Terralord JE4D25Q5A-Isuzu National V) - Air Intake System

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Engine Accessories-Air Intake System

AIR INTAKE SYSTEM


OVERVIEW.....................................................................................................................................2
AIR FILTER.....................................................................................................................................2
INTERCOOLER..............................................................................................................................4

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Engine Accessories-Air Intake System-Overview, Air Filter

Air intake system

Overview
The air intake system is composed of the air filter and intercooler.
★ Attention
1.Ingress of any metal particles into the inlet passage will possibly damage the engine.
2.When the parts of air intake system are removed or installed, the openings of the removed parts and engine should
be sealed up with a piece of silk cotton cloth, adhesive tape or other appropriate materials.
3.When installing the parts of air intake system, check and insure that no metal particles ingress into the engine or
installed parts.

Air filter
The air filter is composed of the intake manifold assembly, air filter assembly, connecting hose of air flow sensor, air
flow sensor component and intake manifold assemble of supercharger. Its function is to provide the engine with
plenty of dry and clean air in case of minimal air inlet temperature rise.
Structure drawing

Air filter hose

Upper housing of air filter A-worm drive hose hoop

Air flow sensor component

Connecting hose of air flow sensor

Filter element assembly

A-worm drive hose hoop

Intake manifold
assembly of air filter

Lower housing of air filter

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Engine Accessories-Air Intake System-Air Filter
Replacement of filter element
Replace once the air filter element per 10000km. In harsh
conditions, you can make the replacement as the case may be
it.

The air filter element should be frequently cleaned. Blow in


front the air filter element with the pressurized airflow,
removing the dust, ensuring the air inlet flow, reducing the
intake resistance and decreasing the fuel consumption.
Removal
1. Unscrew the A-worm drive hose hoops connecting the
Air filter upper housing Air filter hose
supercharger and air flow sensor component, and remove the
intake manifold assembly of supercharger.
2.Unscrew the A-worm drive hose hoop connecting the air
filter upper housing and air flow sensor connecting hose
and then remove the connecting hose of air flow sensor and
A-worm drive hose hoop the air flow meter component.

A-worm drive hose hoop 3. Open the hoop and remove the air filter upper housing,
and then take out the air filter element for replacement.
As shown in the left picture
Intake manifold
assembly of air filter
Air filter lower housing

4. Remove 2 fixed bolts of the air filter lower housing, and


Bolt
remove the intake manifold assembly of air filter and the A-
worm drive hose hoop connecting the Air filter lower
housing.

As shown in the left picture


Bolt

Installation
The installation follows the inverse removal process.

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Engine Accessories-Air Intake System-Intercooler

Intercooler
The intercooler part is composed of the intercooler assembly, connecting hose of intercooler air inlet and outlet
connecting hose of intercooler. Its function is to decrease the air inlet temperature of engine.
Structure drawing

Air inlet connecting hose of intercooler


A-worm drive hose hoop
Nut

A-worm drive hose hoop

Nut

Connecting hose
of intercooler outlet

Bolt
A-worm drive hose hoop
A-worm drive hose hoop
Intercooler assembly

Bolt

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Engine Accessories-Air Intake System-Intercooler
Removal
1. Unscrew the A-worm drive hose hoop connecting the
supercharger and Intercooler assembly, and remove the air
inlet connecting hose of Intercooler.
As shown in the left picture.

2. Unscrew the A-worm drive hose hoop connecting the


throttle valve and intercooler assembly and remove the outlet
connecting hose of intercooler.
As shown in the left picture.

3. Remove 2 fixed bolts and 2 fixed nuts of intercooler


assembly and remove the intercooler assembly.
As shown in the left picture.

Installation
The installation follows the inverse removal process.

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