Horizontal Machining Centers: No.40 Spindle Taper
Horizontal Machining Centers: No.40 Spindle Taper
Horizontal Machining Centers: No.40 Spindle Taper
40 Spindle Taper
Makino Inc. Auburn Hills Makino Asia Pte Ltd Indonesia office
2600 Superior Court, Auburn Hills, MI 48326 Gading Mediterania Residences Unit RK/008/D
Tel: +1-248-232-6200 Fax: +1-248-6201 URL http://www.makino.com JI.Boulevard Bukit Gading Raya Jakarta 14240 Indonesia.
Tel: +62(0)21-3004-1022 Fax: +62(0)21-3004-1023
Makino GmbH (Hamburg)
Essener Bogen 5, 22419 Hamburg, Germany Makino Asia Pte Ltd Vietnam office
Tel: +49(40) 298 090 Fax: +49(40) 298 09 400 URL http://www.makino.de 9th Fl - Vinaconex Building - 47 Dien Bien Phu St - Da Kao Ward - Dist 1 - HCMC - VN.
Tel: +84(0)8-39104832 Fax: +84(0)8-39104994
Makino GmbH (Kirchheim)
Kruichling 18, 73230 Kirchheim unter Teck, Germany Makino India Private Limited
Tel: +49(7021) 503 0 Fax: +49(7021) 503 400 URL http://www.makino.de No.11, Export Promotion Industrial Park, Whitefield Road, K.R.Puram,Bangalore 560 066, India
Tel: +91(0)80-2841- 9500 Fax: +91(0)80-2841-0538 URL http://www.makinoindia.co.in
Makino France S.A.S.
Z.A. Les Bordes, 21, rue Gustave Madiot 91070 Bondoufle, France Makino Thailand Co., Ltd.
Tel: +33(169) 116396 Fax: +33(169) 116399 URL http://www.makino.fr 57/23 Moo 4, Ramintra Road, km 2, Anusaowaree, Bangkhen, Bangkok 102 20 Thailand
Tel: +66(0)2971-5750 Fax: +66(0)2971-5751 URL http://www.makino.com.th
Makino Italia Srl
Strada Privata delle Orobie, 5 Makino China Co., Ltd.
Localitá S. Maria in Campo I-20873 Cavenago Brianza (MB) No.2, Mu Ye Road, Yushan Town, Kunshan City, 215 316, China
Tel: +39 02 / 95 948290 Fax: +39 02 / 95 948241 URL http://www.makino.it Tel: +86(0)512-5777-8000 Fax: +86(0)512-5777-9900 URL http://www.makino.com.cn
*The specifications in this catalog may be changed without prior notice to incorporate improvements resulting from ongoing R&D programs.
*The machines displayed in this catalog include the optional specifications and equipment.
*The products include technical data and software, may be subject to the Foreign Exchange and Foreign Trade Control Law in Japan.
Prior to any re-sale, re-transfer or re-export of controlled items, please contact Makino to obtain any required authorization or approval.
80 mm diameter drill
3 4
Reduce non-cutting time and enhance productivity
200 mm
response servo and high machine rigidity work in concert
to deliver superb machining accuracy that does not
change even at high cutting speeds.
High accuracy
*: optional specification
5 6
Floor plan
Front view (mm)
5-Axis Horizontal Machining Center
Horizontal Machining Center
4236
Pallet size : 400 x 400 mm
Maximum pallet load : 400 kg
Spindle taper hole : 7/24 No. 40 (HSK-A63*)
Machine weight : 8700 kg (includes CNC)
Diameter
630 pallet 2684
50
50
900
400
2722
2380
80
(mm)
80
0
φ80
(B) : 360 degree (cont.)
4888
Pallet size : 500 x 500 mm
Maximum pallet load : 500 kg or 700 kg (selectable)
Spindle taper hole : 7/24 No. 40 (HSK-A63*)
φ700
Machine weight : 12000 kg (includes CNC)
C-AXIS CENTER
Diameter
800 pallet 365 365
60 (193)
X=+365("+" END) (468.6) X=−365("−" END)
2910 50 350
(299.3)
60
100
00
1000
φ6
500
365
00
260
φ7
200
400
2916
2600
520
200
100
260
365
(mm) C-AXIS CENTER
100
100
Maximum workpiece size Photo: Operator step* is the
500
optional specification. Y=−730("−" END)
when pallet is changed.
50
Work size dimension in detail, please contact Makino representative staff in your area.
*: optional specification
7 8
Chip evacuation system
Large volumes of chips in various sizes are evacuated quickly and effectively.
Clean enviroment
Through spindle coolant The center trough chip evacuation system extends under the pallet
(1.5/2.2 MPa) and air loading station(PLS) in the front of the machine. This construction keep
PLS area clean by allowing chips to fall into the center trough where
8-nozzle coolant supply they are flushed away by the base coolant.
Overhead shower coolant
Base coolant (center trough)
The machining envelope is
Chip Conveyor (with drum filter) constructed almost entirely
on the slanted or vertical
High productive machining centers generate
panels to prevent chip build
large volumes of chips. To ensure efficient and up inside the machine.
reliable chip removal, the machining envelope Removing chips from the
is constructed almost entirely on the slanted machining chamber
panels. improves the machining
Coolant from the spindle head and ceiling of conditions.
the guard flush the chips into the center trough
directly under the table. High volume base
coolant in the center trough washes the chips
towards the lift up chip conveyor with the flow
rate of 30 L/min.
0.5 sec Please contact Makino representative in your area when the other exclusive chip conveyor for
cast iron or non water soluble (oil based) coolant etc. is needed.
9 10
Tool magazine Ease of operation
Servo driven ATC shutter can synchronize the opening distance to match
the tool lengths. This can reduce the time to change tool (chip to chip)
and the contamination of chip and coolant in the tool magazine.
Tool-to-tool: 0.9 sec
Chip-to-chip a51nx: 2.2 sec / a61nx: 2.4 sec (MAS measurement system)
HSK / BT
170
55
Easy maintenance
Even large tool can Units that require daily inspection are placed together on
be set and removed the rear panels of the machine. An automatic grease
easily by this tool lubrication system is provided as standard equipment.
loading station (TLS).
Control panel
The control panel is mounted on the left side of the operator
door and can be rotated 180°. This provides ideal visibility to
133* tools magazine 313* tools magazine
*: optional specification the tool, fixture, and work piece during process prove out.
11 12
Specifications a51nx a61nx
Compatible with automation
X, Y, Z axis mm 560 x 640 x 640 730 x 650 or 730* x 800
B axis (pallet table rotation) degree 360
Travels
Distance to spindle center from pallet surface mm 80 ~ 720 80 ~ 730 or 810*
Distance to spindle gauge line from pallet center mm 100 ~ 740 100 ~ 900
Size mm 400 x 400, 500 x 500* (only with tapped hole) 500 x 500 (not common to a51nx)
Automation boosts productivity Maximum work size (diameter x height) mm 630 x 900 800 x 1000
Maximum pallet loading weight kg 400 500 or 700 (selectable)
Flat pallet magazine Pallet Pallet surface configuration 24 x M16 tapped hole (14mm T slots*) 24 x M16 tapped hole (18mm T slots*)
degree
Track type pallet magazine Index angle (division) 1 (360)
7 pallets + 1 WSS
Indexing time 90 / 180 degree 1.6 (0.98*) / 2.1 (1.19*)
8 pallets + 8 WSS I or T type (when rotary table (DD motor)* is selected.) second 1.4 (1.00*) / 1.7 (1.21*) only when below 500 kg
6 or 8,10, 12 pallets + 1 WSS Height to pallet surface mm 1100 1200
Vertical 2-tier pallet magazines
Speed range min-1 50 ~ 15000
14 pallets + 1 WSS
Taper hole 7 / 24 No.40 (HSK-A63*)
12 pallets + 2 WSS
Motor rated output power (25%ED / 10 / 30 min / continuous) kW 22 / 18.5 / 15 / 11
Spindle
Vertical 3-tier pallet magazines Photo: I type 6 pallets Track type pallet magazine Torque (10 / 15 / 25%ED / continuous) N•m 120 / 99 / 66 / 42
21 pallets + 1 WSS Acceleration time (15000 / 8000 min-1) second 1.3 / 0.4
6 + 6 ports, 12 + 12 ports .. High torque 14000 min-1 spindle (240 N.m) . Chip Conveyor BDW 1030 .. Coolant temperature controller
A maximum of 12 ports per pallet can be used to supply hydraulic and pneumatic.
One more port is also available for supplying jig wash coolant. .. High torque 14000 min-1 spindle (302 N.m)
20000 min-1 spindle (spindle core cooling) . (rear discharge, double: scraper and hinge)
Magnet drum Chip Conveyor (for cast iron) .. Chip bucket (Tiltable handcart)
Mist collector
Jig controller for CPH .. 30000 min-1 spindle (spindle core cooling)
HSK-A63 spindle . C-LSW 955 (left discharge, scraper)
*Magnet drum Chip Conveyor (for cast iron) . MQL (mist blow )
Operator door lock & APC door lock
The jig controller for CPH consists of the hydraulic unit for supplying hydraulic to the jigs, .. BIG PLUS (BBT40)
Scale feedback(X,Y,Z axis,0.05 μm)
. C-BSW 1030 (rear discharge, scraper)
Chip Conveyor LSO 850 (a51nx) / 1200 (a61nx) . (with power shut off)
ATC door lock (with power shut off, operator door
the CPH control panel, and the control unit.
.. Feed axis acceleration X/Y=1G/1G
. (left discharge, scraper, oil based)
*Chip Conveyor BSO1200 .. lock & APC door lock has to be selected with this.)
Retractable automatic tool length device
Automatic coupling ..
Rotary table (DD motor)
Pallet clamp confirmation function . (rear discharge, scraper, oil based)
*Chip Conveyor LDO975 or 1200
.. Automatic workpiece measuring device
Air dryer
Through Pallet Hydraulic and Pneumatic coupler
..
1, 2, 4-face angle plate (T-slots)
High rigid 2-face angle plate (tapped hole) . (left discharge, double: scraper and hinge, oil based)
Portable manual plus generator with tool
..
*Chip Conveyor BDO1200
position display and handle enable button
Trough pallet hydraulic or pneumatic can be supplied through the bottom of the pallet by automatic
.
Through spindle coolant (3.0 / 7.0 MPa) and air
Chip Conveyor BSW 990 (rear discharge, scraper) . (rear discharge, double: scraper and hinge, oil based)
Center trough conveyor
Super G.I 4 control
couplers. The fixture, the customers design and supply must include check valve to maintain the
pressure during pallet is changed.
Chip Conveyor LDW 955
(rear discharge, double: scraper and hinge) . (hinge, double chip conveyor has to be selected with this.)
Workpiece washing gun
Customer specified machine color
The all items shown on page 13 are optional specifications. *: available only when a61nx.
13 14