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SN-C-0005
National Aeronautics and REVISION D
Space Administration JULY 20, 1998
Lyndon B. Johnson Space Center REPLACES
Houston, Texas 77058 SN-C-0005
REVISION C

SPACE SHUTTLE

CONTAMINATION CONTROL REQUIREMENTS

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REVISION LOG

REV CHANGE
LTR NO DESCRIPTION DATE
BASELINE ISSUE 03/74
A 1 REVISION A (Reference: Level II PRCBD S15722A, 03/82
dated 3/7/82) also includes PRCBDs S15492A and
S15722.
B 2 REVISION B (Reference: Level II PRCBD S40129, dated 9/86
7/23/86). NOTE: Published as/with Revision C.
C 3 REVISION C (Reference: Level II PRCBD S15492E, 2/15/89
dated 1/6/89).
D 6 REVISION D (Reference: Space Shuttle PRCBD 07/20/98
S015492F, dated 6/20/98) also includes CAR
S041880B, dated 4/2/93; SSP DOC–271 and Changes
4 and 5.

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SN-C-0005
REVISION D - CHANGE NO. 6

CHANGE SHEET

FOR

SN-C-0005 - Space Shuttle

Contamination Control Requirements

REVISION D - CHANGE NO. 6

Program Requirements Control Board Directive No. S015492F/(1-1), dated 6/20/98; CAR
S041880B, dated 4/2/93 and SSP DOC-271.(1)

July 20, 1998

Robert H. Heselmeyer
Secretary, Program Requirements
Control Board
___________________________________________________________________________

CHANGE INSTRUCTIONS

1. This is Revision D to SN-C-0005 dated July 20, 1998, which replaces Revision C dated
February 15, 1989. Please discard Revision C to SN-C-0005 and utilize this Revision
D in its place.
2. This Revision D includes the contents of SN-C-0005, Revision C as amended by this
Change 6.
3. Subsequent changes to SN-C-0005 will be processed against this Revision D.

_____________________________________ __________
Signature of person incorporating changes Date
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SN-C-0005 - Space Shuttle

Contamination Control Requirements

*Revision D (Reference PRCBD No. S015492F, dated 6/20/98; CAR S041880B, dated
4/2/93 and SSP DOC-271)

LIST OF EFFECTIVE PAGES

July 20, 1998

The current status of all pages in this document is as shown below:

Page No. Change No. PRCBD No. Date

(i) - (ii) Rev. D * July 20, 1998
(1) - (2) Rev. D * July 20, 1998
i - viii Rev. D * July 20, 1998
1-1 - 1-4 Rev. D * July 20, 1998
2-1 - 2-8 Rev. D * July 20, 1998
A-1 - A-6 Rev. D * July 20, 1998

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INDEX OF DEVIATIONS/WAIVERS AUTHORIZED FOR REQUIREMENTS

CONTAINED IN THIS DOCUMENT

Number Title Para. No. Page

1. Definitions 1.4 (1)
Precision Cleaning 2.10
(Reference Level II PRCBD S41427B,
dated 2/2/89)

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DEVIATIONS/WAIVERS AUTHORIZED FOR REQUIREMENTS

CONTAINED IN THIS DOCUMENT

1. REQUIREMENT: Paragraph 1.4 DEFINITIONS, specifies that to promote

mutual understanding, the following definitions are provided:
GC (Generally Clean) - Freedom from manufacturing res-
idue, dirt, oil, grease, processing debris or other extraneous
contamination. This level can be achieved by washing,
wiping, blowing, vacuuming, brushing, or rinsing. This level
shall not be designated for hardware that is sensitive to con-
tamination.
VC (Visibly Clean) - The absence of all particulate and non-
particulate matter visible to the normal unaided (except
corrected vision) eye. Particulate is identified as matter of
miniature size with observable length, width, and thickness.
Nonparticulate is a film matter without definite dimension.
This level, with the exception of the Orbiter payload (cargo)
bay, payload canister and payloads, requires precision
cleaning methods, but no particle count.
VC + UV (Visibly Clean Plus Ultraviolet) - VC (visibly clean)
and inspected with the aid of an ultraviolet light (black light)
of 3200 to 3800 Angstroms wavelength (3.2 x 10-7 to 3.8 x
10-7 meters). This level requires precision cleaning
methods, but no particle count.
Visual Cleanliness Levels - A category which includes VC,
VC + UV, and GC cleanliness levels.
Paragraph 2.10 PRECISION CLEANING, specifies that
when precision cleanliness levels are required, the precision
cleaning processes shall be performed in a controlled envi-
ronment, and shall be controlled to documented procedures.
The level of precision cleanliness achieved shall be verified,
and evidence of inspection and acceptance documented.
The precision cleaned article shall be packaged in accor-
dance with the requirements of the Product Packaging
section of this specification. Packaging shall be conducted
immediately after verification of cleanliness and prior to
leaving the controlled environment.
WAIVER: This waiver allows pre-shipment cleaning of the following
EMU hardware to the specified visual cleanliness level
without utilization of a “controlled environment” facility for
STS-26 and subsequent.

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DEVIATIONS/WAIVERS AUTHORIZED FOR REQUIREMENTS

CONTAINED IN THIS DOCUMENT - Concluded

Nomenclature Drawing Number

Comm. Carrier Assy (CCA) 0101-10001
Gloves 0106-10006
Hard Upper Torso (HUT) 0102-10002
Arms 0103-10003
Lower Torso Assy (LTA) 0104-10004
Helmet 0105-10005
Liquid Cooling Ventilation 0107-10007
Garment (LCVG)
Extravehicular Visor Assy 0108-10008
(EVVA)
Insuit Drink Bag (IDB) 0110-10010

EFFECTIVITY: STS-26 thru STS-999.

AUTHORITY: Level II PRCBD S41427B, dated 2/2/89.

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SN-C-0005

SPACE SHUTTLE

CONTAMINATION CONTROL REQUIREMENTS

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FOREWORD

Efficient management of the Space Shuttle Program (SSP) dictates that effective
control of program activities be established. Requirements, directives, procedures,
interface agreements, and system capabilities shall be documented, baselined, and
subsequently controlled by SSP management.

Program requirements controlled by the Manager, Space Shuttle Program, are

documented in, attached to, or referenced from Volume I through XVIII of NSTS 07700.

This specification has been approved by the Space Shuttle Program Office and is
available for use by NASA and associated contractors. The Safety, Reliability, and
Quality Assurance Office, NASA-JSC, is the Office of Primary Responsibility for this
document.

All elements of the SSP must adhere to these baselined requirements. When it is
considered by the Space Shuttle Program element/project managers to be in the best
interest of the SSP to change, waive or deviate from these requirements, an SSP
Change Request (CR) shall be submitted to the Program Requirements Control Board
(PRCB) Secretary. The CR must include a complete description of the change, waiver
or deviation and the rationale to justify its consideration. All such requests will be
processed in accordance with NSTS 07700, Volume IV - Book 1 and dispositioned by
the Manager, Space Shuttle Program, on a Space Shuttle PRCB Directive (PRCBD).

____________________________
Tommy W. Holloway
Manager, Space Shuttle Program

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CONTENTS
SN-C-0005

1.0 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1.1 PURPOSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.2 SCOPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.3 APPLICABLE DOCUMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.4 DEFINITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

2.0 REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2.1 CONTAMINATION CONTROL ACTIVITIES . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.2 CONTAMINATION CONTROL PLAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.3 DESIGN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.4 CLEANLINESS LEVELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.5 MINIMUM INTERNAL CLEANLINESS . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.6 PROCUREMENT AND SUBCONTRACTING . . . . . . . . . . . . . . . . . . . . . . 2-3
2.7 OPERATIONAL, TESTING, AND SYSTEM CLEANING FLUIDS . . . . . 2-3
2.8 MANUFACTURING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.9 CLEANING METHODS AND MATERIALS . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.10 PRECISION CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.11 CLEANING FLUIDS CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.12 CLEAN ROOMS, CLEAN WORK STATIONS, AND OTHER
WORK ENCLOSURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.13 CALIBRATION PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.14 PRODUCT PACKAGING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.14.1 Precision Cleanliness Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2.14.2 Visual Cleanliness Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2.15 INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2.16 RECEIVING INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2.17 IN-PROCESS INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
2.18 MINIMUM CLEANLINESS INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
2.19 CONTAMINATION CONTROL INSPECTION RECORDS . . . . . . . . . . . 2-7
2.20 PRODUCT TESTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7

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CONTENTS
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2.21 ENVIRONMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7

2.22 TEST EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
2.23 STORAGE AND SHIPPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2.24 TRAINING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2.25 SPECIAL REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

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CONTENTS
APPENDICES
SN-C-0005

A CLEANLINESS LEVELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

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CONTENTS
TABLES
SN-C-0005

A.1 SURFACE CLEANLINESS LEVELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3

A.2 VC (VISIBLY CLEAN) LEVELS AND INSPECTION CRITERIA FOR
THE ORBITER PAYLOAD (CARGO) BAY, PAYLOAD CANISTER,
AND PAYLOADS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6

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1.0 INTRODUCTION

1.1 PURPOSE

The purpose of this specification is to establish common, definitive responsibilities and

requirements for contamination control on the Space Shuttle Program (SSP).

1.2 SCOPE

This specification contains contamination control requirements applicable to space

vehicles and Ground Support Equipment (GSE) from design concept through procure-
ment, fabrication, assembly, test, storage, delivery, launch/ground operations, and
maintenance for the SSP.

1.3 APPLICABLE DOCUMENTS

The following documents form a part of this specification to the extent specified herein:

a. NASA SP-5076, Contamination Control Handbook

b. JSCM 5322, Contamination Control Program Requirements Manual

c. SE-S-0073, Specification, Fluid Procurement and Use Control

d. FED-STD-209B, Clean Room and Work Station Requirements Controlled

Environment

e. K-STSM-14.2.1, KSC Cargo Facilities Contamination Control Plan

f. VCP-85-485, Cargo Operations Contamination Control Plan

1.4 DEFINITIONS

To promote mutual understanding, the following definitions are provided:

Airborne Particulate Matter - Particulate matter suspended in the ambient atmosphere.

Clean Room - A clean room is an enclosed area employing control over the particulate
matter in air with temperature, humidity, and pressure control, as required.

Clean Work Station - A clean work station is a work bench or similar working enclosure
characterized by having its own filtered air or gas supply.

Cleanliness Level - An established maximum of allowable contaminants based on size

distribution or quantity on a given area or in a specific volume.

Contaminant - Any unwanted matter which could be detrimental to the required opera-
tion, reliability, or performance of a part, component, subsystem, or system.

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Critical and/or Significant Surface - A surface which requires precision cleanliness.

Fiber - A particle whose length-to-width ratio is in excess of 10 to 1 (minimum length of

100 micrometers).

Fluid - A liquid or gaseous material.

Flush - A rinsing of a part, component, subsystem, or system, using a liquid as the

rinsing medium.

GC (Generally Clean) - Freedom from manufacturing residue, dirt, oil, grease, proces-
sing debris or other extraneous contamination. This level can be achieved by washing,
wiping, blowing, vacuuming, brushing, or rinsing. This level shall not be designated for
hardware that is sensitive to contamination.

Micron/Micrometer - A unit of measurement equal to 1 x 10-6 meters (3.93 x 10-5

inches), 25 microns being equal to approximately one-thousandth of an inch.

NVR (Non Volatile Residue) - Soluble (or suspended) material and insoluble particulate
matter remaining after controlled evaporation of a filtered volatile liquid, usually mea-
sured in milligrams. Filtration is normally through a 0.45-micrometer or 0.8-micrometer
membrane filter prior to evaporation.

Particle - Matter with observable length, width, and thickness usually measured in
micrometers. This definition includes fibers.

Particle Counters - Automatic electronic devices designed to electronically separate,

size, and count individual particles.

Particulate Matter - The general term applied to matter with observable length, width,
and thickness, as contrasted to nonparticulate film matter without definite dimension.

Precision Cleaning - Final or fine cleaning accomplished in a controlled environment to

achieve precision cleanliness.

Precision Cleanliness - The degree of freedom from contaminants that cannot normally
be detected by visual means. Detection and measurement of precision cleanliness
require special equipment and techniques.

Precision Clean Packaging - Packaging or protection used to preserve precision cleanli-

ness for a specific period and condition.

Purge - To flow gas through a system (or line, tank, etc.) for the purpose of removing a
residual fluid, or for providing a positive flow of gas from some opening in the system.

Silting - An accumulation of minute particles in the size range normally not counted but
of sufficient quantity to interfere with sample analysis.

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Total Solids - The residue from a known volume of liquid which has been evaporated to
dryness in an oven.

VC (Visibly Clean) - The absence of all particulate and nonparticulate matter visible to
the normal unaided (except corrected vision) eye. Particulate is identified as matter of
miniature size with observable length, width, and thickness. Nonparticulate is a film
matter without definite dimension. This level, with the exception of the Orbiter payload
(cargo) bay, payload canister and payloads, requires precision cleaning methods, but
no particle count.

VC Levels STANDARD, SENSITIVE, and HIGHLY SENSITIVE - VC (visibly clean) with

specified inspection criteria in accordance with Table A.2. Table A.2 options are appli-
cable for the Orbiter payload (cargo) bay, payload canister, and payloads during Space
Shuttle Orbiter/payload integrated operations at launch and landing sites.

VC + UV (Visibly Clean Plus Ultraviolet) - VC (visibly clean) and inspected with the aid
of an ultraviolet light (black light) of 3200 to 3800 Angstroms wavelength (3.2 x 10-7 to
3.8 x 10-7 meters). This level requires precision cleaning methods, but no particle
count.

Visual Cleanliness Levels - A category which includes VC, VC + UV, and GC cleanli-
ness levels.

Deviation/Waiver 1 is applicable to Paragraph 1.4.

Refer to the Deviations/Waivers Section in front of the document.

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2.0 REQUIREMENTS

2.1 CONTAMINATION CONTROL ACTIVITIES

The contractor shall develop a contamination control activity which implements all con-
tamination control requirements of the contract and the requirements of this
specification as applicable to the end product being procured. The contractor shall
select and assign specific personnel the responsibility of implementation and manage-
ment of the contamination control activity. The contractor-developed contamination
control activity is subject to review by the procuring agency in accordance with the
terms of the contract.

2.2 CONTAMINATION CONTROL PLAN

When specified by contract, the contractor shall develop a contamination control plan to
describe the manner in which the contamination control requirements of this specifica-
tion and of the contract are to be implemented and achieved. The plan shall define the
type of facilities to be utilized, the specific cleanliness level to be achieved, and the
method of certifying the cleanliness levels. The contamination control plan will be sub-
ject to review in accordance with the terms of the contract.

2.3 DESIGN

The consideration of contamination control during the design phase is of the utmost
importance. To prevent unnecessarily stringent and costly cleanliness requirements,
the design’s sensitivity to contamination must be limited to the maximum extent
possible.

To assure the most effective contamination control at minimum cost, the designer shall
provide for:

a. Reduction of design sensitivity to contamination

b. Incorporation of features which will minimize or eliminate self-generation of

contamination

c. Materials compatibility for contamination and corrosion control

d. Incorporation of filtration and/or other design features for contamination control

during system operation

e. Maintainability features to facilitate contamination removal and monitoring

during maintenance

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Upon selection of the design, the contractor shall establish:

a. The cleanliness levels required by the design
b. Manufacturing and processing environmental requirements
c. Assembly, processing, and test requirements pertaining to contamination con-
trol
d. Cleanliness preservation and storage requirements
Lubricants, sealing and staking compounds, nonmetallic materials, etc., shall be
selected, tested, and controlled to ensure preservation of the required cleanliness
levels. Selection and evaluation of these materials shall include consideration of out-
gassing and degradation resulting from all environmental conditions expected during
the life and use of the end product.
NOTE: Contamination control guidelines for designers may be obtained from NASA
SP-5076, Contamination Control Handbook.

2.4 CLEANLINESS LEVELS

The contractor shall, unless otherwise specified by contract, establish, document, and
adhere to the cleanliness levels for each part, component, subsystem, and system of
the end product. The contractor-established cleanliness levels shall provide the cleanli-
ness required for the most contamination sensitive design features of the product.
Cleanliness levels shall be selected from Table A.1, Surface Cleanliness Levels, unless
otherwise specified or approved by the procuring agency.
NOTE: With respect to the Orbiter payload (cargo) bay, payload canister and payload,
the VC baseline as referred to in contractual documents is, unless otherwise
stated, “visibly clean level STANDARD” as defined in Table A.2. VC levels
SENSITIVE and HIGHLY SENSITIVE are at extra cost and added ground
operations time.
VC levels STANDARD, SENSITIVE, and HIGHLY SENSITIVE are to be docu-
mented by Operations and Maintenance Requirements and Specifications
Documentation (OMRSD) and OMIs (Operations and Maintenance Instruc-
tions) with established costs and ground processing schedule impact. Special
cleanliness requirements will be evaluated on an individual basis. This is
responsive to Paragraph 2.25 of this document. When approved by the pro-
curing agency, appropriate OMRSD and OMI documentation will be generated
and maintained.
Analysis methods for NVR fallout from LLS (Launch and Landing Site) facility
environments can be found in KSC document K-STSM-14.2.1, and USAF doc-
ument VCP-85-485.

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2.5 MINIMUM INTERNAL CLEANLINESS

Where precision cleanliness or visual cleanliness levels have not been stipulated by the
contract and are not required by the design, internal areas shall, as a minimum, be sub-
jected to a cleanliness inspection. This inspection shall verify the absence of loose
hardware, soils, and all other extraneous materials, such as excessive lubricant or
sealing compound, solder, etc. The presence of such materials shall require
appropriate corrective cleaning action(s).

2.6 PROCUREMENT AND SUBCONTRACTING

The contractor shall assure that the applicable contamination control requirements of
this specification and of the contract are included in its subcontracts. Cleanliness levels
stipulated for subcontract item(s) shall be compatible with the cleanliness requirements
of the end product.

2.7 OPERATIONAL, TESTING, AND SYSTEM CLEANING FLUIDS

Fluids used for the operation, testing, and cleaning of Space Shuttle fluid systems shall
conform to SE-S-0073, where applicable.

2.8 MANUFACTURING

The contractor shall have procedures which shall establish and maintain the cleanliness
requirements for the article being manufactured. The procedures shall give consider-
ation for their potential applicability for use during the operational life of the end
product.

2.9 CLEANING METHODS AND MATERIALS

The contractor shall implement detailed methods and procedures for attaining the
cleanliness levels required for the product. The cleaning methods selected shall be
compatible with the design configuration. The cleaning methods must not be detri-
mental to the materials of construction and/or to the design requirements of the part or
component.

2.10 PRECISION CLEANING

When precision cleanliness levels are required, the precision cleaning processes shall
be performed in a controlled environment, and shall be controlled to documented pro-
cedures. The level of precision cleanliness achieved shall be verified, and evidence of
inspection and acceptance documented. The precision cleaned article shall be pack-
aged in accordance with the requirements of the Product Packaging section of this

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specification. Packaging shall be conducted immediately after verification of cleanli-

ness and prior to leaving the controlled environment.
Deviation/Waiver 1 is applicable to Paragraph 2.10.
Refer to the Deviations/Waivers Section in front of the document.

2.11 CLEANING FLUIDS CONTROL

The contractor shall establish and implement requirements for all cleaning fluids. All
cleaning fluids utilized shall be controlled by documented requirements. The contractor
shall procure cleaning fluids in accordance with SE-S-0073, where applicable.
Unless otherwise specified in the contract, the contractor shall select from existing
specifications, or shall establish composition requirements for cleaning fluids. All
cleaning fluids used shall comply with the specified requirements.
The cleaning fluids selected for use as precleaning solutions shall be controlled during
use by analysis, solution replacement, or adjustment, to maintain cleaning effectiveness
and compatibility with the type of material being cleaned.
Final flush and verification fluids for precision cleanliness shall be analyzed prior to use
to determine compliance with the stipulated specification requirements.
The contractor shall maintain fluid control records. The records shall indicate the
scheduled analysis results and any solution replacement or adjustments.

2.12 CLEAN ROOMS, CLEAN WORK STATIONS, AND OTHER WORK ENCLOSURES
Assembly, processing, and functionally testing of the product shall be conducted in faci-
lities which provide airborne contamination levels compatible with the product
cleanliness required.
Clean rooms and clean work stations required for product processing shall be classified
as described in FED-STD-209B. The operation of all clean rooms, clean work stations,
or other environmentally controlled work enclosures shall be controlled by approved
documented procedures. These operating procedures for monitoring shall be selected
from requirements contained in FED-STD-209B, as applicable for the product. Exam-
ples of clean room monitoring and apparel requirements are found in JSCM 5322.
The contractor shall establish and implement the requirements for the periodic certifica-
tion of clean rooms, clean work stations, and other environmentally controlled work
enclosures. The certification process shall be controlled by contractor-established doc-
umented procedures.

2.13 CALIBRATION PROCEDURES

The contractor shall establish the requirements and documented procedures for the
calibration of facilities and equipment used for the contamination control activity.

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NOTE: Automatic liquid-borne particle counters cannot be utilized for final verification
of cleanliness of the end product unless the individual counters have demon-
strated accuracy and repeatability, and their use is approved by the procuring
agency.

2.14 PRODUCT PACKAGING

The contractor shall establish and implement requirements and processes for pack-
aging the cleaned article, interim and final, as necessary to preserve the required
cleanliness level. The packaging processes shall be controlled by documented proce-
dures.

Packaging materials selected for cleaning items shall possess:

a. Qualities which allow for visual inspection and ready identification of the
cleaned item.

b. Flexibility and strength adequate to assure normal handling without rupture.

c. Compatibility with the cleanliness level required for the item.

d. Resistance to particle sloughing that is compatible with the required cleanliness

levels.

e. A coefficient of heat sealability that assures the formation of an effective and

strong seal.

f. Low water-vapor-transmission rate to reduce or eliminate corrosion of the item.

g. Antistatic properties compatible with the item.

h. Characteristics that, through normal storage periods, will not adversely affect or
contaminate the item.

NOTE: NASA SP-5076 contains information on the characteristics of various pack-

aging materials. Examples of acceptable packaging procedures are found in
JSCM 5322.

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2.14.1 Precision Cleanliness Packaging

Precision cleaned items shall be double-bagged during the packaging process to

assure:

a. The preservation of item cleanliness in the event of damage to one bag.

b. Both slough resistance and moisture barrier qualities.

c. The ability to remove the outer bag during transfer of item(s) into a clean room
in order to maintain the cleanliness of the packaged items and the clean room
environment.

Caps and plugs used to protect internal areas of fluid system components shall be
compatible with the system fluid. When caps or plugs are not used, the inner bag
material shall be compatible with the system fluid.

2.14.2 Visual Cleanliness Packaging

2.14.2.1 GC Packaging

GC items are not required to be packaged.

2.14.2.2 VC Packaging

VC items shall be packaged with one bag (disposable or reusable) or equivalently pro-
tected in a suitable container. VC items that are moisture sensitive shall be packaged
with one bag as a minimum (disposable or reusable). All VC packaging materials shall
be in accordance with Paragraphs 2.14a through 2.14h; Paragraphs 2.14a and 2.14e
are not applicable for VC containers.

2.14.2.3 VC + UV Packaging

VC + UV items shall be packaged in accordance with Paragraph 2.14.1.

2.15 INSPECTION

The contractor shall assure compliance to the contamination control requirements and
procedures by performing verification inspections, and shall retain inspection records.

2.16 RECEIVING INSPECTION

The contractor shall establish procedures and appropriate environmental controls for
receiving inspection of procured items. The inspection of procured items shall assure

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that storage, transit, and handling of the packaged items have not violated the required
cleanliness.

2.17 IN-PROCESS INSPECTION

During manufacturing and assembly of the product and/or operational use, inspections
shall be performed to assure the achieved cleanliness has not been degraded or jeop-
ardized.

2.18 MINIMUM CLEANLINESS INSPECTION

The inspection required by Paragraph 2.5 shall be performed prior to such assembly
processes as potting, foaming, final closure, and the incorporation of subassemblies
into higher order assemblies.

2.19 CONTAMINATION CONTROL INSPECTION RECORDS

The contractor shall maintain records of contamination control processing which are
traceable to the articles processed. Traceable records shall also be maintained for con-
tamination control facility tests and certification of flush or test fluids. Certification of
cleanliness shall accompany the product upon delivery of the procuring agency.

2.20 PRODUCT TESTING

Testing requirements and procedures shall include contamination controls. The testing
controls shall assure that testing equipment, techniques, and materials do not degrade
the previously achieved product cleanliness.

2.21 ENVIRONMENT

The test environment shall be established and controlled as required for product clean-
liness. Whenever critical surfaces of the item are exposed (for example, when
connecting or disconnecting equipment), either the entire test environment shall be
controlled or effective localized environmental controls shall be implemented.

2.22 TEST EQUIPMENT

Test equipment used shall have contamination controls compatible with the cleanliness
required for the product. Particular attention shall be given to cleanliness of interfacing
components. Liquids, gases, and other materials used in the test equipment systems
which interface with the product shall meet the purity, cleanliness, and physical proper-
ties required for the product.

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2.23 STORAGE AND SHIPPING

The contractor shall establish and utilize a storage and shipping procedure which main-
tains the required cleanliness of the product(s).

2.24 TRAINING

The contractor shall select, assign, and train personnel in all areas required to satisfac-
torily meet the requirements of the contamination control activity.

The contractor training shall assure that all personnel responsible for contamination
control functions shall be trained as required to assure proficiency within their assigned
task. Manufacturing and support personnel shall be trained or indoctrinated to the
extent necessary to prevent compromise of contamination control. Retraining of all per-
sonnel shall be accomplished, as required. The contractor shall establish personnel
certification with traceable documentation.

2.25 SPECIAL REQUIREMENTS

The contractor shall determine if special requirements (for example, radiation, micro-
bial, total organics, etc.) are required by the product design or application. As
applicable, these requirements shall be established and implemented when approved
by the procuring agency.

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APPENDIX A

CLEANLINESS LEVELS

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TABLE A.1
SURFACE CLEANLINESS LEVELS
VISUAL CLEANLINESS LEVELS

GC (Generally Clean) (1) Freedom from manufacturing residue, dirt, oil,

grease, processing debris or other extraneous contamination. This level
can be achieved by washing, wiping, blowing, vacuuming, brushing, or
rinsing. The GC level shall not be designated for hardware that is sensitive
to contamination.

VC (Visibly Clean) (2) The absence of all particulate and nonparticulate

matter visible to the normal unaided (except corrected vision) eye. Particu-
late is identified as matter of miniature size with observable length, width,
and thickness. Nonparticulate is film matter without definite dimension.
This level, with the exception of the Orbiter payload (cargo) bay, payload
canister and payloads, requires precision cleaning methods, but no particle
count.

VC + UV (Visible Clean Plus Ultraviolet) (2) Visibly clean (as defined above) and
inspected with the aid of an ultraviolet light (black light) of 3200 to 3800
Angstroms wavelength (3.2 x 10-7 TO 3.8 x 10-7 meters).

NOTE: Any evidence of fluorescence shall be cause for recleaning. If

recleaning does not reduce the fluorescence, an investigation shall
be made to determine whether the fluorescing material is contami-
nation or the basic materials. This level requires precision
cleaning methods, but no particle count.

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TABLE A.1
SURFACE CLEANLINESS LEVELS - Continued

PRECISION PARTICULATE LEVELS PRECISION PARTICULATE LEVELS

Particle Size Range Particle Size Range
Level Micrometers (3) (4) Level Micrometers (3) (4)
1000 <500 Unlimited (5) 25 <5 Unlimited (5)
500 thru 750 34 5 thru 15 19
>750 thru 1000 5 >15 thru 25 4
>1000 0 >25 0

750 <250 Unlimited (5) Example:

p Level 300 would be p particluate
250 thru 500 205 l
levell 300.
300 Level
L l 300 C wouldld be
b
>500 thru 750 9 particulate level 300 plus NVR
>750 0 level C.
C

500 <100 Unlimited (5) NVR (NONVOLATILLE RESIDUE) LEVELS

100 thru 250 1073
Maximum Quantity NVR
>250 thru 500 27
Per 0 1 Square Meters
0.1
>500 0
Level (1 Sq
Sq. Ft
Ft.)) (3)
300 <100 Unlimited (5) A 1 mg.
100 thru 250 93 B 2 mg.
>250 thru 300 3 C 3 mg.
mg
300 0 D mg
4 mg.

250 <100 Unlimited (5)

100 thru 200 39
>200 thru 250 3
>250 0

200 <50 Unlimited (5)

50 thru 100 154
>100 thru 200 16
>200 0

150 <50 Unlimited (5)

50 thru 100 47
>100 thru 150 5
>150 0

100 <25 Unlimited (5)

25 thru 50 68
>50 thru 100 11
>100 0

50 <15 Unlimited (5)

15 thru 25 17
>25 thru 50 8
>50 0

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TABLE A.1
SURFACE CLEANLINESS LEVELS - Concluded
NOTES: (1) Inspection criteria shall be specified at the discretion of the procuring
agency. In the event that cleaning is necessary to achieve the GC level,
evidence that cleaning was performed will constitute verification of the
GC level.
(2) Inspection criteria shall be specified at the discretion of the procuring
agency. Refer to Table A.2 for inspection criteria options that are
applicable for the Orbiter payload (cargo) bay, payload canister, and
payloads during Space Shuttle Orbiter/payload integrated operations at
launch and landing sites.
(3) Particulate and NVR allowables are based on 0.1 square meters
(1 square foot) of surface area. Flush fluid quantity for sampling shall
be 100 milliliters per 0.1 square meters (1 square foot) of surface area.
Small parts should be grouped together to obtain 0.1 square meters
(1 square foot) of surface area. For determination of NVR fallout in
environmentally controlled areas, see Paragraph 2.4.
(4) Maximum quantity per 1.0 standard cubic meters (35 standard cubic
feet) of effluent gas when systems are being evaluated by purging. If
feasible, the sampling must be accomplished at maximum system
operational flow rate.
(5) Unlimited means particulate in this size range is not counted; however, if
the accumulation of this silt is sufficient to interfere with the analysis, the
sample shall be rejected.

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TABLE A.2
VC (VISIBLY CLEAN) LEVELS AND INSPECTION CRITERIA
FOR THE ORBITER PAYLOAD (CARGO) BAY,
PAYLOAD CANISTER, AND PAYLOADS
Three levels of VC requirements are available for the Orbiter payload (cargo) bay, pay-
load canister and payloads during Space Shuttle Orbiter/payload integrated operations
at launch and landing sites. VC STANDARD is baseline as referred to in contractual
documentation. The VC definition in Table A.1 is applicable to this table with the under-
standing that incident light levels and inspection distances are specified herein:

Incident Light Observation

VC Level Level (1) Distance Remarks
Standard � 50 foot-candles 5 to 10 feet (2) (3) (5)
Sensitive � 50 foot-candles 2 to 4 feet (2) (3) (5)
Highly Sensitive � 100 foot-candles 6 to 18 inches (3) (4)

NOTES: (1) One-foot candle (lumens per square foot) is equivalent to 10.76 lumens
per square meter.
(2) Cleaning is required if the surface in question does not meet VC under
the specified incident light and observation distance conditions.
(3) Exposed and accessible surfaces only.
(4) Initial cleaning is mandatory; Note (2) applies thereafter.
(5) Areas of suspected contamination may be examined at distances closer
than specified for final verification.

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