Manual de Partes ECM350 IR
Manual de Partes ECM350 IR
Manual de Partes ECM350 IR
FOR
CRAWLAIR DRILLING MACHINE
Model: ECM-350
Model: ECM-350
(Serial Numbers R10000 and Above)
PL6148 GEN–1
ORDERING INSTRUCTIONS
When ordering service parts, please specify:
DO NOT use the REF. NO. when ordering service parts, use the Part No. and the PART NAME. To save time send all
orders for parts to the nearest branch office or agent. IF IT IS NECESSARY TO SEND ANY PART OF THIS MACHINE
TO THE FACTORY, INQUIRE AT OUR NEAREST BRANCH OFFICE OR AGENT FOR SPECIAL INSTRUCTIONS.
PRODUCT IMPROVEMENT IS A CONTINUING GOAL AT INGERSOLL–RAND. DESIGN AND SPECIFICATIONS
ARE SUBJECT TO CHANGE WITHOUT NOTICE OR OBLIGATION.
NOTICE: Anytime a black bar is seen to the left of any text or graphic, there has been a change or modifi-
cation made to that particular text or graphic.
UNLESS OTHERWISE SPECIFIED, SERIAL NUMBER RANGES WILL APPEAR AT THE END
OF THE PART NAME OF THE EFFECTED PART IN THE FOLLOWING PARTS LIST PAGES, OR,
AT THE END OF THE PART NAME IN THE INDEX AT THE BACK OF THE PARTS LIST.
All information, illustrations, and specifications in this manual are based on the latest
information available at the time of publication. Product improvement is a continuing goal
at Ingersoll–Rand. Design and specifications are subject to change without notice or
obligation.
GEN–2 PL6148
WRITE PRODUCT IDENTIFICATION NUMBERS.
Accurately record all the numbers. Always use the serial number of the machine
when requesting service information or when ordering parts. Early or later models
(identification made by serial number) may use different parts, or it may be
necessary to use a different procedure in doing a specific service operation.
MACHINE:
PL6148 GEN–3
Alpha Index
A CENTRALIZER HALF BUSHING, 7.4-2, 7.5-2
CENTRALIZER/FOOTPIECE ARM, 7.5-2
ADDITIONAL MANUALS FURNISHED WITH CENTRALIZER/FOOTPIECE ASSEMBLY
EACH MACHINE, GEN-1 (FOR MACHINES WITH A VL671 DRIFTER),
AIR MOTOR (FOR HYDRAULIC PUMP), 9.4-1 7.5-1
(FOR MACHINES WITH AN AIR ROTARY
AIR PRESSURE REGULATOR ASSEMBLY, 8.1-4,
HEAD), 7.6-1
8.2-2, 8.3-3, 8.4-2, 11.5-1
(FOR MACHINES WITH VL120, VL140, OR
(FOR MACHINES WITH A DRIFTER), 8.8-1
EVL130M DRIFTER), 7.4-1
(FOR MACHINES WITH AN AIR ROTARY
HEAD), 8.7-1 CHAIN WRENCH, 12.3-1, 12.3-4, 12.3-5
AIR PUMP ASSEMBLY, 11.1-1 CORPORATE NAMEPLATE ASSEMBLY, 10.1-1,
10.1A-1
COVERAGE, DRILL PATTERN, 13.0-2
B CYLINDER
BOOM EXTENSION, 4.1-1, 4.1A-1, 4.1B-1,
BIT DETACHING CHUCK, 12.3-1 4.1C-1
BOOM ASSEMBLY, 4.0-1, 4.0-2 BOOM LIFT, 4.3-1, 4.3A-1, 4.3B-1
BOOM SWING, 4.2-1, 4.2A-1
BOOM HOSE RETAINER ASSEMBLY, 4.4-1 DRILL GUIDE EXTENSION, 6.1A-1
BRACKET GUIDE DUMP, 5.0-3, 5.0-3, 5.1-1, 5.1A-1,
CENTRALIZER/FOOTPIECE, 7.4-2, 7.5-2 5.1B-1, 5.1C-1
DRILL AIR CONTROL, 8.2-2 GUIDE EXTENSION, 6.0-2, 6.1-1, 6.1A-1,
DRILL AIR CONTROL VALVE, 8.3-2 6.1A-1
DUST COLLECTOR MOUNTING, 11.3-2 GUIDE SWING, 5.0-3, 5.0-3, 5.2-1, 5.2A-1,
HOIST MOUNTING, 11.10-2 5.2B-1, 5.2C-1, 5.2D-1
HYDRAULIC WRENCH CYLINDER MOUNTĆ HYDRAULIC WRENCH, 12.0-2, 12.2-1,
ING, 12.0-2 12.2A-1
IDLER WHEEL, 3.2-1 OSCILLATION, 2.0-2, 2.1-1, 2.1A-1
ROD RACK LIFT, 11.12-1
REMOTE DRILL AIR CONTROL VALVE, 8.4-2
TRACK CARRIER ROLLER, 3.7-1
TRACK RECOIL SPRING, 3.4-1
VAPOSOL MOUNTING, 11.0-2
D
BULL HOSE ASSEMBLY, 11.13-1 DRIFTER MOUNTING PLATE ASSEMBLY
(FOR MACHINES WITH A VL120 DRIFTER),
BUSHING, 4.0-2 7.11-1
BOOM, 5.0-3, 5.0-3 (FOR MACHINES WITH A VL140 DRIFTER),
CENTRALIZER (DRILL ROD), 12.3-1 7.12-1
CENTRALIZER HALF, 7.4-2, 7.5-2, 12.3-1 (FOR MACHINES WITH A VL671 DRIFTER),
CLEVIS, 4.0-3, 5.0-3, 5.0-3 7.14-1
CYLINDER, 4.0-3 (FOR MACHINES WITH AN EVL130M DRIFTĆ
DUMP ARM, 5.0-3, 5.0-3 ER), 7.13-1
DUMP INNER RACE, 5.0-3, 5.0-3 DRILL AIR CONTROL VALVE ASSEMBLY, 8.2-2,
LINK, 4.0-2, 5.0-3, 5.0-3 8.3-2, 8.4-2
SWING CYLINDER, 5.0-3, 5.0-3 (FOR MACHINES WITH A DRIFTER), 8.5-1
(FOR MACHINES WITH AN AIR ROTARY
HEAD), 8.6-1
C DRILL GUIDE, 7.0-2
LUBRICANT (DSL), 13.0-4
CAPACITIES, 13.0-1
DRILL GUIDE AIR PIPING
CARRIER ROLLER ASSEMBLY, 3.0-2 (FOR MACHINES WITH A VL120, VL140 OR
CARRIER ROLLER BRACKET ASSEMBLY, 3.0-2 EVL130M DRIFTER), 8.2-1
(FOR MACHINES WITH A VL671 DRIFTER),
CENTRALIZER (UPPER), (FOR MACHINES 8.3-1
WITH AN AIR ROTARY HEAD), 7.6-1
(FOR MACHINES WITH AN AIR ROTARY
CENTRALIZER ARM, 7.4-2 HEAD), 8.4-1
PL6148 Index–1
Alpha Index
D (cont.) FEED MOTOR AIR MOTOR, 7.9-1
FEED MOTOR AIR MOTOR CRANK ASSEMBLY,
DRILL GUIDE ASSEMBLY 7.9-2
(FOR MACHINES WITH A VL120, VL140 OR FEED MOTOR AIR MOTOR CYLINDER HEAD,
EVL130M DRIFTER), 7.0-1 7.9-2
(FOR MACHINES WITH A VL671 DRIFTER),
7.1-1 FEED MOTOR AIR MOTOR HOUSING, 7.9-2
(FOR MACHINES WITH AN AIR ROTARY FEED MOTOR AIR MOTOR PISTON, 7.9-2
HEAD), 7.2-1
FEED MOTOR AIR MOTOR PISTON COMPRESĆ
DRILL GUIDE EXTENSION ASSEMBLY, 6.0-1 SION RING, 7.9-2
DRILL GUIDE EXTENSION TUBE, 6.0-2 FEED MOTOR AIR MOTOR PISTON OIL REGĆ
DRILL GUIDE SPROCKET, 7.0-2 ULATION RING, 7.9-2
DRILL TO ROD ADAPTER, 12.3-1 FEED MOTOR AIR MOTOR ROTARY VALVE,
7.9-2
DRILL WRENCH, 12.3-1
FEED MOTOR AIR MOTOR VALVE CHEST, 7.9-2
DUMP AND SWING ASSEMBLY, 5.0-1, 5.0-1
FEED MOTOR AIR MOTOR WRIST PIN, 7.9-2
DUMP ARM, 5.0-3, 5.0-3
FEED MOTOR ASSEMBLY, 7.7-1
DUMP ARM BUSHING, 5.0-3, 5.0-3
FEED MOTOR GEAR BOX, 7.7-1
DUMP CLEVIS, 5.0-3, 5.0-3
FEED MOTOR GEAR BOX ASSEMBLY, 7.8-1
DUMP LINK, 5.0-3, 5.0-3
FEED MOTOR GEAR BOX CRANK BEARING
DUST COLLECTOR, 11.4-2 HOUSING, 7.8-2
DUST COLLECTOR AIR PIPING, 11.15-1 FEED MOTOR GEAR BOX WORM AND GEAR
SET, 7.8-2
DUST COLLECTOR AIR PIPING LUBRICATOR,
11.15-2 FEED MOTOR GEAR BOX WORM GEAR SEAL
HOUSING, 7.8-2
DUST COLLECTOR ASSEMBLY, 11.3-2, 11.4-1
FEED MOTOR GEAR BOX WORM HOUSING
DUST COLLECTOR FAN MOTOR ASSEMBLY GASKET, 7.8-2
(WITH PUSH PINS UNDER THE VANES),
11.4-2, 11.8-1 FILTER, DUST COLLECTOR, 11.4-2
(WITHOUT PUSH PINS UNDER THE VANES), FINAL DRIVE, 3.0-2
11.4-2, 11.7-1
FINAL DRIVE ASSEMBLY, 3.1-1
DUST COLLECTOR FAN WHEEL, 11.4-2
FINAL DRIVE BREATHER VENT, 3.1-2
DUST COLLECTOR FILTER ELEMENT, 11.4-2
FINAL DRIVE COVER, 3.1-2
DUST COLLECTOR IMPULSE VALVE, 11.4-2
FINAL DRIVE DRIVE GEAR, 3.1-2
DUST COLLECTOR IMPULSE VALVE ASĆ
SEMBLY, 11.6-1 FINAL DRIVE GEAR HUB, 3.1-2
DUST COLLECTOR PILOT VALVE ASSEMBLY, FINAL DRIVE PINION GEAR, 3.1-2
11.9-1 FINAL DRIVE SPROCKET, 3.1-2
DUST COLLECTOR PIPING, 11.3-2 FITTINGS
DUST COLLECTOR PNEUMATIC TIMER, 11.4-2 JIC, 13.0-10
O-RING, 13.0-9
DUST CONTROL SYSTEM, 11.3-1 PIPE THREAD, 13.0-9
FLUID SPECIFICATIONS, 13.0-5
GEAR
FINAL DRIVE DRIVE, 3.1-2 M
FINAL DRIVE PINION, 3.1-2
MACHINE SPECIFICATIONS, 13.0-1
GEAR BOX CHAIN SPROCKET, 7.8-2
MAIN FRAME AIR PIPING
GENERAL ASSEMBLY, 1.0-1
(FOR MACHINES WITH A DRIFTER), 8.0-1
GENERAL INFORMATION, GEN-1 (FOR MACHINES WITH AN AIR ROTARY
HEAD), 8.1-1
GREASE (GR), 13.0-4
MAIN FRAME ASSEMBLY, 2.0-1
GUIDE DUMP CYLINDER ASSEMBLY, 5.1C-1
MAINTENANCE, SPECIFICATIONS, 13.0-1
GUIDE EXTENSION CYLINDER ASSEMBLY,
6.1A-1 MOTOR/TRANSMISSION ASSEMBLY, 3.9-1
GUIDE SWING CYLINDER ASSEMBLY, 5.2D-1 MUFFLER ASSEMBLY, (FOR MACHINES WITH
A VL120 OR VL140 DRIFTER), 7.15-1
H
N
HYDRAULIC PIPING, 9.0-1
NAMEPLATE, SLOW FEED, 8.2-2, 8.3-2
HYDRAULIC PUMP, 9.2-1, 9.3-1
NAMEPLATE (CORPORATE) ASSEMBLY, 10.1-1,
HYDRAULIC PUMP (AIR MOTOR) ASSEMBLY, 10.1A-1
9.2-1, 9.4-1
NAMEPLATE (SAFETY) ASSEMBLY, 10.0A-1
HYDRAULIC PUMP SYSTEM, 9.2-1
NAMEPLATE ASSEMBLY, 10.0-1
HYDRAULIC VALVE ASSEMBLY, 9.1-1
HYDRAULIC WRENCH ASSEMBLY, 12.0-1
HYDRAULIC WRENCH CYLINDER ASSEMBLY, O
12.2-1, 12.2A-1
OIL
HYDRAULIC WRENCH VALVE ASSEMBLY, HYDRAULIC (HO), 13.0-4
12.0-2, 12.1-1 ROCK DRILL (RDO), 13.0-4
I P
IDLER ATTACHING PARTS, 3.0-2 PARTS LIST SECTION BREAKDOWN, GEN-1
IDLER WHEEL ASSEMBLY, 3.0-2 PEDESTAL, BOOM, 4.0-2
IDLER WHEEL ATTACHING PARTS, 3.3-1 PEDESTAL ASSEMBLY, 4.0-2
PICKUP POT, 11.3-2
PL6148 Index–3
Alpha Index
R TRACK FRAME, 3.0-2
TRACK IDLER WHEEL ASSEMBLY, 3.2-1
RETAINER, BOOM WIPER, 4.0-3
TRACK RECOIL SPRING, 3.4-1
ROD HOLDER ASSEMBLY, 7.10-1
TRACK ROLLER ASSEMBLY, 3.0-2, 3.5-1
ROD RACK ASSEMBLY, 11.11-1
TRACK SPRING ADJUSTER ASSEMBLY, 3.4-1
ROD RACK CRADLE, 11.11-2
ROD RACK LIFT CYLINDER ASSEMBLY,
11.11-2, 11.12-1 U
ROD RACK VALVE SECTION, 11.11-2 UNDERCARRIAGE ASSEMBLY, 3.0-1
UTILITY HOIST, 11.10-2
S UTILITY HOIST ASSEMBLY, 11.10-1
SAFETY, S-1
SAFETY DECALS, S-6 V
SAFETY INFORMATION, S-1 VALVE
SAFETY NAMEPLATE ASSEMBLY, 10.0A-1 DRILL AIR CONTROL, 8.2-2, 8.5-1
DUST COLLECTOR AIR PIPING PILOT, 11.9-1,
SPECIFICATIONS, 13.0-1
11.15-2
SPINDLE ADAPTER, 12.3-1 DUST COLLECTOR IMPULSE, 11.6-1
SPINDLE SAVER, 12.3-1 HYDRAULIC, 9.1-1
HYDRAULIC WRENCH, 12.0-2, 12.1-1
SPRING ADJUSTER ASSEMBLY, 3.0-2 PROPELLING AIR MOTOR CONTROL, 8.10-1
SPROCKET, DRILL GUIDE, 7.1-2, 7.2-2 VAPOSOL DUST CONTROL PILOT, 11.2-1
VAPOSOL DUST CONTROL PILOT, 11.0-2
VAPOSOL DUST CONTROL PILOT VALVE,
T 11.0-2
VAPOSOL DUST CONTROL PILOT VALVE ASĆ
TORQUE SPECIFICATIONS, 13.0-7 SEMBLY, 11.2-1
TOW HITCH, 2.0-2 VAPOSOL DUST CONTROL SYSTEM, 11.0-1
TOW HITCH ASSEMBLY, 2.2-1 VAPOSOL SOLUTION (VS), 13.0-4
TRACK ADJUSTER ASSEMBLY, 3.4-1 VAPOSOL TANK, 11.0-2
TRACK ASSEMBLY, 3.0-1 VENT CAP (MAIN FRAME), 2.0-2
TRACK CARRIER ROLLER ASSEMBLY, 3.6-1
TRACK CARRIER ROLLER BRACKET ASĆ
SEMBLY, 3.7-1 W
TRACK CHAIN ASSEMBLY, 3.0-2, 3.8-1 WIPER, BOOM, 4.0-3
TRACK DRIVE PROPELLING AIR MOTOR ASĆ WRENCH
SEMBLY, 3.9-1 CHAIN, 12.3-1
TRACK DRIVE TRANSMISSION ASSEMBLY, DRILL, 12.3-1
3.9-1, 3.10-1 HYDRAULIC ASSEMBLY, 12.0-1
CPN Index
01029511, 11.10-2 03185048, 3.11-2 03368453, 7.9-2
01046770, 7.7-1, 7.9-2 03185162, 3.11-2 03368479, 7.9-2
01138536, 9.2-1, 9.4-2 03185170, 3.11-2 03368487, 7.9-2
01177013, 3.9-1, 3.11-2 03185188, 3.11-2 03380722, 9.4-2
03014354, 2.0-2, 3.11-3 03185204, 3.11-2 03404191, 9.4-2
03015864, 9.4-2 03185352, 3.11-3 03408002, 7.9-2
03016037, 9.4-2 03185618, 3.11-2 03408093, 7.9-2
03051331, 9.4-2 03187226, 3.11-2 03504750, 3.11-2
03052925, 7.9-2 03187242, 3.11-2 03518537, 7.9-2
03068400, 3.11-2 03187879, 3.11-2 03520707, 3.11-2
03110061, 9.4-2 03187903, 3.11-2 03520715, 3.11-2
03117793, 3.11-3 03187937, 3.11-2 03602968, 3.11-2
03141538, 9.4-2 03606118, 3.11-3
03188125, 3.11-2
03142197, 9.4-2 03607678, 7.9-2
03200359, 3.11-2
03147097, 9.4-2 03608718, 3.11-3
03203478, 9.4-2
03150216, 7.9-2 03610151, 3.11-2
03207974, 4.0-2, 5.0-3, 5.0-4,
03151081, 7.9-2 6.0-2, 7.4-2 03612066, 7.9-2
SAFETY INFORMATION
(YELLOW BACKGROUND)
(BLUE BACKGROUND)
PL6148 S–1
FOLLOW INSTRUCTIONS
S–2 PL6148
CHECK FOR UNDERGROUND UTILITY LINES
Do not work in trenches with unstable sides which could cave in.
Do not work near faces or walls that can collapse. Do not work near
benches that can collapse. Specific requirements for shoring or
sloping trench walls, faces, and benches are available from several
sources including Federal and State O.S.H.A. offices, or
appropriate governing agency. Be sure to contact suitable
authorities for these requirements before working in a trench.
Federal O.S.H.A. regulations can be obtained by contacting the
Superintendent of Documents, U.S. Government Printing Office,
Washington, D.C. 20402. State O.S.H.A. regulations are available
at your local state O.S.H.A. office, or appropriate governing agency.
ROLLOVER POSSIBLE
PL6148 S–3
AVOID ELECTROCUTION. STAY AWAY.
ÈÈÈÈÈÈÈÈ
PLACE WARNING BARRIERS AROUND WORK SITE
ÈÈÈÈÈÈÈÈ
ÈÈÈÈÈÈÈÈ
Set up traffic barriers around the work area with warning
signs facing outward.
S–4 PL6148
CHECK FOR OVERHEAD UTILITY LINES
Before draining any fluids, find the correct way of disposing them.
WARNING: Failure to follow any of the above safety instructions or those that follow
within this manual, could result in serious injury or death. This machine is to be
used only for those purposes for which it was intended as explained in this
instruction manual.
PL6148 S–5
SAFETY DECALS
Safety decals located on your machine contain important and useful information
that will help you operate your equipment safely.
To assure that all decals remain in place and in good condition, follow the
instructions given below:
Keep decals clean. Use soap and water, not mineral spirits, abrasive
cleaners, or other similar cleaners that will damage the decal.
If you do not understand any part of this manual and need assistance, contact
your local Ingersoll–Rand dealer.
SAFETY MANUAL
INSIDE
S–6 PL6148
51777357
51778876
PL6148 S–7
WARNING
Improper operation Read safety instructions
of this equipment supplied with this
can cause severe equipment before
injury or death. operating or servicing.
52292844
WARNING
Modification or Do not alter or modify
alteration of this this machine without
machine the express written
can result in severe consent of the
injury or death. manufacturer.
ADVERTENCIA AVERTISSEMENT
La modificación or No cambie o modifi-
alteración de esta que esta máquina sin Des modifications N’apportez aucune
máquina puede re- el consentimiento ex- à cette machine modification à cette
sultar en lesiona- preso por escrito del peuvent causer des machine sans l’ac-
miento grave o la fabricante. blessures graves cord écrit du fabri-
muerte. ou la mort. cant.
WARNUNG AVVERTENZA
Eine Modifikation Diese Maschine darf Modifiche o alter- Non alterare o modifi-
oder Änderung ohne ausdrückliche azioni di questa care questa macchi-
dieser Ma–schine schriftliche Zustimmung macchina. na senza aver prima
kann zu schweren vom Hersteller nicht ottenuto l’espresso
Possono causare
Verletzungen oder geändert oder modifi- consenso scritto del
infortuni gravi o
zum Tod führen. ziert werden. fabbricante.
morte.
52292851
S–8 PL6148
GENERAL ASSEMBLY
GENERAL ASSEMBLY
(Drifter Model)
PL6148 1.0–1
MAIN FRAME ASSEMBLY (CONTD.)
(For Illustration of parts,refer to page 2.0-1
2.0-1 PL6148
MAIN FRAME ASSEMBLY (CONTD.)
(For Illustration of parts,refer to page 2.0-1
REF.
NO. PART NO. QTY. PART NAME
30 95104196 5 CAPSCREW
31 95077574 6 NUT, STOP
32 50862580 1 RETAINER PLATE
33 95052981 2 CAPSCREW
34 95096319 2 LOCKWASHER
41 95081907 1 LOCKWASHER
42 95104204 2 CAPSCREW
43 95201281 3 FITTING , GREASE
44 51909968 1 SUPPORT , TOW HITCH TRIP ROD
46 50863034 4 SHIM
47 50862994 1 SPACER
49 50863026 1 CHAIN , COIL
50 95572343 1 CAPSCREW
51 95096368 19 LOCKWASHER
52 95077558 1 NUT , STOP
53 95571782 10 CAPSCREW
54 95498838 10 WASHER
55 50758010 1 PLATE , TRIP
56 95103925 1 CAPSCREW
58 95076790 1 NUT
PL6148 2.0-2
OSCILLATION CYLINDER ASSEMBLY
REF.
NO. PART NO. QTY. PART NAME
REMARKS
10 ++ 1 .RING, BACK–UP
11 ++ 1 .O–RING
12 ++ 1 .RING, BACK–UP
13 ++ 1 .SEAL, ROD
14 ++ 1 .O–RING
15 ++ 1 .WIPER, ROD
++ NOTE: THESE PARTS ARE NOT SOLD SEPARATELY, THEY ARE INCLUDED IN SERVICE KIT 50779610.
PL6148 2.1–1
OSCILLATION CYLINDER ASSEMBLY
REF.
NO. PART NO. QTY. PART NAME
REMARKS
4 51994044 1 GLAND
5 51993483 1 NUT, SELF LOCKING
6 51994051 1 KIT, SEAL
PL6148 2.1A–1
TOW HITCH ASSEMBLY
REF.
NO. PART NO. QTY. PART NAME
REMARKS
1 50142090 1 LOCK
2 50142108 1 LATCH
3 50093095 1 PIN
4 95246393 1 FITTING, GREASE
5 50095330 1 SPRING
6 ++ 1 HOOK, PINTLE
7 50097575 1 .BOLT, LATCH
8 95246393 1 .FITTING, GREASE
9 50097567 1 .NUT
PL6148 2.2–1
UNDERCARRIAGE ASSEMBLY
REF.
NO. PART NO. QTY. PART NAME
REMARKS
13
2, 3
7, 9, 10
11
12
14
TRACK ASSEMBLY
(For Parts List, refer to Page 3.0–2)
PL6148 3.0–1
TRACK ASSEMBLY
(For Illustration of parts, refer to Page 3.0–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS
PL6148 3.1–1
FINAL DRIVE ASSEMBLY
(For Illustration of parts, refer to Page 3.1–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS
5 50861707 1 SPACER
6 95279006 1 BEARING
7 95033379 2 PLUG, PIPE
8 50867811 1 SHAFT, GEAR
9 50861723 1 SPACER
10 50488584 1 SUPPORT, INSIDE DRIVE
11 50488550 2 BEARING, SUPPORT
12 95422234 2 BEARING, ROLLER
13 50861715 1 RETAINER, BEARING
3.1–2 PL6148
TRACK IDLER WHEEL ASSEMBLY
REF.
NO. PART NO. QTY. PART NAME
REMARKS
NOTE: EACH IDLER WHEEL ASSEMBLY, BOTH RIGHT–HAND AND LEFT–HAND, INCLUDES ONE BRACKET,
RIGHT–HAND AND ONE BRACKET, LEFT–HAND. A RIGHT–HAND IDLER WHEEL ASSEMBLY IS ASSEMBLED
WITH THE SIDE OF THE WHEEL THAT INCLUDES THE PLUG FACING THE RIGHT–HAND BRACKET. A LEFT–
HAND IDLER WHEEL ASSEMBLY IS ASSEMBLED SO THAT THE SIDE OF THE WHEEL WITH THE PLUG
FACES THE LEFT–HAND BRACKET.
PL6148 3.2–1
IDLER WHEEL ATTACHING PARTS
IDLER
IDLER BRACKET
5
8
6
8
FRAME
REF.
NO. PART NO. QTY. PART NAME
REMARKS
2 50484583 2 PLATE
3 50484591 10 SHIM
4 50484559 28 SHIM
5 50484542 2 PLATE
6 95214995 6 CAPSCREW
7 95214987 2 CAPSCREW
8 95210415 8 LOCKWASHER
PL6148 3.3–1
SPRING ADJUSTER ASSEMBLY
2 5
4
7
9 3B
3A
3
3D
8
3C
6
3E
REF.
NO. PART NO. QTY. PART NAME
REMARKS
3B 95201281 1 .FITTING
3C 50533926 1 .PACKING
3D 50489624 1 .WIPER, ROD
3E 50489632 1 .PISTON
4 50489400 1 BRACKET
8 95081907 4 LOCKWASHER
9 95210415 4 LOCKWASHER
PL6148 3.4–1
TRACK ROLLER ASSEMBLY
REF.
NO. PART NO. QTY. PART NAME
REMARKS
5 50774405 1 PLUG
6 50771302 2 SEAL
50771997 1 ROLLER/BUSHING
7 50952811 2 .BUSHING
8 50771260 1 .ROLLER
PL6148 3.5–1
TRACK CARRIER ROLLER ASSEMBLY
REF.
NO. PART NO. QTY. PART NAME
REMARKS
5 50489772 1 SHIELD
6 50489749 2 BEARING, BALL
7 50489756 1 SEAL
8 95419065 1 RING, RETAINING
9 95201281 1 FITTING, GREASE
PL6148 3.6–1
TRACK CARRIER ROLLER BRACKET ASSEMBLY
REF.
NO. PART NO. QTY. PART NAME
REMARKS
1 50488428 1 BRACKET
2 95054342 4 CAPSCREW
3 95096319 4 LOCKWASHER
4 95053666 1 CAPSCREW
5 95077798 1 NUT
6 95081907 1 LOCKWASHER
PL6148 3.7–1
TRACK CHAIN ASSEMBLY
REF.
NO. PART NO. QTY. PART NAME
REMARKS
PL6148 3.8–1
MOTOR/TRANSMISSION ASSEMBLY
XP1990
REF.
NO. PART NO. QTY. PART NAME
REMARKS
7 95104196 10 CAPSCREW
8 95081907 10 LOCKWASHER
9 95078655 1 PLUG, PIPE
10 51019263 1 VENT, BREATHER
PL6148 3.9–1
TRACK DRIVE TRANSMISSION ASSEMBLY
VP1391
PL6148 3.10–1
TRACK DRIVE TRANSMISSION ASSEMBLY (SECTIONAL VIEW)
(For Parts List, refer to bottom of this page thru Page 3.10–3)
REF.
NO. PART NO. QTY. PART NAME
REMARKS
6 50861483 3 BEARING
7 50861566 3 GEAR, PLANET
8 50861608 1 GEAR, RING
9 95034047 3 PIN
(CONTINUED)
3.10–2 PL6148
TRACK DRIVE TRANSMISSION ASSEMBLY (CONT.)
(For Illustration of parts, refer to Pages 3.10–1 thru 3.10–2)
REF.
NO. PART NO. QTY. PART NAME
REMARKS
16 50861459 2 .PIN
17 50758184 1 PISTON
18 95822664 1 SEAL
19 95087011 1 O–RING
20 50861533 1 COUPLING, MOTOR
30 95822672 1 SEAL
31 50757905 1 SEAL, OIL
32 95018149 1 O–RING
33 95463691 2 PLUG, PIPE
++ NOTE: THIS PART IS NOT SOLD SEPARATELY, IT IS CONTAINED IN HOUSING ASSEMBLY 50906205.
PL6148 3.10–3
PROPELLING AIR MOTOR ASSEMBLY
WP14938
PL6148 3.11–1
PROPELLING AIR MOTOR ASSEMBLY
(For Illustration of parts, refer to Page 3.11–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS
19 03167194 4 LOCKWASHER
20 03187226 1 VALVE, ROTARY
21 03185162 1 .PIN, DRIVE (LARGE)
22 03185618 2 .PIN, DRIVE (SMALL)
23 03187242 1 CHEST, VALVE
24 03185170 1 .KEY
25 03187937 1 .BUSHING
26 03188125 1 COVER, VALVE CHEST
27 03610151 5 ASSEMBLY, PISTON
28 03184249 1 .RING, COMPRESSION
(CONTINUED)
3.11–2 PL6148
PROPELLING AIR MOTOR ASSEMBLY (CONT.)
(For Illustration of parts, refer to Page 3.11–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS
++ NOTE: THESE PARTS ARE NOT SOLD SEPARATELY, THEY ARE CONTAINED IN VENT CAP
ASSEMBLY 03167095.
F NOTE: THIS PART IS NOT ILLUSTRATED.
PL6148 3.11–3
BOOM ASSEMBLY
PL6148 4.0–1
BOOM ASSEMBLY
(For Illustration of parts, refer to Page 4.0–1)
8 95064697 16 WASHER
: 9 51729119 1 ASSEMBLY, BOOM EXTENSION CYLINDER
REFER TO PL6148, SECTION 4.1B
: 9 51996650 1 ASSEMBLY, BOOM EXTENSION CYLINDER
REFER TO PL6148, SECTION 4.1C
10 95705158 1 PIN
11 95280251 1 PIN
12 95294138 4 PIN
13 95280707 2 NIPPLE
14 51999258 1 ASSEMBLY, PEDESTAL
51903375 1 .BUSHING, PEDESTAL
50194737 1 .BUSHING, PEDESTAL
15 50196740 2 PIN
16 51383917 1 PIN, CYLINDER
17 95429650 16 CAPSCREW
18 50302280 2 PEDESTAL
50122712 2 .BUSHING, LINK
50194737 1 .BUSHING, PEDESTAL
19 51956399 1 PIN, BOOM PEDESTAL
(CONTINUED)
4.0–2 PL6148
BOOM ASSEMBLY (CONT.)
(For Illustration of parts, refer to Page 4.0–1)
: NOTE: REFER TO THE PART NUMBER STAMPED ON THE CYLINDER TO DETERMINE WHICH
CYLINDER IS USED ON YOUR MACHINE.
PL6148 4.0–3
BOOM EXTENSION CYLINDER ASSEMBLY
REF.
NO. PART NO. QTY. PART NAME
REMARKS
5 ++ 1 .O–RING
6 ++ 1 .RING, BACK–UP
7 ++ 1 .SEAL, ROD
8 ++ 1 .O–RING
9 ++ 1 .WIPER, ROD
10 ++ 1 .RING, BACK–UP
11 ++ 1 .O–RING
12 50780071 3 SCREW, SET
13 50780089 3 PLUG, LOCK
14 50780097 1 PISTON
15 50780105 1 TUBE ASSEMBLY (INNER)
16 50780113 1 BARREL ASSEMBLY
17 50780121 1 ROD, PISTON
18 50780139 1 HEAD, CYLINDER
++ NOTE: THESE PARTS ARE NOT SOLD SEPARATELY, THEY ARE CONTAINED IN SERVICE KIT 50596436.
PL6148 4.1–1
BOOM EXTENSION CYLINDER ASSEMBLY
15 16
REF.
NO. PART NO. QTY. PART NAME
REMARKS
5 ++ 3 .PLUG, LOCK
6 ++ 1 .O–RING
7 ++ 1 .RING, BACK–UP
8 ++ 1 .SEAL, ROD
9 ++ 1 .O–RING
10 ++ 1 .WIPER, ROD
11 50815166 3 SETSCREW
12 50780097 1 PISTON
13 51717015 1 WELDMENT, INNER TUBE
14 51717023 1 WELDMENT, BARREL
++ NOTE: THESE PARTS ARE NOT SOLD SEPARATELY, THEY ARE CONTAINED IN SERVICE KIT 51717049.
PL6148 4.1A–1
BOOM EXTENSION CYLINDER ASSEMBLY
REF.
NO. PART NO. QTY. PART NAME
REMARKS
5 ++ 3 .O–RING
6 ++ 1 .RING, BACK–UP
7 ++ 1 .SEAL, ROD
8 ++ 1 .O–RING
9 ++ 1 .WIPER, ROD
10 ++ 1 .PLUG, LOCK
11 50815166 3 SETSCREW
12 50780097 1 PISTON
13 51717015 1 WELDMENT, INNER TUBE
14 51789352 1 WELDMENT, BARREL
++ NOTE: THESE PARTS ARE NOT SOLD SEPARATELY, THEY ARE CONTAINED IN SERVICE KIT 51717049.
PL6148 4.1B–1
BOOM EXTENSION CYLINDER ASSEMBLY
4 51993269 1 GLAND
5 51993277 1 NUT, SELF LOCKING
6 51717049 1 KIT, SERVICE
PL6148 4.1C–1
BOOM SWING CYLINDER ASSEMBLY
4 ++ 4 .RING, BACK–UP
5 ++ 2 .O–RING
6 ++ 2 .O–RING
7 ++ 2 .RING, WEAR
8 ++ 1 .ASSEMBLY, SEAL
9 ++ 1 .O–RING
10 ++ 1 .O–RING
11 ++ 1 .RING, BACK–UP
12 ++ 1 .SEAL, ROD
13 ++ 1 .RING, LOCKING
14 ++ 1 .WIPER, ROD
15 50779685 2 VALVE, CARTRIDGE
16 50598754 2 PLUG
17 50601616 1 LOCKNUT
18 50601558 1 PISTON
19 50773407 1 ASSEMBLY, PISTON ROD
++NOTICE: THESE PARTS ARE NOT SOLD SEPARTELY, THEY ARE CONTAINED IN SERVICE KIT 50594001.
PL6148 4.2–1
BOOM SWING CYLINDER ASSEMBLY
PL6148 4.2A–1
BOOM LIFT CYLINDER ASSEMBLY
REF.
NO. PART NO. QTY. PART NAME
REMARKS
5 ++ 2 .O–RING
6 ++ 2 .O–RING
7 ++ 2 .RING, WEAR
8 ++ 1 .SEAL ASSEMBLY
9 ++ 1 .O–RING
10 ++ 1 .O–RING
11 ++ 1 .RING, BACK–UP
12 ++ 1 .SEAL, ROD
13 ++ 1 .RING, LOCKING
14 ++ 1 .WIPER, ROD
++ NOTE: THESE PARTS ARE NOT SOLD SEPARATELY, THEY ARE CONTAINED IN SERVICE KIT 50779636.
PL6148 4.3–1
BOOM LIFT CYLINDER ASSEMBLY
4 ++ 4 .RING, BACK–UP
5 ++ 2 .O–RING
6 ++ 2 .O–RING
7 ++ 2 .RING, WEAR
8 ++ 1 .ASSEMBLY, SEAL
9 ++ 1 .O–RING
10 ++ 1 .O–RING
11 ++ 1 .RING, BACK–UP
12 ++ 1 .SEAL, ROD
13 ++ 1 .RING, LOCKING
14 ++ 1 .WIPER, ROD
15 51612281 2 VALVE, CARTRIDGE
16 50598754 2 PLUG
17 50505775 1 LOCKNUT
18 50601624 1 PISTON
19 51612273 1 ASSEMBLY, PISTON ROD
++NOTE: THESE PARTS ARE NOT SOLD SEPARTELY, THEY ARE CONTAINED IN SERVICE KIT 50779636.
PL6148 4.3A–1
BOOM LIFT CYLINDER ASSEMBLY
PL6148 4.3B–1
BOOM HOSE RETAINER ASSEMBLY
PL6148 4.4–1
BOOM HOSE RETAINER ASSEMBLY
(For Illustration of parts, refer to Page 4.4–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS
1 50180264 2 CLAMP
2 51953222 2 CLAMP, HOSE
3 95038766 1 COUPLING
4 51953255 2 PLATE, CLAMP
5 95919288 1 CAPSCREW
6 50141969 1 NUT
11 95919320 8 CAPSCREW
12 50959105 9 WASHER
13 95943254 8 NUT, LOCK
4.4–2 PL6148
DUMP AND SWING ASSEMBLY
PL6148 5.0–1
DUMP AND SWING ASSEMBLY
(For Parts List, refer to Page 5.0–3)
5.0–2 PL6148
DUMP AND SWING ASSEMBLY
(For Illustration of parts, refer to Page 5.0–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS
20 51221471 2 BUSHING
21 51361780 1 PIN, POWER GUIDE EXTENSION PIVOT
22 95224002 2 RING, RETAINING
23 51221463 2 BUSHING, SWING CYLINDER
24 51221448 2 BUSHING
25 51357465 1 PIN, CYLINDER
26 03207974 2 FITTING, GREASE
27 95343570 4 RING, RETAINING
(CONTINUED)
PL6148 5.0–3
DUMP AND SWING ASSEMBLY (CONT.)
(For Illustration of parts, refer to Page 5.0–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS
: NOTE: REFER TO THE PART NUMBER STAMPED ON THE CYLINDER TO DETERMINE WHICH
CYLINDER IS USED ON YOUR MACHINE.
5.0–4 PL6148
DUMP AND SWING ASSEMBLY
Revision 1
February 22, 1999 Section 5.0
PL6148 5.0–1
DUMP AND SWING ASSEMBLY
(For Parts List, refer to Page 5.0–3)
5.0–2 PL6148
DUMP AND SWING ASSEMBLY
(For Illustration of parts, refer to Page 5.0–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS
20 51221471 2 BUSHING
21 51361780 1 PIN, POWER GUIDE EXTENSION PIVOT
22 95224002 2 RING, RETAINING
23 51221463 2 BUSHING, SWING CYLINDER
(CONTINUED)
PL6148 5.0–3
DUMP AND SWING ASSEMBLY (CONT.)
(For Illustration of parts, refer to Page 5.0–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS
: NOTE: REFER TO THE PART NUMBER STAMPED ON THE CYLINDER TO DETERMINE WHICH
CYLINDER IS USED ON YOUR MACHINE.
5.0–4 PL6148
GUIDE DUMP CYLINDER ASSEMBLY
REF.
NO. PART NO. QTY. PART NAME
REMARKS
6 ++ 2 .O–RING
7 ++ 2 .RING, WEAR
8 ++ 1 .SEAL ASSEMBLY
9 ++ 1 .O–RING
10 ++ 1 .RING, BACK–UP
11 ++ 1 .O–RING
12 ++ 1 .RING, BACK–UP
13 ++ 1 .O–RING
14 ++ 1 .SEAL, ROD
15 ++ 1 .WIPER, ROD
PL6148 5.1–1
GUIDE DUMP CYLINDER ASSEMBLY
4 ++ 4 .RING, BACK–UP
5 ++ 2 .O–RING
6 ++ 2 .O–RING
7 ++ 2 .RING, WEAR
8 ++ 1 .ASSEMBLY, SEAL
9 ++ 1 .O–RING
10 ++ 1 .RING, BACK–UP
11 ++ 1 .O–RING
12 ++ 1 .RING, BACK–UP
13 ++ 1 .O–RING
14 ++ 1 .SEAL, ROD
15 ++ 1 .WIPER, ROD
++NOTICE: THESE PARTS ARE NOT SOLD SEPARTELY, THEY ARE CONTAINED IN SERVICE KIT
CPN 50789122.
PL6148 5.1A–1
GUIDE DUMP CYLINDER ASSEMBLY
PL6148 5.1B–1
15
10
PL6148
10 10
10 10
March 1, 1999
10
11
14 10 10 10
REF.
NO. PART NO. QTY. PART NAME
REMARKS
5.1C–1
GUIDE DUMP CYLINDER ASSEMBLY
Section 5.1C
GUIDE SWING CYLINDER ASSEMBLY
REF.
NO. PART NO. QTY. PART NAME
REMARKS
7 ++ 2 .RING,WEAR
8 ++ 1 .SEAL ASSEMBLY
9 ++ 1 .O–RING
10 ++ 1 .RING, BACK–UP
11 ++ 1 .O–RING
12 ++ 1 .RING, BACK–UP
13 ++ 1 .RING, LOCKING
14 ++ 1 .SEAL, ROD
15 ++ 1 .WIPER, ROD
16 50779685 2 VALVE, COUNTERBALANCE CARTRIDGE
17 50598754 2 PLUG
18 50601616 1 LOCKNUT
19 50601558 1 PISTON
20 50552132 1 RING, SHOULDER
21 50779669 1 ASSEMBLY, BARREL
22 50779693 1 ROD, PISTON
23 50779677 1 HEAD, CYLINDER
PL6148 5.2–1
GUIDE SWING CYLINDER ASSEMBLY
REF.
NO. PART NO. QTY. PART NAME
REMARKS
7 ++ 2 .RING,WEAR
8 ++ 1 .SEAL ASSEMBLY
9 ++ 1 .O–RING
10 ++ 1 .RING, BACK–UP
11 ++ 1 .O–RING
12 ++ 1 .RING, BACK–UP
13 ++ 1 .RING, LOCKING
14 ++ 1 .SEAL, ROD
15 ++ 1 .WIPER, ROD
16 51019453 2 VALVE, COUNTERBALANCE CARTRIDGE
17 50598754 2 PLUG
18 50601616 1 LOCKNUT
19 50601558 1 PISTON
20 50552132 1 RING, SHOULDER
21 50779669 1 ASSEMBLY, BARREL
22 50779693 1 ROD, PISTON
23 50779677 1 HEAD, CYLINDER
PL6148 5.2A–1
GUIDE SWING CYLINDER ASSEMBLY
4 ++ 4 .RING, BACK–UP
5 ++ 2 .O–RING
6 ++ 2 .O–RING
7 ++ 2 .RING, WEAR
8 ++ 1 .ASSEMBLY, SEAL
9 ++ 1 .O–RING
10 ++ 1 .RING, BACK–UP
11 ++ 1 .O–RING
12 ++ 1 .RING, BACK–UP
13 ++ 1 .O–RING
14 ++ 1 .SEAL, ROD
15 ++ 1 .WIPER, ROD
++NOTICE: THESE PARTS ARE NOT SOLD SEPARTELY, THEY ARE CONTAINED IN SERVICE KIT 50591304.
PL6148 5.2B–1
GUIDE SWING CYLINDER ASSEMBLY
PL6148 5.2C–1
PL6148
10
10
10
March 1, 1999
10 10
10
10 10
10
10
10 10 10
REF.
NO. PART NO. QTY. PART NAME
REMARKS
5.2D–1
GUIDE SWING CYLINDER ASSEMBLY
Section 5.2D
PL6148
Revision 1
February 26, 1998
NOTE:
CYLINDER ANCHOR (5) TO MOUNT ON THE SET
OF HOLES NEAREST THE TOP OF THE GUIDE
FOR EXTENDABLE BOOM CRAWLERS (ECM350,
ECM360, ECM370) AND THE SET OF HOLES
NEAREST THE FOOTPIECE FOR NON–EXTEND-
ABLE BOOM CRAWLERS (CM351)
6.0–1
DRILL GUIDE EXTENSION ASSEMBLY
Section 6.0
DRILL GUIDE EXTENSION ASSEMBLY
(For Illustration of parts, refer to Page 6.0–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS
13 50861988 4 PLATE
14 50431923 6 NUT
15 50955640 8 WASHER
BOWMAN #39707
16 95081790 6 LOCKWASHER
17 95644126 6 CAPSCREW
18 50955665 8 NUT
19 95220976 1 ELBOW
20 95279493 3 ELBOW
21 51908804 1 ADAPTER, RESTRICTOR
22 51908705 1 ASSEMBLY, HOSE
23 95219713 1 ADAPTER
24 51358604 8 BOLT, HEAVY HEX
6.0–2 PL6148
DRILL GUIDE EXTENSION CYLINDER ASSEMBLY
REF.
NO. PART NO. QTY. PART NAME
REMARKS
6 ++ 1 .O–RING
7 ++ 1 .O–RING
8 ++ 1 .RING, BACK–UP
9 ++ 1 .SEAL, ROD
10 ++ 1 .O–RING
11 ++ 1 .WIPER, ROD
++ NOTE: THESE PARTS ARE NOT SOLD SEPARATELY, THEY ARE CONTAINED IN SERVICE KIT 50966654.
PL6148 6.1–1
DRILL GUIDE EXTENSION CYLINDER ASSEMBLY
PL6148 6.1A–1
14
PL6018
March 1, 1999
10
10 10
10
10
10
11
10 10 10
15
13
REF.
NO. PART NO. QTY. PART NAME
REMARKS
6.1A–1
GUIDE EXTENSION CYLINDER ASSEMBLY
Section 6.1A
DRILL GUIDE ASSEMBLY
(FOR MACHINES WITH A VL120, VL140 OR EVL130M DRIFTER)
February 26, 1998 Section 7.0
PL6148 7.0–1
DRILL GUIDE ASSEMBLY
(For Illustration of parts, refer to Page 7.0–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS
5 50407741 2 SPROCKET
6 95201307 2 FITTING, GREASE
7 50173152 1 SPRING
8 95094280 1 WASHER
9 95077350 1 NUT
10 50218080 1 WASHER, THRUST
11 50215565 1 NUT, ADJUSTING
12 95076758 1 NUT
13 95213328 2 PIN
F NOTE: WHEN ORDERING A NEW DRILL GUIDE ASSEMBLY OR A NEW DRILL GUIDE (BARE) FOR
MACHINES WITH THE EVL130M DRIFTER, A DRILL KIT (51240612) MUST ALSO BE ORDERED
WITH IT.
7.0–2 PL6148
DRILL GUIDE ASSEMBLY
(FOR MACHINES WITH A VL671 DRIFTER)
February 26, 1998 Section 7.1
PL6148 7.1–1
DRILL GUIDE ASSEMBLY
(For Illustration of parts, refer to Page 7.1–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS
9 95077350 1 NUT
10 50218080 1 WASHER, THRUST
11 50215565 1 NUT, ADJUSTING
12 95076758 1 NUT
13 95213328 2 PIN, ROLL
7.1–2 PL6148
DRILL GUIDE ASSEMBLY
(FOR MACHINES WITH AN AIR ROTARY HEAD)
February 26, 1998 Section 7.2
PL6148 7.2–1
DRILL GUIDE ASSEMBLY
(For Illustration of parts, refer to Page 7.2–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS
9 95077350 1 NUT
10 50218080 1 WASHER, THRUST
11 50215565 1 NUT, ADJUSTING
12 95076758 1 NUT
13 95213328 2 PIN
7.2–2 PL6148
FEED CHAIN ASSEMBLY
XP1494
ROLLER LINK
2
COUPLER (PIN) LINK
A 20 INCH (508MM) LENGTH OF 1–1/4 INCH (32MM) PITCH, COTTER PIN SECURED
CHAIN WILL BE FURNISHED WHEN SPECIFIED. ORDER PART NUMBER 50297456.
REF.
NO. PART NO. QTY. PART NAME
REMARKS
PL6148 7.3–1
CENTRALIZER/FOOTPIECE ASSEMBLY
(For Illustration of parts, refer to Page 7.5–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS
16 95054888 2 CAPSCREW
17 95035119 2 CAPSCREW
F NOTE: THE TWO HALF BUSHINGS (50984178) INCLUDED WITH THIS CENTRALIZER ARE USED WITH
1–1/4 INCH (32MM) HEX. OR 1–1/2 INCH (38MM) ROUND ROD. TO USE 1–1/4 INCH (32MM) ROUND
RODS, ORDER TWO HALF BUSHINGS (50984186).
7.4–2 PL6148
CENTRALIZER/FOOTPIECE ASSEMBLY
(FOR MACHINES WITH A VL671 DRIFTER)
February 26, 1998 Section 7.5
CENTRALIZER/FOOTPIECE ASSEMBLY
(For Parts List, refer to Page 7.6–2)
PL6148 7.5–1
CENTRALIZER/FOOTPIECE ASSEMBLY
(For Illustration of parts, refer to Page 7.6–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS
1 51070258 1 BRACKET
2 50984236 1 ARM, CENTRALIZER (LEFT HAND)
3 50984202 1 ARM, CENTRALIZER (RIGHT HAND)
4 50219955 1 PIN, LOCKING
5 50984210 2 SHAFT, CENTRALIZER
F 6 50984228 2 BUSHING, CENTRALIZER HALF
7 50871672 2 WASHER
8 95043600 2 CAPSCREW
9 50533090 4 RACE, INNER
10 95034062 2 PIN, ROLL
11 95201281 2 FITTING, GREASE
12 95234449 2 WASHER
13 95293841 2 CAPSCREW
14 95210415 2 LOCKWASHER
15 95077533 4 NUT, STOP
16 95054888 2 CAPSCREW
17 95035119 2 CAPSCREW
F NOTE: THE TWO HALF BUSHINGS (50984228) INCLUDED WITH THIS CENTRALIZER ARE USED WITH
1–1/2 INCH (38MM) HEX. OR 1–3/4 INCH (44MM) ROUND ROD. TO USE 1–1/4 INCH (32MM) HEX OR
1–1/2 INCH (38MM) ROUND RODS, ORDER TWO HALF BUSHINGS (50984178).
7.5–2 PL6148
CENTRALIZER/FOOTPIECE ASSEMBLY
(FOR MACHINES WITH AN AIR ROTARY HEAD)
February 26, 1998 Section 7.6
REF.
NO. PART NO. QTY. PART NAME
REMARKS
1 56038938 1 FOOTPIECE
2 51043859 1 CENTRALIZER, UPPER
3 51900199 1 PIN, WRENCH
5 95054888 5 CAPSCREW
6 95077533 5 NUT, STOP
PL6148 7.6–1
FEED MOTOR ASSEMBLY
REF.
NO. PART NO. QTY. PART NAME
REMARKS
PL6148 7.7–1
FEED MOTOR GEAR BOX ASSEMBLY
PL6148 7.8–1
FEED MOTOR GEAR BOX ASSEMBLY
(For Illustration of parts, refer to Page 7.8–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS
1 95043766 6 CAPSCREW
2 95096368 22 LOCKWASHER
3 50399641 1 HOUSING, WORM GEAR
11 95264131 4 CAPSCREW
12 50206606 1 PLATE, END
13 50995455 1 SHIM, END PLATE
14 95079612 16 CAPSCREW
31 50431923 5 NUT
32 95033387 2 PLUG, PIPE
33 95038063 1 BUSHING, REDUCING
34 95267787 1 ELBOW
35 95069316 1 ELBOW
7.8–2 PL6148
FEED MOTOR AIR MOTOR ASSEMBLY
Revision 1
April 06, 2004 Section 7.9
RECOMMENDED SPARES
REF. PART NO. NAME OF THE PART
NO. Parts identified under an item are QTY. CLASS
included with that item. 1 2 3
Min. Av. Max.
94079670 AIR MOTOR ASSEMBLY
(CONSISTS OF THE FOLLOWING)
7.9-2 PL6148
ROD HOLDER ASSEMBLY
REF.
NO. PART NO. QTY. PART NAME
REMARKS
4 95096319 2 LOCKWASHER
5 95077822 2 NUT
6 95054367 2 CAPSCREW
PL6148 7.10–1
DRIFTER MOUNTING PLATE ASSEMBLY
(FOR MACHINES WITH A VL120 DRIFTER)
February 26, 1998 Section 7.11
REF.
NO. PART NO. QTY. PART NAME
REMARKS
6 95322541 8 NUT
7 50856368 1 PIN
8 50856376 1 LINK
9 50856350 2 BUSHING, PIN
PL6148 7.11–1
DRIFTER MOUNTING PLATE ASSEMBLY
(FOR MACHINES WITH A VL140 DRIFTER)
February 26, 1998 Section 7.12
REF.
NO. PART NO. QTY. PART NAME
REMARKS
PL6148 7.12–1
DRIFTER MOUNTING PLATE ASSEMBLY
(FOR MACHINES WITH AN EVL130M DRIFTER)
February 26, 1998 Section 7.13
END VIEW
DRIFTER MOUNTING PLATE ASSEMBLY
(For Parts List, refer to Page 7.13–2)
PL6148 7.13–1
DRIFTER MOUNTING PLATE ASSEMBLY
(For Illustration of parts, refer to Page 7.13–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS
6 50856376 1 LINK
7 50856368 1 PIN
8 95335345 2 CAPSCREW
9 95380754 8 CAPSCREW
10 95480265 2 CAPSCREW
11 95322541 12 NUT
12 95643987 4 WASHER
13 95365995 2 CAPSCREW
14 95717393 2 CAPSCREW
15 95227112 4 NUT
7.13–2 PL6148
DRIFTER MOUNTING PLATE ASSEMBLY
(FOR MACHINES WITH A VL671 DRIFTER)
February 26, 1998 Section 7.14
PL6148 7.14–1
DRIFTER MOUNTING PLATE ASSEMBLY
(For Illustration of parts, refer to Page 7.14–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS
7 95488268 4 CAPSCREW
8 95231718 4 NUT
9 95200259 4 CAPSCREW
10 95227112 4 NUT
11 95228649 4 LOCKWASHER
7.14–2 PL6148
MUFFLER ASSEMBLY
(FOR MACHINES WITH A VL120 OR VL140 DRIFTER)
February 26, 1998 Section 7.15
MUFFLER ASSEMBLY
(For Parts List, refer to Page 7.15–2)
PL6148 7.15–1
MUFFLER ASSEMBLY
(For Illustration of parts, refer to Page 7.15–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS
1 51032472 1 MUFFLER
2 95054078 4 CAPSCREW
3 95322541 4 NUT
4 95892956 1 HOSE
5 95264610 2 CLAMP
6 50039304 1 U-BOLT
7 95077764 2 NUT
7.15–2 PL6148
MAIN FRAME AIR PIPING
(FOR MACHINES WITH A DRIFTER)
February 26, 1998 Section 8.0
PL6148 8.0–1
MAIN FRAME AIR PIPING
(For Illustration of parts, refer to Page 8.0–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS
6 95087268 3 CAPSCREW
7 95035432 1 CAPSCREW
8 95077590 4 NUT, STOP
9 95064705 1 WASHER
10 95317384 1 NIPPLE
11 95063525 1 TEE
12 95249686 1 PLUG, PIPE
13 95037859 1 BUSHING
14 95003505 1 TEE
16 95037834 1 BUSHING, REDUCING
17 95314175 1 HOSE
18 50023910 2 STEM, HOSE
19 50132026 2 CLAMP
23 50212224 1 VALVE, BALL
24 95084125 1 NIPPLE, CLOSE
25 95069332 1 ELBOW
26 95348298 1 HOSE
27 50112895 3 STEM, HOSE
28 50059344 4 ASSEMBLY, HOSE CLAMP
30 95077558 4 NUT, STOP
31 95348348 1 HOSE
32 95313425 1 HOSE
33 95037800 1 BUSHING, REDUCING
35 95063509 1 TEE
36 50994565 1 ASSEMBLY, PROPELLING AIR MOTOR CONTROL VALVE
REFER TO PL6148, SECTION 8.10
37 95200200 4 CAPSCREW
39 50141720 2 CLAMP, HOSE
40 95784229 1 NIPPLE
41 95422853 1 NIPPLE
42 95030748 1 ELBOW
(CONTINUED)
8.0–2 PL6148
MAIN FRAME AIR PIPING (CONT.)
(For Illustration of parts, refer to Page 8.0–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS
43 95049193 3 NIPPLE
44 95049086 2 NIPPLE
45 95069324 6 ELBOW
46 95178885 1 HOSE
47 95049169 1 NIPPLE
48 95069316 6 ELBOW
49 95037792 6 BUSHING, REDUCING
50 95344461 1 NIPPLE
51 95532016 1 HOSE
52 95316071 1 HOSE
53 95348520 1 HOSE
54 95313631 1 HOSE
55 50057215 10 STEM, HOSE
58 95411427 1 HOSE
59 50023886 2 STEM, HOSE
61 95056313 2 NIPPLE
62 51996437 2 VALVE, SHUTTLE
63 95056040 2 BUSHING, REDUCING
64 95063491 4 TEE
65 95043220 4 BUSHING, REDUCING
66 95080701 2 ELBOW
67 95040986 3 ELBOW
68 95056297 4 NIPPLE
69 95069431 2 ELBOW
70 95268215 8 SWIVEL
71 95083051 8 CONNECTOR
72 95178877 2 HOSE
73 95049250 1 NIPPLE
74 95049276 1 NIPPLE
75 95080719 1 ELBOW
76 50023860 2 STEM
77 95178901 1 HOSE
78 95264750 2 CLAMP
79 95030771 3 ELBOW
80 95320537 1 NIPPLE
PL6148 8.0–3
MAIN FRAME AIR PIPING
(For Machines with a Drifter)
March 1, 2002 Section 8.0.1
PL6148 8.0.1 - 1
MAIN FRAME AIR PIPING
For Illustration refer to page 1 of Section 8.0.1
REF.
NO. PART NO. QTY. PART NAME REMARKS
8.0.1 - 2 PL6148
MAIN FRAME AIR PIPING
For Illustration refer to page 1 of Section 8.0.1
REF.
NO. PART NO. QTY. PART NAME REMARKS
PL6148 8.0.1 - 3
28 63 48
96 39 46, 70, 71
3 2 1
84
PL6148
59
17 70, 71, 72
96
18 19 62 61 4
48
48
February 26, 1998
6, 8 65
65
64 7, 8, 9 5
64
27, 28, 31 49 49 68
69
67 68
62
39, 58, 59
67 70, 71, 72
48 61 48
65 65
79 64 64
24 69
49 68
23 68
70
71 63 48
79 83
26, 27, 28
30, 37
45
54, 55, 81
45 44 43 45 43
8.1–1
MAIN FRAME AIR PIPING
Section 8.1
MAIN FRAME AIR PIPING
(FOR MACHINES WITH AN AIR ROTARY HEAD)
8.1–2 PL6148
MAIN FRAME AIR PIPING
(For Illustration of parts, refer to Pages 8.1–1 thru 8.1–2)
REF.
NO. PART NO. QTY. PART NAME
REMARKS
6 95087268 3 CAPSCREW
7 95035432 1 CAPSCREW
8 95077590 4 NUT, STOP
9 95064705 1 WASHER
11 95006599 1 TEE
33 95037800 1 BUSHING
35 95063509 1 TEE
36 50994565 1 ASSEMBLY, PROPELLING MOTOR CONTROL VALVE
REFER TO PL6148, SECTION 8.10
37 95200200 4 CAPSCREW
(CONTINUED)
PL6148 8.1–3
MAIN FRAME AIR PIPING (CONT.)
(For Illustration of parts, refer to Pages 8.1–1 thru 8.1–2)
REF.
NO. PART NO. QTY. PART NAME
REMARKS
45 95069324 2 ELBOW
46 95178885 1 HOSE
47 95049169 1 NIPPLE
48 95069316 6 ELBOW
49 95037792 6 BUSHING, REDUCING
50 95344461 1 NIPPLE
51 95532016 1 HOSE
52 95316071 1 HOSE
53 95348520 1 HOSE
54 95313631 1 HOSE
68 95056297 4 NIPPLE
69 95069431 2 ELBOW
70 95268215 8 SWIVEL
71 95083051 8 CONNECTOR
72 95178877 2 HOSE
75 95069456 1 ELBOW
76 50023860 2 STEM
77 95178901 1 HOSE
78 95264750 2 CLAMP
79 95030771 3 ELBOW
80 95320537 1 NIPPLE
81 50995737 10 CLAMP, HOSE
82 51049278 2 STEM, HOSE
83 95178893 1 HOSE
84 95368353 1 HOSE
85 95377727 1 HOSE
86 51360154 1 ASSEMBLY, AIR PRESSURE REGULATOR
REFER TO PL6148, SECTION 8.7
(CONTINUED)
8.1–4 PL6148
MAIN FRAME AIR PIPING (CONT.)
(For Illustration of parts, refer to Pages 8.1–1 thru 8.1–2)
REF.
NO. PART NO. QTY. PART NAME
REMARKS
87 95049292 2 NIPPLE
88 95003562 1 CROSS
89 95037826 1 BUSHING, REDUCING
90 50954858 1 VALVE, RELIEF
91 95003471 1 TEE
PL6148 8.1–5
DRILL GUIDE AIR PIPING
(FOR MACHINES WITH A VL120, VL140 OR EVL130M DRIFTER)
February 26, 1998 Section 8.2
PL6148 8.2–1
DRILL GUIDE AIR PIPING
(For Illustration of parts, refer to Page 8.2–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS
7 95037909 1 BUSHING
8 50994854 1 NAMEPLATE
9 95069324 1 ELBOW
10 95069464 6 ELBOW
11 95243481 1 NIPPLE
25 95313888 1 HOSE
26 50023886 1 STEM, HOSE
27 50581719 2 CLAMP
28 51249571 6 ASSEMBLY, HOSE CLAMP
29 50175116 6 BOLT
30 50109339 2 BOLT
31 95251187 8 CAPSCREW
32 95077574 8 NUT, STOP
35 95052981 1 CAPSCREW
36 95054490 2 CAPSCREW
42 95030763 2 ELBOW
(CONTINUED)
8.2–2 PL6148
DRILL GUIDE AIR PIPING (CONT.)
(For Illustration of parts, refer to Page 8.2–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS
48 95312690 1 HOSE
49 95242749 1 NIPPLE
50 50637669 2 CLAMP
51 95053229 1 CAPSCREW
52 95077269 1 NUT
PL6148 8.2–3
DRILL GUIDE AIR PIPING
(For Machines with a Drifter)
March 1, 2002 Section 8.2.1
PL6148 8.2.1 - 1
DRILL GUIDE AIR PIPING
For Illustration refer to page 1 of Section 8.2.1
REF.
NO. PART NO. QTY. PART NAME REMARKS
8.2.1 - 2 PL6148
DRILL GUIDE AIR PIPING
For Illustration refer to page 1 of Section 8.2.1
REF.
NO. PART NO. QTY. PART NAME REMARKS
PL6148 8.2.1 - 3
DRILL GUIDE AIR PIPING
(FOR MACHINES WITH A VL671 DRIFTER)
February 26, 1998 Section 8.3
8.3–4)
PL6148 8.3–1
DRILL GUIDE AIR PIPING
(For Illustration of parts, refer to Page 8.3–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS
6 95069290 1 ELBOW
7 95037909 1 BUSHING
8 50994854 1 NAMEPLATE
9 95069324 1 ELBOW
10 95069464 6 ELBOW
11 95243481 1 NIPPLE
12 95267209 7 PLUG, PIPE
13 95312666 1 HOSE
14 95312732 1 HOSE
15 95185229 3 HOSE
23 95185161 2 HOSE
25 95314100 1 HOSE
26 50023910 1 STEM, HOSE
27 50132026 2 CLAMP
28 51249571 6 ASSEMBLY, HOSE CLAMP
29 50175116 6 BOLT
30 50205749 2 U–BOLT
31 95251187 8 CAPSCREW
32 95077574 8 NUT, STOP
33 95054128 1 CAPSCREW
(CONTINUED)
8.3–2 PL6148
DRILL GUIDE AIR PIPING (CONT.)
(For Illustration of parts, refer to Page 8.3–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS
45 95054367 2 CAPSCREW
47 95003489 1 TEE
48 95312690 1 HOSE
49 95242749 1 NIPPLE
50 50637669 2 CLAMP
51 95053229 1 CAPSCREW
52 95077269 1 NUT
53 50995737 10 CLAMP, HOSE
54 51027415 2 ASSEMBLY, HOSE GUARD
55 56933732 1 CABLE
PL6148 8.3–3
DRILL GUIDE AIR PIPING
(FOR MACHINES WITH AN AIR ROTARY HEAD)
February 26, 1998 Section 8.4
PL6148 8.4–1
DRILL GUIDE AIR PIPING
(For Illustration of parts, refer to Page 8.4–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS
5 95052981 1 CAPSCREW
6 95054490 2 CAPSCREW
7 95077608 4 NUT, STOP
8 95096319 1 LOCKWASHER
9 51356889 1 PLATE, MOUNTING
10 95251187 6 CAPSCREW
11 95077574 10 NUT, STOP
12 50979061 1 JUNCTION, HOSE
13 95052940 4 CAPSCREW
14 95037909 1 BUSHING
15 95041091 1 ELBOW
16 95038212 1 BUSHING, REDUCING
18 95329991 1 ASSEMBLY, AIR PRESSURE REGULATOR
REFER TO PL6148, SECTION 8.8
19 95069464 5 ELBOW
20 95069324 3 ELBOW
21 95320537 2 NIPPLE
22 50112887 6 STEM, HOSE
23 95063491 4 TEE
24 95001988 2 BUSHING
(CONTINUED)
8.4–2 PL6148
DRILL GUIDE AIR PIPING (CONT.)
(For Illustration of parts, refer to Page 8.4–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS
45 95242749 1 NIPPLE
46 50057215 8 STEM, HOSE
47 95242566 2 NIPPLE
48 95080693 2 ELBOW
49 50995737 10 CLAMP, HOSE
50 95243481 1 NIPPLE
51 51249571 6 ASSEMBLY, HOSE CLAMP
52 95243218 1 NIPPLE
53 95230058 1 ELBOW
56 51031573 8 TIE
57 51054781 1 NAMEPLATE
58 95064705 2 WASHER
59 95035424 1 CAPSCREW
60 95322541 1 NUT
61 50119841 1 CABLE, SAFETY
67 95312773 2 HOSE
68 95069431 2 ELBOW
69 95030763 1 ELBOW
70 95030706 1 ELBOW
71 95030680 1 ELBOW
PL6148 8.4–3
DRILL AIR CONTROL VALVE ASSEMBLY
(FOR MACHINES WITH A DRIFTER)
February 26, 1998 Section 8.5
PL6148 8.5–1
DRILL AIR CONTROL VALVE ASSEMBLY
(For Illustration of parts, refer to Page 8.5–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS
13 50207208 5 WIPER
14 50207273 1 GASKET
15 95215000 4 CAPSCREW
16 95213427 4 LOCKWASHER
17 50258912 2 SPOOL, FEED
18 50207166 2 SPOOL
19 50207141 5 LEVER
20 50207083 5 EXTENSION. LEVER
21 51366177 5 GRIP
22 50207430 5 BALL
23 50211606 5 SPRING
24 95033353 5 PLUG, PIPE
25 50207133 5 RING, FRICTION
26 50207158 5 WASHER, FRICTION
27 50994664 10 LINK, LEVER
++ NOTE: THESE PARTS ARE NOT SOLD SEPARATELY, THEY ARE CONTAINED IN SERVICE KIT 50255983.
8.5–2 PL6148
DRILL AIR CONTROL VALVE ASSEMBLY
(FOR MACHINES WITH AN AIR ROTARY HEAD)
February 26, 1998 Section 8.6
PL6148 8.6–1
DRILL AIR CONTROL VALVE ASSEMBLY
(For Illustration of parts, refer to Page 8.6–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS
7 ++ 1 SPOOL
8 50207174 5 CAP
9 50207273 2 GASKET
10 50207299 1 CAP
11 50211606 5 SPRING
22 50207430 5 BALL
23 51366177 5 GRIP
24 50207208 5 WIPER
25 50207109 1 DETENT, DRILL SPOOL
26 ++ 1 SPOOL, DRILL
27 95077301 4 NUT
28 ++ 1 SPOOL, FEED
29 95267209 7 PLUG, PIPE
50255983 KIT, FIELD SERVICE
30 ++ 5 .RING, FRICTION
31 ++ 5 .WASHER, FRICTION
32 ++ 10 .LINK, LEVER
33 ++ 15 .PIN, HINGE
34 ++ 30 .PIN
++ NOTE: THESE PARTS ARE NOT SOLD SEPARATELY, THEY ARE INCLUDED IN SERVICE KIT 50255983,
OR BY BUYING THE COMPLETE DRILL AIR CONTROL VALVE 51054765.
8.6–2 PL6148
AIR PRESSURE REGULATOR ASSEMBLY
(FOR MACHINES WITH AN AIR ROTARY HEAD)
February 26, 1998 Section 8.7
PL6148 8.7–1
AIR PRESSURE REGULATOR ASSEMBLY
(For Illustration of parts, refer to Page 8.7–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS
1 ++ 1 BONNET
2 ++ 1 SPRING, REGULATING
3 ++ 1 RING, SLIP
4 ; 1 DIAPHRAGM
5 ; 1 O–RING
6 ++ 1 TUBE
7 ; 1 SCREEN
8 ++ 1 PLUG, PIPE
9 ; 1 SPRING, VALVE
10 ++ 1 PLUG, GUIDE
11 ; 1 O–RING
12 ; 1 BUSHING, GUIDE
13 ++ 1 SEAT, VALVE
14 ; 1 O–RING
15 ; 1 VALVE
16 ; 1 SPRING, VALVE
17 ++ 1 BODY
18 ++ 10 SCREW
19 XX 2 SCREEN, FILTER
20 ++ 1 BONNET
21 XX 2 O–RING
22 ++ 1 TUBE
23 51361533 1 DIAPHRAGM
24 XX 1 O–RING
25 XX 1 O–RING
26 XX 1 O–RING
27 ++ 1 BODY
28 51361525 1 VALVE
29 XX 1 O–RING
30 ++ 1 SPRING, VALVE
31 XX 1 O–RING
32 XX 1 O–RING
33 ++ 1 PLUG, BOTTOM
35 ++ 2 SCREW
36 XX 1 O–RING
37 XX 1 O–RING
38 ++ 1 PLUG, PIPE
8.7–2 PL6148
AIR PRESSURE REGULATOR ASSEMBLY
(FOR MACHINES WITH A DRIFTER)
February 26, 1998 Section 8.8
PL6148 8.8–1
AIR PRESSURE REGULATOR ASSEMBLY
(For Illustration of parts, refer to Page 8.8–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS
14 50858158 1 .SCREEN
15 50858166 1 .SPRING
16 50858174 1 .O–RING
++ NOTE: THESE PARTS ARE NOT SOLD SEPARATELY, THEY ARE INCLUDED IN REPAIR KIT 50603869, OR
THE BY BUYING THE COMPLETE AIR PRESSURE REGULATOR ASSEMBLY 95329991.
8.8–2 PL6148
LUBRICATOR ASSEMBLY
LUBRICATOR ASSEMBLY
(For Parts List, refer to Page 8.9–2)
PL6148 8.9–1
LUBRICATOR ASSEMBLY
(For Illustration of parts, refer to Page 8.9–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS
6 95278842 1 O–RING
7 95097648 1 O–RING
8 50219161 1 SEAL
9 95078275 1 PIN
10 95098703 1 PIN
11 95087052 1 O–RING
12 50954122 1 ASSEMBLY, DIPSTICK
14 95002804 1 PLUG, PIPE
15 95249686 2 PLUG, PIPE
16 50256874 1 SHIELD, DUST
8.9–2 PL6148
PROPELLING AIR MOTOR CONTROL VALVE ASSEMBLY
PL6148 8.10–1
PROPELLING AIR MOTOR CONTROL VALVE ASSEMBLY
(For Illustration of parts, refer to Page 8.10–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS
15 95078507 2 PIN
16 95317020 4 PIN, COTTER
17 50994573 2 LATCH, LEVER
18 50861830 2 SPRING, LATCH
19 95097754 2 O–RING
20 50025113 4 SPACER
21 50153972 2 RETAINER
23 95096368 4 LOCKWASHER
++ NOTE: THESE PARTS ARE NOT SOLD SEPARATELY, THEY ARE INCLUDED IN VALVE CHEST
ASSEMBLY 51038834.
8.10–2 PL6148
HYDRAULIC PIPING
PL6148 9.0–1
HYDRAULIC PIPING
(For Illustration of parts, refer to Page 9.0–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS
4 95219762 2 ADAPTER
5 95427670 1 ASSEMBLY, HOSE
6 95528618 1 ELBOW
7 95528584 1 ELBOW
10 95220976 10 ELBOW
11 95219705 35 ADAPTER
12 95282612 1 ASSEMBLY, HOSE
15 95079638 4 CAPSCREW
16 95077558 8 NUT, STOP
17 95069464 3 ELBOW
18 95049193 1 NIPPLE
19 50930486 1 FILTER, RETURN LINE
50929975 1 .CARTRIDGE
20 95056073 1 BUSHING, REDUCING
21 95348348 1 ASSEMBLY, HOSE
30 95221149 4 ELBOW
31 51000867 2 VALVE, BALL
51952273 1 .HANDLE
51952281 1 .KIT, SEAL
32 50792423 2 CLAMP, PIPE
33 95221164 2 ELBOW
34 95221008 2 ELBOW
40 95282505 1 ASSEMBLY, HOSE
41 95356010 2 ASSEMBLY, HOSE
42 95314548 2 ASSEMBLY, HOSE
9.0–2 PL6148
HYDRAULIC PIPING (CONT.)
(For Illustration of parts, refer to Page 9.0–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS
60 95323465 1 PLUG
61 95302295 1 ELBOW
62 51780906 1 NAMEPLATE “OPEN BOTH OSCILLATION”
PL6148 9.0–3
HYDRAULIC VALVE ASSEMBLY
PL6148 9.1–1
HYDRAULIC VALVE ASSEMBLY
(For Illustration of parts, refer to Page 9.1–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS
12 ++ 1 ...O–RING
13 ++ 1 ...O–RING
14 ++ 1 ...O–RING
15 ++ 1 ...RING, BACK–UP
16 ++ 1 ...RING, BACK–UP
51236388 1 SECTION, VALVE
17 ++ 1 .BODY
18 ++ 1 .SPOOL
19 51236487 1 .KIT, HANDLE
20 51236495 1 .KIT, SPRING RETURN
51236503 1 .KIT, LOAD CHECK
21 51236735 1 ..PLUG, SCREW
22 51236651 1 ..O–RING
23 51236743 1 ..SPRING
24 51236750 1 ..CONE
51236396 4 SECTION, VALVE
25 51236529 1 .BODY
26 51236537 1 .SPOOL
27 51236487 1 .KIT, HANDLE
28 51236495 1 .KIT, SPRING RETURN
51236503 1 .KIT, LOAD CHECK
(CONTINUED)
9.1–2 PL6148
HYDRAULIC VALVE ASSEMBLY (CONT.)
(For Illustration of parts, refer to Page 9.1–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS
++ NOTE: THESE PARTS ARE NOT SOLD SEPARATELY, THEY ARE INCLUDED WITH THE PART THAT
THEY ARE INDENTED UNDER, OR THE HYDRAULIC VALVE ASSEMBLY 51247757.
F NOTE: ONE SEAL KIT 51236578 SERVICES ONE VALVE SECTION. SIX SEAL KITS ARE REQUIRED TO
SERVICE THE COMPLETE VALVE ASSEMBLY.
PL6148 9.1–3
HYDRAULIC PUMP SYSTEM
REF.
NO. PART NO. QTY. PART NAME
REMARKS
4 95096368 8 LOCKWASHER
5 95077764 2 NUT
6 50245752 1 COUPLING
PL6148 9.2–1
HYDRAULIC PUMP
REF.
NO. PART NO. QTY. PART NAME
REMARKS
1 50805894 4 SCREW
2 50957984 1 COVER
3 50729078 1 SPRING
4 50805910 1 PLATE, PRESSURE
5 50729086 1 RING, SNAP
12 59595512 1 BODY
50957992 1 KIT, CARTRIDGE
13 ++ 1 .RING
14 50710409 1 .KIT, VANE
15 ++ 1 .ROTOR
PL6148 9.3–1
HYDRAULIC PUMP (AIR MOTOR) ASSEMBLY
PL6148 9.4–1
HYDRAULIC PUMP (AIR MOTOR) ASSEMBLY
(For Illustration of parts, refer to Page 9.4–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS
1 03330537 1 FRONTHEAD
2 03330586 1 CAP, FRONTHEAD
3 03110061 1 .SEAL, ROTOR SHAFT
4 03051331 4 CAPSCREW
5 03330503 1 BACKHEAD
16 03330495 1 BOLT
17 03016037 2 WASHER
18 03142197 1 NUT
19 95052882 7 CAPSCREW
20 95081857 7 LOCKWASHER
21 95077764 7 NUT
22 03203478 6 CAPSCREW
23 03330560 1 CONNECTOR, EXHAUST
24 03015864 4 SCREW
25 03141538 4 LOCKWASHER
9.4–2 PL6148
NAMEPLATE ASSEMBLY
REF.
NO. PART NO. QTY. PART NAME
REMARKS
6 50767896 1 NAMEPLATE
TRAM–OPEN OSCILLATION VALVES
7 50141993 1 NAMEPLATE
WARNING: TURN OFF PUMP
8 51019115 1 NAMEPLATE, CRUSH
9 95063905 38 SCREW, DRIVE
10 51357358 1 NAMEPLATE, DANGER–SHOCK HAZARD
PL6148 10.0–1
SAFETY NAMEPLATE ASSEMBLY
Revision 1
March 10, 1999 Section 10.0A
PL6148 10.0A–1
SAFETY NAMEPLATE ASSEMBLY
(For Parts List, refer to Page 10.0A–3)
10.0A–2 PL6148
SAFETY NAMEPLATE ASSEMBLY
(For Illustration of parts, refer to Page 10.0A–1 Thru 10.0A–2)
REF.
NO. PART NO. QTY. PART NAME
REMARKS
PL6148 10.0A–3
CORPORATE NAMEPLATE ASSEMBLY
REF.
NO. PART NO. QTY. PART NAME
REMARKS
PL6148 10.1–1
CORPORATE NAMEPLATE ASSEMBLY
REF.
NO. PART NO. QTY. PART NAME
REMARKS
PL6148 10.1A–1
VAPOSOLr DUST CONTROL SYSTEM
PL6148 11.0–1
VAPOSOLr DUST CONTROL SYSTEM
(For Illustration of parts, refer to Page 11.0–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS
7 95210415 8 LOCKWASHER
11 95097333 1 NIPPLE
12 50963735 1 VALVE, BALL
13 50139443 1 VALVE, SAFETY
14 50480722 1 TUBE
15 50480144 1 BRACKET
16 95053567 2 CAPSCREW
17 95077798 2 NUT
18 95081907 2 LOCKWASHER
19 95002044 1 BUSHING
20 95069316 1 ELBOW
21 95263604 2 FITTING
22 95345989 1 HOSE
23 50139377 1 VALVE, PILOT
REFER TO PL6148, SECTION 11.2
24 95097275 1 NIPPLE
25 95266516 1 NIPPLE
26 51294080 1 VALVE, NEEDLE
v 26 51299535 1 VALVE, NEEDLE
27 95069308 2 ELBOW
28 95002002 1 BUSHING
29 95312856 1 HOSE
30 50028828 3 STEM, HOSE
31 51249571 4 ASSEMBLY, HOSE CLAMP
32 50112887 1 STEM, HOSE
33 95427654 1 HOSE
34 50248590 1 VALVE, CHECK
35 95227781 1 NIPPLE
36 95037347 1 BUSHING, REDUCING
37 95030763 1 ELBOW
38 95097366 1 NIPPLE
39 51078301 1 VALVE, CHECK/RELIEF
42 50212224 1 VALVE, BALL
(CONTINUED)
11.0–2 PL6148
VAPOSOLr DUST CONTROL SYSTEM (CONT.)
(For Illustration of parts, refer to Page 1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS
51 95058707 1 CROSS
52 50063981 2 U–BOLT
53 95096368 4 LOCKWASHER
54 51042448 1 DECAL, VAPOSOL
57 95094314 4 WASHER
58 95049151 1 NIPPLE
59 95069464 2 ELBOW
61 50995737 2 CLAMP, HOSE
62 95249694 1 PLUG, PIPE
63 51777381 1 NAMEPLATE, WARNING
v NOTE: A VAPOSOL r DUST CONTROL SYSTEM FOR NEW YORK STATE IS AVAILABLE AND WILL ONLY
BE FURNISHED WHEN SPECIALLY ORDERED. THE ONLY DIFFERENCE BETWEEN THE
STANDARD AND THE NEW YORK VERSION IS THE NEEDLE VALVE (REF. NO. 26). USE NEEDLE
VALVE 51299535 FOR NEW YORK APPLICATIONS.
PL6148 11.0–3
PL6148
1 2 3
February 26, 1998
4
39 5
43 6
34
40, 41 38
44 36 37
10 9 8 7 6
32 11 12
13
35
34 14
42
33
16
15
17
18
20 19
22 25 23 24 26 31 30 28 29 27
21
11.1–1
Section 11.1
AIR PUMP ASSEMBLY
AIR PUMP ASSEMBLY
(For Illustration of parts, refer to Page 1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS
1 50085745 1 COVER
2 50137728 1 GASKET
3 50495696 4 CAPSCREW
51069110 1 ASSEMBLY, AIR VALVE/HOUSING
4 ++ 1 .VALVE
5 ++ 1 .BODY
6 50084771 4 .BOLT
7 50084789 4 .O–RING
8 50084755 4 .SPRING
9 50457365 4 .PIN
10 50370998 1 .STOP
11 ++ 1 .GASKET
12 ++ 1 .HOUSING
13 50137694 1 CYLINDER
14 50088129 1 PISTON
15 50090190 2 PACKING
16 51069136 1 PISTON
17 50087618 1 PACKING
18 50090182 2 RING, BACKUP
51069144 1 ASSEMBLY, BODY/HOUSING
19 ++ 1 .HOUSING, LOWER
20 ++ 1 .GASKET
21 ++ 1 .BODY
51069177 1 ASSEMBLY, OUTLET VALVE
22 ++ 1 .BODY, CHECK VALVE
23 51069201 1 .ASSEMBLY, POPPET
++ 1 ..POPPET
24 51069227 1 ..PACKING, O–RING
25 50091297 1 .SPRING
26 52261294 1 .O–RING
51069185 1 ASSEMBLY, INLET VALVE
27 ++ 1 .BODY, CHECK VALVE
28 51069201 1 .ASSEMBLY, POPPET
++ 1 ..POPPET
(CONTINUED)
11.1–2 PL6148
AIR PUMP ASSEMBLY (CONT.)
(For Illustration of parts, refer to Page 1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS
34 50718238 2 LOCKWASHER
35 50091008 1 NUT, SHIFTING
36 50137702 1 SPRING
37 50454560 1 SPRING
38 50092923 1 NUT
39 50718246 1 NUT
40 50495696 12 CAPSCREW
41 51069243 12 NUT
42 50100593 2 ELBOW
43 51069250 1 ASSEMBLY, TUBE
44 51069268 1 NAMEPLATE
PL6148 11.1–3
VAPOSOLR DUST CONTROL PILOT VALVE ASSEMBLY
REF.
NO. PART NO. QTY. PART NAME
REMARKS
5 50373745 1 GLAND
6 50098821 1 O–RING
7 50710698 1 BODY
8 50097765 1 POPPET
9 50097773 1 SPRING
10 50550946 1 NUT
11 50098813 1 O–RING
12 50097732 1 GUIDE
PL6148 11.2–1
DUST COLLECTOR SYSTEM
Revision 1
February 8, 1999 Section 11.3
PL6148 11.3–1
DUST COLLECTOR SYSTEM
(For Illustration of parts, refer to Page 11.3–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS
5 95081907 4 LOCKWASHER
6 95077798 4 NUT
7 95054144 2 CAPSCREW
8 95210415 12 LOCKWASHER
9 95094314 4 WASHER
10 95077814 10 NUT
11 95054110 6 CAPSCREW
12 50968957 1 BRACKET, LUBRICATOR
13 50964212 1 HOSE, DUST COLLECTOR
14 50964246 2 CLAMP
20 95096368 4 LOCKWASHER
21 95079612 1 CAPSCREW
22 50964303 1 ASSEMBLY, CHAIN
23 95079893 2 CAPSCREW
24 50729862 1 HOOD, DUST
25 50729870 1 CLAMP
26 50968932 1 PIPING, DUST COLLECTOR
REFER TO PL6148, SECTION 11.15
27 95391520 1 HOSE
28 95402491 1 HOSE
x NOTE: ON A NARROW (WELDED ON) FOOTPIECE, SPACER BLOCKS ARE INSTALLED ON THE
OUTSIDE OF THE FOOTPIECE BETWEEN THE FOOTPIECE LEG AND THE PICK–UP POT ARM.
ON A WIDE (BOLTED ON) FOOTPIECE, SPACER BL0CKS ARE INSTALLED ON THE INSIDE OF
THE FOOTPIECE LEG.
11.3–2 PL6148
DUST COLLECTOR ASSEMBLY
PL6148 11.4–1
DUST COLLECTOR ASSEMBLY
(For Illustration of parts, refer to Page 11.4–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS
8 95067526 2 .SCREW
9 50967595 2 .SPACER, BLOWER
10 95077756 12 .HEXNUT
11 95081923 12 .LOCKWASHER
12 50967553 1 .PLATE, MOUNTING
13 95035358 5 .CAPSCREW
14 95055299 4 .CAPSCREW
15 50967728 1 .HOSE/FITTNGS
16 50967678 4 .VALVE, DUST COLLECTOR IMPULSE
REFER TO PL6148, SECTION 11.6
17 95234746 1 .CAPSCREW
18 56934219 1 .TIMER, PNEUMATIC
31 95105250 6 .CAPSCREW
32 50973973 4 .CLAMP, RETAINER
33 50973981 1 .STRIP, STEEL
F 34 50968924 1 ASSEMBLY, DUST COLLECTOR FAN MOTOR
REFER TO PL6148, SECTION 11.7
F 34 51369007 1 ASSEMBLY, DUST COLLECTOR FAN MOTOR
REFER TO PL6148, SECTION 11.8
35 50978568 1 UNIT, BLOWER
F NOTE: IF THE DUST COLLECTOR FAN MOTOR ASSEMBLY HAS PUSH PINS UNDER THE VANES, OR-
DER SPARE PARTS LISTED IN SECTION 11.8. IF THERE ARE NO PUSH PINS UNDER THE VANES, OREDER
SPARE PARTS LISTED IN SECTION 11.7.
11.4–2 PL6148
AIR PRESSURE REGULATOR ASSEMBLY
9A
3
10
5
11
7
12
9
14
17
16
15
PL6148 11.5–1
AIR PRESSURE REGULATOR ASSEMBLY
(For Illustration of parts, refer to Page 11.5–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS
1 ++ 1 T-HANDLE
2 ++ 1 NUT, LOCK
3 ++ 1 BONNET
4 ++ 1 SCREW
5 ++ 1 REST, UPPER SPRING
11 ++ 1 VALVE
12 ++ 1 O–RING
14 ++ 1 SPRING, VALVE
15 ++ 1 ASSEMBLY, BOTTOM PLUG
16 ++ 1 .O–RING
17 ++ 1 BODY
F ++ 1 PLUG, PIPE
F 50939123 1 GAGE, PRESSURE
11.5–2 PL6148
DUST COLLECTOR IMPULSE VALVE ASSEMBLY
REF.
NO. PART NO. QTY. PART NAME
REMARKS
1 95068110 4 CAPSCREW
2 50953785 1 COVER
3 ++ 1 BODY
PL6148 11.6–1
DUST COLLECTOR FAN MOTOR ASSEMBLY
(WITHOUT PUSH PINS UNDER THE VANES)
February 26, 1998 Section 11.7
PL6148 11.7–1
DUST COLLECTOR FAN MOTOR ASSEMBLY
(For Illustration of parts, refer to Page 11.7–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS
19 ++ 1 .BEARING, END
20 ++ 1 .BEARING, END
21 ++ 4 .VANE
F ++ 1 .FELT
++ NOTE: THESE PARTS ARE NOT SOLD SEPARATELY, THEY ARE CONTAINED IN SERVICE KIT 50974468.
NOTE: IF THE VANES HAVE PUSH PINS UNDER THEM, SPARE PARTS SHOULD BE ORDERED FROM
PL6148, SECTION 11.8.
11.7–2 PL6148
DUST COLLECTOR FAN MOTOR ASSEMBLY
(WITH PUSH PINS UNDER THE VANES)
February 26, 1998 Section 11.8
6
4
8
7 5
3
2
1
4
REF.
NO. PART NO. QTY. PART NAME
REMARKS
4 ++ 2 .GASKET, BODY
5 ++ 2 .PIN, PUSH
6 ++ 4 .VANE
7 ++ 1 .BEARING, END
8 ++ 1 .GASKET, END CAP
++ NOTE: THESE PARTS ARE NOT SOLD SEPARATELY, THEY ARE CONTAINED IN SERVICE KIT 51610640.
NOTE: IF THE VANES DO NOT HAVE PUSH PINS UNDER THEM, SPARE PARTS SHOULD BE ORDERED
FROM PL6148, SECTION 11.7.
PL6148 11.8–1
DUST COLLECTOR PILOT VALVE ASSEMBLY
REF.
NO. PART NO. QTY. PART NAME
REMARKS
++ NOTE: THESE PARTS ARE NOT SOLD SEPARATELY, THEY ARE CONTAINED IN SERVICE KIT 52230547.
PL6148 11.9–1
UTILITY HOIST ASSEMBLY
PL6148 11.10–1
UTILITY HOIST ASSEMBLY
(For Illustration of parts, refer to Page 11.10–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS
5 95428181 2 CAPSCREW
6 95077319 8 NUT
7 95096319 8 LOCKWASHER
8 50112895 2 STEM, HOSE
9 50059344 2 ASSEMBLY, HOSE CLAMP
12 95313235 1 HOSE
13 95030771 1 ELBOW
14 95037834 1 BUSHING
15 95365995 4 CAPSCREW
16 95081642 16 WASHER
11.10–2 PL6148
PL6148
4 5 6
February 26, 1998
31
23 29
7, 8, 9, 10
21, 22
2, 14
15
8, 9, 10, 11 30
7, 8, 9, 10
3
3
20 19
20 19
16, 17, 18
20 20 12, 13
RIGHT HAND TRACK LEFT HAND TRACK
NOTE:
ROD RACK MOUNTED ON RIGHT HAND TRACK UNLESS SPECI-
FIED LEFT HAND ON ORDER. WHEN MOUNTING ON LEFT HAND
TRACK, HOSE PART NO. 19 MUST BE SHORTENED TO 114 INCH
LONG.
11.11–1
ROD RACK ASSEMBLY
Section 11.11
ROD RACK ASSEMBLY
(For Illustration of parts, refer to Page 1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS
1 51027571 1 CRADLE
2 50933803 1 ASSEMBLY, ROD RACK LIFT CYLINDER
REFER TO PL6148, SECTION 11.12
3 51027597 1 SUPPORT
4 ++ 1 CHAIN, STORAGE LINK
16 50034826 2 CLAMP
17 95043832 2 CAPSCREW
18 95081915 2 LOCKWASHER
19 95282539 2 ASSEMBLY, HOSE
20 51027522 2 PLATE
(CONTINUED)
11.11–2 PL6148
ROD RACK LIFT CYLINDER ASSEMBLY
REF.
NO. PART NO. QTY. PART NAME
REMARKS
7 ++ 2 .RING, WEAR
8 ++ 1 .ASSEMBLY, SEAL
9 ++ 1 .O–RING
10 ++ 1 .O–RING
11 ++ 1 .RING, BACK–UP
12 ++ 1 .SEAL, ROD
13 ++ 1 .RING, LOCKING
14 ++ 1 .WIPER, ROD
15 50779685 2 VALVE, CARTRIDGE
16 50598754 2 PLUG
17 50601616 1 LOCKNUT
18 50601558 1 PISTON
19 51026771 1 BARREL
20 50916790 1 ASSEMBLY, PISTON ROD
21 50773423 1 HEAD, CYLINDER
++ NOTE: THESE PARTS ARE NOT SOLD SEPARATELY, THEY ARE CONTAINED IN SERVICE KIT 50594001.
PL6148 11.12–1
BULL HOSE ASSEMBLY
REF.
NO. PART NO. QTY. PART NAME
REMARKS
1 95314233 1 HOSE
2 50085851 2 STEM, HOSE
3 50085869 2 NUT, WING
4 50132026 2 CLAMP
5 50138114 2 SPUD, MALE
6 95056065 1 BUSHING, REDUCING
PL6148 11.13–1
LEVEL GAGE INSTALLATION
REF.
NO. PART NO. QTY. PART NAME
REMARKS
1 51997203 2 PLATE
2 51997195 2 GAGE, LEVEL
3 96720115 4 CAPSCREW
PL6148 11.14–1
PL6148
February 26, 1998
11.15–1
Section 11.15
DUST COLLECTOR AIR PIPING
DUST COLLECTOR AIR PIPING
(For Illustration of parts, refer to Page 11.15–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS
6 95083051 5 CONNECTOR
7 95316352 1 HOSE
8 95268215 6 SWIVEL
9 50940527 1 VALVE, ANGLE
10 95243457 2 NIPPLE
16 95032025 3 CONNECTOR
17 50968668 1 REGULATOR
18 95097408 2 NIPPLE
19 52209434 2 U–BOLT
20 95096368 8 LOCKWASHER
21 95077764 8 NUT
22 50258094 1 VALVE, PILOT
REFER TO PL6148, SECTION 11.9
23 50968650 1 LUBRICATOR
24 95704896 1 HOSE
25 95704888 1 HOSE
26 95056040 2 BUSHING, REDUCING
27 95069340 2 ELBOW
28 95344479 2 NIPPLE
29 50063981 2 U–BOLT
30 95386686 1 HOSE
31 95032082 1 CONNECTOR
32 95043220 1 BUSHING, REDUCING
33 95063491 1 TEE
34 95084133 1 NIPPLE
11.15–2 PL6148
HYDRAULIC WRENCH ASSEMBLY
PL6148 12.0–1
HYDRAULIC WRENCH ASSEMBLY
(For Illustration of parts, refer to Page 12.0–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS
9 95096368 8 LOCKWASHER
10 50219955 1 PIN, LOCKING
11 51250223 1 ASSEMBLY, HYDRAULIC WRENCH VALVE
REFER TO PL6148, SECTION 12.1
12 95221115 2 ELBOW
19 95528642 1 ELBOW
20 95064689 4 WASHER
21 95323465 1 PLUG
22 95221065 1 TEE
23 95219705 7 ADAPTER
24 95003471 1 TEE
25 95030771 1 ELBOW
26 50112895 2 STEM, HOSE
27 50059344 2 ASSEMBLY, HOSE CLAMP
28 95885869 1 HOSE
F NOTE: REFER TO THE PART NUMBER STAMPED ON THE CYLINDER TO DETERMINE WHICH
CYLINDER IS USED ON YOUR MACHINE.
v NOTE: THESE PARTS ARE NOT ILLUSTRATED.
12.0–2 PL6148
HYDRAULIC WRENCH VALVE ASSEMBLY
PL6148 12.1–1
HYDRAULIC WRENCH VALVE ASSEMBLY
(For Illustration of parts, refer to Page 12.1–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS
13 ++ 1 ...O–RING
14 ++ 1 ...O–RING
15 ++ 1 ...RING, BACKUP
16 ++ 1 ...RING, BACKUP
17 51236446 1 COVER, END
12.1–2 PL6148
HYDRAULIC WRENCH CYLINDER ASSEMBLY
REF.
NO. PART NO. QTY. PART NAME
REMARKS
++ NOTE: THESE PARTS ARE NOT SOLD SEPARATELY, THEY ARE CONTAINED IN SEAL KIT 50395789.
NOTE: REFER TO THE PART NUMBER STAMPED ON THE CYLINDER TO DETERMINE WHICH CYLINDER
IS USED ON YOUR MACHINE.
PL6148 12.2–1
HYDRAULIC WRENCH CYLINDER ASSEMBLY
REF.
NO. PART NO. QTY. PART NAME
REMARKS
NOTE: REFER TO THE PART NUMBER STAMPED ON THE CYLINDER TO DETERMINE WHICH CYLINDER
IS USED ON YOUR MACHINE.
PL6148 12.2A–1
TOOLS AND ACCESSORIES
X NOTE: THE “X” INDICATES THAT THE PART NUMBER IS THE SAME AS THE ONE IN THE PRECEDING
COLUMN.
XX NOTE: THE “XX” INDICATES THAT THE PART NUMBER IS NOT USED ON THIS ITEM.
c NOTE: THIS PART IS A BIT (BLANK) CHUCK. THE PART IS FURNISHED AS A BLANK. THE
CUSTOMER IS FURNISHED A TEMPLATE BOOK TO CUT THE INSIDE DIAMETER TO THE
SIZE REQUIRED.
PL6148 12.3–1
CENTRALIZER BUSHING CENTRALIZER HALF-BUSHING
(Fits drill rod O.D.) (Fits drill O.D.)
FORK CHUCK
(Fits flats on drill rod)
12.3–2 PL6148
J" WRENCH J" WRENCH
(Fits drill backhead flats) (Fits flats on 4 in. drill rods)
PL6148 12.3–3
2 1 3 7 8 6 5 4
10
11
12
REF.
NO. PART NO. QTY. PART NAME
REMARKS
5 51792463 1 PIN
6 51792505 1 CHAIN
7 ++ 49 LINKS
8 51792489 3 BOLT AND NUT
9 51792547 7 RIVET
10 51792471 2 INSERT, KNURLED
11 51792521 4 KEY, INSERT
12 51792513 4 SPRING
12.3–4 PL6148
REF.
NO. PART NO. QTY. PART NAME
REMARKS
1 50209501 1 GUIDE
2 50021229 1 SPRING
3 52083839 1 ASSEMBLY, HANGER BOLT & NUT
INCLUDES ILLUSTRATION #4, 5 & 6
7 50209675 1 HANDLE
14 50024371 4 SPRING
15 50024389 4 KEY
17 50024397 4 INSERT
18 50024447 1 CHAIN, LINK
19 57129181 1 PIN, MASTER LINK CHAIN
20 50021369 1 BOLT
INCLUDES ILLUSTRATION #21
22 50021377 1 CHAIN
23 50021195 1 PIN
24 50021153 1 SCREW
25 50021187 1 JAW
26 50021203 1 PIN
27 50021161 1 NUT
PL6148 12.3–5
MAINTENANCE, SPECIFICATIONS
MACHINE SPECIFICATIONS
US METRIC
GENERAL SPECIFICATIONS:
DRIFTER:
EVL130M
Weight 434 lbs 197 kg
Rotation speed 0–140 rpm
Frequency 1200 BPM
VL140
Weight 421 lbs 191 kg
Rotation speed 0–200 rpm
Frequency 2100 BPM
VL120
Weight 375 lbs 170 kg
Rotation speed 0–150 rpm
Frequency 1900 BPM
VL671
Weight 525 lbs 238 kg
Rotation speed 0–150 rpm
Frequency 1850 BPM
ARH
Weight 556 lbs 252 kg
Rotation speed 0–72 rpm
OPTIONS:
Winch
CAPACITIES:
PL6148 13.0–1
DRILL COVERAGE PATTERN
13.0–2 PL6148
LUBRICATION ITEMS PARTS LIST
PL6148 13.0–3
FLUIDS AND LUBRICANTS
The hydraulic oil used in the machine must be a premium high viscosity index hydraulic
oil with rust and oxidation, and anti–foam additives. It must be also extremely shear stable.
Refer to Table 1 for the proper hydraulic oil to be used during different weather conditions.
The rock drill oil used in the machine must be a well refined petroleum lubricating oil. It
must be suitably compounded to provide the specified consistency and film strength and be
further compounded to provide steam emulsion number. The latter is to provide a
satisfactory lubricant for such drills where water or wet air is encountered. The rock drill oil
must be substantially noncorrosive to steel, bronze, and contain little or no sulphur. It must
also have a high viscosity index, and must conform to the physical and chemical properties
located in Table 4. Refer to Table 2 for the proper rock drill oil to be used during different
weather conditions.
The drill steel lubricant used must be lead free and pumpable.
Mixture: 1 gallon (3.79 liters) of detergent plus 9 gallons (34.1 liters) of water equals 10
gallons (37.9 L) of concentrated solution.
The final solution is; 2 cups of concentrated solution for every 40 gallons (151.4 liters)
of fresh water.
GREASE (GR)
The recommended grease for all pressure gun grease fittings should be premium lithium
or lithium complex grease with extreme pressure additives. It must have excellent water
resistance and rust preventive properties. Refer to Table 3 for the proper grease to be used
during different weather conditions.
13.0–4 PL6148
FLUID SPECIFICATIONS (CONT.)
PL6148 13.0–5
FLUID SPECIFICATIONS (CONT.)
13.0–6 PL6148
TORQUE SPECIFICATIONS
SAE NO MARK
Grade
and Head
Markings
NO MARK
SAE
Grade
and Nut
Markings
7/16 22 16 35 26 55 41 80 58
1/2 33 25 53 39 85 63 120 90
9/16 48 36 75 56 125 90 175 130
DO NOT use these values if a different torque val- Fasteners should be replaced with the same or
ue or tightening procedure is given for a specific appli- higher grade. (If higher grade fasteners are used,
cation. Torque values listed are for general use only. these should only be tightened to the strength of the
original.)
Fasteners are selected based on load carrying re-
quirements (Always replace fasteners with identical Make sure fasteners threads are clean and that
grade as specified.) you properly start thread engagement. This will pre-
vent them from failing when tightening.
a “Lubricated” means coated with a lubricant such
as engine oil, or fasteners with phosphate and oil coat- Tighten toothed or serrated–type lock nuts to the
ings. full torque value.
(CONT.)
PL6148 13.0–7
TORQUE SPECIFICATIONS (CONT.)
Property
class
and
Head
Markings
Property
class
and
Head
Markings
DO NOT use these values if a different torque val- Fasteners should be replaced with the same or
ue or tightening procedure is given for a specific appli- higher grade. (If higher grade fasteners are used,
cation. Torque values listed are for general use only. these should only be tightened to the strength of the
original.)
Fasteners are selected based on load carrying re-
quirements (Always replace fasteners with identical Make sure fasteners threads are clean and that
grade as specified.) you properly start thread engagement. This will pre-
vent them from failing when tightening.
a “Lubricated” means coated with a lubricant such
as engine oil, or fasteners with phosphate and oil coat- Tighten toothed or serrated–type lock nuts to the
ings. full torque value.
(CONT.)
13.0–8 PL6148
TORQUE SPECIFICATIONS (CONT.)
O–RING FITTINGS
(CONT.)
PL6148 13.0–9
TORQUE SPECIFICATIONS (CONT.)
JIC FITTINGS
13.0–10 PL6148
INSTRUCTION MANUAL
For
CRAWLAIRR Drilling Machine
Model: ECM-350
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INTRO 0
PRODUCT IDENTIFICATION NUMBERS
ABBREVIATIONS AND SYMBOLS
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 0
SAFETY INFORMATION
Be Aware of Safety Information
Understand Signal Words
Follow Instructions
Wear Protective Clothing
Keep Machine in Good Working Condition
Avoid Electrocution – Stay Away
Check for Underground Utility Lines
Do Not Work On or Near Unstable Ground
Place Warning Barriers Around Work Site
Check Laws and Regulations
Rollover Possible
Keep Riders Off Machine
Avoid Moving Parts
When Transporting on Truck or Trailer
Observe Environmental Protection Regulations
SAFETY DECALS
Inspecting Safety Decals
SAFETY DEVICES
MACHINE CONTROLS (cont.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 0
IDENTIFYING AND UNDERSTANDING THE CONTROLS
Follow Instructions
Tramming Control Valve
Oscillation Control Valves
Hydraulic Control Valve
Drill Air Control Valve (Drifter Machines)
Drill Air Control Valve (Downhole Drill Machines)
Throttle Valve
Main Air Control Valve
Transmission Declutching “T” Handle
Lubricator Assembly
VAPOSOLR Tank
VAPOSOLR Adjust Knob
VAPOSOLR Air Pressure Regulator
Draw Bar Hitch and Locking Pin
(continued)
IM6148ENG TOC–I
Table of Contents (cont.)
OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1
PRE–OPERATING INSTRUCTIONS
Training
Check for Overhead Utility Lines
Check for Underground Utility Lines
If you contact an electrical line
If you contact a gas or liquid line
If you contact a fiber optic cable
PRE–OPERATING INSPECTION
Inspecting the Machine
Check Hydraulic System
Check Drill Lubrication System
Check Overall Machine
Place Warning Barriers Around Work Site
Check Laws and Regulations
TRAMMING
Tramming the Machine
Tramming the Machine with a Compressor
TOWING
Towing the Machine
VAPOSOLr SYSTEM OPERATION
System Operation (Drifter Machines)
System Operation (Downhole Drill Machines)
DUST CONTROL SYSTEM
System Operation
Before Drilling
Drilling Through Overburden
Drilling with Water in the Hole
Drilling in Freezing Conditions
DRILLING PROCEDURE FOR DRIFTER MACHINES
Setup
Loading the Rod Holder
Drilling
Adding Drill Steel
Removing Drill Steel
DRILLING PROCEDURE FOR DOWNHOLE DRILL MACHINES
Setup
Loading the Rod Rack If Equipped with One
Drilling
Adding Drill Pipe
Removing Drill Pipe
Removing Downhole Drill Bits
(continued)
TOC–II IM6148ENG
Table of Contents (cont.)
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 1
MACHINE SPECIFICATIONS
FLUIDS AND LUBRICANTS
Engine Oil (EO)
Hydraulic Oil (HO)
Rock Drill Oil (RDO)
Final Drive Oil (FDO)
Drill Steel Lubricant (DSL)
Vaposolr Solution (VS)
Grease (GR)
FLUID SPECIFICATIONS
Engine Oil Viscosity Recommendations (EO)
Grease Viscosity Recommendations (G)
Hydraulic Oil Viscosity Recommendations (HO)
Final Drive Oil Viscosity Recommendations (FDO)
Rock Drill Oil Viscosity Recommendations (RDO)
Rock Drill Oil Specifications
TORQUE SPECIFICATIONS
SAE Bolt Torque Specifications
Metric Bolt Torque Specifications
Hydraulic Fittings Torque Specifications
Pipe Thread Fittings
O–Ring Fittings
JIC Fittings
IM6148ENG TOC–III
INTRODUCTION
December 1, 1998
IM6148ENG INTRO–I
CRAWLAIRR MODEL: ECM-350
(ROTARY HEAD MODEL)
INTRO–II IM6148ENG
READ THIS MANUAL CAREFULLY. Learn how to
operate and service your machine correctly. Failure to
do so could result in personal injury or equipment
damage. Consult your Ingersoll–Rand Dealer if you do
not understand the instructions in this manual or need
additional information.
IM6148ENG INTRO–III
WRITE PRODUCT IDENTIFICATION NUMBERS.
Accurately record all the numbers. Always use the serial number of the machine
when requesting service information or when ordering parts. Early or later models
(identification made by serial number) may use different parts, or it may be
necessary to use a different procedure in doing a specific service operation.
MACHINE:
INTRO–IV IM6148ENG
ABBREVIATIONS and SYMBOLS for components used
on CRAWLAIRR ECM-350 Drilling Machine.
A All–Purpose Grease
acfm Actual Cubic Feet per Minute
CL Centerline
C Celsius
dia. Diameter
deg. Degree
etc. Etcetera
ft. Feet
ft.–lb Foot Pounds
F Fahrenheit
FDO Final Drive Oil
GO Gear Oil
gpm Gallons per Minute
HO Hydraulic Oil
hp Horsepower
hr Hour
in. Inches
IM Instruction Manual
IR Ingersoll–Rand
kg Kilogram
kg/cm2 Kilograms Per Square Centimeter
km Kilometer
km/hr Kilometer Per Hour
kW Kilowatts
L Liter
L.H. Left–Hand
lpm Liters per Minute
max. Maximum
min. Minimum
mm Millimeter
mPa Mega Pascals
mph Miles Per Hour
m Meter
MO Motor Oil
mm hg Millimeters of Mercury
m3/min. Cubic Meters Per Minute
Nm Newton Meter
pt Pint
PL Parts List
psi Pounds Per Square Inch
psig Pounds Per Square Inch Gauge Pressure
RDO Rock Drill Oil
R.H. Right–Hand
rpm Revolutions per Minute
scfm Standard Cubic Foot Per Minute
TL Thread Lubricant
RPM Revolutions Per Minute
VS VAPOSOL Solution
IM6148ENG INTRO–V
All information, illustrations, and specifications in this manual are based on the
latest information available at the time of publication.
The use of repair parts other than those included within the Ingersoll-Rand
approved parts list may create hazardous conditions over which Ingersoll-Rand
Company has no control. Therefore Ingersoll-Rand Company cannot be held
responsible for equipment in which non-approved repair parts are installed.
When the life of the tool has expired, it is recommended that the tool be disas-
sembled, degreased and parts be separated by material so that they can be recycled.
INTRO–VI IM6148ENG
SAFETY
December 1, 1998 Section 1
SAFETY INFORMATION
(YELLOW BACKGROUND)
(BLUE BACKGROUND)
IM6148ENG 1–1
FOLLOW INSTRUCTIONS
1–2 IM6148ENG
AVOID ELECTROCUTION. STAY AWAY.
1-888-258-0808
IM6148ENG 1–3
DO NOT WORK ON OR NEAR UNSTABLE GROUND
Do not work in trenches with unstable sides which could cave in.
Do not work near faces or walls that can collapse. Do not work near
benches that can collapse. Specific requirements for shoring or
sloping trench walls, faces, and benches are available from several
sources including Federal and State O.S.H.A. offices, or
appropriate governing agency. Be sure to contact suitable
authorities for these requirements before working in a trench.
Federal O.S.H.A. regulations can be obtained by contacting the
Superintendent of Documents, U.S. Government Printing Office,
Washington, D.C. 20402. State O.S.H.A. regulations are available
at your local state O.S.H.A. office, or appropriate governing agency.
ROLLOVER POSSIBLE
1–4 IM6148ENG
KEEP RIDERS OFF MACHINE
Before draining any fluids, find the correct way of disposing them.
WARNING: Failure to follow any of the above safety instructions or those that follow
within this manual, could result in serious injury or death. This machine is to be
used only for those purposes for which it was intended as explained in this
instruction manual.
IM6148ENG 1–5
SAFETY DECALS
Safety decals located on your machine contain important and useful information
that will help you operate your equipment safely.
To assure that all decals remain in place and in good condition, follow the
instructions given below:
Keep decals clean. Use soap and water, not mineral spirits, abrasive
cleaners, or other similar cleaners that will damage the decal.
If you do not understand any part of this manual and need assistance, contact
your local Ingersoll–Rand dealer.
SAFETY MANUAL
INSIDE
1–6 IM6148ENG
51777357
51778876
IM6148ENG 1–7
51782886
51777399
1–8 IM6148ENG
51857266
51777431
IM6148ENG 1–9
51777381
51777480
1–10 IM6148ENG
51777456
IM6148ENG 1–11
51777449
1–12 IM6148ENG
51777472
IM6148ENG 1–13
USED ONLY ON MACHINES WITH
OPTIONAL VAPOSOLr SYSTEM
51777381
1–14 IM6148ENG
USED ONLY ON MACHINES WITH 51792695
OPTIONAL HYDRAULIC WRENCH
51777456
IM6148ENG 1–15
SAFETY DEVICES
Keep all safety devices on your machine in proper working condition. Unauthorized modifications
to these devices may impair the function and/or safety of the machine.
Make sure all safety devices, including shields are installed and functioning properly.
Visually inspect the machine daily before starting the machine. Do not operate the machine with
loose, worn, or broken parts.
If you do not understand any part of this manual and need assistance, contact your local
Ingersoll–Rand dealer.
1–16 IM6148ENG
MACHINE CONTROLS
FOLLOW INSTRUCTIONS
IM6148ENG 2–1
TRAMMING CONTROL VALVE
LEFT TRAMMING CONTROL LEVER This lever controls the left–hand tramming motor.
RIGHT TRAMMING CONTROL LEVER This lever controls the right–hand tramming motor.
2–2 IM6148ENG
OSCILLATION CONTROL VALVE
D Right Oscillation Control Valve This control valve is used to raise or lower the right–hand track
assembly to stabilize the machine when setting up to drill on
rough terrain. This control valve must be used in conjunction
with the track oscillation control valve located with the hydraulic
control valves.
D Left Oscillation Control Valve This control valve is used to raise or lower the left–hand track
assembly to stabilize the machine when setting up to drill on
rough terrain. This control valve must be used in conjunction
with the track oscillation control valve located on the hydraulic
control valve.
These control levers allow each track assembly to be moved
separately or together. To move the track assemblies, use the
following steps:
D CAUTION: Both valves must be open when tramming over uneven terrain to allow
hydraulic interaction between cylinders which will help to maintain stability of the machine.
D NOTE: Both valves must be closed when drilling to prevent the machine from tilting out of the drilling
position.
IM6148ENG 2–3
HYDRAULIC CONTROL VALVE
(Continued)
2–4 IM6148ENG
HYDRAULIC CONTROL VALVE (cont.)
TRACK OSCILLATION This lever will raise or lower the right–hand and/or left–hand
CONTROL LEVER track assembly. (NOTE: This Oscillation Control Lever works
in conjunction with the LEFT and RIGHT OSCILLATION Control
Switches.) The LEFT and RIGHT OSCILLATION Control Valves
must be in the UNLOCKED position for the Oscillation Control
Lever to work. Refer to OSCILLATION CONTROL VALVES for
complete details on the LEFT and RIGHT OSCILLATION Control
Valves.
GUIDE EXTENSION This lever will raise or lower the drill guide. To raise the drill
CONTROL LEVER guide; push the lever forward. To lower the drill guide; pull
the lever back.
GUIDE DUMP This lever will pivot the drill guide up or down. To pivot the drill
CONTROL LEVER guide up; pull the lever back. To pivot the drill guide
down; push the lever forward.
GUIDE SWING This lever will pivot the drill guide left or right. To pivot the drill
CONTROL LEVER guide to the right; push the lever forward. To pivot the
drill guide to the left; pull the lever back.
BOOM SWING This lever will pivot the boom left or right. To pivot the boom to
CONTROL LEVER the right; push the lever forward. To pivot the boom to
the left; pull the lever back.
BOOM LIFT This lever will move the boom up or down. To move the boom
CONTROL LEVER up; push the lever forward. To move the boom down; pull
the lever back.
D ROD RACK CONTROL This lever will raise or lower the rod rack. To raise the rod rack;
LEVER push the lever forward. To lower the rod rack; pull the lever back.
BOOM EXTENSION This lever will extend the boom out or retract boom in. To extend
CONTROL LEVER the boom out; push the lever forward. To retract the boom
in; pull the lever back.
NOTE: These controls will work as stated when the drill guide is in the vertical
position.
DNOTE: This lever controls the rod rack on crawler models with the optional rod rack.
On crawler models without the optional rod rack, this lever is used for boom
extension.
IM6148ENG 2–5
DRILL AIR CONTROL VALVE (Drifter Machines)
DRILL ROTATE
CONTROL LEVER
BLOW
CONTROL LEVER
FAST FEED
CONTROL LEVER
SLOW FEED
CONTROL LEVER
DRILL AIR
CONTROL LEVER
(PERCUSSION)
FEED MOTOR
PRESSURE REGULATOR
Blow Control Lever This valve controls the blow (flushing) air.
Slow Feed Control Lever This lever controls the feed motor. Pushing this lever forward
feeds the drill towards the centralizer end of the drill guide.
Pulling this lever backward, retracts the drill to the top of the drill
guide. When this lever is in the forward position only, the
downward force is regulated by the feed motor control regulator.
Feed Motor Pressure Regulator This regulator adjusts and pre–sets the feed force of the feed
motor. It will only work when the slow feed control lever is
pushed forward and the drill is moving towards the centralizer
end of the drill guide.
Drill Air Control Lever This valve controls the “hammer” (percussion) action of the drill.
Pushing this lever all the way forward will allow for full “hammer” action.
Fast Feed Control Lever This lever controls the feed motor. Pushing this lever forward
feeds the drill towards the centralizer end of the drill guide.
Pulling this lever backward, retracts the drill to the top of the drill
guide.
Drill Rotate Control Lever This lever controls the rotation of the drill. Pushing this lever
forward will give the operator forward rotation. Pulling this lever
backward will give the operator reverse rotation.
2–6 IM6148ENG
DRILL AIR CONTROL VALVE (Downhole Drill Machines)
FEED MOTOR
DRILL SPEED PRESSURE REGULATOR
ROTATION REGULATOR
DRILL ROTATE
CONTROL LEVER
FAST FEED
CONTROL LEVER
SLOW FEED
CONTROL LEVER
DRILL AIR
CONTROL LEVER
(PERCUSSION)
Drill Speed Rotation Regulator This regulator adjusts and pre–sets the rotation speed
of the rotary head.
Feed Motor Pressure Regulator This regulator adjusts and pre–sets the feed force of the feed
motor. It will only work when the slow feed control lever is
pushed forward and the drill is moving towards the centralizer
end of the drill guide.
Drill Rotate Control Lever This lever controls the rotation of the drill. Pushing this lever
forward will give the operator forward rotation. Pulling this lever
backward will give the operator reverse rotation.
Slow Feed Control Lever This lever controls the feed motor. Pushing this lever forward
feeds the drill towards the centralizer end of the drill guide.
Pulling this lever backward, retracts the drill to the top of the drill
guide. When this lever is in the forward position only, the
downward force is regulated by the feed motor control regulator.
Fast Feed Control Lever This lever controls the feed motor. Pushing this lever forward
feeds the drill towards the centralizer end of the drill guide.
Pulling this lever backward, retracts the drill to the top of the drill
guide.
Drill Air Control Lever This valve controls the “hammer” (percussion) action of the drill.
Pushing this lever all the way forward will allow for full “hammer” action.
IM6148ENG 2–7
THROTTLE VALVE
THROTTLE VALVE
THROTTLE VALVE The throttle valve controls the air supply to the hydraulic pump air motor.
NOTE: Always turn off throttle valve when not using hydraulic control valves.
2–8 IM6148ENG
MAIN AIR CONTROL VALVE
51777480
SAFETY CABLE
MAIN AIR CONTROL VALVE The main air control valve is the main air supply valve.
It controls all air flow into the machine and exhaust system
pressure from the machine air system when in the closed
position.
SAFETY CABLE This cable is attached to the air hose when the machine is
connected to the air compressor. This prevents the air hose
from whipping around if it was to break loose.
IM6148ENG 2–9
TRANSMISSION DECLUTCHING “T” HANDLE
LEFT–HAND RIGHT–HAND
51777472
2–10 IM6148ENG
LUBRICATOR ASSEMBLY
LUBRICATOR ADJUSTMENT
VALVE
LUBRICATOR ADJUSTMENT VALVE This is located on the lubricator, and will adjust the amount of
rock drill oil allowed into the air system to properly lubricate the
drifter hammer. (Refer to Section 4 to properly adjust this valve.)
DIPSTICK AND FILL PLUG Unscrew this plug to check and fill the lubricator.
IM6148ENG 2–11
VAPOSOLr TANK
FILL VALVE
2–12 IM6148ENG
VAPOSOLr ADJUST KNOB
VAPOSOL r ADJUST KNOB This knob will adjust the amount of water and detergent allowed
into the air line after the Drill Air Control Lever has been moved.
VAPOSOL r ON/OFF VALVE This valve supplies the water and detergent mixture to the
VAPOSOL r ADJUST Knob.
IM6148ENG 2–13
VAPOSOLr AIR PRESSURE REGULATOR
VAPOSOL r AIR PRESSURE REGULATOR This regulates the air pressure to the system. This regulator
should be set at approximately 60 psi (4.1 bar).
2–14 IM6148ENG
DRAW BAR HITCH AND LOCKING PIN
LOCKING PIN
LOCKING PIN This pin secures the tramming controls in the secured or tramming position.
DRAW BAR HITCH This hitch allows for a portable air compressor to be attached. The air compressor
can only be connected when the tramming controls are in the tramming position
and the rear locking pin has been placed in the hole and secured. Then the draw
bar hitch can be placed in the attach position (vertical) to allow for connection of
a air compressor.
IM6148ENG 2–15
OPERATING INSTRUCTIONS
Revision 2
March 7, 2000 Section 3
PRE–OPERATING INSTRUCTIONS
TRAINING
Before operating the machine on a job site, the operator
should be trained in the operation of drilling. Initial training
should be conducted at a site free of underground utilities.
Training should cover the following items:
z Drilling.
z Service.
WARNING
Improper operation Read safety instructions
of this equipment supplied with this
can cause severe equipment before
injury or death. operating or servicing.
IM6148ENG 3–1
CHECK FOR OVERHEAD UTILITY LINES
3–2 IM6148ENG
If you contact an electrical line:
Don’t allow anyone to approach the machine or any equipment connected to the machine
if a contact occurs. The machine and ground will become electrically charged.
When an electrical contact occurs, the ground surface near the machine will become
electrically charged. Large voltage differences may exist on the ground surface. If you
stand or walk in these electrically charged areas, a potentially strong current may pass
through you if the surface voltages at your feet are different. All personnel must be kept
away from the work area, and any equipment connected to the machine. An electrical
strike may also be indicated by electrical arcing, explosion, smoke, or popping where the
contact occurs.
1. Retract the drill to the end of the stroke in an attempt to break contact with the
electrical power line.
2. Have someone who is clear of the work area contact the utility company to shut off
the electrical power.
IM6148ENG 3–3
If you contact a gas or liquid line:
3. Do not return to the job site until the utility company has given you
permission to do so.
1. Do not look into the end. Fiber optic cables carry laser light
which will damage your eye. If you are not sure what kind of
cable it is, do not look into the end.
3–4 IM6148ENG
PRE–OPERATING INSPECTION
INSPECTING THE MACHINE
Learn how to operate the machine and how to use the controls
properly. Do not let anyone operate this machine without proper
instruction.
Make sure all safety devices, including shields are installed and
functioning properly.
WARNING
Modification or Do not alter or modify
alteration of this this machine without
machine the express written
can result in severe consent of the
injury or death. manufacturer.
ADVERTENCIA AVERTISSEMENT
La modificación or No cambie o modifi-
alteración de esta que esta máquina sin Des modifications N’apportez aucune
máquina puede re- el consentimiento ex- à cette machine modification à cette
sultar en lesiona- preso por escrito del peuvent causer des machine sans l’ac-
miento grave o la fabricante. blessures graves cord écrit du fabri-
muerte. ou la mort. cant.
WARNUNG AVVERTENZA
Eine Modifikation Diese Maschine darf Modifiche o alter- Non alterare o modifi-
oder Änderung ohne ausdrückliche azioni di questa care questa macchi-
dieser Ma–schine schriftliche Zustimmung macchina. na senza aver prima
kann zu schweren vom Hersteller nicht ottenuto l’espresso
Possono causare
Verletzungen oder geändert oder modifi- consenso scritto del
infortuni gravi o
zum Tod führen. ziert werden. fabbricante.
morte.
52292851
IM6148ENG 3–5
Check Hydraulic System:
Set up traffic barriers around the work area with warning ÈÈÈÈÈÈÈÈ
ÈÈÈÈÈÈÈÈ
signs facing outward.
3–6 IM6148ENG
TRAMMING
To prepare the machine for tramming, perform the steps in the sequence given:
1. Attach the air compressor air hose to the Main Air Control Valve, making sure
that the safety cable is attached to the air hose. Make sure that the Main Air
Control Valve is closed.
SAFETY CABLE
51777480
2. Swing the Tramming Controls out to the tramming position, and secure with
locking pin.
LOCKING PIN
IM6148ENG 3–7
TRAMMING (cont.)
5. Open the Main Air Control Valve to supply the operating air pressure.
7. Completely retract the drifter/rotary head to the top of the drill guide. Put the drill
guide in a horizontal position, low enough to clear the ground but high enough to
clear all obstacles while maintaining stability.
3–8 IM6148ENG
TRAMMING (cont.)
9. Put both the RIGHT OSCILLATION and LEFT OSCILLATION Control Valves in
the OPEN position.
10. Ensure that the transmission declutching “T” handle (1) is in the engaged
position.
IM6148ENG 3–9
TRAMMING (cont.)
11. Move the LEFT TRAMMING and/or RIGHT TRAMMING Control Valves; and
move the machine to the desired location as long as the hose will extend that
distance.
3–10 IM6148ENG
TRAMMING (cont.)
To prepare the machine for tramming with a compressor, perform the steps in the
sequence given:
2. When connecting to a compressor, block the compressor wheels and block the
compressor tow bar so that the bottom of the bar is between 17 to 23 in. (432 to
584 mm) above the ground.
3. Remove the locking pin from the tow hitch, and open the tow hitch.
4. Position the machine so that the tow hitch is about 12 in. (305 mm) from the
compressor tow bar ring.
5. Make sure that both the RIGHT OSCILLATION and LEFT OSCILLATION
Control Valves in the OPEN position.
6. Lower or raise the rear of the machine by moving the Track Oscillation Control
Lever until the tow hitch is level with the compressor tow bar ring.
7. Move the machine back until the compressor tow bar ring is in the tow hitch.
8. Close the Main Air Control Valve that is suppling the operating air pressure.
9. Close the tow hitch, and secure it with the locking pin.
10.Remove the blocks that supported the compressor tow bar, and the blocks for
the wheels.
11. Open the Main Air Control Valve to supply the operating air pressure.
IM6148ENG 3–11
TOWING
The machine can be towed or moved by a tractor or truck. To prepare the machine for
towing, perform the steps in the sequence given:
1. Chock the front and rear of both tracks and disengage the transmission on each
propelling motor by turning the transmission declutching “T” handle (1).
2. Connect the machine to the heavy machinery that will move the machine.
3. Put both the RIGHT OSCILLATION and LEFT OSCILLATION Control Valves in
the OPEN position.
NEVER TOW THE MACHINE FASTER THAN ITS RATED SPEED (4 MPH (6.4KM/HR)) AS
SEVERE DAMAGE CAN OCCUR TO THE FINAL DRIVE AS A RESULT OF OVERSPEEDING.
4. Put the drill guide in a horizontal position, low enough to clear the ground but high
enough to clear all obstacles while maintaining stability. Tow the machine to the
necessary location.
3–12 IM6148ENG
TOWING (cont.)
5. After the machine has been towed, put both the RIGHT OSCILLATION and LEFT
OSCILLATION Control Valves in the CLOSED position.
NEVER DISCONNECT THE MACHINE FROM THE TOW VEHICLE UNLESS THE
TRANSMISSION IS ENGAGED, OR THE TRACKS ARE SECURELY BLOCKED
TO PREVENT TRACK MOVEMENT.
To use the VAPOSOL system during drilling operations, perform the steps in the
sequence given:
SHUT DOWN THE MACHINE BEFORE OPENING THE VAPOSOL TANK FILL
VALVE. OPEN THE FILL VALVE SLOWLY TO RELEASE INTERNAL AIR
PRESSURE.
1. Be sure that the VAPOSOL tank is filled with water and detergent mixture.
(Refer to Section 5 for VAPOSOL detergent specifications.)
2. Once the operator has pushed the Blow Control Lever forward during any
drilling operation, the operator may adjust the needle valve to get the proper dampness
in the hole.
IM6148ENG 3–13
VAPOSOLr SYSTEM OPERATION (cont.)
To use the VAPOSOL system during drilling operations, perform the steps in the
sequence given:
SHUT DOWN THE MACHINE BEFORE OPENING THE VAPOSOL TANK FILL
VALVE. OPEN THE FILL VALVE SLOWLY TO RELEASE INTERNAL AIR
PRESSURE.
1. Be sure that the VAPOSOL tank is filled with water and detergent mixture.
(Refer to Section 5 for VAPOSOL detergent specifications.)
2. Make the VAPOSOL Air Pressure Regulator is set at approximately 60 psi (4.1 bar).
4. Once the operator has pushed the Drill Air Control Lever forward during any
drilling operation, the operator may adjust the VAPOSOL ADJUST Knob to get
the proper dampness in the hole.
3–14 IM6148ENG
DUST CONTROL SYSTEM OPERATION
SYSTEM OPERATION
The dry dust collector is a dry, fan–induced draft, self–cleaning unit that draws the
hole cleaning air away from the hole, removes the dust and cuttings, and returns
clean air to the atmosphere.
Before Drilling:
1. Check the dust hood seal to the pickup hood is correctly sealing around the
drill steel. Change the dust hood seal if damaged.
2. Check that the pick up hood and suction hoses are free from blockages.
3. Check that the suction hose has no sharp bends or has been crushed and
that it can be supported in the correct way.
When drilling through overburden, there is a risk of blockages in the suction hose
and pickup hood due to the concentration of heavy and dense material.
If a blockage occurs, shut the dust collector off and remove the suction hose from
the pickup hood outlet, let the heavy and dense material fall out of the pickup hood
and remove, by hand any blockages in the suction hose.
If continual water is noticed in the hole you should remove the suction hose from
the pick up hood. This will stop excess water from being drawn onto the filters and
diverts water and cuttings away from the drilling operation. It is not necessary to
stop the collector, but advisable.
If water is not noticed in the hole and the filters become clogged with dust and
water, then the following procedure should be carried out:
a. Disconnect the suction hose from the pick up hood and start the collector.
This will allow clean air to be sucked into the filter area. After approximately
10 minutes, stop the collector and clean the filter area. It may be necessary to
repeat this procedure two or three times depending on how wet the filters are.
When drilling in freezing conditions with an ejector style dust collector, there is a
risk of ice build up in the ejectors of the air cleaning system. To avoid this problem
an antifreeze injection system should be fitted to the air supply line before the
start–stop or cleaning valve.
IM6148ENG 3–15
DRILLING PROCEDURE
Setup
To prepare the machine for drilling, perform the steps in the sequence given:
1. Place the drill guide in a vertical position, low enough to the ground to load
drill steel.
2. Always grease all drill steel connections; for ease of disconnecting and long
tool life.
3. Place a drill steel with the coupling at the top of the drill steel into the rod holder,
and load the rod holder until full.
Drilling
1. Attach the air compressor air hose to the Main Air Control Valve, making sure
that the safety cable is attached to the air hose. Make sure that the Main Air
Control Valve is closed.
MAIN AIR CONTROL VALVE
SAFETY CABLE
51777480
3–16 IM6148ENG
DRILLING PROCEDURE (cont.)
2. Open the Main Air Valve to supply the operating air pressure.
7. Be sure that the footpiece is planted firmly against the ground or drilling face. When
vertical drilling, use Guide Extension Control Lever and apply a down force to lift the
tracks off the ground to a position that there is clearance under the second track roller.
This applies enough weight on the guide to prevent it from “kicking” out while drilling.
THE DRILL AIR CONTROL LEVER SHOULD NOT BE USED WHILE INSTALLING OR
TIGHTENING THE COUPLING OR DRILL STEEL, SINCE IT IS POSSIBLE TO
CHIP THE THREADS WHEN FULL CONTACT OF THREADS IS NOT MADE.
Always grease all drill steel connections; for ease of disconnecting and long tool life.
8. Place a starter rod with a coupling into the centralizer and screw onto the
striking bar. Slowly push forward the Slow Feed Control Lever, and feed the drill
down. Select and attach the appropriate bit to the drill steel. Close and lock the
centralizer.
9. Start forward rotation by pushing the Drill Rotate Control Lever forward.
10.Push the Blow Control Lever forward to provide hole cleaning air to the bit.
11. Slowly push forward the Slow Feed Control Lever, and feed the drill down the guide
to collar the hole.
12.Push the Drill Air Control Lever forward to start the drill hammer action.
13.Once the hole has been collared, the Slow Feed Control Lever can be pushed all the
way forward and the hole can be drilled.
IM6148ENG 3–17
DRILLING PROCEDURE (cont.)
15.After the hole has been drilled, pull the Slow Feed Control Lever, Drill Rotate Control
Lever, Drill Air Control Lever, and the Blow Control Lever back to the neutral or off
position.
16.Refer to Adding Drill Steel if drilling deeper holes is required, if not, continue
on with Step 17 of this section.
17.Slowly push the Drill Rotate Control Lever forward. While the drill is still rotating, pull
back on the Slow Feed Control Lever to free the bit from the bottom of the hole, and
bring it out of the hole. Be sure to use forward rotation so the bit will not unscrew.
18.Once the bit is out of the hole, pull the Slow Feed Control Lever and the Drill Rotate
Control Lever to the neutral or off position.
19.Perform steps 9 through 16 of this section to drill a new hole, or refer to Adding Drill
Steel to drill deeper holes.
1. Feed the drill steel up far enough so that the bit is off the bottom of the hole.
2. Pull backward the Drill Control Lever quickly to give short bursts of hammer action
to break loose the drill steel.
4. Feed the drill steel up far enough so that the coupling is in the centralizer.
6. Pull the Drill Rotate and Slow Feed Control Levers back to unscrew the drifter
from the coupling.
8. After the drifter has been disconnected from the coupling, push the Drill Rotate and Slow
Feed Control Levers forward to the neutral or off position.
Always grease all drill steel connections; for ease of disconnecting and long tool life.
9. Connect a new extension rod to the coupling at the centralizer by screwing it in part
way by hand.
3–18 IM6148ENG
DRILLING PROCEDURE (cont.)
THE DRILL AIR CONTROL LEVER SHOULD NOT BE USED WHILE INSTALLING OR
TIGHTENING THE COUPLING OR EXTENSION ROD, SINCE IT IS POSSIBLE TO CHIP
THE THREADS WHEN FULL CONTACT OF THREADS IS NOT MADE.
10.Slowly push forward the Slow Feed Control Lever, and feed the drill down until the
drill is making contact with the top coupling.
11. Start forward rotation by pushing the Drill Rotate Control Lever forward, and slowly
screw the drifter into the top coupling.
12.Pull back the Slow Feed Control Lever and raise the drifter and extension rod up far
enough to open the centralizer.
13.Push the Blow Control Lever forward to provide hole cleaning air to the bit.
14.Push the Slow Feed Control Lever forward and lower the drill until the bit is on the
bottom of the hole.
15.Push the Drill Air Control Lever forward to start the drill hammer action.
16.The Slow Feed Control Lever can be pushed all the way forward and the hole can be
drilled; close the centralizer after the coupling passes through.
17.After the hole has been drilled, pull the Slow Feed Control Lever, Drill Rotation Control
Lever, Drill Air Control Lever, and the Blow Control Lever back to the neutral or off
position.
18.Refer to Steps 1 through 17 of this paragraph to add more extensions rods, or refer
to Removing Drill Steel to remove extension rods.
1. Pull the Slow Feed Control Lever backward, and feed the extension rod up far enough
so that the bit is off the bottom of the hole.
2. Pull backward the Drill Air Control Valve quickly to give short bursts of hammer action
to break loose the extension rod.
IM6148ENG 3–19
DRILLING PROCEDURE (cont.)
4. Pull the Slow Feed Control Lever backward, and feed the extension rod up far enough so that
the coupling between the two extension rods is above the centralizer.
6. Push the Slow Feed Control Lever Forward, and lower the coupling to rest on the centralizer.
7. Pull back on the Drill Rotate Control Lever to reverse the direction of the drifter to unscrew the
drifter from the top coupling. The coupling must remain on the extension rod.
8. Use the Slow Feed Control Lever and pull back on it to raise the drifter a little to disconnect it
from the coupling.
9. After the drifter has been disconnected from the extension rod and coupling, push the Drill
Rotate Control Lever and the Slow Feed Control Lever forward to the neutral or OFF position.
10.Carefully unscrew the extension rod by hand from the bottom coupling and move the extension
rod to the rod rack or a safe place.
11. Push the Slow Feed Control Lever forward, and lower the drill to the bottom coupling. Slowly
push the Drill Rotate Control Lever forward and screw into the bottom coupling.
Setup
To prepare the machine for drilling, perform the steps in the sequence given:
2. Always grease all drill pipe connections; for ease of disconnecting and long tool life.
3. Place a drill pipe with the male end at the bottom into the rod rack, and load the
rod rack until full.
3–20 IM6148ENG
DRILLING PROCEDURE (cont.)
Drilling
1. Attach the air compressor air hose to the Main Air Control Valve, making sure
that the safety cable is attached to the air hose. Make sure that the Main Air
Control Valve is closed.
SAFETY CABLE
51777480
2. Open the Main Air Valve to supply the operating air pressure.
3. Completely retract the rotary head to the top of the drill guide.
7. Be sure that the footpiece is planted firmly against the ground or drilling face. When
vertical drilling, use Guide Extension Control Lever and apply a down force to lift the
tracks off the ground to a position that there is clearance under the second track roller.
This applies enough weight on the guide to prevent it from “kicking” out while drilling.
THE DRILL AIR CONTROL LEVER SHOULD NOT BE USED WHILE INSTALLING OR
TIGHTENING THE COUPLING OR DRILL STEEL, SINCE IT IS POSSIBLE TO
CHIP THE THREADS WHEN FULL CONTACT OF THREADS IS NOT MADE.
IM6148ENG 3–21
DRILLING PROCEDURE (cont.)
Always grease all drill steel connections; for ease of disconnecting and long tool life.
8. Connect a drill pipe to the rotary head, assemble the drill rod centralizer bushing over the
drill pipe and connect a downhole drill bit to the drill pipe.
9. Feed the downhole drill until the bit is below the centralizer. Install the centralizer
half-bushings and the lock pins.
10.Start forward rotation by pushing the Drill Rotate Control Lever forward.
11. Push the Drill Air Control Lever to provide air for hammer action.
12.Slowly push forward the Slow Feed Control Lever, and feed the rotary head down the
guide to collar the hole.
13.Once the hole has been collared, the Slow Feed Control Lever can be pushed all the way
forward and the hole can be drilled. Before the drill rod centralizer bushing reaches the
centralizer, remove the half-bushings from around the downhole drill and let the drill rod
centralizer bushing become seated in the centralizer. Replace the pin.
14.After the hole has been drilled, pull the Slow Feed Control Lever back to the Neutral or
OFF position. Also rotate the Drill Air Control Lever back to the Neutral or OFF
position.
15.With the downhole drill still rotating, pull back on the Slow Feed Control Lever to free the
bit from the bottom, and bring it out of the hole.
16.Once the bit is out of the hole pull back on the Drill Rotate Control Lever to the Neutral
or OFF position.
17.Perform Steps 3 through 16 of this paragraph to drill a new hole or refer to Adding Drill
Pipe to drill deeper holes.
2. Feed the rotary head up the guide until the square flats on the drill rod are slightly above
the bottom centralizer.
3–22 IM6148ENG
DRILLING PROCEDURE (cont.)
3. Insert the proper fork chuck into position on the flats of the drill rod.
4. Rotate the rotary head spindle in reverse rotation (left hand) to impact the fork chuck
against the stops on the drill guide.
5. After the threaded connections loosen, move feed control lever to reverse position (slow
feed) and continue reverse rotation (left hand spindle rotation) until the connection
between the spindle and drill rod is unscrewed.
Partial reverse feed control must be used when unscrewing drill rods; however, extreme
care must be exercised to prevent thread damage.
7. Cover the male end of the supported drill rod with the rod changer cap to prevent dirt and
foreign particles from entering.
9. Place the rod on the cap of the supported drill rod and position the rod so that it is in line
with the rotating spindle.
10.Continue lowering the rotary head until the threads on the male end of the rod almost
touch the threads on the spindle.
11. Take up on the rotary joint by slowly rotating the rotary spindle (right hand rotation) and
feeding the head forward, slowly.
Partial forward feed control must be used when screwing drill rod connections together;
however, extreme care must be exercised to prevent thread damage.
12.Open the drill percussion control valve and tap the drill rod with a hammer to clean the drill
rod air passage of all dirt,grit, etc.
IM6148ENG 3–23
DRILLING PROCEDURE (cont.)
13.Remove the rod changer cap from the supported drill rod.
14.Slowly lower the rotary head and drill rod and connect the added drill rod to existing drill
rod.
15.Slowly rotate the rotary spindle (right hand spindle rotation) and supply partial forward
feed to take up on the drill rod joint.
Partial forward feed control must be used when screwing drill rod connections together;
however, extreme care must be exercised to prevent thread damage.
16.Raise the drill rod string slightly to remove pressure on the fork chuck.
1. Feed the rotary head up the drill guide until the square flats on the top of the extension rod
are above the centralizer.
2. Insert the proper fork chuck into position on the flats of the extension rod.
3. Rotate the rotary head in forward rotation (right–hand) and snug the top joint.
5. Pull the Slow Feed Control Lever backward, and run the rotary head up the drill
guide, so that the connection between the extension rods is above the centralizer.
6. Put a fork chuck on the flats of the bottom (in hole) extension rod.
3–24 IM6148ENG
DRILLING PROCEDURE (cont.)
7. Rotate the rotary head in reverse rotation (left–hand) to impact the fork chuck against the
stops on the drill guide, and unscrew the connection.
8. Pull the Slow Feed Control Lever backward, and raise the air rotary head up the drill
guide, so that the flats on the bottom of the top extension rod are above the swinging
centralizer.
9. Put a protector cap over the pin end of the bottom extension rod.
11. Place a fork chuck on the bottom flats of the top extension rod.
12.Rotate the rotary head in reverse rotation (left–hand) to impact the fork chuck against the
stops on the swinging centralizer, and unscrew the top connection between the extension
rod and the air rotary head.
14.Open the swinging centralizer out of the way to its parked position.
15.Remove the protector cap, and put the rotary head near the threads of the extension rod.
16.Push the Drill Rotate Control Lever for slow forward rotation.
17.Push the Slow Feed Control Lever forward, to feed the rotary head down the drill
guide, and screw the connection tight.
18.Pull the Slow Feed Control Lever backward and raise the rotary head, and remove the
fork chuck.
2. Install the appropriate bit–detaching basket and bit–detaching chuck in the centralizer.
Refer to the “Tools and Accessories” parts list to ensure using the correct chuck for the bit
being removed.
3. Lower the downhole drill until the bit engages the bit–detaching chuck.
IM6148ENG 3–25
DRILLING PROCEDURE (cont.)
4. Place the drill wrench (or chain wrench) around the downhole drill wearsleeve and pin the
wrench handle to the rod eye on the end of the hydraulic wrench cylinder. Be sure the
wrench “wraps” around the wearsleeve in the correct direction so that extending the
cylinder will unscrew the right hand threads of the downhole drill chuck.
KEEP HANDS, LEGS AND ARMS AWAY WHEN OPERATING THE HYDRAULIC
WRENCH CYLINDER.
5. Turn on the hydraulic pump motor using the control valve at the drill controls. Using the
single spool hydraulic valve at the drill guide, extend the hydraulic wrench cylinder to
unscrew the downhole drill chuck.
6. After starting to unscrew the chuck with the hydraulic wrench, the rotary head can be used
to continue unscrewing until the chuck and bit are out of the downhole drill.
7. Be sure to turn off the hydraulic pump motor when not in use.
8. Reassembly of the chuck in the downhole drill can be performed by reversing the above
steps.
3–26 IM6148ENG
OPERATOR SERVICE INFORMATION
Revision 1
November 12, 1999 Section 4
MAINTENANCE SCHEDULE
MAINTENANCE CHECKS
SERVICE INTERVALS
Maintenance intervals are based on normal operating conditions. When
operating under severe conditions, the maintenance intervals should be
shortened. Refer to the following pages.
IM6148ENG 4–1
SERVICE
4–2 IM6148ENG
SERVICE (cont.)
LUBRICATION
FREQUENCY SYMBOLS
Symbol Interval
Semi-Annually or every
1000 hours of operation
IM6148ENG 4–3
See 11 x 17 Sheet
4–4 IM6148ENG
LUBRICATION ITEMS PARTS LIST
IM6148ENG 4–5
SERVICE (cont.)
51777381
When checking or adding the VAPOSOL solution, shutdown the machine, and bleed
down the air pressure. Slowly open the filler valve.
When filling, do not overfill the VAPOSOL tank. Refer to Fluids and Lubricants of
Section 5 for the proper VAPOSOL solution mixture.
4–6 IM6148ENG
SERVICE (cont.)
It is necessary to do an overall check for loose or frayed hoses. A frayed hydraulic hose can
instantly break open; spraying hot hydraulic fluid on a person; causing severe burns. Always
replace a worn or damaged hose immediately.
It is necessary to do an overall check for loose nuts and bolts. All nuts and bolts must be kept
properly tighten at all times.
The bits, drill steel, and striking bar must be checked for wear, cracks, and damage. Any one
of these problems should be corrected right away. The bits should also be checked for
missing carbides. If the striking bar needs to be replaced, refer to the drifter instruction
manual for proper replacement.
IM6148ENG 4–7
ADJUSTMENTS
ADJUSTMENTS
To ensure maximum life and performance of the machine, it is important that the
adjustments be made, periodically checked, and readjusted when necessary.
Lubricator
SHUT DOWN THE MACHINE AND RELIEVE ALL INTERNAL AIR PRESSURE
BEFORE LOOSENING OR REMOVING THE LUBRICATOR BOWL.
Be sure that the lubricator is filled with rock drill oil. Shut down the machine before
loosening or removing the lubricator fill cap. Open the Main Air Valve to release internal air
pressure. Turn the lubricator adjustment valve on the lubricator tank in a clockwise direction
until the lubricator adjustment valve is completely closed (finger tight only). Open the
lubricator adjustment valve 1–1/4 turns. To determine if the drifter lubricator adjustment valve
is properly adjusted, check the discharged air at the drill exhaust port. Place a white piece of
paper 4 to 6 in. (102 to 152 mm) from the exhaust port for 2 to 5 seconds. If a slight amount
of oil adheres to the paper, it indicates that the drifter lubricator adjustment valve is adjusted
properly. Do not flood the drill with oil. Allow a few minutes for the air to circulate between
valve adjustments. The drifter must receive adequate lubrication, but must not be over
lubricated. Over lubrication causes dieseling which destroys the lubricant. It results in
scored cylinders, pistons, piston stem bearings, and damage to other internal parts.
Frequently check the lubrication setting during drilling operations. The flow of oil is affected
by changes in ambient temperature, and pressure. Readjust the valve as required. Refer to
Section 5 Specifications for the proper type of rock drill oil to be used, and for the proper
viscosity of rock drill oil to use during different weather conditions.
FILL CAP
LUBRICATOR ADJUSTMENT VALVE
4–8 IM6148ENG
ADJUSTMENTS (cont.)
The proper tension must be maintained on the track chain so that it does not come off the
idler or sprocket while traveling. Place a straight edge over the top of the track chain.
Measure the sag; the sag should be no more than 1/2 in. (13mm). Use the following steps to
tighten or loosen the track chain for the proper tension:
b. To Tighten Track – Pump grease through the lubrication fitting until the proper
tension is reached.
c. To Loosen Track – Loosen the adapter on the track adjuster and allow the
grease to run out. Do not remove this fitting. Once the proper tension is reached,
tighten the adapter.
Because it will stretch with use, it is necessary to make periodic adjustments to the feed
chain. If the feed chain is loose or slack (if the chain has more than 1/2 inch play), tighten
the adjusting nut at the top of the drill guide until the gap between the sprocket yoke and the
drill guide bottom plate is 1/16 in. (1.6 mm) to 1/8 in. (3.2 mm).
IM6148ENG 4–9
SPECIFICATIONS
Revision 1
November 12, 1999 Section 5
MACHINE SPECIFICATIONS
US METRIC
GENERAL SPECIFICATIONS:
Gradeability 30 degrees
Oscillation + 10 degrees
Tram Speed 0–2.0 mph 0–3.2 km/hr
Ground Clearance 12 inches 292 mm
Grouser Width 10 inches 254 mm
Track Length 113 inches 2780 mm
Weight (Drifter) 13,320 lbs 6042 kg
Weight (Rotary Head) 13,454 lbs 6103 kg
Width 96 inches 2438 mm
Overall Length – Boom at 45 Degrees
Guide Vertical 167.5 inches 4255 mm
Guide Horizontal 296 inches 7518 mm
Overall Height – Boom at 45 Degrees
Guide Vertical 226.5 inches 5735 mm
Guide Horizontal 167.5 inches 4255 mm
DRIFTERS:
VL120 Drifter
EVL130M Drifter
VL140 Drifter
VL671 Drifter
ARH Air Rotary Head
CAPACITIES:
The lubricant used should be a high quality automotive, industrial, or general purpose lubricant
having extreme pressure characteristics. SAE 140 (EP) transmission lubricant or its equivalent is
recommended. Additives must be passive type.
IM6148ENG 5–1
FLUIDS AND LUBRICANTS (cont.)
The hydraulic oil used in the machine must be a premium high viscosity index hydraulic oil with
rust and oxidation, and anti–foam additives. It must be also extremely shear stable. Refer to Table 1
for the proper hydraulic oil to be used during different weather conditions.
The rock drill oil used in the machine must be a well refined petroleum lubricating oil. It must be
suitably compounded to provide the specified consistency and film strength and be further
compounded to provide steam emulsion number. The latter is to provide a satisfactory lubricant for
such drills where water or wet air is encountered. The rock drill oil must be substantially
noncorrosive to steel, bronze, and contain little or no sulphur. It must also have a high viscosity
index, and must conform to the physical and chemical properties located in Table 5. Refer to Table 6
for the proper rock drill oil to be used during different weather conditions.
Refer to the engine manual for the proper type of engine oil to use. Refer to Table 2 for the proper
engine oil to be used during different weather conditions.
The gear oil used in the machine must meet API classification GL–5 and MIL–21205C. Refer to
Table 4 for the proper final drive oil to be used during different weather conditions.
GREASE (GR)
The recommended grease for all pressure gun grease fittings should be premium lithium or
lithium complex grease with extreme pressure additives. It must have excellent water resistance
and rust preventive properties. Refer to Table 3 for the proper grease to be used during different
weather conditions.
The drill steel lubricant used must be lead free and pumpable.
This VAPOSOL solution is a commercial detergent mixed with water. Several commercial
detergent agents are available for use with the VAPOSOL Dust Control System. The following
agent and mixture is recommended: Agent: Surfax 5107
Mixture: 1 gallon (3.79 liters) of detergent plus 9 gallons (34.1 liters) of water equals 10 gallons (37.9
L) of concentrated solution.
The final solution is; 2 cups of concentrated solution for every 40 gallons (151.4 liters)
of fresh water.
5–2 IM6148ENG
FLUID SPECIFICATIONS
Table 1. Hydraulic Oil Viscosity Recommendations
IM6148ENG 5–3
FLUID SPECIFICATIONS (CONT.)
Table 4. Final Drive Oil Viscosity Recommendations
5–4 IM6148ENG
TORQUE SPECIFICATIONS
SAE NO MARK
Grade
and Head
Markings
NO MARK
SAE
Grade
and Nut
Markings
7/16 22 16 35 26 55 41 80 58
1/2 33 25 53 39 85 63 120 90
9/16 48 36 75 56 125 90 175 130
DO NOT use these values if a different torque value Fasteners should be replaced with the same or
or tightening procedure is given for a specific applica- higher grade. (If higher grade fasteners are used,
tion. Torque values listed are for general use only. these should only be tightened to the strength of the
original.)
Fasteners are selected based on load carrying re-
quirements (Always replace fasteners with identical Make sure fasteners threads are clean and that you
grade as specified.) properly start thread engagement. This will prevent
them from failing when tightening.
a “Lubricated” means coated with a lubricant such
as engine oil, or fasteners with phosphate and oil coat- Tighten toothed or serrated–type lock nuts to the
ings. full torque value.
(CONT.)
IM6148ENG 5–5
TORQUE SPECIFICATIONS (CONT.)
Property
class
and
Head
Markings
Property
class
and
Head
Markings
DO NOT use these values if a different torque val- Fasteners should be replaced with the same or
ue or tightening procedure is given for a specific appli- higher grade. (If higher grade fasteners are used,
cation. Torque values listed are for general use only. these should only be tightened to the strength of the
original.)
Fasteners are selected based on load carrying re-
quirements (Always replace fasteners with identical Make sure fasteners threads are clean and that
grade as specified.) you properly start thread engagement. This will pre-
vent them from failing when tightening.
a “Lubricated”means coated with a lubricant such
as engine oil, or fasteners with phosphate and oil coat- Tighten toothed or serrated–type lock nuts to the
ings. full torque value.
(CONT.)
5–6 IM6148ENG
TORQUE SPECIFICATIONS (CONT.)
O–RING FITTINGS
(CONT.)
IM6148ENG 5–7
TORQUE SPECIFICATIONS (CONT.)
JIC FITTINGS
5–8 IM6148ENG
SERVICE RECORDS AND NOTES
December 1, 1998 Section 6
IM6148ENG 6–1
Date Run Time Work Performed Qty Work
(Hours) By
6–2 IM6148ENG
Date Run Time Work Performed Qty Work
(Hours) By
IM6148ENG 6–3
NOTES
6–4 IM6148ENG
PARTS LIST
For
PNEUMATIC DRILL
Model: VL140
ORDERING INSTRUCTIONS
When ordering service parts, please specify:
DO NOT use illustration numbers when ordering service parts. To save time, send all orders for
parts to the nearest branch office or agent. IF IT IS NECESSARY TO SEND ANY PART OF THIS
EQUIPMENT TO THE FACTORY, INQUIRE AT OUR NEAREST BRANCH OFFICE OR AGENT
FOR SPECIAL INSTRUCTIONS.
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PL6027 1
NOTE: THE VERTICAL BAR SHOWN TO THE LEFT OF TEXT DESIGNATES A REVISION HAS BEEN MADE
SINCE THE PREVIOUS PRINTING.
Alphabetical Index
Title Page No.
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety First . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1. Always wear approved hard hat, safety 7. The drill must be placed in a hortizontal
shoes, safety glasses, nose mask, and ear position to be disassembled.
66
57
66
58
77F
63
59
77A
55 77B
62
61 77c
6
60 77
8 77F 37
14A
77N
14D 77K
77M
14C
37
6A
14B
77j
14 18
19 77A
77H 77D
17
77E
16 77D
77I
17a
53
36
38 37
1
2A 50 46
4
42
2B
51
43
41
54B 40
56
39
47
2
48
54A
41A
45
54
44
54D
52
54C
49
66
57
59 14B 14C 14D 14A
58
62
8
61
6
14
60
6A 19
18 16
17
77O
17A
2A
77O
2B
1 77O
77E
53
77N
77F 4
77
77A
54B 77C
77B 2
54 54A
77D 77I
54D
77K 77J
77C 77G
36
77H 77F
77L
54C
37 55
38
63
81A 46
77M
50
42 56
39
51
40
44 43 41
41A
52
47
45 48
49
81
NAME OF PART
REF PART Parts indented under an item QTY. REMARKS
NO. NO. are included with that item.
1 50539618 CYLINDER 1
50914787 SWIVEL, EXHAUST 1
2 50914795 .CONNECTION, EXHAUST 1
2A 50942143 .RING, RETAINING 1
2B 50494822 .RETAINER, SWIVEL EXHAUST 1
4 50473818 RETAINER, TAB WASHER 1
50976927 ASSEMBLY, BACKHEAD 1
6 50976943 .BACKHEAD 1
6A 50202704 .ADAPTER 1
8 95086526 O–RING 1
50914761 ASSEMBLY, MAIN AIR CONNECTION 1
14 50914779 .CONNECTION, AIR 1
14A 50942143 .RING, RETAINING 1
14B 95018461 .O–RING 1
14C 50494475 .CAP, AIR CONNECTION 1
14D 95018719 .O–RING 1
16 50023886 STEM, HOSE 1
51296184 ASSEMBLY, AIR DISTRIBUTOR 1
17 ++ .BODY, AIR DISTRIBUTOR 1
17A 50509249 .LINER, AIR DISTRIBUTOR 1
18 51004752 KEY, AIR DISTRIBUTOR 1
19 95097648 O–RING 2
36 50985761 COVER, DRIVE GEAR ASSEMBLY 1
37 50214873 BEARING, ROLLER 1
38 50210483 PIN, LOCATING 1
39 50711084 BOLT, DRIVE GEAR COVER 3
40 95210415 LOCKWASHER 4
41 50985795 FRONTHEAD 1
41A 95033593 .PLUG, PIPE 2
42 50295633 BEARING, ROLLER 1
43 50214873 BEARING, ROLLER 1
44 50019447 BUSHING, FRONTHEAD 1
45 50780337 SEAT, RETAINER 1
46 50406867 GEAR, CHUCK DRIVE INTERMEDIATE 1
47 50368786 BOLT, CHUCK JAW 1
48 50208644 LUG, LOCKING 1
49 50219963 RETAINER, JAW 1
50 50406875 CHUCK 1
51 50202993 ALIGNER, SHANK 1
52 50207877 JAW, CHUCK 1
53 51243129 PISTON 1
50780311 ASSEMBLY, PISTON STEM BEARING 1
54 ++ .BEARING, PISTON STEM 1
54A 95034062 .PIN, ROLL 1
54B 50532860 .SLEEVE, PISTON STEM BEARING 1
54C 52123254 .WEARSLEEVE, CHUCK 1
(CONTINUED)
NAME OF PART
Parts indented under an item
REF PART
are included with that item. QTY. REMARKS
NO. NO.
(continued)
NAME OF PART
Parts indented under an item
REF PART
are included with that item. QTY. REMARKS
NO. NO.
Lubrication
Model: VL140
Title Section
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Abbreviation List
Introduction
Reference Material
Support Equipment Required
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Introduction
Safety Alert Symbol and Signal Words
Safety First
Safety Precautions
(CONTINUED)
Table of Contents (cont.)
TITLE SECTION
Alphabetical Index
Abbreviation List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Reference Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Support Equipment Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
This instruction manual contains informa- The reference material required to operate
tion on safety, description & specifications, and/or maintain the drifter is listed in Table
installation and operation for the Pneumat- 2.
ic Drifter Model VL140 (hereafter referred
to as drifter).
4. ABBREVIATION LIST.
2. SUPPORT EQUIPMENT REQUIRED.
Abbreviations listed in this manual that are
The support equipment required to operate not common are listed in Table 3 with the
and/or maintain the drifter is listed in Table proper definition.
1.
Lubrication Requirements Air/Gear oil mist controlled from oil reservoir (on
drill machine).
All information, illustrations, and specifications in this manual are based on the latest
information available at the time of publication. Product improvement is a continuing
goal at Ingersoll–Rand. Design and specifications are subject to change without notice
or obligation.
When the life of the tool has expired, it is recommended that the tool be disassembled,
degreased and parts be separated by material so that they can be recycled.
Alphabetical Index
Title Page No.
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Alert Symbol and Signal Words . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety First . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1. INTRODUCTION.
Alphabetical Index
Title Page No.
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Lubrication Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Air Line Lubricator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Drill Steel Thread Lubricant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
v NOTICE: This striking bar is shipped standard with each new drifter.
♦ NOTICE: Use 8–digit part number (50400506, 50491265, 51781169, 51781144,
51390276, or 51390292) when ordering the required striking bar.
# NOTICE: When using a 12–spline striking bar, chuck jaw 51390316 must be used in
place of the standard 4–spline chuck jaw.
NOTICE: This data based on hydraulic supply at 10 gpm (27.8 liters/min.) at 2500 psi (17238 kPa).
Alphabetical Index
Title Page No.
Air Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Blow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Drill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Basic Operating Principles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Drill Piston Reciprocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Drill Steel Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Connecting The Striking Bar To The Drifter . . . . . . . . . . . . . . . . . . . . . . . 3
Drilling Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Drilling Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Bit Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Drill Steel Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Suggestions For Drillers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Hoses and Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Lubrication Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Operating Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Receiving The New Drifter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Remote Air Control Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Striking Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
This section provides installation and op- An air compressor having a minimum ca-
erational requirements for the Pneumatic pacity of 750 scfm (21.2 m3/min) is re-
Drifter Model VL140 (hereafter referred to quired to provide the necessary volume of
as drifter.) air at the most efficient operating pressure
for the drifter.
2. RECEIVING THE NEW DRIFTER. The total air consumption of the drifter con-
sists of two parts:
Upon receipt of a new drifter, check the
drifter model number to see that it agrees a. DRILL.
with the parts catalog. Attention in this area
This is the air required to reciprocate the
will assure that the correct repair parts are
piston. It depends only on the air pressure
ordered when needed.
at the drifter main air inlet.
Before releasing a new drifter for service, b. BLOW.
remove all the shipping plugs from the
ports. These plugs are used to keep dirt This is the air passed through the drill steel
out of the equipment during handling and to blow the chips out of the hole. The
shipping. amount consumed depends on the pres-
sure at the blow inlet in the backhead and Hoses and hose fittings must be in good
the number of steels in the string. condition, and the fittings must be kept
tight.
In some instances, when drilling in hard
uniform rock, the operator uses more blow
8. BASIC OPERATING PRINCIPLES.
air than necessary. In such cases,
improved drill performance can be ob- The operation of the drifter is based on two
tained by throttling back the blow air to di- independent basic operating principles: (1)
vert additional air to the hammer, so that the principle that causes the piston to recip-
the drifter runs at higher pressure. rocate (i.e., hammer action) and (2) the
principle governing the drill steel rotation.
4. LUBRICATION REQUIREMENTS.
9. DRILL PISTON RECIPROCATION.
An air line lubricator must be use with the
The drifter is a valveless drill. An air distrib-
drifter. Most drilling machines are
utor controlled by an extension on the pis-
equipped with a central lubricating oil res-
ton head is used in place of the convention-
ervoir attached to the frame. Before operat-
al double kicker port valve and parts. When
ing the drifter for the first time, make sure it
main operating air is directed into the drill,
receives the proper kind and amount of
ports in the air distributor body direct the
lubrication as outlined in Section 3, Para-
operating air through front and rear piston
graph 4.
supply ports. The intermittent flow of air
through the front and rear main air supply
5. REMOTE AIR CONTROL MANIFOLD. ports is controlled by the piston extension
that extends into the distributor body and
All operating controls for the drifter are opens and closes the air supply ports as
located on the remote control manifold. the piston reciprocates, Piston travel alone
The manifold is a standard component of performs all valve functions.
the drilling machine.
10. DRILL STEEL ROTATION.
6. STRIKING BAR. The drifter is designed with an independ-
ently–controlled, air-powered, gear type
The drifter is furnished with a striking bar.
rotation motor. The motor is controlled by a
Refer to Section 3, Table 2 for the furnished
remote control manifold, and is designed to
striking bar and a complete listing of strik-
provide the standard drifter with continu-
ing bars available for the drifter.
ous conventional forward or reverse
rotation.
7. HOSES AND FITTINGS.
11. OPERATING CONTROLS.
Only quality hose designed especially for
rock drill service should be used. It should Hammer action, drill steel rotation and feed
be constructed with an outer covering are controlled separately and each must be
which resists abrasive wear and have a regulated for optimum results in the drilling
working pressure safety factor of at least 4 conditions encountered. All operating con-
to 1 in relation to burst. trols for the drifter are located on the drilling
c. Remove the jaw retainer (75) from the c. Every effort must be made to keep dust
fronthead (62). and dirt from entering the drifter. Prevent-
ing impurities from entering the drifter pays
off in improved operation and reduced
down–time for repairs.
d. Always be sure the drifter front end
parts are well lubricated. Oil must be de-
It is very important that all threaded acces-
tected on the striking bar for proper rotation
sories be properly lubricated and cared for
component lubrication. Adjust the oil res-
at all times. Proper lubrication will result in
ervoir so that the striking bar always shows
longer part life and will simplify threading
an oil film. Refer to drilling machine instruc-
and unthreading of all connections. Make
tion manual for time intervals for checking
sure that all threads are clean and free of
oil reservoir. Keep the lubricator well sup-
dirt and coated with a high pressure grease
plied with oil at all times.
(Ingersoll–Rand Drill Steel Lubricant) or
equivalent each time they are coupled or e. Always keep the drifter aligned with the
stored. drill steel and hole. This assures straight
and true holes that go in fast. Most impor-
tantly, this prevents unnecessary wear and
d. Coat the striking bar with clean oil and damage to the drill.
insert the shank end of the striking bar in
the fronthead (62), meshing the striking bar f. Always use the centralizer to guide the
splines with the splines in the chuck (72). drill steel during the drilling operation.
Model: ARH
ORDERING INSTRUCTIONS
When ordering service parts, please specify:
Table of Contents
PS-5624.50 INTRO–1
ARH351 AIR ROTARY HEAD ASSEMBLY
PS-5624.50 1–1
ARH351 AIR ROTARY HEAD ASSEMBLY
(For Illustration of parts, refer to Page 1–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS
1 51066934 1 PLATE
2 51781532 1 ASSEMBLY, GEARBOX
REFER TO PS-5624.50, SECTION 2
3 95013694 10 CAPSCREW
4 95210415 10 LOCKWASHER
19 50471606 1 LINK
20 50360338 1 PIN
21 51994127 2 FLANGE, ELBOW
22 95042289 2 O–RING
23 95068391 8 SCREW
24 95081931 8 LOCKWASHER
26 51214179 1 ADAPTER
27 51214187 1 PLUG
28 95219762 2 ADAPTER
29 51214195 1 ASSEMBLY, HOSE
1–2 PS-5624.50
GEARBOX ASSEMBLY
GEARBOX ASSEMBLY
(For Parts List, refer to Page 2–2)
PS-5624.50 2–1
GEARBOX ASSEMBLY
(For Illustration of parts, refer to Page 2–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS
16 51013332 3 SPACER
17 51781573 3 SHAFT, PLANET
18 51013357 3 GEAR, PLANET
19 51781581 3 PIN, SPRING
20 51215184 1 CARRIER, 1ST
21 51013241 12 WASHER
22 51013258 57 ROLLER
23 59728774 3 PIN ,DOWEL
24 51013274 3 SHAFT, PLANET
25 51013282 3 GEAR, PLANET
36 51013399 2 WASHER
37 50876184 1 PLUG, PIPE
38 51215259 24 BOLT
(CONTINUED)
2–2 PS-5624.50
GEARBOX ASSEMBLY (cont.)
(For Illustration of parts, refer to Page 2–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS
42 51215291 1 O–RING
43 59674614 1 WASHER, THRUST
44 51215309 1 MANIFOLD
PS-5624.50 2–3
PS-5624.50
18 19 24 17 14 13 7 22 26 6 5 4 3
September 21, 1998
20 23
25, 27, 28 16 15 12 10 11 8
AIR MOTOR
(For Parts List, refer to Page 3–2)
3–1
Section 3
AIR MOTOR
AIR MOTOR
(For Illustration of parts, refer to Page 3–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS
1 03698958 1 SEAL
2 03833068 1 ROTOR
3 03251071 1 RING
4 03616208 1 BEARING
5 03549631 2 WASHER
11 03549656 4 O–RING
12 03696291 1 PLATE, END
13 03081817 1 O–RING
14 03690682 1 BEARING
15 03551330 1 NUT
16 03691193 1 SCREW
17 03253556 1 O–RING
18 03696333 1 NAMEPLATE
19 03154226 4 SCREW, DRIVE
20 03719069 3 PLUG, PIPE
21 03449733 1 RETAINER
22 03859030 1 HOUSING, MOTOR
23 03859048 1 FLANGE, MOUNTING
24 03860244 1 COVER, MOTOR
25 03859063 4 BOLT, MOTOR
3–2 PS-5624.50
ARH2000 AIR ROTARY HEAD ASSEMBLY
PS-5624.50 4–1
ARH2000 AIR ROTARY HEAD ASSEMBLY
(For Illustration of parts, refer to Page 4–1)
REF.
NO. PART NO. QTY. PART NAME
REMARKS
7 95081907 2 LOCKWASHER
8 95077798 2 NUT
14 51049120 2 SHOE, MOUNTING PLATE
15 50569219 2 PLATE, GUIDE
16 95668901 12 CAPSCREW
17 95096319 12 LOCKWASHER
18 95227112 12 NUT
19 50569235 1 LINK
20 50646975 1 PIN
21 51994127 2 FLANGE, ELBOW
22 95042289 2 O–RING
23 95068391 8 SCREW
24 95081931 8 LOCKWASHER
25 95286548 1 ELBOW
26 51214179 1 ADAPTER
27 51214187 1 PLUG
28 95219762 2 ADAPTER
29 51221711 1 ASSEMBLY, HOSE
45 51078335 1 GASKET
46 51367191 1 NAMEPLATE
47 03154226 4 SCREW, DRIVE
48 95038147 1 BUSHING
49 51367985 1 VALVE, RELIEF
4–2 PS-5624.50
ARH341/345 AIR ROTARY HEAD ASSEMBLY
REF.
NO. PART NO. QTY. PART NAME
REMARKS
PS-5624.50 5–1
5–2
ARH341/345 AIR ROTARY HEAD
(For Parts LIst, refer to Page 5–3)
PS-5624.50
ARH341/345 AIR ROTARY HEAD
(For Illustration of parts, refer to Page 5–2)
REF.
NO. PART NO. QTY. PART NAME
REMARKS
4 95210415 10 LOCKWASHER
5 01242247 1 MOTOR, AIR
REFER TO PS-5624.50, SECTION 3
6 95941142 2 STUD
7 95081907 2 LOCKWASHER
8 95077798 2 NUT
15 50569219 2 PLATE, GUIDE
16 95668901 12 CAPSCREW
17 95096319 12 LOCKWASHER
18 95227112 12 NUT
21 51994127 2 FLANGE, ELBOW
22 95042289 2 O–RING
23 95068391 8 SCREW
24 95081931 8 LOCKWASHER
25 95286548 1 ELBOW
26 51214179 1 ADAPTER
27 51214187 1 PLUG
28 95219762 2 ADAPTER
29 51221711 1 ASSEMBLY, HOSE
30 51221729 1 ASSEMBLY, HOSE
32 95647806 2 ADAPTER
33 95286555 1 ELBOW
34 95316899 1 ADAPTER
35 95024766 1 ASSEMBLY, HOSE
36 51217644 1 ASSEMBLY, MUFFLER/ADAPTER
38 50057215 2 STEM, HOSE
39 50023886 1 STEM, HOSE
40 95463931 1 PLUG, PIPE
41 50569227 2 BUSHING
42 95038154 1 BUSHING
43 95424586 1 TIE, CABLE
45 51078335 1 GASKET
46 51367191 1 NAMEPLATE
47 03154226 4 SCREW, DRIVE
PS-5624.50 5–3
INSTRUCTION MANUAL
For
Air Rotary Head
Model: ARH
Title Section/Page
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1
1. INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1
2. REFERENCE MATERIAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1
3. SUPPORT EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1
4. ABBREVIATION LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–1
1. INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–1
2. SAFETY FIRST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–1
3. SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–1
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–1
1. INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–1
2. CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–1
3. ROTATION SPEED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–1
LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–1
1. INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–1
2. LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–1
3. ROTATION ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–1
4. GEAR BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–1
5. SPINDLE THREADS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–1
6. LUBRICATION SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–1
IM6124ENG TOC–1
Instruction Manual IM6124ENG
Revision 1 INTRODUCTION Section 1
March 20, 1996 Page 1 of 2
IM6124ENG 1–1
Table 3. Abbreviation List
The use of repair parts other than those included within the Ingersoll-Rand approved
parts list may create hazardous conditions over which Ingersoll-Rand Company has no
control. Therefore Ingersoll-Rand Company cannot be held responsible for equipment
in which non-approved repair parts are installed.
All information, illustrations, and specifications in this manual are based on the latest in-
formation available at the time of publication. Product improvement is a continuing goal
at Ingersoll–Rand. Design and specifications are subject to change without notice or ob-
ligation.
When the life of the tool has expired, it is recommended that the tool be disassembled,
degreased and parts be separated by material so that they can be recycled.
1–2 IM6124ENG
Instruction Manual IM6124ENG
Revision 1 SAFETY Section 2
March 20, 1996 Page 1 of 2
1. INTRODUCTION.
IM6124ENG 2–1
Table 1. Safety Precautions
4. ALWAYS BE ALERT AND USE GOOD JUDGEMENT WHEN OPERATING THE ARH,
ESPECIALLY WITH TWO OR MORE PEOPLE IN THE AREA.
9. KEEP HANDS, ARMS, LEGS, AND CLOTHING AWAY FROM MOVING OR ROTATING
PARTS.
11. ALWAYS OBSERVE THE SIZE AND WEIGHT OF AN OBJECT, NEVER LIFT OR MOVE
AN OBJECT THAT IS BEYOND YOUR CAPABILITY.
12. ALWAYS USE APPROVED SAFETY SOLVENT WHEN CLEANING PARTS OR THE
ARH.
2–2 IM6124ENG
Instruction Manual IM6124ENG
Revision 1 DESCRIPTION AND SPECIFICATIONS Section 3
March 20, 1996 Page 1 of 1
The ARH and downhole drill combination is The rotary head is bolted to a mounting
recommended for drilling primary blast holes plate that rides on the drill guide channels and
in quarries, open–pit mines, coal stripping is linked to the feed chain.
operations, and construction jobs.
3. SPECIFICATIONS.
The ARH consists of three major groups:
the rotation (or air) motor, the gear reduction
unit, and the mounting and plumbing. Table 1 lists the specifications of the ARH.
IM6124ENG 3–1
Instruction Manual IM6124ENG
Revision 1 OPERATION Section 4
March 20, 1996 Page 1 of 1
IM6124ENG 4–1
Instruction Manual IM6124ENG
Revision 2 LUBRICATION Section 5
September 9, 1996 Page 1 of 2
IM6124ENG 5–1
Table 1. Recommended Lubricants
Location Lubricant
5–2 IM6124ENG
ECM350 SPARES LIST
Recommended Spares
CPN Description
Min. Avg. Max.
Mainframe Assembly: 51042968
51042976 Frame, Bare - - 1
50862002 Bushing, Strut - - 1
95201307 Fitting, Grease - - 1
50795962 Assembly, Oscillation Cylinder - - 1
95201281 Fitting, Grease - - 2
50795954 Bushing, Cylinder - 2 2
50795723 Pin, Cylinder - - 2
95294138 Pin - - 3
50486984 Gasket - - 1
50862580 Retainer, Plate - - 1
50863000 Follower, Cam - - 1
51042950 Gasket, Inspection Cover - 1 1