Jeep Parts List 2000 TJ

February 6, 2002
February 6, 2002
February 6, 2002
February 6, 2002
February 6, 2002
February 6, 2002
February 6, 2002
February 6, 2002
»
GROUP 1 - Component Parts for Mopar Accessories
Illustration Title Group-Fig. No.
Audio & Electronics

Player Kit - 6 Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 001-110
Player Kit - 12 Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 001-120
Antenna Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 001-150
Speaker Kit - Radio Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 001-160
Carriers & Cargo Hauling

Mounting Kit - Tonneau . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 001-210
Bike Carrier - Hitch Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 001-220
Trailer Tow - Receiver Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 001-250
Driving Convenience
Speed Control Kit ............................................................. Fig. 001-310
Exterior Appearance
Bumper Kit - Front Tubular . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 001-410
Bumper Kit - Rear Tubular . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 001-420
Extension Kit - Bumper Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 001-430
Side Step Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 001-440
Exterior Protection
Shield Kit - Air Front . . . . ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 001-510
Trim Kit - Door . . . . . . . . ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 001-520
Molding Kit - Rocker Guard .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 001-530
Hardware Package - Door ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 001-540
Hardtop Wiring Kit . . . . . . ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 001-550
Fog Lights & Electrical

Light Kit - Fog . . . . . . . . . . . . . . . . . . . .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 001-610
Light Kit - Off Road . . . . . . . . . . . . . . . .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 001-620
Wiring Kit - Auxiliary Lights Fog . . . . . . .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 001-630
Instalation Package - Off Road Off Road ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 001-640
Heater Kit - Engine Block . . . . . . . . . . .... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 001-650
Interior Storage
Console Kit - Floor ............................................................ Fig. 001-820
Security
Alarm - EVS Base System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 001-910
4 - Wheeling & Off Road

Guard - Rock Rails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 001-1020
Winch Kit - Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 001-1030
February 6, 2002
«
Player Kit - 6 Disc
Figure 001-110
PART
ITEM NUMBER QTY LINE BODY DESCRIPTION
NOTE; Use with CD-Controlled radios. For radios without CD Changer controls, use FM-Modulator Kit 82202292
1 8220 2700 1 PLAYER KIT, CD Changer - 6 Disc
2 # 4797 433 1 MAGAZINE, CD Changer
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

SERIES LINE BODY ENGINE TRANSMISSION
H=Sport J = Wrangler 4WD 77=93.4 WB EPE, EP0 = 2.5L Power Tech DGG, DGD = 32RH 3 Spd. Auto.
L=SE U = Wrangler 4WD (RHD) ERH, ER0 = 4.0L Power Tech DDQ = 5 Spd. Manual
P=Sahara DDD = 5 Speed HD Manual
DG0 = Auto Trans.
DBB = Manual Trans.
DD0 = All 5 Speed Manual
AR = Use as required - = Non illustrated part # = New this model year February 6, 2002
« RETURN TO GROUP INDEX

Player Kit - 12 Disc
Figure 001-120
PART
NOTE; For radio without CD controls. Pentastar Logo, Includes RF Modulator, Power Cord, Din Cord, Hand Held and IR Remote
Controller and Operating manual, 12 Disc Magazine.
1 8220 4730 1 J 77 PLAYER KIT, CD Changer - 12 Disc
2 5013 804AA 1 J 77 MODULATOR, FM
-3 5013 800AA 1 J 77 HARDWARE KIT, Mounting
4 5013 806AA 1 J 77 CHANGER, CD
5 5013 802AA 1 J 77 CONTROLLER, CD Wireless
6 5013 805AA 1 J 77 MAGAZINE, CD Changer
7 5013 803AA 1 J 77 CONTROLLER, CD Wired
8 4465 117 1 J 77 ADAPTOR, A/C
9 5013 801AA 1 J 77 DIN CORD, CD Player
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Antenna Kit
Figure 001-150
PART
1 5600 9081 1 MAST, Antenna

2 8220 2317 1 J 77 ANTENNA PACKAGE, Radio - Manual
3 5600 8788 1 ANTENNA, Base Cable And Bracket
4 5603 8504 1 COVER, Antenna Opening
-5 5600 8786 1 CABLE, Antenna, Extension with 90 Degree Male End.
6 SCREW, Oval Head, .164-18x.75, (NOT SERVICED)
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Speaker Kit - Radio Instrument Panel
Figure 001-160
PART
1 8220 2638 1 SPEAKER PACKAGE, Radio

2 56008 795AC 1 SPEAKER, Instrument Panel
3 5600 9426 1 BAFFLE, Speaker
4 6032 723 1 SCREW, Self Tapping, M4.2x1.69x19.05
5 BEZEL, Speaker, See Group 8A, (NOT SERVICED)
6 SCREW, Piercing, .164-15x1.25, See Group 8A, (NOT
SERVICED)
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Mounting Kit - Tonneau
Figure 001-210
PART
1 8220 3316 1 J 77 MOUNTING KIT, Tonneau

2 6035 026 1 J 77 SCREW AND WASHER, Tapping, .164-18x.375
3 5517 6232 1 J 77 RETAINER, Soft Top Rail
4 5517 6470 1 J 77 CLIP, Tailgate Opening, Right
5 5517 6471 1 J 77 CLIP, Tailgate Opening, Left
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Bike Carrier - Hitch Mount
Figure 001-220
PART
NOTE: Folds down for access to rear deck, has anti theft bolts. manual, 12 Disc Magazine.
1 8220 4452 1 J 77 CARRIER PACKAGE, Bike
2 4762 880 1 J 77 STRAP KIT, Velcro
3 4762 881 1 J 77 STRAP KIT, Bike Carrier Latch
4 4762 882 1 J 77 LOCK KIT, Bike Carrier Handle
5 5016 774AA 1 J 77 BOLT KIT, Security
6 5016 610AA 1 J 77 HARDWARE KIT, Accessory
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Trailer Tow - Receiver Kit
Figure 001-250
PART
1 8220 4119 1 J 77 RECEIVER KIT, Trailer Tow

2 HARDWARE KIT, Hitch, Serviced in Kit, (NOT SERVICED)
3 4549 284 1 J 77 DRAWBAR, Attachment, Includes Drawbar Pin and Clip
4 8240 1104 1 J 77 BALL KIT, Trailer Tow
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Speed Control Kit
Figure 001-310
PART
1 8220 4704 1 J 77 CONTROL PACKAGE, Speed Control

2 56047 105AA 1 J 77 CLOCKSPRING
3 4798 297 1 COVER, Air Bag Module
4 SWITCH, Speed Control
56007 530AD 1 J 77 Right
56007 531AD 1 J 77 Left
5 5600 9437 1 J 77 WIRING, Steering Wheel
6 FASTENER, Trim Cover, (NOT SERVICED)
7 WIRING, Speed Control, (NOT SERVICED)
8 SERVO, Speed Control, (NOT SERVICED)
9 SCREW, Hex Head, M6x1x20, (NOT SERVICED)
10 6015 756 1 STRAP, Tie
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Bumper Kit - Front Tubular
Figure 001-410
PART
1 BUMPER KIT, Tubular

8220 2173 1 J 77 Black painted Steel
8220 4269 1 J 77 Chromed Steel
8220 2174 1 J 77 Natural anodized Aluminum
8220 2175 1 J 77 Black anodized Aluminum
2 END CAP, Bumper
4897 576AA 1 Use for Kits 82202173 and 82204269
4897 577AA 1 Use for Kits 82202174 and 82202175
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Bumper Kit - Rear Tubular
Figure 001-420
PART
NOTE; Total of 6 End Caps are Required. manual, 12 Disc Magazine.

1 BUMPER KIT, Tubular-Rear
8220 3290 1 J 77 Black painted Steel
8220 3293 1 J 77 Natural anodized Aluminum
8220 3294 1 J 77 Black anodized Aluminum
8220 3295 1 J 77 Chromed Steel
2 END CAP, Bumper
4897 576AA 1 Used for Kits 82203290 and 82203295
4897 577AA 1 Used for Kits 82203293 and 82203294
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Extension Kit - Bumper Front
Figure 001-430
PART
1 8220 2378 1 J 77 EXTENSION PACKAGE, Front Bumper

2 COVER, Bumper
55155 668AB 1 J 77 Right
55155 669AB 1 J 77 Left
3 6035 739 6 J NUT
4 6504 212 4 SCREW, Large Round Washer Head Lock, M6x1.00x20.00
5 6504 723 4 BOLT
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Side Step Kit
Figure 001-440
PART
1 8220 4304 1 J 77 STEP PACKAGE, Side

2 5517 5158 1 J 77 STEP PAD, Side Step, Right
3 5517 5159 1 J 77 STEP PAD, Side Step, Left
4 6501 648 14 SCREW, Hex Flange Head, M8x1.25x25.00
5 6504 397 14 NUT, M8-1.25
6 5011 659AA 1 J 77 RIVNUT, Installation, Tool
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Shield Kit - Air Front
Figure 001-510
PART
1 8220 2160 1 J 77 SHIELD KIT, Air - Front

2 5014 754AA 1 J 77 SPACER, Air Deflector
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Trim Kit - Door
Figure 001-520
PART
1 TRIM PACKAGE, Front Door

8220 5113 1 J 77 Agate
8220 5114 1 J 77 Camel
2 CLIP, Latch
4658 444 1 J 77 Purple, Right
4658 445 1 J 77 Orange, Left
3 4778 123 1 J 77 CYLINDER, Door Lock
4 55176 401AB 2 RETAINER, Door Lock Cylinder
5 5507 4799 2 GASKET, Door Lock Cylinder, Black
6 5507 6307 1 J 77 LEVER, Door Lock
-7 6504 417 4 NUT, Hex, M8x1.25, Hinge Pin
8 5501 3666 2 FOOTMAN LOOP, Hold Down
9 5517 6339 2 CHECK, Front Door
10 6036 102AA 4 SCREW, .19-24.50
11 FW80 PX9 2 HANDLE, Window Regulator
12 WATERSHIELD, Front Door
# 55175 786AE 1 Right
# 55175 787AE 1 Left
13 6504 993AA 4 NUT
14 5507 6218 2 SPACER, Door Handle
15 55175 848AC 2 BRACKET, Grab Handle
-16 6504 617 6 SCREW, M4.2-1.41x13
-17 3420 1872 4 NUT, Snap In, M4.2 x 1.41
18 PANEL, Door Trim
5DY66 1K5AB 1 Camel, Right
5DY66 LAZAB 1 Agate, Right
5DY67 1K5AB 1 Camel, Left
5DY67 LAZAB 1 Agate, Left
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Molding Kit - Rocker Guard
Figure 001-530
PART
1 8220 4733 1 J 77 MOLDING KIT, Lowerside, Includes two rocker guards and
complete hardware kit
2 5019 779AA 1 J 77 HARDWARE KIT, Bodyside Guard, Contains hardware for
installation of one rocker guard
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Hardware Package - Door
Figure 001-540
PART
1 8220 3488 1 J 77 HARDWARE PACKAGE, Door, Hinge And Mirror

2 HINGE, Door Half
5517 6368 1 Upper Right
5517 6369 1 Upper Left
3 6034 566 6 SCREW, Tapping Flange Head, .25-20x.875
4 6504 417 4 NUT, Hex, M8x1.25
5 MIRROR, Outside Rearview
5515 4882 1 J Right
5515 4883 1 J Left
6 HINGE, Door Half
5517 6366 1 Lower Right
5517 6367 1 Lower Left
7 6035 757 4 SCREW
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Hardtop Wiring Kit
Figure 001-550
PART
1 8220 5621 1 J 77 WIRING PACKAGE, Enclosure

2 WIRING KIT, Enclosure, Serviced in package, (NOT
SERVICED)
3 5013 755AA 1 J 77 GROMMET, Washer Reservoir
4 4797 695 1 J 77 PUMP, Washer, Windshield
5 4874 393 1 J 77 RESERVOIR, Washer
6 6101 641 1 J 77 FUSE, Maxi, 40 AMP, Amber
7 4638 094 1 J 77 RELAY PACKAGE, Electrical
8 6101 486 1 J 77 FUSE, Mini, 10 AMP, Red
9 5600 7250 1 J 77 SWITCH, Electric Back Light
10 5600 7249 1 J 77 SWITCH, Wiper and Washer
-11 6102 077AA 1 J 77 FUSE CARTRIDGE, 40 Amp
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Light Kit - Fog
Figure 001-610
PART
NOTE: Light Packages - use 55 watt Bulb only. Complete kit including lights for mounting on a Brush Guard. manual, 12 Disc
Magazine.
1 LIGHT KIT, Fog, 5 x 7‘
8220 1228 1 J 77 Black Plastic
8220 1229 1 J 77 Black Chrome
8220 1230 1 J 77 Bright Chrome
2 4720 332 1 COVER, Fog Lamp
-3 4728 646 1 BULB PACKAGE, 55 Watt
4 4720 329 1 LENS, Fog Lamp
5 8220 4418 1 J 77 LIGHT PACKAGE, Fog, Round, OEM Type
-6 4864 773 1 J 77 RETAINER, Fog Lamp Bulb
-7 L00H 355W 1 J 77 BULB, Fog Lamp, H-3 55 WATT
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Light Kit - Off Road
Figure 001-620
PART
1 LIGHT KIT, Off Road, 5 x 7‘

8220 1776 1 J 77 Chrome
8220 1252 1 J 77 Black Plastic
3 4720 332 1 COVER, Fog Lamp
4 LIGHT KIT, Off Road, 6 x 9‘
8220 3691 1 J 77 Black Powder Coat
8220 3692 1 J 77 Chrome
5 LIGHT KIT, Off Road, 6‘ Round
8220 1778 1 J 77 Chrome
7 4720 327 1 COVER, Off Road Lamp
-8 4419 298 1 BULB, 100 Watt
-9 L00H 355W 1 BULB, Fog Lamp, H-3 55 WATT
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Wiring Kit - Auxiliary Lights Fog
Figure 001-630
PART
1 8220 2394 1 J 77 INSTALL PACKAGE, Fog Light

2 0154 552 1 J 77 SCREW, Hex Head, .190-16x.625
4 6015 756 1 J 77 STRAP, Tie
5 5600 7247 1 J 77 SWITCH, Fog Lamp
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Instalation Package - Off Road Off Road
Figure 001-640
PART
1 8220 2526 1 J 77 INSTALLATION PACKAGE, Off Road Light, Includes: Light

Switch 5269430
2 0154 552 1 J 77 SCREW, Hex Head, .190-16x.625
4 6015 756 1 J 77 STRAP, Tie
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Heater Kit - Engine Block
Figure 001-650
PART
1 HEATER PACKAGE, Engine Block

8220 1505 1 2.5L Engine
8220 1506 1 4.0L Engine
2 CORD, Engine Block Heater
5300 0878 1 J 77 2.5L Engine
J575 2677 1 J 77 4.0L Engine
3 6015 756 3 STRAP, Tie
4 HEATER, Engine Block, Serviced only in package, (NOT
SERVICED)
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Console Kit - Floor
Figure 001-820
PART
1 CONSOLE PACKAGE, Center

8220 4774 1 J 77 Agate
8220 4775 1 J 77 Camel/Tan
2 CONSOLE, Floor
SJ87 1AZAA 1 J Agate
SJ87 1K5AA 1 J Camel/Tan
3 5212 8204 1 BRACKET, Parking Lever
4 SCREW, Hex Flange Head, M6.3x1.8x25.4, (NOT
SERVICED)
5 5511 5669 2 MAT, Floor
6 4746 305 1 CYLINDER, Console Lock
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Alarm - EVS Base System
Figure 001-910
PART
NOTE: Item # 6 -Wiring Harness is an Optional Feature Ordered Seperately manual, 12 Disc Magazine.
1 8220 3763 1 J 77 MODULE KIT, Alarm without Keyless
2 5012 164AA 1 J 77 MODULE, Security Alarm
3 8220 3198 1 J 77 SIREN, Alarm
4 4886 374AA 1 J 77 TRANSMITTER, Alarm or Keyless
-5 4636 141 1 J 77 BATTERY, Transmitter
-6 8220 4216 1 J 77 WIRING KIT, Park and Headlight
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Guard - Rock Rails
Figure 001-1020
PART
1 8220 4729 1 J 77 GUARD KIT, Bodyside, Contains two rails and all hardware
necessary
2 GUARD, Bodyside
5019 780AA 1 J 77 Right
5019 781AA 1 J 77 Left
3 5019 778AA 1 HARDWARE KIT, Bodyside Guard, Contains hardware
necessary to install one rail
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Winch Kit - Power
Figure 001-1030
PART
1 WINCH KIT, Power, Ramsey

8220 4129 1 J 77 9000H Series with 95 feet Cable
8220 4130 1 J 77 6000H Series
8220 4131 1 J 77 8000H Series with 95 feet Cable
8220 4134 1 J 77 8000HX Series
2 5018 221AA 1 J 77 CABLE KIT, Winch, Switch Assembly is 12 feet long. Use
only with Power Winch
3 SOLENOID, Winch
5018 363AA 1 J 77 Use for Kits 82204129, 82204130 and 82204131
5018 366AA 1 J 77 Use for Kit 82204134
-4 WINCH KIT, Warn
8220 2191 1 J 77 8000 Pound capacity
8220 2612 1 J 77 9000 Pound capacity
-5 CABLE KIT, Winch
5018 241AA 1 J 77 Use for Kit 82202612
5018 824AA 1 J 77 Use for Kit 82202191
-6 5018 823AA 1 J 77 SOLENOID, Winch, Use for Kit 82202191
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

GROUP 2 - Front Suspension & Drive
Front Suspension
Suspension, Front Spring with Control Arms and Track Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 002-110
Bar, Front Sway . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 002-120
Front Axle Drive Shafts

Shafts,Front Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 002-210
Front Axle Housing

Housing, Front Axle 4 Wheel Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 002-310
Front Axle Assembly

Axle Assembly, Front 4 Wheel Drive ............................................... Fig. 002-410
Front Axle Differential

Differential, Front Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 002-610
February 6, 2002
Suspension, Front Spring with Control Arms and Track Bar
Figure 002-110
PART
ITEM NUMBER QTY LINE BODY ENGINE TRANS DESCRIPTION
Note:Sales Codes; manual, 12 Disc Magazine.

[SDA]=Gas Charged/Normal Duty manual, 12 Disc Magazine.
[SDU]=High Pressure Gas Charged manual, 12 Disc Magazine.
[ZBD] Through [ZPG] = Spring Sales Codes will be found on Vehicle Identification Number [VIN] Sales Code Listing. manual, 12
Disc Magazine.
1 6502 556 2 NUT, Hex, M10-1.5, Shock Upper, Mounting
2 5200 5574 2 RETAINER, Shock Absorber, Shock Upper,
Mounting
3 5208 7768 2 GROMMET, Shock Absorber, Shock Upper,
Mounting
4 SHOCK ABSORBER PACKAGE, Suspension, Front
4897 567AA 2 [SDA]
4886 533AE 2 [SDU]
5 5208 7767 2 ISOLATOR, Spring, Upper
6 5208 7635 2 CUP, Jounce Bumper, Upper
7 6100 402 2 BOLT, Hex Head, M10x35, Jounce Bumper Upper
Cup, Mounting
8 5208 7992 2 BUMPER, Jounce, Upper
9 SPRING, Front Coil
52088 126AB 1 [ZBD, ZPD]
52088 127AB 1 [ZBE, ZPE]
52088 128AB 1 [ZBF, ZPF]
52088 129AB 1 [ZBG,ZPG]
10 6502 555 4 BOLT, M8x1.25x30, Shock Lower, Mounting
11 BRACKET, Track Bar to Rail, Purchase Frame,
(NOT SERVICED)
12 6034 358 1 NUT, Hex, .50-20, Track Bar to Frame, Mounting
13 PIN, Cotter, M3.2x28.00, (NOT SERVICED)
14 BAR, Track
5208 8432 1 J
5208 8430 1 U
15 NUT, Hex Flange Lock, M10x1.5
6506 264AA 1 J Track Bar To Axle, Mounting
5208 7888 1 U Track Bar To Axle, Mounting
16 6101 695 4 NUT, Hex Flange Lock, M8x1.25, Shock Lower,
Mounting
17 6505 549AA 1 SCREW, Track Bar to Axle, Mounting
18 6502 468 2 SCREW, Hex Flange Head, M8x1.25x20, Coil
Spring Retainer, Mounting
19 5200 5917 2 BRACKET, Spring, Coil Spring Retainer, Mounting
20 5208 7711 2 ARM, Control, with Bushings, Upper
21 1150 6007 2 NUT, Hex Flange, M10x1.5, Upper Control Arm to
Axle, Mounting
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————
DG0 = Auto Trans.
DBB = Manual Trans.
« RETURN TO GROUP INDEX »

Suspension, Front Spring with Control Arms and Track Bar
Figure 002-110
PART
22 BOLT AND RETAINER, Hex Head, M10x1.50x75.

00, (NOT SERVICED)
23 6503 672 4 NUT, Hex, M14-2, Lower Control Arm to Frame,
Mounting
24 6502 963 2 BOLT, Hex Flange Head, M14x2.0x105, Lower
Control Arm to Frame, Mounting
25 5208 7852 2 BUSHING, Control Arm, Upper Rear to Frame,
Mounting
26 6503 648 2 NUT AND RETAINER, Hex Flange Lock, m8x1.25,
Upper Control Arm to Frame, Mounting
27 6504 238 2 BOLT AND WASHER, Hex Head, M14 x 2.00 x
111.6, Lower Control Arm to Axle, Mounting
28 6504 236 2 WASHER, M14, Lower Control Arm to Axle,
Mounting
29 6503 672 2 NUT, Hex, M14-2, Lower Control Arm to Axle,
Mounting
30 5208 8654 2 ARM, Control, with Bushings, Lower
31 5208 8433 4 BUSHING, Control Arm, Lower Control Arm to
Frame, Lower
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.
« RETURN TO GROUP INDEX «

Bar, Front Sway
Figure 002-120
PART
1 5208 7824 1 STABILIZER BAR, Front Suspension

2 6502 979 2 NUT AND WASHER, Hex, M10x1.5
3 6502 697 2 NUT, Hex Flange Lock, M12x1.75
4 WASHER, ID 13.07 OD 40.00 THK 3.50 , (NOT
SERVICED)
5 52087 771AB 2 LINK, Sway Eliminator
6 6505 465AA 2 SCREW, Truss Head, M12x1.75x70
7 5208 8378 2 BUSHING, Sway Bar
8 5203 7710 2 RETAINER, Sway Bar
9 6102 037AA 4 SCREW AND WASHER, Hex Head, M10x1.50x35
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Shafts,Front Axle
Figure 002-210
PART

[BGA]=Brakes - Power Front Disc/Rear Drum manual, 12 Disc Magazine.
[BGK]=Brakes - 4-Wheel Anti-lock manual, 12 Disc Magazine.
1 SHAFT, Axle
4874 302 1 J [BGA], Right
4874 303 1 J [BGA], Left
4874 306 1 J [BGK], Right
4874 307 1 J [BGK], Left
4874 302 1 U [BGA], Right
4874 303 1 U [BGA], Left
2 SHAFT, Axle
8350 0184 2 J [BGA], Right or Left
4728 984 2 J [BGK], Right or Left
8350 0184 2 U [BGA], Right or Left
3 U JOINT, Front Axle
4137 757 2 J Right or Left
2 U Right or Left
4 SLINGER, Oil
2 U Right or Left
5 SEAL, Axle Drive Shaft
2 U Right or Left
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Housing, Front Axle 4 Wheel Drive
Figure 002-310
PART
1 J417 5376 1 STRAP, Tie

2 J535 2955 1 VENT, Axle, Upper
3 J014 0780 1 CLIP, Wrap Around
4 HFV0 0516 1 HOSE, Fuel And Vapor, 25 Foot Roll 5/16"
5 6503 573 1 CLIP
6 VENT, Axle
4720 944 1 J
1 U
7 PIN, Cotter, M4x40.00
1101 0069 6 J
6 U
8 BOLT
3420 1535 6 J
6 U
9 RING, Ball Joint
8350 0203 2 J
2 U
10 NUT, Hex Slotted
J012 5258 2 J
2 U
11 KNUCKLE, Front
5206 7576 1 J Right
5206 7577 1 J Left
5206 7576 1 U Right
5206 7577 1 U Left
12 NUT
J812 3318 2 J
2 U
1101 0069 6 J
6 U
14 BALL JOINT KIT, Knuckle
8350 0202 2 J
2 U
15 BOLT, Differential Cover
2954 031 10 J
10 U
16 PLUG, Differential Cover
J400 4751 1 J
1 U
17 COVER, Differential
4713 451 1 J
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Housing, Front Axle 4 Wheel Drive
Figure 002-310
PART
1 U
18 SEALANT, RTV
5010 884AA 1 J
1 U
19 NUT, Steering Knuckle
S011 4494 2 J
2 U
20 BOLT, Steering Knuckle Stop
1791 701 2 J
2 U
21 HOUSING, Axle
4864 840 1 J
4864 904 1 U
22 BOLT, Differential
4897 482AB 4 J
5003 648AA 4 U
23 5602 7727 2 J SENSOR, Anti-Lock Brakes
24 8350 4920 2 J BOLT
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Axle Assembly, Front 4 Wheel Drive
Figure 002-410
PART

[DME]=Axle Ratio - 3.73 manual, 12 Disc Magazine.
[DMF]=Axle Ratio - 4.10 manual, 12 Disc Magazine.
[DMM]=Axle Ratio - 3.07 manual, 12 Disc Magazine.
1 AXLE, Service Front
4864 841 1 J [DME] Tag 52099200AC
1 J [DME] Tag 52111033AC
4864 910 1 J [DMF] Tag 52099226AC
4864 852 1 J [DMM] Tag 52099227AC
1 J [DMM] Tag 52099198AC
4882 337 1 U [DME] Tag 52099450AD
4882 155 1 U [DMM] Tag 52099454AD
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Differential, Front Axle
Figure 002-610
PART
1 NUT, Pinion Yoke

1791 575 1 J
1 U
2 WASHER, Pinion Yoke
1791 576 1 J
1 U
3 YOKE, Axle
8350 3388 1 J
1 U
4 SLINGER, Drive Pinion
4031 974 1 J
1 U
5 SEAL, Drive Pinion
4746 772 1 J
1 U
6 BEARING, Drive Pinion
5252 508 1 J Bearing and Cup, Front
1 U Bearing and Cup, Front
7 SPACER
4864 845 1 J Crush
1 U Crush
8 SHIM KIT, Pinion Shaft
4720 862 1 J [DME,DMF]
8350 0192 1 J [DMM]
4720 862 1 U [DME]
8350 0192 1 U [DMM]
J812 6499 1 J Bearing and Cup, Rear
1 U Bearing and Cup, Rear
10 GEAR KIT, Ring And Pinion
4864 843 1 J [DME]
4864 913 1 J [DMF]
4864 853 1 J [DMM]
4864 843 1 U [DME]
4864 853 1 U [DMM]
11 BOLT KIT
4720 891 1 J Consists of 10-5252503 Screws
1 U Consists of 10-5252503 Screws
12 SCREW, Drive Gear
5252 503 10 J
10 U
13 BEARING, Differential
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Differential, Front Axle
Figure 002-610
PART
J812 6500 1 J Consists of 2 Bearings and 2 Cups

1 U Consists of 2 Bearings and 2 Cups
14 SHIM KIT, Differential
4720 863 1 J [DME,DMF]
8350 0191 1 J [DMM]
4720 863 1 U [DME]
8350 0191 1 U [DMM]
15 WASHER, Flat
J812 0831 2 J Pinion Gear Thrust
2 U Pinion Gear Thrust
16 WASHER, Flat
J813 3724 2 J Side Gear Thrust
2 U Side Gear Thrust
17 SNAP RING, Front Axle Shaft
4137 739 2 J
2 U
18 SHAFT, Differential
5003 840AA 1 J Pinion
1 U Pinion
19 CASE, Differential
5252 590 1 J [DME,DMF]
5252 582 1 J [DMM]
5252 590 1 U [DME]
5252 582 1 U [DMM]
20 GEAR KIT, Center Differential
5252 591 1 J
1 U
21 PIN, Differential Shaft
1791 563 1 J
1 U
22 SEALANT, RTV
5010 884AA 1 J
1 U
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

GROUP 3 - Rear Axle
Rear Axle
Axle Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 003-110
Differential and Housing

Housing,Rear Axle,Dana 35/194MM [DRJ] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 003-210
Housing,Rear Axle,Dana 44/226MM [DRK] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 003-220
Differential,With and Without Trac-Lok [DSA] Dana 35/194MM [DRJ] . . . . . . . . . . . . . . . . . . . . . . . . Fig. 003-230
Differential,With and Without Trac-Lok [DSA] Dana 44/226MM [DRK] . . . . . . . . . . . . . . . . . . . . . . . . Fig. 003-240
Rear Axle Shafts
Shaft,Rear,Axle,Dana 35/194MM [DRJ] ............................................. Fig. 003-410
Shaft,Rear Axle,Dana 44/226MM [DRK] ............................................. Fig. 003-420
February 6, 2002
Axle Assembly, Rear
Figure 003-110
PART
ITEM NUMBER QTY LINE SERIES BODY DESCRIPTION

[DRJ]=Axle - Rear,Dana M35/194MM manual, 12 Disc Magazine.
[DRK]=Axle - Rear,Dana 44/226MM manual, 12 Disc Magazine.
[DSA]=Axle - Trac-Lok Differential manual, 12 Disc Magazine.
1 AXLE, Service Rear
4897 242AA 1 J [DRJ,DME] Tag 52111763AB
4897 235AA 1 J [DRJ,DME,DSA] Tag 52111030AB
1 J [DRJ,DME,DSA] Tag 52111929AB
4897 240AA 1 J [DRJ,DMF,BGA] Tag 52111762AD
4897 261AA 1 J [DRJ,DMF,DSA] Tag 52111766AB
4897 249AA 1 J [DRJ,DMM] Tag 52111760AB
1 J [DRJ,DMM] Tag 52111758AB
4897 237AA 1 J [DRJ,DMM,DSA] Tag 52111764AB
2 AXLE, Service Rear
5003 375AA 1 J [DRK,DME,DSA] Tag 52111032AA
# 5019 157AA 1 J [DRK,DME] Tag 52104454AA
4897 291AA 1 U [DRK,DME,DSA] Tag 52111751AB
4897 290AA 1 U [DRK,DMM,DSA] Tag 52111750AB
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Housing,Rear Axle,Dana 35/194MM [DRJ]
Figure 003-210
PART

1 4897 234AA 8 J BOLT, Backing Plate to Axle Housing
2 J400 6553 4 J BOLT, Differential, Carrier Cap Retaining
3 4897 233AA 1 J HOUSING, Axle, Includes Items 1,2,4
4 J813 4586 2 J BEARING, Axle Shaft
5 4856 336 2 J SEAL, Axle Drive Shaft
6 5252 493 1 J COVER, Differential
7 J400 6708 10 J SCREW, Pan Head, .312-18x.56, Differential Cover, Mounting
8 5252 504 1 J PLUG, Differential Cover
9 5010 884AA 1 SEALANT, RTV
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Housing,Rear Axle,Dana 44/226MM [DRK]
Figure 003-220
PART

1 STUD
J099 4313 8 J Axle Housing to Backing Plate, Mounting
8 U Axle Housing to Backing Plate, Mounting
2 BOLT, Differential
J400 6553 4 J Carrier Cap Retaining
5003 648AA 4 U Carrier Cap Retaining
3 HOUSING, Axle
4882 840 1 J with Items 1,2
4882 348 1 U with Items 1,2
4 BEARING, Axle
8350 3064 2 J
2 U
8350 3063 2 J
2 U
6 COVER, Differential
8350 5549 1 J
1 U
7 SCREW, Pan Head, .312-18x.56
J400 6708 10 J Differential Cover, Mounting
10 U Differential Cover, Mounting
8 PLUG, Differential Cover
5252 504 1 J
1 U
9 5010 884AA 1 SEALANT, RTV
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Differential,With and Without Trac-Lok [DSA] Dana 35/194MM [DRJ]
Figure 003-230
PART

[DRJ]=Axle - Rear,Dana 35/194MM manual, 12 Disc Magazine.
[DSA]=Axle - Anti-Spin Differential manual, 12 Disc Magazine.
1 4720 895 1 J NUT, Pinion Yoke
2 4897 025AA 1 J YOKE, Axle
3 8350 4946 1 J SEAL, Drive Pinion
4 5252 508 1 J BEARING, Drive Pinion, Bearing and Cup, Front
5 J317 5779 1 J SPACER, Drive Pinion Bearing, Crush
6 4720 922 1 J SHIM KIT, Pinion Shaft
7 5252 507 1 J BEARING, Drive Pinion, Bearing and Cup, Rear
8350 5472 1 J [DMM]
4761 678 1 J [DME]
8350 4938 1 J [DMF]
9 4720 891 1 J BOLT KIT
10 J812 6500 1 J BEARING, Differential, Consists of 2 Bearings and 2 Cups
11 8350 3004 1 J SHIM KIT, Differential
12 5252 503 10 J SCREW, Drive Gear, Ring Gear, Mounting
5252 512 1 J [DMM] with [DSA] with Internal Parts
5252 496 1 J [DME,DMF] with [DSA] with Internal Parts
4740 833 1 J [DMM] without [DSA] with Internal Parts
4740 834 1 J [DME,DMF]without [DSA] with Internal Parts
15 5252 506 1 J DISC AND PLATE KIT, Differential, with [DSA]
16 4773 010 1 J GEAR KIT, Center Differential, with [DSA]
17 4740 670 1 J GEAR KIT, Center Differential, without [DSA]
18 J812 0832 2 J WASHER, Differential Side Gear, without [DSA]
19 J812 0831 2 J WASHER, Flat, with or without [DSA] Pinion Thrust
20 5252 502 1 J PIN, Differential Shaft, with or without [DSA]
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Differential,With and Without Trac-Lok [DSA] Dana 44/226MM [DRK]
Figure 003-240
PART

[DSA]=Axle - Anti-Spin Differential manual, 12 Disc Magazine.
1 NUT, Pinion Yoke
1791 575 1 J
1 U
2 WASHER, Pinion Yoke
1791 576 1 J
1 U
3 YOKE, Axle
4897 026AA 1 J
1 U
-4 SLINGER, Drive Pinion
4031 974 1 J
1 U
5 SEAL, Drive Pinion
# 5019 154AA 1 J
4746 772 1 U
J812 4052 1 J Bearing and Cup, Front
1 U Bearing and Cup, Front
7 SHIM KIT, Pinion Shaft
J812 9221 1 J
1 U
8 CUP, Bearing Inner
0698 413 1 J Rear
1 U Rear
J080 7266 1 J Rear
1 U Rear
4882 352 1 J [DME]
1 U [DME]
8350 4197 1 U [DMM]
11 BEARING, Differential Case
4746 733 1 J Consists of 2 Bearings and 2 Cups
1 U Consists of 2 Bearings and 2 Cups
12 SHIM KIT, Differential
J812 9222 1 J
1 U
13 SCREW, Drive Gear
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————
DG0 = Auto Trans.
DBB = Manual Trans.

Differential,With and Without Trac-Lok [DSA] Dana 44/226MM [DRK]
Figure 003-240
PART
5252 503 10 J Ring Gear, Mounting

10 U Ring Gear, Mounting
8350 5431 1 J with [DSA] with Internal Parts
1 U with [DSA] with Internal Parts
15 4778 672 1 J CASE, Differential, without [DSA] with Internal Parts
16 DISC AND PLATE KIT, Differential
J099 4345 1 J with [DSA]
1 U with [DSA]
17 GEAR KIT, Center Differential
8350 5432 1 J with [DSA]
1 U with [DSA]
18 4778 595 1 J GEAR KIT, Center Differential, without [DSA]
19 4137 755 2 J WASHER, Differential Side Gear, without [DSA]
20 WASHER, Pinion Thrust
1791 561 1 J with or without [DSA]
2 U with or without [DSA]
21 SHAFT, Differential
22 PIN, Differential Shaft
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Shaft,Rear,Axle,Dana 35/194MM [DRJ]
Figure 003-410
PART

[DRJ]=Axle - Rear,Dana 35/194MM manual, 12 Disc Magazine.
1 SHAFT, Axle
4713 192 1 J Right
4713 193 1 J Left
2 5252 505 2 J RETAINER, Axle Shaft, Right or Left
3 5011 312AA 10 J STUD, Hub, Wheel
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Shaft,Rear Axle,Dana 44/226MM [DRK]
Figure 003-420
PART

1 SHAFT, Axle
4882 350 1 J Right
4882 351 1 J Left
4882 350 1 U Right
4882 351 1 U Left
2 STUD, Hub
5011 312AA 10 J Wheel
10 U Wheel
3 RETAINER, Axle Shaft Seal
5010 811AA 2 J
2 U
8350 3063 2 J
2 U
5 BEARING, Axle
8350 3064 2 J
2 U
6 RING, Axle Shaft
8350 3077 2 J
2 U
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

GROUP 4 - Parking Brake
Parking Brake Lever and Cables

Parking Brake Lever and Cables .................................................. Fig. 004-110
February 6, 2002
Parking Brake Lever and Cables
Figure 004-110
PART

[CUF]=Console - W/Armrest, Covered Storage manual, 12 Disc Magazine.
1 BOOT, Parking Brake Lever
5207 8891 1 [-CUF] Upto and Including 02-27-00
# 52078 891AB 1 [-CUF] 02-28-00 and After
2 52128 203AB 1 LEVER, Park Brake
-3 5212 7960 1 SWITCH, Parking Brake
4 BOLT, Hex Flange Head, M12x1.18x35
3420 1686 2 Parking Brake Lever to Bracket Mounting
2 Parking Brake Bracket to Floor Pan Mounting
5 5212 8204 1 BRACKET, Parking Lever
6 0153 644 3 SCREW, .190-16x.500, Front Parking Brake Cable Seal to
Floor Pan
7 CABLE, Parking Brake
52128 206AC 1 Front (upto and Including 01/06/2000)
52128 206AD 1 Front (01/07/2000 and After)
8 5207 8012 1 CLIP, Parking Brake Cable, Parking Brake Lever
9 5207 8010 1 PIN, Parking Release, Parking Brake Lever
10 6101 695 2 NUT, Hex Flange Lock, M8x1.25, Rear Parking brake Cable
to Control Arm Mounting
11 CABLE, Parking Brake
5200 8362 1 J Rear, Right
5200 8363 1 J Rear, Left
5200 8362 1 U Rear, Right
5200 8363 1 U Rear, Left
12 6101 695 2 NUT, Hex Flange Lock, M8x1.25, Parking Brake Support
Bracket to Floor Pan Mounting-Upto and Including 11/30/99
13 6505 245AA 2 NUT, M8x1.25, Parking Brake Support Bracket to Floor Pan-
12/01/99 and After
14 5200 9527 1 TENSIONER, Parking Brake Cable, Adjusting
15 BRACKET, Cable
52127 952AB 1 Upto and Including 11/30/99
52127 952AC 1 12/01/99 and After
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

GROUP 5 - Service Brakes
Front Brakes
Front Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 005-110
Rear Brakes
Rear Drum Brakes ............................................................ Fig. 005-210
Power Brake Booster

Power Brake Booster .......................................................... Fig. 005-310
Brake Master Cylinder

Master Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 005-410
Brake Lines and Hoses

Hydraulic Control Unit,Anti-lock Brake . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 005-510
Brake Lines and Hoses w/o ABS Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 005-520
Brake Lines and Hoses Front,with ABS .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 005-530
Brake Lines and Hoses Rear,with ABS . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 005-540
Brake Pedals
Brake Pedal ................................................................. Fig. 005-610
February 6, 2002
Front Brakes
Figure 005-110
PART
1 BOLT
3420 1535 6 J Knuckle to Hub and Bearing, Mounting
6 U Knuckle to Hub and Bearing, Mounting
2 SHIELD, Brake
5200 5476 1 J Right
5200 5477 1 J Left
5200 5476 1 U Right
5200 5477 1 U Left
3 HUB AND BEARING, Brake
53007 449AC 2 J
2 U
4 STUD, Hub
6036 194AA 10 J
10 U
5 ROTOR, Brake
52008 440AB 2 J
2 U
6 WASHER, Flat
J420 0096 2 J
2 U
7 NUT, Hex
J420 0095 2 J
2 U
1101 0069 2 J
2 U
9 RETAINER, Hub Nut
J420 0097 2 J
2 U
10 WASHER, Wave
4740 749 2 J
2 U
11 PAD KIT, Front Disc Brake
4883 344 1 J
1 U
12 BOOT AND SEAL, Disc Brake
J813 3852 1 J
1 U
13 BUSHING, Disc Brake Caliper
4383 471 2 J
2 U
14 SLEEVE, Disc Brake Caliper
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Front Brakes
Figure 005-110
PART
4423 573 2 J
2 U
15 PIN, Caliper
5253 000 4 J
1 U
16 PISTON, Brake
5252 614 1 J
1 U
17 CLIP, Brake Caliper
J323 9865 2 J
2 U
18 CALIPER, Disc Brake
5252 984 1 J Right
5252 985 1 J Left
5252 984 1 U Right
5252 985 1 U Left
19 SCREW, Bleeder
J320 3313 1 J
1 U
20 CAP, Bleeder
4238 717 1 J
1 U
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Rear Drum Brakes
Figure 005-210
PART

[BGA]=Brakes,- Power Front Disc/Rear Drum manual, 12 Disc Magazine.
[BGK]=Brakes - 4-Wheel Antilock manual, 12 Disc Magazine.
1 BOLT, Hex Head
6028 921 2 J Wheel Cylinder, Mounting
2 U Wheel Cylinder, Mounting
2 PIN, Brake Shoe Hold Down
2260 548 2 J
2 U
3 PLUG, Brake Adjusting Hole
4238 721 3 J
3 U
4 PLATE, Brake Backing
# 5017 760AA 1 J [BGA], Right
5017 761AA 1 J [BGA], Left
4856 718AB 1 J [BGK], Right
4856 719AB 1 J [BGK], Left
# 5017 760AA 1 U [BGA], Right
5017 761AA 1 U [BGA], Left
5 SHOE AND LINING KIT, drum
4723 367AB 1 J Up To and Including 03-09-00
# 5019 536AA 1 J 03-10-00 and After
4723 367AB 1 U Up To and Including 03-09-00
# 5019 536AA 1 U 03-10-00 and After
6 DRUM, Brake
5200 5350 2 J
2 U
7 BRACKET, Brake Sensor
5602 6766 1 J Right
5602 6767 1 J Left
8 SENSOR, Anti-Lock Brakes
5602 7728 1 J Right
5602 7729 1 J Left
9 8350 4920 2 J BOLT, Anti-Lock Brake Sensor, Mounting
10 HARDWARE PACKAGE, Rear Brake
4049 681 1 J
1 U
11 REPAIR KIT, Wheel Cylinder
5252 630 1 J Up To and Including 03-09-00
5252 631 1 J 03-10-00 and After
5252 630 1 U Up To and Including 03-09-00
5252 631 1 U 03-10-00 and After
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Rear Drum Brakes
Figure 005-210
PART
12 SPRING, Parking Brake Strut, Purchase Strut, (NOT

SERVICED)
13 STRUT, Parking Brake
4713 590 1 J
1 U
14 WASHER, Adjuster Button
6027 559 1 J
1 U
15 BUTTON, Rear Brake Auto Adjust
2944 586 1 J
1 U
16 GUIDE, Brake Adjusting Cable
2260 793 1 J
1 U
17 PLATE, Brake Shoe Guide
4313 075 1 J
1 U
18 SPRING, Brake Shoe Return
2881 676 2 J
2 U
19 CAP, Bleeder
4238 717 1 J
1 U
20 SCREW, Bleeder
3766 674 1 J
1 U
21 LINK, Brake, Purchase Wheel Cylinder , (NOT SERVICED)
22 CYLINDER, Wheel
4423 601 1 J Up To and Including 03-09-00
4313 056 1 J 03-10-00 and After
4423 601 1 U Up To and Including 03-09-00
4313 056 1 U 03-10-00 and After
23 LEVER, Park Brake Adjusting
4761 759 1 J
1 U
24 SPRING, Adjuster Cable
3461 660 1 J
1 U
25 CABLE, Brake Automatic Adjuster
3461 662 1 J
1 U
26 SPRING, Brake Auto Adjuster Lever
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.
« RETURN TO GROUP INDEX « »

Rear Drum Brakes
Figure 005-210
PART
2944 580 1 J Right

2944 581 1 J Left
2944 580 1 U Right
2944 581 1 U Left
27 SPRING, Brake Shoe Hold Down
4313 062 2 J
2 U
28 LEVER, Park Brake
4313 810 1 J Right
4313 811 1 J Left
4313 810 1 U Right
4313 811 1 U Left
29 NUT, Hex Flange Lock
J941 1783 8 J Backing Plate to Axle Housing
8 U Backing Plate to Axle Housing
30 SPRING, Brake Shoe to Shoe
4423 085 1 J
1 U
31 NUT, Rear Brake Auto Adjust Pivot
2944 692 1 J Right
2944 693 1 J Left
2944 692 1 U Right
2944 693 1 U Left
32 SCREW, Brake Adjusting
4423 898 1 J Right
4423 899 1 J Left
4423 898 1 U Right
4423 899 1 U Left
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Power Brake Booster
Figure 005-310
PART

[EP0]=Engines - All 2.5L 4 Cylinder Gas manual, 12 Disc Magazine.
[ER0]=Engines - All 4.0L 6 Cylinder Gas manual, 12 Disc Magazine.
1 4798 158AB 1 BOOSTER, Power Brake
2 J400 3909 4 NUT, Hex Flange With Serration, Booster to Dash, Mounting
3 4883 813AA 1 GROMMET, Brake Booster Check Valve
4 4584 098 1 VALVE, Brake Booster Check
5 2448 770 2 CLAMP, Hose
6 HOSE, Brake Vacuum
5212 8229 1 J [EP0]
3879 277 1 J [ER0]
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Master Cylinder
Figure 005-410
PART
1 4798 157 1 MASTER CYLINDER, Brake

2 4683 656 1 CAP, Master Cylinder Reservoir
3 4761 943 1 RESERVOIR, Brake Master Cylinder, Includes items 4,5,6
4 4723 389 2 GROMMET, Master Cylinder Reservoir, Mounting
5 4723 395 1 SEAL, Master Cylinder To Booster, Mounting
6 4723 394 1 PIN, Master Cylinder Reservoir, Mounting
7 5017 194AA 2 NUT, Master Cylinder to Brake Booster Stud, Mounting
8 3420 1711 2 NUT, Hex Flange, M8x1.25, Combination Valve Bracket to
Master Cylinder Stud, Mounting
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Hydraulic Control Unit,Anti-lock Brake
Figure 005-510
PART
1 5212 7930 1 CONTROL UNIT, Anti-Lock Brake

2 5200 8401 1 BRACKET, Brake Control Unit
3 BRACKET, ABS Sensor
5517 6141 1 J HCU Mounting Tray
5517 6142 1 U HCU Mounting Tray
4 3420 1888 3 SCREW, Hex Head, HCU Bracket to Tray, Mounting
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Brake Lines and Hoses w/o ABS Brakes
Figure 005-520
PART
1 5212 7970 1 BRACKET, Brake Valve

2 5200 8443 1 J TUBE, Brake, Proportioning Valve to Left Front Brake Hose
3 5200 8399 1 TUBE, Brake, Master Cylinder to Proportioning Valve,
Secondary
4 5200 8398 1 TUBE, Brake, Master Cylinder to Proportioning Valve,
Primary
5 52128 245AB 3 CLIP, Brake Tube, Line Spacer
6 5200 9115 1 VALVE, Proportioning
7 52008 442AC 1 J TUBE, Brake, Proportioning Valve to Right Front Hose
8 5200 8385 1 J TUBE, Brake, Proportioning Valve to Rear Brake Hose
9 CLIP, Latch&Line
3420 2688 5 J Brake Line to Frame
1 U Brake Line to Frame
10 J400 6700 2 BOLT, Banjo, Brake Hose
11 3420 1670 2 SCREW, Pan Head, M8-1.25x13, Front brake Hose to Frame
12 52008 675AC 1 HOSE, Brake, Front, Left
13 J323 7672 4 GASKET, Brake Hose To Caliper
14 3420 1912 1 SCREW, Self Tapping, M6x1x14, Brake Tube Shield to Axle
Tube
15 5212 8189 1 SHIELD, Brake Line, Tube Rear Axle
16 TUBE, Brake
5200 8402 1 Rear ,Dana 35, Right
5200 9092 1 Rear ,Dana 44, Right
17 TUBE, Brake
5200 8403 1 Rear ,Dana 35, Left
5200 9093 1 Rear ,Dana 44, Left
18 5200 8391 1 HOSE, Brake, Rear
19 4137 696 1 SCREW, Brake Tee, .437-20x2.07, Rear Axle Vent and Hose
Mounting
20 5212 8175 2 CLIP, Brake Attaching Tube, 3 Way, Double Tube Brake line
21 52008 674AC 1 HOSE, Brake, Front, Right
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Brake Lines and Hoses Front,with ABS
Figure 005-530
PART
Note: HCU=Hydralic Control Unit manual, 12 Disc Magazine.

1 SCREW AND WASHER, M6x1.00x30.0, Quanity 1, (NOT
SERVICED)
2 56027 271AB 1 MODULE, Anti-Lock Brake System
3 5602 7878 1 BRACKET, Module
4 NUT AND WASHER, .25x20, Quanity 2, (NOT SERVICED)
5 6035 991AA 2 SCREW, Hex Flange Head, G Switch to ABS Bracket
Mounting
6 56006 315AB 1 SWITCH, Anti Lock Brake Accelarat
7 SCREW, Self Piercing, .25-14x.625, Quanity 3, (NOT
SERVICED)
8 5602 7944 1 BRACKET, ABS Sensor
9 5200 8386 1 J TUBE, Brake, HCU to Brake Hose Rear
10 CLIP, Latch&Line
3420 2688 5 J
1 U
11 5200 8545 1 J TUBE, Brake, HCU to Left Brake
12 3420 1670 2 SCREW, Pan Head, M8-1.25x13, Brake Hose to Frame
Mounting
13 HOSE, Brake
52008 674AC 1 Front, Right
52008 675AC 1 Front, Left
14 J400 6700 2 BOLT, Banjo, Front Brake Hose Mounting
15 J323 7672 4 GASKET, Brake Hose To Caliper
16 5200 8399 1 TUBE, Brake, Master Cylinder to Combination Valve
Secondary
17 5200 8398 1 TUBE, Brake, Master Cylinder to Combination Valve Primary
18 5200 8641 1 J HOSE, Brake, Combination Valve to HCU Secondary
20 52008 544AB 1 J TUBE, Brake, HCU to Right Brake
21 5200 8545 1 J TUBE, Brake, HCU to Left Brake
22 3420 1888 3 SCREW, Hex Head, HCU to Bracket Mounting
23 5212 7930 1 CONTROL UNIT, Anti-Lock Brake
24 5200 8940 1 CLIP, Brake Line, Spacer
25 5200 8640 1 J HOSE, Brake, Brake Combination Valve to HCU Primary
26 5200 8549 1 VALVE, Combination
27 CLIP, Brake Speed Sensor, Quanity 2, (NOT SERVICED)
28 5212 8162 4 RETAINER, Push On, ABS Sensor Wire
29 3420 1888 2 SCREW, Hex Head
30 3420 1912 4 SCREW, Self Tapping, M6x1x14
31 BRACKET, Shock Absorber
5200 8884 1 Inboard Sensor, Right
5200 8885 1 Inboard Sensor, Left
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————
DG0 = Auto Trans.
DBB = Manual Trans.

Brake Lines and Hoses Front,with ABS
Figure 005-530
PART
32 BRACKET, Shock Absorber

5200 8780 1 Outboard Sensor, Right
5200 8781 1 Outboard Sensor, Left
33 5212 8175 2 CLIP, Brake Attaching Tube, 3 Way, Brake to to Front Frame
34 3420 2688 5 J CLIP, Latch&Line, Brake to to Frame Rail
35 52008 544AB 1 J TUBE, Brake, HCU to Right Brake
36 52128 245AB 2 CLIP, Brake Tube, 3-Way Locking Spacer at Dash
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Brake Lines and Hoses Rear,with ABS
Figure 005-540
PART
Note: HCU=Hydralic Control Unit manual, 12 Disc Magazine.

1 5200 8402 1 TUBE, Brake, Rear Axle to Right Brake
2 3420 1912 2 SCREW, Self Tapping, M6x1x14, Brake Tube Shield to Axle
Tube
3 5212 8189 1 SHIELD, Brake Line, Rear Axle
4 4137 696 1 SCREW, Brake Tee, .437-20x2.07, Rear Axle Vent and
Brake Tee Mounting
5 5200 8403 1 TUBE, Brake, Rear Axle to Left Brake
6 5200 8391 1 HOSE, Brake, Rear
8 5602 6757 1 BRACKET, Anti-Lock Brake Sensor
9 3420 1912 1 SCREW, Self Tapping, M6x1x14, Rear ABS Sensor
Mounting
10 5200 8920 1 BRACKET, ABS Sensor, Left
11 6101 695 1 NUT, Hex Flange Lock, M8x1.25, Sensor Bracket to Control
Arm
12 6502 711 1 BOLT, ABS Sensor, Rear Brake Hose to Left Rear Control
Arm Mounting
14 5200 8919 1 BRACKET, ABS Sensor, Rear Frame Rail Sensor Wire
Mounting
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Brake Pedal
Figure 005-610
PART
1 BRACKET, Brake Pedal, (Serv. Assy.), (NOT SERVICED)

2 PEDAL, Brake
52128 017AB 1 J w/Manual Trans.
52128 052AB 1 U w/Manual Trans.
52129 008AE 1 J w/ Auto Trans.
52129 038AD 1 U w/ Auto Trans.
3 PAD, Pedal
4779 027 1 J w/ Auto Trans.
1 U w/ Auto Trans.
5200 2750 1 J w/ Manual Trans.
1 U w/ Manual Trans.
4 4446 361 1 BUSHING, Hydraulic Clutch Actuator
5 NUT, Engine Mounting, M12 x 1.75
6502 585 1 J
1 U
6 J400 3909 2 NUT, Hex Flange With Serration
7 SCREW AND WASHER, (NOT SERVICED)
8 WASHER, (NOT SERVICED)
9 6035 334 1 CLIP, Brake Push Rod
10 NUT, U, M6x1, (NOT SERVICED)
11 SCREW AND WASHER, M6x1.00x25.00, (NOT SERVICED)
12 BRACKET, Brake Switch Mounting, (NOT SERVICED)
13 4671 336 1 SWITCH, Stop Lamp
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

GROUP 6 - Clutch
Clutch
CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 006-110
Clutch Housing
Housing and Pan, Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 006-210
Clutch Controls
Control, Clutch ............................................................... Fig. 006-310
Clutch Pedals
Pedal, Clutch ................................................................ Fig. 006-410
February 6, 2002
CLUTCH
Figure 006-110
PART
ITEM NUMBER QTY LINE ENGINE TRANS DESCRIPTION
EPE = 2.5L SMPI MAGNUM 4 Cyl Engine manual, 12 Disc Magazine.

ERH = 4.0L Power Tech Engine manual, 12 Disc Magazine.
DDQ = Manual Transmission 5 Speed manual, 12 Disc Magazine.
DBB = All Manual Transmissions manual, 12 Disc Magazine.
1 DISC, Clutch
5210 7571 1 EP0 DBB
# 52104 363AA 1 ER0 DDD
2 5210 7570 1 EP0 DBB CLUTCH KIT, Manual Transmission
-3 # 5015 606AA 1 ER0 DDD CLUTCH PACKAGE
4 1150 0221 6 EP0 DBB WASHER, Flat
5 3420 1373 6 EP0 DBB BOLT, Hex Head, M8x1.25x22
-6 6035 626 6 ER0 DBB BOLT, Hex Head, .375-16x.84
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Housing and Pan, Clutch
Figure 006-210
PART
EPE = 2.5L SMPI MAGNUM 4 Cyl Engine manual, 12 Disc Magazine.

ERH = 4.0L Power Tech Engine manual, 12 Disc Magazine.
1 HOUSING, Clutch
5210 4000 1 EP0 DBB
5210 7552 1 ER0 DBB
2 3420 2606 2 EP0, BOLT, Hex Head
ER0
3 5300 8342 1 DBB BEARING, Clutch Release
4 5300 6010 1 EP0, DBB GROMMET, Timing Probe
ER0
5 PIVOT, Clutch Release
5208 7542 1 ER0 DBB
1 EP0 DBB
6 5210 7555 1 DBB FORK, Clutch Release
7 4338 855 1 DBB SPRING, Clutch Release
8 5300 3382 1 EP0 DBB COVER, Transmission Case
9 1150 4922 2 EP0 DBB BOLT, Hex Head, M12x1.75x50
10 6100 345 2 EP0 DBB SCREW AND WASHER, Hex Flange Head, M12x1.75x45
11 1150 5098 2 EP0 DBB BOLT, Hex Flange Head, M12x1.75x60
12 3420 1837 2 EP0 DBB BOLT, Hex Flange Head, M12x1.75x90
13 53004 473AB 1 ER0 DBB SPACER, Clutch Housing
14 5209 8522 1 EP0, BRACKET, Tube
ER0
15 BOLT, Hex Flange Head, M8x2.12x16
1150 0986 2 EP0 DBB
3 ER0 DBB
16 5601 9959 1 EP0 CLIP, Wiring
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Control, Clutch
Figure 006-310
PART

DGO = All Automatic Transmissions manual, 12 Disc Magazine.
1 HYDRAULIC CONTROL, Clutch Actuator
# 52107 652AC 1 J DBB
# 52107 653AC 1 U DBB
2 6032 878 2 DBB STUD, .312-18x2.00
3 # 52107 595AB 1 DBB BRACKET, Clutch Tube
4 0152 472 2 DBB NUT, Hex Flange Lock, .312-18
5 CAP, Clutch Reservoir
4883 544AA 1 J DBB
1 U DBB
6 5210 4013 1 DG0 COVER, Master Cylinder
7 0120 522 3 U DBB CLIP, Wrap Around
8 J400 3909 2 DBB NUT, Hex Flange With Serration
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Pedal, Clutch
Figure 006-410
PART

1 J400 3909 4 NUT, Hex Flange With Serration
2 PEDAL, Brake
52128 017AB 1 J DBB
52128 052AB 1 U DBB
3 PAD, Pedal
5200 2750 1 J DBB
1 U DBB
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

GROUP 7 - Cooling
Radiator and Related Parts

Radiator And Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 007-110
Water Pump and Related Parts

Water Pump ................................................................. Fig. 007-205
Tank, Coolant Engine

Tank, Coolant Recovery ........................................................ Fig. 007-302
Pulleys and Related Parts

Drive Pulleys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 007-405
Drive Belts
Drive Belts .................................................................. Fig. 007-505
Lines, Transmission Oil Cooler

Oil Cooler Lines .............................................................. Fig. 007-605
Grilles
Grille And Related Parts ........................................................ Fig. 007-705
February 6, 2002
Radiator And Related Parts
Figure 007-110
PART
Note: Sales CodeDBB = Manual Trans manual, 12 Disc Magazine.

Note: Sales CodeDG0 = All Auto Trans manual, 12 Disc Magazine.
Note: Sales CodeEP0 = 2.5L Gas Engine manual, 12 Disc Magazine.
Note: Sales CodeER0 = 4.0L Gas Engine manual, 12 Disc Magazine.
1 RADIATOR, Engine Cooling
52028 123AB 1 J EP0,
ER0
52080 180AB 1 J EP0 DBB
52080 181AB 1 J EP0 DG0
52080 183AC 1 J ER0 DBB
52080 184AC 1 J ER0 DG0
52080 186AC 1 U EP0
1 U ER0
2 DRAINCOCK, Radiator, (NOT SERVICED)
3 SCREW, (NOT SERVICED)
4 52079 799AA 1 CAP, Radiator
5 U-NUT, Multi-Thread Spring, 1/4-20, (NOT REQUIRED)
6 HOSE, Radiator Inlet
5202 8264 1 J ER0
# 52028 144AB 1 U ER0
7 5200 5580 1 CLAMP, Hose to Radiator
8 6034 356 1 EP0, SCREW AND WASHER, Hex Head, .312-18x2.38
ER0
9 5300 6192 1 EP0, HOUSING, Thermostat
ER0
10 5202 8186 1 EP0, THERMOSTAT, 195 Degrees
ER0
11 53020 547AB 1 EP0, GASKET, Thermostat
ER0
12 5503 6369 1 SEAL, Condenser
13 6034 927 1 EP0, SCREW AND WASHER, Hex Head, .312-18x.970
ER0
14 HOSE, Radiator To Pump
5202 8141 1 EP0
# 52028 143AB 1 U ER0
# 52028 265AB 1 J ER0
15 SHROUD, Fan
52027 926AB 1 J EP0
52027 925AC 1 J ER0
5202 8128 1 U EP0
52028 127AC 1 U ER0
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Radiator And Related Parts
Figure 007-110
PART
16 6035 064 4 EP0, SCREW AND WASHER, Hex Head, .25-20x.875

ER0
17 5200 4266 1 EP0 FAN, Cooling
18 0154 591 4 EP0 NUT AND WASHER, Hex, .312-18
19 FAN, Cooling
5202 7893 1 ER0
5202 7890 1 EP0
20 6034 860 4 EP0, BOLT AND WASHER, Implement Attaching
ER0
21 # 52079 787AA 1 ER0 VISCOUS CLUTCH, Fan Drive
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Water Pump
Figure 007-205
PART
Note: Sales Code EP0 = 2.5L Gas Engine manual, 12 Disc Magazine.
Note: Sales Code ER0 = 4.0L Gas Engine manual, 12 Disc Magazine.
1 PUMP PACKAGE, Water
4626 054AD 1 EP0
5012 366AA 1 ER0
2 5301 0419 1 EP0, GASKET, Water Pump
ER0
3 J400 4455 1 SCREW AND WASHER, Hex Head, .312-18x1.12
4 J400 6714 4 EP0 STUD, .312-18/.312-24x1.250
5 5300 7978 1 EP0, TUBE, Water Pump Heater Return, Pump Heater Return
ER0
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Tank, Coolant Recovery
Figure 007-302
PART
1 52028 068AB 1 EP0, BOTTLE, Coolant Recovery
ER0
2 HOSE, 5/8" I.D. 50 Foot Roll, (DNS), (NOT SERVICED)
3 CLAMP, (NOT SERVICED)
4 5207 9331 1 EP0, CAP, Coolant Reserve Tank
ER0
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Drive Pulleys
Figure 007-405
PART
1 PULLEY, Idler
4792 112 1 EP0
4854 092 1 ER0
2 3300 2201 1 EP0 BUSHING, Idler Pulley
3 6504 239 1 EP0 SCREW AND WASHER, M10x1.5x40
4 5301 0149 1 EP0 COLLAR, Tensioner Adjustment
5 5301 0148 1 EP0 BRACKET, Tensioner
6 6503 230 1 EP0 SPACER, Belt Tensioner
7 3420 2029 1 EP0 BOLT, Hex Flange Head, M10x1.50x50
8 PULLEY, Idler
4792 112 1 EP0
4854 092 1 ER0
9 PULLEY, Power Steering Pump
53010 258AB 1 EP0
1 ER0
11 6503 198 1 EP0 BOLT
13 PULLEY, Water Pump
5300 7154 1 EP0
4854 032 1 ER0
-14 6034 860 4 EP0, BOLT AND WASHER, Implement Attaching
ER0
-15 4854 089 1 ER0 TENSIONER, Alternator Belt
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Drive Belts
Figure 007-505
PART
manual, 12 Disc Magazine.
1 BELT, Accessory Drive
5301 0257 1 J EP0
# 53013 124AB 1 U EP0
# 53013 209AC 1 ER0
-2 LABEL, Belt Routing
5301 0298 1 J EP0
53013 005AB 1 U EP0
53031 700AB 1 ER0
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Oil Cooler Lines
Figure 007-605
PART
Note: Sales Code

DG0 = All Auto Trans manual, 12 Disc Magazine.
Note: Sales Code
EP0 = 2.5L Gas Engine manual, 12 Disc Magazine.
Note: Sales Code
ER0 = 4.0L Gas Engine manual, 12 Disc Magazine.
Note: Sales Code
DGG = 3 Speed Auto Trans manual, 12 Disc Magazine.
Note: Sales Code
DGD = 3 Speed Auto Trans manual, 12 Disc Magazine.
1 LINE, Oil Cooler Return
52118 606AB 1 DGG
52079 638AB 1 DGD
2 TUBE AND HOSE, Oil Cooler
52079 687AB 1 DGD
# 52079 899AB 1 ER0 DG0 Pressure
# 52079 901AA 1 ER0 DG0 Return
3 52079 789AA 2 DG0 BRACKET, Transmission Oil Cooler
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Grille And Related Parts
Figure 007-705
PART
1 55174 594AC 1 PANEL, Radiator Closure, after 1-3-97

2 55036 866AC 1 SEAL, Condenser, Condenser to Grille,Right
3 U-NUT, Multi-Thread Spring, 1/4-20, (NOT REQUIRED)
4 5503 6867 1 SEAL, Condenser, Condenser to Grille, Left
5 6100 548 3 BOLT AND CONED WASHER, Hex Head, M6x20x12.5
6 5517 6218 1 BRACE, Radiator, Radiator Guard
7 5517 6181 2 ISOLATOR
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

February 6, 2002
»
GROUP 8 - Electrical GROUP 8 - Electrical
Illustration Title Group-Fig. No. Illustration Title Group-Fig. No.
Starters Wiring-Instrument Panel

Starter ..................................................................... Fig. 008-105 Wiring Instrument Panel & Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 008-1405
Alternators Wiring-Body & Accessories

Alternator 2.5L Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 008-205 Wiring--Body & Accessory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 008-1505
Alternator 4.0L Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 008-210
Wiring Repair
Distributor Wiring Repair Packages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 008-1605
Distributor 2.5L Engine ......................................................... Fig. 008-305 Power Distribution Center Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 008-1610
Modules Spark Plugs-Cables-Coils
Modules .................................................................... Fig. 008-405 Spark Plugs--Cables--Coil ....................................................... Fig. 008-1905
Relays
Power Distribution Center Relays and Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 008-505
Fuse Block Relays and Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 008-510
Sensors
Sensors 2.5L Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 008-605
Sensors 4.0L Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 008-610
Sensors Drivetrain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 008-615
Sensors Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 008-620
Single Board Engine Controllers

Single Board Engine Controllers (JTEC Module) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 008-705
Switches
Switches Instrument Panel and Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 008-805
Switches Drivetrain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 008-810
Switches Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 008-815
Horns
Horns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 008-905
Battery Tray and Cables

Battery Tray & Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 008-1005
Lamps - Front, Rear and Courtesy

Lamps Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 008-1105
Lamps--Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 008-1110
Lamps--Cargo-Dome-Courtesy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 008-1115
Bulbs & Sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 008-1120
Wiring-Engine & Related Parts

Wiring--Engine & Related Parts ................................................... Fig. 008-1205
Wiring-Headlamp to Dash
Wiring--Headlamp / Dash Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 008-1305
February 6, 2002
«
Starter
Figure 008-105
PART
ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS DESCRIPTION
[EP0]=2.5L Engine manual, 12 Disc Magazine.

[ER0]=4.0L Engine manual, 12 Disc Magazine.
[DBB]=Manual Transmissions manual, 12 Disc Magazine.
[DG0]=Automatic Transmissions manual, 12 Disc Magazine.
1 STARTER
56041 012AB 1 ER0
56041 013AB 1 EP0 DG0
1 EP0 DBB
-2 STARTER PACKAGE, (NOT REQUIRED)
3 6503 699 1 ER0 SCREW AND WASHER, Hex Head,
M10x1.5x28
4 J400 6192 1 ER0 BOLT AND WASHER, Hex Head, .375-
16x1.75
5 4524 342 4 CLIP
6 6035 607 2 EP0 DBB SCREW, Starter Motor
7 J324 1711 AR EP0 SHIM, Starter Motor
8 NUT, (M5x0.80) Not Serviced, (NOT
SERVICED)
9 NUT, (M8x1.25) Not Serviced, (NOT
SERVICED)
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Alternator 2.5L Engine
Figure 008-205
PART
EP0=2.5L Engine manual, 12 Disc Magazine.

ERH=4.0L Power Tech Engine manual, 12 Disc Magazine.
1 BRACKET, Alternator And Compressor
53013 281AB 1 U EP0
53010 224AB 1 J EP0
2 5301 0230 1 EP0 PULLEY, Idler
3 ALTERNATOR
56005 684AB 1 EP0 81 Amp
56005 685AC 1 EP0 117 Amp
4 5300 7604 1 J EP0 BRACKET, Alternator, Rear Mounting
5 5300 7506 1 J EP0 BRACKET, Alternator, Rear Mounting
6 5301 1275 1 U EP0 BRACKET, Alternator, Lower Mounting
7 5301 0148 1 EP0 BRACKET, Tensioner
8 # 53013 209AC 1 ER0 BELT, Accessory Drive, Without Air
Conditioning
9 4792 112 1 EP0 PULLEY, Idler
-10 6502 134 1 EP0 BOLT, Hex Flange Head, M10x1.50x110,
Alternator Pivot Bolt
-11 6502 135 1 J EP0 NUT, Hex Flange, M10x1.5, Alternator
Pivot Bolt
-12 6502 136 1 J EP0 BOLT, Hex Flange Head, M10x1.50x55,
Alternator Rear Mounting Bracket
-13 6025 063 1 J EP0 SCREW AND WASHER, .375-16x1.125,
Alternator A/C Mounting Bracket
-14 6502 144 1 J EP0 SCREW AND WASHER, Hex Head,
M10x1.5x25, Alternator Brace
-15 BOLT, Hex Head, .375-16x2.50
6033 949 1 J EP0 Alternator Bracket to Front Cover
2 U EP0 Alternator Bracket to Front Cover
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Alternator 4.0L Engine
Figure 008-210
PART

1 ALTERNATOR
# 56041 565AA 1 ER0 117 Amp
# 56041 685AA 1 ER0 81 Amp
2 4854 026 1 ER0 BRACKET, Alternator
3 4854 089 1 ER0 TENSIONER, Alternator Belt
4 4854 092 1 ER0 PULLEY, Idler
5 0154 854AA 4 ER0 SCREW AND WASHER, Hex
6 6504 344 1 ER0 SCREW AND WASHER, Hex Head
7 # 53013 209AC 1 ER0 BELT, Accessory Drive
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Distributor 2.5L Engine
Figure 008-305
PART

DGD=3 Speed Automatic Transmission manual, 12 Disc Magazine.
1 5604 1033 1 EP0 DISTRIBUTOR, Engine
2 53006 152AB 1 EP0 CAP, Distributor
3 8350 4635 1 EP0 GEAR, Distributor Drive
4 9422 127 1 EP0 ROLL PIN, .19x.75
5 5602 7019 1 EP0 ROTOR, Distributor
6 3300 4242 1 EP0 CLAMP, Distributor
7 6033 479 6 DGD BOLT, Hex Head, .25-28x1-5/8
8 5300 9078 1 EP0 WASHER, Distributor Gear
9 5604 1030 1 EP0 SWITCHPLATE, Distributor
10 J318 1288 1 EP0 GASKET, Distributor
11 SPACER, Distributor, Serviced w/
Distrbutor, (NOT SERVICED)
12 SEAL, Serviced w/Distrbutor, (NOT
SERVICED)
13 SHAFT, Distributor, Serviced w/Distrbutor,
(NOT SERVICED)
14 HOUSING, Distributor, Serviced w/
Distrbutor, (NOT SERVICED)
15 SCREW, Serviced w/Distrbutor, (NOT
SERVICED)
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Modules
Figure 008-405
PART
1 5600 4262 1 MODULE, Daytime Running Lamp,

Daytime Running Lamp
2 SCREW, 250-14x.625 (Not Serviced) ***,
(NOT SERVICED)
3 MODULE, Immobilizer, (NOT
REQUIRED)
4 56010 105AD 1 MODULE, Air Bag Control
5 SCREW, M6.3x1.81x20.00 , (NOT
SERVICED)
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Power Distribution Center Relays and Fuses
Figure 008-505
PART
1 POWER DISTRIBUTION CENTER,

Serviced in Headlamp to Dash Harness,
(NOT SERVICED)
2 4671 168 1 RELAY, Mini
3 4638 094 1 RELAY PACKAGE, Electrical
4 6102 075AA 1 FUSE CARTRIDGE, 20 Amp
7 FUSE CARTRIDGE, 50 Amp,
06102078AA, (NOT SERVICED)
8 00AT M10 2 FUSE, Mini, 10 AMP, Red
9 FUSE, Mini, 15 AMP, Light Blue,
000ATM15, (NOT SERVICED)
10 00AT M20 1 DG0 FUSE, Mini, 20 AMP, Yellow
-11 COVER, Power Distribution Center
# 56009 713AF 1 Top
# 56047 000AA 1 Bottom
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Fuse Block Relays and Fuses
Figure 008-510
PART
1 BLOCK, Fuse, Serviced in Cross Body

Harness, (NOT SERVICED)
2 00AT M10 2 FUSE, Mini, 10 AMP, Red
3 FUSE, Mini, 15 AMP, Light Blue, ATM15,
(NOT SERVICED)
4 00AT M20 5 FUSE, Mini, 20 AMP, Yellow
5 FUSE, Mini, 25 Amp, Natural, ATM25,
(NOT SERVICED)
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Sensors 2.5L Engine
Figure 008-605
PART

DBB= Manual Transmission manual, 12 Disc Magazine.
DG0=Automatic Transmission manual, 12 Disc Magazine.
DGG= Automatic Transmission 3 Speed manual, 12 Disc Magazine.
DGD=Automatic Transmission 3 Speed manual, 12 Disc Magazine.
DGK=Manual Transmission 5 Speed Heavy Duty manual, 12 Disc Magazine.
1 5604 1069 1 EP0 BRACKET, Oxygen Sensor
2 56041 212AF 1 EP0, SENSOR, Oxygen
ER0
3 56041 819AA 1 EP0 SENSOR, Crankshaft Position
4 5602 7872 1 EP0, SENSOR, Air Temperature
ER0
5 4874 371AC 1 EP0 SENSOR, Throttle Position
6 56028 807AA 1 EP0, SENDING UNIT, Oil Pressure
ER0
7 56041 213AF 1 EP0 SENSOR, Oxygen
8 5604 1069 1 EP0 BRACKET, Oxygen Sensor
9 5602 7873 1 EP0, SENSOR, Coolant Temperature
ER0
10 5602 9405 1 EP0, SENSOR, Map
ER0
-11 3420 2536 2 EP0 DGD STUD, .312-18x2.26, Crank Sensor
Mounting
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Sensors 4.0L Engine
Figure 008-610
PART
[ER0]=All 4.0L Engine manual, 12 Disc Magazine.

[DG0]=All Automaic Transmissions manual, 12 Disc Magazine.
ER0
2 4897 023AA 1 ER0 SENSOR, Camshaft
3 4897 321AA 1 ER0 DG0 SENSOR PACKAGE, Crankshaft Position
4 5602 7872 1 EP0, SENSOR, Air Temperature
ER0
5 56041 213AG 1 ER0 SENSOR, Oxygen
6 5602 9405 1 EP0, SENSOR, Map
ER0
7 4874 371AC 1 ER0 SENSOR, Throttle Position
8 56041 212AF 1 ER0 SENSOR, Oxygen, California
9 56041 213AF 1 ER0 SENSOR, Oxygen
10 56041 213AF 1 ER0 SENSOR, Oxygen, California
11 5602 7873 1 EP0, SENSOR, Coolant Temperature
ER0
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Sensors Drivetrain
Figure 008-615
PART
1 5602 7905 1 SENSOR, Vehicle Speed
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Sensors Body
Figure 008-620
PART

3 5602 7727 2 J SENSOR, Anti-Lock Brakes
4 5602 7332 1 SENSOR, Battery Temperature
5 SENSOR, Anti-Lock Brakes
5602 7728 1 J Right
5602 7729 1 J Left
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Single Board Engine Controllers (JTEC Module)
Figure 008-705
PART

ER0=4.0L Engine manual, 12 Disc Magazine.
1 MODULE, Powertrain Control
# 56041 645AC 1 EP0 DBB w/Federal Emission
# 56041 646AC 1 EP0 DBB w/California Emission
# 56041 647AC 1 EP0 DBB w/Export Emission
# 56041 648AC 1 EP0 DBB w/Leaded Fuel Emission
# 56041 649AC 1 EP0 DG0 w/Federal Emission
# 56041 650AC 1 EP0 DG0 w/California Emission
# 56041 651AC 1 EP0 DG0 w/Export Emission
# 56041 652AC 1 ER0 DBB w/Federal Emission
# 56041 653AC 1 ER0 DBB w/California Emission
# 56041 654AC 1 ER0 DBB w/Export Emission
# 56041 655AC 1 ER0 DBB w/Leaded Fuel Emission
# 56041 657AC 1 ER0 DG0 w/Federal Emission
# 56041 658AC 1 ER0 DG0 w/California Emission
# 56041 659AC 1 ER0 DG0 w/Export Emission
# 56041 660AC 1 ER0 DG0 w/Leaded Fuel Emission
# 56041 670AC 1 ER0 DBB w/Europe III Emission
# 56041 671AC 1 ER0 DG0 w/Europe III Emission
2 SCREW, (.190-16x1.75) , (NOT
SERVICED)
-3 COVER, Module, (NOT REQUIRED)
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Switches Instrument Panel and Console
Figure 008-805
PART

DDD=Manual Transmission 5 Speed manual, 12 Disc Magazine.
DDQ=Manual Transmission 5 Speed (Heavy Duty) manual, 12 Disc Magazine.
1 56009 640AB 1 SWITCH, Headlamp Leveling
-2 5600 9032 1 KNOB AND SHAFT, Headlamp Switch
3 56010 315AA 1 DG0 SWITCH, Multifunction, Left Stalk
Includes Interior Lights, Exterior Lights
(High/Low) & Turn Signal Controls
4 4793 313 1 DG0 SWITCH, Intermittent Wiper, Right Stalk
Includes Windshield Washer & Wiper
Functions
5 4565 326 1 DG0 SWITCH, Ignition
6 5600 7250 1 SWITCH, Electric Back Light
7 5600 7249 1 SWITCH, Wiper and Washer
8 5600 7329 1 PLUG, Switch Opening
9 SWITCH, A/C and Heater Vacuum
5013 832AA 1 With Air Cinditioning
5013 833AA 1 Without Air Cinditioning
10 SWITCH, Clutch Starter Interlock
5600 9047 1 J DBB
1 U DBB
11 4671 336 1 SWITCH, Stop Lamp
12 SWITCH, Speed Control
56007 530AD 1 Right
56007 531AD 1 Left
13 5212 7960 1 SWITCH, Parking Brake
14 # 56010 056AB 1 SWITCH, Passenger Airbag Disarm
15 56006 315AB 1 SWITCH, Anti Lock Brake Accelarat
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Switches Drivetrain
Figure 008-810
PART
[EP0] = 2.5L Engine manual, 12 Disc Magazine.

[ER0] = 4.0L Engine manual, 12 Disc Magazine.
[DBB] = Manual Transmission manual, 12 Disc Magazine.
[DGG] = 3 Speed Automatic Transmission manual, 12 Disc Magazine.
[DGD] = 3 Speed Automatic Transmission manual, 12 Disc Magazine.
[DDD] = 5 Speed Manual Transmission manual, 12 Disc Magazine.
ER0
2 56028 181AB 1 DGG SWITCH, Neutral, Safety, Back Up
3 8350 0629 1 EP0 DDQ SWITCH, Back Up Lamp
4 J813 4473 1 EP0, DG0 SWITCH, Transfer Case Mode
ER0
5 56027 906AB 1 U EP0 SWITCH, Power Steering
-6 5011 214AA 1 SWITCH, Blower Control
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Switches Body
Figure 008-815
PART
1 4687 558 2 SWITCH, Door Ajar
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Horns
Figure 008-905
PART
1 56009 769AB 1 HORN, Duel

-2 56009 768AC 1 HORN, High Note, (EUROPE)
3 SCREW, Tap, M8x1.25x22, (NOT
SERVICED)
4 BRACKET, Horn Mounting (Serviced In
Assembly Item # 1), (NOT SERVICED)
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Battery Tray & Cables
Figure 008-1005
PART

1 5502 6434 2 ROD, Battery
2 5517 4728 1 TRAY, Battery
3 REINFORCEMENT, Battery Tray
# 55174 782AB 1 Right
# 55174 783AB 1 Left
4 6100 583 4 BOLT AND CONED WASHER, Hex
Head, M8x25x20
5 0180 077 1 BOLT, Hex Head, 5/16x18x3/4
6 BATTERY, See MOPAR Battery Catalog)
, (NOT SERVICED)
7 4793 062 1 EP0, LABEL, Battery
ER0
8 56027 073AB 1 EP0, COVER, Battery
ER0
9 5602 7332 1 SENSOR, Battery Temperature
10 5501 4361 1 BRACKET, Battery Hold Down
11 6025 007 2 NUT AND WASHER, Hex, .312-18
12 WIRING, Battery
# 56041 445AD 1 J EP0 Left Hand Drive
# 56041 446AD 1 J ER0 Left Hand Drive
# 56041 447AC 1 U EP0 Right Hand Drive
# 56041 448AD 1 U ER0 Right Hand Drive
-13 55176 426AB 1 PROTECTOR, Wiring
-14 4641 780 1 STRAP, Tie
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Lamps Front
Figure 008-1105
PART
1 5602 1441 1 LAMP, Underhood

2 L000 0561 1 BULB, 561
3 SCREW, 0.190-16x.625 , (NOT
SERVICED)
4 5263 188 1 LABEL, Headlamp Leveling, H/Lamp
Leveling System (AUSTRALIA, SOUTH
AFRICA, SOUTH KOREA, UNITED
KINGDOM, UNITED KINGDOM
MARKET PACKAGE)
5 HEADLAMP
55055 036AD 1 J Without Leveling (Europe), Right
55055 037AD 1 J Without Leveling (Europe), Left
55055 038AD 1 U Without Leveling (Europe), Right
55055 039AD 1 U Without Leveling (Europe), Left
55055 040AD 1 J With Leveling (Europe), Right
55055 041AD 1 J With Leveling (Europe), Left
55055 250AD 1 U With Leveling (Europe), Right
55055 251AD 1 U With Leveling (Europe), Left
4874 379 1 J Europe (Qty. 02)
4874 380 1 U Europe (Qty. 02)
# 55055 032AD 1 Right
# 55055 033AD 1 Left
6 6101 443 6 NUT AND WASHER, Hex, M5x.80
7 4874 378 1 U RETAINER, Headlamp Bulb
8 # 0154 905AA 1 BULB, H6024BL, Right or Left
9 SEAT, Headlamp, Serviced in Item 5
Headlamp, (NOT SERVICED)
10 BEZEL, Headlamp
5505 5046 1 Chrome, Right
5505 5047 1 Chrome, Left
11 J400 0141 4 NUT, Square, .286x.355, Right or Left
12 6035 977AA 4 SCREW, Tapping, .164-18x.625
13 LAMP, Side Marker
55155 628AB 1 Right
55155 629AB 1 Left
14 LAMP, Side Repeater
55155 460AB 1 Right
55155 461AB 1 Left
-15 0153 624 2 BULB, W3W, Side Repeater or Side
Marker
16 NUT, (NOT SERVICED)
17 # 55055 020AE 2 LAMP, Park and Turn Signal
18 6035 977AA 4 SCREW, Tapping, .164-18x.625
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————
DG0 = Auto Trans.
DBB = Manual Trans.

Lamps Front
Figure 008-1105
PART
-19 0154 851AA 2 BULB, 3157

20 # 55055 095AF 2 LAMP, Fog
-21 5207 799 1 BULB, Fog Lamp, H-3 55 WATT, Right or
Left
22 6101 445 2 NUT AND WASHER, Hex Nut-Coned
Washer, M8 x 1.25
23 WIRING, Headlamp
56009 921AB 1 EP0,
ER0
56010 280AD 1 EP0, Export
ER0
-24 4864 773 2 RETAINER, Fog Lamp Bulb
-25 4874 382 1 J ACTUATOR, Headlamp
26 BRACKET, License Plate
5515 5193 1 Export
5517 4994 1 H, L, P
27 6030 441 2 J PIN, Retainer
28 SCREW, M6X1.00X16.00, (NOT
SERVICED)
29 NUT, M6x1.00, (NOT SERVICED)
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Lamps--Rear
Figure 008-1110
PART
1 LAMP, Tail Stop Turn

55155 624AB 2 EUROPE
56018 648AC 1 Right
56018 649AC 1 Left
2 L000 2057 1 BULB, 2057, Tail Lamp Stop & Turn
(Dual Filament)
3 L000 1156 1 BULB, 1156, Tail Lamp Back-Up (Single
Filament)
4 SCREW, .164-18x.625, (NOT
SERVICED)
5 LENS, Taillamp
4856 459 2 w/Export Package
AR
5600 6514 1 W/o Export Package
6 SCREW/WASHER, (NOT SERVICED)
7 55055 280AB 1 LAMP, High Mounted Stop
8 SCREW AND WASHER, Hex Head, .312-
18x1.00, (NOT SERVICED)
9 5517 4994 1 H, L, P BRACKET, License Plate, License Plate
Mounting
10 55175 106AB 1 BRACKET, LICENSE Mounting, Europe)
-11 5505 5278 2 LAMP, License
-12 0153 625 2 BULB, W10/5
-13 5515 5619 2 LENS, Ash Receiver Lamp
14 5505 5273 1 LAMP, Fog
-15 0153 622 1 BULB, P-25-1
-16 4864 772 1 LENS, Fog Lamp
17 5600 9056 1 CLAMP, Contact Button, CHMSL Contact
Button
18 0154 631 3 SCREW, Pan Head, .190-16x.5
19 SCREW, M6x1x20, (NOT SERVICED)
20 NUT, M6x1.00, (NOT SERVICED)
21 SCREW, M6X1.00X16.00, (NOT
SERVICED)
22 4687 558 2 SWITCH, Door Ajar
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Lamps--Cargo-Dome-Courtesy
Figure 008-1115
PART
1 5600 7264 1 BEZEL, Dome Lamp

2 5600 7265 1 LENS, Dome Lamp
-4 J095 9978 1 LENS, Dome Lamp
-5 56042 559AA 1 LAMP, Courtesy, Lower Left I/Panel
(Housing, Lens & Bulb Included)
-6 L000 0906 1 BULB, 906, Lower Left I/Panel Courtesy
Lamp
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Bulbs & Sockets
Figure 008-1120
PART

1 0153 620 1 J BULB, 8/4
2 0153 621 1 J BULB, Headlamp
3 BULB, 168, (NOT REQUIRED)
4 0154 883AA 1 BULB, 921
5 BULB, 1003, (NOT REQUIRED)
6 L003 157E 2 BULB, 3157
-7 L000 0658 1 DG0 BULB, 658
-8 4874 122AB 1 BULB AND SOCKET, Graphic
Illumination
-9 4874 123 1 BULB AND SOCKET, Switch on Indicator
-10 5013 829AA 1 BULB, Heater and A/C Control
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Wiring--Engine & Related Parts
Figure 008-1205
PART

1 WIRING, Engine, Transmission Wiring
Included
# 56041 440AG 1 U ER0 w/o ABS (Federal/Export/Leaded Fuel
& Europe III Emission
56041 441AD 1 U EP0 w/o ABS
# 56041 442AG 1 J ER0 w/ABS (Federal/Export/Leaded Fuel &
Europe III Emission
# 56041 443AG 1 J ER0 w/o ABS (Federal/Export/Leaded Fuel
& Europe III Emission
56041 444AD 1 J EP0
# 56041 455AC 1 U ER0 w/o ABS (California/Europe III
Emisions
# 56041 473AC 1 J ER0 w/ABS (California/Europe III Emisions
# 56041 474AC 1 J ER0 w/o ABS (California/Europe III
Emisions
2 5300 8550 1 CLIP, Wire Attaching
-3 5601 8581 1 ER0 DBB STRAP, Tie, Wiring & Clip
-4 56010 212AB 1 DG0 WIRING, Transmission Jumper, w/
Automatic Transmission
-5 5600 9433 2 CAP, Screw Cover
6 5600 9087 1 EP0, PLUG, Oxygen Sensor, ASSEMBLY, 02
ER0 Sensor (Downstream) (MIDDLE EAST,
MIDDLE EAST PACKAGE)
7 NUT AND WASHER, .312-18, (NOT
SERVICED)
-8 4688 733 1 EP0, INSULATOR, 4 Way Female, 02 Sensor
ER0 Plug (MIDDLE EAST, MIDDLE EAST
PKGE.) *** 1997
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Wiring--Headlamp / Dash Panel
Figure 008-1305
PART

1 WIRING, Dash Panel
# 56009 635AG 1 U
# 56009 980AF 1 J without [ABS] (Canada)
# 56009 981AF 1 J with [ABS] (Canada)
# 56010 282AF 1 J ER0 with [ABS] (with Federal/California/
Leaded Fuel & Export Emission
# 56010 285AF 1 J EP0, without [ABS] (with Federal & Leaded
ER0 Fuel Emission)
# 56010 350AD 1 J EP0, without [ABS] (with California Emission
ER0
1 J EP0, without [ABS] & with Automatic Speed
ER0 Control
2 COVER, Power Distribution Center
# 56009 713AF 1 Top
# 56047 000AA 1 Bottom
3 # 56010 210AA 1 BRACKET, Power Distribution Center
4 SCREW, M6.3x1.81x20, Tapping (M6.
3x1.81x20.00) Not Serv,, (NOT
SERVICED)
5 WIRING, Headlamp
56009 921AB 1 EP0, with or without Dual Foglamp
ER0
56010 280AD 1 EP0, Europe
ER0
6 WIRING, Park Lamp Jumper, (NOT
REQUIRED)
-7 BRACKET, Wiring Harness
56009 901AA 1 U Battery & Engine
56019 684AB 1 U Side Cowl
56019 685AB 1 J Side Cowl
-8 WIRING, Headlamp and Dash, (NOT
REQUIRED)
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Wiring Instrument Panel & Fuses
Figure 008-1405
PART

1 WIRING, Instrument Panel
56010 104AH 1 J Soft Top
56010 108AH 1 J Hard Top
56010 131AH 1 J Europe
56010 205AH 1 U Europe
-2 56009 391AF 1 LABEL, Fuse Block
-3 6102 077AA 1 FUSE CARTRIDGE, 40 Amp
-4 6101 486 1 FUSE, Mini, 10 AMP, Red
-5 6101 488 1 DG0 FUSE, Mini, 20 AMP, Yellow
-6 00MA X40 1 FUSE, Maxi, 40 AMP, Amber
-7 FLASHER
5600 9339 1 USA/CANADA
5600 9345 1 EUROPE
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Wiring--Body & Accessory
Figure 008-1505
PART

1 WIRING, Crossbody
# 56009 508AJ 1 J without Dual Road Foglamp
# 56009 509AJ 1 J with Dual Road Foglamp
# 56009 510AJ 1 J (EUROPE)
# 56009 878AJ 1 U (EUROPE)
2 WIRING, Rear Body
56009 876AD 1 U Hard Top (EUROPE)
56009 877AD 1 U Soft Top (EUROPE)
56010 160AC 1 J Hard Top (EUROPE)
56010 161AC 1 J Soft Top (EUROPE)
56010 162AD 1 Hard Top with 4 Speakers
56010 164AD 1 J Soft Top with 4 Speakers
3 56009 120AC 2 WIRING, Electric Back Light
4 4362 012 4 TERMINAL
5 6031 562 2 GROMMET, Sliding Door
6 56009 901AA 1 U BRACKET, Wiring Harness, Battery &
Engine
7 0154 552 2 SCREW, Hex Head, .190-16x.625,
Piercing
8 55217 194AB 1 COVER, Wiring Protector
-9 55352 706AA 1 COVER, Wiring Protector
-10 WIRING, Courtesy Lamp, (NOT
REQUIRED)
-11 5600 9085 1 WIRING, Rear Bumper
-12 56009 377AB 1 WIRING, Hardtop
-13 4874 085 1 U WIRING, Air Conditioning Module
-14 WIRING, Speed Control Switch Jumper,
(NOT REQUIRED)
-15 56009 924AB 1 J EP0, WIRING, Leak Detection Pump Jumper
ER0
-16 WIRING, Control, Cruise, (NOT
REQUIRED)
-17 56009 896AA 1 WIRING, Soundbar Adapter, Soundbar
(Jumper) EUROPE
-18 56009 939AA 1 WIRING, Jumper
-19 56009 333AB 3 CLIP, Wire Attaching (Clip)
-20 56009 338AB 3 RIVET
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Wiring Repair Packages
Figure 008-1605
PART
1 5013 930AA 1 WIRING PACKAGE, Underhood

Connector Repair
-2 4863 839 1 CONNECTOR PACKAGE, Beam Select
Switch
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Power Distribution Center Repair
Figure 008-1610
PART
1 REPAIR KIT, Power Distribution Center,

(NOT SERVICED)
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Spark Plugs--Cables--Coil
Figure 008-1905
PART

-1 8350 7180 1 EP0 CABLE PACKAGE, Ignition
2 CABLE, Ignition
3300 7152 1 EP0 #1
3300 7153 1 EP0 #3
1 EP0 #2
3300 7157 1 EP0 #4
3 56041 851AA 1 EP0 CABLE, Ignition Coil
4 SPARK PLUG
SP0RC 12ECC 4 EP0
6 ER0
5 5300 6579 1 EP0 SEPERATOR, Ignition Cable
6 COIL, Ignition
5602 8172 1 EP0
# 56041 476AA 1 ER0
7 5300 8702 1 EP0 BRACKET, Ignition Coil
-8 6102 146AA 4 ER0 SCREW AND WASHER, Ignition Coil
Mounting
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

GROUP 8A - Instrument Panel and Radios and Consoles
Instrument Panel
Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 08A-110
Instrument Panel Cluster

Instrument Cluster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 08A-210
Radio, Antenna, and Speakers

Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 08A-315
Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 08A-320
Speakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 08A-325
Consoles
Consoles Full & Mini . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 08A-410
February 6, 2002
Instrument Panel
Figure 08A-110
PART
1 COVER, Instrument Panel

5EU50 LAZAB 1 Agate
5EU50 RK5AB 1 Tan/Agate
2 BEZEL, Speaker
5DP1 6LAZ 1 Agate, Right
5DP1 6RK5 1 Tan/Agate, Right
5DP1 7LAZ 1 Agate, Left
5DP1 7RK5 1 Tan/Agate, Left
-3 4524 342 4 CLIP, Speaker Bezel to I/Panel
4 6035 369 6 SCREW, Piercing, .164-15x1.25, Bezel Mounting
5 CAP, Cigar Lighter, (NOT REQUIRED)
6 5FK5 8TAZ 1 BEZEL, Instrument Cluster, Agate
7 6034 949 5 SCREW
8 5FK5 7TAZ 1 BEZEL, Instrument Panel, Center, (Agate) Black Ash Tray
Clip Included
9 5511 5652 1 MAT, Console Cup Holder, Center Tray Rubber Insert
10 COVER, Instrument Panel, Steering Column Opening
5DN91 LAZAB 1 Agate
5DN91 RK5AB 1 Tan/Agate
11 5511 5187 1 PANEL, Knee Blocker, I/Panel Steering Column Cover
12 GLOVE BOX, Instrument Panel
5DP56 LAZAC 1 Agate
5DP56 RK5AC 1 Tan/Agate
-13 STRAP, Glove Box Door Stop
5503 7355 1 U
1 J
14 LATCH, Glovebox
5EM2 8LAZ 1 Agate
5EM2 8RK5 1 Tan/Agate
15 5503 7225 2 BUMPER, Glove Box Door
16 HANDLE, Grab, I/Panel
5DP5 2LAZ 1 U I/Panel (Agate)
1 J I/Panel (Agate)
5DP5 2RK5 1 U I/Panel (Tan/Agate)
1 J I/Panel (Tan/Agate)
-17 HANDLE, Grab, Bezel Only
5EE1 1LAZ 1 U Bezel Only (Agate)
1 J Bezel Only (Agate)
5EE1 1RK5 1 U Bezel Only (Tan/Agate)
1 J Bezel Only (Tan/Agate)
18 5511 5170 1 U STRIKER, Glove Box Door Latch
19 AIR BAG, Passenger
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Instrument Panel
Figure 08A-110
PART
55314 982AC 1 U Module

1 J Module
20 DOOR, Passenger Air Bag
5DU3 8LAZ 1 U Agate
1 J Agate
5DU3 8RK5 1 U Tan/Agate
1 J Tan/Agate
21 OUTLET, Air Conditioning & Heater
5DP5 4TAZ 1 U Agate, Right
1 J Agate, Right
5DP5 5TAZ 1 U Agate, Left
1 J Agate, Left
-22 PANEL, Instrument
SU44 1K5AB 1 J Tan/Agate
SU44 LAZAB 1 J Agate
SU45 1K5AB 1 U Tan/Agate
SU45 LAZAB 1 U Agate
-23 PANEL, Instrument, Cosmetic Repair Panel
5EM26 LAZAB 1 U Agate (Cosmetic Repair Panel)
1 J Agate (Cosmetic Repair Panel)
5EM26 RK5AB 1 U Tan/Agate (Cosmetic Repair Panel)
1 J Tan/Agate (Cosmetic Repair Panel)
24 5FK6 2TAZ 1 ASH RECEIVER, Instrument Panel, Agate
25 BAFFLE, Speaker, (NOT REQUIRED)
26 5503 3543 1 SPRING, Ash Receiver
-27 6035 859 AR CLIP, Speaker, Ash Receiver Mounting
28 OUTLET, Air Conditioning & Heater, (NOT REQUIRED)
-29 6503 175 5 CLIP, Quarter Panel, I/Panel
30 FILLER, I/P To A Pillar, FILLER, Gap (Serviced in Item # 5),
(NOT SERVICED)
31 FILLER, I/P To A Pillar, FILLER, Gap (Serviced In Item # 9),
(NOT SERVICED)
32 4685 536 1 KNOB AND ELEMENT, Cigar Lighter
-33 # 56007 314AD 1 BEZEL, Cigar Lighter, Bezel & Plug, Switch & Cigar Lighter
-34 PLUG, Switch Opening
5600 7329 1 without Heated Backlite
5600 7330 1 without Rear Wiper
35 4372 399 1 COVER, Radio Opening, I/Panel Radio Opening
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Instrument Cluster
Figure 08A-210
PART
1 CLUSTER
# 56009 170AD 1 Miles
# 56009 171AD 1 Kilos
# 56009 172AD 1 U Miles
# 56009 174AD 1 U Kilos
2 6034 949 4 SCREW
3 4874 344 1 MASK, Instrument Cluster
4 4874 345 1 LENS, Cluster
5 4874 346 1 GROMMET, Speedometer Trip Reset
6 4874 348 1 COVER, Cluster
7 4874 349 5 BULB AND SOCKET
8 5269 391 10 LAMP, Bulb And Socket
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Radio
Figure 08A-315
PART
[RAS]=AM/FM Cassette manual, 12 Disc Magazine.

[RBA]=AM/FM with Cassette & CD Changer Control (Australia, Europe, Middle East & Taiwan) manual, 12 Disc Magazine.
[RBJ]=Midline AM/FM with Cassette & CD Changer Control (Japan) manual, 12 Disc Magazine.
[RBL]=AM/FM with Cassette & CD Changer Control (EUROPE) manual, 12 Disc Magazine.
[RBR]=AM/FM with CD & Equalizer manual, 12 Disc Magazine.
1 4704 373AD 1 J 77 RADIO, AM/FM with CD and Equalizer, [RBR]
2 56038 933AB 1 RADIO, AM/FM Cassette, [RAS]
3 4704 393AD 1 U RADIO, AM/FM with CD, [RBJ] EUROPE
4 4704 392AD 1 RADIO, AM/FM with CD, [RBA]
5 # 4859 504AC 1 RADIO, FM/MW/LW-RDS and Cassette, [RBL] EUROPE
-6 5600 9159 1 STRAP, Ground, Radio Rear
-7 5600 9160 1 STRAP, Ground
-8 5600 9161 1 STRAP, Ground, Engine/Body/Hood
-9 56038 592AA 1 BRACKET, Audio Equipment, [RBR]
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Antenna
Figure 08A-320
PART
1 5600 8788 1 ANTENNA, Base Cable And Bracket

2 5600 9081 1 MAST, Antenna
3 5603 8504 1 COVER, Antenna Opening
4 5600 8929 1 J PLUG, Antenna Hole
5 GROMMET, Antenna, (NOT SERVICED)
6 5600 8786 1 CABLE, Antenna
7 SCREW, .164-18x.75, (NOT SERVICED)
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Speakers
Figure 08A-325
PART
1 56008 795AB 2 SPEAKER, Instrument Panel

2 4874 294 1 COVER, Soundbar
3 56038 566AB 2 SPEAKER, 5.25"
4 4874 296AB 2 GRILLE, Speaker
-5 5600 7264 1 BEZEL, Dome Lamp
-6 5600 7265 1 LENS, Dome Lamp
-7 L000 0912 1 BULB, 912
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Consoles Full & Mini
Figure 08A-410
PART
1 CONSOLE, Floor, With Passenger Disarm Switch

SJ86 1AZAA 1 Mini (Agate)
SJ87 1AZAA 1 U Full (Agate)
1 J Full (Agate)
SJ87 1K5AA 1 U Full (Tan/Agate)
1 J Full (Tan/Agate)
2 SCREW, [.190-16x.875] , (NOT SERVICED)
3 5511 5652 1 MAT, Console Cup Holder
4 5511 5669 2 MAT, Floor, Console Floor Cupholder
5 BEZEL AND DIAL, Gearshift Lever
55115 570AB 1 J
55115 571AB 1 U
6 LID, Center Console Storage
LC51 LAZ AR Outer (Agate)
LC51 RK5 AR Outer (Tan/Agate)
5FW18 LAZAB 1 J Inner (Agate)
1 U Inner (Agate)
5FW18 RK5AB 1 J Inner (Tan/Agate)
1 U Inner (Tan/Agate)
-7 HINGE, Floor Console Lid
4732 098AB 1 J
1 U
8 LATCH, Armrest Lid
5503 7252 1 J
1 U
9 STRIKER, Console Lid Catch, Serviced in Console, (NOT
SERVICED)
10 SEAL, Lid
55037 380AA 1 J
1 U
-11 5GL51 DX9AB 1 BEZEL, Floor Console, Passenger Airbag Disarm Switch
(Black)
-12 # 56010 056AB 1 SWITCH, Passenger Airbag Disarm
-13 55315 000AB 1 PLUG, Cover
-14 HOLDER, Coin, (NOT REQUIRED)
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

GROUP 9 - Engine Mounting
Engine Mounting
Engine Mounting, Front 2.5L (EPE) Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 009-110
Engine Mounting, Rear 2.5L (EPE) Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 009-120
Engine Mounting, Front 4.0L (ERH) Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 009-130
Engine Mounting, Rear 4.0L (ERH) Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 009-140
February 6, 2002
Engine Mounting, Front 2.5L (EPE) Engine
Figure 009-110
PART
NOTE: EP0=All 2.5L Gas Engines manual, 12 Disc Magazine.

ERO= All 4.0L Gas Engines manual, 12 Disc Magazine.
1 52019 276AB 2 EP0 INSULATOR, Engine Mount
2 BRACKET, Engine Mount
5201 8696 1 EP0 Right
5201 8697 1 EP0 Left
3 3420 2606 2 EP0, BOLT, Hex Head
ER0
4 6033 883 3 EP0 STUD, .375-16x2.00"
6 6036 176AA 5 EP0 SCREW, Hex Head, .375-16x1.125
7 0152 474 3 EP0 NUT, Hex Flange Lock, .375-16
8 6502 137 2 BOLT, Hex Flange Head, M10x1.50x35
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Engine Mounting, Rear 2.5L (EPE) Engine
Figure 009-120
PART
NOTE: EP0=All 2.5L Gas Engines DDQ=5 Speed Manual Transmission DG0=All Automatic Transmissions manual, 12 Disc
Magazine.
1 BRACKET, Transmission Mount
5205 8548 1 DG0
5205 8618 1 EP0 DDQ
2 BOLT, .437-14x1.120, (NOT SERVICED)
3 52058 551AB 1 MOUNT, Transmission
4 6502 337 4 NUT, M10x1.5
5 6100 517 4 NUT, Hex Flange Lock, M8 Phosphate
6 BOLT, M8x1.25x25.00, (NOT SERVICED)
8 5205 8863 1 DG0 BRACKET, Transmission Mount
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Engine Mounting, Front 4.0L (ERH) Engine
Figure 009-130
PART
NOTE: ER0=All 4.0L Engines, EPO= All 2.5L Engines. manual, 12 Disc Magazine.
1 52019 278AB 2 ER0 INSULATOR, Engine Mount
# 52059 284AA 1 ER0 Right
# 52059 285AA 1 ER0 Left
3 3420 2606 2 EP0, BOLT, Hex Head
ER0
5 6036 176AA 5 EP0 SCREW, Hex Head, .375-16x1.125
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Engine Mounting, Rear 4.0L (ERH) Engine
Figure 009-140
PART
NOTE: ER0=All 4.0L Engines DDO= Manual Transmission DG0=All Automatic Transmissions manual, 12 Disc Magazine.
1 BRACKET, Transmission Mount
5205 8546 1 ER0 DD0
5205 8548 1 DG0
2 BOLT, .437-14x1.120, (NOT SERVICED)
3 52058 551AB 1 MOUNT, Transmission
4 6502 337 4 NUT, M10x1.5
5 6100 517 4 NUT, Hex Flange Lock, M8 Phosphate
6 BOLT, M8x1.25x25.00, (NOT SERVICED)
8 5205 8863 1 DG0 BRACKET, Transmission Mount
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

GROUP 2.5L4 - Engine 2.5L Four Cylinder
Cylinder Head
Cylinder Head 2.5L (EPE) Engine ................................................. Fig. 2.5L4-210
Cylinder Block
Cylinder Block 2.5L (EPE) Engine ................................................. Fig. 2.5L4-310
Crankshaft, Piston and Drive Plate

Crankshaft, Piston and Torque Converter 2.5L (EPE) Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 2.5L4-410
Camshafts & Valves

Camshaft and Valves 2.5L (EPE) Engine ............................................ Fig. 2.5L4-510
Timing Belt and Cover

Timing Cover 2.5L (EPE) Engine .................................................. Fig. 2.5L4-610
Engine Oiling
Engine Oiling 2.5L (EPE) Engine .................................................. Fig. 2.5L4-710
Manifolds
Manifold, Intake and Exhaust 2.5L (EPE) Engine ...................................... Fig. 2.5L4-810
Crankcase Ventilation
Crankcase Ventilation 2.5L (EPE) Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 2.5L4-910
February 6, 2002
Cylinder Head 2.5L (EPE) Engine
Figure 2.5L4-210
PART
NOTE: EP0=All 2.5L Gas Engines ERO= All 4.0L Gas Engines manual, 12 Disc Magazine.
1 33007 115AB 1 EP0 HEAD, Cylinder
2 3300 7142 4 EP0 SEAT, Exhaust Valve
3 J317 2319 4 EP0 PLUG, Cylinder Block Oil Hole
5 J317 2318 2 EP0, DOWEL, Cylinder Head To Intake
ER0
6 6036 193AA 2 EP0, STUD, .375-16/.375-24x1.75
ER0
7 53009 549AB 1 EP0 GASKET, Cylinder Head
8 6035 514 5 EP0 BOLT, Cylinder Head
9 4798 992AC 1 EP0 GASKET PACKAGE, Engine
10 6035 516 4 EP0 STUD, Double Ended, .50-13/.437-14x6.00
11 53010 428AB 1 EP0 COVER, Cylinder Head
12 6035 566 1 EP0 BOLT, Hex Flange Head, .250-20x1.00
13 6035 968AA 10 EP0 STUD, .250-20x2.00
14 5302 0555 1 EP0 CAP, Oil Filler
15 GASKET, Cylinder Cover, RTV Sealant, (NOT SERVICED)
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Cylinder Block 2.5L (EPE) Engine
Figure 2.5L4-310
PART
NOTE: Packages Do Not Contain Gaskets For All Required Sealing. R.T.V. Sealer And Gasket Eliminator Must Also Be Used.
NOTE: EP0=All 2.5L Gas Engines ERO= All 4.0L Gas Engines manual, 12 Disc Magazine.
1 4856 744 1 EP0 BLOCK, Short
2 4636 985AB 1 EP0 BEARING PACKAGE, Camshaft, Standard Size
3 J317 2313 1 EP0 PLUG, Camshaft
4 5302 0465 1 EP0 PLUG, Cylinder Block
5 J400 6948 10 EP0 BOLT, Hex Head, .50-13x2.97
7 6034 166 3 EP0 PLUG, Cylinder Block Oil Hole
8 J400 6953 1 EP0 DOWEL, Block To Cylinder Head
9 J324 1332 1 EP0 DOWEL, Clutch Housing To Block
10 4641 780 3 EP0, STRAP, Tie
ER0
11 5601 6834 1 EP0, CORD, Engine Block Heater
ER0
12 8230 0749 1 EP0 HEATER KIT, Engine Block
13 4713 023AC 1 EP0 GASKET PACKAGE, Engine
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Crankshaft, Piston and Torque Converter 2.5L (EPE) Engine
Figure 2.5L4-410
PART
Note; Sales Codes manual, 12 Disc Magazine.

[DBB]= All Manual Transmissions manual, 12 Disc Magazine.
[DGD]= 3 Speed Automatic Transmissions, 30RH manual, 12 Disc Magazine.
[DG0]= All Automatic Transmissions manual, 12 Disc Magazine.
[EP0]= All 2.5L, 4 Cylinder Gas Engines manual, 12 Disc Magazine.
[ER0]= All 4.0L, 6 Cylinder Gas Engines manual, 12 Disc Magazine.
1 # 4713 051AB 1 EP0 CRANKSHAFT
2 6034 749 1 EP0, KEY, Crankshaft Sprocket
ER0
3 0182 776 1 EP0, BOLT
ER0
4 J323 0155 1 EP0, WASHER, Plain
ER0
5 3300 4143 1 EP0 SEAL, Rear Main Crankshaft
6 5211 7830 1 EP0 DG0 ADAPTER, Torque Converter
7 5302 0578 1 EP0 DBB FLYWHEEL
8 J324 1718 1 EP0 DBB GEAR, Ring
9 J325 0005 1 EP0 DBB BEARING, Pilot
10 J400 7123 6 EP0 DBB BOLT, Flywheel
11 J317 3076 1 EP0, SLINGER, Oil
ER0
12 DAMPER, Crankshaft
3300 2879 1 EP0
3300 2920 1 ER0 Use Up to 2/11/00
# 33002 920AB 1 ER0 Use After 2/11/00
13 3300 4020 1 EP0 GEAR, Crankshaft
14 8350 7084 1 EP0, BEARING PACKAGE, Crankshaft Thrust, Standard Size
ER0
-15 8350 7086 AR EP0, BEARING PACKAGE, Crankshaft Thrust, .001" Undersize
ER0
ER0
17 8350 7079 4 EP0 BEARING PACKAGE, Crankshaft, Standard
-18 8350 7080 AR EP0, BEARING PACKAGE, Crankshaft, .001 Undersize
ER0
ER0
20 8350 0300 8 EP0 BEARING KIT, Connecting Rod, Standard
-21 8350 1397 AR EP0, BEARING KIT, Connecting Rod, .001 Undersize
ER0
ER0
23 PISTON PIN AND ROD
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————
DG0 = Auto Trans.
DBB = Manual Trans.

Crankshaft, Piston and Torque Converter 2.5L (EPE) Engine
Figure 2.5L4-410
PART
4798 329 4 EP0 B Size, 3.8746

4798 330 4 EP0 C Size, 3.8750
4798 331 4 EP0 D Size, 3.8754
4798 332 4 EP0 E Size, 3.8758
4798 333 4 EP0 F Size, 3.8762
24 PIN, Piston, Serviced in Piston Assembly, (NOT SERVICED)
25 4798 324 1 EP0 RING PACKAGE, Piston, Standard Size Complete Engine
26 ROD, Connecting, Serviced in Piston Assembly, (NOT
SERVICED)
27 5302 0123 8 EP0 BOLT, Connecting Rod
28 J400 6385 8 EP0 NUT, Hex Flange, .3437-24
29 6501 099 4 J DGD BOLT, Hex Head, M10x1.50 x 13.20
30 4736 388AB 1 J EP0 DGD CONVERTER, Torque
31 6034 780 6 EP0 DG0 BOLT, Hex Head, .437-24x1.20
32 5210 4139 1 EP0 DG0 PLATE, Torque Converter Drive
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Camshaft and Valves 2.5L (EPE) Engine
Figure 2.5L4-510
PART

1 5302 0497 1 EP0 CAMSHAFT, Engine
2 J942 5708 8 EP0 BOLT, Hex Flange Head, .312-18x1.25
3 5300 9887 4 EP0 SEAL, Valve Guide
4 53010 512AA 4 EP0 VALVE, Intake, Standard
5 53010 513AA 4 EP0 VALVE, Exhaust, Standard
6 53010 514AA 8 EP0 RETAINER, Valve Spring
7 5300 9886 4 EP0 SEAL, Valve Guide
8 53010 515AA 16 EP0 LOCK, Valve Spring Retainer
9 5301 0388 12 ER0 SPRING, Valve
10 J324 1709 8 EP0 PUSH ROD, FRONT SUSPENSION
11 4740 269 8 EP0 TAPPET, Valve
12 J045 6384 1 EP0 DOWEL, Camshaft Sprocket
13 J323 6513 4 EP0 BRIDGE, Rocker Arm
14 J324 2393 8 EP0 ROCKER ARM, Valve
15 J323 5090 8 EP0 PIVOT, Rocker Arm
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Timing Cover 2.5L (EPE) Engine
Figure 2.5L4-610
PART

1 3300 3421 1 EP0 TENSIONER, Belt
2 5302 0487 1 EP0 GASKET, Front Cover
3 3300 3446 1 EP0, SNUBBER, Timing Chain
ER0
4 J400 6708 2 EP0 SCREW, Pan Head, .312-18x.56
5 J324 2300 1 EP0 CHAIN, Timing
6 CLIP, Serviced in Tensioner Assembly, (NOT SERVICED)
7 J324 2280 1 EP0 GEAR, Camshaft
8 J324 3156 1 EP0 BOLT, Hex Flange Head, .50-20x1.38
9 J317 3284 1 EP0 WASHER, Flat, .206 Diameter
10 6035 893 5 EP0, BOLT, Hex
ER0
-11 6035 894 2 EP0, SCREW
ER0
-12 6035 895 1 EP0 SCREW
13 5302 0222 1 EP0 COVER, Timing Belt
14 3300 4681 1 EP0 SEAL, Front Main Crankshaft
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Engine Oiling 2.5L (EPE) Engine
Figure 2.5L4-710
PART

1 J324 1399 1 EP0 PUMP, Engine Oil
2 J400 5149 1 EP0, DOWEL, Oil Pump
ER0
3 J324 1733 1 EP0 COVER, Engine Oil Pump
4 J323 9668 1 EP0 SPRING, Oil Pressure Relief Valve
5 J317 1956 1 EP0 SHAFT, Oil Pump
6 J317 1958 1 EP0 RETAINER, Oil Release Valve
7 J317 2334 1 EP0 GEAR, Oil Pump
8 J318 8661 1 EP0 PLUNGER, Oil Pressure Relief Valve
9 J319 6843 1 EP0 GEAR, Oil Pump Driven
10 J941 6852 4 EP0 SCREW, Hex Flange Head, .25-20x.50
11 5302 0564 1 EP0 TUBE, Oil Pump Inlet
12 BOLT, .312-18x.625, (NOT SERVICED)
13 0154 593 1 EP0, SCREW, Hex Head Coned, .312-18x2.625
ER0
14 6022 235 1 EP0, BOLT AND WASHER, Hex Head, .312-18x1.00
ER0
15 6034 732 13 EP0 SCREW AND WASHER, Hex Head, .25-20x.545
-16 6034 483 3 EP0 SCREW, Hex Head Coned, .312-18x.875
17 6034 734 6 EP0 BOLT, Double Stud Hex, .250-20x1.437 & .250-20 x.700
-18 6034 733 1 EP0 STUD, .312-18/.250-20x1.680
19 J317 2332 1 EP0, GASKET, Oil Pump
ER0
20 5281 090 1 EP0, FILTER, Engine Oil
ER0
21 5300 7563 1 EP0, CONNECTOR, Oil Filter
ER0
22 J027 1448 1 EP0 PIN, Roll, 5/32" x 1.00"
23 5302 0560 1 EP0 PAN, Engine Oil
24 53010 444AB 1 EP0 INDICATOR, Engine Oil Level
25 6035 664 1 EP0, STUD, .312-18x1.560
ER0
26 5301 0343 1 EP0 TUBE, Oil Filler
27 6035 417 1 EP0 PLUG, Oil Drain
28 GASKET, Oil Drain Plug, Serviced in Plug, (NOT SERVICED)
29 5300 7567 1 EP0 GASKET, Oil Pan
30 J324 3116 1 EP0 SUPPORT, Engine Oil Pan
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Manifold, Intake and Exhaust 2.5L (EPE) Engine
Figure 2.5L4-810
PART

ERO= All 4.0L Gas Engines, manual, 12 Disc Magazine.
1 5301 0245 1 EP0 MANIFOLD, Intake
2 5302 0112 1 EP0 GASKET, Intake Manifold
3 6036 045AA 4 EP0 BOLT AND RETAINER, Hex Head
4 6036 171AA 2 EP0, NUT AND WASHER
ER0
5 5300 8860 1 EP0 MANIFOLD, Exhaust
6 J400 7109 2 EP0 STUD, .375-16x1.69
ER0
8 6036 193AA 2 EP0, STUD, .375-16/.375-24x1.75
ER0
9 3300 3332 2 EP0 SPACER, Exhaust Manifold
10 4854 194 1 EP0 FITTING, Vacuum
11 6036 045AA 1 EP0 BOLT AND RETAINER, Hex Head
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Crankcase Ventilation 2.5L (EPE) Engine
Figure 2.5L4-910
PART

1 4854 072 1 EP0 TUBE, Vent
2 5303 0614 1 EP0 TUBE, Crankcase Vent Valve
3 5303 0497 1 EP0, FITTING, Crankcase Vent Tube
ER0
4 3300 4175 1 EP0 CONNECTOR, Vacuum Hose
5 2946 079 1 EP0 GROMMET, Crankcase Vent
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

GROUP 4.0L - Engine 4.0L Six Cylinder
Cylinder Head
Cylinder Head 4.0L (ERH) Engine ................................................. Fig. 4.0L-210
Cylinder Block
Cylinder Block 4.0L (ERH) Engine ................................................. Fig. 4.0L-310
Crankshaft, Piston and Torque Converter

Crankshaft, Piston and Torque Converter 4.0L (ERH) Engine ............................. Fig. 4.0L-410
Camshafts & Valves

Camshaft and Valves 4.0L (ERH) Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 4.0L-510
Timing Belt and Cover

Timing Cover 4.0L (ERH) Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 4.0L-610
Engine Oiling
Engine Oiling 4.0L (ERH) Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 4.0L-710
Manifolds
Manifold, Intake and Exhaust 4.0L (ERH) Engine ...................................... Fig. 4.0L-810
Crankcase Ventilation
Crankcase Ventilation 4.0L (ERH) Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 4.0L-910
February 6, 2002
Cylinder Head 4.0L (ERH) Engine
Figure 4.0L-210
PART
NOTE: ER0=All 4.0L Engines, EPO= All 2.5L Engines manual, 12 Disc Magazine.
1 5301 0334 1 ER0 HEAD, Cylinder
2 J400 7434 4 ER0 PLUG, Cylinder Block Oil Hole
4 J317 2318 2 EP0, DOWEL, Cylinder Head To Intake
ER0
5 53020 754AB 1 ER0 GASKET, Cylinder Head
6 6036 193AA 2 EP0, STUD, .375-16/.375-24x1.75
ER0
7 BOLT, Cylinder Head
6035 514 5 ER0 w/o Dome Head
6035 515 2 ER0 w/Dome Head
8 6035 516 6 ER0 STUD, Double Ended, .50-13/.437-14x6.00
9 5012 365AA 1 ER0 GASKET PACKAGE, Engine Upper
10 5302 0323 1 ER0 COVER, Cylinder Head
11 6035 968AA 7 ER0 STUD, .250-20x2.00
12 6035 566 8 ER0 BOLT, Hex Flange Head, .250-20x1.00
13 4777 536 1 ER0 CAP, Oil Filler
14 53020 758AC 1 ER0 GASKET, Valve Cover
15 53020 598AB 15 ER0 SLEEVE, Torque Limiter
16 5301 0424 15 ER0 GROMMET, Insulator
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Cylinder Block 4.0L (ERH) Engine
Figure 4.0L-310
PART
NOTE: ER0=All 4.0L Engines manual, 12 Disc Magazine.

EPO= All 2.5L Gas Engines manual, 12 Disc Magazine.
1 # 5013 161AC 1 ER0 BLOCK, Short
2 4636 985AB 1 ER0 BEARING PACKAGE, Camshaft, Standard Size
3 6035 207 14 ER0 STUD, .500-13/.375-16x3.97
4 6034 166 3 ER0 PLUG, Cylinder Block Oil Hole
5 J317 2313 1 EP0 PLUG, Camshaft
6 J400 5148 2 ER0 DOWEL, Transmission
8 5302 0566 1 ER0 BRACE, Main Bearing Cap
9 4641 780 1 STRAP, Tie
10 0152 474 14 ER0 NUT, Hex Flange Lock, .375-16
11 8220 1506 1 ER0 HEATER PACKAGE, Engine Block
12 5601 6834 1 EP0, CORD, Engine Block Heater
ER0
13 4740 008AC 1 ER0 GASKET PACKAGE, Engine Lower
14 0141 215 2 ER0 DOWEL, .312 x .500
15 5302 0465 1 ER0 PLUG, Cylinder Block
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Crankshaft, Piston and Torque Converter 4.0L (ERH) Engine
Figure 4.0L-410
PART
NOTE: ER0=All 4.0L Engines EPO= All 2.5L Gas Engines DBB=All Manual Transmissions DG0=All Automatic Transmissions
1 4864 726 1 ER0 CRANKSHAFT
2 # 53020 599AB 2 ER0 SEAL, Rear Main Crankshaft
3 # 53020 519AB 1 ER0 DBB FLYWHEEL
4 J317 9741 1 ER0 DBB GEAR, Ring
5 J317 0524 6 ER0 DBB BOLT, Flywheel
6 53009 180AB 1 ER0 DBB BEARING, Pilot, Sleeve and Bearing
7 5302 0123 12 ER0 BOLT, Connecting Rod
8 5302 0443 1 ER0 GEAR, Crankshaft
9 DAMPER, Crankshaft
3300 2920 1 ER0 Use Up to 2/11/00
# 33002 920AB 1 ER0 Use After 2/11/00
10 J400 6385 12 ER0 NUT, Hex Flange, .3437-24
11 6034 749 1 EP0, KEY, Crankshaft Sprocket
ER0
12 0182 776 1 EP0, BOLT
ER0
13 J323 0155 1 EP0, WASHER, Plain
ER0
14 J317 3076 1 EP0, SLINGER, Oil
ER0
15 8350 7079 6 ER0 BEARING PACKAGE, Crankshaft, Standard
ER0
ER0
18 8350 7084 1 EP0, BEARING PACKAGE, Crankshaft Thrust, Standard Size
ER0
ER0
ER0
21 8350 0300 12 ER0 BEARING KIT, Connecting Rod, Standard
ER0
ER0
24 1949 765 4 J ER0 DG0 SCREW, Hex Head Header Point, .312-24x.44
25 5211 8257 1 ER0 DG0 PLATE, Drive Plate
26 J321 4094 1 ER0 DG0 PLATE, Drive Plate Backing
27 4736 596 1 ER0 DG0 TORQUE CONVERTER
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Crankshaft, Piston and Torque Converter 4.0L (ERH) Engine
Figure 4.0L-410
PART
28 J315 1407 6 ER0 DG0 BOLT, Hex Head, .50-20x.56

29 PISTON PIN AND ROD
4798 329 6 ER0 B Size, 3.8742
4798 330 6 ER0 C Size, 3.8746
4798 331 6 ER0 D Size, 3.8750
4798 332 6 ER0 E Size, 3.8754
4798 333 6 ER0 F Size, 3.8758
30 PIN, Piston, Serviced in Piston Assembly, (NOT SERVICED)
31 4798 878 1 ER0 RING PACKAGE, Piston, Standard Size Complete Engine
32 ROD, Connecting, Serviced in Piston Assembly, (NOT
SERVICED)
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Camshaft and Valves 4.0L (ERH) Engine
Figure 4.0L-510
PART

1 53010 448AA 1 ER0 CAMSHAFT
2 53010 512AA 6 ER0 VALVE, Intake, Standard
3 53010 513AA 6 ER0 VALVE, Exhaust, Standard
4 5300 9887 6 ER0 SEAL, Valve Guide
5 53010 515AA 24 ER0 LOCK, Valve Spring Retainer
6 5301 0388 12 ER0 SPRING, Valve
7 53010 514AA 12 ER0 RETAINER, Valve Spring
8 4740 269 12 ER0 TAPPET, Valve
9 3300 2986 12 ER0 PUSH ROD, Valve
10 5300 9886 6 ER0 SEAL, Valve Guide
11 J324 2393 12 ER0 ROCKER ARM, Valve
12 J323 5090 12 ER0 PIVOT, Rocker Arm
13 J323 6513 6 ER0 BRIDGE, Rocker Arm
14 J942 5708 12 ER0 BOLT, Hex Flange Head, .312-18x1.25
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Timing Cover 4.0L (ERH) Engine
Figure 4.0L-610
PART

1 5302 0444 1 ER0 CHAIN, Timing
2 5301 0400 1 ER0 SPROCKET, Camshaft
3 5301 0421 1 ER0 COVER, Timing Belt
4 3300 4681 1 ER0 SEAL, Front Main Crankshaft
5 5302 0487 1 ER0 GASKET, Front Cover
6 6024 030 1 ER0 SCREW AND WASHER, Hex
7 6035 893 5 EP0, BOLT, Hex
ER0
8 6035 895 1 ER0 SCREW
9 6035 894 2 EP0, SCREW
ER0
10 3300 3446 1 EP0, SNUBBER, Timing Chain
ER0
11 5301 0401 1 ER0 PLATE, Camshaft Thrust
-12 6035 975AA 2 ER0 SCREW, Pan Head
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Engine Oiling 4.0L (ERH) Engine
Figure 4.0L-710
PART

1 J324 1399 1 ER0 PUMP, Engine Oil
2 J400 5149 1 EP0, DOWEL, Oil Pump
ER0
3 J324 1733 1 ER0 COVER, Engine Oil Pump
4 J323 9668 1 ER0 SPRING, Oil Pressure Relief Valve
5 J317 1956 1 ER0 SHAFT, Oil Pump
6 J317 1958 1 ER0 RETAINER, Oil Release Valve
7 J317 2334 1 ER0 GEAR, Oil Pump
8 J318 8661 1 ER0 PLUNGER, Oil Pressure Relief Valve
9 J319 6843 1 ER0 GEAR, Oil Pump Driven
10 J941 6852 4 ER0 SCREW, Hex Flange Head, .25-20x.50
11 3300 2696 1 ER0 TUBE, Oil Pump Inlet
12 J317 2332 1 EP0, GASKET, Oil Pump
ER0
13 6022 235 1 EP0, BOLT AND WASHER, Hex Head, .312-18x1.00
ER0
14 0154 593 1 EP0, SCREW, Hex Head Coned, .312-18x2.625
ER0
15 6035 417 1 ER0 PLUG, Oil Drain
16 GASKET, Oil Drain Plug, Serviced in Plug, (NOT SERVICED)
17 5281 090 1 EP0, FILTER, Engine Oil
ER0
18 5300 7563 1 EP0, CONNECTOR, Oil Filter
ER0
19 J027 1448 1 ER0 PIN, Roll, 5/32" x 1.00"
20 5302 0782 1 ER0 TUBE, Oil Filler
21 5301 0445 1 ER0 INDICATOR, Engine Oil Level
22 53010 511AA 1 ER0 SUPPORT, Engine Oil Pan
23 5301 0340 1 ER0 PAN, Engine Oil
24 6034 732 15 ER0 SCREW AND WASHER, Hex Head, .25-20x.545
25 6034 483 3 ER0 SCREW, Hex Head Coned, .312-18x.875
-26 6034 733 1 ER0 STUD, .312-18/.250-20x1.680
27 # 53007 568AC 1 ER0 GASKET, Oil Pan
28 6034 734 10 ER0 BOLT, Double Stud Hex, .250-20x1.437 & .250-20 x.700
29 6035 664 1 EP0, STUD, .312-18x1.560
ER0
-30 5083 881AA 1 ER0 DRIVE, OIL PUMP
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Manifold, Intake and Exhaust 4.0L (ERH) Engine
Figure 4.0L-810
PART

1 MANIFOLD, Exhaust
5301 0196 1 ER0 Front
5301 0199 1 ER0 Rear
ER0
3 6036 045AA 8 ER0 BOLT AND RETAINER, Hex Head
4 6036 193AA 2 EP0, STUD, .375-16/.375-24x1.75
ER0
ER0
ER0
7 4854 197AA 1 ER0 MANIFOLD, Intake
8 4854 038 1 ER0 GASKET, Intake/Exhaust Manifold
9 6036 193AA 2 EP0, STUD, .375-16/.375-24x1.75
ER0
10 3580 172 1 ER0 CAP, Vacuum
11 FITTING, Vacuum, Serviced With Manifold, (NOT SERVICED)
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Crankcase Ventilation 4.0L (ERH) Engine
Figure 4.0L-910
PART

1 5303 0615 1 ER0 TUBE, Crankcase Vent Valve
2 4854 265 1 ER0 TUBE, Crankcase Vent To Intake Manifold
3 5303 0495 1 ER0 TUBE, Crankcase Vent To Air Cleaner
4 5303 0497 1 EP0, FITTING, Crankcase Vent Tube
ER0
5 4854 194 1 ER0 FITTING, Vacuum
6 2946 079 1 EP0 GROMMET, Crankcase Vent
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

GROUP 11 - Exhaust
Exhaust System
Exhaust System 2.5L (EPE), 4.0L (ERH) Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 011-110
Heat Shields
Heat Shields 2.5L (EPE), 4.0(ERH) Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 011-210
February 6, 2002
Exhaust System 2.5L (EPE), 4.0L (ERH) Engine
Figure 011-110
PART

1 PIPE AND CONVERTER, Exhaust
52101 129AA 1 EP0 DBB, California, Up to 1/24/00
DG0
# 52101 129AB 1 EP0 DBB, California, After 1/24/00
DG0
52018 933AC 1 EP0 DBB, Federal, Europe, Up to 1/24/00
DG0
# 52018 933AE 1 EP0 DBB, Federal, Europe, After 1/24/00
DG0
-2 CONVERTER, Catalytic
# 52101 170AA 1 ER0 DBB, Federal, Europe, Up to 1/24/00
DG0
# 52101 170AB 1 ER0 DBB, Federal, Europe, After 1/24/00
DG0
# 52101 171AA 1 ER0 DBB, California, Up to 1/24/00
DG0
# 52101 171AB 1 ER0 DBB, California, After 1/24/00
DG0
3 5200 5431 1 ER0 SEAL, Exhaust
4 J400 5142 2 EP0 NUT, Hex Flange Lock
5 J400 7109 2 EP0 STUD, .375-16x1.69
6 MUFFLER AND TAILPIPE, Exhaust
52019 241AC 1 ER0 Except Australia, Up to 1/24/00
# 52019 241AE 1 ER0 Except Australia, After 1/24/00
52019 242AB 1 EP0 Up to 1/24/00
# 52019 242AC 1 EP0 After 1/24/00
52101 152AB 1 ER0 Austrailia, Up to 1/24/00
# 52101 152AC 1 ER0 Austrailia, After 1/24/00
7 CLAMP, Exhaust
5210 1040 1 EP0
1 ER0 Austrailia
1 ER0 Except Australia
8 5201 9408 1 HANGER, Muffler
9 5210 1035 2 INSULATOR, Exhaust
10 J400 1933 4 SCREW, Hex Flange Head, .312-x18x.
875
11 5201 9413 1 HANGER, Exhaust
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Exhaust System 2.5L (EPE), 4.0L (ERH) Engine
Figure 011-110
PART
-12 4616 707 1 GASKET, Exhaust, 3 Bolt Flange Gskt.

After 1/24/00
-13 NUT, Hex Flange Lock, M8 Phosphate
6100 517 3 EP0 DBB 3 Bolt Flange Nuts Front After 1/24/00
3 ER0 DBB, 3 Bolt Flange Nuts Front After 1/24/00
DG0
-14 6502 696 2 NUT, Hex Flange Lock, M10x1.5, 2 Bolt
Flange Nuts Rear After 1/24/00
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Heat Shields 2.5L (EPE), 4.0(ERH) Engine
Figure 011-210
PART
1 55176 694AD 1 SHIELD, Muffler

2 5517 6205 1 SHIELD, Muffler
3 SCREW, .250-20x.625, (NOT
SERVICED)
4 J012 0375 4 NUT, Hex, .250-20
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

GROUP 13 - Frames and Bumpers
Frames
Frame ..................................................................... Fig. 013-110
Front Bumper and Fascia

Bumper, Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 013-210
Rear Bumper and Fascia

Bumper, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 013-310
Body Hold Down

Body Mounting Hardware ....................................................... Fig. 013-510
February 6, 2002
Frame
Figure 013-110
PART
1 FRAME, Chassis
# 52058 811AD 1 J 4.0L Eng.
# 52058 813AD 1 J 2.5L Eng.
# 52058 815AD 1 U 4.0L Eng.
# 52058 817AD 1 U 2.5L Eng.
2 5205 8618 1 BRACKET, Transmission Mount, Trans. Support
5 5208 5085 1 BUSHING, Exhaust Hanger
6 52058 551AB 1 MOUNT, Transmission, Trans. Support
7 5205 8863 1 BRACKET, Transmission Mount, Trans. Supprt
8 PLATE, Suspension
5205 8430 2 J
2 U
9 CROSSMEMBER, Underbody
5003 819AA 1 J
1 U
10 BRACKET, Frame Rail
5205 8893 1 J
5205 8894 1 U
52058 160AB 1 J Right
1 U Right
52058 161AB 1 J Left
1 U Left
5205 8090 1 J Right
1 U Right
5205 8091 1 J Left
1 U Left
5205 8864 1 J Upper, w/4.0L Eng., Right
1 U Upper, w/4.0L Eng., Right
5205 8865 1 J Upper, w/4.0L Eng., Left
1 U Upper, w/4.0L Eng., Left
5205 8870 1 J Upper, w/2.5L Eng., Right
1 U Upper, w/2.5L Eng., Right
5205 8871 1 J Upper, w/2.5L Eng., Left
1 U Upper, w/2.5L Eng., Left
-14 REINFORCEMENT, Engine Mount
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Frame
Figure 013-110
PART
5205 8846 1 J Right

1 U Right
5205 8847 1 J Left
1 U Left
-15 REINFORCEMENT, Engine Mount
5205 8911 1 J Right
1 U Right
5205 8845 1 J Left
1 U Left
16 BRACKET, Frame
5003 831AA 4 J
4 U
-17 SCREW, Hex Flange Head
6035 836 6 J
6 U
-18 NUT
6035 739 6 J
6 U
19 BRACKET, Frame
5003 831AA 4 J
4 U
20 BRACKET, Frame
5003 836AA 2 J
2 U
5003 832AA 1 J Right
1 U Right
5003 833AA 1 J Left
1 U Left
22 CROSSMEMBER, Intermediate Rear
5205 8136 1 J
1 U
23 CROSSMEMBER, Rear Frame
52058 121AB 1 J
1 U
24 REINFORCEMENT, Crossmember
5205 8772 1 J Right
1 U Right
5205 8773 1 J Left
1 U Left
5205 8420 1 J Right
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Frame
Figure 013-110
PART
1 U Right
5205 8421 1 J Left
1 U Left
26 BRACKET, Stabilizer Bar
5205 8632 2 J
2 U
27 BRACKET, Upper Control Arm
52058 466AB 1 J Right
1 U Right
52058 467AB 1 J Left
1 U Left
28 52058 551AB 1 MOUNT, Transmission, Trans. Support
29 SKID PLATE, Support
52058 133AC 1 J
1 U
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Bumper, Front
Figure 013-210
PART
1 5ED16 JX8AF 1 BAR, Bumper Front - Painted

2 EXTENSION, Bumper
55155 756AA 1 Right
55155 757AA 1 Left
55155 762AA 1 Export, Right
55155 763AA 1 Export, Left
3 COVER, Bumper
55155 667AF 1
55155 668AB 1 Export, Right
55155 669AB 1 Export, Left
4 6100 840 4 NUT, Spring
5 6504 723 4 BOLT
6 6036 060AA 4 SCREW
7 CAP, (NOT SERVICED)
8 6036 181AA 4 SCREW AND WASHER
10 6100 840 4 NUT, Spring
12 HOOK, Tow
5205 9015 1 Right
5205 9016 1 Left
14 HOOK, Tow
5205 9015 1 Left Front
5205 9016 1 Right Front
52059 379AA 1 Rear
-15 5517 4994 1 H, L, P BRACKET, License Plate
-16 SCREW, (NOT SERVICED)
-17 6504 662 4 RETAINER, Push On
-18 NUT, (NOT SERVICED)
19 55155 667AF 1 COVER, Bumper
-20 52000 240AC 2 GUARD, Bumper
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Bumper, Rear
Figure 013-310
PART
1 BAR, Bumper Rear - Black

5ED18 JX8AB 1
5EY03 JX8AE 1 Export
2 EXTENSION, Bumper
55155 760AA 1 Right
55155 761AA 1 Left
55155 762AA 1 Export, Right
55155 763AA 1 Export, Left
4 NUT, Hex, .437-14, (NOT REQUIRED)
6 5517 4994 1 H, L, P BRACKET, License Plate
7 6504 662 4 RETAINER, Push On
8 6034 647 2 SCREW AND WASHER, Hex Head
-10 52059 379AA 1 HOOK, Tow
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Body Mounting Hardware
Figure 013-510
PART
1 5200 1961 6 RETAINER, Body Mount

2 5517 6179 5 INSULATOR, Body Hold Down
4 SCREW, .437-14x.75, Use J4007412, (NOT SERVICED)
5 5200 1961 6 RETAINER, Body Mount
6 55176 177AB 6 INSULATOR, Body Hold Down
8 J400 7571 6 SCREW, Hex Flange Head, .50-13x3.75
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

February 6, 2002
»
GROUP 14 - Fuel
Tank, Fuel
Fuel Tank 2.5L (EPE), 4.0L (ERH) Engine ........................................... Fig. 014-110
Fuel Tank Filler Tube

Fuel Filler Tube 2.5L (EPE), 4.0L (ERH) Engine ....................................... Fig. 014-210
Fuel Lines
Fuel Lines, Front 2.5L (EPE) Engine .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 014-310
Fuel Lines, Rear 2.5L (EPE) Engine ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 014-320
Fuel Lines, Front 4.0L Engine . . . . ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 014-335
Fuel Lines, Rear 4.0L (ERH) Engine .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 014-340
Fuel Rail
Fuel Injection System 2.5L (EPE), 4.0L (ERH) Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 014-410
Fuel Pump and Sending Unit

Fuel Module 2.5L (EPE), 4.0L (ERH) Engine ......................................... Fig. 014-510
Throttle Body
Throttle Body 2.5L (EPE), 4.0L (ERH) Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 014-610
Throttle Controls
Throttle Controls 2.5L (EPE), 4.0L (ERH) Engine ...................................... Fig. 014-710
Air Cleaner
Air Cleaner 2.5L (EPE), 4.0L (ERH) Engine .......................................... Fig. 014-810
Speed Control
Speed Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 014-1010
Accelerator Pedal
Accelerator Pedal 2.5L (EPE), 4.0L (ERH) Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 014-1110
February 6, 2002
«
Fuel Tank 2.5L (EPE), 4.0L (ERH) Engine
Figure 014-110
PART
NOTE: EP0=All 2.5L Gas Engines ER0=All 4.0L Engines manual, 12 Disc Magazine.
1 # 52018 768AD 1 EP0, TANK, Fuel
ER0
2 5210 0235 2 STRAP, Fuel Tank
3 J400 5819 7 BOLT, .312-18x.750
4 5201 8098 2 CAP, Support Strap Stud
5 J400 3954 7 NUT, Hex
6 J400 5293 7 RETAINER, Push In Type M6.3 Hole
7 5210 0219 1 PLATE, Skid
8 J400 3587 2 NUT, Hex
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Fuel Filler Tube 2.5L (EPE), 4.0L (ERH) Engine
Figure 014-210
PART
1 CAP, Fuel Filler
52100 116AB 1 Non Locking, Export
1 J Non Locking, Canada
52127 863AB 1 J Non Locking, Federal
2 52127 675AB 1 HOUSING, Fuel Filler
3 SCREW, .190-16x.500, (NOT
SERVICED)
-4 0153 651 4 SCREW AND WASHER, .190-16x.500
5 6502 090 1 EP0, CLAMP, Hose
ER0
6 TUBE, Fuel Filler
52079 325AB 1 J EP0, Federal, Canada
ER0
1 EP0, Export
ER0
5207 9326 1 EP0, Leaded Fuel
ER0
7 52100 032AD 1 EP0, HOSE, Fuel Filler
ER0
8 J320 3077 1 EP0, CLAMP, Hose
ER0
9 52100 033AD 1 EP0, HOSE, Fuel Tank Vent
ER0
10 0153 832 4 SCREW, .190-16x1.00
11 5210 0212 1 EP0, STRAP, Ground
ER0
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Fuel Lines, Front 2.5L (EPE) Engine
Figure 014-310
PART

1 # 52100 278AG 1 EP0 BUNDLE, Fuel Line
2 52127 628AB 1 EP0 TUBE, Fuel
3 TUBE, Fuel Vapor, Serviced in Fuel
Bundle, (NOT SERVICED)
4 CLIP, Fuel Line, (NOT SERVICED)
5 6101 786 2 EP0 SCREW, Self Tapping, M6x1x15
6 5212 7788 2 EP0 CLIP, Fuel Line
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Fuel Lines, Rear 2.5L (EPE) Engine
Figure 014-320
PART
NOTE:EPO= All 2.5L Gas Engines manual, 12 Disc Magazine.

1 5212 7502 1 EP0, TUBE, Fuel Supply
ER0
2 5212 7601 1 EP0, TUBE, Fuel Vapor
ER0
3 3420 2371 2 EP0, CLIP, Quad Tubes
ER0
4 5200 7995 3 EP0, CLIP, Five Way Fastener
ER0
5 5210 0167 1 EP0, BUNDLE, Fuel Line
ER0
6 HFV0 0316 1 EP0, HOSE, Fuel And Vapor, 25 Foot Roll 3/
ER0 16"
7 52100 185AB 1 EP0, HOSE, Fuel Vapor
ER0
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Fuel Lines, Front 4.0L Engine
Figure 014-335
PART
Note: ERO= All 4.0L Gas Engines manual, 12 Disc Magazine.

1 # 52100 272AH 1 ER0 BUNDLE, Fuel Line
2 5212 7788 2 ER0 CLIP, Fuel Line
3 6505 600AA 1 ER0 STUD
4 BRACKET, (NOT SERVICED)
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Fuel Lines, Rear 4.0L (ERH) Engine
Figure 014-340
PART

1 5212 7502 1 EP0, TUBE, Fuel Supply
ER0
2 5212 7601 1 EP0, TUBE, Fuel Vapor
ER0
3 3420 2371 2 EP0, CLIP, Quad Tubes
ER0
4 5200 7995 3 EP0, CLIP, Five Way Fastener
ER0
5 5210 0167 1 EP0, BUNDLE, Fuel Line
ER0
6 HFV0 0316 1 EP0, HOSE, Fuel And Vapor, 25 Foot Roll 3/
ER0 16"
7 52100 185AB 1 EP0, HOSE, Fuel Vapor
ER0
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Fuel Injection System 2.5L (EPE), 4.0L (ERH) Engine
Figure 014-410
PART
1 RAIL, Fuel
5013 157AA 1 EP0
5014 496AA 1 ER0
2 INJECTOR, Fuel
4854 181 6 ER0
5303 0778 4 EP0
3 CLIP, Fuel Injector
4418 257 4 EP0
6 ER0
4 6501 979 3 ER0 SCREW AND WASHER, Hex Head,
M6x1x17
5 6502 086 2 EP0 STUD
-6 6502 647 2 ER0 STUD, M6x1.00x44
-7 CAP
5018 781AA 1 EP0 Diagnostic Port
1 ER0 Diagnostic Port
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Fuel Module 2.5L (EPE), 4.0L (ERH) Engine
Figure 014-510
PART
1 5012 952AB 1 EP0, MODULE PACKAGE, Fuel Tank, 19
ER0 Gallon
2 5200 5389 1 EP0, NUT, Fuel Pump Module
ER0
3 5201 8808 1 EP0, SEAL, Fuel Pump and Level Unit
ER0
4 4897 757AC 1 EP0, LEVEL UNIT PACKAGE, Fuel, 19 Gallon
ER0
5 4798 301 1 EP0, FILTER, Fuel
ER0
6 FILTER, Fuel Module, Serviced in Module
Assembly, (NOT SERVICED)
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Throttle Body 2.5L (EPE), 4.0L (ERH) Engine
Figure 014-610
PART
1 THROTTLE BODY
53032 016AD 1 EP0
53032 023AC 1 ER0
2 6503 929 4 EP0, SCREW AND WASHER, Coned Pilot,
ER0 M6x1x30
3 SENSOR, Throttle Position
4874 371AC 1 ER0
1 EP0
4 MOTOR, Air Idle Speed
4874 373AB 1 ER0
1 EP0
5 5300 7543 1 EP0, GASKET, Throttle Body
ER0
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Throttle Controls 2.5L (EPE), 4.0L (ERH) Engine
Figure 014-710
PART

1 52104 352AA 1 EP0, DG0 CABLE, Throttle Valve
ER0
2 4854 137 1 EP0, CABLE, Accelerator
ER0
3 GUIDE, Accelerator Cable
5207 9029 1 ER0
5300 7620 1 EP0
4 BRACKET, Accelerator Cable
5300 7485 1 EP0
53013 160AA 1 ER0
5 SCREW AND WASHER, Hex Head,
M6x1x17
6501 979 3 ER0
2 EP0
6 PLUG, Access Hole, (NOT REQUIRED)
7 5207 8867 1 EP0, DG0 BRACKET, Cable
ER0
8 5300 9055 1 EP0, DG0 SPRING, Throttle Valve Return
ER0
9 0181 112 1 EP0, DG0 SCREW AND WASHER, .375-16x1.00
ER0
10 52078 723AB 1 EP0, DG0 LEVER, Throttle Valve
ER0
11 52078 102AB 1 EP0, DBB SPRING, Throttle Return
ER0
12 5207 8987 1 J ER0 GUIDE, Accelerator Cable
13 6100 047 1 EP0 NUT AND WASHER, Hex Nut-Coned
Washer, M6 x 1.00
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Air Cleaner 2.5L (EPE), 4.0L (ERH) Engine
Figure 014-810
PART
1 4797 775 1 EP0, COVER, Air Cleaner
ER0
2 4797 776 1 EP0, BODY, Air Cleaner
ER0
3 4797 777 1 EP0, FILTER, Air
ER0
4 4797 779 3 EP0, STUD
ER0
5 4797 778 3 EP0, GROMMET, Air Cleaner Bracket
ER0
6 4797 781 3 EP0, WASHER
ER0
7 3420 1358 3 EP0, NUT AND WASHER, Hex Nut-Sealing
ER0 Washer, M6 x 1.00
8 4797 782 1 EP0, DUCT, Air Cleaner
ER0
9 4797 836 5 EP0, CLIP, Air Inlet Grille
ER0
10 HOSE, Air Cleaner
5303 0610 1 EP0
5303 0611 1 ER0
11 5303 0759 1 EP0 RESONATOR, Air Cleaner
12 6504 503 2 EP0 SCREW, Hex Flange Head
13 TUBE, Crankcase Vent Valve
5303 0614 1 EP0
5303 0615 1 ER0
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Speed Control
Figure 014-1010
PART
1 BRACKET, Speed Control Servo

4854 155 1 J
53013 058AA 1 U
2 SCREW, M6x1.00x20.00, (NOT
SERVICED)
3 CABLE, Speed Control
4854 156 1 J
53013 059AA 1 U
4 CLIP, Cable to Servo Attach
6025 867 1 J
1 U
5 NUT, Hex Flange Serration, M6x1
6502 493 2 J
2 U
6 SERVO, Speed Control
4669 979 1 J
1 U
7 HARNESS, Speed Control Vacuum
53013 010AA 1 J
53013 063AA 1 U
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Accelerator Pedal 2.5L (EPE), 4.0L (ERH) Engine
Figure 014-1110
PART
1 PEDAL, Accelerator
5207 8714 1 J EP0,
ER0
5207 8715 1 U EP0,
ER0
2 BRACKET, Accelerator Cable, Serviced in
Pedal Assembly, (NOT SERVICED)
3 BUSHING, Accelerator Pedal
5207 8653 2 J EP0,
ER0
2 U EP0,
ER0
4 3420 1680 2 NUT, Hex Flange, M6x1
5 SPRING, Torsion
5303 0874 1 J EP0,
ER0
1 U EP0,
ER0
6 PIN, Accelerator Pedal Mtg.
5207 9019 1 J EP0,
ER0
1 U EP0,
ER0
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

GROUP 16 - Propeller Shafts and U-Joints
Propeller Shaft
Propshaft ................................................................... Fig. 016-110
February 6, 2002
Propshaft
Figure 016-110
PART
Note: Sales Codes; manual, 12 Disc Magazine.

[DBB]=Transmissions - All Manual manual, 12 Disc Magazine.
[DG0]=Transmissions - All Automatic manual, 12 Disc Magazine.
1 YOKE, Drive Shaft
4882 714 1 EP0 Rear Drive Shaft Front, Rear
1 ER0 DG0 Rear Drive Shaft Front, Rear
1 ER0 DBB Rear Drive Shaft Front, Rear
2 SHAFT, Drive
52098 783AB 1 EP0 +DRJ, Rear
1 ER0 DG0 +DRJ, Rear
52098 784AB 1 ER0 DBB +DRJ, Rear
52098 785AB 1 EP0 +DRK, Rear
1 ER0 DG0 +DRK, Rear
52098 787AB 1 ER0 DBB +DRK, Rear
3 U JOINT
4882 793 2 EP0
2 ER0 DG0
2 ER0 DBB
4 J324 0553 2 STRAP, Prop Shaft
5 J400 6928 4 BOLT, Front Prop Shaft Front and Rear
Prop Shaft Rear Mounting
6 # 6036 147AA 4 BOLT, .312-24x1.170, Front Prop Shaft
Rear Mounting
7 YOKE, Drive Shaft
J813 0296 1 EP0 Front
1 ER0 DG0 Front
8 SHAFT, Drive
52098 378AB 1 EP0 Front
1 ER0 DG0 Front
52098 377AB 1 ER0 DBB Front
9 BOOT, Drive Shaft
5012 793AA 1 EP0 Front
1 ER0 DG0 Front
1 ER0 DBB Front
10 YOKE, Drive Shaft
# 5016 375AA 1 EP0 Front
1 ER0 DG0 Front
1 ER0 DBB Front
-11 RING, U Joint
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————
DG0 = Auto Trans.
DBB = Manual Trans.

Propshaft
Figure 016-110
PART
J320 7886 4 EP0

4 ER0 DG0
4 ER0 DBB
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

GROUP 17 - Rear Suspension
Rear Suspension
Suspension, Rear w/Shock Absorber ............................................... Fig. 017-110
Rear Stabilizer
Stabilzer, Rear ............................................................... Fig. 017-210
February 6, 2002
Suspension, Rear w/Shock Absorber
Figure 017-110
PART

[SDA]=Shocks - Gas Charged manual, 12 Disc Magazine.
[SDU]=Shocks - High Pressure Gas Charged manual, 12 Disc Magazine.
[ZAT] Through [ZNW] =Spring Sales Codes will be found on Vehicle Identification Number [VIN] Sales Code Listing. manual, 12
Disc Magazine.
1 5208 7992 2 BUMPER, Jounce, Rear Spring
2 6100 402 2 BOLT, Hex Head, M10x35, Jounce
Bumper Cup Mounting
3 5208 7635 2 CUP, Jounce Bumper
4 6503 726 2 SCREW, Shoulder
5 5208 7832 2 ISOLATOR, Spring, Coil Spring Rear,
Upper
6 5208 7866 2 ISOLATOR, Spring, Coil Spring Rear,
Lower
7 5208 8654 2 ARM, Control, Rear, Lower
8 6502 963 4 BOLT, Hex Flange Head, M14x2.0x105,
LCA to Frame and Axle
9 6503 672 2 NUT, Hex, M14-2, Lower Control Arm
Mounting
10 5208 8520 2 ARM, Control, Rear, Upper
11 6503 085 4 BOLT, Hex Flange Head, M10x1.50x78.
20, UCA to Frame and Axle
12 6502 696 2 NUT, Hex Flange Lock, M10x1.5, Upper
Control Arm Mounting
13 5208 8002 1 BAR, Rear Sway
14 52088 896AA 2 LINK, Sway Eliminator
16 6502 696 2 NUT, Hex Flange Lock, M10x1.5, UCA to
Axle
17 5208 7865 2 RETAINER, Sway Bar, Bar Bushing
19 6503 571 4 SCREW AND WASHER, M10x1.50x35
20 FRAME, Assy. (Ref), (NOT SERVICED)
21 AXLE, Assy. (Ref), (NOT SERVICED)
22 SHOCK ABSORBER, Suspension, Rear
52087 835AB 2 w/SDA
52088 651AH 2 w/SDU
23 6502 473 2 BOLT, Hex Flange Head, M12x1.75x65,
Rear Shock Mounting Lower
25 BAR, Track
5208 7878 1 J
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Suspension, Rear w/Shock Absorber
Figure 017-110
PART
5208 8175 1 U
26 6505 467AA 1 SCREW, Truss Head, M12x1.75x80,
Track Bar to Axle
27 6503 652 1 J NUT AND RETAINER, Hex Flange Lock,
m8x1.25, Track Bar to Axle
28 SPRING, Rear Coil
5208 9102 1 w/ZAT,ZNT
5208 9103 1 w/ZAU,ZNU
5208 9104 1 w/ZAV,ZNV
52090 105AA 1 w/ZAW,ZNW
29 6503 648 2 NUT AND RETAINER, Hex Flange Lock,
m8x1.25
30 6503 982 1 SCREW, Hex Flange Head, M12x1.75x80
31 3420 2467 4 SCREW, Hex Head, M8x1.25x30
32 6503 648 2 NUT AND RETAINER, Hex Flange Lock,
m8x1.25
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Stabilzer, Rear
Figure 017-210
PART
1 5208 8002 1 BAR, Rear Sway

3 52088 896AA 2 LINK, Sway Eliminator
6 5208 7865 2 RETAINER, Sway Bar
7 6503 571 4 SCREW AND WASHER, M10x1.50x35
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

GROUP 19 - Steering
Steering Wheel
Wheel, Steering .............................................................. Fig. 019-110
Steering Column
Column, Steering Upper and Lower ................................................ Fig. 019-210
Steering Gear
Gear, Power Steering .......................................................... Fig. 019-320
Steering Linkage
Linkage and Damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 019-410
Power Steering Pump

Pump,Power Steering .......................................................... Fig. 019-510
Power Steering Hoses

Hoses and Reservoir,2.5L Engine ................................................. Fig. 019-710
Hoses and Reservoir,4.0L Engine ................................................. Fig. 019-720
February 6, 2002
Wheel, Steering
Figure 019-110
PART
ITEM NUMBER QTY LINE SERIES ENGINE TRANS DESCRIPTION
Note:If Horn Switch is defective, you must replace the AIR BAG COVER WITH SWITCH and not the AIR BAG MODULE
ASSEMBLY itself. manual, 12 Disc Magazine.
Note:Sales Codes: manual, 12 Disc Magazine.
[NHM]= Speed Control manual, 12 Disc Magazine.
[SCE]=Steering Wheel-2-Spoke Soft Feel manual, 12 Disc Magazine.
[SCG]=Steering Wheel-Leather Wrapped manual, 12 Disc Magazine.
1 WHEEL, Steering
5GL44 1AZAA 1 [SCG-NHM]
5DY22 LAZAC 1 [SCG+NHM]
5GK43 1AZAA 1 [SCE]
-2 SWITCH, Speed Control
56007 530AD 1 Right
56007 531AD 1 Left
3 5GC51 LAZAB 1 AIR BAG, Driver
-4 4798 182 1 COVER, Air Bag Module, Includes Horn Switch
6505 248AA 1 DBB Steering Wheel Attaching
1 DG0 Steering Wheel Attaching
6 CLOCKSPRING
# 56047 103AC 1 -NHM
# 56047 105AC 1 +NHM
7 6503 262 2 SCREW, Hex Flange Head, M6x1.00x20.00, Air Bag
Attaching
-8 BEZEL, Steering Wheel
5GK16 DX9AA 1 [-NHM] Blank Cover for Speed Switch, Right
5GK17 DX9AA 1 [-NHM] Blank Cover for Speed Switch, Left
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Column, Steering Upper and Lower
Figure 019-210
PART

[ABB] =European Equipment Group manual, 12 Disc Magazine.
[SUA]=Steering Column - Tilt manual, 12 Disc Magazine.
1 SHROUD, Steering Column
5FV71 LAZAC 1 DBB [SUA], Upper
5FV74 LAZAC 1 DBB without [SUA], Upper
5FV71 LAZAC 1 DG0 [SUA], Upper
5FV74 LAZAC 1 DG0 without [SUA], Upper
2 COLUMN, Steering, Tilt
4897 816AC 1 DBB without [ABB]
4897 817AC 1 DBB [ABB]
4897 814AC 1 DG0 without [ABB]
4897 815AC 1 DG0 [ABB]
3 COLUMN, steering, non tilt
4897 820AB 1 DBB without [ABB]
4897 818AB 1 DG0 without [ABB]
4 SHROUD, Steering Column
5FV76 LAZAC 1 DBB Lower
5FV70 LAZAC 1 DG0 Lower
-5 55314 965AB 1 TRIM RING, Ignition Key Cylinder, Without Halo
Light
-6 SHIELD, Steering Column
5207 9332 1 DBB For Tilt Lever
1 DG0 For Tilt Lever
7 6035 434 3 SCREW AND WASHER, Pan Head, Upper to Lower
Shroud, Mounting
8 6501 279 2 NUT, Hex Flange Lock, M8x1.25, Upper Mounting
Stud, Mounting
9 # 52078 705AC 1 SHAFT, Intermediate, Upper
10 6503 210 3 SCREW, Hex Flange Head, M10x1.5x35., To
Steering Gear and Column, Mounting
11 6504 153 2 SCREW AND WASHER, Hex Head, M10x1.5x35,
Intermediate Shaft to Frame, Mounting
12 BRACKET, Intermediate Shaft
5205 8841 1 J ER0 Mounting
5205 8854 1 U ER0 Mounting
5205 8855 1 J EP0 Mounting
52058 856AB 1 U EP0 Mounting
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Column, Steering Upper and Lower
Figure 019-210
PART
13 6100 516 3 NUT, Hex Flange Lock, M6 Phosphate, Intermediate

Shaft Bracket, Mounting
14 # 52078 705AD 1 SHAFT, Intermediate, Lower
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Gear, Power Steering
Figure 019-320
PART
Note: J=4 Wheel Drive Left Hand Drive---U=4 Wheel Drive Right Hand Drive manual, 12 Disc Magazine.
1 SEAL, Steering Gear Cover
3893 558 1 J
1 U
2 REPAIR KIT, Thurst Bearing, Steering Gear
4897 000AA 1 J
1 U
3 SEAL KIT, Steering gear pitman shaft
4470 365 1 J
1 U
4 6036 087AA 3 SCREW AND WASHER, Gear Mounting
5 GEAR, Power Steering
52089 046AC 1 J
52089 079AC 1 U
6 SEAL KIT, Steering gear end plug
3893 557 1 J
1 U
7 4886 349AA 1 U SEAL KIT, Steering gear adjuster plug
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Linkage and Damper
Figure 019-410
PART
Note: J=4 Wheel Drive Left Hand Drive---U=4 Wheel Drive Right Hand Drive manual, 12 Disc Magazine.
1 6502 473 1 BOLT, Hex Flange Head, M12x1.75x65, Steering
Damper to Axle Bracket
2 6502 697 1 NUT, Hex Flange Lock, M12x1.75, Steering Damper
to Axle Bracket
3 DAMPER, Steering Linkage
52087 827AB 1 J
52087 956AB 1 U
4 PIN, Cotter
J400 6723 1 J
1 U
5 NUT, Hex, .50-20
6034 358 1 Tie Rod to Knuckle
1 Damper Stud to Drag Link
1 Drag Link to Pitman Arm
1 Tie Rod to Drag Link
1 Drag Link to Knuckle
6 ARM, Pitman
5203 8337 1 J
5203 8338 1 U
7 NUT AND WASHER, Must Purchase Gear Box
Assembly, (NOT SERVICED)
8 TUBE, Tie Rod
5203 7536 1 J Drag Link Adjuster
5200 5742 1 U Drag Link Adjuster
9 SOCKET
5200 5739 1 J Drag Link, Inner
1 U Drag Link, Inner
10 FITTING PACKAGE, Grease
8350 7064 1 J
1 U
11 SOCKET, Tie Rod, Outer
5200 5741 1 J
1 U
12 TUBE, Tie Rod
5208 7674 1 J
5200 5743 1 U
13 SOCKET, Tie Rod, Inner
5200 5740 1 J
1 U
14 SOCKET, Drag Link, Outer
5208 7887 1 J
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Linkage and Damper
Figure 019-410
PART
5200 6582 1 U
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Pump,Power Steering
Figure 019-510
PART
Note:Sales Codes defined below: manual, 12 Disc Magazine.

EP0=Engines - All 2.5L 4 Cylinder Gas Engines manual, 12 Disc Magazine.
ER0=Engines - All 4.0L 6 Cylinder Gas Engines manual, 12 Disc Magazine.
1 5208 8018 1 EP0 PUMP, Power Steering, without Reservoir
2 52087 871AD 1 ER0 PUMP, Power Steering, with Reservoir
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Hoses and Reservoir,2.5L Engine
Figure 019-710
PART
Note:J=Four Wheel Drive-Left Hand Drive---U=Four Wheel Drive-Right Hand Drive---EP0=All 2.5L 4 Cylinder Gas Engines---
ER0=All 4.0L 6 Cylinder Gas Engines
1 5208 8541 1 EP0 HOSE, Power Steering Reservoir
2 2448 761 1 J EP0 CLAMP, Hose
3 HOSE, Power Steering Pressure
52087 825AB 1 U EP0 4WD RHD
52088 548AB 1 J EP0 4WD
-4 3420 1888 1 U SCREW, Hex Head
-5 6035 358 1 U CLIP, Oil Cooler Tube, Power Strg Line 4WD RHD
-6 4486 273 1 U BRACKET, Power Steering Hose
7 HOSE, Power Steering Return
5208 7795 1 U EP0 4WD RHD
5208 7926 1 J EP0 4WD
8 4694 766 1 EP0 CAP, Power Steering Pump
9 52087 713AB 1 EP0 RESERVOIR, Power Steering Pump
10 # 52088 924AA 1 EP0 RETAINER
11 6502 425 3 ER0 SCREW AND WASHER, Hex Head, M8x1.25x95
12 53010 258AB 1 EP0 PULLEY, Power Steering Pump
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Hoses and Reservoir,4.0L Engine
Figure 019-720
PART
Note:EP0 = ALL 2.5L 4 Cylinder Gas Engines---ER0=4.0L 6 Cylinder Gas Engines---J-Four Wheel Drive-Left Hand Drive---U=Four
Wheel Drive-Right Hand Drive
1 HOSE, Power Steering Return
# 52038 423AB 1 J ER0 4WD
52038 424AB 1 U ER0 4WD RHD
2 HOSE, Power Steering Pressure
52087 902AB 1 J ER0 4WD
52087 903AB 1 U ER0 4WD RHD
-3 3420 1888 1 U SCREW, Hex Head
-4 6035 358 1 U CLIP, Oil Cooler Tube, Power Strg Line 4WD RHD
5 4694 766 1 EP0 CAP, Power Steering Pump
6 6502 425 3 ER0 SCREW AND WASHER, Hex Head, M8x1.25x95
7 2448 770 2 EP0 CLAMP, Hose
8 53010 258AB 1 EP0 PULLEY, Power Steering Pump
-9 5200 2044 1 U CLIP, Tube, Power Strg Line to Frame 4WD RHD
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

GROUP 30RH - Automatic Transmission 3 Speed
Transmission Assembly
Transmisson 30RH (DGD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 30RH-110
Case and Extension

Case and Related Parts 30RH (DGD) .............................................. Fig. 30RH-210
Oil Pump
Oil Pump 30RH (DGD) ......................................................... Fig. 30RH-310
Gear Train
Clutch, Front and Rear 30RH (DGD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 30RH-410
Output Shaft 30RH (DGD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 30RH-420
Bands, Reverse and Kickdown

Bands 30RH (DGD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 30RH-510
Governor
Governor 30RH (DGD) ......................................................... Fig. 30RH-610
Valve Body
Valve Body 30RH (DGD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 30RH-710
Servos 30RH (DGD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 30RH-720
Parking Sprag 30RH (DGD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 30RH-730
Gearshift Controls
Gearshift Controls 30RH (DGD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 30RH-1230
February 6, 2002
Transmisson 30RH (DGD)
Figure 30RH-110
PART
Note: ve
DGD = 3 Speed Automatic Transmission 30RH ve
DG0 = All Automatic Transmissions ve
EPE = 2.5L SMPI Magnum 4 Cyl Engine ve
EP0 = All 2.5L 4 Cyl Gas Engines ve
1 # 5015 269AA 1 DGD TRANSMISSION PACKAGE, 52119831AA
(Package Contains 52119831AA transmission,
K4736388AB Converter, K6501099 Bolts)
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Case and Related Parts 30RH (DGD)
Figure 30RH-210
PART
Note: ve
DBB = All Manual Transmissions ve
ERH = 4.0L Power Tech I-6 Engine ve
ER0 = All 4.0L 6 Cyl Gas Engines ve
-1 # 4883 957AC 1 DGD SEAL AND GASKET PACKAGE, Transmission
2 52104 244AB 1 EP0 DG0 TUBE, Transmission Oil Filler
3 52104 240AB 1 EP0, DG0 INDICATOR, Transmission Fluid Level
ER0
4 52118 629AB 1 EP0, DG0 SEAL, Oil Filler Tube
ER0
5 5211 8593 1 DGD CASE, Transmission
6 4431 433 1 DGD SUPPORT, Output Shaft
7 5211 8076 1 DGD ADAPTER, Transmission
8 4269 956 1 DGD SEAL, Adapter
9 J400 1701 11 DG0 SCREW, Hex Self Tapping, .19-16x.50
10 6030 849 5 DGD SCREW AND WASHER, Hex Head Locking, .375-
16x1.375
11 6028 095 1 DGD PLUG, Pressure Check
12 6033 480 1 DGD SNAP RING, Reverse Drum
13 4295 875 1 DGD GASKET, Oil Pan
14 56028 181AB 1 DGD SWITCH, Neutral, Safety, Back Up
15 2466 954 1 DGD GASKET, Transmission Case
16 6036 141AA 1 DGD SCREW
17 5202 8471 1 DGD CONNECTOR, Oil Cooler Tube, .375 Tube x .25
Thread
18 4505 098 1 DGD SEAL, Manual Shift Valve, 1.25 OD
20 5211 8802 1 DGD PAN, Transmission Oil
21 4723 548 14 DGD SCREW AND WASHER, Hex Head, .312-18x.625
22 5211 8408 1 DGD COVER, Transmission Converter
23 1150 2628 2 DGD BOLT, Hex Flange Head, M8x1.25x30
24 1150 4922 1 DGD BOLT, Hex Head, M12x1.75x50
25 3420 1837 1 DGD BOLT, Hex Flange Head, M12x1.75x90
26 6033 157 1 DGD STUD, .375-16x2.312
27 6033 479 6 DGD BOLT, Hex Head, .25-28x1-5/8
28 3681 601 1 DGD MAGNET, Transmission
29 2408 143 1 DG0 WASHER, Switch
30 6033 616 5 DGD SCREW, Hex Flange Head, .25-28x.875
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Case and Related Parts 30RH (DGD)
Figure 30RH-210
PART
31 5211 8595 1 DGD SOLENOID, Transmission

32 5603 8235 1 DGD CONNECTOR, Wiring
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Oil Pump 30RH (DGD)
Figure 30RH-310
PART
Note: ve
-1 4713 108AB 1 DGD GASKET AND SEAL PACKAGE, Transmission Oil
Pump
2 4412 475 1 DGD SEAL, Impeller Hub, 57.25mm OD
3 1853 595 1 DGD BUSHING, Front Pump
4 2204 709 1 DGD SEAL, Front Pump Housing
5 BALL, Valve Body Check, (NOT SERVICED)
6 52118 267AB 1 DGD PUMP, Transmission Oil
7 HOUSING, Pump, (NOT SERVICED)
8 ROTOR, Oil Pump, (NOT SERVICED)
10 SHAFT, Oil Pump, (NOT SERVICED)
11 LOCK WASHER, (NOT SERVICED)
12 0179 815 6 DGD SCREW, Hex Head, .312-18x.687
13 5211 8266 1 DGD GASKET, Transmission Oil Pump
14 4028 545 1 DGD BUSHING, Reaction Shaft
15 4471 874 2 DGD SEAL, Ring Reaction Support, 2 1/16 O.D.
16 4617 786 1 DGD THRUST WASHER, Front Clutch
17 6023 943 6 DGD SCREW AND WASHER, Hex Flange Head, .312-
18x1.375
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Clutch, Front and Rear 30RH (DGD)
Figure 30RH-410
PART
Note: ve
-1 # 5252 926AB 1 DGD SEAL PACKAGE, Transmission Clutch
2 3515 176 1 DGD SEAL, Front Clutch Piston
-3 0147 483 1 DGD CHECK BALL, Dia-.187
4 3515 054 1 DGD SPRING, Front Clutch
6 1942 400 1 DGD SNAP RING
7 4617 362 4 DGD DISC, Direct Clutch
9 4505 195 1 DGD RETAINER, Transmission Rear Clutch
10 SHAFT, Input, (NOT SERVICED)
12 1401 221AB 1 DGD SEAL, Input Shaft
13 6022 859 1 DGD SNAP RING, .890625
14 4028 333 1 DGD SEAL, Rear Clutch, 1.50 ODx.009 Thk
15 4617 786 1 DGD THRUST WASHER, Front Clutch
16 4713 880 3 DGD DISC, Clutch
-18 4539 121 1 DGD SNAP RING, Rear Clutch, .076
22 4617 176 1 DGD PLATE, Transmission Clutch Reaction
23 1942 403AB 2 DGD PLATE, Clutch Separator
24 2466 281 1 DGD PLATE, Clutch Pressure
25 2466 283 1 DGD SPRING, Rear Clutch
26 4728 487 1 DGD SPRING, Rear Clutch Piston
27 2538 510 1 DGD SEAL, Rear Clutch Piston
28 3515 716 1 DGD PISTON, Clutch
29 4505 185 1 DGD THRUST WASHER, Output Shaft, Gray .052
-30 4505 186 1 DGD THRUST WASHER, Output Shaft, Red .068
-31 4505 187 1 DGD THRUST WASHER, Output Shaft, Green .083
32 4617 157 1 DGD BUSHING, Front Clutch
33 4531 285 1 DGD RETAINER AND BUSHING, Transmission Front
Clutch, Up to 01-07-2000
34 4617 154 1 DGD PISTON, Clutch
36 4617 176 1 DGD PLATE, Transmission Clutch Reaction
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Clutch, Front and Rear 30RH (DGD)
Figure 30RH-410
PART
37 4058 487 1 DGD SEAL, Front Piston Clutch

38 4617 516AB 1 DGD RETAINER, Transmission Front Clutch Piston
Spring
39 # 4531 285AB 1 DGD RETAINER AND BUSHING, Transmission Front
Clutch, From 01-07-2000
40 4617 154AB 1 DGD PISTON, Clutch
41 1942 403AC 4 DGD PLATE, Clutch Separator
42 4617 176AB 1 DGD PLATE, Transmission Clutch Reaction
43 4058 487AB 1 DGD SEAL, Front Piston Clutch
44 4617 516AC 1 DGD RETAINER, Transmission Front Clutch Piston
Spring
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Output Shaft 30RH (DGD)
Figure 30RH-420
PART
Note: ve
1 6026 289 1 DGD SNAP RING, .946 ID
-2 6030 938 1 DGD SNAP RING
-3 6030 404 1 DGD SNAP RING, Output Shaft, 1.029 OD
4 6030 576 1 DGD SNAP RING, Annulus Gear, 1.375 ID
5 3681 969 1 DGD THRUST WASHER, Annulus Gear
6 4617 774 1 DGD SUPPORT, Annulus Gear
7 6030 576 1 DGD SNAP RING, Annulus Gear, 1.375 ID
8 4130 518 2 DGD THRUST WASHER, Planetary Carrier
9 4130 512 1 DGD GEAR, Front Annulus
10 4130 514 1 DGD CARRIER, Planetary Pinion
-11 3681 949 8 DGD THRUST WASHER, Planet Pinion
12 4130 736 1 DGD SPACER, Sun Gear
13 4471 566 2 DGD PLATE, Transmission Module
14 4130 685 1 DGD GEAR, Sun
15 4531 288 1 DGD SHELL, Sun Gear
16 4505 188 1 DGD PLATE, Transmission Module
17 4617 320 1 DGD MAINSHAFT, Transmission
18 1942 439 1 DGD SNAP RING, Sun Gear Shell
19 3681 935 1 DGD THRUST WASHER, Planetary Carrier
20 4431 438 1 DGD CARRIER, Planetary Pinion
21 3743 184 1 DGD GEAR, Rear Annulus
22 3515 501 1 DGD SUPPORT, Annulus Gear
24 6033 480 1 DGD SNAP RING, Reverse Drum
25 6033 616 5 DGD SCREW, Hex Flange Head, .25-28x.875
26 4637 956 1 DGD DRUM PACKAGE, Transmission
27 4431 690 1 DGD CAM, Overrunning Clutch
28 4431 432 1 DGD CLUTCH, Overrunning
29 4617 775 1 DGD PLATE, Annulus Gear Thrust
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Bands 30RH (DGD)
Figure 30RH-510
PART
Note: ve
1 3681 139 1 DGD LEVER, Reverse Band
2 6030 704 1 DGD SCREW, Cap, .437-20x1.812
3 0271 506 1 DGD NUT, Hex, .42-20
4 3410 102 1 DGD SHAFT, Reverse Band
5 6030 657 1 DGD O RING, Steering Gear
6 2464 439 1 DGD LINK, Transmission Reverse Band
7 3515 589 1 DGD STRUT, Reverse Band
8 4431 405 1 DGD BAND, Reverse
9 6036 141AA 1 DGD SCREW
10 PLUG, (NOT SERVICED)
11 2125 067 1 DGD LEVER, Kickdown
12 4531 181 1 DGD SHAFT, Band Lever
13 3515 084 1 DGD STRUT, Kickdown Band
14 4617 849 1 DGD BAND, Kickdown
15 0124 934 1 DGD NUT, Hex Jam, .50-20
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Governor 30RH (DGD)
Figure 30RH-610
PART
Note: ve
-1 4883 956AB 1 DGD GASKET AND SEAL PACKAGE, Governor
-2 4728 460 1 DGD BODY PACKAGE, Governor
3 BODY, Governor, (NOT SERVICED)
-4 5211 7938 1 DGD WEIGHT KIT, Transmission Governor
5 INNER, Inner, (NOT SERVICED)
6 SPRING, Governor Valve, (NOT SERVICED)
7 WEIGHT, Governor, (NOT SERVICED)
8 1942 109 1 DGD SEAL, Governor
9 3743 518 1 DGD SUPPORT, Governor
11 6031 392 1 DGD SNAP RING, Brake Master Cylinder
12 6034 723 1 DGD SNAP RING, Governor, .675 x .025
13 6031 613 2 DGD BOLT, Hex Head, .25-20x.68
-14 6034 788 2 DGD BOLT, Hex Head, .25-20x1.33
15 6027 271 1 DGD SNAP RING, Governor, 1.156
16 1556 082 1 DGD SHAFT, Governor
17 4617 064 1 DGD VALVE, Governor
18 3743 519 1 DGD FILTER, Transmission Governor
19 4617 799 1 DGD SPACER, Output Shaft
20 6025 668 1 DGD SNAP RING, 1.150" Free Diameter
21 4130 537 1 DGD BEARING, Output Shaft
22 6032 739 1 DGD O RING, Output Shaft Bearing, Transmission
23 6025 668 1 DGD SNAP RING, 1.150" Free Diameter
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Valve Body 30RH (DGD)
Figure 30RH-710
PART
Note: ve
-1 4713 105AB 1 DGD GASKET AND SEAL PACKAGE, Valve Body
2 5211 8596 1 DGD BODY, Transfer Plate
3 BODY, Transfer Plate, (NOT SERVICED)
4 SCREW, Pan Head, .19-24x.440, (NOT SERVICED)
5 PLATE, (NOT SERVICED)
6 SPRING, Lock Up Valve, (NOT SERVICED)
-7 SCREW AND WASHER, Hex Flange Head, .190-
24x1.54, (NOT SERVICED)
8 4505 036 1 DGD VALVE, Trans Lockup Switch
9 0147 488 1 DGD BALL, Manual Lever Detent, .343 Diameter
11 2538 062 1 DGD WASHER, Manual Valve Lever
12 2466 548 1 DGD SEAL, Valve Lever Shift
13 4617 437 1 DGD LEVER, Manual Valve
14 4505 098 1 DGD SEAL, Manual Shift Valve, 1.25 OD
15 3681 227 1 DGD LEVER, Throttle Valve
16 3878 313 1 DGD SCREEN, Transmission Regulator Valve
17 3515 996 1 DGD FILTER, Valve Body
18 6033 826 3 DGD SCREW AND WASHER, Oil Filter Mounting,
Fillester Head .190-24x2.500
19 4130 492 1 DGD SPRING, Switch Valve
21 6030 609 1 DGD SCREW, Cap Head Lock, .312-24x1.25
-23 4348 907 1 DGD SPRING, Limit Valve
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Servos 30RH (DGD)
Figure 30RH-720
PART
Note: ve
2 3743 014 1 DGD SEAL, Kickdown Servo
3 1942 485 1 DGD GUIDE, Kickdown Servo
4 SPRING, Kickdown Servo Piston, (NOT SERVICED)
5 6031 392 1 DGD SNAP RING, Brake Master Cylinder
6 4058 943 1 DGD ROD, Kickdown Servo Piston
7 3743 014 1 DGD SEAL, Kickdown Servo
8 1636 470 1 DGD SEAL, Servo Piston
9 4058 942 1 DGD PISTON, Kickdown Servo
11 2464 463 1 DGD RETAINER, Transmission Rear Clutch
12 2801 274 1 DGD SPRING, Reverse Servo Piston
13 5211 8741 1 DGD PLUG, Reverse Servo Piston
14 3743 580 1 DGD SPRING, Reverse Servo Piston
15 4202 864 1 DGD SEAL, Reverse Servo Piston
16 5211 8744 1 DGD PISTON, Reverse Servo
17 6027 153 1 DGD SNAP RING, .435 ID
18 4531 259 1 DGD SPRING, Transmission Accumulator
19 3743 013 1 DGD SEAL, Piston Accumulator
20 3743 650 1 DGD PISTON, Accumulator
21 3743 010 1 DGD SEAL, Piston Accumulator
22 6031 410 1 DGD O RING, Trans Kickdown Servo
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Parking Sprag 30RH (DGD)
Figure 30RH-730
PART
Note: ve
1 2466 909 1 DGD SPRING, Parking Sprag
2 4471 415 1 DGD SPRAG, Transmission Parking
3 2538 042 1 DGD PLUG, Parking Sprag
4 2538 034 1 DGD SNAP RING, Transmission
5 2466 892 1 DGD SHAFT, Parking Sprag
6 2466 906 1 DGD ROD, Parking Sprag
7 SPRING, Parking Sprag Return, (NOT SERVICED)
8 6035 256 1 DGD SNAP RING, Rod
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Gearshift Controls 30RH (DGD)
Figure 30RH-1230
PART
Note: ve
ERH = 4.0L Power Tech Engine ve
1 5210 4028 1 DG0 HANDLE, Gearshift
2 5300 0211 1 DG0 BUTTON, Gearshift Knob
3 5300 0865 1 DG0 LEVER, Gearshift
4 5300 0866 1 DG0 SPRING, Button Return
5 5207 7561 1 DG0 CAP, Gearshift Handle Button
6 6501 648 4 DG0 SCREW, Hex Flange Head, M8x1.25x25.00
7 BEZEL AND DIAL, Gearshift Lever
55115 570AB 1 J DG0
55115 571AB 1 U DG0
8 5210 4144 1 DG0 CABLE, Park Interlock
9 SEAL, Shift Housing
5300 0659 1 J DG0
1 U DG0 RHD
10 HOUSING, Shift Lever
52078 551AB 1 J DG0
52078 841AB 1 U DG0
11 5210 4142 1 DG0 CABLE, Shift
12 5300 0704 1 DG0 COVER, Gearshift
13 J400 1701 9 DBB SCREW, Hex Self Tapping, .19-16x.50
14 4641 780 1 EP0, DG0 STRAP, Tie
ER0
15 5207 8255 1 DG0 BRACKET, Shift Cable
16 SCREW AND WASHER, Truss Head, .312-18x.750,
(NOT SERVICED)
17 52079 168AB 1 EP0, DG0 LEVER, Manual Control
ER0
18 3681 227 1 DGD LEVER, Throttle Valve
19 6028 114 1 DG0 NUT, Hex, .437-14
20 SPRING, Pawl Return, (NOT SERVICED)
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

GROUP 32RH - Automatic Transmission 3 Speed
Transmission 32RH (DGG) ...................................................... Fig. 32RH-110
Case and Extension

Case and Related Parts 32RH (DGG) .............................................. Fig. 32RH-210
Oil Pump
Oil Pump 32RH (DGG) ......................................................... Fig. 32RH-310
Gear Train
Clutch, Front and Rear 32RH (DGG) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 32RH-410
Output Shaft 32RH (DGG) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 32RH-420
Bands, Reverse and Kickdown

Bands 32RH (DGG) ........................................................... Fig. 32RH-510
Governor
Governor 32RH (DGG) ......................................................... Fig. 32RH-610
Valve Body
Valve Body 32RH (DGG) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 32RH-710
Servos 32RH (DGG) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 32RH-720
Parking Sprag 32RH (DGG) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 32RH-730
Gearshift Controls
Gearshift Controls 32RH (DGG) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 32RH-1230
February 6, 2002
Transmission 32RH (DGG)
Figure 32RH-110
PART
Note: ve
DGG = 3 Speed Automatic Transmission 32RH ve
1 # 5015 271AA 1 DGG TRANSMISSION PACKAGE, 52119833AA(Package
Contains 52119833AA Transmission, K4736596
Converter, K1949765 Bolts.)
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Case and Related Parts 32RH (DGG)
Figure 32RH-210
PART
Note: ve
DDK = 5 Speed Heavy Duty Transmission ve
-1 # 4883 957AC 1 DGG SEAL AND GASKET PACKAGE, Transmission
2 TUBE, Transmission Oil Filler
# 52104 243AC 1 ER0 DG0
52104 244AB 1 EP0 DG0
3 52104 240AB 1 EP0, DG0 INDICATOR, Transmission Fluid Level
ER0
4 52118 629AB 1 EP0, DG0 SEAL, Oil Filler Tube
ER0
5 5211 8344 1 DGG CASE, Transmission
6 4431 433 1 DGG SUPPORT, Output Shaft
7 5211 8076 1 DGG ADAPTER, Transmission
8 4269 956 1 DGG SEAL, Adapter
9 6030 849 5 DGG SCREW AND WASHER, Hex Head Locking, .375-
16x1.375
10 6028 095 1 DGG PLUG, Pressure Check
11 6033 480 1 DGG SNAP RING, Reverse Drum
12 4295 875 1 DGG GASKET, Oil Pan
13 56028 181AB 1 DGG SWITCH, Neutral, Safety, Back Up
14 2466 954 1 DGG GASKET, Transmission Case
15 6036 141AA 1 DGG SCREW
16 5202 8471 1 DGG CONNECTOR, Oil Cooler Tube, .375 Tube x .25
Thread
17 4505 098 1 DGG SEAL, Manual Shift Valve, 1.25 OD
18 0124 934 1 DGG NUT, Hex Jam, .50-20
19 5211 8802 1 DGG PAN, Transmission Oil
20 4723 548 14 DGG SCREW AND WASHER, Hex Head, .312-18x.625
21 52118 136AB 1 ER0 DG0 COVER, Converter
22 6035 031 3 ER0 DG0 SCREW AND WASHER, Hex Head, .312-18x.625
23 J323 7847 1 ER0 DG0 SPACER, Clutch Housing
24 J400 4370 2 ER0 DG0 BOLT AND WASHER, Hex Head, .437-14x2.75
25 J021 9422 2 ER0 DG0 NUT, Hex
26 6033 157 1 DGG STUD, .375-16x2.312
27 6033 479 6 DGG BOLT, Hex Head, .25-28x1-5/8
28 3681 601 1 DGG MAGNET, Transmission
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Case and Related Parts 32RH (DGG)
Figure 32RH-210
PART
29 2408 143 1 DG0 WASHER, Switch

30 6033 616 5 DGG SCREW, Hex Flange Head, .25-28x.875
31 5211 8595 1 DGG SOLENOID, Transmission
32 5603 8235 1 DGG CONNECTOR, Wiring
33 0153 371 2 ER0 DG0 BOLT, Hex Head, .375-16x2.25
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Oil Pump 32RH (DGG)
Figure 32RH-310
PART
Note: ve
-1 4713 108AB 1 DGG GASKET AND SEAL PACKAGE, Transmission Oil
Pump
2 4412 475 1 DGG SEAL, Impeller Hub, 57.25mm OD
3 2466 796 1 DGG BUSHING, Front Pump
4 2204 709 1 DGG SEAL, Front Pump Housing
5 4778 552 1 DGG PUMP, Transmission Oil
6 HOUSING, Pump, (NOT SERVICED)
9 SHAFT, Oil Pump, (NOT SERVICED)
11 BALL, Valve Body Check, (NOT SERVICED)
12 0179 815 6 DGG SCREW, Hex Head, .312-18x.687
13 5211 8266 1 DGG GASKET, Transmission Oil Pump
14 4028 545 1 DGG BUSHING, Reaction Shaft
15 4471 874 2 DGG SEAL, Ring Reaction Support, 2 1/16 O.D.
16 4617 786 1 DGG THRUST WASHER, Front Clutch
17 6023 943 6 DGG SCREW AND WASHER, Hex Flange Head, .312-
18x1.375
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Clutch, Front and Rear 32RH (DGG)
Figure 32RH-410
PART
Note: ve
-1 # 5252 926AB 1 DGG SEAL PACKAGE, Transmission Clutch
2 3515 176 1 DGG SEAL, Front Clutch Piston
-3 0147 483 1 DGG CHECK BALL, Dia-.187
4 3515 054 1 DGD SPRING, Front Clutch
6 1638 461 2 DGG SNAP RING
7 4617 362 4 DGG DISC, Direct Clutch
9 4505 199 1 DGG RETAINER, Transmission Rear Clutch
11 6022 859 1 DGG SNAP RING, .890625
12 4028 333 1 DGG SEAL, Rear Clutch, 1.50 ODx.009 Thk
13 4617 786 1 DGG THRUST WASHER, Front Clutch
14 1401 221AB 1 DGG SEAL, Input Shaft
15 4505 189 1 DGG INPUT SHAFT, Transmission
16 4713 880 4 DGG DISC, Clutch
-18 4539 121 1 DGG SNAP RING, Rear Clutch, .076
22 4617 176 1 DGG PLATE, Transmission Clutch Reaction
23 1942 403AB 3 DGG PLATE, Clutch Separator
24 2466 281 1 DGG PLATE, Clutch Pressure
25 2466 283 1 DGG SPRING, Rear Clutch
26 4728 487 1 DGG SPRING, Rear Clutch Piston
27 2538 510 1 DGG SEAL, Rear Clutch Piston
28 PISTON, Clutch
3515 716 1 DGG
4617 154AB 1 DGG With Transmission Stamp # [52119833AA]
29 4505 185 1 DGG THRUST WASHER, Output Shaft, Gray .052
-30 4505 186 1 DGG THRUST WASHER, Output Shaft, Red .068
-31 4505 187 1 DGG THRUST WASHER, Output Shaft, Green .083
32 4617 157 1 DGG BUSHING, Front Clutch
-33 4617 159 1 DGG BUSHING, Rear Clutch
34 4531 285 1 DGG RETAINER AND BUSHING, Transmission Front
Clutch, Up to 01-07-2000
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Clutch, Front and Rear 32RH (DGG)
Figure 32RH-410
PART
35 4617 154 1 DGG PISTON, Clutch

37 4617 176 1 DGG PLATE, Transmission Clutch Reaction
38 4058 487 1 DGG SEAL, Front Piston Clutch
39 4617 516AB 1 DGG RETAINER, Transmission Front Clutch Piston
Spring
40 # 4531 285AB 1 DGG RETAINER AND BUSHING, Transmission Front
Clutch, From 01-07-2000
41 4617 154AB 1 DGG PISTON, Clutch
42 1942 403AC 4 DGG PLATE, Clutch Separator
43 4617 176AB 1 DGG PLATE, Transmission Clutch Reaction
44 4058 487AB 1 DGG SEAL, Front Piston Clutch
45 4617 516AC 1 DGG RETAINER, Transmission Front Clutch Piston
Spring
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Output Shaft 32RH (DGG)
Figure 32RH-420
PART
Note: ve
1 6026 289 1 DGG SNAP RING, .946 ID
2 6030 576 1 DGG SNAP RING, Annulus Gear, 1.375 ID
3 3681 969 1 DGG THRUST WASHER, Annulus Gear
4 4617 774 1 DGG SUPPORT, Annulus Gear
-5 6030 576 1 DGG SNAP RING, Annulus Gear, 1.375 ID
7 4130 518 2 DGG THRUST WASHER, Planetary Carrier
8 4130 512 1 DGG GEAR, Front Annulus
9 4130 514 1 DGG CARRIER, Planetary Pinion
-10 3681 949 8 DGG THRUST WASHER, Planet Pinion
11 4130 736 1 DGG SPACER, Sun Gear
12 4471 566 2 DGG PLATE, Transmission Module
13 4130 685 1 DGG GEAR, Sun
14 4531 288 1 DGG SHELL, Sun Gear
15 4505 188 1 DGG PLATE, Transmission Module
16 4617 320 1 DGG MAINSHAFT, Transmission
17 1942 439 1 DGG SNAP RING, Sun Gear Shell
18 3681 935 1 DGG THRUST WASHER, Planetary Carrier
19 4431 438 1 DGG CARRIER, Planetary Pinion
20 3743 184 1 DGG GEAR, Rear Annulus
21 3515 501 1 DGG SUPPORT, Annulus Gear
23 6033 480 1 DGG SNAP RING, Reverse Drum
-24 6033 616 5 DGG SCREW, Hex Flange Head, .25-28x.875
25 4637 956 1 DGG DRUM PACKAGE, Transmission
26 4431 690 1 DGG CAM, Overrunning Clutch
27 4431 432 1 DGG CLUTCH, Overrunning
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Bands 32RH (DGG)
Figure 32RH-510
PART
Note: ve
1 4202 764AB 1 DGG LEVER, Reverse Band
2 2538 472 1 DGG SCREW, Trans Reverse Band Adjusting, .375-24-1.
88
3 0114 942 1 DGG NUT, Hex, .375-24
4 3410 102 1 DGG SHAFT, Reverse Band
5 4431 406 1 DGG BAND, Reverse
6 6030 657 1 DGG O RING, Steering Gear
7 3410 102 1 DGG SHAFT, Reverse Band
8 0124 934 1 DGG NUT, Hex Jam, .50-20
9 6036 141AA 1 DGG SCREW
11 2124 666 1 DGG LEVER, Kickdown
12 4531 181 1 DGG SHAFT, Band Lever
13 3515 084 1 DGG STRUT, Kickdown Band
14 4617 849 1 DGG BAND, Kickdown
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Governor 32RH (DGG)
Figure 32RH-610
PART
Note: ve
-1 4728 460 1 DGG BODY PACKAGE, Governor
2 BODY, Governor, (NOT SERVICED)
3 RETAINER, (NOT SERVICED)
4 1942 109 1 DGG SEAL, Governor
5 3743 518 1 DGG SUPPORT, Governor
7 6031 392 1 DGG SNAP RING, Brake Master Cylinder
8 6034 723 1 DGG SNAP RING, Governor, .675 x .025
9 4617 883 1 DGG WEIGHT KIT, Transmission Governor
10 SPRING, Governor Valve, . , (NOT SERVICED)
13 1556 082 1 DGG SHAFT, Governor
14 4617 064 1 DGG VALVE, Governor
15 6027 271 1 DGG SNAP RING, Governor, 1.156
16 3743 519 1 DGG FILTER, Transmission Governor
17 4617 799 1 DGG SPACER, Output Shaft
18 6025 668 1 DGG SNAP RING, 1.150" Free Diameter
19 4130 537 1 DGG BEARING, Output Shaft
20 6032 739 1 DGG O RING, Output Shaft Bearing, Transmission
21 6031 613 4 DGG BOLT, Hex Head, .25-20x.68
-22 4883 956AB 1 DGG GASKET AND SEAL PACKAGE, Governor
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Valve Body 32RH (DGG)
Figure 32RH-710
PART
Note: ve
-1 4713 105AB 1 DGG GASKET AND SEAL PACKAGE, Valve Body
2 5211 8617 1 DGG BODY, Transfer Plate
3 VALVE, Valve Body, (NOT SERVICED)
5 PLATE, (NOT SERVICED)
-6 SCREW, (NOT SERVICED)
7 SPRING, Lock Up Valve, (NOT SERVICED)
8 4505 036 1 DGG VALVE, Trans Lockup Switch
9 0147 488 1 DGG BALL, Manual Lever Detent, .343 Diameter
11 2538 062 1 DGG WASHER, Manual Valve Lever
12 2466 548 1 DGG SEAL, Valve Lever Shift
13 4617 439 1 DGG LEVER, Manual Valve
14 4505 098 1 DGG SEAL, Manual Shift Valve, 1.25 OD
ER0
16 3878 313 1 DGG SCREEN, Transmission Regulator Valve
17 3515 996 1 DGG FILTER, Valve Body
18 6033 826 3 DGG SCREW AND WASHER, Oil Filter Mounting,
Fillester Head .190-24x2.500
19 4130 492 1 DGG SPRING, Switch Valve
21 6030 609 1 DGG SCREW, Cap Head Lock, .312-24x1.25
22 SCREW, .190-24 x 1‘‘ , (NOT SERVICED)
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Servos 32RH (DGG)
Figure 32RH-720
PART
Note: ve
1 6028 863 1 DGG SNAP RING, Kickdown, 2.377
2 4295 966 1 DGG SEAL, Servo Guide
3 3410 332 1 DGG GUIDE, Kickdown Servo
4 4531 119 1 DGG SPRING, Kickdown Servo Piston
5 6031 392 1 DGG SNAP RING, Brake Master Cylinder
6 4058 780 1 DGG ROD, Kickdown Servo Piston
7 6028 864 1 DGG O RING, Kick Down Servo
8 4295 966 1 DGG SEAL, Servo Guide
9 4058 777 1 DGG PISTON, Kickdown Servo
10 3743 033 1 DGG SEAL, Kickdown Servo
11 6027 153 1 DGG SNAP RING, .435 ID
12 5211 8744 1 DGG PISTON, Reverse Servo
13 4202 864 1 DGG SEAL, Reverse Servo Piston
14 2801 274 1 DGG SPRING, Reverse Servo Piston
15 52118 740AB 1 DGG PLUG, Reverse Servo Piston
16 2801 274 1 DGG SPRING, Reverse Servo Piston
17 2464 463 1 DGG RETAINER, Transmission Rear Clutch
19 3515 114 1 DGG SPRING, Accumulator
20 3743 013 1 DGG SEAL, Piston Accumulator
21 3743 650 1 DGG PISTON, Accumulator
22 3743 010 1 DGG SEAL, Piston Accumulator
23 3515 114 1 DGG SPRING, Accumulator
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Parking Sprag 32RH (DGG)
Figure 32RH-730
PART
Note: ve
1 2466 909 1 DGG SPRING, Parking Sprag
2 4471 415 1 DGG SPRAG, Transmission Parking
3 2538 042 1 DGG PLUG, Parking Sprag
4 2538 034 1 DGG SNAP RING, Transmission
5 2466 892 1 DGG SHAFT, Parking Sprag
6 2466 906 1 DGG ROD, Parking Sprag
7 SPRING, (NOT SERVICED)
8 6035 256 1 DGG SNAP RING, Rod
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Gearshift Controls 32RH (DGG)
Figure 32RH-1230
PART
Note: ve
1 5210 4028 1 DG0 HANDLE, Gearshift
2 5300 0211 1 DG0 BUTTON, Gearshift Knob
3 5300 0865 1 DG0 LEVER, Gearshift
4 5300 0866 1 DG0 SPRING, Button Return
5 5207 7561 1 DG0 CAP, Gearshift Handle Button
6 6501 648 4 DG0 SCREW, Hex Flange Head, M8x1.25x25.00
7 55115 570AB 1 J DG0 BEZEL AND DIAL, Gearshift Lever
8 5210 4144 1 DG0 CABLE, Park Interlock
9 SEAL, (NOT SERVICED)
10 52078 551AB 1 J DG0 HOUSING, Shift Lever
11 5210 4142 1 DG0 CABLE, Shift
12 5300 0704 1 DG0 COVER, Gearshift
13 J400 1701 11 DG0 SCREW, Hex Self Tapping, .19-16x.50
14 4641 780 1 STRAP, Tie
15 5207 8255 1 DG0 BRACKET, Shift Cable
16 BOLT, (NOT SERVICED)
17 52079 168AB 1 EP0, DG0 LEVER, Manual Control
ER0
ER0
19 6028 114 1 DG0 NUT, Hex, .437-14
20 SPRING, Pawl Return
5300 3350 1 J DG0
1 U DG0
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

GROUP 3550 - Manual Transmission 5 Speed
Transmission (DDD) ........................................................... Fig. 3550-110
Case and Extension

Case and Extension (DDD) ...................................................... Fig. 3550-210
Gear Train
Gear Train (DDD) ............................................................. Fig. 3550-410
Fork and Rails

Fork and Rails (DDD) .......................................................... Fig. 3550-910
Gearshift Controls
Gearshift Controls (DDD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 3550-1210
February 6, 2002
Transmission (DDD)
Figure 3550-110
PART
ERH= 4.0L Power Tech I-6 ve

1 # 52104 388AA 1 ER0 DDD TRANSMISSION, 5 Speed
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Case and Extension (DDD)
Figure 3550-210
PART

1 # 5015 577AA 1 ER0 DDD CASE, Transmission
2 # 5015 948AA 1 ER0 DDD CASE, Transmission Rear
3 # 5013 306AA 1 ER0 DDD RETAINER, Shaft
4 # 5015 954AA 1 ER0 DDD LEVER, Gearshift
5 4741 313 1 ER0 DDD BOLT, M8-1.25x70
6 4741 144 4 ER0 DDK BOLT, Hex Head
7 4741 123 11 ER0 DDD BOLT, Hex Head, M8x1.25x50
8 4741 115 3 ER0 BOLT, Hex
9 4741 122 2 ER0 DDC PIN, Locating
10 5013 336AA 1 ER0 DDD SWITCH, Back Up Lamp
11 # 5015 945AA 1 ER0 DDD VENT, Transmission
12 4882 280 1 ER0 DDD PLUG, Oil Fill
13 5013 321AA 1 ER0 DDD PIN, Detent
14 4741 128 1 ER0 DDD CAP, Detent
15 4773 182 1 ER0 DDD SPRING, Shift Detent
16 5015 949AA 1 ER0 DDD PLUNGER
17 4741 300 6 ER0 DDC BOLT, Hex Head, M6x1.00x25
18 4741 112 1 ER0 DDD BEARING, Ball
19 4741 296 1 ER0 DDD SEAL, Input Shaft
20 4741 118 1 ER0 DDD SEAL, Output Shaft
21 4874 174 1 ER0 DDD BEARING, Input Shaft
22 # 5015 945AA 1 ER0 DDD VENT, Transmission
23 5012 337AA 1 ER0 DDD BUSHING, Transmission
24 4886 153AA 1 ER0 DDD SEAL, Shift Lever
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Gear Train (DDD)
Figure 3550-410
PART
ve
1 # 5013 302AA 1 ER0 DDD SHAFT, Input
2 4741 277 2 ER0 DDD STOP RING, Synchronizer
3 4741 878 1 ER0 DDD NEEDLE BEARING, Input Shaft
4 4741 266 2 ER0 DDC SNAP RING, Output Shaft Bearing
5 4741 293 1 ER0 DDD SYNCHRONIZER, Third and Fourth
6 # 5013 195AA 1 ER0 DDD GEAR, Third
7 5003 039AA 1 ER0 DDD NEEDLE BEARING, Second Gear
8 4897 922AA 1 ER0 DDD SNAP RING
9 # 5013 192AA 2 ER0 DDD WASHER, Output Shaft
10 # 5013 194AA 1 ER0 DDD GEAR, Second
11 # 5013 191AA 1 ER0 DDD SYNCHRONIZER, First and Second
12 # 5013 189AA 1 ER0 DDD GEAR, First
13 4741 871 1 ER0 DDD NEEDLE BEARING, Transmission
14 5013 180AA 1 ER0 DDD SHAFT, Output
15 4741 871 1 ER0 DDD NEEDLE BEARING, Transmission
16 # 5013 185AA 1 ER0 DDD GEAR, Reverse
17 4741 285 1 ER0 DDD STOP RING, Synchronizer
18 4741 278 1 ER0 DDD SYNCHRONIZER, Fifth And Reverse
19 4741 805 1 ER0 DDD RING, Transmission
20 4741 273 1 ER0 DDD BEARING, Needle
21 # 5015 956AA 1 ER0 DDD GEAR, Fifth
22 4741 114 1 ER0 DDD RETAINER, Transmission Output Shaft Bearing
23 4741 866 1 ER0 DDD BEARING, Output Shaft
24 4741 266 2 ER0 DDC SNAP RING, Output Shaft Bearing
25 # 5012 971AA 2 ER0 DDD BEARING, Countershaft
26 # 5015 957AA 1 ER0 DDD SHAFT, Counter
27 4741 312 1 ER0 DDD SUPPORT, Segment Idler Shaft
28 4741 310 1 ER0 DDD WASHER, Flat
29 4741 309 1 ER0 DDD WASHER, Idler Gear
30 4741 307 2 ER0 THRUST WASHER, Reverse Idler
31 # 5013 199AA 1 ER0 DDD GEAR, Reverse Idler
32 4874 359 1 ER0 DDD BEARING, Idler
33 4741 303 1 ER0 DDD IDLER SHAFT, Transmission
34 4741 891 2 ER0 DDD BALL, Check, 4 mm
35 4874 363 2 ER0 DDC RING, Synchronizer Blocker
36 4874 405 2 ER0 DDC CONE, Synchronizer
37 4874 404 2 ER0 DDC RING
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Fork and Rails (DDD)
Figure 3550-910
PART

1 # 5015 951AA 1 ER0 DDD SHAFT, Selector
2 5014 109AA 1 ER0 DDD LEVER, Shift Shaft
3 4741 137 3 ER0 DDD SPRING, Lever
4 5015 949AA 1 ER0 DDD PLUNGER
5 5012 337AA 1 ER0 DDD BUSHING, Transmission
6 4741 138 1 ER0 DDD PIN, Shift Shaft
7 # 5015 950AA 1 ER0 DDD FORK, Third and Fourth
8 4741 139 1 ER0 DDD PIN, Shift Shaft
9 4874 352 1 ER0 DDD SOCKET, Shift Shaft
10 # 4773 563AB 1 ER0 DDD FORK, Transmission
11 # 5013 178AA 1 ER0 DDD FORK, First and Second
12 5012 020AA 1 ER0 DDD ISOLATOR, Shift Lever
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Gearshift Controls (DDD)
Figure 3550-1210
PART

1 4446 921 1 DBB INSERT, Transmission Shift Knob
2 6502 556 1 DBB NUT, Hex, M10-1.5
3 5210 4174 1 DBB KNOB, Gearshift
4 LEVER, Gearshift
# 52078 576AC 1 J DBB
# 52078 579AC 1 U DBB
5 5207 8558 1 DBB BOOT, Gear Shift Lever
6 5300 0056 1 DBB BEZEL, Gearshift Lever Boot
7 5210 4012 1 DBB TUBE, Governor Support
8 # 52078 970AC 1 DBB BOOT, Inner Gearshift
9 5207 8971 1 DBB COVER, Floor Pan
10 J400 1701 9 DBB SCREW, Hex Self Tapping, .19-16x.50
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

GROUP AISIN - Manual Transmission 5 Speed
Transmission (DDQ) ........................................................... Fig. AISIN-110
Case and Extension

Case and Extension AX5 (DDQ) .................................................. Fig. AISIN-210
Gear Train
Gear Train AX5 (DDQ) ......................................................... Fig. AISIN-410
Forks and Rails

Forks AX5 (DDQ) ............................................................. Fig. AISIN-910
Gearshift Controls
Gearshift Controls (DDQ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. AISIN-1210
February 6, 2002
Transmission (DDQ)
Figure AISIN-110
PART
Note: ve
DDQ = Manual Transmission 5 Speed ve
1 5210 4548 1 EP0 DDQ TRANSMISSION, 5 Speed
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Case and Extension AX5 (DDQ)
Figure AISIN-210
PART
Note: ve
DDQ = 5 Speed Manual Transmission ve
EPE = 2.5L SMPI MAGNUM 4 Cyl Engine ve
1 4897 581AA 1 EP0 DDQ CASE, Transmission
2 4543 303 1 EP0 DDQ PLUG, Differential Drain
3 8350 0513 2 EP0 DDQ GASKET, Drain Plug
4 8350 0509 1 EP0 DDQ PLUG, Oil Fill
5 8350 0504 4 EP0 DDQ PIN, Locating
6 8350 0618 1 EP0 DDQ STUD, Double Ended, M10x1.25x98
7 8350 0627 1 EP0 DDQ WASHER, Flat
8 8350 0626 1 EP0 DDQ WASHER, Lock
9 8350 0625 1 EP0 DDQ NUT, Transmission Case
10 8350 3547 1 EP0 DDQ BOLT
11 8350 3549 4 EP0 DDQ BOLT
12 8350 0516 1 EP0 DDQ PIN, Reverse Restrict
13 8350 3108 1 EP0 DDQ SEAL, Adapter
14 4897 133AA 1 EP0 DDQ ADAPTER, Transfer Case
15 8350 0515 1 EP0 DDQ PIN, Reverse
16 8350 3548 1 EP0 DDQ BOLT
17 8350 0511 4 EP0 DDQ SCREW, Manual Transmission
18 8350 3109 AR EP0 DDQ CAP, Detent
19 8350 0623 1 EP0 DDQ PLUG, Oil Fill
20 8350 6034 1 EP0 DDQ RETAINER, Bearing
21 8350 0629 1 EP0 DDQ SWITCH, Back Up Lamp
22 4318 025 1 EP0 DDQ SEALANT, RTV
23 8350 0540 1 EP0 DDQ PIN, Shift Shaft, Slotted
24 8350 0631 1 EP0 DDQ CLAMP, Transmission
25 8350 3551 1 EP0 DDQ CLAMP, Transmission
26 8350 0632 1 EP0 DDQ GASKET, Transmission
27 5003 663AA 2 EP0 DDQ PIN, Locating
28 3420 1818 8 EP0 DDQ SCREW, Hex Head, M8x1.25x25
29 4746 025 1 EP0 DDQ RETAINER, Bearing
30 8350 0505 AR EP0 DDQ GASKET, Input Gear Retainer
31 8350 6045 1 EP0 DDQ SEAL, Main Shaft
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Gear Train AX5 (DDQ)
Figure AISIN-410
PART
Note: ve
DDQ = Manual Transmission 5 Speed ve
1 8350 0611 1 EP0 DDQ SNAP RING, Input Shaft, 2.30mm
-2 8350 0610 1 EP0 DDQ SNAP RING, Input Shaft, 2.25mm
6 8350 0614 1 EP0 DDQ SNAP RING
7 8350 2681 2 EP0 DDQ BEARING, Input Shaft
8 8350 6020 1 EP0 DDQ SHAFT, Input
9 8350 2680 13 EP0 DDQ ROLLER, Input Gear
10 8350 0566 3 EP0 DDQ STOP RING, Synchronizer
11 8350 0598 1 EP0 DDQ SNAP RING, Mainshaft, 1.75mm
-12 8350 0599 1 EP0 DDQ SNAP RING, Mainshaft, 1.80mm
18 8350 0568 4 EP0 DDQ SPRING, Synchronizer Key
19 8350 6027 1 EP0 DDQ SYNCHRONIZER, Third and Fourth
20 8350 6029 3 EP0 DDQ KEY, Synchronizer
21 4740 235 AR EP0 DDQ SLEEVE, Synchromesh Clutch Gear
22 8350 6019 1 EP0 DDQ GEAR, Third
23 8350 0576 2 EP0 DDQ BEARING, Third Gear
24 8350 3105 1 EP0 DDQ MAINSHAFT, Transmission
25 8350 0577 2 EP0 DDQ BEARING, Second Gear
26 8350 6018 1 EP0 DDQ GEAR, Second
27 8350 0567 2 EP0 DDQ STOP RING, Synchronizer
28 8350 0569 2 EP0 DDQ SPRING, Synchronizer Key
29 8350 0561 1 EP0 DDQ SYNCHRONIZER, First and Second
30 8350 0564 3 EP0 DDQ KEY, Synchronizer
31 4897 101AA 1 EP0 DDQ GEAR, Reverse
-32 4897 102AA 1 EP0 DDQ GEAR, Reverse Idler, With Transmission Stamp #
[52104548]
33 8350 6017 1 EP0 DDQ GEAR, First
34 8350 6031 2 EP0 DDQ BEARING, First Gear
35 8350 0573 2 EP0 DDQ BALL, Reverse
36 8350 6026 1 EP0 DDQ RACE, First Gear
37 8350 6030 2 EP0 DDQ BEARING, Mainshaft
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Gear Train AX5 (DDQ)
Figure AISIN-410
PART

39 8350 0971 1 EP0 DDQ GEAR, Fifth
40 8350 0587 1 EP0 DDQ SNAP RING, Mainshaft, 2.67-2.72mm
-41 8350 0588 1 EP0 DDQ SNAP RING, Mainshaft, 2.73-2.78mm
-50 8350 0597 1 EP0 DDQ SNAP RING, Mainshaft, 3.27mm/3.32mm
51 8350 6035 1 EP0 DDQ SNAP RING PACKAGE, Transmission
52 4897 102AA 1 EP0 DDQ GEAR, Reverse Idler
53 4897 104AA 1 EP0 DDQ IDLER SHAFT, Transmission
54 4883 380AA 1 EP0 DDQ STOPPER, Idler Shaft
55 8350 0615 1 EP0 DDQ BOLT AND LOCK WASHER, Hex Head, M8x1.
25x20
56 8350 0581 1 EP0 DDQ SNAP RING, Cluster Gear, 2.05mm
-57 8350 0582 1 EP0 DDQ SNAP RING, Cluster Gear, 2.10-2.15mm
-58 8350 0583 1 EP0 DDQ SNAP RING, Cluster Gear, 2.15mm
63 8350 6032 1 EP0 DDQ BEARING, Cluster Gear
64 4897 103AA 1 EP0 DDQ GEAR, Countershaft
65 8350 6033 1 EP0 DDQ BEARING, Cluster Gear
66 8350 0646 1 EP0 DDQ PIPE, Oil Receiver
67 8350 6025 1 EP0 DDQ THRUST WASHER, Fourth Gear
68 8350 0644 2 EP0 DDQ NEEDLE BEARING, Fifth Gear
69 8350 0641 3 EP0 DDQ KEY, Synchronizer, No. 3
70 8350 6022 1 EP0 DDQ GEAR, Countershaft Fifth
71 8350 6024 1 EP0 DDQ GEAR, Fifth Splined
72 4746 657 1 EP0 DDQ SLEEVE, Synchronizer
73 4897 110AA 1 EP0 DDQ SPRING, Compression
74 4897 109AA 1 EP0 DDQ PIN
75 4897 112AA 1 EP0 DDQ RING, Snap
76 4897 108AA 1 EP0 DDQ PLATE, Transmission Idler Shaft
77 4897 111AA 1 EP0 DDQ RING, Transmission
78 4897 107AA 1 EP0 DDQ RACE, Idler Gear
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Forks AX5 (DDQ)
Figure AISIN-910
PART
Note: ve
DDK = 5 Speed Heavy Duty Manual Transmission ve
DDQ = 5 Speed Manual Transmission ve
EPE = 2.5L SMPI MAGNUM 4 Cyl Engine ve
1 8350 0503 4 EP0 DDQ PLUG, Shift Rail
2 8350 2664 3 EP0 DDQ BOLT, Shift Fork
3 8350 0526 1 EP0 DDQ FORK, Transmission
5 4897 099AA 1 EP0 DDQ ARM, Reverse Shift
7 4897 100AA 1 EP0 DDQ SHOE, Shift Lever
8 4740 236 1 EP0 DDQ FORK PACKAGE, Shift
10 8350 0531 1 EP0 DDQ BRACKET, Reverse Arm
11 8350 0549 2 EP0 DDQ BOLT, Bearing Retainer
12 4746 659 1 EP0 DDQ SHAFT, Gear Shift Fork, Number 3
13 4746 660 1 EP0 DDQ SHAFT, Gear Shift Fork, Number 4
14 8350 0537 2 EP0 DDQ PIN, Shift Shaft
15 8350 0541 1 EP0 DDQ PIN, Interlock, 21.6mm
16 8350 0524 1 EP0 DDQ PLUG, Transmission
17 8350 0638 1 EP0 DDQ SPRING, Compression Shift
18 8350 0542 7 EP0 DDQ BALL, Gearshift Fork Lock
19 4746 658 1 EP0 DDQ HEAD, Shifter Shaft
21 8350 0536 1 EP0 DDQ SHAFT, Selector
22 8350 0515 1 EP0 DDQ PIN, Reverse
23 8350 0514 1 EP0 DDQ SHAFT, Shift Lever
24 8350 6036 1 EP0 DDQ BOLT
25 8350 0540 1 EP0 DDQ PIN, Shift Shaft
26 8350 0636 1 EP0 DDQ HOUSING, Shift Lever
27 8350 0544 1 EP0 DDQ SPRING, Compression
28 8350 0543 1 EP0 DDQ PIN, Interlock, 30.3mm
30 4874 510 AR EP0 DDQ SHAFT, Gear Shift Fork, Number 1
31 8350 6047 AR EP0 DDQ SHAFT, Selector
32 8350 0545 3 EP0 DDQ SPRING, Compression Detent
33 4864 215 1 EP0 DDQ CAP, Vent
34 4864 211 1 EP0 DDQ RETAINER, Transmission
35 8350 3107 2 EP0 DDQ BOLT
-36 8350 0525 2 EP0 DDQ BOLT AND LOCK WASHER, Hex Head, M8x1.
25x30
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Forks AX5 (DDQ)
Figure AISIN-910
PART
37 4882 436 1 EP0 DDQ LEVER, Gearshift

38 8350 0520 1 EP0 DDQ BOOT, Gearshift
39 8350 0519 1 EP0 DDQ BUSHING, Shift Lever
40 8350 3109 AR EP0 DDQ CAP, Detent
41 4864 216 1 EP0 DDQ SHIELD, Transmission
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Gearshift Controls (DDQ)
Figure AISIN-1210
PART
Note: ve
1 5210 4174 1 DBB KNOB, Gearshift
2 4446 921 1 DBB INSERT, Transmission Shift Knob
3 6502 556 1 DBB NUT, Hex, M10-1.5
4 LEVER, Gearshift
# 52078 576AC 1 J DBB
# 52078 579AC 1 U DBB
-5 LEVER, Gearshift
# 52078 579AC 1 U DBB
# 52078 576AC 1 J DBB
6 5210 4012 1 DBB TUBE, Governor Support
7 5207 8558 1 DBB BOOT, Gear Shift Lever
8 5207 8970 1 DBB BOOT, Inner Gearshift
9 1150 2843 4 DBB SCREW, Hex Flange Head, M4.2x1.41x13.00
10 5207 8971 1 DBB COVER, Floor Pan
11 5300 0056 1 DBB BEZEL, Gearshift Lever Boot
12 3420 1035 3 DBB RIVET, M4x12 Aluminum
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

GROUP 231 - Transfer Case Model 231
Transfer Case Assembly

Transfer Case Command Trac (DHN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 231-110
Case and Related Parts

Case and Related Parts Command Trac (DHN) ....................................... Fig. 231-210
Gear Train
Gear Train Command Trac (DHN) ................................................. Fig. 231-410
Fork and Rails

Forks and Rails Command Trac (DHN) ............................................. Fig. 231-910
Gearshift Controls
Gearshift Controls Command Trac (DHN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 231-1210
February 6, 2002
Transfer Case Command Trac (DHN)
Figure 231-110
PART
NOTE: Sales Code ve

EP0 = 2.5L 4 Cyl. ve
ER0 = 4.0L 6 Cyl. ve
DG0= All Automatic Transmission ve
DDQ= 5 Speed Manual Transmission ve
DDD= 5 Speed Heavy Duty Manual Transmssion ve
1 TRANSFER CASE, NV231
# 52099 211AB 1 EP0, DG0
ER0
# 52099 364AB 1 EP0 DDQ
# 52111 252AA 1 ER0 DDD
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Case and Related Parts Command Trac (DHN)
Figure 231-210
PART
NOTE: Sales Code ve

DDD= 5 Speed Heavy Duty Manual TransmssionEP0 = 2.5L 4 Cyl. ve
DBB= All Manual Transmission ve
1 CASE, Transfer Front
4798 111 1 EP0 DDQ 52099364AB
1 EP0, DG0 52099211AB
ER0
1 ER0 DDD
2 STUD
4505 365 6 EP0 DDQ 52099364AB
6 ER0 DDD 52111252AA
6 EP0, DG0 52099211AB
ER0
3 BOOT, Driveshaft
4798 123 1 EP0 DDQ 52099364AB
1 EP0, DG0 52099211AB
ER0
# 5017 825AA 1 ER0 DDD 52111252AA
4 NUT AND CONED WASHER, Hex, .375-24
J400 6681 6 EP0 DD0
6 EP0 DG0
6 ER0
5 SCREW
4886 473AA 1 EP0 DDQ 52099364AB
1 EP0, DG0 52099211AB
ER0
1 ER0 DDD 52111252AA
6 SWITCH, Transfer Case Mode
J813 4473 1 EP0, DG0 52099211AB
ER0
1 EP0 DDQ 52099364AB
1 ER0 DDD 52111252AA
7 SEAL, Vacuum Switch
4338 956 1 EP0 DDQ 52099364AB
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Figure 231-210
PART
1 ER0 DDD 52111252AA

1 EP0, DG0 52099211AB
ER0
8 BOLT, Transfer Case
4210 617 5 EP0, DG0 52099211AB
ER0
5 EP0 DDQ 52099364AB
5 ER0 DDD 52111252AA
9 BOLT, Twelve Point Head, M10x1.5x48
J813 0979 1 EP0, DG0 52099211AB
ER0
1 EP0 DDQ 52099364AB
1 ER0 DDD 52111252AA
10 RETAINER, Transfer Case Rear
4798 115 1 EP0, DG0 52099211AB
ER0
1 EP0 DDQ 52099364AB
# 5017 477AA 1 ER0 DDD 52111252AA
11 BOLT
6500 318 9 EP0, DG0 52099211AB
ER0
9 EP0 DDQ 52099364AB
9 ER0 DDD 52111252AA
12 VENT, Transfer Case
4796 910 1 EP0, DG0 52099211AB
ER0
1 EP0 DDQ 52099364AB
1 ER0 DDD 52111252AA
13 5300 7494 1 VENT, Transfer Case
14 SEAL, Output Shaft
4798 117 1 EP0, DG0
ER0
1 EP0 DDQ
1 ER0 DDD
15 J400 5701 1 CLIP, Wrap Around, Tube
16 SPRING, Shift Detent
4638 497 1 EP0, DG0
ER0
1 EP0 DDQ
1 ER0 DDD
17 PLUNGER
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Figure 231-210
PART
5300 8217 1 EP0, DG0 52099211AB

ER0
1 EP0 DDQ 52099364AB
1 ER0 DDD 52111252AA
18 BOLT, Hex Flange Head
4210 614 2 EP0, DG0 52099211AB
ER0
2 EP0 DDQ 52099364AB
19 WASHER, Flat
4210 983 2 EP0, DG0 52099211AB
ER0
2 EP0 DDQ 52099364AB
2 ER0 DDD 52111252AA
20 DOWEL, Transfer Case
4116 310 2 EP0, DG0 52099211AB
ER0
2 EP0 DDQ 52099364AB
2 ER0 DDD 52111252AA
21 PLUG, Oil Fill
4856 641 2 EP0, DG0 52099211AB
ER0
2 EP0 DDQ 52099364AB
2 ER0 DDD 52111252AA
22 5010 884AA 1 EP0 DDQ SEALANT, RTV
23 MAGNET, Transmission
3681 601 1 EP0, DG0 52099211AB
ER0
1 EP0 DDQ 52099364AB
1 ER0 DDD 52111252AA
24 5209 8522 1 EP0, BRACKET, Tube
ER0
25 6502 081 2 CLAMP, Oil Cooler Line
26 HFV0 0516 1 HOSE, Fuel And Vapor, 25 Foot Roll 5/16"
27 STRAP, Retaining
J369 3058 1 J
1 U
28 CASE, Transfer Rear
4886 222AA 1 EP0, DG0 52099211AB
ER0
1 EP0 DDQ 52099364AB
1 ER0 DDD 52111252AA
29 SEAL, Oil
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Figure 231-210
PART
4338 942 1 EP0, DG0 52099211AB

ER0
1 EP0 DDQ 52099364AB
1 ER0 DDD 52111252AA
30 TUBE, Oil Pickup
4338 941 1 EP0, DG0 52099211AB
ER0
1 EP0 DDQ 52099364AB
1 ER0 DDD 52111252AA
31 CONNECTOR, Oil Tube Pickup
4338 944 1 EP0, DG0 52099211AB
ER0
1 EP0 DDQ 52099364AB
1 ER0 DDD 52111252AA
32 FILTER, Transfer Case Oil
4338 943 1 EP0, DG0 52099211AB
ER0
1 EP0 DDQ 52099364AB
1 ER0 DDD 52111252AA
33 CLAMP, Boot
4798 121 1 EP0 DDQ 52099364AB
1 ER0 DDD 52099211AB
# 5017 823AA 1 ER0 DDD 52111252AA
34 BEARING
4338 892 1 EP0, DG0 52099211AB
ER0
1 EP0 DDQ 52099364AB
1 ER0 DDD 52111252AA
35 SNAP RING
4798 116 1 EP0, DG0 52099211AB
ER0
1 EP0 DDQ 52099364AB
1 ER0 DDD 52111252AA
36 SNAP RING
J813 4488 1 EP0 DDQ 52099364AB
1 EP0, DG0 52099211AB
ER0
1 ER0 DDD 52111252AA
37 SEAL, Output Shaft
4798 117 1 EP0, DG0
ER0
1 EP0 DDQ
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Figure 231-210
PART
1 ER0 DDD
38 WASHER
4798 118 1 ER0 DBB
1 EP0, DG0
ER0
1 EP0 DDQ Slinger Locating
39 SLINGER, Oil
# 5016 615AA 1 EP0, DG0
ER0
1 EP0 DDQ
40 CLAMP, Boot
4798 121 1 EP0, DG0 52099211AB
ER0
1 EP0 DDQ 52099364AB
# 5017 823AA 1 ER0 DDD 52111252AA
41 CLAMP, Boot
4798 122 1 EP0, DG0 52099211AB
ER0
1 EP0 DDQ 52099364AB
1 ER0 DDD 52111252AA
-42 # 5017 819AA 1 ER0 DDD DAMPER, Transfer Case
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Gear Train Command Trac (DHN)
Figure 231-410
PART
NOTE: Sales Code ve

1 MAINSHAFT, Transfer Case
# 5016 630AA 1 EP0, DG0
ER0
1 EP0 DDQ
# 5017 631AA 1 ER0 DDD
2 SEAL, Input Gear
4167 929 1 EP0, DG0
ER0
1 EP0 DDQ
1 ER0 DDD
3 RETAINER
4338 973 1 EP0, DG0
ER0
1 EP0 DDQ
1 ER0 DDD
4 SEAL, Main Shaft
4210 603 1 EP0, DG0
ER0
1 EP0 DDQ
1 ER0 DDD
5 PUMP, Transfer Case Oil
4338 936 1 EP0, DG0
ER0
1 EP0 DDQ
1 ER0 DDD
6 BEARING
4338 892 1 EP0, DG0
ER0
1 EP0 DDQ
7 SNAP RING
J813 4488 1 EP0 DDQ
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Figure 231-410
PART
1 EP0, DG0
ER0
1 ER0 DDD
8 BEARING, Input Shaft
8350 3507 1 EP0, DG0
ER0
1 EP0 DDQ
1 ER0 DDD
9 RING
4338 909 1 EP0 DDQ
1 ER0 DDD
1 EP0, DG0
ER0
10 PLANETARY, Transfer Case
4796 903 1 EP0, DG0
ER0
1 EP0 DDQ
1 ER0 DDD
11 THRUST WASHER, Planetary Carrier
4338 908 2 EP0 DDQ
2 ER0 DDD
2 EP0, DG0
ER0
12 SNAP RING
4338 910 1 EP0, DG0
ER0
1 EP0 DDQ
1 ER0 DDD
13 SNAP RING
4338 933 1 EP0, DG0
ER0
1 EP0 DDQ
1 ER0 DDD
14 SNAP RING, Annulus Gear
4219 065 1 EP0, DG0
ER0
1 EP0 DDQ
1 ER0 DDD
15 SLEEVE, Mode Synchronizer
4796 909 1 EP0, DG0
ER0
1 EP0 DDQ
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Figure 231-410
PART
1 ER0 DDD
16 HUB, Sychronizer Mode
4741 240 1 EP0, DG0
ER0
1 EP0 DDQ
1 ER0 DDD
17 SLEEVE, Shift Range
4797 013 1 EP0, DG0
ER0
1 EP0 DDQ
1 ER0 DDD
18 SPROCKET, Transfer Case
4796 908 1 EP0, DG0
ER0
1 EP0 DDQ
1 ER0 DDD
19 SNAP RING
3821 558 1 EP0, DG0
ER0
1 EP0 DDQ
1 ER0 DDD
20 GEAR, Input
4796 965 1 EP0, DG0
ER0
1 ER0 DDD
4796 956 1 EP0 DDQ
21 BEARING, Output Shaft
4269 189 1 EP0, DG0
ER0
1 EP0 DDQ
1 ER0 DDD
22 CHAIN, Transfer Case
4338 935 1 EP0, DG0
ER0
1 EP0 DDQ
1 ER0 DDD
23 OUTPUT SHAFT, Transfer Case
4338 934 1 EP0, DG0
ER0
1 EP0 DDQ
1 ER0 DDD
24 BEARING
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Figure 231-410
PART
4338 892 1 EP0, DG0

ER0
1 EP0 DDQ Front
1 ER0 DDD
25 SNAP RING, Bearing
4338 894 1 EP0, DG0
ER0
1 EP0 DDQ
1 ER0 DDD
26 SEAL
4798 112 1 EP0, DG0
ER0
1 EP0 DDQ
1 ER0 DDD
27 YOKE, Transfer Case Output
4798 120 1 EP0, DG0
ER0
1 EP0 DDQ
1 ER0 DDD
28 WASHER, Flat
4446 487 1 EP0, DG0
ER0
1 EP0 DDQ
1 ER0 DDD
29 NUT, Hex Flange
4446 488 1 EP0, DG0
ER0
1 EP0 DDQ
1 ER0 DDD
30 BOLT
6500 318 9 EP0, DG0
ER0
9 EP0 DDQ
9 ER0 DDD
31 BEARING, Input Gear
4746 155 1 EP0, DG0
ER0
1 EP0 DDQ
1 ER0 DDD
-32 # 5017 819AA 1 ER0 DDD DAMPER, Transfer Case
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Forks and Rails Command Trac (DHN)
Figure 231-910
PART
NOTE: Sales Code ve

1 FORK, Range
4798 136 1 EP0 DDQ
1 EP0, DG0
ER0
1 ER0 DDD
2 PAD, Shift Fork
4167 969 2 EP0, DG0
ER0
2 EP0 DDQ
2 ER0 DDD
3 BUSHING, Shift Lever
5300 4810 1 EP0, DG0
ER0
1 EP0 DDQ
1 ER0 DDD
4 FORK, Transfer Case Mode Shift
4741 237 1 EP0, DG0
ER0
1 EP0 DDQ
1 ER0 DDD
5 PAD, Shift Fork
4219 073 1 EP0, DG0
ER0
1 EP0 DDQ
1 ER0 DDD
6 LEVER, Selector
4897 185AA 1 ER0 DDD
1 EP0 DDQ
1 EP0, DG0
ER0
7 SPRING, Mode Shift Rail
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Forks and Rails Command Trac (DHN)
Figure 231-910
PART
4338 925 1 EP0, DG0

ER0
1 EP0 DDQ
1 ER0 DDD
8 SECTOR, Transfer Case
4638 845 1 EP0, DG0
ER0
1 EP0 DDQ
1 ER0 DDD
0152 345 1 EP0, DG0
ER0
1 EP0 DDQ
1 ER0 DDD
10 RETAINER, Rear Clutch
4167 964 1 EP0, DG0
ER0
1 EP0 DDQ
1 ER0 DDD
11 SEAL, O-Ring
4167 963 1 EP0, DG0
ER0
1 EP0 DDQ
1 ER0 DDD
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Gearshift Controls Command Trac (DHN)
Figure 231-1210
PART
NOTE: Sales Code ve

1 SHIFTER, Transfer Case
52104 080AC 1 J
52104 081AC 1 U
2 6503 811 4 BOLT, Hex Head, M6x1.00x20.00
3 5300 5154 1 GASKET, Gearshift Control Rod
4 GATE, Transfer Case Shifter
(NOT REQUIRED)
(NOT SERVICED)
5 SCREW, Hex Head, M5x0.8x16.00
(NOT REQUIRED)
(NOT SERVICED)
6 6100 839 2 NUT, Push, M5
7 5207 8134 1 BEARING, Transfer Case Shift
8 BUSHING, Shift Control
5300 0639 2 J
2 U RHD
9 LEVER, Transfer Case Shifter
53005 150AB 1 J
1 U RHD
10 GROMMET, Control Rod Front
3575 333 1 J
1 U
11 5210 4073 1 ROD, Gear Shift Control, Transfer Case
12 STRAP, Retaining
J369 3058 1 J
1 U RHD
13 SNAP RING
1150 5389 1 J
1 U
14 52104 017AB 1 BRACKET, Torque Shaft
15 ROD, Gear Shift Control, Transfer Case
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Gearshift Controls Command Trac (DHN)
Figure 231-1210
PART
5207 8603 1 ER0 DG0

1 EP0
16 BRACKET, Torque Shaft
5207 8910 1 ER0 DBB
5207 8706 1 ER0 DG0
1 EP0
17 5207 8872 1 ROD, Gear Shift Control, Transfer Case
18 J941 9683 1 EP0 BOLT, Hex Flange Head, .312-18x.625
19 3420 1381 2 SCREW, Hex Flange Head Tapping, M6x1.00x20.00
20 6504 601 5 NUT, Rivet Round, M5x0.80x11.09
21 5210 4014 4 GROMMET
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

GROUP 21P - Speedometer Pinions
Speedometer Pinions
Speedometer Pinion And Housing ................................................. Fig. 21P-110
February 6, 2002
Speedometer Pinion And Housing
Figure 21P-110
PART
1 5602 7905 1 SENSOR, Vehicle Speed

2 5206 9315 1 HOUSING, Speedometer Drive Gear
3 6035 709 1 O RING, Trans Speedo Adapter
4 2892 399 1 CLAMP, Speedometer
5 0180 077 1 BOLT, Hex Head, 5/16x18x3/4
6 5602 8182 1 O RING
7 PINION, Speedometer Drive
5206 7628 1 3.07 AXLE RATIO, 28 Teeth. 30x9.5R15 Wrangler
OWL
5206 7629 1 3.07 AXLE RATIO, 29Teeyh. All 225/245 Tires.
5206 7631 1 3.07 AXLE RATIO, 31 Teeth, All 205 Tires.
5206 7634 1 3.73 AXLE RATIO, 34 Teeth, 30x9.5R15 Wrangler
OWL Goodyear Tires.
5206 7636 1 3.73 AXLE RATIO, 36 Teeth, P225/70R16 BSW
VSB All(.P225/75R15 OWL Wrangler.P215/75R1
Wrangler.P215/75R15 OWL All TER. Goodyear
.)
5206 7637 1 3.73 AXLE RATIO, 37 Teeth, P205/75R15
Wrangler RT, Goodyear Tires
5206 7639 1 4.11 AXLE RATIO, 39 Teeth,All 225/245 Tires
P2225/70R16 BSW VSB All.
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

GROUP 22 - Wheels, Covers and Jacks
Wheels and Hardware

Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 022-110
Wheel Covers and Center Caps

Caps And Covers ............................................................. Fig. 022-210
Jack Stowage
Jack And Storage ............................................................. Fig. 022-310
Spare Tire Stowage

Wheel, Spare Tailgate Mounted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 022-410
February 6, 2002
Wheels
Figure 022-110
PART
Note: Sales Code WJK = 15x6.0 Steel Wheels ve

Note: Sales Code WJ5 = 15x7.0 Steel Wheels ve
Note: Sales Code WJ1 = 15x7.0 Aluminum Wheels ve
Note: Sales Code WJX = 15x8.0 Aluminum Wheels ve
Note: Sales Code WDU = 16x7.0 Aluminum Wheels ve
1 5208 8140 1 WHEEL, Steel, 15x6 JJ Steel (WJK)
2 5FV63 S4AAB 4 WHEEL, Steel, 15x6 JJ Steel ((WJ5)
3 5DR1 9TAE 4 WHEEL, Aluminum, 15x7 Aluminum (WJ1)
4 5GC81 TAEAA 4 WHEEL, Aluminum, 15x8 Aluminum (WJX)
5 5FG56 PAKAB 4 WHEEL, Aluminum, 16x7 Aluminum (WDU)
6 # 5GK75 PAKAA 4 WHEEL, Aluminum, [WDF]
7 J400 6956 22 NUT, Wheel, .50x20, Capped Wheel
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Caps And Covers
Figure 022-210
PART

Note: Sales Code WJ5 = 15x7.0 Steel Wheels ve
1 5DY0 7TAE 4 CAP, Wheel Center, [WJ1]
2 CAP, Wheel Center
5208 9008 4 [WJK]
5CF3 4L4A 4 [WJ5]
5DY0 7TAE 1 [WDU,WDF]
-3 5CF9 7L3X 4 CAP, Wheel Center, Brushed Aluminum "Jeep" Name, [WJX]
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Jack And Storage
Figure 022-310
PART
1 5203 8254 1 STRAP, Jack Storage

2 52058 912AB 1 JACK
3 52059 162AB 1 BAG, Jack Tool Storage
4 52058 905AB 1 EXTENSION, Jack Handle
5 52088 133AB 1 HANDLE, Jack
6 LABEL, Serviced in #3, (NOT SERVICED)
7 6504 616 2 SCREW, M4.2x1.41
8 5205 8907 1 WRENCH, Wheel Lug Nut
9 5205 9047 2 STRAP, Jack Tool Storage
10 6504 697 1 CLIP, Lug Wrench
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Wheel, Spare Tailgate Mounted
Figure 022-410
PART
1 55175 913AC 1 BRACKET, Spare Tire

2 6035 053 5 SCREW AND WASHER, Hex Head, .312-18x1.125
3 55010 841AB 1 GASKET, Spare Tire Bracket, Upper Carrier
4 55010 928AB 1 GASKET, Spare Tire Bracket, Lower Carrier
5 J400 6956 23 NUT, Wheel, .50x20
6 COVER, Spare Tire
5FF4 5VK9 1 P Spice, ‘Sahara‘ Europe
5FF4 7TX7 1 L Black
5FF5 5TX7 1 H, L Black, ‘Saraha‘ Europe
5FF5 7VK9 1 P Spice, ‘Sahara‘
-8 5501 3350 4 BUMPER, Spare Tire Impact
-9 5208 8515 1 NUT, Lock, .50-20
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

GROUP 23D - Wiper/Lock Cylinder and Keys
Lock Cylinders and Keys

Lock Cylinders & Keys ......................................................... Fig. 23D-105
Windshield Wiper and Washer Systems

Wiper System Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 23D-205
Rear Wiper and Washer System

Rear Wiper System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 23D-305
February 6, 2002
Lock Cylinders & Keys
Figure 23D-105
PART
NOTE: ALL CYLINDERS ARE UNCODED ve

1 5003 843AA 1 CYLINDER, Ignition Lock
2 4778 123 1 CYLINDER, Door Lock
-3 4746 904 1 LOCK CYLINDER, Decklid, Black, Tailgate
4 4378 793 2 SPRING, Cylinder Return
-5 5010 883AA 1 SPRING, Ignition Tumbler, Sidebar
-6 5507 4799 1 GASKET, Door Lock Cylinder, Black, Door Lock Cylinder
(Black)
-7 2583 377 1 RETAINER, Door Lock Cylinder, Half Door
8 4746 315 AR CYLINDER, Glove Box Lock
9 KEY, Master
5013 807AA 1 Centry ‘JEEP‘ Logo
5013 809AA 2 Penta Star Logo
10 5257 148 1 CAP, Door Lock Cylinder, Black
11 4778 150 2 SHUTTER, Door, Deck and Liftgate, Bright
12 6026 125 1 CLIP, Retainer
13 CLIP, Latch
4658 444 1 Purple
4658 445 1 Orange
14 KNOB, Ignition Cylinder, Black Plastic, Serviced w/Cylinder,
(NOT REQUIRED)
15 5507 5824 1 LEVER, Door Lock Cylinder, Tailgate
16 4746 305 1 CYLINDER, Console Lock
17 5507 6307 1 LEVER, Door Lock
18 56009 712AC 1 MODULE, Security Alarm
19 5010 879AA 1 TUMBLER, Ignition Number 1, Sidebar
23 5257 132 1 TUMBLER, Ignition Number 1, use with console and glove
box cylinders
box cylinders
box cylinders
box cylinders
-27 4778 121 2 SPRING, Door and Deck Tumbler
28 4778 117 2 TUMBLER, Door and Deck Number 1, Wide
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Lock Cylinders & Keys
Figure 23D-105
PART
32 4886 374AA 1 J 77 TRANSMITTER, Alarm or Keyless
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Wiper System Front
Figure 23D-205
PART
1 ARM, Wiper
5515 5658 2 J
5515 5659 2 U
2 55154 762AC 2 BLADE, Wiper
3 MODULE, Wiper
5515 4766 1 J
5515 4768 1 U
4 6100 568 3 BOLT AND WASHER, Implement Attaching
5 5515 4938 2 NOZZLE, Washer, Windshield
6 5013 755AA 1 GROMMET, Washer Reservoir
7 RESERVOIR, Washer
4874 393 1 w/Dual Pump
4874 394 1 w/Single Pump
8 4874 395 1 CAP, Washer Reservoir Filler, w/Gasket
9 4797 695 1 PUMP, Washer, Windshield
10 HWV0 0532 1 HOSE, Washer And Vacuum, 50 Foot Roll 5/32"
11 J321 0891 1 TEE, Washer Hose
12 4805 010 2 CHECK VALVE, Washer
13 5288 255 2 CLIP, Hood Washer Hose
14 MOTOR, Wiper
4864 892 1 J Windshield Wiper
1 U Windshield Wiper
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Rear Wiper System
Figure 23D-305
PART
1 5515 5030 1 COVER, Wiper Motor

2 SCREW, 164-18X.750 (Not Serviced) , (NOT SERVICED)
3 55155 322AB 1 MOTOR, Wiper
-4 4883 521AA 1 NUT, Rear Wiper Motor
5 5515 5445 1 BLADE, Wiper
6 5515 5660 1 ARM, Wiper, Rear
-7 5517 6464 1 GROMMET, Wiper Motor And Bracket
-8 4883 520AA 1 NOZZLE, Liftgate Washer
-9 5515 5457 1 CHECK VALVE, Washer
-10 5600 3982 1 PLUG, Sealing
-11 5515 4545 1 WASHER, Between Glass & Motor
-12 5515 4556 1 SPACER, Wiper Motor, Triangle Shaped
-13 5600 3682 1 NUT, Hex Flange, M16
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

GROUP 24 - Air Conditioning & Heater
Air Conditioner and Heater Units

Hevac Unit .................................................................. Fig. 024-110
Air Conditioner and Heater Plumbing

Hoses, Heater 2.5L Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 024-205
Hoses, Heater 2.5L Engine, RHD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 024-210
Hoses, Heater 4.0L Engine, RHD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 024-220
Plumbing, Hevac 2.5L Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 024-225
Plumbing, Hevac 2.5L Engine, RHD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 024-230
Plumbing, Hevac 4.0L Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 024-235
Pluming, Hevac 4.0L Engine, RHD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 024-240
Seals, A/c Condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 024-245
Air Conditioner and Heater Controls

Control, Heater And A/c . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 024-310
Air Conditioning Compressor

Compressor, A/c . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 024-410
Air Ducts and Outlets

Ducts, Heater And A/c . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 024-610
February 6, 2002
Hevac Unit
Figure 024-110
PART
ITEM NUMBER QTY LINE BODY ENGINE DESCRIPTION
Note: Sales Code EP0 = 2.5L Engine ve

Note: Sales Code ER0 = 4.0L Engine ve
1 HOUSING, Heater
5013 731AA 1 J Upper
5013 734AA 1 U Upper
2 HOUSING, A/C Lower
5014 859AA 1 J with A/C
5014 860AA 1 J without A/C
5013 738AA 1 U
-3 HOUSING, A/C Upper
5013 730AA 1 J
5013 733AA 1 U
4 RING
4338 909 1 EP0,
ER0
4864 951 1 J Venturi
1 U Venturi
5 BLOWER
4864 956 1 U
4886 150AA 1 J
6 RESISTOR, Blower Motor
4864 957 1 J
1 U
7 DOOR, Blend Air
4897 610AA 1 J Up to 11-15-99
4897 611AA 1 U
# 5073 553AA 1 J After 11-15-99
-8 5013 742AA 1 J ADAPTER, Blend Door, A/C and Heater, Use on Up to 11-15-
99 Blend door
9 DOOR, Fresh Air
4864 992 1 J
4864 993 1 U
10 ACTUATOR, Vacuum
4864 994 1 U
1 J
11 ACTUATOR, Vacuum
4864 995 1 J
1 U
12 ACTUATOR, Blend Door
5013 741AA 1 U
1 J
13 ADAPTER, Blend Door, A/C and Heater
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Hevac Unit
Figure 024-110
PART
5013 742AA 1 J
5013 743AA 1 U
14 5013 745AA 1 J BRACKET, Blend Door Adapter, A/C and Heater
15 ACTUATOR, Vacuum
4864 996 1 J
1 U
16 HARNESS, Heater Vacuum
4864 998AC 1 J
1 U
17 EVAPORATOR KIT, A/C
4864 999AC 1 J
4874 044AC 1 U
18 CORE, Heater
4874 045 1 J
4874 046 1 U
19 SEAL, Defroster Duct
4874 064 1 J
4874 066 1 U
20 SEAL, Vent
4874 068 1 J
1 U
21 SEAL, Drain To Dash
4874 069AB 1 J with Air Conditioning
4874 070AB 1 U with Air Conditioning
-22 SEAL, Drain Tube
4874 071AB 1 J without Air Conditioning
4874 072AB 1 U without Air Conditioning
23 5525 4848 4 WASHER, Sealing
24 COVER, Recirculating Valve
4874 078 1 J
4874 079 1 U
25 WIRING, Air Conditioning Module
5013 744AA 1 J
1 U
26 DUCT, Floor Distribution
4874 088 1 J
4874 089 1 U
27 SCREW, Hex Head, M4.8-1.59x19
4734 227 15 J
15 U
28 SCREW
9419 322 1 J
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Hevac Unit
Figure 024-110
PART
1 U
29 CLIP, A/C Heater Housing
4644 388 4 J
4 U
30 CLIP, Air Conditioning, 25mm Diameter
4644 127 1 J
1 U
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Hoses, Heater 2.5L Engine
Figure 024-205
PART
Note: Sales Code EP0 = 2.5L Gas Engine ve

Note: Sales Code ER0 = 4.0L Gas Engine ve
1 5503 6379 1 U EP0 HOSE, Heater Supply
2 5503 6344 1 J EP0 HOSE, Heater Return, Return
3 CLAMP, Heater Hose
6502 017 2 J ER0
2 U EP0
4 6502 018 2 J EP0 CLAMP, Hose, M28.9 x 1.60
5 BRACKET, Hose
5503 5933 2 U EP0,
ER0
1 J EP0,
ER0
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Hoses, Heater 2.5L Engine, RHD
Figure 024-210
PART

1 5503 6481 1 U EP0 HOSE, Heater Return, Return
2 5503 6379 1 U EP0 HOSE, Heater Supply, Supply
3 CLAMP, Heater Hose
6502 017 2 U EP0
6504 832AA 1 J EP0
4 6502 018 2 J EP0 CLAMP, Hose, M28.9 x 1.60
5 5503 5933 2 U EP0, BRACKET, Hose
ER0
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Hoses, Heater 4.0L Engine, RHD
Figure 024-220
PART

1 5503 6382 1 U ER0 HOSE, Heater Return, Return
2 5503 6380 1 U ER0 HOSE, Heater Supply, Supply
3 6502 017 2 U ER0 CLAMP, Heater Hose
4 6502 018 2 J EP0 CLAMP, Hose, M28.9 x 1.60
5 5503 5933 2 U EP0, BRACKET, Hose
ER0
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Plumbing, Hevac 2.5L Engine
Figure 024-225
PART

1 # 55037 503AA 1 EP0 LINE, A/C Discharge
2 4897 617AA 1 EP0 SWITCH, A/C High Pressure Cut Off
3 4740 401 2 J EP0 O RING, A/C Suction Line
4 # 55037 505AB 1 J EP0, LINE, A/C Liquid
ER0
5 4741 705 2 J EP0, O RING, A/C Liquid Line
ER0
-6 4723 029 1 EP0 VALVE, A/C Discharge Line Check
7 5503 6022 2 CLIP, A/C Liquid Line
8 # 55037 512AA 1 J EP0, CONDENSER, Air Conditioning
ER0
9 55037 441AA 1 J EP0 ACCUMULATOR, Suction Line
10 4897 614AA 1 J EP0 SWITCH, A/C Cycling
-11 4723 029 1 EP0 VALVE, A/C Discharge Line Check
12 5503 6303 1 J EP0, BRACKET, Accumulator
ER0
14 55036 206AB 1 BAND, Accumulator Retaining, Accumulator Support
16 # 55037 555AB 1 LABEL, Refrigerant
17 CLIP, A/C Quick Disconnect
4596 152 1 J
4596 153 1 Quick (Suction) Connect
18 4596 153 1 CLIP, A/C Quick Disconnect, (Discharge) Connect
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Plumbing, Hevac 2.5L Engine, RHD
Figure 024-230
PART

1 # 55037 503AA 1 EP0 LINE, A/C Discharge
2 4740 401 2 U EP0, O RING, A/C Suction Line
ER0
3 4897 617AA 1 EP0 SWITCH, A/C High Pressure Cut Off
4 5503 6292 1 U EP0, LINE, A/C Liquid
ER0
ER0
-6 55036 782AB 2 U EP0, RETAINER, A/C Supply Line, Supply Line
ER0
-7 5503 6022 2 CLIP, A/C Liquid Line
8 # 55037 510AA 1 U EP0, TUBE, A/C Liquid Line
ER0
-9 4723 029 1 U EP0 VALVE, A/C Discharge Line Check
10 # 55037 513AA 1 U EP0, CONDENSER, Air Conditioning
ER0
11 4596 152 2 U CLIP, A/C Quick Disconnect
12 4596 153 1 CLIP, A/C Quick Disconnect
14 5503 6304 1 U BRACKET, Accumulator
17 55037 442AA 1 U EP0, ACCUMULATOR, Suction Line
ER0
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Plumbing, Hevac 4.0L Engine
Figure 024-235
PART

1 # 55037 506AA 1 ER0 LINE, A/C Discharge
-2 4796 666 2 ER0 O RING, A/C Discharge Line
3 4897 617AA 1 ER0 SWITCH, A/C High Pressure Cut Off
4 O RING, A/C Suction Line
4740 401 2 J ER0
4796 667 1 J ER0 To Compressor
5 # 55037 505AA 1 J EP0, LINE, A/C Liquid
ER0
ER0
-7 4723 029 2 ER0 VALVE, A/C Discharge Line Check
9 # 55037 512AA 1 J EP0, CONDENSER, Air Conditioning
ER0
10 4596 152 1 J CLIP, A/C Quick Disconnect
11 # 55037 555AB 1 LABEL, Refrigerant
12 5503 6303 1 J EP0, BRACKET, Accumulator
ER0
14 4596 152 1 J CLIP, A/C Quick Disconnect
15 # 55037 508AA 1 J ER0 ACCUMULATOR, Suction Line
16 4897 614AA 1 J ER0 SWITCH, A/C Cycling
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Pluming, Hevac 4.0L Engine, RHD
Figure 024-240
PART

1 # 55037 506AA 1 ER0 LINE, A/C Discharge
2 5503 6292 1 U EP0, LINE, A/C Liquid
ER0
ER0
5 55036 782AB 2 U EP0, RETAINER, A/C Supply Line
ER0
6 # 55037 510AA 1 U EP0, TUBE, A/C Liquid Line
ER0
-7 4596 152 2 U CLIP, A/C Quick Disconnect
8 5503 6304 1 U BRACKET, Accumulator
9 55036 206AB 1 BAND, Accumulator Retaining, Support
10 55037 442AA 1 U EP0, ACCUMULATOR, Suction Line
ER0
-11 4723 029 1 U ER0 VALVE, A/C Discharge Line Check
-12 4596 153 1 CLIP, A/C Quick Disconnect
13 # 55037 513AA 1 U EP0, CONDENSER, Air Conditioning
ER0
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Seals, A/c Condenser
Figure 024-245
PART
1 5503 6369 1 SEAL, Condenser

2 55036 866AC 1 SEAL, Condenser
3 5503 6867 1 SEAL, Condenser, Condenser to Grille
4 6030 441 12 PIN, Retainer, Push
5 5503 6369 1 SEAL, Condenser, Lower
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Control, Heater And A/c
Figure 024-310
PART

1 CONTROL UNIT, Air Conditiing
55037 472AB 1 without A/C
55037 473AB 1 with A/C
2 5013 829AA 1 BULB, Heater and A/C Control
3 5011 218AB 3 KNOB, A/C And Heater Control - Rotary
4 HARNESS, A/C And Heater Vacuum
5013 830AA 1 without A/C
5013 831AA 1 with A/C
5 SWITCH, A/C and Heater Vacuum
5013 832AA 1 without A/C
5013 833AA 1 with A/C
6 HOSE AND VALVE, Vacuum
55036 353AC 1 U EP0
55037 393AC 1 J EP0
-7 5503 7314 1 J CLIP, Vacuum Harness
8 5503 5614 1 RESERVOIR, Vacuum, Cruise Control
9 6034 205 1 SCREW, Pan Head, .19-32x.625
10 6034 949 4 SCREW, M4.2x1.69x19.05
11 5011 214AA 1 SWITCH, Blower Control
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Compressor, A/c
Figure 024-410
PART

1 COMPRESSOR, Air Conditioning
55037 432AA 1 EP0
55116 144AB 1 ER0
-2 CLUTCH, A/C Compressor, Shim Package
5014 092AA 1 EP0
5014 415AA 1 ER0
-3 COIL, Air Conditioning Clutch
5003 681AA 1 EP0
1 ER0
-4 PULLEY HUB KIT, A/C Compressor
4720 834 1 EP0
1 ER0
-5 SNAP RING KIT, A/C Clutch
5264 454 1 EP0
1 ER0
-6 MANIFOLD KIT, A/C Compressor
5014 093AA 1 EP0
5014 413AA 1 ER0
-7 SEAL, Manifold To Compressor
4728 854 1 EP0
1 ER0
-8 8230 0102 1 LUBRICANT, Oil, 75w90
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Ducts, Heater And A/c
Figure 024-610
PART
1 DUCT, Floor Distribution

4874 088 1 J
4874 089 1 U
-2 DUCT, A/C Outlet
5511 5158 1 J
5511 5715 1 U
3 6100 839 2 NUT, Push, M5
4 DUCT, Door Demister
5511 5576 1 J
5511 5577 1 U
-5 ADAPTER, Demister
5503 6309 1 J
5503 6308 1 U
6 DUCT, Fresh Air
55037 540AA 1 J
55037 541AA 1 U
7 COLLAR, Plenum
55036 474AC 1 J
55036 497AC 1 U
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

GROUP 25 - Emission Systems
Emission Labels
Emission Labels 2.5L (EPE), 4.0L (ERH) Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 025-110
Vacuum Canister
Vacuum Canister . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 025-315
Emission Harness
Emission Control Vacuum Harness 2.5L (EPE), 4.0 (ERH) Engine . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 025-410
Leak Detection Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 025-420
February 6, 2002
Emission Labels 2.5L (EPE), 4.0L (ERH) Engine
Figure 025-110
PART
NOTE: EPE=2.5L Power Tech I-4, ERH= 4.0l Power Tech I-6. ve
1 LABEL, Emission
# 53032 246AA 1 EPE Federal
# 53032 247AA 1 EPE Canada
# 53032 248AA 1 EPE Europe II, Europe III
# 53032 250AA 1 EPE California
1 EPE Northeastern States
# 53032 253AA 1 ERH Federal
# 53032 254AA 1 ERH Canada
# 53032 258AA 1 ERH Europe II
# 53032 259AA 1 ERH California
1 ERH Northeastern States
# 53032 261AA 1 ERH Europe III
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Vacuum Canister
Figure 025-315
PART
Note;EPO= All 2.5 Gas Engines, ERO= All 4.0 Gas Engines. ve
1 CANISTER, Vapor
53031 904AB 1 EP0, Europe II, Leaded Gas
ER0
5303 0838 1 U ER0 Europe III
1 J ER0 Europe III
1 EP0, Federal, California
ER0
2 BRACKET, Vapor Canister
53013 031AB 1 EP0, Federal, California
ER0
53030 617AC 1 EP0, Europe II, Leaded Gas
ER0
53013 031AB 1 J ER0 Europe III
# 53013 164AA 1 U ER0 Europe III
3 SCREW, M6x1.00x20.00, (NOT SERVICED)
4 6035 399 1 EP0, SCREW, .25-20
ER0
5 0153 355 1 EP0, U-NUT, .25-20
ER0
6 4192 074 1 EP0, CAP, Vapor Canister
ER0
7 4669 177 2 EP0, GROMMET, Air Cleaner Bracket
ER0
8 6101 452 1 EP0, SCREW AND WASHER, Hex Head, M8x1.25x20
ER0
9 6101 467 1 EP0, NUT, Hex Flange, M8x1.25
ER0
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Emission Control Vacuum Harness 2.5L (EPE), 4.0 (ERH) Engine
Figure 025-410
PART
NOTE: EP0=All 2.5L Gas Engines ER0=All 4.0L Engines ve

1 4669 475AB 1 EP0, SOLENOID, Duty Cycle Purge
ER0
2 4796 704 1 EP0, BRACKET, Duty Cycle Purge Solenoid, w/Bushing
ER0
3 HARNESS, Vacuum Canister Purge
4854 163AB 1 ER0 [Emissions- Europe II]
4854 160 1 EP0 Emissions- Europe III
4854 133AB 1 EP0 Emissions - California
4854 134AC 1 J ER0 Emissions - Federal
# 53013 326AA 1 U ER0 Emissions - EuropeanIII
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Leak Detection Pump
Figure 025-420
PART
Note; EPO= All 2.5 Gas Engines, ERO= All 4.0 Gas Engines. ve
1 53013 114AA 1 J EP0, PUMP, Leak Detection
ER0
2 4854 172 1 J EP0, BRACKET, Leak Detection Pump
ER0
5 4612 901 1 J EP0, FILTER, Fuel Vapor Vent
ER0
6 4854 195 1 J EP0, HOSE, Leak Detection Pump
ER0
7 6035 482 3 J EP0, SCREW, Tapping, .19-16x.375
ER0
8 4854 195AC 1 J EP0, HOSE, Leak Detection Pump to Canister
ER0
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

GROUP DTJ - Doors and Related Parts
Front Door
Door, Full Front Shell And Hinges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. DTJ-110
Door, Full Front Glass And Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. DTJ-120
Door, Full Front Lock And Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. DTJ-130
Door, Half Front Shell And Hinges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. DTJ-160
Door, Half Front Lock And Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. DTJ-170
Exterior Mirror
Mirror, Exterior ............................................................... Fig. DTJ-510
Weatherstrips and Seals

Door Weatherstrips And Runs .................................................... Fig. DTJ-610
February 6, 2002
Door, Full Front Shell And Hinges
Figure DTJ-110
PART
1 DOOR, Front, Shell

55176 536AC 1 Right
55176 537AC 1 Left
2 PANEL, Door Outer
5517 6540 1 Right
5517 6541 1 Left
55175 786AD 1 Right
55175 787AD 1 Left
6 6036 102AA 4 SCREW, .19-24.50
7 HINGE, Door Half
5517 6366 1 Lower Right
5517 6367 1 Lower Left
5517 6368 1 Upper Right
5517 6369 1 Upper Left
8 6504 443 12 SCREW
9 6504 417 4 NUT, Hex, M8x1.25
10 HINGE, Body Half
55075 560AB 1 Lower Body Half, Right
55075 561AB 1 Lower Body Half, Left
11 J545 9281 2 TAPPING PLATE, Door Hinge Body Half
12 J545 9286 2 PIN, Restraint Strap
13 6501 979 2 SCREW AND WASHER, Hex Head, M6x1x17
14 PANEL, Door Outer
55176 568AB 1 Sail, Right
55176 569AB 1 Sail, Left
16 55175 848AC 2 BRACKET, Grab Handle
18 6504 993AA 4 NUT
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Door, Full Front Glass And Regulator
Figure DTJ-120
PART
1 5517 5324 1 GLASS, Door, Right

2 REGULATOR, Front Door Window
5507 6024 1 Right
5507 6025 1 Left
3 5517 6412 4 GROMMET, Body
5 6035 224 4 SCREW, Pan Head Special, .25x10x.625
6 5507 6218 2 SPACER, Door Handle
7 FW80 PX9 2 HANDLE, Window Regulator, Glass
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Door, Full Front Lock And Controls
Figure DTJ-130
PART
1 LATCH, Front Door

55075 990AE 1 Right
55075 991AE 1 Left
2 6033 876 6 SCREW, Tapping, M6.3x1.8x38.1
3 5507 5989 2 LINK, Latch Locking
4 HANDLE, Inside Release
55176 476AB 1 Right
55176 477AB 1 Left
5 6503 998 2 NUT, U Multi Thread, M5 x .80
6 6505 026AA 2 SCREW, M5x16, Remote Control
7 HANDLE, Exterior Door
55176 382AE 1 Right
55176 383AE 1 Left
-8 6505 026AA 2 SCREW, M5x16
9 J400 5122 2 PIN, Hitch
10 5507 6221 4 KEEPER, Outside Handle
11 LINK, Latch Release
5507 5992 1 Exterior Handle to Latch, Right
5507 5993 1 Exterior Handle to Latch, Left
12 5517 6399 2 BUSHING, Door Handle
14 LINK, Door Latch
55176 628AB 1 Right
55176 629AB 1 Left
15 LINK, Door Latch
5517 6630 1 Right
5517 6631 1 Left
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Door, Half Front Shell And Hinges
Figure DTJ-160
PART
1 DOOR, Front
55174 846AB 1 Right
55174 847AB 1 Left
2 PANEL, Door Outer
5517 5196 1 Right
5517 5197 1 Left
4 6035 757 8 SCREW
5 HINGE, Door Half
5517 6366 1 Lower, Right
5517 6367 1 Lower, Left
5517 6368 1 Upper, Right
5517 6369 1 Upper, Left
6 6504 443 12 SCREW
7 6504 417 4 NUT, Hex, M8x1.25
8 HINGE, Body Half
55075 560AB 1 Lower Body Half, Right
55075 561AB 1 Lower Body Half, Left
9 J545 9281 2 TAPPING PLATE, Door Hinge Body Half
10 J545 9286 2 PIN, Restraint Strap
11 6504 993AA 4 NUT
-12 55175 849AC 2 BRACKET, Grab Handle
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Door, Half Front Lock And Controls
Figure DTJ-170
PART
1 LATCH, Front Door

55075 982AB 1 Right
55075 983AB 1 Left
2 6033 876 6 SCREW, Tapping, M6.3x1.8x38.1, Latch
3 HANDLE, Inside Release
55176 476AB 1 Right
55176 477AB 1 Left
4 55075 974AB 2 LINK, Latch Locking
5 6505 026AA 2 SCREW, M5x16
6 J374 3608 2 SEAL, Handle, Exterior Handle
7 HANDLE, Exterior Door
55176 548AB 1 Right
55176 549AB 1 Left
8 LINK, Latch Release
5507 5976 1 Right
5507 5977 1 Left
9 6503 998 2 NUT, U Multi Thread, M5 x .80
10 LINK, Door Latch
5517 6626 1 Right
5517 6627 1 Left
11 LINK, Door Latch
5517 6624 1 Right
5517 6625 1 Left
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Mirror, Exterior
Figure DTJ-510
PART
ve
Note: Sales Code GSE = Mirror Right ve
Note: Sales Code GRE = Mirror Left ve
Note: Sales Code GSV = Mirror Right Manual ve
Note: Sales Code GRV = Mirror Left Manual ve
1 MIRROR, Outside Rearview
5515 4880 1 GSE, Right
5515 4881 1 GSE, Left
5515 4882 1 J GSV, Right
5515 4883 1 J GRV, Left
5515 5588 1 J Middle East, Right
5515 5589 1 J Middle East, Left
2 6034 566 6 SCREW, Tapping Flange Head, .25-20x.875, Mirror
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Door Weatherstrips And Runs
Figure DTJ-610
PART
1 WEATHERSTRIP, Door Belt

55176 564AC 1 Right
55176 565AC 1 Left
2 WEATHERSTRIP, Front Door
55177 258AB 1 Right
55177 259AB 1 Left
3 WEATHERSTRIP, Glass Channel Run
55175 226AB 2 Weatherstrip
55175 750AB 2 Channel
55175 786AD 1 Right
55175 787AD 1 Left
55177 260AB 1 Right
55177 261AB 1 Left
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

GROUP ETJ - Exterior Ornamentation
Moldings and Ornamentation

Mouldings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. ETJ-210
Decals and Tapestripes

Decals ..................................................................... Fig. ETJ-310
February 6, 2002
Mouldings
Figure ETJ-210
PART
1 55174 995AB 2 P RAIL, Sill Molding Hanger

2 3420 1597 14 P RIVET, Dome Head Blind, .1875x.625
3 6030 441 2 J PIN, Retainer
4 MOLDING, Body Side, Service Dealer Paint
5DS7 6TX8 1 P Lower Sill, Right
5DS7 7TX8 1 P Lower Sill, Left
5 EXHAUSTER, Front Door
5503 6306 1 Right
5503 6307 1 Left
-8 5515 5566 2 PROTECTOR, Door Opening
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Decals
Figure ETJ-310
PART
1 DECAL, Bodyside, JEEP

5FC8 4TA2 2 [KWP]
5FC8 4TA9 2 [KWR]
2 DECAL
5FE5 6TA2 2 J [KVP]
5FE5 6TA9 2 J [KVR]
3 DECAL, Bodyside, SPORT
5FC8 1HA2 2 [KFP]
5FC8 1HA9 2 [KFR]
4 DECAL, Bodyside, Wrangler
5FC8 3TA2 2 [KXP]
5FC8 3TA9 2 [KXR]
5 DECAL, 4.0L High Output
5FC8 5TA2 2 [KYP]
5FC8 5TA9 2 [KYR]
6 5FE5 2WGK 2 DECAL, Sahara, [KBT]
-7 5515 5566 2 PROTECTOR, Door Opening, Lower Door
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

GROUP ITJ - Interior Trim
Headliner and Visor

Sunvisors ................................................................... Fig. ITJ-110
Carpet and Tonneau Cover

Carpets And Interior Trim Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. ITJ-310
Door Trim Panels- Front and Sliding

Door Trim Panels Half Doors & Full Doors ........................................... Fig. ITJ-410
Front Seats and Attaching Parts

Front Seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. ITJ-510
Rear Seats and Attaching Parts

Seat Assemblies, Seat Covers Rear Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. ITJ-610
Seat Belts-Front and Rear

Seat Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. ITJ-710
Adjusters, Covers, Shields, and Risers

Seat Assemblies, Adjusters, Recliners .............................................. Fig. ITJ-810
February 6, 2002
Sunvisors
Figure ITJ-110
PART
ITEM NUMBER QTY LINE SERIES BODY TRIM DESCRIPTION
1 VISOR
5EP34 LAZAE 1 J [AZ, K5], Right
5EP34 RK5AE 1 J [KG], Right
5EP35 LAZAE 1 J [AZ, K5], Left
5EP35 RK5AE 1 J [KG], Left
5FP02 LAZAE 1 U [AZ, K5], Right
5FP02 RK5AE 1 U [KG], Right
5FP03 LAZAE 1 U [AZ, K5], Left
5FP03 RK5AE 1 U [KG], Left
2 55217 264AB 2 SUPPORT, Visor
-4 LABEL, Transfer Case Shift, (NOT REQUIRED)
-5 LABEL, Airbag, (NOT REQUIRED)
-6 LABEL, Air Bag Warning
55315 001AA 1 J CANADA, Passenger Airbag Disarm Warning
55350 848AA 2 J English/French
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Carpets And Interior Trim Panels
Figure ITJ-310
PART
1 CARPET, Front Floor

5FV51 LAZAD 1 J [AZ], Left
5FV51 VK9AD 1 J [KG, K5], Left
5FW14 LAZAE 1 U [AZ], Right
5FW14 VK9AE 1 U [KG, K5], Right
5FW15 LAZAD 1 U [AZ], Left
5FW15 VK9AD 1 U [KG, K5], Left
5FW50 LAZAF 1 J [AZ], Right
5FW50 VK9AF 1 J [KG, K5], Right
2 J400 7545 2 SCREW AND WASHER, Snap Head, .164-18x.375
3 CARPET, Rear Floor
5FV4 8LAZ 1 [AZ], With Full Console
5FV4 8VK9 1 [KG, K5], With Full Console
5FV4 9LAZ 1 [AZ], With Mini Console
5FV4 9VK9 1 [KG, K5], With Mini Console
4 CARPET, Cargo Floor
5FW16 LAZAB 1 [AZ]
5FW16 VK9AB 1 [KG, K5]
5 PANEL, Add A Trunk
5FV25 1AZAC 1 [AZ]
5FV25 1K9AC 1 [KG, K5]
6 CARPET, Floor
5GA74 VK9AB 1 [KG], Right
5GA75 VK9AB 1 [KG], Left
7 CARPET, Wheelhouse
5FV16 LAZAC 1 [AZ], Right
5FV16 VK9AC 1 [KG, K5], Right
5FV17 LAZAD 1 [AZ], Left
5FV17 VK9AD 1 [KG, K5], Left
8 COVER, Wheelhouse Carpet, (NOT REQUIRED)
9 5521 7099 1 COVER, Contact Button
11 NUT, Push On
6503 274 5 U
4 J
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Door Trim Panels Half Doors & Full Doors
Figure ITJ-410
PART
1 GROMMET, Door Window Stabilizer

5EJ6 4LAZ 6 [AZ]
5EJ6 4RK5 6 [KG, K5]
2 3420 1872 4 NUT, Snap In, M4.2 x 1.41, Door Trim Mounting
3 6504 617 6 SCREW, M4.2-1.41x13
4 5ES4 3TAZ 1 HANDLE, Door Interior
5 6504 993AA 4 NUT, Door Pull Strap Mounting
6 PANEL, Door Trim
5DY64 1K5AB 1 [KG, K5], Right
5DY64 LAZAB 1 [AZ], Right
5DY65 1K5AB 1 [KG, K5], Left
5DY65 LAZAB 1 [AZ], Left
-7 PIN, Push
5FP8 4LAZ 4 [AZ]
5FP8 4RK5 4 [KG, K5]
8 PANEL, Door Trim
5DY6 61K5 1 [KG, K5], Right
5DY6 6LAZ 1 [AZ], Right
5DY6 71K5 1 [KG, K5], Left
5DY6 7LAZ 1 [AZ], Left
9 6035 747 2 SCREW, M4.2-1.41x13
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Front Seats
Figure ITJ-510
PART
1 SEAT BACK, Front

# UP52 1K5AA 1 D6 [K5], After 5-15-00, Passenger
# UP52 1AZAA 1 D6 [AZ], After 5-15-00, Passenger
SG71 1K5AA 1 D6 [K5], Up to 5-15-00, Driver
SG71 1AZAA 1 D6 [AZ], Up to 5-15-00, Driver
SG70 1K5AA 1 D6 [K5], Up to 5-15-00, Passenger
SG70 1AZAA 1 D6 [AZ], Up to 5-15-00, Passenger
# UP53 1K5AA 1 J J6 [K5], After 5-15-00, Driver,Export
# UP53 1AZAA 1 J J6 [AZ], After 5-15-00, Driver,Export
# UP53 1K5AA 1 U J6 [K5], After 5-15-00, Left Hand,Export
# UP53 1AZAA 1 U J6 [AZ], After 5-15-00, Left Hand,Export
# UP52 1K5AA 1 U J6 [K5], After 5-15-00, Right Hand,Export
# UP52 1AZAA 1 U J6 [AZ], After 5-15-00, Right Hand,Export
# UP52 1K5AA 1 J6 [K5], After 5-15-00, Passenger
# UP52 1AZAA 1 J6 [AZ], After 5-15-00, Passenger
SG78 1K5AA 1 U J6 [K5], Up to 5-15-00, Right Hand,Export
SG70 1AZAA 1 J6 [AZ], Up to 5-15-00, Passenger
SG78 1AZAA 1 U J6 [AZ], Up to 5-15-00, Right Hand,Export
SG70 1K5AA 1 J6 [K5], Up to 5-15-00, Passenger
SG77 1K5AA 1 U J6 [K5], Up to 5-15-00, Left Hand,Export
SG77 1AZAA 1 U J6 [AZ], Up to 5-15-00, Left Hand,Export
SG71 1AZAA 1 J6 [AZ], Driver
SG71 1K5AA 1 J6 [K5], Driver
SG73 1K5AA 1 J J6 [K5], Up to 5-15-00, Driver,Export
SG72 1AZAA 1 J J6 [AZ], Up to 5-15-00, Passenger,Export
SG72 1K5AA 1 J J6 [K5], Up to 5-15-00, Passenger,Export
SG73 1AZAA 1 J J6 [AZ], Up to 5-15-00, Driver,Export
# UP55 1K5AA 1 K5 [K5], After 5-15-00, Driver
# UP55 1AZAA 1 K5 [AZ], After 5-15-00, Driver
SG76 1AZAA 1 K5 [AZ], Up to 5-15-00, Passenger
SG76 1K5AA 1 K5 [K5], Up to 5-15-00, Passenger
# UP54 1K5AA 1 K5 [K5], After 5-15-00, Passenger
SG77 1AZAA 1 K5 [AZ], Up to 5-15-00, Driver
# UP54 1AZAA 1 K5 [AZ], After 5-15-00, Passenger
SG77 1K5AA 1 K5 [K5], Up to 5-15-00, Driver
SG78 1K5AA 1 J K5 [K5], Up to 5-15-00, Passenger,Export
SG78 1AZAA 1 J K5 [AZ], Up to 5-15-00, Passenger,Export
1 U K5 [AZ], Up to 5-15-00, Passenger,Export
SG78 1K5AA 1 U K5 [K5], Up to 5-15-00, Passenger,Export
SG67 1KGAA 1 M5 [KG], Up to 5-15-00, Driver
SG68 1KGAA 1 J M5 [KG], Up to 5-15-00, Passenger,Export
1 U M5 [KG], Up to 5-15-00, Passenger,Export
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Front Seats
Figure ITJ-510
PART
# UP50 1KGAA 1 M5 [KG], After 5-15-00, Driver

# UP51 1KGAA 1 M5 [KG], After 5-15-00, Passenger
SG66 1KGAA 1 M5 [KG], Up to 5-15-00, Passenger
2 COVER, Front Seat Back
SG82 1AZAA 1 D6 [AZ], Passenger
SG82 1K5AA 1 D6 [K5], Passenger
SG83 1AZAA 1 D6 [AZ], Driver
SG83 1K5AA 1 D6 [K5], Driver
SG79 1AZAA 1 J J6 [AZ], Driver,Export
SG79 1K5AA 1 J J6 [K5], Driver,Export
SG82 1AZAA 1 J6 [AZ], Passenger
SG82 1K5AA 1 J6 [K5], Passenger
SG83 1AZAA 1 J6 [AZ], Driver
SG83 1K5AA 1 J6 [K5], Driver
SG84 1AZAA 1 U J6 [AZ], Passenger
SG84 1K5AA 1 U J6 [K5], Passenger
SG85 1AZAA 1 U J6 [AZ], Driver
SG85 1K5AA 1 U J6 [K5], Driver
SG84 1AZAA 1 K5 [AZ], Passenger
SG84 1K5AA 1 K5 [K5], Passenger
SG85 1AZAA 1 K5 [AZ], Driver
SG85 1K5AA 1 K5 [K5], Driver
SG80 1KGAA 1 M5 [KG], Passenger
SG81 1KGAA 1 M5 [KG], Driver
3 COVER AND PAD, Cushion
RZ66 1AZAA 1 D6 [AZ], Right
RZ66 1K5AA 1 D6 [K5], Right
RZ67 1AZAA 1 D6 [AZ], Left
RZ67 1K5AA 1 D6 [K5], Left
PY58 1AZ 1 U J6 [AZ], Right
PY58 1K5 1 U J6 [K5], Right
PY59 1AZ 1 U J6 [AZ], Left
PY59 1K5 1 U J6 [K5], Left
RZ66 1AZAA 1 J6 [AZ], Right
RZ66 1K5AA 1 J6 [K5], Right
RZ67 1AZAA 1 J6 [AZ], Left
RZ67 1K5AA 1 J6 [K5], Left
PY58 1AZ 1 K5 [AZ], Right
PY58 1K5 1 K5 [K5], Right
PY59 1AZ 1 K5 [AZ], Left
PY59 1K5 1 K5 [K5], Left
PY53 1KG 1 M5 [KG], Left
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Front Seats
Figure ITJ-510
PART
PY52 1KG 1 M5 [KG], Right

4 BOLT, Shoulder, I.B.-Back To Cushion-Pivot
4797 554 1 D6
1 J6
1 K5
1 U M5
5 U-NUT, Seat Back
4713 982 1 D6 Without Easy Entry
4874 145 1 D6 With Easy Entry
4713 982 1 J6 Without Easy Entry
4874 145 1 J6 With Easy Entry
4713 982 1 K5 Without Easy Entry
4874 145 1 K5 With Easy Entry
4713 982 1 U M5 Without Easy Entry
4874 145 1 M5 With Easy Entry
4713 982 1 J M5 Without Easy Entry
6 FRAME, Front Seat
5012 160AA 1 D6 Right
5012 161AA 1 D6 Left
5012 160AA 1 J6 Right
5012 161AA 1 J6 Left
5012 160AA 1 K5 Right
5012 161AA 1 K5 Left
1 M5 Left
5012 160AA 1 M5 Right
-7 6502 137 2 BOLT, Hex Flange Head, M10x1.50x35
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Seat Assemblies, Seat Covers Rear Seat
Figure ITJ-610
PART
1 COVER, Rear Seat Back

PY87 1AZ 1 J6 [AZ]
PY87 1K5 1 J6 [K5]
PY83 1AZ 1 U J6 [AZ], Export
PY83 1K5 1 U J6 [K5], Export
PY83 1AZ 1 K5 [AZ]
PY83 1K5 1 K5 [K5]
PY70 1KG 1 M5 [KG]
2 SEAT BACK, Rear
PY48 1AZ 1 U J6 [AZ], Export
PY48 1K5 1 U J6 [K5], Export
PY50 1AZ 1 J6 [AZ]
PY50 1K5 1 J6 [K5]
PY48 1AZ 1 K5 [AZ]
PY48 1K5 1 K5 [K5]
PY43 1KG 1 M5 [KG]
3 COVER, Rear Seat Cushion
RH47 1AZAA 1 U J6 [AZ], Export
RH47 1K5AA 1 U J6 [K5], Export
RH48 1AZAA 1 J6 [AZ]
RH48 1K5AA 1 J6 [K5]
RH47 1AZAA 1 K5 [AZ]
RH47 1K5AA 1 K5 [K5]
4 CUSHION, Rear Seat
# TP38 1AZAA 1 U J6 [AZ], Export
# TP38 1K5AA 1 U J6 [K5], Export
# TP39 1AZAA 1 J6 [AZ]
# TP39 1K5AA 1 J6 [K5]
# TP38 1K5AA 1 K5 [K5]
# TP38 1AZAA 1 K5 [AZ]
# TP37 1KGAA 1 M5 [KG]
-5 LEVER, Rear Seat Release
4713 794 1 J6
1 K5
1 M5
-6 RIVNUT, Seat Latch Cover, (NOT REQUIRED)
-7 SPRING, Seat Release Lever
4713 795 1 J6
1 K5
1 M5
-8 WASHER, Rear Seat Pivot, Black Nylon
4713 799 1 J6
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Seat Assemblies, Seat Covers Rear Seat
Figure ITJ-610
PART
1 K5
1 M5
-9 BOLT, Shoulder
4638 585 1 J6
1 K5
1 M5
-10 U-NUT, Seat Back, Used with Bolt 4638585
4713 982 1 D6
1 K5
1 M5
11 5519 6450 1 STRAP, Retaining
12 6500 664 4 SCREW AND WASHER, Hex Head, M8x1.25x35
13 BRACKET, Rear Seat Pivot
55217 130AB 1 Right
55217 131AB 1 Left
14 BUMPER, Seat, Cushion Base
4874 151 1 J6
1 K5
1 M5
15 BRACKET, Seat Latch
55217 128AB 1 Right
55217 129AB 1 Left
16 6034 564 4 SCREW, Pan Head, .312-18x1
17 6504 571 2 PIN, Rear Seat
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Seat Belts
Figure ITJ-710
PART
1 SEAT BELT, Front Outer

5EV70 LAZAE 1 Right
5EV71 LAZAE 1 Left
5EV72 LAZAD 1 Right,Export
5EV73 LAZAD 1 Left,Export
2 55217 173AB 2 ADJUSTER, Seat Belt Turning Loop
3 5EZ7 0TAZ 2 COVER, Turning Loop
4 6036 187AA 2 SCREW, Pan Head
5 SEAT BELT, Buckle Half
5FU0 6LAZ 1 D6 Right
1 J6 Right
1 K5 Right
1 M5 Right
5FU0 7LAZ 1 D6 Left
1 J6 Left
1 K5 Left
1 M5 Left
5FU0 8LAZ 1 J J6 Left,Export
1 J K5 Left,Export
1 J M5 Left,Export
1 U J6 Left,Export
1 U K5 Left,Export
1 U M5 Left,Export
5FV3 4LAZ 1 U J6 Right,Export
1 U K5 Right,Export
1 U M5 Right,Export
6 BOLT, Seat Belt
4874 129 1 D6
1 J6
1 K5
1 M5
7 WASHER, Seat Belt Attaching
4798 898 1 D6
1 J6
1 K5
1 M5
8 SEAT BELT, Rear Outer
5EV66 LAZAB 2 Export
5EV62 LAZAC 2
9 5FX94 LAZAA 1 SEAT BELT, Buckle Half
-10 4740 415 1 EXTENDER, Seat Belt
-11 SCREW, Button Head, .375-24x.62, Front Traveling
Inboard Buckle Mounting
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————
DG0 = Auto Trans.
DBB = Manual Trans.

Seat Belts
Figure ITJ-710
PART
6035 115 2 D6
2 J6
2 K5
2 M5
12 6036 294AA 2 BOLT, Shoulder
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Seat Assemblies, Adjusters, Recliners
Figure ITJ-810
PART
Sales Code [CAG] = Easy Access Tip and Slide ve

1 HANDLE, Towel Bar
5016 742AA 1 D6 Right
1 J6 Right
1 K5 Right
1 M5 Right
5016 743AA 1 M5 Left
1 K5 Left
1 D6 Left
1 J6 Left
2 HANDLE, (NOT REQUIRED)
3 ADJUSTER, Manual Seat
4874 120 1 D6 Without Tip and Slide, Sales Code [CAG], Driver
1 J6 Without Tip and Slide, Sales Code [CAG], Driver
4 RISER, Seat
5014 290AA 1 D6 Inboard,Driver
1 J6 Inboard,Driver
5 RISER, Seat
5014 291AA 1 D6 Outboard,Driver
1 J6 Outboard,Driver
6 KNOB, Seat Recliner
4796 720 1 D6
1 J6
1 K5
1 M5
7 RECLINER, Front Seat Back
4874 113 1 D6 Up to 5-15-00, Driver
# 5019 787AA 1 D6 After 5-15-00, Driver
1 U J6 After 5-15-00, Driver,Export
1 J J6 After 5-15-00, Driver
4874 113 1 J6 Up to 5-15-00, Driver
5012 149AA 1 J J6 Up to 5-15-00, Driver,Export
1 U J6 Up to 5-15-00
# 5019 787AA 1 U K5 After 5-15-00
1 J K5 After 5-15-00, Driver,Export
5012 149AA 1 U K5 Up to 5-15-00
4874 113 1 K5 Up to 5-15-00, Driver
1 M5 Up to 5-15-00, Driver
# 5019 787AA 1 J M5 After 5-15-00, Driver
8 SHIELD SIDE, Seat
4874 117 1 D6 With Easy Entry
1 J6 With Easy Entry
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Figure ITJ-810
PART
1 K5 With Easy Entry

1 M5 With Easy Entry
9 SCREW, M4.2-1.41x13
4874 111 1 D6
1 J6
1 K5
1 M5
10 BOLT, Recliner to Seat Back
4720 768 1 D6
1 J6
1 K5
1 M5
11 BOLT, Recliner To Cushion, Front Seat
4796 793 1 D6
1 J6
1 K5
1 M5
12 CABLE, Seat Adjuster, Cable and Pull Strap
5014 292AA 1 M5 Up to 5-15-00, Recliner, Easy Entry
1 K5 Up to 5-15-00, Recliner, Easy Entry
1 J6 Up to 5-15-00, Recliner, Easy Entry
1 D6 Up to 5-15-00, Recliner, Easy Entry
# 5019 785AA 1 J M5 After 5-15-00, Recliner, Easy Entry
1 D6 After 5-15-00, Recliner, Easy Entry
1 J6 After 5-15-00, Recliner, Easy Entry
1 J K5 After 5-15-00, Recliner, Easy Entry
1 U K5 After 5-15-00, Recliner, Easy Entry
1 U M5 After 5-15-00, Recliner, Easy Entry
13 RECLINER, Front Seat Back
4874 112 1 D6 Up to 5-15-00, Passenger
# 5019 786AA 1 D6 After 5-15-00, Passenger,Export
5012 148AA 1 J J6 Up to 5-15-00, Passenger,Export
1 U J6 Up to 5-15-00, Passenger,Export
4874 112 1 J6 Up to 5-15-00, Passenger
# 5019 786AA 1 J6 After 5-15-00, Passenger
1 U K5 After 5-15-00, Passenger,Export
5012 148AA 1 U K5 Up to 5-15-00, Passenger,Export
4874 112 1 K5 Up to 5-15-00, Passenger
# 5019 786AA 1 J K5 After 5-15-00, Passenger
4874 112 1 M5 Up to 5-15-00, Passenger
# 5019 786AA 1 J M5 After 5-15-00, Passenger
1 U M5 After 5-15-00
14 SHIELD SIDE, Seat
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————
DG0 = Auto Trans.
DBB = Manual Trans.

Figure ITJ-810
PART
4874 116 1 D6 Easy Entry Cable

1 J6 Easy Entry Cable
1 K5 Easy Entry Cable
1 M5 Easy Entry Cable
-15 SCREW, M4.2-1.41x13
4874 111 1 D6
1 J6
1 K5
1 M5
16 SPRING, Seat Lever Return
4874 266 1 D6 Short
1 J6 Short
1 K5 Short
1 M5 Short
17 SPRING, Seat Release Lever
4874 267 1 D6 Long
1 J6 Long
2 K5 Long
2 M5 Long
5012 162AA 1 J K5 Long, Export
1 J M5 Long, Export
1 U J6 Long, Export
1 J J6 Long, Export
1 U K5 Long, Export
1 U M5 Long, Export
18 ADJUSTER, Manual Seat
4874 143 1 J6 With Tip and Slide, Sales Code [CAG], Passenger
1 K5 With Tip and Slide, Sales Code [CAG], Passenger
1 D6 With Tip and Slide, Sales Code [CAG], Passenger
1 M5 With Tip and Slide, Sales Code [CAG], Passenger
4874 144 1 M5 With Tip and Slide, Sales Code [CAG], Driver
1 D6 With Tip and Slide, Sales Code [CAG], Driver
1 K5 With Tip and Slide, Sales Code [CAG], Driver
1 J6 With Tip and Slide, Sales Code [CAG], Driver
5012 150AA 1 U J6 Right,Export
1 J J6 Right,Export
1 J K5 Right,Export
1 J M5 Right,Export
1 U K5 Right,Export
1 U M5 Right,Export
5012 151AA 1 J J6 Left,Export
1 U J6 Left,Export
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Figure ITJ-810
PART
1 J K5 Left,Export
1 J M5 Left,Export
1 U M5 Left,Export
1 U K5 Left,Export
-19 CABLE, Seat Adjuster, Seat Track
4886 308AA 1 D6 28 Inches Long, (Also serviced in 4874143)
1 J6 28 Inches Long, (Also serviced in 4874143)
1 K5 28 Inches Long, (Also serviced in 4874143)
1 M5 28 Inches Long, (Also serviced in 4874143)
4886 309AA 1 D6 40 Inches Long, (Also Serviced in 4874144)
1 J6 40 Inches Long, (Also Serviced in 4874144)
1 K5 40 Inches Long, (Also Serviced in 4874144)
1 M5 40 Inches Long, (Also Serviced in 4874144)
5012 163AA 1 J J6 Also Serviced in 5012150AA & 5012151AA,
Contained Within Seat Track, Export
1 J K5 Also Serviced in 5012150AA & 5012151AA,
1 J M5 Also Serviced in 5012150AA & 5012151AA,
1 U J6 Also Serviced in 5012150AA & 5012151AA,
1 U K5 Also Serviced in 5012150AA & 5012151AA,
1 U M5 Also Serviced in 5012150AA & 5012151AA,
-20 J400 6832 2 BOLT, Pan Head, .437-20x1.375, Passenger &
Driver Seat To Floor Pan
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

February 6, 2002
»
GROUP STJ - Body Sheet Metal Except Doors
Floor Pans
Pan, Floor Front And Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. STJ-210
Plugs
Plugs ...................................................................... Fig. STJ-310
Front Fenders
Fender And Flare, Front ........................................................ Fig. STJ-410
Hood and Hood Release

Hood, Lock, Catches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. STJ-510
Cowl and Dash Panel

Panels, Cowl And Dash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. STJ-610
Glass and Rear View Mirror

Glass, Windshield, Backlite, Quarter Windshield Frame, Hinges . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. STJ-710
Aperture Panel
Panels, Body Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. STJ-810
Roof - Hard & Soft Top

Soft Top And Windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. STJ-1110
Top Enclosure, Hard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. STJ-1120
Tailgate
Tailgate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. STJ-1310
Add-a-Trunk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. STJ-1320
Luggage Rack
Sport Bar Wrangler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. STJ-1610
February 6, 2002
«
Pan, Floor Front And Rear
Figure STJ-210
PART
1 55346 185AF 1 PAN, Floor

2 PANEL, Cowl Side
5517 4828 1 Right
55174 829AB 1 Left
3 5517 5209 1 REINFORCEMENT, Park Brake Mounting
4 6033 150 2 NUT PLATE, .25-20
5 55174 809AB 1 RISER, Seat
6 # 55174 811AC 1 PAN, Floor
-7 6035 880 2 U NUT, Rivet, Child Restraint, AUSTRALIA
8 5517 6240 1 CROSSMEMBER, Seat Belt Mount
9 5517 6241 1 CROSSMEMBER, Underbody, Body Mount #4
10 4490 835AB 1 REINFORCEMENT, Shoulder Belt
11 5517 6237 1 CROSSMEMBER, Rear Floor
12 # 55175 788AD 1 SILL, Rear
13 PANEL, Wheelhouse
# 55175 230AC 1 Right
# 55175 231AC 1 Left
-14 # 4490 111 1 TAPPING PLATE, Also Serviced in Panel, Wheelhouse
15 PANEL, Rear Closure
55176 526AC 1 Right
55176 527AC 1 Left
16 REINFORCEMENT, Wheelhouse
55175 064AB 1 Right
55175 065AB 1 Left
17 5517 5790 1 PANEL, Rear Body Closing, Lower Center Panel
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Plugs
Figure STJ-310
PART
1 4586 055 8 PLUG, Floor Pan, Front

2 6004 507 2 PLUG, Body, 25.4mm x 38.1mm, Rubber, Rear Floor Pan
3 2424 864 1 PLUG, Body, 1.75 Diameter
4 55257 380AA AR PLUG, Dash Panel Rear Body Wiring
5 1774 076 2 PLUG
6 55176 729AA 2 PLUG, Cowl Side
7 4646 855 2 PLUG, Floor Pan
8 PLUG, Body, 4.0mm X 76.4mm, (NOT SERVICED)
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Fender And Flare, Front
Figure STJ-410
PART
1 PANEL, Fender
5003 950AC 1 Right
5003 951AC 1 Left
-2 5517 4658 2 SHIELD, Splash, Front
3 6100 583 8 BOLT AND CONED WASHER, Hex Head, M8x25x20
4 55176 636AD 2 CATCH, Hood
5 6101 445 2 NUT AND WASHER, Hex Nut-Coned Washer, M8 x 1.25
6 J400 7541 2 BUMPER, Fender, Oblong Head in Front Fender as Hood
Cushion
7 SCREW AND WASHER, .190-16x.750, (NOT SERVICED)
8 NUT, M5x0.80x11.09, (NOT SERVICED)
9 SCREW AND WASHER, M5x.080x20.00, (NOT SERVICED)
10 NUT, Plastic
J400 4868 14 Front
10 Rear
11 EXTENSION, Fender
QP94 DX8 1 Black High Gloss, SAHARA, Right
QP94 DX9 1 Black, Flat, SAHARA, Right
QP94 SG8 1 Forest Green, SAHARA, Right
QP94 SW1 1 White, SAHARA, Right
QP94 WTD 1 Sand, SAHARA, Right
QP95 DX8 1 Black High Gloss, SAHARA, Left
QP95 DX9 1 Black, Flat, SAHARA, Left
QP95 SG8 1 Forest Green, SAHARA, Left
QP95 SW1 1 White, SAHARA, Left
QP95 WTD 1 Sand, SAHARA, Left
5525 4918 1 Black, Textured, Right
5525 4919 1 Black, Textured, Left
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Hood, Lock, Catches
Figure STJ-510
PART
1 HOOD
55176 594AE 1 Up to 2/7/00, (Prop Rod Hole is Round)
# 5066 182AA 1 After 2/7/00, (Prop Rod Hole is Rectangular)
-2 5517 6589 AR SHIM
3 5507 5559 2 HINGE, Hood
4 6503 154 6 SCREW AND WASHER, Round Head, M8x1.25x20
5 5507 5590 2 BUMPER, Hood
6 5517 6422 1 BRACKET, Windshield Hold Down
-7 6036 102AA 2 SCREW, .19-24.50
9 6034 980 2 SCREW, Pan Head, .19-24x.437, Hood Prop Rod Mounting
10 55176 635AD 1 ROD, Hood Prop
11 CLIP, Prop Rod
55075 480AC 1 Up to 2/7/00, (Prop Rod Hole is Round)
J400 7456 1 After 2/7/00, (Prop Rod Hole is Rectangular), Plastic
12 6504 030 4 NUT AND WASHER, Hex, M6x1
14 55176 636AD 2 CATCH, Hood
15 SCREW AND WASHER, (NOT SERVICED)
16 55176 731AE 1 HOOK, Hood Safety Catch
-17 55176 732AB 1 SPRING, Hood Pop Up
18 J400 7541 2 BUMPER, Fender, Oblong
19 J400 5237 2 NUT, Hex, .19-32x430, Well Type Hood Bumper Support
20 5517 6291 2 BUMPER, Steel Insert
21 6034 205 2 SCREW, Pan Head, .19-32x.625, Hood Bumper Support
22 5517 5096 2 REINFORCEMENT, Hood Hinge
23 INSULATION, Hood, (NOT REQUIRED)
24 RETAINER, Hood Insulation, .415x.690, (NOT REQUIRED)
25 55176 428AC 2 BRACKET, Hood Catch
26 5503 2768 1 SKID PLATE, Secondary Hood Catch
27 6500 787 1 RIVET, M5x11.30
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Panels, Cowl And Dash
Figure STJ-610
PART
1 PANEL, Cowl
55174 624AC 1 J
55174 625AC 1 U
2 GRILLE, Cowl Panel
55174 636AB 1 J
55174 637AC 1 U
3 55037 422AA 1 SCREEN, Cowl
4 SCREW, .164-15x1.21, (NOT SERVICED)
5 5517 4640 1 WEATHERSTRIP, Hood to Cowl
6 NUT, Snap In
6506 063AA 4 J
4 U
7 NUT, Spring, .16-18
0152 490 3 J
3 U
8 # 5517 6588 2 BRACKET, Dash Panel to Plenum
9 PANEL, Dash
55174 644AB 1 J
55174 645AB 1 U
10 6100 048 1 NUT, Hex, M6x1.00
11 5517 6555 1 DRAIN, Heater and A/C
12 55176 566AE 1 WEATHERSTRIP, Windshield to Cowl
13 PANEL, Cowl Side
5517 6092 1 J Upper Right
1 U Upper Right
5517 6093 1 J Upper Left
1 U Upper Left
14 BRACKET, Module
5517 6011 1 J
# 5517 6099 1 U
15 REINFORCEMENT, Battery Tray
5517 4782 1 Right
5517 4783 1 Left
16 6100 583 6 BOLT AND CONED WASHER, Hex Head, M8x25x20
17 PANEL, Cowl Top, Serviced in Panel Body Side, (NOT
SERVICED)
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Glass, Windshield, Backlite, Quarter Windshield Frame, Hinges
Figure STJ-710
PART
1 WINDSHIELD
4874 994 1 10- Lite Pack
4874 995 1 30- Lite Pack
2 BACKLITE
4883 307 1 Tinted
4883 306 1 Tint, Heated
4883 306AB 1 Privacy, Heated
3 BRACKET, Ballstud
4883 496AA 1 Right
4883 497AA 1 Left
-4 BRACKET, Ballstud, (NOT REQUIRED)
5 55076 310AB 2 PROP, Liftgate
6 55076 311AB 2 BALL STUD, Body Side
8 GLASS, Rear Quarter, Vented
5517 6278 1 Tinted, Right
5517 6279 1 Tinted, Left
5517 6306 1 Privacy, Right
5517 6307 1 Privacy, Left
9 5517 6577 2 MOLDING, Quarter Window
10 55009 784AB 1 MIRROR, Inside Rear View
11 J400 5766 1 SCREW, Pan Head, .164-32x.460
12 J365 7374 1 SUPPORT, Rear View Mirror
15 55174 607AD 1 PANEL, Windshield Frame
16 6035 898 2 SCREW AND WASHER, Truss Head, .312-18x1.12
17 HINGE, Door
55075 702AD 1 Right
55075 703AD 1 Left
18 55176 512AE 1 SEAL, Header Opening
19 55175 041AF 1 WEATHERSEAL, LIFTGATE
55176 618AB 1 Right
55176 619AB 1 Left
21 6035 369 6 SCREW, Piercing, .164-15x1.25
22 6035 757 8 SCREW
23 55176 567AB 1 MOLDING, Windshield Reveal
24 5517 5042 1 WEATHERSTRIP, Backlite
25 HINGE, Liftglass
5013 722AA 1 Right
5013 723AA 1 Left
26 SEAL, Header Top And Side Rail, (NOT REQUIRED)
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————
DG0 = Auto Trans.
DBB = Manual Trans.

Glass, Windshield, Backlite, Quarter Windshield Frame, Hinges
Figure STJ-710
PART
27 55176 430AD 1 MOLDING, Windshield Garnish

-28 5500 9433 1 GASKET, Hinge To Glass
-29 5500 9434 1 BUSHING, Hinge to Glass
-30 5500 9788 1 SEAL, Hinge To Glass
-31 J400 7384 1 NUT AND WASHER, Hex
-32 5501 9378 1 CAP, Hinge Cover
-33 5517 6464 1 GROMMET, Wiper Motor And Bracket
-34 5517 6421 2 TAPE, Anti Chip
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Panels, Body Side
Figure STJ-810
PART
1 PANEL, Body Side

4874 196AB 1 Right
4874 197AB 1 Left
2 PANEL, Rear Corner
5517 5664 1 Right
5517 5665 1 Left
3 5517 5024 1 REINFORCEMENT, Side Panel
4 SEAL, Mucket
55177 256AA 1 Right
55177 257AA 1 Left
5 EXTENSION, Wheel House
5517 5726 1 Black, Textured, Right
5517 5727 1 Black, Textured, Left
5DS74 DX8AB 1 Black,Clear Coat, SAHARA, Right
5DS74 DX9AB 1 Black, Flat, SAHARA, Right
5DS74 SG8AB 1 Forest Green, SAHARA, Right
5DS74 SW1AB 1 Stone White, SAHARA, Right
5DS74 WTDAB 1 Desert Sand, SAHARA, Right
5DS75 DX8AB 1 Black,Clear Coat, SAHARA, Left
5DS75 DX9AB 1 Black, Flat, SAHARA, Left
5DS75 SG8AB 1 Forest Green, SAHARA, Left
5DS75 SW1AB 1 Stone White, SAHARA, Left
5DS75 WTDAB 1 Desert Sand, SAHARA, Left
6 NUT, Plastic
J400 4868 14 Front
10 Rear
7 NUT, Rivet Round, M5x0.80x11.09, (NOT SERVICED)
8 SCREW AND WASHER, M5X.80X20.00, (NOT SERVICED)
10 SHIELD, Splash
55155 696AA 1 Right
55155 697AA 1 Left
11 SHIELD, Splash, Liner, Rear Wheelhouse
55155 632AB 1 Right
55155 633AB 1 Left
12 RIVET, .250x.492, (NOT SERVICED)
13 6030 441 10 PIN, Retainer
14 EXTENSION, Fender
5525 4928 1 Black, Flat, SPORT, Right
5525 4929 1 Black, Flat, SPORT, Left
5DV1 2DX9 1 Black, Flat, SAHARA, Right
5DV1 3DX9 1 Black, Flat, SAHARA, Left
15 6504 397 14 NUT, M8-1.25
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————
DG0 = Auto Trans.
DBB = Manual Trans.

Panels, Body Side
Figure STJ-810
PART
16 6501 648 14 SCREW, Hex Flange Head, M8x1.25x25.00, Side Step

17 STEP PAD, Side Step
5517 5158 1 Right
5517 5159 1 Left
18 RETAINER, Belt Rail
55175 754AB 1 Right
55175 755AB 1 Left
19 4780 259 2 STRIKER, Door
20 SPACER, Door Latch Striker
4520 289 AR
5507 5483 AR 2.0/2.5 Thick
21 6503 120 4 SCREW AND WASHER, Button Head Torx, M8x1.25x39.50
22 6504 662 4 RETAINER, Push On
23 FOAM BLOCK, Upper B-Pillar, (NOT REQUIRED)
-24 # 55363 274AA 1 LABEL, Mercury Warning, B Pillar Below The Striker
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Soft Top And Windows
Figure STJ-1110
PART
1 COVER, Soft Top

5FM99 TW1AB 1 White
5FM99 TX7AB 1 Black
5FM99 VK9AB 1 Tan
2 WINDOW, Half Door Soft Top
5FV22 BX7AF 1 Black, Right
5FV22 SW1AF 1 White, Right
5FV22 VK9AF 1 Tan, Right
5FV23 BX7AF 1 Black, Left
5FV23 SW1AF 1 White, Left
5FV23 VK9AF 1 Tan, Left
3 WINDOW, Quarter
5EZ00 BX7AB 1 Black, Right
5EZ00 SW1AB 1 White, Right
5EZ00 VK9AB 1 Tan, Right
5EZ01 BX7AB 1 Black, Left
5EZ01 SW1AB 1 White, Left
5EZ01 VK9AB 1 Tan, Left
4 WINDOW, Tailgate
5EZ03 BX7AB 1 Black
5EZ03 SW1AB 1 White
5EZ03 VK9AB 1 Tan
5 FRAME, Door Glass
55175 858AE 1 Right
55175 859AE 1 Left
6 5517 6287 2 LATCH AND BASE, Folding Top
7 55176 442AB 1 BOW, Folding Top, Number 3
-8 4778 470 1 SNAP KIT, Soft Top, Male, Soft Top Cover Attaching, Bow
#3
9 4874 281 1 BOW, Folding Top, Number 1, And Number 2, With Pivot,
Includes Front Header
10 5517 6206 2 BUMPER, Rubber, Number 2 Bow Rest
11 BRACKET, Soft Top Bow 1 & 3
5517 5802 1 Right
5517 5803 1 Left
12 6503 267 4 SCREW, Round Head, M6x1x25
13 6035 797 4 SCREW, Shoulder, .190-24x.625
14 5517 6198 4 PIN, Release Lever
15 SEAL, Door, Also Serviced in Frame Door Glass, (NOT
REQUIRED)
16 SEAL, A-Pillar Blocker
55176 714AA 1 Right
55176 715AA 1 Left
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————
DG0 = Auto Trans.
DBB = Manual Trans.

Soft Top And Windows
Figure STJ-1110
PART
17 SEAL, Header Top And Side Rail

55176 722AC 1 Right
55176 723AC 1 Left
-18 5517 6444 1 STRAP, Retaining, 2 Bow to 3 Bow Connect
-19 4897 190AA 1 PULL STRAP KIT, Attaches to Zipper Pull, Contains 5 Straps
-20 BOOT, Folding Top
5FZ85 BX7AA 1 Black
5FZ85 SW1AA 1 White
5FZ85 VK9AA 1 Tan
21 5517 6064 2 KNUCKLE, Rear, Rear
22 5517 5813 2 KNUCKLE, Rear, Rear
24 CLIP, Tailgate Opening
55176 738AA 1 Right
55176 739AA 1 Left
25 55176 736AB 1 RETAINER, Soft Top Rail
-26 55177 245AA 1 TOOL, Wrench, Torx
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Top Enclosure, Hard
Figure STJ-1120
PART
1 HARDTOP, Shell Only

5GN27 BX7AB 1 Black
5GN27 SW1AB 1 White
5GN27 VK9AB 1 Tan
2 EXHAUSTER, Front Door
5503 6306 1 Right
5503 6307 1 Left
3 6035 627 4 SCREW AND WASHER, Truss Head, .312-18x1.12
4 6036 084AA 6 NUT, .312-18
5 5517 5816 2 LATCH AND BASE, Folding Top
6 SEAL, Enclosure To Body
55176 372AB 1 Right
55176 373AB 1 Left
7 5517 6190 1 COVER, Wiring Protector
8 MOLDING, Door Window Opening, (NOT REQUIRED)
9 55176 746AB 4 RETAINER, Folding Top Deck Closure
10 5517 6466 2 BUMPER, Upper Slam
-11 # 55177 489AA 1 ISOLATOR, FOAM
-12 55177 245AA 1 TOOL, Wrench
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Tailgate
Figure STJ-1310
PART
1 55176 340AC 1 TAILGATE

2 55008 127AB 1 ROD, Tailgate Handle to Latch
3 SLEEVE, Anti-Rattle, Handle to Latch Rod, (NOT
SERVICED)
4 4658 677 1 CLIP, Latch Link
5 5517 6547 1 HANDLE, Liftgate
6 55177 243AB 1 PIN, Latch Striker
7 5503 3620 AR WASHER, Flat, .490x1.14x.060
8 5507 4800 AR WASHER, Striker Latch
9 55176 450AD 1 BRACKET, Tailgate Striker
-10 J400 6303 2 RIVET, Dome Head Blind, .125x.275
11 J400 7536 3 SCREW AND WASHER, Tapping, .312-18x.120
13 55176 533AC 1 COVER, Tailgate Latch
14 J374 3608 1 SEAL, Handle, Outside Door Handle
15 6034 980 2 SCREW, Pan Head, .19-24x.437
16 5507 6011 1 LINK, Key Cylinder To Latch
18 55175 043AC 1 WEATHERSEAL, Tailgate
19 6035 493 8 SCREW
20 5507 5567 2 HINGE, Tailgate
22 CLIP, Tailgate Opening
55176 738AA 1 Right
55176 739AA 1 Left
23 55076 310AB 2 PROP, Liftgate
24 55074 947AC 1 LATCH, Tailgate
25 5517 6615 2 PLATE, Tailgate Latch
26 5502 5280 1 WATERSHIELD, Tailgate Latch
27 55176 736AB 1 RETAINER, Soft Top Rail
28 5517 5668 1 REINFORCEMENT, Tailgate Hinge
-29 J400 4455 1 SCREW AND WASHER, Hex Head, .312-18x1.12
30 6505 167AA 7 SCREW, Pan Head, M6x1x16
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Add-a-Trunk
Figure STJ-1320
PART
1 PANEL, Add A Trunk

5FV25 1AZAC 1 Agate
5FV25 1K9AC 1 Tan
2 5521 6140 1 THUMBSCREW, M6x1-17
3 6101 719 3 SCREW AND WASHER, Tapping, M6-1.0x20.0
4 6503 245 4 NUT/RIVET, Cooler To Closure Panel, M6x1.00
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Sport Bar Wrangler
Figure STJ-1610
PART
1 SIDE BAR, Sport Bar

55176 504AD 1 Right
55176 505AD 1 Left
2 BRACKET, Side
5517 6506 1 Right
5517 6507 1 Left
3 5517 6022 1 BAR, Sport, Center
4 BAR, Sport
5517 6488 1 Right
5517 6489 1 Left
5 PAD, Sport Bar, Center
5FU79 LAZAC 1 Agate
5FU79 RK5AC 1 Camel
5GA16 LAZAB 1 Agate, Export
6 PAD, Sport Bar, Right
5FU8 1LAZ 1 Agate, Without Speakers
5FV0 8LAZ 1 Agate, With Speakers
5FV0 8RK5 1 Camel, With Speakers
5GA17 LAZAA 1 Agate, Without Speakers, Export
7 PAD, Sport Bar, Left
5FU8 3LAZ 1 Agate, Without Speakers
5FV0 9LAZ 1 Agate, With Speakers
5FV0 9RK5 1 Camel, With Speakers
5GA18 LAZAA 1 Agate, Without Speakers, Export
8 COVER, Side Bar
5EH5 9RK5 2 Camel
5EH5 9TAZ 2 Agate
10 SCREW, (NOT REQUIRED)
11 6504 050 4 SCREW, M8x1.25x25
12 6035 935AA 12 SCREW AND WASHER
13 SCREW, M8x1.25x30, (NOT SERVICED)
14 5501 5916 5 STRAP, Side Bar Hold Down
15 6035 970AA 2 SCREW, Pan Head, .437-20x1.150
-16 5FC98 LAZAB 1 SHIELD, Sport Bar
-17 6035 912 4 NUT, Snap In, .164-18
-18 6504 665 4
JEEP WRANGLER (TJ) ———————————————————————————————————————————————————————————

DG0 = Auto Trans.
DBB = Manual Trans.

Jeep Parts List 2000 TJ

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Jeep Parts List 2000 TJ

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What parts are listed on pages 8-9?

What parts are listed on pages 8-9?

What components are included in the sport bar accessory?

What components are included in the sport bar accessory?

February 6, 2002

Audio & Electronics

Carriers & Cargo Hauling

Fog Lights & Electrical

4 - Wheeling & Off Road

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1 5600 9081 1 MAST, Antenna

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1 8220 2638 1 SPEAKER PACKAGE, Radio

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1 8220 3316 1 J 77 MOUNTING KIT, Tonneau

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1 8220 4119 1 J 77 RECEIVER KIT, Trailer Tow

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1 8220 4704 1 J 77 CONTROL PACKAGE, Speed Control

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1 BUMPER KIT, Tubular

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NOTE; Total of 6 End Caps are Required. manual, 12 Disc Magazine.

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1 8220 2378 1 J 77 EXTENSION PACKAGE, Front Bumper

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1 8220 4304 1 J 77 STEP PACKAGE, Side

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1 8220 2160 1 J 77 SHIELD KIT, Air - Front

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1 TRIM PACKAGE, Front Door

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1 8220 3488 1 J 77 HARDWARE PACKAGE, Door, Hinge And Mirror

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1 8220 5621 1 J 77 WIRING PACKAGE, Enclosure

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1 LIGHT KIT, Off Road, 5 x 7‘

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