Calculate Thermal Expansion

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Calculate thermal expansion


PRODUCT Linear Temp. Expansion Coefficient α
(10-6 m/(m °C))
(10-6 in/(in °F))

10.8 - 12.5
Steel 6 - 6.94

17.3
Steel Stainless Austenitic (304) 9.61

14.4
Steel Stainless Austenitic (310) 8

16.0
Steel Stainless Austenitic (316) 8.89

9.9
Steel Stainless Ferritic (410)
5.5

 10-6 m/moC = 1 μm/moC 
 m/m = meter per meter, in/in = inches per inches
Most values for temperature 25  oC (77  oF). The span in the values may be caused by the
variation in the materials themselves - or by the variation in the sources used.

 tK = tC + 273.16


 tR = tF + 459.67  
 1 in (inch) = 25.4 mm
 1 ft (foot) = 0.3048 m

Linear Thermal Expansion (engineeringtoolbox.com)

 Example - Linear Expansion


When an object is heated or cooled, its length changes by an amount proportional to the original
length and the change in temperature. The linear thermal expansion - the change in length - of
an object can be expressed as

dl = L0 α (t1 - t0)                                (1)

where

1
dl = change in object length (m, inches)

L0 = initial length of object (m, inches)

α =  linear expansion coefficient (m/moC, in/inoF) 

t0 = initial temperature (oC,  oF)

t1 = final temperature (oC,  oF)

The final length of the object can be calculated as

L1 = L0 + dl

    = L0 + L0 α (t1 - t0)                                (2)

where

L1 = final length of object (m, inches)

Note! - linear expansion coefficients for most materials varies with temperature.

Example - Expansion of Copper, Carbon and Stainless Steel Pipes

For wider temperature ranges - calculate for smaller spans and integrate the results.

Online Thermal Linear Expansion Calculator


1
 L0 - initial length of object (m, inches)

0.000016
 α - linear expansion coefficient (m/moC, in/inoF) 

0
 t0 - initial temperature (oC,  oF)

100
 t1 - final temperature (oC,  oF)

Reset!
 


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Linear Temperature Coefficients - α - for some common metals

 aluminum : 0.000023 (m/moC) (23 μm/moC)


 steel: 0.000012 (m/moC) (12 μm/moC)
 copper: 0.000017 (m/moC) (17 μm/moC)
 more coefficients ..

2
 more metals ..
Example - Expansion of an Aluminum Beam

An aluminum construction is designed for temperatures ranging -30oC to 50oC. If a beam's length


is 6 m when assembled at 20oC - the shortest final length of the beam at minimum temperature -
30oC can be calculated as 

L1 = (6 m) + (6 m) (0.000023 m/moC) ((-30  oC) - (20  oC))

      =  5.993 m

The longest final length of the beam at maximum temperature 50oC can be calculated as 

L1 = (6 m) + (6 m) (0.000023 m/moC) ((50  oC) - (20  oC))

      =  6.004 m

Superficial Expansion
The amount by which a unit area of a material increases when the temperature is raised by one
degree is called the coefficient of superficial (area) expansion.

Cubic Expansion
The amount by which a unit volume of a material increases when the temperature is raised by
one degree is called the coefficient of cubic expansion.

 Calculate Thermal Pipe Expansion


Pipes expands when heated and contracts when cooled and the
expansion can be expressed with the expansion formula
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The temperature expansion of pipes depends on start and final temperature of the pipe, and the
expansion coefficient of the piping material at the actual temperature. The expansion formula
can be expressed as:

dl = α Lo dt                            (1)

where

dl = expansion (m, inches)

Lo = length of pipe (m, inches)

dt = temperature difference (oC,  oF)

α = linear expansion coefficient (m/moK, in/inoF)


temperature expansion calculator
Note that the mean expansion coefficient may vary with temperature:

Mean Expansion Coefficient  10-6  (in/in  oF,  )

Temperature Range (oF) 
Material
- 32 32 - 212 32 - 400 32 - 600 32 - 750 32 - 900 32 - 1100 32 - 1300

Alloy Steel
7.7 8.0 8.4 8.8 9.2 9.6 9.8
(1% Cr. 1/2% Mo)

Mild Steel
7.1 7.8 8.3 8.7 9.0 9.5 9.7
(0.1 - 0.2% C)

Stainless Steel
10.8 11.1 11.5 11.8 12.1 12.4 12.6 12.8
(18% Cr. 8% Ni)

Formula (1) can also be used with SI units. The expansion coefficient must be adjusted to oC.

 T(oC) = 5/9[T(oF) - 32]


 1 in (inch) = 25.4 mm
 1 ft (foot) = 0.3048 m
 Expansion coefficients for some common materials

 Thermal Expansion - Stress and Force


 Piping Materials and typical Temperature Expansion
Example - Thermal Expansion of an Alloy Steel Pipe

4
An alloy steel pipe with length 100 feet is heated from 32 to 212oF. The expansion coefficient
is 8 10-6 (in/inoF).

The expansion of the pipe can be calculated as:

dl = (8 10-6 in/inoF) (100 ft) (12 in/ft) ((212  oF) - (32  oF))

    = 1.728 inches

 Temperature Expansion of Pipes - Excel Template

 Volumetric expansion coefficients of common fluids


Volumetric thermal expansion coefficients for some common liquids are indicated below.

1)
 Volumetric expansion coefficient for water varies with temperature

 Example and Calculator - Volumetric Expansion

 Calculate volumetric thermal expansion

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