
RF/RTJ
FLANGE FLANGE D&F D F D
SIZE CLASS TYPE inch mm kg inch mm kg inch mm kg inch mm kg
1/ ” 150 Y/N 9.25 235 5.4 – – – – – – – – –
2
9
SAMPLING DOUBLE BLOCK AND BLEED VALVES
Sampling the process stream can be accomplished with this valve design, where a sample can be taken even at full system pressure
directly from the process line. The product allows double isolation from process for safety. The orientation of the sample nozzle is fixed
at the assembly stage and can be specified to suit the application.
The flanged body drop forging is machined to ANSI B16.5 flange dimensions with the forged body section incorporating two isolation
valves and one bleed valve. A custom designed sampling probe extends from the flange connection into the process media for correct
removal of the sample. If projections into the process line cannot be allowed the valve can be supplied without a probe. Sampling
valves can be provided with either a single flange connection and screwed connection or double flange connections in the following
styles:-
F TYPE
Three ball pattern primary and
TY F
PE
D TYPE
TY D
PE
DN TYPE
TY N
D
PE
FLANGE SIZE 11/2” NB, FLANGE CLASSES 150 TO 2500 RF & RTJ.
OPTION, FLANGE SIZE 2” NB, FLANGE CLASSES 150 to 2500 RF & RTJ.
OTHER BALL VALVE BORE SIZES AND FLANGE SIZES CAN BE ACCOMMODATED.
10
INJECTION DOUBLE BLOCK AND BLEED VALVES
Injection of chemicals and other media onto the process stream can be accomplished with this valve design. The valve inlet houses a one
way check valve which opens for injection and goes normally closed to eliminate process fluid outflow. The orientation of the injection
nozzle is fixed at the assembly stage and can be specified to suit the application.
The flanged body forging is machined to ANSI B16.5 flange dimensions and incorporates two isolating valves and a bleed needle valve.
The injection probe extends from the flange connection into the centre of the process stream for the correct positioning of the injection
media. Injection valves can be provided with either a single flange connection and screwed connection or double flange connections in
the following styles:-
The N Type double block and bleed with injection facility is also available.
F TYPE
Inlet check valve with three ball
TY F
PE
D TYPE
Inlet check valve with two in-line
TY D
PE
FLANGE SIZE 11/2” NB, FLANGE CLASSES 150 TO 2500 RF & RTJ. OPTION, FLANGE SIZE 2” NB, FLANGE CLASSES
150 TO 2500 RF & RTJ. OTHER BALL VALVE BORE SIZES AND FLANGE SIZES CAN BE ACCOMMODATED.
11
BOLTED CONSTRUCTION DOUBLE BLOCK AND BLEED
• Increased speed of delivery.
• NACE & firesafe to API 607 REV 4 and BS 6755 Part 2 as standard.
FLANGE TO FLANGE
12
DOUBLE BLOCK AND BLEED VALVES IN USE
• With every double block and bleed product coded with its own unique number, quality and traceability right through the
product’s factory history is assured.
• With more experience in the double block and bleed market than any other company, Oliver Valves’ proven product range is used
on thousands of applications worldwide.
PHILLIPS EKOFISK
SAGA SNORRE B
TEXACO CAPTAIN
13
THE TWINSAFE® ADVANTAGE PATENT NO. GB2271164B
Twinsafe® DBB can be retrofitted in the space of a single ANSI standards length valve.
Oliver double block and bleed isolating valves offer the same solution at dramatically REDUCED COST with the equivalent
benefit of LOW WEIGHT and SPACE SAVING, added to the EASE OF INSTALLATION and potential for direct replacement in
existing installations without the need for pipework modifications or lengthy and expensive plant shutdowns
TWO VALVES IN ONE BODY UNIQUELY REPLACING A SINGLE BALL STYLE ISOLATION VALVE,
WITHIN A SINGLE VALVE STANDARD ANSI LENGTH.
This valve incorporates two in-line ball valves allowing full rodability to process, 1”, 11/2”, 13/4” and 2” NPS bore sizes
contained in a two piece forged flanged body having a unique centre joint arrangement. Valve includes a centre
joint bleed for venting of inter ball cavity.
S T A N D A R D
NACE -/NA – Compliance to NACE specification MR-01-75 (latest TESTING – Each double block and bleed valve product is
revision) – suitable for sour service, resistant to sulphide stress individually tested hydrostatically and pneumatically as follows:
corrosion cracking. Shell Test to 1.5 x full rated pressure; Seat test to 1.1 x full rated
pressure and pneumatic seat test to 80 PSIG.
FIRESAFE -/FS – Firesafe construction compliant with BS 6755
part 2, API 607 and API 6FA. QUALITY ASSURANCE – BS 5750, ISO 9000 and EN 29002 quality
systems accredited by both Lloyds Register and British Standards
DESIGN – Double block and bleed valve products comply with Institution ensure confidence.
the relevant code requirements of ASME VIII, ANSI B16.34, ANSI
B16.5 and API 6D. CERTIFICATION AND TRACEABILITY – All valves exhibit unique
identification coding and material test certificates to BS EN 10204
OPTION – Of end connections include butt weld, socket weld, 3.1.B as well as lifetime factory history being available.
hub connections and threaded connections.
DEVELOPMENT – Continual Development maintains the highest
levels of performance and integrity for our double block and bleed
OPTIONS
valves. Oliver Valves maintains in-house performance and fire test
HANDLE LOCKING -/HL – Oliver unique handling locking facilities.
system to prevent unauthorised/accidental operation.
14
1” to 2” DOUBLE BLOCK AND BLEED VALVES TO ANSI
HEAVY DUTY DESIGN FOR BIGGER BORES/HIGHER RATINGS 11/2” - 1500, 11/2” - 2500, 2” - 1500, 2” - 2500
15
HOW TO ORDER
16