40C1 (1H40C450E1) AL115C Mio Sporty

AL115C (40C1) PHILIPPINES
1H40C-450E1
( )
AL115C
PARTS CATALOGUE
©2009 by Yamaha Motor Co., Ltd.
1st edition, February 2009
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are 6. The asterisk (*) before a reference number indicates modified items after the first edition.
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.
2. Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size
3. The number of components for assembly

• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the
part name as shown below.
• The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.
PART NO. DESCRIPTION Q’TY REMARKS

2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1
4. Applicable colours of graphics are represented in the “REMARKS” as shown below.
PART NO. DESCRIPTION Q’TY REMARKS

2N4–24110–00–X5 FUEL TANK COMP. 2 MXR
3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR
5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.
FOREWORD
7. Applicable Serial No. 9. Applicable Starting Serial No.
Frame Serial No. Engine Serial No. Frame Serial No.
Serial No. Name Of Q’ty Column Model Code
Engine Serial No.

8. Applicable Colour Code (The (*) mark shows Model colour.) Serial No. Name Of Q’ty Column Model Code
Abbreviation Colour Name Colour Code

BWC1(*) BLUISH WHITE COCKTAIL 1 0390
DRMK(*) DEEP RED METALLIC K 0918
GS8(*) GREENISH SILVER 8 0920
PPBM3(*) PALE PURPLISH BLUE METALLIC 3 0776
PPRM3(*) PALE PURPLISH RED METALLIC 3 1091
SL SILVER 0035
SMX(*) BLACK METALLIC X 0903
YB YAMAHA BLACK 0033
CONTENTS
ENGINE
CYLINDER ............................................................................ 1 INDEX
CRANKSHAFT & PISTON .................................................... 3
NUMERICAL INDEX ............................................................. 49
VALVE ................................................................................... 4
CAMSHAFT & CHAIN ........................................................... 5
OIL PUMP ............................................................................. 6
AIR SHROUD & FAN ............................................................ 7
INTAKE ................................................................................. 8
CARBURETOR ..................................................................... 9
EXHAUST ............................................................................. 11
CRANKCASE ........................................................................ 13
CRANKCASE COVER 1 ....................................................... 15
STARTER .............................................................................. 17
CLUTCH ................................................................................ 18
TRANSMISSION ................................................................... 20
CHASSIS
FRAME .................................................................................. 21
FENDER ................................................................................ 22
SIDE COVER ........................................................................ 23
REAR ARM & SUSPENSION ............................................... 25
STEERING ............................................................................ 26
FUEL TANK ........................................................................... 28
SEAT ..................................................................................... 29
FRONT WHEEL .................................................................... 30
FRONT BRAKE CALIPER .................................................... 31
REAR WHEEL ....................................................................... 32
STEERING HANDLE & CABLE ............................................ 33
FRONT MASTER CYLINDER ............................................... 35
STAND & FOOTREST .......................................................... 36
LEG SHIELD ......................................................................... 38
GENERATOR ........................................................................ 40
STARTING MOTOR .............................................................. 41
FLASHER LIGHT .................................................................. 42
METER .................................................................................. 43
HEADLIGHT .......................................................................... 44
TAILLIGHT ............................................................................ 45
HANDLE SWITCH & LEVER ................................................ 46
ELECTRICAL 1 ..................................................................... 47
ELECTRICAL 2 ..................................................................... 48
FIG. 1 CYLINDER
REF.
40C1
PART NO. DESCRIPTION REMARKS
NO.
1 5TL–E1102–10 CYLINDER HEAD ASSY 1 UR
5TL–E1102–30 CYLINDER HEAD ASSY 1 UR
5TL–E1102–40 CYLINDER HEAD ASSY 1 UR
2 5LW–11133–10 .GUIDE, VALVE 1 1
3 5LW–11134–10 .GUIDE, VALVE 2 1
4 93210–09800 .O-RING 2
5 90116–08806 .BOLT, STUD 2
6 90153–06803 .SCREW, HEXAGON 1
7 90430–06014 .GASKET 1
8 5TL–E4871–00 .PIPE 1 1
9 5LW–E1185–00 COVER, CYLINDER HEAD SIDE 1 1
10 5LW–E1165–00 PLATE, BREATHER 1
11 5LW–E3185–00 BOLT, BREATHER 1
12 5LW–E1155–00 SEAL, LABYRINTH 1
13 93210–71462 O-RING 1
14 91317–06020 BOLT 2
15 4ST–E1186–00 COVER, CYLINDER HEAD SIDE 2 2
16 93210–448G4 O-RING 2
17 90201–08609 WASHER, PLATE 2
18 92907–08200 WASHER 2
19 90176–08805 NUT, CROWN 4
20 94700–00828 PLUG SPARK (NGK C7HSA) 1
21 5LW–E1181–00 GASKET, CYLINDER HEAD 1 1
22 91810–14809 PIN, DOWEL 2
23 91810–14809 PIN, DOWEL 2
24 95027–06100 BOLT, FLANGE 2
25 5LW–E1310–00 CYLINDER 1 UR
1
FIG. 1 CYLINDER
REF.
40C1
NO.
25 5LW–E1310–10 CYLINDER 1 UR
26 5LW–E1351–00 GASKET, CYLINDER 1
27 5TL–E4987–00 HOSE 1
28 90467–09006 CLIP 2
2
FIG. 2 CRANKSHAFT & PISTON
REF.
40C1
NO.
1 5TL–E1400–10 CRANKSHAFT ASSY 1
2 5TL–E1412–10 .CRANK 1 1
3 5MX–E1681–10 .PIN, CRANK 1 1
4 93310–528Y8 .BEARING 1
5 5MX–E1651–01 .ROD, CONNECTING 1
6 5TL–E1422–10 .CRANK 2 1
7 5LW–E3452–00 .COVER, ROTOR FILTER 1
8 93306–305X3 .BEARING 1
9 93306–372Y2 .BEARING 1
10 5TL–E3324–00 .GEAR, PUMP DRIVE 1
11 90280–03017 KEY, WOODRUFF 1
12 5MX–E1631–00 PISTON (STD) 1
5MX–E1636–00 PISTON (0.50MM O/S) 1 AP
5MX–E1638–00 PISTON (1.00MM O/S) 1 AP
13 5MX–E1633–10 PIN, PISTON 1
14 93450–16068 CIRCLIP 2
15 5MX–E1603–10 PISTON RING SET (STD) 1
5MX–E1605–10 PISTON RING SET (0.50MM O/S) 1 AP
5MX–E1607–10 PISTON RING SET (1.00MM O/S) 1 AP
3
FIG. 3 VALVE
REF.
40C1
NO.
1 5LW–E2111–00 VALVE, INTAKE 1
2 5LW–E2121–00 VALVE, EXHAUST 1
3 5MX–E2119–00 SEAL, VALVE STEM 2
4 5MX–E2116–00 SEAT, VALVE SPRING 2
5 5MX–E2113–00 SPRING, VALVE INNER 2
6 5TL–E2118–00 COTTER, VALVE 4
7 33M–12117–01 RETAINER, VALVE SPRING 2
8 2P2–E2151–00 ARM, VALVE ROCKER 2
9 22F–12159–00 SCREW, VALVE ADJUSTING 2
10 90170–05302 NUT 2
11 4ST–E2156–00 SHAFT, ROCKER 2 2
4
FIG. 4 CAMSHAFT & CHAIN
REF.
40C1
NO.
1 5LW–E2170–10 CAMSHAFT ASSY 1 1
2 93306–002X2 BEARING 1
3 5MX–E2176–00 SPROCKET, CAM CHAIN 1
4 5MX–E1145–00 PLATE, BREATHER 2 1
5 95817–08016 BOLT, FLANGE 1
6 94568–B3090 CHAIN 1
7 5VV–E2231–00 GUIDE, STOPPER 1 1 UR
5LW–12231–00 GUIDE, STOPPER 1 1 UR
8 5MX–E2241–00 GUIDE, STOPPER 2 1 UR
5LW–12241–00 GUIDE, STOPPER 2 1 UR
9 5MX–E2210–10 TENSIONER ASSY, CAM CHAIN 1
10 5MX–E2213–00 GASKET, TENSIONER CASE 1
11 91317–06016 BOLT 2
12 5LW–E111F–00 PLATE 1
13 91317–06012 BOLT 1
14 93210–15862 O-RING 1
15 4CW–E2157–00 BOLT 1
5
FIG. 5 OIL PUMP
REF.
40C1
NO.
1 28D–E3300–00 OIL PUMP ASSY 1
2 5LW–E3475–00 GASKET 1
3 98507–05020 SCREW, PAN HEAD 2
4 5LW–E5351–00 PLUG, DRAIN 1
5 5LW–E3411–00 STRAINER, OIL 1
6 90501–16004 SPRING, COMPRESSION 1
7 93210–29800 O-RING 1
6
FIG. 6 AIR SHROUD & FAN
REF.
40C1
NO.
1 5LW–E2651–00 AIR SHROUD, CYLINDER 1 1
2 5LW–E2658–00 DAMPER, AIR SHROUD 1 1
4 5TL–E2682–00 PROTECTOR, HEAT 1
6 90387–067V1 COLLAR 3
9 5TL–E2669–00 DAMPER, AIR SHROUD 4 1
10 98507–06020 SCREW, PAN HEAD 2
11 92907–06600 WASHER, PLATE 2
12 97707–60530 SCREW, TAPPING 3
13 97707–60430 SCREW, TAPPING 1
14 98507–06025 SCREW, PAN HEAD 1
15 92907–06600 WASHER, PLATE 1
16 90119–06086 BOLT, WITH WASHER 1
17 5LW–E2611–00 FAN 1
18 95027–06012 BOLT, FLANGE 3
19 5LW–E3569–00 PLUG, BLIND 1
20 5TL–E2631–10 DEFLECTOR 1 1
21 5TL–E2681–10 PLATE 1
22 5TL–E2633–00 PLATE 1
23 90480–14817 GROMMET 2
24 90387–06052 COLLAR 2
25 98507–06020 SCREW, PAN HEAD 2
26 90201–06057 WASHER, PLATE 2
7
FIG. 7 INTAKE
REF.
40C1
NO.
1 5TL–E3585–00 MANIFOLD 1
2 5MX–E3595–10 JOINT 1
3 5MX–E3556–01 GASKET, MANIFOLD 1
4 93210–25803 O-RING 1
5 95817–06065 BOLT, FLANGE 2
6 5MX–E3474–01 BAND 1
7 5TL–E4411–10 CASE, AIR CLEANER 1 1
8 5TL–E4412–00 CAP, CLEANER CASE 1 1
9 28D–WE445–00 AIR CLEANER ELEMENT ASSY 1
10 5TL–E4453–00 JOINT, AIR CLEANER 1 1
11 5TL–E4452–00 SEAL 2
12 5TL–E443E–00 PIPE, DRAIN 2
13 90467–12800 CLIP 2
14 90163–05803 SCREW, TAPPING 4
15 5TL–E4462–00 SEAL 1
16 5MX–E3575–01 BAND 1
19 90387–06891 COLLAR 3
20 90465–06376 CLAMP 1
21 90464–60810 CLAMP 1
22 90173–06801 NUT, SQUARE 1
23 5TL–F1691–00 FLAP 1
8
FIG. 8 CARBURETOR
REF.
40C1
NO.
1 28D–E4901–01 CARBURETOR ASSY 1 1
2 5TL–E4940–00 .DIAPHRAGM ASSY 1
3 14D–E4916–00 .NEEDLE 1
4 4D0–E4133–00 .SPRING, THROTTLE STOP 1
5 4D0–E4936–00 .SEAT, SPRING 1
6 3TJ–14564–40 .O-RING 1
7 5TL–E4933–00 .SPRING, DIAPHRAGM 1
8 5TL–E4D25–00 .SCREW, PAN HEAD 2
9 5TL–E4947–00 .JET, NEEDLE 1
10 14D–E414G–00 .PIPE, MAIN BLEED 1
11 4D0–E4943–00 .JET, MAIN (# 108) 1
12 5TL–E4948–02 .JET (#38) 1
13 4D0–E4923–00 .SCREW, PILOT 1
14 4JH–14160–00 .COIL, SPRING 1
15 3TJ–14952–40 .WASHER 1
16 3TJ–14562–40 .O-RING 1
17 663–14159–00 .CLIP 1
18 5TL–E4985–00 .FLOAT 1
19 676–14548–00 .PIN, FLOAT ARM 1
20 688–14592–00 .SCREW 3
21 5TL–E4984–00 .GASKET, FLOAT CHAMBER 1
22 98502–04012 .SCREW, PAN HEAD 4
23 5TL–E4191–00 .PLUG, DRAIN 1
24 5TL–E4922–00 .SCREW, THROTTLE 1
25 4TV–14557–00 .WASHER 1
26 5TL–E4531–00 .SPRING, ADJUST SCREW 1
27 5TL–E4170–00 .DIAPHRAGM ASSY 1
9
FIG. 8 CARBURETOR
REF.
40C1
NO.
28 3TJ–14536–40 .GASKET 1
29 5TL–E4275–00 .SPRING 1
30 5TL–E4280–00 .COVER, CARBURETOR 1
31 4D0–E4173–00 .COVER, PLUNGER CAP 1
32 5TL–E4174–00 .CAP, PLUNGER 1
33 5TL–E4171–00 .PLUNGER, STARTER 1
34 5TL–E4135–00 .COIL, SPRING 1
35 5TL–E4196–00 .PIPE, OVER FLOW 1 1
36 5BF–14919–00 .CLIP 1
37 5TL–E4945–00 .FLOAT VALVE COMP. 1
38 4D0–E4357–00 .WASHER, PLAIN 1
10
FIG. 9 EXHAUST
REF.
40C1
NO.
1 28D–E4610–00 EXHAUST PIPE ASSY 1 1
2 14D–E4718–00 PROTECTOR, MUFFLER 1 1
5 95707–06500 NUT, FLANGE 2
6 92907–06200 WASHER 4
7 90111–06807 BOLT,HEX. SOCKET BUTTON 2
8 90480–10332 GROMMET 1
9 28D–E4770–00 STAY, MUFFLER 1 1
10 95817–10035 BOLT, FLANGE 1
11 95707–10500 NUT, FLANGE 1
12 95817–08045 BOLT, FLANGE 1
13 90185–08017 NUT, SELF-LOCKING 1
14 90201–081R9 WASHER, PLATE 1
15 5TL–E4747–00 DAMPER, MUFFLER 1
16 5TL–E479M–20 COLLAR 1 1
17 90201–086P8 WASHER, PLATE 1
18 14D–E4613–00 GASKET, EXHAUST PIPE 1
19 95707–08500 NUT, FLANGE 2
20 91317–08035 BOLT 2
21 90201–086P8 WASHER, PLATE 2
22 42H–14714–10 GASKET, MUFFLER 1
23 5VV–E4872–00 PIPE 2 1
24 5TL–E4881–00 HOSE, BEND 1 1
25 90467–13806 CLIP 2
26 98507–06014 SCREW, PAN HEAD 1
27 92907–06600 WASHER, PLATE 1
11
FIG. 9 EXHAUST
REF.
40C1
NO.
28 5TL–E4803–01 AIR INDUCTION SYSTEM ASSY 1
29 5TL–E3545–00 HOSE 1 1
30 5TL–E3542–00 HOSE, VACUUM SENSING 1 1
31 90467–08801 CLIP 1
32 90467–08075 CLIP 3
33 5TL–E3543–00 HOSE, AIR 1
34 90480–13M24 GROMMET 1
35 90413–05014 WAY 3 1
12
FIG. 10 CRANKCASE
REF.
40C1
NO.
1 5TL–E5150–10 CRANKCASE ASSY 1 UR
5TL–E5150–20 CRANKCASE ASSY 1 UR
5TL–E5150–30 CRANKCASE ASSY 1 UR
5VV–E5150–10 CRANKCASE ASSY (SL) 1 UR
2 5MX–F7121–00 BUSH 2
3 164–22216–00 BUSH, REAR SHOCK ABSORBER 1
4 5TL–F2123–00 BUSH 1 2
5 5TL–E5371–00 BREATHER 1
6 5TL–E5373–00 PIPE, BREATHER 1
7 90467–11106 CLIP 2
8 91810–14809 PIN, DOWEL 2
9 95027–06060 BOLT, FLANGE 7
10 95027–06100 BOLT, FLANGE 1
11 95027–06050 BOLT, FLANGE 1
12 5LW–E5417–00 COVER, CAP 1
13 93102–19800 OIL SEAL 1
14 93211–07800 O-RING 1
15 5LW–E5453–00 GASKET 1
16 99480–05010 PIN 1
17 95027–06070 BOLT, FLANGE 2
18 95027–06016 BOLT, FLANGE 1
19 93102–22810 OIL SEAL 1
20 5LW–E3416–00 PIPE, OIL 1 1
21 5MX–E1391–00 BOLT, STUD 1 4
22 95817–08016 BOLT, FLANGE 1
23 90430–08119 GASKET 1
24 5LW–E5363–00 PLUG, OIL 1
13
FIG. 10 CRANKCASE
REF.
40C1
NO.
25 93210–148H8 O-RING 1
26 5LW–E5421–00 COVER, CRANKCASE 2 1
27 5LW–E5461–00 GASKET, CRANKCASE COVER 2 1
28 91810–14809 PIN, DOWEL 2
29 90109–067E4 BOLT WITH WASHER 4
30 90110–06813 BOLT, HEXAGON WITH WASHER 2
31 5LW–E5113–00 PLATE 1
32 28D–E5362–00 PLUG, OIL LEVEL 1
33 5LW–E3769–00 O-RING 1
34 90340–12808 PLUG, STRAIGHT SCREW 1
35 4YS–E1198–00 GASKET 1
14
FIG. 11 CRANKCASE COVER 1
REF.
40C1
NO.
1 5TL–E5411–00–33 COVER, CRANKCASE 1 1 YB
2 5LW–E5451–00 GASKET, CRANKCASE COVER 1 1
3 90340–32805 PLUG, STRAIGHT SCREW 1
4 93210–328G3 O-RING 1
5 5LW–E5371–01 BREATHER 1
6 4ST–E443E–00 PIPE, DRAIN 1
7 90467–11106 CLIP 1
8 5LW–15659–01 SHAFT 1
9 28D–E5191–00 PLATE 1
10 98907–06010 SCREW, BIND 4
11 91810–14809 PIN, DOWEL 2
12 95027–06025 BOLT, FLANGE 10
13 95027–06035 BOLT, FLANGE 2
14 95027–06060 BOLT, FLANGE 1
15 90462–10802 CLAMP 1
16 5TL–E5407–00 ELEMENT 1 1
17 5TL–E5333–00 COVER 1
18 5TL–E5472–00 SEAL, AIR DUCT 1
19 97007–05020 BOLT 4
20 92907–05600 WASHER, PLATE 4
21 5TL–E5404–00 GUIDE, ELEMENT 1
22 5TL–E5497–00 PLATE, DUST SEAL 1
23 5TL–E5475–00 DUCT, AIR 1
24 5TL–E5492–00 COVER 1
25 5TL–E5315–00 SEAL, CRANKCASE 1
26 5TL–E5379–00 SEAL, CRANKCASE 1
27 5TL–E5494–00 SEAL, PROTECTOR 1
15
FIG. 11 CRANKCASE COVER 1
REF.
40C1
NO.
28 95027–06016 BOLT, FLANGE 3
29 95027–06050 BOLT, FLANGE 1
30 92907–06200 WASHER 4
31 5TL–E5471–00 DUCT, AIR 1
32 95027–06016 BOLT, FLANGE 1
33 92907–06200 WASHER 1
34 5TL–E5413–00 COVER 1
35 98907–06012 SCREW, BIND 2
36 95027–06016 BOLT, FLANGE 1
37 92907–06200 WASHER 1
38 5TL–E5473–00 DUCT, AIR 1
39 5TL–E5474–00 SEAL, AIR DUCT 1
40 5TL–E5484–00 CLAMP 2 1
16
FIG. 12 STARTER
REF.
40C1
NO.
1 28D–E5524–00 WHEEL, STARTER 1
2 93306–809Y0 BEARING 1
3 93440–45827 CIRCLIP 1
4 5VV–E5570–10 STARTER CLUTCH ASSY 1
5 5TL–E5650–10 IDLE GEAR ASSY 1
6 5MX–E5521–00 SHAFT 1 1
7 90201–10018 WASHER, PLATE 2
8 5LW–E5532–00 PLATE, IDLE GEAR 1
9 95027–06012 BOLT, FLANGE 2
10 5TL–E5601–10 KICK SHAFT ASSY 1
11 90508–32768 SPRING, TORSION 1
12 90380–15800 BUSH, SOLID 1
13 90201–154E8 WASHER, PLATE (T=1.0) 1
14 99009–15400 CIRCLIP 1
15 93102–15801 OIL SEAL 1
16 5MX–E5620–00 KICK CRANK ASSY 1
17 91317–06025 BOLT 1
18 4VP–E5630–00 KICK PINION ASSY 1
19 5MX–E5673–00 CLIP 1
17
FIG. 13 CLUTCH
REF.
40C1
NO.
1 5LW–E6111–00 GEAR, PRIMARY DRIVE 1
2 90201–06060 WASHER, PLATE 1
3 95027–06010 BOLT, FLANGE 1
4 99009–17400 CIRCLIP 1
5 93306–203YY BEARING 1
6 93102–17803 OIL SEAL 1
7 90170–10317 NUT 1
8 93300–638Y6 BEARING 1
9 93210–06800 O-RING 1
10 5LW–E7620–00 PRIMARY SLIDING SHEAVE COMP. 1
11 93101–21803 OIL SEAL 2
12 4VP–17632–00 WEIGHT 6
13 5TL–E7623–00 CAM 1
14 5LW–17653–00 SLIDER 3
15 90387–16009 COLLAR 1
16 90201–16008 WASHER, PLATE 1
17 5TL–E7641–01 V-BELT 1
18 5TL–E7611–00 SHEAVE, PRIMARY FIXED 1
19 90214–14002 WASHER, CLAW 1
20 5MX–E5657–00 CLUTCH, ONEWAY 1
21 90208–12050 WASHER, CONICAL SPRING 1
22 95307–12700 NUT 1
23 5TL–E6620–02 CLUTCH CARRIER ASSY 1
24 5TL–E6611–02 CLUTCH HOUSING COMP. 1
25 5TL–E7660–00 SECONDARY FIXED SHEAVE COMP. 1
26 5TL–E7670–00 SECONDARY SLIDING SHEAVE 1
27 5TL–E7465–00 OIL SEAL 2
18
FIG. 13 CLUTCH
REF.
40C1
NO.
28 5TL–E7465–10 O-RING 2
29 5TL–E7664–00 PIN, GUIDE 3
30 5TL–E7683–00 SPRING, SECONDARY 1
31 5TL–E7684–00 SEAT, SECONDARY SPRING 1
32 5TL–E7668–00 NUT 1
19
FIG. 14 TRANSMISSION
REF.
40C1
NO.
1 5TL–E7410–10 MAIN AXLE COMP. (13T/47T) 1
2 93306–301YS BEARING 1
3 93311–315Y6 BEARING 1
4 90201–15008 WASHER, PLATE 1
5 90201–15016 WASHER, PLATE 1
6 5TL–E7421–10 AXLE, DRIVE 1
7 5TL–E7211–00 GEAR, 1ST WHEEL (43T) 1
8 90208–21002 WASHER, CONICAL SPRING 1
9 93306–004XD BEARING 1
10 93102–26800 OIL SEAL 1
11 93410–20070 CIRCLIP 1
12 93306–203YY BEARING 1
20
FIG. 15 FRAME
REF.
40C1
NO.
1 5TL–F1110–10 FRAME COMP. 1
2 5TL–F1410–01 ENGINE BRACKET COMP. 1
3 90105–10066 BOLT, FLANGE 2
4 9560L–10200 NUT, SELF-LOCKING 2
5 5MX–F7114–00 STOPPER, MAIN STAND 2
6 90387–08754 COLLAR 2
7 90105–08048 BOLT, FLANGE 2
9 5TL–F1459–00 SPACER 1
10 93306–003X7 BEARING 2
11 5TL–F5181–00 AXLE, WHEEL 1
12 90201–12688 WASHER, PLATE 1
14 28D–F8356–00 STAY 1 1
15 95807–06010 BOLT, FLANGE 2
16 5TL–F8100–00 TOOL KIT 1
21
FIG. 16 FENDER
REF.
40C1
NO.
1 40C–F1511–00–P1 FENDER, FRONT 1 UR FOR BWC1
40C–F1511–00–P0 FENDER, FRONT 1 UR FOR SMX
40C–F1511–00–P2 FENDER, FRONT 1 UR FOR DRMK
40C–F1511–00–P4 FENDER, FRONT 1 UR FOR PPRM3
40C–F1511–00–P5 FENDER, FRONT 1 UR FOR GS8
40C–F1511–00–P6 FENDER, FRONT 1 UR FOR PPBM3
2 90387–068S1 COLLAR 3
3 95807–06014 BOLT, FLANGE 3
4 5TL–F1611–00 FENDER, REAR 1
6 90109–063F1 BOLT 2
7 90183–05807 NUT, SPRING 4
8 5TL–F1621–00 FLAP 1
22
FIG. 17 SIDE COVER
REF.
40C1
NO.
1 5TL–F1711–00 COVER, SIDE 1 1
2 97707–50012 SCREW, TRUSS HEAD TAPPING 2
3 40C–F1721–00–P1 COVER, SIDE 2 1 UR FOR BWC1
40C–F1721–00–P0 COVER, SIDE 2 1 UR FOR SMX
40C–F1721–00–P2 COVER, SIDE 2 1 UR FOR DRMK
40C–F1721–00–P4 COVER, SIDE 2 1 UR FOR PPRM3
40C–F1721–00–P5 COVER, SIDE 2 1 UR FOR GS8
40C–F1721–00–P6 COVER, SIDE 2 1 UR FOR PPBM3
6 90163–05801 SCREW, TAPPING 2
9 90159–06067 SCREW, WITH WASHER 2
10 5TL–F1746–00 DAMPER 4
11 5LM–F8371–00 DAMPER 6
12 40C–F173E–00 GRAPHIC, 1 1 UR FOR BWC1
23
FIG. 17 SIDE COVER
REF.
40C1
NO.
12 40C–F173E–10 GRAPHIC, 1 1 UR FOR SMX
40C–F173E–20 GRAPHIC, 1 1 UR FOR DRMK
40C–F173E–30 GRAPHIC, 1 1 UR FOR PPRM3
40C–F173E–40 GRAPHIC, 1 1 UR FOR GS8
40C–F173E–50 GRAPHIC, 1 1 UR FOR PPBM3
13 40C–F173F–00 GRAPHIC, 2 1 UR FOR BWC1
40C–F173F–10 GRAPHIC, 2 1 UR FOR SMX
40C–F173F–20 GRAPHIC, 2 1 UR FOR DRMK
40C–F173F–30 GRAPHIC, 2 1 UR FOR PPRM3
40C–F173F–40 GRAPHIC, 2 1 UR FOR GS8
40C–F173F–50 GRAPHIC, 2 1 UR FOR PPBM3
14 40C–F174G–00 GRAPHIC, 3 1 UR FOR BWC1
40C–F174G–10 GRAPHIC, 3 1 UR FOR SMX
40C–F174G–20 GRAPHIC, 3 1 UR FOR DRMK
40C–F174G–30 GRAPHIC, 3 1 UR FOR PPRM3
40C–F174G–40 GRAPHIC, 3 1 UR FOR GS8
40C–F174G–50 GRAPHIC, 3 1 UR FOR PPBM3
15 40C–F174H–00 GRAPHIC, 4 1 UR FOR BWC1
40C–F174H–10 GRAPHIC, 4 1 UR FOR SMX
40C–F174H–20 GRAPHIC, 4 1 UR FOR DRMK
40C–F174H–30 GRAPHIC, 4 1 UR FOR PPRM3
40C–F174H–40 GRAPHIC, 4 1 UR FOR GS8
40C–F174H–50 GRAPHIC, 4 1 UR FOR PPBM3
16 40C–F153E–00 EMBLEM, YAMAHA 1 UR EXCEPT FOR SMX
40C–F153E–10 EMBLEM, YAMAHA 1 UR FOR SMX
24
FIG. 18 REAR ARM & SUSPENSION
REF.
40C1
NO.
1 28D–F2210–01 SHOCK ABSORBER ASSY, REAR 1
2 90105–08121 BOLT, FLANGE 1
3 95307–10600 NUT 1
4 90201–12190 WASHER, PLATE 1
5 90201–10141 WASHER, PLATE 1
25
FIG. 19 STEERING
REF.
40C1
NO.
1 28D–F3100–00 FRONT FORK ASSY 1
2 28D–F3136–00 .TUBE, OUTER (RIGHT) 1
3 3AY–F3145–00 ..OIL SEAL 1
4 5P0–F3156–00 ..RING, SNAP 1
5 28D–F3126–00 .TUBE, OUTER (LEFT) 1
6 3AY–F3145–00 ..OIL SEAL 1
7 5P0–F3156–00 ..RING, SNAP 1
8 28D–F3110–00 .INNER TUBE COMP.1 2
9 28D–F3170–00 .CYLINDER COMP., FRONT FORK 2
10 2JG–F3157–00 .RING, PISTON 2
11 5D9–F3152–00 .SPRING, SUB 2
12 509–F3158–L0 .GASKET 2
13 278–F3181–50 .BOLT, HEXAGON SOCKET HEAD 2
14 5LM–F3144–00 .SEAL, DUST 2
15 28D–F3141–00 .SPRING, FRONT FORK 2
16 14D–F3340–00 .UNDER BRACKET COMP. 1
17 18G–23411–00 ..RACE, BALL 1 1
18 4D0–F3346–00 .BOLT 1 4
19 5D9–F3111–00 .BOLT, CAP 2
20 2JG–F3147–00 .O-RING 2
21 14D–F334G–00 .BRACKET 1 1
22 4D0–F3165–00 .WASHER, FELT 2
23 5P0–F3153–00 .RING, SNAP 2
24 156–23412–00 RACE, BALL 2 1
25 5TL–2341E–00 RETAINER, BALL BEARING 1
26 22F–23412–01 RACE, BALL 2 1
27 22F–23411–01 RACE, BALL 1 1
26
FIG. 19 STEERING
REF.
40C1
NO.
28 5TL–2341E–10 RETAINER, BALL BEARING 1
29 5TL–F3416–00 COVER, BALL RACE 2 1
30 90179–25033 NUT 2
31 28D–F5875–00 HOLDER, BRAKE HOSE 1 1
32 14D–F5876–00 HOLDER, BRAKE HOSE 2 1
33 95807–06012 BOLT, FLANGE 2
34 28D–F1161–00 HOLDER, CABLE 1
35 95807–06012 BOLT, FLANGE 1
27
FIG. 20 FUEL TANK
REF.
40C1
NO.
1 5TL–F4110–01 FUEL TANK COMP. 1
2 28D–F4188–00 MOLD, FUEL TANK 1
3 95807–06012 BOLT, FLANGE 2
4 5TL–F4311–00 PIPE, FUEL 1 1
5 5TL–F4312–10 PIPE 2 1
6 90467–09006 CLIP 2
7 90467–08075 CLIP 2
8 4TT–F4500–00 FUEL COCK ASSY 1 1
9 4X8–24512–00 .O-RING 1
10 90149–06011 SCREW 2
11 90202–05193 WASHER, PLATE 2
12 4YY–F4610–00 CAP ASSY 1
28
FIG. 21 SEAT
REF.
40C1
NO.
1 28D–F4730–00 DOUBLE SEAT ASSY 1
2 28D–F470F–00 .SEAT COVER COMP. 1
3 5TL–F4741–00 .PAD, SEAT 2
4 5TL–F473R–00 BOX 1 1
5 5TL–F6199–00 PLUG, BLIND 1
7 90183–05807 NUT, SPRING 2
8 5TL–F4727–00 PIN, SEAT FITTING 1
9 5TL–F4726–00 HINGE, SEAT 1
10 95707–06500 NUT, FLANGE 2
11 5TL–F4780–00 SEAT LOCK ASSY 1
12 5TL–F4792–00 PLATE 1
13 95707–06500 NUT, FLANGE 2
14 5TL–F117K–01 STAY, LOCK 1
15 5TL–F4799–20 ROTOR ASSY 1
17 5TL–F478E–00 CABLE, SEAT LOCK 1
18 28D–F4773–00–35 HANDLE, SEAT 1 SL
19 95827–06020 BOLT, FLANGE 4
29
FIG. 22 FRONT WHEEL
REF.
40C1
NO.
1 5TL–F5168–00–33 CAST WHEEL, FRONT (YB) 1 YB
2 90560–10292 SPACER 1
3 93106–20816 OIL SEAL 1
4 93306–300X8 BEARING 2
5 94107–14802 TIRE (70/90-14M/C 34P NF59) 1 INOUE
6 94207–14802 TUBE (70/90-14M/C TR4) 1 INOUE
7 90387–10277 COLLAR 1
8 3AY–F5181–01 AXLE, WHEEL 1
10 90201–101J1 WASHER, PLATE 1
11 5TL–F5190–01 GEAR UNIT ASSY 1
30
FIG. 23 FRONT BRAKE CALIPER
REF.
40C1
NO.
1 5TL–F582U–20 DISK, BRAKE (RIGHT) 1
2 90111–08815 BOLT,HEX. SOCKET BUTTON 4
3 28D–F580U–01 CALIPER ASSY (RIGHT) 1
4 5P0–W0057–00 .PISTON ASSY, CALIPER 1
5 5YP–W0047–50 ..CALIPER SEAL KIT 1
6 5YP–F5917–00 .BOOT, CALIPER 1
7 5YP–F5937–00 .BOOT 2 1
8 5YP–W0048–50 .BLEED SCREW KIT 1
9 4C9–W0045–00 .BRAKE PAD KIT 1
10 5YP–F5925–01 .CLIP 2
11 5P0–F5919–00 .SUPPORT, PAD 1
12 5YP–F5924–00 .PIN, PAD 1
13 5YP–F5939–00 .CLIP, PAD 1
14 90149–10801 SCREW 2
15 92903–10200 WASHER, PLAIN 2
31
FIG. 24 REAR WHEEL
REF.
40C1
NO.
1 5TL–F5338–00–33 CAST WHEEL, REAR 1 YB
2 94108–14802 TIRE (80/90-14M/C 40P NR76) 1 INOUE
3 94208–14802 TUBE (80/90-14M/C TR4) 1 INOUE
4 5LW–F5326–01 PIN, PIVOT 1
5 95707–10500 NUT, FLANGE 1
6 93210–07802 O-RING 1
7 5MX–F530K–00 BRAKE SHOE SET 1
8 90506–12001 SPRING, TENSION 1
10 5MX–F5351–00 CAMSHAFT 1
11 5LW–F5355–00 LEVER, CAMSHAFT 1
12 5MX–F533A–00 PLATE, INDICATOR 1
13 90206–14093 WASHER, WAVE 1
14 90101–06278 BOLT 1
16 90201–14016 WASHER, PLATE 1
17 90201–20276 WASHER, PLATE (T=1.0) 1
32
FIG. 25 STEERING HANDLE & CABLE
REF.
40C1
NO.
1 28D–F6110–00 HANDLE COMP. 1
2 90105–10036 BOLT, FLANGE 1
4 40C–F6143–00–P1 COVER, HANDLEBAR UPPER 1 1 UR FOR BWC1
40C–F6143–00–P0 COVER, HANDLEBAR UPPER 1 1 UR FOR SMX
40C–F6143–00–P2 COVER, HANDLEBAR UPPER 1 1 UR FOR DRMK
40C–F6143–00–P4 COVER, HANDLEBAR UPPER 1 1 UR FOR PPRM3
40C–F6143–00–P5 COVER, HANDLEBAR UPPER 1 1 UR FOR GS8
40C–F6143–00–P6 COVER, HANDLEBAR UPPER 1 1 UR FOR PPBM3
5 5TL–F6145–00 COVER, HANDLEBAR UPPER 2 1
6 90183–05807 NUT, SPRING 5
9 5TL–F6240–00 GRIP ASSY 1
10 5TL–F6241–00 GRIP 1
11 2P2–F6280–10 REAR VIEW MIRROR ASSY (LEFT) 1
12 2P2–F6290–10 REAR VIEW MIRROR ASSY (RIGHT) 1
13 14D–F6311–00 CABLE, THROTTLE 1 1
14 98507–05016 SCREW, PAN HEAD 1
15 14D–F6351–00 CABLE, BRAKE 1
16 5MX–F637G–00 HOLDER, WIRE 1
17 4YY–F7114–00 STOPPER, MAIN STAND 1
18 98507–06040 SCREW, PAN HEAD 1
19 98507–06014 SCREW, PAN HEAD 1
20 90501–16003 SPRING, COMPRESSION 1
21 90175–06013 NUT, WING 1
22 90249–12008 PIN 1
33
FIG. 25 STEERING HANDLE & CABLE
REF.
40C1
NO.
23 14D–F6331–00 CABLE, STARTER 1 1
24 5TL–F6270–00 CAP GRIP ASSY 1
25 98507–05025 SCREW, PAN HEAD 2
26 28D–F6113–00 DAMPER 1
34
FIG. 26 FRONT MASTER CYLINDER
REF.
40C1
NO.
1 14D–F5872–00 HOSE, BRAKE 1 1
2 90401–10812 BOLT, UNION 2
3 90201–10118 WASHER, PLATE 4
4 5P0–F583T–02 MASTER CYLINDER ASSY 1
5 5P0–W0041–00 .CYLINDER KIT, MASTER 1
6 5P0–F5854–00 .GASKET, DIAPHRAGM 1
7 5P0–F5852–00 .CAP, RESERVOIR 1
8 36Y–2589H–00 .SCREW 2
9 5TL–F5867–01 .BRACKET, MASTER CYLINDER 1
10 5P0–F5855–00 .BUSH,DIAPHRAGM 1
11 91317–06025 BOLT 2
35
FIG. 27 STAND & FOOTREST
REF.
40C1
NO.
1 5TL–F7111–00 STAND, MAIN 1
2 90249–10002 PIN 1
3 90201–10119 WASHER, PLATE 1
4 99001–08600 CIRCLIP 1
6 5LW–F7254–00 HOOK 1
7 5TL–F7481–00 BOARD, FOOTREST 1
8 90183–05807 NUT, SPRING 10
10 5TL–F7311–00 STAND, SIDE 1
11 90109–08881 BOLT 1
14 4YY–F7114–00 STOPPER, MAIN STAND 1
15 28D–F7430–00 REAR FOOTREST ASSY 1 1
16 14D–F7431–00 .FOOTREST, REAR 1 1
17 28D–F7432–00 .BRACKET 1 1
18 90501–12743 .SPRING, COMPRESSION 1
19 93501–04830 .BALL 1
20 91701–08035 .PIN 1
21 91401–25015 .PIN, COTTER 1
22 95807–08016 BOLT, FLANGE 2
23 28D–F7440–00 REAR FOOTREST ASSY 2 1
24 14D–F7441–00 .FOOTREST, REAR 2 1
25 28D–F7442–00 .BRACKET 2 1
26 90501–12743 .SPRING, COMPRESSION 1
27 93501–04830 .BALL 1
36
FIG. 27 STAND & FOOTREST
REF.
40C1
NO.
28 91701–08035 .PIN 1
29 91401–25015 .PIN, COTTER 1
30 95807–08016 BOLT, FLANGE 2
37
FIG. 28 LEG SHIELD
REF.
40C1
NO.
1 40C–F8311–00–P1 LEG SHIELD 1 1 UR FOR BWC1
40C–F8311–00–P0 LEG SHIELD 1 1 UR FOR SMX
40C–F8311–00–P2 LEG SHIELD 1 1 UR FOR DRMK
40C–F8311–00–P4 LEG SHIELD 1 1 UR FOR PPRM3
40C–F8311–00–P5 LEG SHIELD 1 1 UR FOR GS8
40C–F8311–00–P6 LEG SHIELD 1 1 UR FOR PPBM3
4 28D–F8312–00 LEG SHIELD 2 1
7 28D–F836K–00 PANEL, INNER 1 1
9 5TL–F8385–B0 COVER, LOWER 1 EXCEPT SMX,DRMK
5TL–F8385–90 COVER, LOWER 1 FOR SMX,DRMK
11 5TL–F1552–40 FENDER, INNER 1 EXCEPT SMX,DRMK
5TL–F1552–00 FENDER, INNER 1 FOR SMX,DRMK
12 5TL–F3108–00 EMBLEM 1
13 40C–F8398–00 GRAPHIC 5 1 UR FOR BWC1
40C–F8398–10 GRAPHIC 5 1 UR FOR SMX
40C–F8398–20 GRAPHIC 5 1 UR FOR DRMK
40C–F8398–30 GRAPHIC 5 1 UR FOR PPRM3
40C–F8398–40 GRAPHIC 5 1 UR FOR GS8
40C–F8398–50 GRAPHIC 5 1 UR FOR PPBM3
14 40C–F8399–00 GRAPHIC 6 1 UR FOR BWC1
40C–F8399–10 GRAPHIC 6 1 UR FOR SMX
38
FIG. 28 LEG SHIELD
REF.
40C1
NO.
14 40C–F8399–20 GRAPHIC 6 1 UR FOR DRMK
40C–F8399–30 GRAPHIC 6 1 UR FOR PPRM3
40C–F8399–40 GRAPHIC 6 1 UR FOR GS8
40C–F8399–50 GRAPHIC 6 1 UR FOR PPBM3
15 40C–F839A–00 GRAPHIC 7 1 UR FOR BWC1
40C–F839A–10 GRAPHIC 7 1 UR FOR SMX
40C–F839A–20 GRAPHIC 7 1 UR FOR DRMK
40C–F839A–30 GRAPHIC 7 1 UR FOR PPRM3
40C–F839A–40 GRAPHIC 7 1 UR FOR GS8
40C–F839A–50 GRAPHIC 7 1 UR FOR PPBM3
16 40C–F839E–00 GRAPHIC 8 1 UR FOR BWC1
40C–F839E–10 GRAPHIC 8 1 UR FOR SMX
40C–F839E–20 GRAPHIC 8 1 UR FOR DRMK
40C–F839E–30 GRAPHIC 8 1 UR FOR PPRM3
40C–F839E–40 GRAPHIC 8 1 UR FOR GS8
40C–F839E–50 GRAPHIC 8 1 UR FOR PPBM3
17 40C–F153E–00 EMBLEM, YAMAHA 2 UR EXCEPT FOR SMX
40C–F153E–10 EMBLEM, YAMAHA 2 UR FOR SMX
39
FIG. 29 GENERATOR
REF.
40C1
NO.
1 5TL–H1450–00 ROTOR ASSY 1
2 5TL–H1410–10 STATOR ASSY 1
3 91317–06020 BOLT 3
4 98507–06016 SCREW, PAN HEAD 2
5 90201–12688 WASHER, PLATE 1
6 90179–12248 NUT 1
40
FIG. 30 STARTING MOTOR
REF.
40C1
NO.
1 5TL–H1800–00 STARTING MOTOR ASSY 1
2 5TL–H1801–00 .BRUSH SET 1
3 5TL–H182M–00 .O-RING 2
4 3UH–H1828–01 .BOLT 2 2
5 5TL–H182L–00 .O-RING 1 1
6 5TL–H183G–00 .CORD COMP. 1
41
FIG. 31 FLASHER LIGHT
REF.
40C1
NO.
1 28D–H3301–00 FRONT FLASHER LIGHT ASSY 1 1
2 5HV–H3311–00 .BULB, FLASHER (12V-10W) 2 AMBER
3 5YW–H4714–00 .BULB (12V-5W) 2
4 28D–H3312–00 .LENS, FLASHER 1
5 28D–H331E–00 .CORD ASSY 1
6 14D–F834E–00 DAMPER 3 1
7 28D–F834E–00 DAMPER 3 2
42
FIG. 32 METER
REF.
40C1
NO.
1 28D–H3510–00 SPEEDOMETER ASSY 1
2 5TL–H3511–10 .LENS, SPEEDOMETER 1
3 5TL–H353F–10 .CASE, METER LOWER 1
4 5TL–H3517–00 .BULB (T-6.5 12V-1.7W) 3
5 5TL–H3509–10 .SOCKET CORD ASSY 1
7 5TL–H3550–00 SPEEDOMETER CABLE ASSY 1
43
FIG. 33 HEADLIGHT
REF.
40C1
NO.
1 28D–H4310–00 HEADLIGHT UNIT ASSY 1
2 5HV–H4314–00 .BULB (12V-32/32W) 1
3 28D–H4140–00 .SOCKET CORD ASSY 1
4 5TL–H4374–00 CLIP 2
5 95807–06010 BOLT, FLANGE 1
44
FIG. 34 TAILLIGHT
REF.
40C1
NO.
1 28D–H4710–00 TAILLIGHT UNIT ASSY 1
2 4AC–H4714–00 .BULB (12V-21/5W) 1
3 5HV–H3311–00 .BULB, FLASHER (12V-10W) 2 AMBER
4 5TL–H4743–00 .LENS, LICENCE LIGHT 1
5 5TL–H4721–00 .LENS, TAILLIGHT 1
6 5TL–H4735–00 .CORD ASSY 1
7 5TL–H4723–00 .GASKET, TAIL LENS 1
8 9770L–40620 .SCREW, TAPPING 2
9 90183–05807 .NUT, SPRING 2
10 90480–13428 GROMMET 2
45
FIG. 35 HANDLE SWITCH & LEVER
REF.
40C1
NO.
1 14D–H3973–00 SWITCH, HANDLE 3 1
2 5TL–H3941–10 .LEVER, STARTER 1
3 5TL–H3947–10 .SPRING 1
4 5TL–H397X–10 .SPACER 1
5 9850L–06008 .SCREW, PAN HEAD 1
6 5TL–H3955–20 BRACKET 1 1
7 97607–05216 SCREW,WITH WASHER 2
9 5TL–H3975–31 SWITCH, HANDLE 2 1
11 5TL–H2911–20 HOLDER, LEVER 1 1
12 5TL–H3912–20 LEVER 1 1
13 90109–06814 BOLT 1
14 95602–06100 NUT, U 1
15 5TL–H3980–10 FRONT STOP SWITCH ASSY 1
16 9870M–03008 SCREW, FLAT HEAD 1
17 91317–06020 BOLT 1
18 5TL–H3922–00 LEVER 2 1
19 90109–06577 BOLT 1
20 95602–06100 NUT, U 1
21 5TL–H3980–20 FRONT STOP SWITCH ASSY 1
46
FIG. 36 ELECTRICAL 1
REF.
40C1
NO.
1 3AY–H2110–00 BATTERY ASSY (YB5L-B 12V-5AH) 1 UR YUASA
3AY–H2110–10 BATTERY ASSY (GM5Z-3B) 1 UR
2 90445–08815 HOSE (L550) 1
3 90445–08819 HOSE (L40) 1
4 5TL–H2129–00 COVER, BATTERY 1
5 5TL–H2131–00 BAND, BATTERY 1
6 5TL–H2150–00 FUSE HOLDER ASSY 1
7 5TL–H2151–00 .FUSE (10A) 1
8 28D–H2116–00 WIRE, MINUS LEAD 1
9 5TL–XH250–22 MAIN SW. STRG. LOCK SUB ASSY. 1
10 5TP–H2552–00 .CAP, SWITCH 1
11 91317–06014 BOLT 2
12 92907–06600 WASHER, PLATE 2
13 28D–H2590–00 WIRE HARNESS ASSY 1
14 90464–70800 CLAMP 1
47
FIG. 37 ELECTRICAL 2
REF.
40C1
NO.
1 28D–H5540–00 C.D.I. UNIT ASSY 1
2 5D9–H5546–00 BAND 1
3 5TL–H2310–01 IGNITION COIL ASSY 1
4 98507–06018 SCREW,PAN HEAD 2
5 90465–10037 CLAMP 1
6 5MX–H2370–00 PLUG CAP ASSY 1
7 5TL–H1960–00 RECTIFIER & REGULATOR ASSY 1
8 97607–06216 SCREW,WITH WASHER 1
9 5TP–H1940–00 STARTER RELAY ASSY 1
10 5TF–H3350–00 FLASHER RELAY ASSY 1
11 5MX–H3371–00 HORN 1
12 95807–06010 BOLT, FLANGE 1
13 5TL–H5752–10 SENDER UNIT ASSY, FUEL METER 1
14 5ER–H5757–00 RETAINER 1
15 4US–H5753–00 GASKET, SENDER UNIT 1
48
NUMERICAL INDEX
REF. REF. REF. REF. REF. REF.

PART NO. PART NO. PART NO. PART NO. PART NO. PART NO.
NO. NO. NO. NO. NO. NO.
5LW–11133–10 1 – 2 5MX–E1605–10 2 – 15 5MX–E3575–01 7 – 16 5TL–E4985–00 8 – 18 5TL–E6620–02 13 – 23 40C–F1731–00–P6 17 – 4

5LW–11134–10 1 – 3 5MX–E1607–10 2 – 15 5TL–E3585–00 7 – 1 5TL–E4987–00 1 – 27 5TL–E7211–00 14 – 7 40C–F173E–00 17 – 12
33M–12117–01 3 – 7 5MX–E1631–00 2 – 12 5MX–E3595–10 7 – 2 5TL–E4D25–00 8 – 8 5TL–E7410–10 14 – 1 40C–F173E–10 17 – 12
22F–12159–00 3 – 9 5MX–E1633–10 2 – 13 5LW–E3769–00 10 – 33 5LW–E5113–00 10 – 31 5TL–E7421–10 14 – 6 40C–F173E–20 17 – 12
5LW–12231–00 4 – 7 5MX–E1636–00 2 – 12 4D0–E4133–00 8 – 4 5TL–E5150–10 10 – 1 5TL–E7465–00 13 – 27 40C–F173E–30 17 – 12
5LW–12241–00 4 – 8 5MX–E1638–00 2 – 12 5TL–E4135–00 8 – 34 5VV–E5150–10 10 – 1 5TL–E7465–10 13 – 28 40C–F173E–40 17 – 12
663–14159–00 8 – 17 5MX–E1651–01 2 – 5 14D–E414G–00 8 – 10 5TL–E5150–20 10 – 1 5TL–E7611–00 13 – 18 40C–F173E–50 17 – 12
4JH–14160–00 8 – 14 5MX–E1681–10 2 – 3 5TL–E4170–00 8 – 27 5TL–E5150–30 10 – 1 5LW–E7620–00 13 – 10 40C–F173F–00 17 – 13
3TJ–14536–40 8 – 28 5LW–E2111–00 3 – 1 5TL–E4171–00 8 – 33 28D–E5191–00 11 – 9 5TL–E7623–00 13 – 13 40C–F173F–10 17 – 13
676–14548–00 8 – 19 5MX–E2113–00 3 – 5 4D0–E4173–00 8 – 31 5TL–E5315–00 11 – 25 5TL–E7641–01 13 – 17 40C–F173F–20 17 – 13
4TV–14557–00 8 – 25 5MX–E2116–00 3 – 4 5TL–E4174–00 8 – 32 5TL–E5333–00 11 – 17 5TL–E7660–00 13 – 25 40C–F173F–30 17 – 13
3TJ–14562–40 8 – 16 5TL–E2118–00 3 – 6 5TL–E4191–00 8 – 23 5LW–E5351–00 5 – 4 5TL–E7664–00 13 – 29 40C–F173F–40 17 – 13
3TJ–14564–40 8 – 6 5MX–E2119–00 3 – 3 5TL–E4196–00 8 – 35 28D–E5362–00 10 – 32 5TL–E7668–00 13 – 32 40C–F173F–50 17 – 13
688–14592–00 8 – 20 5LW–E2121–00 3 – 2 5TL–E4275–00 8 – 29 5LW–E5363–00 10 – 24 5TL–E7670–00 13 – 26 40C–F1741–00–P0 17 – 5
42H–14714–10 9 – 22 2P2–E2151–00 3 – 8 5TL–E4280–00 8 – 30 5TL–E5371–00 10 – 5 5TL–E7683–00 13 – 30 40C–F1741–00–P1 17 – 5
5BF–14919–00 8 – 36 4ST–E2156–00 3 – 11 4D0–E4357–00 8 – 38 5LW–E5371–01 11 – 5 5TL–E7684–00 13 – 31 40C–F1741–00–P2 17 – 5
3TJ–14952–40 8 – 15 4CW–E2157–00 4 – 15 5TL–E4411–10 7 – 7 5TL–E5373–00 10 – 6 5TL–F1110–10 15 – 1 40C–F1741–00–P4 17 – 5
5LW–15659–01 11 – 8 5LW–E2170–10 4 – 1 5TL–E4412–00 7 – 8 5TL–E5379–00 11 – 26 28D–F1161–00 19 – 34 40C–F1741–00–P5 17 – 5
4VP–17632–00 13 – 12 5MX–E2176–00 4 – 3 4ST–E443E–00 11 – 6 5TL–E5404–00 11 – 21 5TL–F117K–01 21 – 14 40C–F1741–00–P6 17 – 5
5LW–17653–00 13 – 14 5MX–E2210–10 4 – 9 5TL–E443E–00 7 – 12 5TL–E5407–00 11 – 16 5TL–F1410–01 15 – 2 5TL–F1746–00 17 – 10
164–22216–00 10 – 3 5MX–E2213–00 4 – 10 5TL–E4452–00 7 – 11 5TL–E5411–00–33 11 – 1 5TL–F1459–00 15 – 9 40C–F174G–00 17 – 14
18G–23411–00 19 – 17 5VV–E2231–00 4 – 7 5TL–E4453–00 7 – 10 5TL–E5413–00 11 – 34 40C–F1511–00–P0 16 – 1 40C–F174G–10 17 – 14
22F–23411–01 19 – 27 5MX–E2241–00 4 – 8 5TL–E4462–00 7 – 15 5LW–E5417–00 10 – 12 40C–F1511–00–P1 16 – 1 40C–F174G–20 17 – 14
156–23412–00 19 – 24 5LW–E2611–00 6 – 17 5TL–E4531–00 8 – 26 5LW–E5421–00 10 – 26 40C–F1511–00–P2 16 – 1 40C–F174G–30 17 – 14
22F–23412–01 19 – 26 5TL–E2631–10 6 – 20 28D–E4610–00 9 – 1 5LW–E5451–00 11 – 2 40C–F1511–00–P4 16 – 1 40C–F174G–40 17 – 14
5TL–2341E–00 19 – 25 5TL–E2633–00 6 – 22 14D–E4613–00 9 – 18 5LW–E5453–00 10 – 15 40C–F1511–00–P5 16 – 1 40C–F174G–50 17 – 14
5TL–2341E–10 19 – 28 5LW–E2651–00 6 – 1 14D–E4718–00 9 – 2 5LW–E5461–00 10 – 27 40C–F1511–00–P6 16 – 1 40C–F174H–00 17 – 15
4X8–24512–00 20 – 9 5LW–E2652–00 6 – 3 14D–E4728–00 9 – 3 5TL–E5471–00 11 – 31 40C–F153E–00 17 – 16 40C–F174H–10 17 – 15
36Y–2589H–00 26 – 8 5LW–E2653–00 6 – 5 14D–E4738–00 9 – 4 5TL–E5472–00 11 – 18 28 – 17 40C–F174H–20 17 – 15
5TL–E1102–10 1 – 1 5LW–E2658–00 6 – 2 5TL–E4747–00 9 – 15 5TL–E5473–00 11 – 38 40C–F153E–10 17 – 16 40C–F174H–30 17 – 15
5TL–E1102–30 1 – 1 5LW–E2659–02 6 – 7 28D–E4770–00 9 – 9 5TL–E5474–00 11 – 39 28 – 17 40C–F174H–40 17 – 15
5TL–E1102–40 1 – 1 5LW–E2668–02 6 – 8 5TL–E479M–20 9 – 16 5TL–E5475–00 11 – 23 5TL–F1552–00 28 – 11 40C–F174H–50 17 – 15
5LW–E111F–00 4 – 12 5TL–E2669–00 6 – 9 5TL–E4803–01 9 – 28 5TL–E5484–00 11 – 40 5TL–F1552–40 28 – 11 5TL–F2123–00 10 – 4
5MX–E1145–00 4 – 4 5TL–E2681–10 6 – 21 5TL–E4871–00 1 – 8 5TL–E5492–00 11 – 24 5TL–F1611–00 16 – 4 28D–F2210–01 18 – 1
5LW–E1155–00 1 – 12 5TL–E2682–00 6 – 4 5VV–E4872–00 9 – 23 5TL–E5494–00 11 – 27 5TL–F1621–00 16 – 8 28D–F3100–00 19 – 1
5LW–E1165–00 1 – 10 5LW–E3185–00 1 – 11 5TL–E4881–00 9 – 24 5TL–E5497–00 11 – 22 5TL–F1691–00 7 – 23 5TL–F3108–00 28 – 12
5LW–E1181–00 1 – 21 28D–E3300–00 5 – 1 28D–E4901–01 8 – 1 5MX–E5521–00 12 – 6 5TL–F1711–00 17 – 1 28D–F3110–00 19 – 8
5LW–E1185–00 1 – 9 5TL–E3324–00 2 – 10 14D–E4916–00 8 – 3 28D–E5524–00 12 – 1 40C–F1721–00–P0 17 – 3 5D9–F3111–00 19 – 19
4ST–E1186–00 1 – 15 5LW–E3411–00 5 – 5 5TL–E4922–00 8 – 24 5LW–E5532–00 12 – 8 40C–F1721–00–P1 17 – 3 28D–F3126–00 19 – 5
4YS–E1198–00 10 – 35 5LW–E3416–00 10 – 20 4D0–E4923–00 8 – 13 5VV–E5570–10 12 – 4 40C–F1721–00–P2 17 – 3 28D–F3136–00 19 – 2
5LW–E1310–00 1 – 25 5LW–E3452–00 2 – 7 5TL–E4933–00 8 – 7 5TL–E5601–10 12 – 10 40C–F1721–00–P4 17 – 3 28D–F3141–00 19 – 15
5LW–E1310–10 1 – 25 5MX–E3474–01 7 – 6 4D0–E4936–00 8 – 5 5MX–E5620–00 12 – 16 40C–F1721–00–P5 17 – 3 5LM–F3144–00 19 – 14
5LW–E1351–00 1 – 26 5LW–E3475–00 5 – 2 5TL–E4940–00 8 – 2 4VP–E5630–00 12 – 18 40C–F1721–00–P6 17 – 3 3AY–F3145–00 19 – 3
5MX–E1391–00 10 – 21 5TL–E3542–00 9 – 30 4D0–E4943–00 8 – 11 5TL–E5650–10 12 – 5 40C–F1731–00–P0 17 – 4 19 – 6
5TL–E1400–10 2 – 1 5TL–E3543–00 9 – 33 5TL–E4945–00 8 – 37 5MX–E5657–00 13 – 20 40C–F1731–00–P1 17 – 4 2JG–F3147–00 19 – 20
5TL–E1412–10 2 – 2 5TL–E3545–00 9 – 29 5TL–E4947–00 8 – 9 5MX–E5673–00 12 – 19 40C–F1731–00–P2 17 – 4 5D9–F3152–00 19 – 11
5TL–E1422–10 2 – 6 5MX–E3556–01 7 – 3 5TL–E4948–02 8 – 12 5LW–E6111–00 13 – 1 40C–F1731–00–P4 17 – 4 5P0–F3153–00 19 – 23
5MX–E1603–10 2 – 15 5LW–E3569–00 6 – 19 5TL–E4984–00 8 – 21 5TL–E6611–02 13 – 24 40C–F1731–00–P5 17 – 4 5P0–F3156–00 19 – 4
49
NUMERICAL INDEX

5P0–F3156–00 19 – 7 5P0–F5919–00 23 – 11 28D–F8356–00 15 – 14 5TP–H2552–00 36 – 10 5TL–XH250–22 36 – 9 90185–14814 24 – 15

2JG–F3157–00 19 – 10 5YP–F5924–00 23 – 12 28D–F836K–00 28 – 7 28D–H2590–00 36 – 13 90101–06278 24 – 14 90201–06057 6 – 26
509–F3158–L0 19 – 12 5YP–F5925–01 23 – 10 5LM–F8371–00 17 – 11 5TL–H2911–20 35 – 11 90105–08048 15 – 7 90201–06060 13 – 2
4D0–F3165–00 19 – 22 5YP–F5937–00 23 – 7 5TL–F8385–90 28 – 9 28D–H3301–00 31 – 1 90105–08121 18 – 2 90201–081R9 9 – 14
28D–F3170–00 19 – 9 5YP–F5939–00 23 – 13 5TL–F8385–B0 28 – 9 5HV–H3311–00 31 – 2 90105–10036 25 – 2 90201–08609 1 – 17
278–F3181–50 19 – 13 28D–F6110–00 25 – 1 40C–F8398–00 28 – 13 34 – 3 90105–10066 15 – 3 90201–086P8 9 – 17
14D–F3340–00 19 – 16 28D–F6113–00 25 – 26 40C–F8398–10 28 – 13 28D–H3312–00 31 – 4 90109–063F1 16 – 6 9 – 21
4D0–F3346–00 19 – 18 40C–F6143–00–P0 25 – 4 40C–F8398–20 28 – 13 28D–H331E–00 31 – 5 90109–06577 35 – 19 90201–10018 12 – 7
14D–F334G–00 19 – 21 40C–F6143–00–P1 25 – 4 40C–F8398–30 28 – 13 5TF–H3350–00 37 – 10 90109–067E4 10 – 29 90201–10118 26 – 3
5TL–F3416–00 19 – 29 40C–F6143–00–P2 25 – 4 40C–F8398–40 28 – 13 5MX–H3371–00 37 – 11 90109–06814 35 – 13 90201–10119 27 – 3
5TL–F4110–01 20 – 1 40C–F6143–00–P4 25 – 4 40C–F8398–50 28 – 13 5TL–H3509–10 32 – 5 90109–08881 27 – 11 90201–10141 18 – 5
28D–F4188–00 20 – 2 40C–F6143–00–P5 25 – 4 40C–F8399–00 28 – 14 28D–H3510–00 32 – 1 90110–06813 10 – 30 90201–101J1 22 – 10
5TL–F4311–00 20 – 4 40C–F6143–00–P6 25 – 4 40C–F8399–10 28 – 14 5TL–H3511–10 32 – 2 90111–06807 9 – 7 90201–12190 18 – 4
5TL–F4312–10 20 – 5 5TL–F6145–00 25 – 5 40C–F8399–20 28 – 14 5TL–H3517–00 32 – 4 90111–08815 23 – 2 90201–12688 15 – 12
4TT–F4500–00 20 – 8 5TL–F6199–00 21 – 5 40C–F8399–30 28 – 14 5TL–H353F–10 32 – 3 90116–08806 1 – 5 29 – 5
4YY–F4610–00 20 – 12 5TL–F6240–00 25 – 9 40C–F8399–40 28 – 14 5TL–H3550–00 32 – 7 90119–05071 37 – 16 90201–14016 24 – 16
28D–F470F–00 21 – 2 5TL–F6241–00 25 – 10 40C–F8399–50 28 – 14 5TL–H3912–20 35 – 12 90119–06044 16 – 5 90201–15008 14 – 4
5TL–F4726–00 21 – 9 5TL–F6270–00 25 – 24 40C–F839A–00 28 – 15 5TL–H3922–00 35 – 18 21 – 6 90201–15016 14 – 5
5TL–F4727–00 21 – 8 2P2–F6280–10 25 – 11 40C–F839A–10 28 – 15 5TL–H3941–10 35 – 2 27 – 9 90201–154E8 12 – 13
28D–F4730–00 21 – 1 2P2–F6290–10 25 – 12 40C–F839A–20 28 – 15 5TL–H3947–10 35 – 3 90119–06086 6 – 16 90201–16008 13 – 16
5TL–F473R–00 21 – 4 14D–F6311–00 25 – 13 40C–F839A–30 28 – 15 5TL–H3955–20 35 – 6 90119–06182 7 – 17 90201–20276 24 – 17
5TL–F4741–00 21 – 3 14D–F6331–00 25 – 23 40C–F839A–40 28 – 15 14D–H3973–00 35 – 1 90119–06211 7 – 18 90202–05193 20 – 11
28D–F4773–00–35 21 – 18 14D–F6351–00 25 – 15 40C–F839A–50 28 – 15 5TL–H3975–31 35 – 9 90149–06011 20 – 10 90206–14093 24 – 13
5TL–F4780–00 21 – 11 5MX–F637G–00 25 – 16 40C–F839E–00 28 – 16 5TL–H397X–10 35 – 4 90149–10801 23 – 14 90208–12050 13 – 21
5TL–F478E–00 21 – 17 5TL–F7111–00 27 – 1 40C–F839E–10 28 – 16 5TL–H3980–10 35 – 15 90153–06803 1 – 6 90208–21002 14 – 8
5TL–F4792–00 21 – 12 4YY–F7114–00 25 – 17 40C–F839E–20 28 – 16 5TL–H3980–20 35 – 21 90159–06033 21 – 16 90214–14002 13 – 19
5TL–F4799–20 21 – 15 27 – 14 40C–F839E–30 28 – 16 28D–H4140–00 33 – 3 90159–06067 17 – 9 90249–10002 27 – 2
5TL–F5168–00–33 22 – 1 5MX–F7114–00 15 – 5 40C–F839E–40 28 – 16 28D–H4310–00 33 – 1 90159–06817 28 – 5 90249–12008 25 – 22
5TL–F5181–00 15 – 11 5MX–F7121–00 10 – 2 40C–F839E–50 28 – 16 5HV–H4314–00 33 – 2 90159–06842 28 – 2 90280–03017 2 – 11
3AY–F5181–01 22 – 8 5LW–F7254–00 27 – 6 5TL–H1410–10 29 – 2 5TL–H4374–00 33 – 4 90163–05801 17 – 6 90340–12808 10 – 34
5TL–F5190–01 22 – 11 5TL–F7311–00 27 – 10 5TL–H1450–00 29 – 1 28D–H4710–00 34 – 1 90163–05803 7 – 14 90340–32805 11 – 3
5MX–F530K–00 24 – 7 28D–F7430–00 27 – 15 5TL–H1800–00 30 – 1 4AC–H4714–00 34 – 2 90170–05302 3 – 10 90380–15800 12 – 12
5LW–F5326–01 24 – 4 14D–F7431–00 27 – 16 5TL–H1801–00 30 – 2 5YW–H4714–00 31 – 3 90170–10317 13 – 7 90387–06052 6 – 24
5TL–F5338–00–33 24 – 1 28D–F7432–00 27 – 17 3UH–H1828–01 30 – 4 5TL–H4721–00 34 – 5 90173–06801 7 – 22 90387–067V1 6 – 6
5MX–F533A–00 24 – 12 28D–F7440–00 27 – 23 5TL–H182L–00 30 – 5 5TL–H4723–00 34 – 7 90175–06013 25 – 21 90387–06891 7 – 19
5MX–F5351–00 24 – 10 14D–F7441–00 27 – 24 5TL–H182M–00 30 – 3 5TL–H4735–00 34 – 6 90176–08805 1 – 19 90387–068S1 16 – 2
5LW–F5355–00 24 – 11 28D–F7442–00 27 – 25 5TL–H183G–00 30 – 6 5TL–H4743–00 34 – 4 90179–12248 29 – 6 90387–08754 15 – 6
28D–F580U–01 23 – 3 5TL–F7481–00 27 – 7 5TP–H1940–00 37 – 9 28D–H5540–00 37 – 1 90179–25033 19 – 30 90387–10277 22 – 7
5TL–F582U–20 23 – 1 5TL–F8100–00 15 – 16 5TL–H1960–00 37 – 7 5D9–H5546–00 37 – 2 90183–05807 16 – 7 90387–16009 13 – 15
5P0–F583T–02 26 – 4 40C–F8311–00–P0 28 – 1 3AY–H2110–00 36 – 1 5TL–H5752–10 37 – 13 21 – 7 90401–10812 26 – 2
5P0–F5852–00 26 – 7 40C–F8311–00–P1 28 – 1 3AY–H2110–10 36 – 1 4US–H5753–00 37 – 15 25 – 6 90413–05014 9 – 35
5P0–F5854–00 26 – 6 40C–F8311–00–P2 28 – 1 28D–H2116–00 36 – 8 5ER–H5757–00 37 – 14 27 – 8 90430–06014 1 – 7
5P0–F5855–00 26 – 10 40C–F8311–00–P4 28 – 1 5TL–H2129–00 36 – 4 5P0–W0041–00 26 – 5 34 – 9 90430–08119 10 – 23
5TL–F5867–01 26 – 9 40C–F8311–00–P5 28 – 1 5TL–H2131–00 36 – 5 4C9–W0045–00 23 – 9 90185–08009 27 – 12 90445–08815 36 – 2
14D–F5872–00 26 – 1 40C–F8311–00–P6 28 – 1 5TL–H2150–00 36 – 6 5YP–W0047–50 23 – 5 90185–08017 9 – 13 90445–08819 36 – 3
28D–F5875–00 19 – 31 28D–F8312–00 28 – 4 5TL–H2151–00 36 – 7 5YP–W0048–50 23 – 8 90185–10808 25 – 3 90462–10802 11 – 15
14D–F5876–00 19 – 32 14D–F834E–00 31 – 6 5TL–H2310–01 37 – 3 5P0–W0057–00 23 – 4 90185–10811 22 – 9 90464–60810 7 – 21
5YP–F5917–00 23 – 6 28D–F834E–00 31 – 7 5MX–H2370–00 37 – 6 28D–WE445–00 7 – 9 90185–12008 15 – 13 90464–70800 36 – 14
50
NUMERICAL INDEX

90465–06376 7 – 20 92907–06200 11 – 37 95027–06010 13 – 3 97707–50012 17 – 8

90465–10037 37 – 5 92907–06600 6 – 11 95027–06012 6 – 18 25 – 8
90467–08075 9 – 32 6 – 15 12 – 9 35 – 8
20 – 7 9 – 27 95027–06016 10 – 18 97707–50016 17 – 7
90467–08801 9 – 31 36 – 12 11 – 28 25 – 7
90467–09006 1 – 28 92907–08200 1 – 18 11 – 32 28 – 3
20 – 6 93101–21803 13 – 11 11 – 36 28 – 6
90467–11106 10 – 7 93102–15801 12 – 15 95027–06025 11 – 12 28 – 8
11 – 7 93102–17803 13 – 6 95027–06035 11 – 13 28 – 10
90467–12800 7 – 13 93102–19800 10 – 13 95027–06050 10 – 11 31 – 8
90467–13806 9 – 25 93102–22810 10 – 19 11 – 29 32 – 6
90480–10332 9 – 8 93102–26800 14 – 10 95027–06060 10 – 9 35 – 10
90480–13428 34 – 10 93106–20816 22 – 3 11 – 14 97707–60430 6 – 13
90480–13M24 9 – 34 93210–06800 13 – 9 95027–06070 10 – 17 97707–60530 6 – 12
90480–14817 6 – 23 93210–07802 24 – 6 95027–06100 1 – 24 9770L–40620 34 – 8
90501–12743 27 – 18 93210–09800 1 – 4 10 – 10 98502–04012 8 – 22
27 – 26 93210–148H8 10 – 25 95307–10600 18 – 3 98507–05016 25 – 14
90501–16003 25 – 20 93210–15862 4 – 14 95307–12700 13 – 22 98507–05020 5 – 3
90501–16004 5 – 6 93210–25803 7 – 4 95602–06100 35 – 14 98507–05025 25 – 25
90506–12001 24 – 8 93210–29800 5 – 7 35 – 20 98507–06014 9 – 26
90506–15001 24 – 9 93210–328G3 11 – 4 95602–08200 15 – 8 25 – 19
90506–20514 27 – 13 93210–448G4 1 – 16 9560L–10200 15 – 4 98507–06016 29 – 4
90506–35002 27 – 5 93210–71462 1 – 13 95707–06500 9 – 5 98507–06018 37 – 4
90508–32768 12 – 11 93211–07800 10 – 14 21 – 10 98507–06020 6 – 10
90560–10292 22 – 2 93300–638Y6 13 – 8 21 – 13 6 – 25
91317–06012 4 – 13 93306–002X2 4 – 2 95707–08500 9 – 19 98507–06025 6 – 14
91317–06014 36 – 11 93306–003X7 15 – 10 95707–10500 9 – 11 98507–06040 25 – 18
91317–06016 4 – 11 93306–004XD 14 – 9 24 – 5 9850L–06008 35 – 5
91317–06020 1 – 14 93306–203YY 13 – 5 95807–06010 15 – 15 9870M–03008 35 – 16
29 – 3 14 – 12 33 – 5 98907–06010 11 – 10
35 – 17 93306–300X8 22 – 4 37 – 12 98907–06012 11 – 35
91317–06025 12 – 17 93306–301YS 14 – 2 95807–06012 19 – 33 99001–08600 27 – 4
26 – 11 93306–305X3 2 – 8 19 – 35 99009–15400 12 – 14
91317–08035 9 – 20 93306–372Y2 2 – 9 20 – 3 99009–17400 13 – 4
91401–25015 27 – 21 93306–809Y0 12 – 2 95807–06014 16 – 3 99480–05010 10 – 16
27 – 29 93310–528Y8 2 – 4 95807–08016 27 – 22
91701–08035 27 – 20 93311–315Y6 14 – 3 27 – 30
27 – 28 93410–20070 14 – 11 95817–06065 7 – 5
91810–14809 1 – 22 93440–45827 12 – 3 95817–08016 4 – 5
1 – 23 93450–16068 2 – 14 10 – 22
10 – 8 93501–04830 27 – 19 95817–08045 9 – 12
10 – 28 27 – 27 95817–10035 9 – 10
11 – 11 94107–14802 22 – 5 95827–06020 21 – 19
92903–10200 23 – 15 94108–14802 24 – 2 97007–05020 11 – 19
92907–05600 11 – 20 94207–14802 22 – 6 97507–06525 30 – 7
92907–06200 9 – 6 94208–14802 24 – 3 97607–05216 35 – 7
11 – 30 94568–B3090 4 – 6 97607–06216 37 – 8
11 – 33 94700–00828 1 – 20 97707–50012 17 – 2
51

40C1 (1H40C450E1) AL115C Mio Sporty

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AL115C (40C1) PHILIPPINES

3. The number of components for assembly

PART NO. DESCRIPTION Q’TY REMARKS

4. Applicable colours of graphics are represented in the “REMARKS” as shown below.

PART NO. DESCRIPTION Q’TY REMARKS

Serial No. Name Of Q’ty Column Model Code

Engine Serial No.

Abbreviation Colour Name Colour Code

5TL–E1102–30 CYLINDER HEAD ASSY 1 UR

5TL–E1102–40 CYLINDER HEAD ASSY 1 UR

2 5LW–11133–10 .GUIDE, VALVE 1 1

3 5LW–11134–10 .GUIDE, VALVE 2 1

5 90116–08806 .BOLT, STUD 2

6 90153–06803 .SCREW, HEXAGON 1

9 5LW–E1185–00 COVER, CYLINDER HEAD SIDE 1 1

10 5LW–E1165–00 PLATE, BREATHER 1

11 5LW–E3185–00 BOLT, BREATHER 1

12 5LW–E1155–00 SEAL, LABYRINTH 1

15 4ST–E1186–00 COVER, CYLINDER HEAD SIDE 2 2

17 90201–08609 WASHER, PLATE 2

19 90176–08805 NUT, CROWN 4

20 94700–00828 PLUG SPARK (NGK C7HSA) 1

21 5LW–E1181–00 GASKET, CYLINDER HEAD 1 1

22 91810–14809 PIN, DOWEL 2

23 91810–14809 PIN, DOWEL 2

24 95027–06100 BOLT, FLANGE 2

26 5LW–E1351–00 GASKET, CYLINDER 1

3 5MX–E1681–10 .PIN, CRANK 1 1

5 5MX–E1651–01 .ROD, CONNECTING 1

7 5LW–E3452–00 .COVER, ROTOR FILTER 1

10 5TL–E3324–00 .GEAR, PUMP DRIVE 1

11 90280–03017 KEY, WOODRUFF 1

12 5MX–E1631–00 PISTON (STD) 1

5MX–E1636–00 PISTON (0.50MM O/S) 1 AP

5MX–E1638–00 PISTON (1.00MM O/S) 1 AP

13 5MX–E1633–10 PIN, PISTON 1

15 5MX–E1603–10 PISTON RING SET (STD) 1

5MX–E1605–10 PISTON RING SET (0.50MM O/S) 1 AP

5MX–E1607–10 PISTON RING SET (1.00MM O/S) 1 AP

2 5LW–E2121–00 VALVE, EXHAUST 1

3 5MX–E2119–00 SEAL, VALVE STEM 2

4 5MX–E2116–00 SEAT, VALVE SPRING 2

5 5MX–E2113–00 SPRING, VALVE INNER 2

6 5TL–E2118–00 COTTER, VALVE 4

7 33M–12117–01 RETAINER, VALVE SPRING 2

8 2P2–E2151–00 ARM, VALVE ROCKER 2

9 22F–12159–00 SCREW, VALVE ADJUSTING 2

11 4ST–E2156–00 SHAFT, ROCKER 2 2

3 5MX–E2176–00 SPROCKET, CAM CHAIN 1

4 5MX–E1145–00 PLATE, BREATHER 2 1

5 95817–08016 BOLT, FLANGE 1

7 5VV–E2231–00 GUIDE, STOPPER 1 1 UR

5LW–12231–00 GUIDE, STOPPER 1 1 UR

8 5MX–E2241–00 GUIDE, STOPPER 2 1 UR

5LW–12241–00 GUIDE, STOPPER 2 1 UR

9 5MX–E2210–10 TENSIONER ASSY, CAM CHAIN 1

10 5MX–E2213–00 GASKET, TENSIONER CASE 1

3 98507–05020 SCREW, PAN HEAD 2

4 5LW–E5351–00 PLUG, DRAIN 1

5 5LW–E3411–00 STRAINER, OIL 1