Leitz Lexicon Edition 7 - 05 Routing

Routing
Leitz Lexicon Edition 7 Version 2

Explanation of abbreviations
A = dimension A LH = left hand rotation

ae = cutting thickness (radial)
ap = cutting depth (axial) M = metric thread
ABM = dimension MBM = minimum order quantity
APL = panel raising length MC = multi-purpose steel, coated
APT = panel raising depth MD = thickness of knife
-1
AL = working length min = revolutions per minute (RPM)
AM = number of knives MK = morse taper
AS = anti sound (low noise design) m min-1 = metres per minute
m s-1 = metres per second
b = overhang
B = width n = RPM
BDD = thickness of shoulder nmax. = maximum permissible RPM
BEM = note NAL = position of hub
BEZ = description ND = thickness of hub
BH = tipping height NH = zero height
BO = bore diameter NL = cutting length
NLA = pinhole dimensions
CNC = Computerized Numerical Control NT = grooving depth
d = diameter P = profile
D = cutting circle diameter POS = cutter position
D0 = zero diameter PT = profile depth
DA = outside Diameter PG = profile group
DB = diameter of shoulder
DFC = Dust Flow Control (optimised chip clearance) QAL = cutting material quality
DGL = number of links
DIK = thickness R = radius
DKN = double keyway RD = right hand twist
DP = polycrystalline diamond RH = right hand rotation
DRI = rotation RP = radius of cutter
FAB = width of rebate S = shank dimension

FAT = depth of rebate SB = cutting width
FAW = bevel angle SET = set
FLD = flange diameter SLB = slotting width
fz = tooth feed SLL = slotting length
fz eff = effective tooth feed SLT = slotting depth
SP = tool steel
GEW = thread ST = Cobalt-basis cast alloys,
GL = total length e.g. Stellit®
GS = Plunging edge STO = shank tolerance
SW = cutting angle
H = height
HC = tungsten carbide, coated TD = diameter of tool body
HD = wood thickness (thickness of workpiece) TDI = thickness of tool
HL = high-alloyed tool steel TG = pitch
HS = high-speed steel (HSS) TK = reference diameter
HW = tungsten carbide (TCT)
UT = cutting edges with irregular pitch
ID = ident number
IV = insulation glazing V = number of spurs
vc = cutting speed
KBZ = abbreviation vf = feed speed
KLH = clamping height VE = packing unit
KM = edge breaker VSB = adjustment range
KN = single keyway
KNL = combination pinhole consists of WSS = workpiece material
2/7/42 2/9/46,35 2/10/60
Z = number of teeth
L = length ZA = number of fingers
l = clamping length ZF = tooth shape (cutting edge shape)
LD = left hand twist ZL = finger length
LEN = Leitz standard profiles
Notes to the Lexicon concerning the diagrams and tables

The statements made in the diagrams and tables relate to specific conditions and represent parameters from tests subjected to defined conditions. Variations
when using tools in individual case due to special application conditions may be possible. Our support team will provide you with detailed information.
5. Routing
5.1 Sizing and grooving 2

5.1.1 Shank cutters HW and HW turnblade 5
5.1.2 Shank cutters HW-solid spiral design 18
5.1.3 Shank cutters DP 33
5.1.4 Slotting cutters and mortising bits 55
5.2 Jointing, rebating and bevelling 57

5.2.1 Jointing and rebating tools 59
5.2.2 Bevelling tools 65
5.3 Face milling and finishing 68

5.3.1 Planing cutters 70
5.3.2 V-groove and finishing cutters 71
5.4 Profiling 73
5.4.1 Finger joints 73
5.4.2 Tools for internal doors 77
5.4.3 Tools for furniture and interior construction 80
5.4.4 Tools for multi-purpose profiles 90
5.4.5 Tools for special profiles 100
5.5 Portable routers 104

5.5.1 Tools for sizing and grooving 105
5.5.2 Tools for profiling 117
5.5.3 Tools for solid surface materials 129
5.5.4 Tools for composite panels 132
5.5.5 Drills for portable routers 133
Troubleshooting 136
Signs of wear 137
Enquiry/order form special tools – routing 139
Alphabetical product index 141
ID index 143
1
5. Routing 5.1 Sizing and grooving

Working step/Application Sizing and grooving.
Workpiece material Softwood and hardwood [SP - softwood only, HS, HW, HW solid].
[recommended cutting material] Chipboard and fibre materials (MDF, HDF etc.), uncoated, plastic coated, veneered
etc. [HW, HW solid, DP].
Plywood [HW, HW solid, DP].
Duromers [HW, HW solid, DP].
Plastomers [HS, HW, HW solid, DP].
Solid surface material (Corian, Varicor etc.) [HW, HW solid, DP].
Decorative laminates (HPL-compact laminate, Trespa etc.) [HW solid, DP].
Non-ferrous metal (Aluminium, copper etc.) [HS, HW, HW solid, DP].
Machine Stationary routers with/without CNC control.

Milling machines with spindles to mount shank tools.
Portable routers.
Operation Sizing, separating cuts (full cut), climb cut, conventional cut.
Cutting edge type Straight cutting edge
Negative twist Positive twist
Straight edges with Straight edges with shear angle, spiral design.
shear angle.
Spiral cutting edges
1 2 3 4
Fig. 1: RH-RD Fig. 3: LH-LD

positive twist, positive twist,
workpiece face side to bottom, workpiece face side to bottom,
good chip flow into dust extraction. good chip flow into dust extraction.

Fig. 2: RH-LD Fig. 4: LH-RD
negative twist, negative twist,
workpiece face side to top, workpiece face side to top,
supports workpiece clamping. supports workpiece clamping.
2

Technical features The dimensions in the table below refer to the following tool parameters:
D Diameter of the cutting edge

NL Usable cutting length with specified number of teeth
Shank-Ø
AL Possible working length, reached in separate steps
D
GL Total length of the tool
Shank length NL d Diameter of the shank, e.g. S25 x 60 -> Ø 25 mm
I Maximum clamping length of the shank, e.g. S25 x 60 -> 60 mm
GL
Shank tolerances Shank diameter

Tools for < 12 mm ≥ 12 mm
CNC routers h6 g6
Portable routers g7/h8 –
Application parameters RPM/feed speed

The recommended RPM and feed speeds are detailed in the diagrams next the tool
tables.
Operation notes Recommended plunging methods:

The following plunging methods are recommended for sizing and grooving tools:
Ramp plunging Spiral plunging
Router bits with mainly negative cutting shear angles and HW solid router bits with
RH/LD and LH/RD and router bits without plunging edge are not suitable for axial
plunging.
Axial plunging
3
Position the tool relative to the Tools with high negative shear angle. Tools with high positive shear angle..
workpiece
Reference
Reference point: point:
Top of Top of workpiece
workpiece
Reference
Reference point: point:
BottomBottom of workpiece
of workpiece
or machine
or machine table table
Workpiece clamping Sufficient workpiece clamping is very important on stationary machines.

Insufficient clamping can reduce both the cut quality and tool life considerably.
Panels can be held in place with vacuum clamping, but sometimes additional
mechanical clamping is required.
Small and and arched workpieces in particular require special jigs or clamping
devices which must be made by the customer or sourced from specialist suppliers.
Chip removal For optimum chip removal, tools with predominantly or only positive shear cut should
be used. Check there is sufficient workpiece clamping.
Machining deep slots Cutting lock mortises in door production.
Displacement
0.3 — 0.4
Reducing the slot cutting width by approx 0.1 mm per stroke reduces the risk of
breakage as the tool does not touch the side of the slot with the full length of the tool.
4
5.1.1 Shank cutters HW and HW turnblade
Grooving cutter, straight cut

Application:
Router cutter for grooving.
Machine:
Stationary routers with/without CNC control, machining centres, milling machines
with spindles to mount shank tools, portable routers.
Workpiece material:
Softwood and hardwood, chipboard and fibre materials (MDF, HDF etc.), uncoated,
plastic coated, veneered etc., laminated veneer lumber (plywood, multiplex plywood
etc.), duromers, plastomers, solid surface material (Corian, Varicor etc.), decorative
laminates (HPL-compact laminate, Trespa etc.), non-ferrous metals (aluminium,
copper etc.), PVC profile extrusions.
Technical information:
Straight cut. End-ground for plunging. Large resharpening area. Good cutting
performance in plastic and compound materials.
HW solid, Z 1
WO 120 2
D GL NL S QAL DRI ID
mm mm mm mm
8 70 27 8x30 HW solid RH 044468 
Feed speed vf depending on cutting RPM: nmax = 24000 min-1

depth ap
9
Ø 5 x 8 NL
8
Ø 5,9 x 12 NL
7 Ø 8 x 15 NL
vf [m min-1]
6
5
4
3
ap
2
1
0 2 4 6 7 8 10
ap [mm]
Workpiece material: Duromers,

plastomers, compound materials
Operation: Grooving, sizing
Speed: n = 16000 - 18000 min-1
;;available ex stock 5
□□available at short notice
Instruction manual visit www.leitz.org
Grooving cutter, straight cut

Application:
Router cutter for sizing and grooving.
Machine:
Workpiece material:
laminates (HPL-compact laminate, Trespa etc.), non-ferrous metals (aluminium,
copper etc.), PVC profile extrusions.
Straight cut. End-ground for plunging. Large resharpening area. Short design for
increased stability and reduced vibration. Long design for increased cutting depth
(recommended in several steps).
HW solid, Z 2, short design

WO 120 1 16
D GL NL S DRI ID
mm mm mm mm
3 50 6 6x30 RH 041979 
Feed speed vf depending on cutting 4 50 7 6x30 RH 041952 
depth ap 4.5 50 8 6x30 RH 041953 
5 50 10 6x30 RH 041954 
10 6 50 14 6x30 RH 041956 
Ø 7 x 17 NL 7 55 17 8x30 RH 041958 
9
Ø 10 x 20 NL
8 55 20 8x30 RH 041985 
8 Ø 3 x 6 NL
7,5 9 70 18 10x40 RH 041961 
Ø 5 x 10 NL
10 70 20 10x40 RH 041962 
vf [m min-1]
7
6
12 70 25 12x40 RH 041963 
5
ap
4 HW solid, Z 2, short design, reinforced shank

3 WO 120 1 16
2 D GL NL S DRI ID
0 5 8 10 15 20 25 mm mm mm mm
ap [mm] 3 55 6 8x40 RH 041981 
4 55 10 8x40 RH 041982 
5 55 12 8x40 RH 041983 
Workpiece material: Plastic coated 6 55 14 8x40 RH 041984 
chipboard
Operation: Grooving
Speed: n = 18000 min-1 HW solid, Z 2, long design
Correction factor for vf: WO 120 1 16
Solid wood = 0.8; Glulam = 0.8; D GL NL S DRI ID
Machining across grain = 0.7 mm mm mm mm
3 60 12 6x30 RH 041964 
10 4 60 12 6x40 RH 041965 
9
Ø 6 x 14 NL 5 80 18 6x40 RH 041966 
Ø 10 x 20 NL
8 Ø 12 x 25 NL
RPM: nmax = 24000 min-1
Ø 3 x 6 NL
vf [m min-1]
7
Ø 5 x 10 NL
6
5
ap
4
3 Workpiece material: Duromers,
2 plastomers, Corian
0 5 8 10 15 20 25 Operation: Grooving
ap [mm] Speed: n = 16000 - 18000 min-1
6 ;;available ex stock
Grooving cutter, Z 2
Application:
Machine:
Workpiece material:
plastic coated, veneered etc., laminated veneer lumber (plywood, multiplex
plywood etc.).
Straight cut, tungsten carbide plunging tip.
HW, Z 2, shank 9.5 / 12 mm

WO 120 1 01
mm mm mm mm
3 34 5 9.5x20 HW solid RH 038014 
5 39 7 9.5x20 HW solid RH 038018 
10 52 20 9.5x20 HW RH 038028 
12 72 25 12x40 HW RH 038115 
13 72 25 12x40 HW RH 038116 
14 76 28 12x40 HW RH 038117 
Feed speed vf depending on cutting
15 80 30 12x40 HW RH 038118 
depth ap 16 90 35 12x40 HW RH 038147 
9
18 90 35 12x40 HW RH 038148 
Ø 7 x 10 NL 20 90 35 12x40 HW RH 038149 
8
Ø 8 x 14 NL 25 92 41 12x40 HW RH 038125 
7 Ø 9 x 18 NL
6,5 Ø 3 x 5 NL
vf [m min-1]
6
Ø 5 x 7 NL
5 HW, Z 2, shank 10 mm
4
WO 120 1 01
ap
3
2
mm mm mm mm
4 49 10 10x35 HW solid RH 038053 
1 5 49 12 10x35 HW solid RH 038054 
0 5 8 10 15 20 25
6 53 14 10x35 HW solid RH 038055 
ap [mm]
7 55 17 10x35 HW solid RH 038056 
8 60 20 10x35 HW solid RH 038057 
Workpiece material: Plastic coated 10 70 23 10x35 HW RH 038058 
chipboard 12 70 23 10x35 HW RH 038059 
Operation: Grooving
Speed: n = 18000 min-1 RPM: n = 16000 - 36000 min-1
Correction factor for vf:
Solid wood = 0.8; Glulam = 0.8;
Machining across grain = 0.7
12
11 Ø 10 … 14
Ø 16 … 24
10
9
vf [m min-1]
ap
8
7 Workpiece material: Plastic coated
6 chipboard
5 Operation: Grooving
4 Speed: n = 18000 min-1
3 Correction factor for vf:
0 5 10 13 15 20 25 30 Solid wood = 0.8; Glulam = 0.8;
ap [mm]
Grooving cutter with shear angle

Application:
Router cutter for sizing, grooving and cutting apertures.
Machine:
with spindles to mount shank tools.
Workpiece material:
plywood etc.).
Finishing type Z 1+1 particularly to machine apertures in furniture and doors. Cutting
edges with alternating shear angles for tear-free edges on both sides.
HW, Z 1+1, finishing cut processing

WO 140 2
D GL NL S DRI ID
mm mm mm mm
14 100 50 12x50 RH 038204 
14 100 50 14x50 RH 038205 
14 120 50 25x60 RH 038206 
Feed speed vf depending on cutting RPM: nmax = 24000 min-1

depth ap
10
Ø 14 x 50 NL
9
8
vf [m min-1]
7
6
5
4
ap
3
2
0 10 20 30 35 40 50
ap [mm]
Workpiece material: Plastic coated or

veneered chipboard
Operation: Sizing
Speed: n = 18000 min-1
Roughing router cutter in turnblade design

Application:
Router cutter for sizing and grooving to roughing quality.
Machine:
Workpiece material:
laminated veneer lumber (plywood, multiplex plywood etc.).
Tungsten carbide turnblade knives arranged in irregular pitch for quiet cutting.
With turnblade knife plunging tip.
HW, Z 1+1
WL 101 2
D GL NL S DRI ID
mm mm mm mm
22 125 55 25x60 RH 041922 
RPM: n = 16000 - 24000 min-1
Spare knives:
Feed speed vf depending on cutting BEZ ABM QAL VE ID
depth ap mm PCS
Turnblade knife 9x12x1.5 HW-05F 10 005158 
20
Ø 22 x 55 NL
18
16 Spare parts:
BEZ ABM ID
vf [m min-1]
14
mm
ap
12 Oval head screw Torx® 15 M4x5 007037 

9 Torx® key Torx® 15 005457 
8
6
4
0 10 20 30 35 40 50
ap [mm]
Workpiece material: Plastic coated

chipboard
Operation: Sizing
Correction factor for vf: MDF = 0.8
Roughing router cutter in turnblade design - HeliCut 11

Application:
Router for sizing and grooving to roughing/finishing quality. Cutting of tenons for
frame constructions.
Machine:
Stationary routers with/without CNC control, machining centres, joinery machines,
milling maschines with spindles to mount shank tools.
Workpiece material:
Softwood and hardwood, glulam and laminated wood.
Spiral shaped edge arrangement of the tungsten carbide turnblades (4 times
turnable). Tungsten carbice turnblade plunging knife with chipbreakers for good chip
removal (for D = 40 mm). Tangential fixing of the knives in the dust protected area.
Deep boreholes are to be cut circularly.
HW, Z 2+2
WL 101 2
D GL NL S DRI ID
mm mm mm mm
30 125 60 20x50 RH 041928 
30 195 120 30x53 RH 041929 
40 235 160 30x53 RH 041927 
Feed speed vf depending on RPM n
RPM: n = 6000 - 18000 min-1
7,0
Softwood Note:
Hardwood
6,0 Tool shank S30x53 with recess suitable for many conventional joinery machines. Not
suitable for use in shrink-fit chucks.
On machines with automatic tool changer use collet chuck ER40 together with collet
5,0
d = 30 mm, ID 679039.
4,5
vf [m*min-1]
4,0 Spare knives:

BEZ Knife ABM for D QAL VE ID
3,0
mm mm PCS
Turnblade knife Peripheral tip 11x11x1.5 HW 10 602515 
Turnblade knife Peripheral tip 11x11x1.5 TDC 602904 
2,0 Exchange knife Plunging tip 22x12.7x2 30 HW 10 602531 
3000 6000 9000 12000 15000 18000 21000 Exchange knife Plunging tip 22x12.7x2 40 HW 10 602516 
n [min-1]
Spare parts:
Workpiece material: Softwood, BEZ ABM ID
Hardwood mm
Operation: Sizing and grooving Countersink screw, Torx® 15 M4x5 114039 
Axial infeed: ap = 20 - 50 mm Countersink screw, Torx® 20 M5x6 114040 
Correction factor for vf: Glulam = 0.8 Torx® key Torx® 15 005457 
Torx® key Torx® 20 117520 
Application notes:
Circular pockets and boreholes of a depth > 1xD have to be cut circularly.
Use ramp-in cutting to produce mortises.
Grooving router cutter in turnblade design

Application:
Router cutter for sizing and grooving to finish quality.
Machine:
Portable routers, limited suitable: stationary routers with/without CNC control,
machining centres.
Workpiece material:
Softwood, chipboard and fibre materials (MDF, HDF etc.), uncoated, plastic coated,
veneered etc.
Tungsten carbide turnblade knife clamped by wedge. Design without plunging tip
only suitable for ramp plunging. Design with plunging tip limited suitable for axial
plunging.
HW, Z 1, without plunging tip

WL 100 1
D GL NL S DRI ID
mm mm mm mm
8 65 20 10x40 RH 041624 
9 65 20 10x40 RH 041631 
10 65 20 10x40 RH 041638 
10 70 25 10x40 RH 041643 
12 76 30 10x40 RH 041667 
depth ap
14 86 40 12x40 RH 041679 
10 16 94 50 12x40 RH 041685 
Ø 10 x 20 NL 16 109 50 16x50 RH 041714 
9
Ø 8 x 20 NL
8 RPM: D 8 - 12 mm: n = 18000 - 24000 min-1
D 14 - 20 mm: n = 16000 - 24000 min-1
vf [m min-1]
7
ap
6
Spare knives:
5
BEZ ABM for D NL QAL VE ID
4 mm mm mm PCS
3 Turnblade knife 20x4.1x1.1 8-9 20 HW-05 10 005186 
Turnblade knife 20x5.5x1.1 10 - 12 20 HW-05 10 005187 
2
0 5 8 10 15 20 25
Turnblade knife 25x5.5x1.1 10 25 HW-05 10 005188 
ap [mm]
chipboard Spare parts:
Operation: Grooving, sizing BEZ ABM for D NL ID
Speed: n = 18000 min-1 mm mm mm
Correction factor for vf: MDF = 0.8 Clamping wedge 17.5x5.15x2.8 8-9 20 009258 
Clamping wedge 17.5x6.45x4 10 - 11 20 009259 
12 Clamping wedge 22.5x6.54x4 10 25 009260 
11
Ø 16 x 50 NL Clamping wedge 27.5x6.45x4 11 30 009261 
ae Clamping wedge 27.5x7.35x3.7 12 - 14 30 009263 
10 Clamping wedge 37.5x7.35x3.7 14 40 009264 
ap
Clamping wedge 47.5x10.28x4.2 16 - 24 50 009266 

vf [m min-1]
9
Countersink screw, Torx® 8 M2.5x5.7 8 - 11 006231 
8
Countersink screw, Torx® 8 M3x7.6 12 - 14 006233 
7 Countersink screw, Torx® 15 M4x9.5 16 007847 
6
5
4 chipboard
0 10 20 30 35 40 50
Operation: Jointing (max. ae = 3 mm)
ap [mm]
Grooving router cutter in turnblade design

Application:
Machine:
Portable routers, stationary routers with/without CNC control, machining centres.
Workpiece material:
veneered etc.
plunging.
HW, Z 1, with plunging tip

WL 100 1
D GL NL S DRI ID
mm mm mm mm
14 107 45 12x40 RH 041722 
RPM: n = 16000 - 24000 min-1
Spare knives:
BEZ ABM NL QAL VE ID
depth ap
mm mm PCS
10 Turnblade knife 50x5.5x1.1 50 HW-05 10 005191 
Ø 3/8``x 25/32``NL
9
8
Spare parts:
BEZ ABM ID
vf [m min-1]
7
ap
mm
6 Clamping wedge with plunging tip 45x3.7x7.35 009749 
5 Countersink screw, Torx® 8 M3x7.6 006233 
4
3 HW, Z 1, without plunging tip, inch types
2 WL 100 1
0 5 8 10 15 20 25
D NL GL S DRI ID
ap [mm]
in in in in
Workpiece material: Plastic coated 1/2“ 1 3/16“ 2 3/4“ 1/2“ x 1 3/8“ RH 041060 
chipboard 3/4“ 2“ 3 7/8“ 3/4“ x 1“ RH 041067 
RPM: D 1/2“: n = 18000 - 24000 min-1
D 3/4“: n = 16000 - 24000 min-1
12 Spare knives:
Ø 5/8`` x 2``NL
11 BEZ ABM for D NL QAL VE ID
ae
10 mm in in PCS
Turnblade knife 30x5.5x1.1 1/2“ 1 3/16“ HW-05 10 005189 
ap
vf [m min-1]
9
Turnblade knife 50x5.5x1.1 5/8“ - 3/4“ 2“ HW-05 10 005191 
8
7 Spare parts:
6 BEZ ABM for D NL ID
mm in in
5
Clamping wedge 27.5x7.35x3.7 1/2“ - 35/64“ 1 3/16“ 009263 
4 Clamping wedge 47.5x10.28x4.2 5/8“ - 3/4“ 2“ 009266 
0 10 20 30 35 40 50 Countersink screw, Torx® 8 M3x7.6 1/2“ 006233 
ap [mm] Countersink screw, Torx® 15 M4x11.5 5/8“ - 3/4“ 006234 
chipboard
Operation: Jointing
(maximum chip removal ae = 3 mm)
Router cutter in turnblade design

Application:
Router cutter for sizing and grooving to finish quality. For grooving with constant tool
diameter.
Machine:
Workpiece material:
laminates (HPL-compact laminate, Trespa etc.).
Straight cut. Knife tip designed for seamless cut. Teflon coated tool body for reduced
resin and glue build up. With tungsten carbide plunging tip. Suitable for machining
the narrow edge of painted or foil coated MDF.
HW, Z 1, NL 30 mm
WL 101 1
D GL NL S ID ID
mm mm mm mm LH RH
16 85 30 12x40 040867 
Feed speed vf depending on cutting 16 95 30 16x50 040877  040878 
depth ap 16 95 30 20x50 040879 
16 105 30 25x60 040872 
11 18 85 30 12x40 040869 
Ø 18… Ø 20 x 30 NL 20 85 30 12x40 040871 
10
20 95 30 20x50 040882 
9
ap
RPM: n = 16000 - 20000 min-1

vf [m min-1]
8
7
Spare knives:
6
5
mm mm PCS
4 Turnblade knife Plunging tip 7.6x12x1.5 16 - 18 HW-05F 10 005080 
3 Turnblade knife Plunging tip 9x12x1.5 20 - 24 HW-05F 10 005158 
5 10 13 15 20 25 30 Turnblade knife Peripheral tip 30x12x1.5 HW-05F 10 005161 
ap [mm]
Spare parts:
Workpiece material: Plastic coated BEZ Knife ABM for D ID
chipboard mm mm
Operation: Grooving, sizing Screw Plunging tip M3.5x4 (head D7) 16 - 20 006068 
Screw Peripheral tip M3.5x4 (head D9) 16 - 20 006226 
11
Ø 16… Ø 20 x 30 NL
10
9
ap
vf [m min-1]
8
7
6,5
6
Workpiece material: Hardwood, along
5
grain
4 Operation: Grooving, sizing
3 Speed: n = 18000 min-1
0 5 10 12 15 20 25 Correction factor for vf:
ap [mm] Machining across grain = 0.8

Application:
diameter.
Machine:
with spindles to mount shank tools or portable routers.
Workpiece material:
Straight cut. Knife tip designed for seamless cut. Teflon coated tool body for reduced
resin and glue build up. With tungsten carbide turnblade knife plunging edge.
HW, Z 1, inch types

WL 101 1
D NL GL S DRI ID
in in in in
5/8“ 1 11/64“ 3 5/8“ 1/2“ x 1 3/8“ RH 041084 
Feed speed vf depending on cutting RPM: n = 16000 - 20000 min-1

depth ap
Spare knives:
11
Ø 18… Ø 20 x 30 NL BEZ Knife ABM QAL VE ID
10
mm PCS
9 Turnblade knife Plunging tip 7.6x12x1.5 HW-05F 10 005080 
ap
Turnblade knife Peripheral tip 30x12x1.5 HW-05F 10 005161 

vf [m min-1]
8
7 Spare parts:
6 BEZ Knife ABM ID
5 mm
Screw Plunging tip M3.5x4 (head D7) 006068 
4
Screw Peripheral tip M3.5x4 (head D9) 006226 
3 Torx® key Torx® 15 005457 
5 10 13 15 20 25 30
ap [mm]

chipboard
11
Ø 18… Ø 20 x 30 NL
10
9
ap
vf [m min-1]
8
7
6
Workpiece material: Softwood, along
5
grain
4 Operation: Grooving, sizing
3 Speed: n = 18000 min-1
0 5 10 12 15 20 25 Correction factor for vf:
ap [mm] Machining across grain = 0.8

Application:
Router cutter for sizing and grooving. For grooving with constant tool diameter.
Machine:
Workpiece material:
veneered etc.
Straight cut. Teflon coated tool body for reduced resin and glue build up. Limited
suitable for finish cut. Cutting edge overlap visible on workpiece. With tungsten
carbide turnblade knife plunging tip.
HW, Z 1+1, with staggered cutting edges

WL 101 2
D GL NL S DRI ID
mm mm mm mm
18 125 50 25x60 RH 040925 
20 133 58 25x60 RH 040928 
RPM: n = 16000 - 20000 min-1

depth ap Spare knives:
11
Ø 18 x 50 NL
mm mm PCS
10 Turnblade knife Plunging tip 7.6x12x1.5 16 - 18 HW-05F 10 005080 
9 Turnblade knife Plunging tip 9x12x1.5 20 - 24 HW-05F 10 005158 
ap
vf [m min-1]
8
7 Spare parts:
6 BEZ Knife ABM for D ID
5,5 mm mm
5
Oval head screw Torx® 15 Plunging tip M4x5 18 - 24 007037 
4 Oval head screw Torx® 15 Peripheral tip M4x5 18 - 24 007038 
3 Torx® key Torx® 15 005457 
0 10 20 30 40 50
ap [mm]

chipboard
Operation: Sizing

Application:
diameter.
Machine:
Workpiece material:
veneered etc.
Straight cut. Teflon coated tool body for reduced resin and glue build up. Limited
suitable for finish cut. Cutting edge overlap visible on workpiece. With tungsten
carbide turnblade knife plunging tip.
HW, Z 1+1, with 50 mm/30 mm turnblade knives

WL 101 1
D GL NL S ID ID
mm mm mm mm LH RH
18 115 50 16x50 040847 
18 115 50 20x50 040848 
18 125 50 25x60 040849  040850 
depth ap RPM: n = 16000 - 20000 min-1
12 Spare knives:
11 Ø 18 x 50 NL
10
BEZ Knife ABM QAL VE ID
9 mm PCS
8 Turnblade knife Plunging tip 7.6x12x1.5 HW-05F 10 005080 
ap
vf [m min-1]
7 Turnblade knife Peripheral tip 30x12x1.5 HW-05F 10 005161 

5,5
4 Spare parts:
3
2
BEZ Knife ABM ID
1 mm
0 Oval head screw Torx® 15 Plunging tip M4x5 007037 
0 5 10 15 20 25 30 35 40 45 50 Oval head screw Torx® 15 Peripheral tip M4x5 007038 
ap [mm] Torx® key Torx® 15 005457 

chipboard
Operation: Sizing

Application:
Router cutter for sizing, grooving and finish cutting to finish quality. Z 2 for increased
feed rates.
Machine:
Workpiece material:
plywood etc.).
Straight cut. Knife tip designed for seamless cut. Design with plunging tip limited
suitable for axial plunging. Suitable for machining the narrow edge of painted or foil
coated MDF.
HW, Z 2
WL 101 2
D GL NL S ID ID
mm mm mm mm LH RH
25 125 50 25x60 040857  040858 
30 105 30 25x60 040854 
Feed speed vf depending on grooving 30 125 50 25x60 040853 
depth ap
1 = Jointing cut ae = 0.5 - 2 mm RPM: n = 14000 - 20000 min-1
2 = Sizing cut
Spare knives:
1 = Jointing; 2 = Sizing BEZ Knife ABM for D QAL VE ID
18
mm mm PCS
16
ap
Turnblade knife Plunging tip 7.6x12x1.5 25 HW-05F 10 005080 

14 Turnblade knife Plunging tip 12x12x1.5 30 HW-05F 10 005081 
1 Turnblade knife Peripheral tip 30x12x1.5 30 HW-05F 10 005161 
vf [m min-1]
12
Turnblade knife Peripheral tip 50x12x1.5 25/30 HW-05F 10 006506 
10
8 2 Spare parts:
7
6 BEZ Knife ABM for D ID
Ø 30 x 30 NL mm mm
4
Ø 30 x 50 NL Oval head screw Torx® 15 Plunging tip M4x5 25/30 007037 
2
Peripheral tip 25
0 10 20 30 33 40 50
Oval head screw Torx® 15 Peripheral tip M4x5 30 007038 
ap [mm] Torx® key Torx® 15 005457 

chipboard
Operation: Jointing, sizing
Speed: n =18000 min-1
Machining across grain = 0.7; MDF = 0.8
5.1.2 Shank cutters HW-solid spiral design
Spiral roughing/finishing router cutter Marathon

Application:
Router cutter for sizing and grooving in roughing/finishing quality.
Machine:
Workpiece material:
laminated veneer lumber (plywood, multiplex plywood etc.), decorative laminates
(HPL-compact laminate, Trespa etc.), duromers, plastomers, solid surface material
(Corian, Varicor etc.).
Solid tungsten carbide. Tungsten carbide grade and Marathon coating for increased
performance time, particularly in abrasive materials. Recommended for abrasive
materials such as HPL/CPL.
HW, Z 2, short design

WO 160 2 15
D D GL GL NL NL S S Z Twist DRI ID
mm in mm in mm in mm in
12.7 1/2“ 88.9 3 1/2“ 38.1 1 1/2“ 12.7x40 1/2“x1 1/2“ 2 RD RH 240515 

depth ap HW, Z 2, short design, for abrasive materials
32
WO 160 2 15
Ø 10 … Ø 12, NL = 25 D GL NL S Z Twist DRI ID
28
mm mm mm mm
24 10 70 25 10x40 2 RD RH 240200 
12 70 25 12x40 2 RD RH 240201 
ap
vf [m min-1]
20
16 100 40 16x50 2 RD RH 240202 
16
12 RPM: nmax = 24000 min-1
10
8
4
0
0 10 20 30 40 50
ap [mm]
Workpiece material: Softwood

Operation: Sizing
Hardwood = 0.8; Chipboard = 1.3;
Glulam = 0.9
25
Ø 16 … Ø 18, NL = 40… 50
20
ap
vf [m min-1]
15
11 Workpiece material: Softwood

10
Operation: Sizing
0 10 20 30 33 40 50
ap [mm]
Glulam = 0.9

Application:
Machine:
Workpiece material:
Softwood and hardwood, laminated wood for window construction, chipboard and fi-
bre working materials (MDF, HDF etc.), uncoated, laminated veneer lumber (plywood,
multiplex plywood etc.), plastomers, solid surface material (Corian, Varicor etc.), PVC
window profiles.
Solid tungsten carbide. Marathon coating for increased performance time. Short
design for increased stability. Long design for increased cutting depth (recommended
in several steps). Higher feed speeds than conventional roughing cutters. Extremely
smooth running.
Z 2 / Z 3, short design
WO 160 2 12
D GL NL S Z Twist ID ID
mm mm mm mm LH RH
8 65 20 8x40 2 RD 042277 
Feed speed vf depending on cutting 10 70 25 10x40 2 RD 042278 
depth ap 10 70 25 10x40 2 LD 042279 
16 12 70 25 12x40 3 RD 042280 
Ø8… Ø10, NL=20 12 70 25 12x40 3 LD 042281 
14 14 80 30 14x45 3 RD 042282 
Ø8… Ø10, NL=25
12 16 100 40 16x55 3 RD 042273 
16 100 40 16x55 3 LD 042283  042284 
ap
vf [m min-1]
10
9 18 90 35 18x50 3 RD 042285 
8 20 100 45 20x50 3 RD 042286 
6 25 120 60 25x55 3 RD 042287 
4
2 Z 2 / Z 3, long design
0 WO 160 2 12
0 5 10 12 15 20 25 D GL NL S Z Twist ID ID
ap [mm] mm mm mm mm LH RH
32 8 80 25 8x55 2 RD 042288 
Ø 12 … 14 NL 25 … 30 12 80 35 12x40 3 RD 042270 
28
Ø 12 … 14 NL 35 … 50 12 80 35 12x40 3 LD 042289  042290 
24 12 90 42 12x40 3 RD 042271 
vf [m min-1]
ap
20 14 110 50 14x55 3 RD 042272 

18 14 110 50 14x55 3 LD 042291 
16
16 110 55 16x55 3 RD 042274 
12 16 110 55 16x55 3 LD 042292  042293 
8 18 120 60 18x55 3 RD 042294 
20 120 60 20x55 3 RD 042275 
4 20 120 60 20x55 3 LD 042295  042296 
0 20 130 75 20x50 3 RD 042276 
0 5 10 15 20 25 30 35 40 45 50 20 130 75 20x55 3 LD 042297 
ap [mm]
32
RPM: Wood/wood derived material: n = 16000 - 24000 min-1
Ø 16 … 20 NL 40 … 45
28
Ø 16 … 20 NL 55 … 60 Plastics: n = 12000 - 18000 min-1
24
vf [m min-1]
ap
20
16
15
12 Workpiece material: Softwood
8
Operation: Sizing
0 Hardwood = 0.8; Chipboard = 1.3;
0 5 10 15 20 25 30 35 40 45 50
ap [mm] Glulam = 0.9

Application:
Machine:
Stationary routers with/without CNC control, machining centres, joinery machines,
milling machines with spindles to mount shank tools.
Workpiece material:
Softwood and hardwood, glulam, glue-laminated timber and laminated wood.
Solid tungsten carbide. Marathon coating for increased performance times. Long
design for large cutting depths. Higher feed rates with conventional roughing cutters
possible. Extremely smooth running.
Z 3, long design, shank 30 mm

WO 160 2 12
D GL NL S Z Twist DRI ID
mm mm mm mm
30 195 120 30x53 3 RD RH 240305 
40 195 120 30x53 3 RD RH 240306 
40 235 160 30x53 3 RD RH 240307 
RPM: n = 6000 - 18000 min-1

depth ap Note:
Tool shank S30x53 with recess suitable for many conventional joinery machines. Not
8,0 suitable for use in shrink-fit chucks.
Softwood On machines with automatic tool changer use collet chuck ER 40 together with collet
7,0 Hardwood d = 30 mm, ID 679039.
6,0
vf [m*min-1]
5,0
4,0
3,0
2,0
3000 6000 9000 12000 15000 18000 21000
n [min-1]

Operation: Sizing
Axial infeed: ap = 20 - 50 mm
Hardwood = 0.7; Glulam = 0.8

Application:
Router cutter for sizing, grooving and mortise slots in roughing/finishing quality.
Machine:
Workpiece material:
Softwood and hardwood, modified timber for window construction, chipboard and
fibre working materials (MDF, HDF etc.) uncoated, laminated veneer lumber (plywood,
multiplex plywood etc.), PVC window profiles.
Solid tungsten carbide. Marathon coating for increased performance time. Extra long
design for increased cutting depth (in several steps). Higher feed speeds than
conventional spiral roughing cutters, extremely smooth running.
Z 2 / Z 3, extra long design, for mortise slots

WO 160 2 13
D GL NL AL S Z Twist DRI ID ID
mm mm mm mm mm Set
HSK-F 63
8 80 25 51 8x25 2 LD RH 240010  240500 □
10 90 30 51 10x35 2 LD RH 240011  240501 □
Application example for mortise slot 12 120 35 80 12x35 3 LD RH 240012  240502 □
production 12 120 35 80 12x35 3 RD RH 240000 
14 170 30 95 16x50 3 RD RH 240001 
14 190 30 120 16x50 3 RD RH 240002 
16 170 50 105 16x50 3 RD RH 240003 
16 179 30 120 16x58 * 3 RD RH 240004 
16 179 30 120 16x58 3 RD RH 240013 
16 179 30 120 20x58 * 3 RD RH 240005 
16 179 30 120 20x58 3 RD RH 240014 
16 205 30 135 20x50 3 RD RH 240006 
17 190 30 120 20x50 3 RD RH 240008 
18 170 50 115 20x50 3 RD RH 240009 
RPM: Wood/wood derived material: D 10-12 mm: n = 18000 - 24000 min-1

Wood/wood derived materials: D 14-18 mm: n = 12000 - 20000 min-1
Application data: Plastics: n = 12000 - 18000 min-1
Infeed at:
ap 4 - 8 mm per stroke in solid wood; * with clamping flat for HOMAG/WEEKE lock case trimming unit
vf 10 - 16 m min-1;
n = 12000 - 18000 min-1 Note:
Set HSK-F 63 = tools marked with the note „Set HSK-F 63“ will be supplied mounted
ap 8 - 15 mm per stroke in chipboard; in shrink-fit chuck HSK-F 63.
vf 12 - 18 m min-1;
n = 12000 - 18000 min-1

Application:
Router cutter for sizing and cutting spyholes and keyholes in roughing/finishing
quality.
Machine:
Workpiece material:
Softwood and hardwood, modified timber for window construction, chipboard and
fibre working materials (MDF, HDF etc.) uncoated, laminated veneer lumber (plywood,
multiplex plywood etc.).
Solid tungsten carbide. Marathon coating for increased performance time. Extra long
design for increased cutting depth (in several steps). Higher feed speeds than
conventional spiral roughing cutters, extremely smooth running.
Z 3, extra long design for cutting spyholes and keyholes

WO 160 2 14
D GL NL AL S Z DRI ID ID
mm mm mm mm mm Set
HSK-F 63
10 95 45 10x40 3 RH 240100 
12 120 15 75 12x40 2 RH 240102 
12 140 20 95 12x40 2 RH 240103 
14 130 50 75 14x50 3 RH 240104 
14 170 30 95 16x60 3 RH 240108  240601 □
16 130 75 16x50 3 RH 240105 
16 170 50 105 16x55 3 RH 240107  240600 □
16 170 30 95 16x60 3 RH 240106 
25 200 120 25x65 3 RH 240300  240800 □
RPM: D 10-12 mm: n = 18000 - 24000 min-1

D 14-18 mm: n = 12000 - 20000 min-1
Note:
Set HSK-F 63 = tools marked with the note „Set HSK-F 63“ will be supplied mounted
ap
in shrink-fit chuck HSK-F 63.
Production of keyholes and spyholes by

circular cutting
Application data:
ap 4 - 8 mm per stroke in solid wood;
vf 10 - 16 m min-1;
n = 12000 - 18000 min
ap 8 - 15 mm per stroke in chipboard;

vf 12 - 18 m min-1;
n = 12000 - 18000 min-1

alternate twist
Application:
Routers for sizing and grooving in roughing/finishing quality and tear-free cutting
edges on both sides.
Machine:
Workpiece material:
laminated veneer lumber (plywood, multiplex plywood etc.), plastomers, solid surface
material (Corian, Varicor etc.).
Solid tungsten carbide. Marathon coating for increased performance time. Alternate
twist for tear-free cut edges on both sides. Higher feed speeds possible than with
conventional roughing cutters. Extremely smooth running.
Z 2+2
WO 160 2 16
D GL NL S DRI ID
mm mm mm mm
16 100 40 16x50 RH 240402 
16 110 55 16x50 RH 240408 
depth ap 20 120 45 20x50 RH 240400 
25 20 140 75 20x50 RH 240403 
Ø 16 … Ø 20, NL = 40… 60
20 Z 2+2, Nesting types

ap
WO 160 2 16
vf [m min-1]
15 D D GL GL NL NL S S ap min DRI ID
mm in mm in mm in mm in mm
11 12 80 25 12x40 6 RH 240404 
10 12 90 35 12x40 12 RH 240405 
12.7 1/2“ 76.2 3“ 25 1“ 12.7x40 1/2“x1 1/2“ 6 RH 240406 
12.7 1/2“ 88.9 3 1/2“ 35 1 3/8“ 12.7x40 1/2“x1 1/2“ 12 RH 240407 
5
0 10 20 30 33 40 50
ap [mm]

Operation: Sizing
Glulam = 0.9
ap,min
Minimum grooving depth ap min for

tear-free cut
Spiral finishing router cutter

Application:
Router for grooving plastic and aluminium profile extrusions. Especially to produce
drainage grooves in plastic window profiles.
Machine:
Workpiece material:
Softwood and hardwood, duromers, plastomers, sandwich panels (PU foam cores
with aluminium covers etc.), NF-metals (aluminium, copper etc.).
When cutting aluminium, suitable lubrication (spray or minimum volume lubrication) is
necessary.
HW solid, Z 1, extended version

WO 160 2 07
D GL NL AL S Z Twist DRI ID
mm mm mm mm mm
5 78 20 30 8x40 1 RD RH 042539 
5 95 20 30 8x40 1 RD RH 042540 
5 110 25 45 8x40 1 RD RH 042541 
RPM: n = 18000 - 24000 min-1
Slotting extrusions

Application:
Router cutter for sizing, grooving and finish cutting. For high demands on finish
quality.
Machine:
Workpiece material:
laminates (HPL-compact laminate, Trespa etc.), NF-metals (aluminium, copper etc.).
Large twist angle for high shear cut. Check twist direction for good top layer cut
quality. Maximum cutting depth 1.0 - 1.5 x D. Short design for increased stability
and reduced vibration. Long design for increased cutting depth (recommended
in several steps).

WO 160 2 03
Feed speed vf depending on cutting 3 50 6 6x30 1 RD RH 042723 
depth ap 3 50 6 6x30 1 LD RH 042724 
10 4 50 8 6x30 1 RD RH 042725 
Ø 8 x 20 NL 4 50 8 6x30 1 LD RH 042726 
9 5 50 10 6x30 1 RD RH 042727 
Ø 10 x 20 NL
8 Ø 12 x 20 NL 5 50 10 6x30 1 LD RH 042728 
7 Ø 3 x 6 NL 6 50 14 6x30 1 RD RH 042729 
vf [m min-1]
6,5 Ø 4 x 8 NL 6 50 14 6x30 1 LD RH 042730 

6 6.35 1/4“ 50.8 2“ 15.88 5/8“ 6.35x30 1/4“x1 1/8“ 1 RD RH 240512 
8 65 20 8x40 1 RD RH 042731 
5
8 65 20 8x40 1 LD RH 042732 
4 10 70 20 10x40 1 RD RH 042733 
3
ap
2
0 5 10 13 15 20 25
HW solid, Z 1, long design
ap [mm] WO 160 2 03
Workpiece material: Softwood mm mm mm mm
Operation: Sizing 4 60 12 6x40 1 RD RH 042739 
Speed: n = 18000 - 24000 min-1 4 60 12 6x40 1 LD RH 042740 
Correction factor for vf: 5 80 18 6x40 1 RD RH 042741 
5 80 18 6x40 1 LD RH 042742 
Hardwood = 0.9; 6 80 22 6x40 1 RD RH 042743 
Machining across grain = 0.8; 6 80 22 6x40 1 LD RH 042744 
Chipboard = 1.1 8 80 25 8x40 1 RD RH 042745 
8 80 25 8x40 1 LD RH 042746 
10 90 32 10x40 1 RD RH 042747 
9
Ø 8 x 20 NL 10 90 32 10x40 1 LD RH 042748 
8 12 90 32 12x40 1 RD RH 042749 
Ø 10 x 20 NL
7 Ø 12 x 20 NL
Ø 3 x 6 NL RPM: Wood/wood derived material: n = 16000 - 24000 min-1
vf [m min-1]
6
5,5 Ø 4 x 8 NL Plastics: n = 12000 - 18000 min-1
5
4
3 Workpiece material: Duromers, plasto-
2 mers, glulam (HPL), compound materials
ap
1 Operation: Sizing
0 5 10 13 15 20 25 Speed: n = 16000 - 18000 min-1
ap [mm]

Application:
quality.
Machine:
Workpiece material:
Ideally used after roughing cutters, finish cut allowance approx. 1-2 mm. Check twist
direction for good top layer quality. Short design for increased stability and low
vibration. Long design for larger material thickness at reduced feed speeds.

WO 160 2 05
mm mm mm mm
6 60 12 6x30 2 LD RH 042457 
depth ap 10 70 25 10x40 2 RD RH 042458 
10 70 25 10x40 2 LD RH 042459 
14 12 70 25 12x40 2 RD RH 042758 
Ø 6 … 10 ae 12 70 25 12x40 2 LD RH 042760 
12 Ø 12 … 20 16 100 40 16x50 2 RD RH 042761 
16 100 40 16x50 2 LD RH 042763 
ap
10
vf [m min-1]
8
6,5
6 HW solid, Z 2, long design
WO 160 2 05
4
2 mm in mm in mm in mm in
0 12 80 35 12x40 2 RD RH 042765 
0 5 10 15 20 25 30 35 40 45 50 12.7 1/2“ 76.2 3“ 31.8 1 1/4“ 12.7x40 1/2“x1 1/2“ 2 LD RH 240510 
ap [mm] 12.7 1/2“ 88.9 3 1/2“ 31.8 1 1/4“ 12.7x40 1/2“x1 1/2“ 2 LD RH 240511 
Workpiece material: Softwood RPM: n = 16000 - 24000 min-1

Operation: Jointing
Hardwood = 0.9;

Application:
quality. Z 3 design for high feed speeds.
Machine:
Workpiece material:
Ideally used after roughing cutters, finish cut allowance approx. 1-2 mm. Check twist
direction for good top layer quality. Short design for increased stability and low
vibration. Long design for larger material thickness at reduced feed speeds.

WO 160 2 05
mm mm mm mm LH RH
12 70 25 12x40 3 LD 042486 
Feed speed vf depending on cutting 12 70 25 12x40 3 RD 042534  042487 
depth ap 16 100 40 16x50 3 RD 042488 
16 100 40 16x50 3 LD 042489 
18
Ø 12 … Ø 20
16
(ae = 0,5 … 2 mm)
14 HW solid, Z 3, long design
WO 160 2 05
vf [m min-1]
12
10
mm mm mm mm LH RH
8 8 65 25 8x30 3 LD 042490 
ae 12 80 35 12x40 3 RD 042460 
6
14 110 50 14x55 3 RD 042462 
ap
4 16 110 55 16x55 3 RD 042464 

2 16 110 55 16x55 3 LD 042473  042465 
0 10 20 30 40 50 20 120 60 20x55 3 RD 042466 
ap [mm] 20 120 60 20x55 3 LD 042468  042467 
20 130 75 20x50 3 RD 042549 
Operation: Jointing RPM: n = 16000 - 24000 min-1
Hardwood = 0.9;
11
10 Ø 12 x 25 NL
Ø 14 x 30 NL
9
vf [m min-1]
ap
8
7
6,5
6
5
4
3
5 10 15 20 25 30
ap [mm]

laminated materials (HPL, CPL)
Operation: Sizing
Speed: n = 14000 - 18000 min-1
Spiral finishing router cutter Marathon

Application:
quality. Z 3 design for high feed speeds.
Machine:
Workpiece material:
Marathon coating for increased performance time and reduced resin build up. Ideally
used after roughing cutters, finish cut allowance approx. 1-2 mm. Mirror finished
cutting area ideal for machining thermoplastics.
HW solid, Z 3
WO 160 2 10
mm mm mm mm
12 80 35 12x40 3 RD RH 042790 
depth ap 16 110 55 16x55 3 RD RH 042792 
20 120 60 20x55 3 RD RH 042793 
18 20 130 75 20x50 3 RD RH 042794 
Ø 12 … Ø 20
16
(ae = 0,5 … 2 mm)
RPM: n = 16000 - 24000 min-1
14
vf [m min-1]
12
10
8
ae
6
ap
4
2
0 10 20 30 40 50
ap [mm]

Operation: Jointing
Hardwood = 0.9;
Spiral finishing router cutter alternate twist angle

Application:
quality and tear-free cut edges on both sides.
Machine:
Workpiece material:
Ideally used after roughing cutters, finish cut allowance approx. 1-2 mm. Alternate
twist for tear-free cut edges on both sides. Z 1+1 design, suited for solid wood up to
50 mm thickness with roughing cut or 30 mm thickness without roughing cut.
HW solid, Z 1+1
WO 160 2 06
D GL NL S DRI ID
mm mm mm mm
10 70 25 10x40 RH 042511 
depth ap 16 110 55 16x50 RH 042543 
18 RPM: n = 16000 - 20000 min-1
Ø 12… Ø 16, NL = 55
16
14 ae
vf [m min-1]
12
ap
10
8
6
4
2
0 10 20 30 40 50
ap [mm]

Operation: Jointing
Hardwood = 0.9;

Application:
Machine:
Workpiece material:
Ideally used after roughing cutters, finish cut allowance approx. 1-2 mm. Alternate
twist for tear-free cut edges on both sides. Design for coated chipboard material and
fibre material, glulam, abrasive materials and compound materials with aluminium top
layer.
HW solid, Z 2+2, for abrasive materials

WO 160 2 06
D D GL GL NL NL S S DRI ID
depth ap 16 100 40 16x50 RH 042537 
18 100 50 18x50 RH 042538 
32
9.53 3/8“ 76.2 3“ 28.6 1 1/8“ 9.53x40 3/8“x1 1/2“ RH 240516 
Ø 9,53 … 12,7 (Nesting)
28 12.7 1/2“ 88.7 3 1/2“ 38.1 1 1/2“ 12.7x40 1/2“x1 1/2“ RH 240517 
Ø 16 x 40 NL
Ø 18 x 50 NL
24 RPM: n = 16000 - 24000 min-1
ap
vf [m min-1]
20
16
12
0
0 5 10 15 20 25 30 35 40 45 50
ap [mm]
Workpiece material: Plastic coated and

veneered chipboard
Operation: Sizing
Correction factor vf: MDF = 0.8;

Application:
Machine:
Workpiece material:
Alternate twist for tear-free cutting edges on both sides. Especially suitable to cut
coated chip and fibre boards, glulam, abrasive materials as well as composite
materials with aluminium top layer.
HW solid, Z 2+2, Nesting types

WO 160 2 06
D D GL GL NL NL S S ap min DRI ID
9.53 3/8“ 76.2 3“ 23 7/8“ 9.53x40 3/8“x1 1/2“ 5.5 RH 240518 
Feed speed vf depending on cutting 9.53 3/8“ 76.2 3“ 28.6 1 1/8“ 9.53x40 3/8“x1 1/2“ 7 RH 240503 
depth ap 10 75 28 10x40 8 RH 240530 
12.7 1/2“ 76.2 3“ 32 1 1/4“ 12.7x40 1/2“x1 1/2“ 5 RH 240504 
32 12.7 1/2“ 76.2 3“ 32 1 1/4“ 12.7x40 1/2“x1 1/2“ 6 RH 240505 
Ø 9,53 … 12,7 (Nesting) 12.7 1/2“ 88.9 3 1/2“ 34.9 1 3/8“ 12.7x40 1/2“x1 1/2“ 6 RH 240506 
28 Ø 16 x 40 NL 12.7 1/2“ 101.6 4“ 43 1 5/8“ 12.7x40 3/8“x1 5/8“ 20 RH 240507 
Ø 18 x 50 NL
24
ap
vf [m min-1]
20
HW solid, Z 3+3, Nesting types
16 WO 160 2 06
12 D D GL GL NL NL S S ap min DRI ID
8 9.53 3/8“ 76.2 3“ 23 7/8“ 9.53x40 3/8“x1 1/2“ 6 RH 240508 
4 10 70 24 10x40 8 RH 042797 
0 RPM: n = 16000 - 24000 min-1

0 5 10 15 20 25 30 35 40 45 50
ap [mm]
Workpiece material: Plastic coated and

veneered chipboard
Operation: Sizing
Correction factor vf: MDF = 0.8;
ap,min
Minimum grooving depth ap min for

tear-free cut
Grooving cutter Lamello® Clamex® P-System®

Application:
Router cutter for machining a profile slot for Lamello® Clamex® P-System®
connectors.
Machine:
Stationary routers with CNC control, machining centres, especially machines with
5 axes technology or with comparable aggregates to swivel cutting tools.
Workpiece material:
Chipboard and fibre materials (MDF, HDF etc.), uncoated, plastic coated, veneered
etc., softwood and hardwood, glued wood and laminated veneer lumber (plywood,
multiplex plywood etc.).
Solid tungsten carbide. Marathon-TDC coating for increased performance times.
Alternate twist for tear-free cutting edges.
Z 2+2
WO 531 2
D GL NL S DRI ID
mm mm mm mm
9.8 80 23 12x40 RH 039161 

GL
NL l Boring bit for boring an access hole D = 6 mm: ID 034116.
Grooving cutter for CNC: ID 090018.
D
Recommendation for application:

RPM:
n = 18000 - 24000 min-1
Feed rate:
vf = 6 - 8 m min-1 chipboard/MDF
vf = 4 - 6 m min-1 solid wood/plywood
5.1.3 Shank cutters DP
Router cutter Diamaster PRO

Application:
Router for sizing and grooving with continuous cutting edge.
Machine:
Workpiece material:
etc., duromers, plastomers, laminated materials (HPL-compact laminate, Trespa,
multiplex plywood), NF-metals.
Solid tungsten carbide tool body for increased stability and smooth running. DP face
edge suitable for plunging. Slightly positive shear angle for improved chip removal
when ramp plunging. Axial infeed for grooving and sizing maximum 1.0 - 1.5 x D.
Resharpenable up to 3 times with normal wear.
DP, Z 1
WO 120 2 50
D GL NL S Z DRI ID
mm mm mm mm
5 60 12 8x35 1 RH 191086 
6 60 14 8x35 1 RH 191087 
Feed speed vf depending on cutting 8 55 10 8x35 1 (0°) RH 191107 
depth ap 8 60 14 8x35 1 RH 191088 
10
RPM: n = 18000 - 24000 min-1
Ø 5 x 12 NL
9
Ø 6 x 14 NL; Ø 8 x 14 NL
8
ap
7
6
vf [m*min-1]
5
4
3
2
1
0
0 2 4 6 8 10 12 14
ap [mm]

chipboard
Operation: Sizing
RPM: n = 18000 min-1
Correction factor for vf: MDF = 0.8;
uncoated chipboard = 1.1
10
Ø 5 x 12 NL
9
Ø 6 x 14 NL; Ø 8 x 14 NL
8
ap
7
6
vf [m*min-1]
5
4,5
4
3
2
1 Workpiece material: Thermoplastics,
0 compound materials
0 2 4 5 6 8 10 12 14 Operation: Sizing
ap [mm]
RPM: n = 18000 min-1

Application:
Router cutter for sizing and grooving with continuous cutting edge. Particularly
suitable for machining MDF with direct lacquering or foil coating of the machined
edges.
Machine:
Workpiece material:
Hardwood, chipboard and fibre materials (MDF, HDF etc.), uncoated, plastic coated,
veneered etc., duromers, plastomers, laminated materials (HPL-compact laminate,
Trespa, multiplex plywood).
Negative cutting edge shear angles (only for ID 091158) for tear-free edges during
grooving and to support the workpiece clamping of smaller parts. Resharpenable 3
to 5 times with normal wear. Maximum chip removal 4 mm; roughing cut required for
higher chip removal.
DP, Z 2
WO 140 2 50
D GL NL S Z DRI ID
mm mm mm mm
Feed speed vf depending on cutting 10 70 12 12x40 2 RH 091158 
depth ap 18 90 25 16x50 2 RH 091190 
20
RPM: n = 16000 - 24000 min-1
Ø 18 x 25 NL
18
(ae =0,5 … 4 mm)
16 ae
vf [m min-1]
14
ap
12
11
10
8
6
4
0 5 10 15 20 25
ap [mm]

chipboard
Operation: Jointing
Veneer across grain = 0.7

Application:
Router for sizing and grooving with continuous cutting edge.
Machine:
Workpiece material:
multiplex plywood), NF-metals.
Solid tungsten carbide tool body for increased stability and smooth running. DP
face edge suitable for ramp plunging. Slightly positive shear angle for improved chip
removal when plunging. From D = 12 mm on with full size DP plunging edge. Axial
infeed for grooving and sizing maximum 1.0 - 1.5 x D. Resharpenable 2 to 3 times
with normal wear.
DP, Z 2
WO 120 2 50
D GL NL S Z DRI ID
mm mm mm mm
8 65 15 12x35 2 RH 191108 
depth ap 10 70 22 12x40 2 RH 191090 
12 75 18 16x50 2 RH 191091 
14 12 85 25 16x50 2 RH 191092 
Ø 8 .. 10 x 22 NL
12 Ø 12 x 18 NL
RPM: n = 18000 - 24000 min-1
Ø 12 x 25 NL
10
vf [m*min-1]
ap
8
7
6
0
0 2 4 6 8 10 12 14 16 18
ap [mm]

chipboard
Operation: Sizing
RPM: n = 18000 min-1
Uncoated chipboard = 1.1
Router cutter Diamaster PLUS

Application:
Router cutter for sizing and grooving with seamless cut. Particularly suitable for
machining MDF with direct lacquering or foil coating of the machined edges
Machine:
Workpiece material:
Negative cutting edge shear angles for tear-free edges during grooving and to
support the workpiece clamping of smaller parts. Resharpenable 5 to 8 times with
normal wear. Short and stable tool design ideal for grooving and sizing of abrasive
and hard to machine materials (HPL, Trespa, GFRP, CFRP etc.).
DP, Z 2
WO 120 2 60
D GL NL S Z DRI ID
mm mm mm mm
14 80 16 20x50 2 RH 091157 
depth ap
RPM: Wood derived materials: n = 16000 - 24000 min-1
11
Plastics: n = 12000 - 18000 min-1
10 Ø 14 x 16 NL
Ø 16 x 18 NL
9
vf [m min-1]
8
ap
7
6
5
4
3
0 10 15 20 25 30
ap [mm]

decorative laminates (HPL, CPL),
fibre reinforced plastics
Operation: Sizing
Speed: n = 12000 - 18000 min-1

Application:
Router for sizing and grooving with continuous cutting edge. Particularly suitable for
machining MDF with direct lacquering or foil coating of the machined edges.
Machine:
Workpiece material:
Alternate shear angle of the edges for neutral cutting. DP plunging edge.
Resharpenable 5 to 8 times with normal wear. Short and stable tool design ideal for
grooving and sizing of abrasive and hard to machine materials (HPL, Trespa, GFRP,
CFRP etc.).
DP, Z 2
WO 120 2
D GL NL S Z DRI ID
mm mm mm mm
14 80 16 20x50 2 RH 191093 
depth ap
RPM: Wood derived materials: n = 16000 - 24000 min-1
11
Plastics: n = 12000 - 18000 min-1
10 Ø 14 x 16 NL
Ø 16 x 18 NL
9
vf [m min-1]
8
ap
7
6
5
4
3
0 10 15 20 25 30
ap [mm]

decorative laminates (HPL, CPL),
fibre reinforced plastics
Operation: Sizing
Speed: n = 12000 - 18000 min-1

Application:
Router cutter for sizing and grooving with increased performance time in engineered
wood boards. For tear-free cut edges on both sides. Suitable for small and medium
batch quantities.
Machine:
Workpiece material:
etc., laminated veneer lumber (plywood, multiplex plywood etc.)
Spiral cutting edge arrangement with alternate shear angles and tungsten carbide
plunging tip. Resharpenable 3 to 5 times with normal wear. Cuts to be painted in MDF
require finishing with tools with continuous edges. Axial infeed for grooving and sizing
maximum 1.0 - 1.8 x D.
DP, Z 1+1
WO 140 2 50
D GL NL S ID ID
mm mm mm mm LH RH
10 70 22 12x40 091264 
Feed speed vf depending on cutting 12 70 22 12x40 091265 
depth ap 12 90 28 20x50 191095 
12 100 28 25x60 091266 
10 14 90 28 16x50 091267 
Ø 10 x 22 NL; Ø 12 x 22 NL
9 16 80 22 16x50 091268 
16 95 22 25x60 091269 
8
16 90 28 16x50 091271  091270 
ap
16 100 28 25x60 091272 

vf [m min-1]
7
6,5 16 95 35 20x50 091273 
6
16 105 35 25x60 091274 
5 16 105 43 20x50 191096 
4 16 115 43 25x60 091276  091275 
18 90 28 20x50 091277 
3 18 95 35 20x50 091278 
2 18 105 43 20x50 091281  091280 
0 5 10 13 15 20 25 18 115 43 25x60 091282 
a p [mm] 20 90 28 16x50 091283 
20 100 28 25x60 091285  091284 
20 95 35 20x50 091286 
11
20 105 35 25x60 091287 
Ø 20 x 25 NL
10
Ø 20 x 38 NL
20 105 43 20x50 091289  091288 
9 Ø 20 x 48 NL
20 115 43 25x60 091290 
20 110 48 20x50 091292  091291 
vf [m min-1]
8
7,5
20 120 48 25x60 091294  091293 
7 20 125 53 25x60 091295 
20 130 58 25x60 191041 
6
5 RPM: n = 18000 - 24000 min-1
ap
4
12
3 Ø 16 … 18 NL 28
11
0 10 18 20 30 40 50 Ø 16 … 18 NL 35
ap [mm] 10 Ø 16 … 18 NL 43
9
vf [m min-1]

ap
8
chipboard 7
Operation: Sizing 6 Workpiece material: Plastic coated
Speed: n = 18000 min-1 5 chipboard
Correction factor for vf: MDF = 0.8; 4 Operation: Sizing
Uncoated chipboard = 1.1; 3 Speed: n = 18000 min-1
Veneer across grain = 0.7 0 5 10 15 22 30 35 40 45 50 Correction factor for vf: MDF = 0.8;
ap [mm]

Application:
wood boards. For tear-free cut edges on both sides. Suitable for small and medium
batch quantities.
Machine:
Workpiece material:
etc., laminated veneer lumber (plywood, multiplex plywood etc.).
Spiral cutting edge arrangement with alternate shear angles and tungsten carbide
plunging tip. Resharpenable 3 to 5 times with normal wear. Cuts to be painted in MDF
require finishing with tools with continuous edges. Axial infeed for grooving and sizing
DP, Z 1+1, inch types

WO 140 2 50
12.7 1/2“ 70 2 3/4“ 22.23 7/8“ 12.7x38 1/2“ x 1 1/2“ RH 091296 
Feed speed vf depending on cutting 12.7 1/2“ 80 3 1/8“ 35 1 3/8“ 12.7x40 1/2“ x 1 1/2“ RH 191065 
depth ap 19.05 3/4“ 110 4 3/8“ 48 1 7/8“ 19.05x50 3/4“ x 2“ RH 091297 
10 RPM: n = 18000 - 24000 min-1

Ø 10 x 22 NL; Ø 12 x 22 NL
9
8
ap
vf [m min-1]
7
6,5
6
5
4
3
2
0 5 10 13 15 20 25
a p [mm]
11
Ø 20 x 25 NL
10
Ø 20 x 38 NL
9 Ø 20 x 48 NL
vf [m min-1]
8
7,5
7
6
5
ap
4
3
0 10 18 20 30 40 50
ap [mm]

chipboard
Operation: Sizing
Uncoated chipboard = 1.1;

Application:
Router cutter for sizing and grooving with increased performance time in enginee-
red wood boards. For tear-free cut edges on both sides. Suitable for medium batch
quantities. Z 2+2 for increased feed speeds.
Machine:
Workpiece material:
Spiral cutting edge arrangement with alternate shear angles and DP plunging tip.
Resharpenable 3 to 5 times with normal wear. Cuts to be painted in MDF require
finishing with tools with continuous edges. Axial infeed for grooving and sizing
DP, Z 2+2
WO 140 2 50
D GL NL S ID ID
mm mm mm mm LH RH
14 90 35 16x50 191083 
Feed speed vf depending on grooving 16 90 28 20x50 191042 
depth ap 16 95 35 20x50 191109  191043 
1 = Jointing cut ae = 0.5 - 2 mm 16 105 45 20x50 191084 
2 = Sizing cut 18 115 55 20x50 191085 
20 95 35 20x50 191044 
25 20 105 35 25x60 191045 
20 110 50 20x50 191046 
191110  191047 
ap
20 120 50 25x60
20 1 20 125 58 25x55 191097 
vf [m min-1]
RPM: n = 16000 - 24000 min-1

15
2
11
10 Ø 16 x 28 NL
Ø 16 / Ø 20 x 35 NL
Ø 20 x 50 NL
5
0 10 20 30 33 40 50
ap [mm]

chipboard
Operation: Jointing, sizing

Application:
Router cutter for sizing and grooving (Nesting) at high feed speeds. For tear-free cut
edges on both sides of the workpiece.
Machine:
Workpiece material:
Spiral cutting edge arrangement with alternate shear angles and real - Z 2 over the
complete cutting length, with DP plunging tip. Resharpenable up to 3 times with
normal wear. Tool body made from high-tensile material. Important to follow the
application data parameters.
DP, Z 2+2, Nesting

WO 140 2 50
D GL NL S DRI ID
mm mm mm mm
10 65 19 10x40 RH 191059 
12 70 24 12x42 RH 191060 
depth ap 14 90 35 16x50 RH 191101 
16 105 45 20x50 RH 191105 
28
Ø 3/8” / Ø 10 x 19 NL
26 Ø 1/2” / Ø 12 x 24 NL
Ø 1/2” / Ø 12 x 28 NL DP, Z 2+2, Nesting, inch types
24 Ø 14 x 35 NL
WO 140 2 50
22
20
9.53 3/8“ 65 2 9/16“ 19 3/4“ 9.53x40 3/8“ x 1 9/16“ RH 191062 
vf [m*min-1]
18
16 12.7 1/2“ 70 2 3/4“ 24 15/16“ 12.7x42 1/2“ x 1 5/8“ RH 191063 
12.7 1/2“ 75 2 15/16“ 28 1 1/8“ 12.7x42 1/2“ x 1 5/8“ RH 191064 
14 12.7 1/2“ 80 3 3/16“ 32 1 1/4“ 12.7x40 1/2“ x 1 9/16“ RH 191102 
12 12.7 1/2“ 85 3 1/3“ 38 1 1/2“ 12.7x40 1/2“ x 1 9/16“ RH 191103 
ap
10
RPM: n = 18000 - 24000 min-1
8
10 12 14 16 18 20 22 24 26 28 30 32 34 Table of recommended workpiece thickness
19
ap [mm]
Id. NL workpiece thickness
28 191059/191062 19 9 – 16 mm
Ø 1/2” x 32 (1-1/4”) NL 191060/191063 24 13 – 20 (22) mm
26 Ø 1/2” x 38 (1-1/2”) NL 191061/191064 28 19 – 25 mm
24 22 – 28 (30) mm
191102 32
22 191101 35 22 – 32 mm
ap
20 191103 38 25 – 35 mm
18
vf [m*min-1]
16
Workpiece material: Chipboard,
14
plastic coated
12
Operation: Sizing / Nesting
10 RPM: n = 24000 min-1
8 Correction factor for vf: MDF = 0.8;
20 22 24 26 28 30 32 34 36 38 40
25 Chipboard uncoated = 1.1;
ap [mm]
Veneer across the grain = 0.7;
Pre-trimming MDF = 1.2

Application:
Router cutter for sizing and grooving (Nesting) at high feed speeds. For tear free cut
Machine:
Overhead routers with/without CNC control, machining centres, special routers with
spindles for mounting shank tools.
Workpiece material:
application data parameters. Tools with increased length of positive shear angle for
optimized chip collection in the direction of the extraction hood – Leitz DFC®.
DP, Z 2+2, increased length of positive shear angle, Nesting application

WO 140 2 50
D GL NL S ap min DRI ID
mm mm mm mm mm
12 70 24 12x42 14 RH 191111 
depth ap
RPM: n = 18000 - 24000 min-1
28
Ø 3/8” / Ø 10 x 19 NL
26 Ø 1/2” / Ø 12 x 24 NL
Ø 1/2” / Ø 12 x 28 NL
24 Ø 14 x 35 NL
22
20
vf [m*min-1]
18
16
14
12
ap
10
8
10 12 14 16 18 20 22 24 26 28 30 32 34
19
ap [mm]

chipboard
RPM: n = 24000 min-1
ap,min
Chipboard uncoated = 1.1;

Veneer across grain = 0.7;
Pre trimming MDF = 1.2
Table of recommended workpiece thickness

191111 24 14 – 20 (22) mm Minimum grooving depth ap min for
191112 28 19 – 25 mm tear-free cut
Router cutter Diamaster PRO3

Application:
Router cutter for sizing and grooving (Nesting) at high feed speeds. For tear-free cut
Machine:
Workpiece material:
application data parameters.
DP, Z 3+3, Nesting

WO 140 2 50
D GL NL S DRI ID
mm mm mm mm
12 65 19 12x42 RH 191030 
12 70 24 12x42 RH 191031 
depth ap 14 90 33 16x50 RH 191033 
32
30 Ø 12 x 24 NL DP, Z 3+3, Nesting, inch types
Ø 12 … 14 NL 28/33
28 WO 140 2 50
26 D D GL GL NL NL S S DRI ID
ap
vf [m min-1]
24 mm in mm in mm in mm in
22 12.7 1/2“ 70 2 3/4“ 24 15/16“ 12.7x42 1/2“ x 1 5/8“ RH 191057 
20 12.7 1/2“ 75 2 15/16“ 28 1 1/8“ 12.7x42 1/2“ x 1 5/8“ RH 191058 
18
16 RPM: nmax = 24000 min-1
14
12
10 12 14 16 19 22 24 26 28 30 32 34
ap [mm]

chipboard

191030 19 9 – 16 mm
191031/191057 24 13 – 20 (22) mm
191032/191058 28 19 – 25 mm
191033 33 20 – 30 mm
Router cutter Diamaster PRO3

Application:
Router cutter for sizing and grooving (Nesting) at high feed speeds. For tear free cut
Machine:
spindles for mounting shank tools.
Workpiece material:
complete cutting length, with DP pluning tip. Resharpenable up to 3 times with
application data parameters. Tools with increased length of positive shear angle for
optimized chip collection in the direction of the extraction hood – Leitz DFC®.
DP, Z 3+3, increased length of positive shear angle, Nesting application

WO 140 2 50
mm mm mm mm mm
12 70 24 12x42 14 RH 191113 
depth ap
32
30 Ø 12 x 24 NL
28 Ø 12 … 14 NL 28/33
26
ap
vf [m min-1]
24
22
20
18
16
14
12
10 12 14 16 19 22 24 26 28 30 32 34
ap [mm]

chipboard
ap,min


191113 24 14 – 20 (22) mm Minimum grooving depth ap min for
191114 33 20 – 30 mm tear-free cut

Application:
wood boards. For tear-free cut edges on both sides of the workpiece. Suitable for
right hand and left hand cutting (e.g. protective cutting) without tool change.
Machine:
Workpiece material:
etc., for tear-free edges on both sides of coated workpieces.
Spiral cutting edge arrangement with tungsten carbide plunging tip. Right hand
rotation: Z 3+3, left hand rotation: Z 2+2. Resharpenable 3 to 5 times with normal
wear. Right and left hand rotation in one tool (by adjusting the Z-axis and changing
the direction of rotation).
DP, RH + LH combination tool

WO 140 2 50
D GL NL S DRI ID
mm mm mm mm
25 120 24 + 24 25x50 LH, RH 191034 
Feed speed vf depending on cutting 25 145 35 + 35 25x55 LH, RH 191020 
depth ap
32
28 Ø 25 x 35 NL, RL – RH
Ø 25 x 35 NL, LL – LH
26
24
ap
vf [m min-1]
22
20
18
16
14
12
10
8
0 5 10 15 22 30 35 40 45 50
ap [mm]
Router cutter Diamaster PRO,

Z 3+3 / Z 2+2
chipboard
Operation: Sizing

Application:
wood boards. For tear-free cut edges on both sides.
Machine:
Workpiece material:
multiplex plywood).
Cutting edges with alternate shear angle and tungsten carbide plunging tip
(ID 090174 with DP plunging edge). Resharpenable 5 to 8 times with normal wear.
Cuts for painting in MDF require finishing with tools with continuous edges. Stable
and rigid tips suitable for machining abrasive and hard to machine materials (HPL,
Trespa, GFRP, CFRP etc.).
DP, Z 1+1
WO 140 2
D GL NL S DRI ID
mm mm mm mm
depth ap 16 90 28 20x60 RH 090188 
18 110 48 20x60 RH 091101 
11 20 130 58 25x60 RH 090167 
Ø 16 x 28 NL
10
Ø 16 x 38 NL RPM: n = 16000 - 24000 min-1
9
vf [m min-1]
8
7
6,5
6
5
ap
4
3
10 15 20 25 28 30 35
ap [mm]
11 11
Ø 20 x 28 NL Ø 16 x 28 NL
10 10
Ø 20 x 38 NL Ø 16 x 38 NL
9 Ø 20 x 48 NL 9
ap
vf [m min-1]
8
vf [m min-1]
8
7 7
6,5
6 6
5,5
5 5
ap
4 4
3 3
0 10 20 30 40 50 10 15 20 25 28 30 35
ap [mm] ap [mm]
Workpiece material: Plastic coated Workpiece material: Decorative

chipboard laminates
Operation: Sizing Operation: Sizing
Speed: n = 18000 min-1 Speed: n = 18000 min-1
Router cutter Diamaster QUATTRO

Application:
wood boards. For tear-free cut edges on both sides. Suitable for medium and large
batch quantities. Z 2+2 for increased feed speeds.
Machine:
Workpiece material:
Spiral cutting edge arrangement with alternate shear angles and DP plunging tip
(ID 091251, 091252, 091253 with tungsten carbide plunging tip). Resharpenable
5 to 8 times with normal wear. Cuts for painting in MDF require finishing with tools
with continuous edges.
DP, Z 2+2
WO 140 2
D GL NL S ID ID
mm mm mm mm LH RH
20 90 28 20x50 091235 
depth ap 20 110 38 25x60 091241 
20 120 48 25x60 091246  091247 
25 25 110 38 25x60 091251 
25 120 48 25x60 091252  091253 
ap
20
RPM: n = 16000 - 24000 min-1
vf [m min-1]
15
13
10 Ø 20 x 28 NL
Ø 20 x 38 NL
Ø 20 x 48 NL
5
0 10 20 30 35 40 50
ap [mm]

chipboard
Operation: Sizing
Paper coated = 0.8
30
Ø 20 x 28 NL; Ø 25 x 28 NL
Ø 20 x 38 NL; Ø 25 x 38 NL
25 Ø 20 x 48 NL; Ø 25 x 48 NL
(ae= 0,5 … 6 mm)
vf [m min-1]
20
18
chipboard
15 ae
Operation: Jointing
ap

0 10 20 30 35 40 50 Paper coated = 0.8;
ap [mm] Veneer across grain = 0.8
Router cutter Diamaster PLUS, Z 3+3

Application:
wood boards. For tear-free cut edges on both sides. Suitable for large batch
quantities. Z 3+3 at high feed speeds.
Machine:
Workpiece material:
Chipboard and fibre materials (MDF, HDF etc.), uncoated, plastic coated,
veneered etc.
Resharpenable 8 to 12 times with normal wear. Cuts for painting in MDF require
finishing with tools with continuous edges. Tools with negative twist support the tool
clamping especially for small parts.
DP, Z 3+3, with negative twist

WO 140 2
D GL NL S ID ID
mm mm mm mm LH RH
18 100 24 25x60 091204 
depth ap 20 100 24 25x60 091209 
20 105 30 25x60 091170  091171 
45 20 110 38 25x60 091211 
Ø 20 x 30 NL 20 120 46 25x60 091174 
40
Ø 20 x 46 NL 25 100 24 25x60 091213 
35
25 105 30 25x60 091176  091177 
25 110 38 25x60 091214  091215 
vf [m min-1]
30
ap
25
25 120 46 25x60 091179  091180 
20 RPM: n = 16000 - 24000 min-1
15
10
5
0 10 20 30 35 40 50
ap [mm]

chipboard
Operation: Sizing
Paper coated = 0.8
50
Ø 20 x 30 NL; Ø 25 x 30 NL
45
Ø 20 x 46 NL; Ø 25 x 46 NL
40 (ae=0,5… 6 mm)
vf [m min-1]
35
30
25 chipboard
ae
20 Operation: Jointing
ap
15
0 10 20 30 35 40 50 Paper coated = 0.8;
Router cutter Diamaster PLUS, Z 3+3

Application:
quantities. Z 3+3 at high feed speeds.
Machine:
Workpiece material:
etc.
Resharpenable 8 to 12 times with normal wear. Cuts to be painted in MDF require
finishing with tools with continuous edges. Tools with positive twist for good chip
removal into the extraction system - Leitz DFC®.
DP, Z 3+3, with positive twist, DFC-design

WO 140 2
D GL NL S ID ID
mm mm mm mm LH RH
16 100 24 20x50 091254 
depth ap 20 110 38 25x60 191098 
20 120 46 25x60 191099 
45 25 105 30 25x60 191027 
Ø 20 x 30 NL 25 110 38 25x60 091217 
40
Ø 20 x 46 NL 25 120 46 25x60 091218  091219 
35
RPM: n = 16000 - 24000 min-1
vf [m min-1]
30
ap
25
20
15
10
5
0 10 20 30 35 40 50
ap [mm]

chipboard
Operation: Sizing
Paper coated = 0.8
50
Ø 20 x 30 NL; Ø 25 x 30 NL
45
Ø 20 x 46 NL; Ø 25 x 46 NL
40 (ae=0,5… 6 mm)
vf [m min-1]
35
30
25
ae chipboard
ap
15 Speed: n = 24000 min-1

0 10 20 30 35 40 50 Paper coated = 0.8;
Router cutter Diamaster PLUS3, Z 3+3

Application:
quantities. Z 3+3 for high feed speeds.
Machine:
Workpiece material:
complete cutting length. DP plunging tip. Resharpenable 8 to 12 times with normal
wear. Cuts to be painted in MDF require finishing with tools with continuous edges.
Tools with negative twist support the tool clamping especially for small parts.
DP, Z 3+3, with negative shear angle

WO 140 2
D GL NL S ID ID
mm mm mm mm LH RH
16 85 28 20x50 191048 
Feed speed vf depending on cutting 16 95 35 20x50 191050  191049 
depth ap 20 85 28 20x50 191051 
20 105 35 25x60 191053  191052 
42 20 120 50 25x60 191054 
40 ∅ 16 .. 20, NL 28
38 ∅ 16 .. 20, NL 35
RPM: n = 18000 - 24000 min-1
vf [m min -1]
36 ∅ 20, NL 50
34
32
30
ap
29
28
26
24
22
20
18
16
14
12
8 12 16 20 24 28 32 36 40 44 48 52
ap [mm]

chipboard
Operation: Sizing
Chipboard, uncoated = 1.1;
Pre-cutting MDF = 1.2
Router cutter Diamaster PLUS3, Z 3+3

Application:
Router cutter for sizing and grooving with increased performance time in particle
boards. For tear free cut edges on both sides. Suitable for large batch quantities.
Z 3+3 for high feed speeds.
Machine:
spindles to mount shank tools.
Workpiece material:
complete cutting length. DP plunging tip. Resharpenable 8 to 12 times with normal
wear. Cuts to be painted in MDF require finishing with tools with continuous edges.
Tools with increased length of positive shear angle for optimized chip collection in the
direction of the extraction hood – Leitz DFC®.
DP, Z 3+3, increased length of positive shear angle, DFC design

WO 140 2
mm mm mm mm mm
depth ap 20 105 35 25x60 27 RH 191116 
42
40 ∅ 16 .. 20, NL 28
RPM: n = 18000 - 24000 min-1
38 ∅ 16 .. 20, NL 35
vf [m min -1]
36 ∅ 20, NL 50
34
32
30
ap
29
28
26
24
22
20
18
16
14
12
8 12 16 20 24 28 32 36 40 44 48 52
ap [mm]
ap,min

chipboard
Operation: Sizing
Chipboard, uncoated = 1.1;
Veneer across grain = 0.7; Minimum grooving depth ap min for
Pre-cutting MDF = 1.2 tear-free cut
Router cutter Diamaster PRO EdgeExpert

Application:
Routers for sizing and grooving with increased performance time in engineered wood
boards. For tear-free cutting edges on both sides especially for sensitive and brittle
decorative papers, laminating foils and veneers. Suitable for small and medium batch
sizes.
Machine:
Workpiece material:
Enlarged shear angle for excellent edge quality for sensitive and brittle decorative
papers, laminating foils and veneers. Resharpenable 2 to 4 times with normal wear.
Cuts to be painted in MDF require finishing with tools with continuous edges.
DP, Z 1+1
WO 140 2 50
D GL NL S DRI ID
mm mm mm mm
depth ap 16 95 35 20x50 RH 191070 
12
RPM: n = 18000 - 24000 min-1
11 Ø 16 … 18 NL 28
Ø 16 … 18 NL 35
10 Ø 16 … 18 NL 43
9
vf [m min-1]
ap
8
7
6
5
4
3
0 5 10 15 22 30 35 40 45 50
ap [mm]

chipboard
Operation: Sizing
Extremely sensitive decors = 0.7 - 0.8
Router cutter Diamaster QUATTRO EdgeExpert

Application:
decorative papers, laminating foils and veneers. Suitable for medium and large batch
sizes. Z 2+2 for increased feed rates.
Machine:
Workpiece material:
Precutting the workpieces is recommended. Cuts to be painted in MDF require
finishing with tools with continuous edges.
DP, Z 2+2
WO 140 2 50
D GL NL S DRI ID
mm mm mm mm
depth ap 20 90 32 20x50 RH 191071 
25
20 120 48 25x60 RH 191072 
RPM: n = 18000 - 24000 min-1

ap
20
vf [m min-1]
15
13
10 Ø 20 x 28 NL
Ø 20 x 38 NL
Ø 20 x 48 NL
5
0 10 20 30 35 40 50
ap [mm]

chipboard
Operation: Sizing
Paper coated = 0.8
Router cutter Diamaster PLUS3 EdgeExpert, Z 3+3

Application:
decorative papers, laminating foils and veneers. Suitable for very large batch sizes.
Z 3+3 for increased feed rates.
Machine:
Workpiece material:
Precutting the workpieces is recommended. Especially suitable on CNC machining
centres with laser edgebanding technology. Cuts to be painted in MDF require
finishing with tools with continuous edges.
DP, Z 3+3, symmetric edge arrangement

WO 140 2 50
D GL NL S DRI ID
depth ap
mm mm mm mm
45
25 105 30 25x60 RH 191073 
Ø 25, NL 30..35 25 105 35 25x55 RH 191074 
40 25 120 48 25x60 RH 191075 
Ø 25, NL 48
35
vf [m min-1]
RPM: n = 18000 - 24000 min-1

ap
30
25
22
20
15
10
5
0 10 20 28 30 40 50
ap [mm]

chipboard
Operation: Sizing
Extremely sensitive decors = 0.7 - 0.8
45
Ø 25, NL 30 .. 35
40 Ø 25, NL 48
35 ae = 0,5 .. 4 mm
vf [m min-1]
30
25
chipboard
ae
15 Speed: n = 24000 min-1
10 ap Correction factor for vf: MDF = 0.8;
5 Veneer across grain = 0.7;
0 10 20 2830 40 50
ap [mm] Extremely sensitive decors = 0.7 - 0.8
5.1.4 Slotting cutters and mortising bits
Slot mortising bits

Application:
Router cutter for cutting tear-free longitudinal slots with stepwise infeed.
Machine:
Special routers with reciprocating spindles.
Workpiece material:
Softwood and hardwood.
For softwood and hardwood. Suitable for right hand and left hand rotation, tools
resharpenable on the face side. Constant diameter after sharpening.
HS, Z 2
WB 510 0
D GL S SLT QAL ID
mm mm mm mm
6 90 13x40 38 HS 037020 
8 95 13x40 42 HS 037022 
10 105 13x40 50 HS 037024 
12 115 13x40 60 HS 037026 
RPM: n = 4500 - 9000 min-1

SLT
ap
Application example of cutting slots

ap = 0.8 mm (reciprocating movement)
5.1.4 Slotting cutters and mortising bits
Slot mortising bits

Application:
Router cutter for cutting tear-free longitudinal slots with stepwise infeed.
Machine:
Slot mortiser.
Workpiece material:
Straight cut with chip breakers for reduced cutting forces. High tool rigidity through
adapted heat treatment.
SP, Z 2
WB 401 0, WB 401 1
D GL S SLT ID ID
mm mm mm mm LH RH
6 120 13x50 60 037163 
8 130 13x50 70 037165 
10 140 13x50 80 037167 
10 140 16x50 80 037183 
12 150 13x50 90 037169 
12 150 16x50 90 037184 
16 170 16x50 110 037150  037173 
18 180 16x50 120 037174 
20 185 16x50 125 037175 
RPM: n = 6000 - 12000 min-1

SLT
ap
Application example of cutting slots

ap = 5 - 15 mm per stroke
5. Routing 5.2 Jointing, rebating and bevelling
Working step/Application Jointing, rebating and bevelling.
Workpiece material Softwood and hardwood [HW].

etc. [HW, DP].
Plywood [HW, DP].
Duromers [HW, DP].
Plastomers [HW, DP].
Solid surface material (Corian, Varicor etc.) [HW, DP].

Operation For conventional and climb cut operations, limited chip removal.
Jointing Rebating
Bevelling with adjustable

bevel cutterhead
le
le
19
19
Bevelling top edge Bevelling bottom edge
Note:
When bevelling from below, the minimum shank clamping length le must be observed.
Under no circumstances must the tool be clamped at a shorter length.
Shank le min
d x e [mm]
20 x 50 40 d = Shank diameter
25 x 60 45 e = Shank length
57

tables.
Information Smooth cutting results can only be achieved with tools having a continuous cutting
edge. Spurs are required when rebating solid wood.
Small and arched workpieces in particular require special jigs or clamping devices
which must be made by the customer or sourced from specialist suppliers.
58
5.2.1 Jointing and rebating tools
Copy shaping cutterhead - HeliCut 15

Application:
For pre-cutting, jointing and copy shaping of large cutting depths, along and across
to the fibre direction. For copy shaping of arched workpieces with template, ball
bearing and guide ring, as well as for the application on CNC controlled stationary
routers e.g. joinery machines, window manufacturing plants.
Machine:
Spindle moulders and profile milling machines, double-end tenoner, stationary routers
with/without CNC control.
Workpiece material:
Softwood and hardwood, glulam and laminated wood.
Noise reduced design with staggered knives, applicable for MAN and MEC.
Mountable on clamping arbor. Also applicable for rebating. Application of the same
knives as peripheral knife and spur. The cutting edges of the HW knives are
numbered. No clamping wedges, direct tangential knife clamping thus easy handling
of the knife change without further setting gaugesd. By default mounted with HW
turnblade knives ID 009543.
Copy shaping cutterhead - HeliCut 15

SL 499 1, WW 230 2 07
32 Tool Type ABM QAL AM Z V ID
Pre cutting mm PCS
28
Copy shaping along grain Z 2 Cutterhead 60x81.5x20 HW-MF 16 2 2 132600 
24 Copy shaping across grain Cutterhead mounted on arbor 1-part HW 16 2 2 132736 □
Cutterhead 80x81.5x30 HW-MF 16 2 2 132608 
vf [m min-1]
20
Cutterhead mounted on arbor 1-part HW 16 2 2 132737 □
16
Z2
Cutterhead 125x93.7x30 HW-MF 20 2 2+2 132604 
12 Cutterhead mounted on arbor 1-part HW 20 2 2+2 132738 □
8 Cutterhead 125x116.6x30 HW-MF 24 2 2+2 132605 
Z2 Cutterhead mounted on arbor 1-part HW 24 2 2+2 132739 □
4
0 RPM: D 60 mm: nmax = 20000 min-1
5000 6000 7000 8000 9000 10000
D 80 mm: nmax = 18000 min-1
n [min-1] D 125 mm: nmax = 12000 min-1
Feed speed vf depending on the
number of teeth Z and speed n for More dimensions on request.
solid wood (pre trimming and copy
shaping) Spare knives:
Example: BEZ ABM QAL BEM VE ID
n = 9000 min-1, Z 2/copy shaping along mm PCS
the grain: vf = 12 m min-1 Turnblade knife 15x15x2.5 HW-MF HeliCut 15 10 009543 
Turnblade knife 15x15x2.5 HW HeliCut 15 10 009549 
Order example:
Tool set ID 132737 mounted on arbor Spare parts:
ID 042951, HSK-F 63 (A = 80 mm). BEZ ABM for D ID
When giving the arbor ID observe the mm mm
required clamping diameter. Countersink screw, Torx® 20 M5x18 125 114030 
Countersink screw, Torx® 20 M5x12 60/80 007898 
Turnblade jointing / rebating cutterhead

Application:
For jointing and rebating with constant tool diameter.
Machine:
Stationary routers with/without CNC control, machining centres.
Workpiece material:
plywood etc.).
HW turnblades Z 2 with straight cut for offset-free areas on pre-cut workpieces or on
workpieces sized with roughing cutters. Mounted spurs especially for the
production of tear-free rebates in softwood and hardwood. Smooth running through
closed, round shape of the tool body.
HW, Z 2 / V 2
WL 402 1
D GL SB S ID
mm mm mm mm
40 120 50 25x60 039235 
50 120 50 25x60 039239 
60 113 50 25x60 039243 
depth ap RPM: nmax = 18000 min-1
20 Spare knives:
Ø 40 … Ø 60 x 50 NL
18
(ae = 0,5 … 4 mm) Part-no. BEZ ABM QAL VE ID
16 mm PCS
1 Turnblade spur VS1 14x14x2 HW-F 10 005099 
vf [m min-1]
14
2 Turnblade knife 50x12x1.5 HW-05F 10 005086 
12
11
10 Spare parts:
8
ae Part-no. BEZ ABM for D ID
mm mm
ap
6 3 Clamping wedge 48x11.6x9 009871 

4 4 Screw with slot M5x12 005744 
0 10 20 30 40 50 5 Allen screw M8x8 40/50 006245 
ap [mm] 5 Allen screw M8x14 60 006073 
Allen key SW 4 005445 
chipboard
Operation: Jointing
Paper coated = 0.8;

Application:
Optimized for rebating, jointing and grooving with and against feed.
Machine:
Stationary routers with/without CNC control, CNC machining centres.
Workpiece material:
Softwood and hardwood, compound materials of solid wood and wood derived
materials, uncoated, plastic coated, veneered etc., laminated veneer lumber
(plywood, multiplex plywood etc.).
Cutterhead with turnblades and alternate shear angle, righthand rotation. Tool body in
lightweight aluminium for a better dynamic situation.
HW, Z 2 / V 2
SL 199 2, SW 500 2
Tool Type QAL Z V ID
Cutterhead with spacers HW 2 2 126039 
Cutterhead mounted on arbor HW 2 2 426080 □
Spare knives:
BEZ ABM ID
mm
Turnblade knife 40x8x1.5 005074 
Turnblade spur VS2 19x19x2 005115 
Ø125
37.5 Spare parts:

BEZ ABM ID
mm
Clamping wedge 38x18.75x8.27 009675 
Countersink screw, Torx® 20 M5x8.5 007808 
Clamping screw w. disc, Torx® 25 M6x18.5 007442 
Cylindrical screw with ISK M5x80 007097 
41

Allen key SW 4, L 100 005451 
Order example:
Tool set ID 426080 mounted on arbor
ID 042847, HSK-F 63 (A = 80 mm).
When ordering choose arbors with
d = 20 mm and clamping length 70 mm.

Application:
Optimized for rebating, jointing and grooving with and against feed.
Machine:
Stationary routers with/without CNC control, CNC machining centres.
Workpiece material:
Cutterhead with turnblades and alternate shear angle, righthand rotation. Knife
seatings for grooving and edging knives for seal groove and edge roundings. Tool
body in lightweight aluminium for a better dynamic situation.
HW, Z 2 / V 2, with seatings for edging knives

SL 499 2, SW 530 2
Tool Type QAL Z V ID
Cutterhead with spacers HW 2 2 126040 
Cutterhead mounted on arbor HW 2 2 426081 □
Spare knives:
BEZ ABM R FAW ID
mm mm °
Turnblade knife 40x8x1.5 005074 
Turnblade spur VS2 19x19x2 005115 
Edging knife KM 11/0 45° 008268 
Edging knife KM 12/3 2 008307 
Ø120 Turnblade grooving knife NA5 35.2x15x5 008318 
36 Turnblade grooving knife NA4 35.2x15x4 008317 
Spare parts:
BEZ BEM ABM ID
41
mm
Set of spacers for groove/edge knives 12.9x20x6.1 028565 
Spacer for groove/edge knives 13/6.1x3 028185 
Spacer for groove/edge knives 13/6.1x1 028037 
Order example: Countersink screw, Torx® 20 for groove/edge knives M6x40 006090 
Tool set ID 426081 mounted on arbor Countersink screw, Torx® 20 for groove/edge knives M6x14 006085 
ID 042847, HSK-F 63 (A = 80 mm). Clamping wedge 38x18.75x8.27 009675 
When ordering choose arbors with Countersink screw, Torx® 20 for spurs M5x8.5 007808 
d = 20 mm and clamping lenght 70 mm.
Torx® 25
Cylindrical screw with ISK M5x80 007097 
Allen key SW 4, L 100 005451 
8.5 15
min 12.4
max. 36.5mm
4/5
41
4/5
8.5 15
max.Ø137
Jointing cutterhead set with edging knives

Application:
For jointing and rounding or bevelling narrow edges with a constant tool diameter.
Machine:
Workpiece material:
Tungsten carbide turnblade knives Z 2 with shear angles. Narrow edge profiling with
edging knives mounted on both sides of tool. Smooth running due to closed, round
tool body.
HW, Z 2, with seatings for edging knives

SL 299 2, SW 510 2
Tool Type ABM QAL Z ID
mm
Tool set without arbor, with spacer 85x50x20.1-part HW 2 125038 
Tool set mounted on arbor 1-part.HD40 HW 2 426000 □
Tool set without arbor, with spacer 110x100x28x30 HW 2 411179 
Tool set mounted on arbor 1-part HW 2 426085 □
Examples
RPM: D 85 mm: nmax = 17900 min-1
D 110 mm: nmax = 15600 min-1
Unless stated otherwise, tools are right hand rotation.

Cutter arbor see section Clamping Systems.
Spare knives:
BEZ ABM QAL R FAW VE ID
mm mm ° PCS
Turnblade knife 50x8x1.5 HW-05 10 005402 
Turnblade knife 100x8x1.5 HW-05 005405 
Edging knife KM 12/4 HW-F 1.5 008272 
Edging knife KM 12/3 HW-F 2 008307 
Edging knife KM 11/0 HW-F 45° 008268 
5-9.5 (D85)
Spare parts:
BEZ ABM ID
mm
Countersink screw, Torx® 20 M6x35 007098 
Magnetic setting gauge 0.3/0.8 005376 
Order example:
38-87 (D110)
15-45 (D85)
Tool set ID 426000 mounted on arbor ID 041125, shank 25x60 mm.

(max. 98)
When ordering, choose arbors with d = 20 mm and clamping length 55 mm.
WhisperCut jointing and rebating cutterhead

Application:
For tear-free and low noise jointing of the cutting surface.
Machine:
Workpiece material:
Chipboard and fibre materials (MDF, HDF etc.), uncoated, plastic coated, paper
coated, fibre reinforced plastics (GFRP, CFRP etc.).
Cutterhead with DP knives with alternate shear angle for tear-free jointing edges and
cutting surfaces. Noise reduced design with noise reduction of up to 5 dB(A) and
highly efficient chip collection (>95%) by DFC. Significant weight reduction through
lightweight aluminiuml tool body. Several times applicable through exchangeable
knives. 0.6 mm resharpening area.
Diamaster WhisperCut jointing cutterhead

WM 230 2 01, WP 299 2
mm
Cutterhead 70x33x20 DP 2/2/2 192273 
Cutterhead mounted on arbor 1-part/HD28 DP 2/2/2 192274 □
Ø70
Application:
For tear-free and low noise rebating of the cutting surface.
Cutterhead with DP knives. For Tear-free rebates due to optimised knife arrangement
with shear angle and separate bottom tip (spurs). Not suitable for jointing. Several
times applicable through exchangeable knives.
Noise reduced design with noise reduction of up to 5 dB(A) and highly efficient chip
collection (>95%) by DFC. Significant weight reduction through lightweight aluminium
28
16
tool body.
Diamaster WhisperCut rebating cutterhead

WM 430 2 01, WP 499 2
mm
Diamaster WhisperCut jointing Cutterhead 70.53x55x20 DP 3x5 192275 
cutterhead Cutterhead mounted on arbor D70.53/SB55 DP 3x5 192276 □

SB 55
Order example:
Ø70
Tool set ID 192274 mounted on arbor
Ø70.53
ID 041126, shank 25x60 mm.
In case of order select arbors with
Diamaster WhisperCut rebating d = 20 mm and biggest clamping length
cutterhead of the respective type.
5.2.2 Bevelling tools
Variable angle cutterhead - turnblade design

Application:
For jointing and bevelling with adjustable bevel angle.
Machine:
Workpiece material:
Softwood and hardwood, laminated veneer lumber, plastomers, limited suitable for
MDF and chipboad (uncoated or coated).
Knife holder swivelling adjustable from 0 - 90°. Quick and easy angle adjustment of
common angles (15°, 30°, 45°, 60°) by additional locking positions in 15° steps. Free
of marks cutting result due to 1-part, continuous cutting edge. Economical due to
changeable tungsten carbide turnblades with two cutting edges. Optimized gullet
design for improved chip removal.
Turnblade, adjustable bevel angle

WP 341 1 01
D SB S DRI ID
mm mm mm
120 50 25x60 RH 042864 
120 50 20x50 RH 042865 □
Spare knives:
Part-no. BEZ ABM QAL VE ID
mm PCS
Spare parts:
Part-no. BEZ ABM ID
mm
2 Clamping wedge with pin 48x10.88x6 009766 
3 Allen screw M6x12 006035 
Allen key SW 8, L 100 005437 
Setting gauge for knives 80x12x9.5 005352 
Bevelling from above

Bevelling from below
Variable angle cutterhead - HeliCut

Application:
Machine:
Workpiece material:
Softwood and hardwood, laminated veneer lumber, plastomers, technical foams
(XPS, PU), limited suitable for MDF and chipboard (uncoated or coated).
Knife holder swivelling adjustable from 0 - 65°. Quick and easy angle adjustment
of common angles (15°, 30°, 45°, 60°) by additional locking positions in 15° steps.
Workpiece edges tear-free on both sides due to alternatinv shear angles. Economical
due to partial change of tungsten carbide turnblades with four cutting edges. Cutting
edges with particularly sleek geometry and polishing for perfect surface quality and
long performance time. Noice reduced design with split cutting edges and optimized
gullet design for improved chip removal.
HeliCut, adjustable bevel angle

WP 341 1 01
D SB S DRI ID
mm mm mm
120 55 25x60 RH 042859 
120 55 20x50 RH 042863 □
Spare knives:
Part-no. BEZ ABM ID
mm
1 Turnblade knife 15x15x2.5 009543 
Spare parts:
Part-no. BEZ ABM ID
2 Countersink screw, Torx® 20 M5x12 007898 
Allen key SW 8, L 100 005437 
Bevelling from above

Variable angle cutterhead - WhisperCut

Application:
Machine:
Workpiece material:
Hardwood, chip and fibre board (chipboard, MDF, HDF etc.), plastic coated, veneered
etc., laminated veneer lumber (plywood, multiplex plywood etc.), solid surface
material (Corian, Varicor etc.), fibre reinforced plastics (GRP, CFRP).
Knife holder swivelling adjustable from 0 - 65°. Quick and easy angle adjustment
of common angles (15°, 30°, 45°, 60°) by additional locking positions in 15° steps.
Workpiece edges tear-free on both sides due to alternatinv shear angles. Economical
due to partial change of diamond cutting edges. Noice reduced design with
optimized gullet design for improved chip removal.
WhisperCut, adjustable bevel angle

WP 341 1 01
D SB S DRI ID
mm mm mm
120 55 25x60 RH 042860 
120 55 20x50 RH 042866 □
Spare knives:
Part-no. BEZ ABM ID
mm
1 WhisperCut-knife SB14 14x14.2x4.3 091074 
Spare parts:
Part-no. BEZ ABM ID
mm
2 Countersink screw, Torx® M5x11.5 007899 
Bevelling from above 20/59°
Allen key SW 8, L 100 005437 

5. Routing 5.3 Face milling and finishing
Working step/Application Face milling, finish cutting.
Workpiece material Softwood and hardwood [HW].

etc. [HW, DP].
Duromers [HW, DP].
Plastomers [HW, DP].

Face milling
Finish cutting
68

tables.
Information Smooth cutting results can only be achieved with tools having a continuous cutting
edge.
In order to obtain a score-free finish during face milling, the machine spindle must be
exactly vertical to the machine table. The larger the diameter of the planing cutter, the
higher the risk of scoring and tool marks on the workpiece surface due to angular
misalignment.
69
5.3.1 Planing cutters
Planing cutter - turnblade design HeliPlan

Application:
For surface planing of large workpieces and for cutting wide rebates in one operation.
Machine:
Workpiece material:
etc.), duromers, plastomers, solid surface material (Corian, Varicor etc.).
Cutting edge with shear angle; reversible and replaceable knives. D 135 and D 180
particularly suitable for planing MDF spoilboards in nesting applications. Excellent
cutting result through optimized cutting geometry.
HW, Z 3, Z 4, Z 5
WL 400 2 01
D GL NL S Z nmax DRI ID
mm mm mm mm min-1
80 90 15 20x50 3 14000 RH 041554 
80 100 15 25x60 3 14000 RH 041555 
135 90 15 25x60 4 10000 RH 041556 
180 90 15 25x60 5 8400 RH 041557 
Example
Spare knives:
d BEZ ABM QAL VE ID
mm PCS
Turnblade knife 15x15x2.5 HW 10 009535 
Spare parts:
BEZ ABM ID
mm
GL

t
t = 0.5 - 10 mm
Surface planing of MDF spoilboards in

nesting applications:
t = 0.5 - 1.5 mm
ID 041557 n = 8400 min-1
vf = 25 - 40 m min-1
5.3.2 V-groove and finishing cutters
Turnblade finishing cutter, Z 1

Application:
For machining V-groove profiles and for multi-purpose carving operations (decorative
groove, 90° corner etc.).
Machine:
Stationary routers with/without CNC-control, milling machines with spindles to mount
shank tools.
Workpiece material:
plastic coated, veneered etc., laminated veneer lumber (plywood, multiplex, plywood
etc.).
Cutterhead with exchangeable turnblades. 2 or 3 (ID 042932) performance times th-
rough turning the knife. Extra long design (ID 042937) particularly suitable for carving
operations on 5-axes machines.
HW, Z 1
WL 300 2
D GL NL S FAW Z P DRI ID
mm mm mm mm °
29 90 15 12x40 68° 1 1 RH 042932 
35 125 42 20x50 45° 1 2 RH 042933 
42 115 35 20x50 60° 1 3 RH 042934 
FAW
42 180 35 20x50 60° 1 3 RH 042937 

d
D
54 100 27 20x50 90° 1 4 RH 042935 

54 100 27 20x50 91° 1 5 RH 042936 
NL
GL Spare knives:
BEZ ABM P QAL ID
V-groove cutter
mm
Turnblade knife triangular 19x19x2 1 HW 009528 
Turnblade knife 59x12x1.5 2 HW 602503 
Turnblade knife 49x12x1.5 3 HW 602502 
D
Turnblade knife 39x12x1.5 4/5 HW 602501 
GL Spare parts:
BEZ ABM P ID
V-groove cutter 68° (ID 042932) mm
Countersink screw M5x5 1 007381 
68° Oval head screw Torx® 15 M4x5 2-5 007038 
Torx® key Torx® 15 2-5 005457 
15 Determination of the adjustment angle

EW depending on the bevel angle FAW
while finish cutting 90° internal corners.
V-groove cutter in turnblade design with FAW EW

point 68° (ID 042932) 45° = 32.77°
60° = 45.00°
68° = 52.26°
5.3.2 V-groove and finishing cutters
DP V-grooving cutter for composite panels

Application:
Routers for cutting V-grooves in composite panels for folding works.
Machine:
Workpiece material:
Composite panels based on thermoplastic cores with aluminium coverage on both
sides (e.g. Alucobond®, Dibond® etc.).
DP edge with shear angle. Resharpenable 3 to 5 times with normal wear.
DP, Z 1
WO 311 2
D d NL S FAW DRI ID
mm mm mm mm °
18 3 7.5 16x55 90° RH 191100
20 2 3.7 16x55 135° RH 191106
RPM: n = 18000 - 24000 min-1

Application example:
FAW
S
d
GL
90°
0.6
°
90
Production of folding corners on

composite panels.
5. Routing 5.4 Profiling
5.4.1 Finger joints
ProFix F cutterhead PF 25-15°
Wood-thickness areas
38-44 mm 48-54 mm 60-66 mm 28-34 mm 18-24 mm
Profile 4
Profile 5
Profile 2
Profile 1
Profile 3
Profile 5
ProFix
tool body
Profile 4
Profile 2
Profile 1
Profile 3
1 tool body for different softline-finger joint profiles
Working step/Application For machining self-locking longitudinal joints for exactly measured workpieces, e.g.
constructional finger joints, window and door profiles, mitred frames, arched joints,
stair, furniture and shelf parts.
Cutting material HS, HW (quality according to machined material).
Machine Stationary routers with/without CNC, milling machines with spindles to mount tools
with bore.
Tool design ProFix tool body with bore for mounting on arbors. For ProFix finger joint knives
without shear angle and with straight clearance.
RPM D0 = 80 mm, nmax = 11000 min-1.

D0 = diameter of the tool body D0 = 100 mm, nmax = 9000 min-1.
Resharpening area PF 25 = 4.5 mm.
Number of teeth/Cutting with Z 2, SB max. = 80 mm.
Feed speed Depends on the RPM, maximum 18 m min-1.

fz [mm]
Softwood 0.30 – 0.40
Hardwood 0.40 – 0.50
vf = fz . n . Z/1000
73
5.4.1 Finger joints
Technical features Tool body for resharpenable HS- or HW profile knives. Constant profile/diameter after
resharpening. New and resharpened knives are always positioned and clamped at
constant diameter by the ProFix clamping system.
– Form and force knife clamping.
– Knife clamping screws positioned behind the cutting edge, and in the dust
protected area.
– One tool body can be used for different finger and glue joint profiles of different
cutting widths.
– PF 25 with profile depth 25 mm.
General information – Simple and exact knife replacement.

– No setting gauges required.
– Constant profile/diameter (no correction to the machine settings required).
– Ready for use immediately after knife replacement, even on the machine.
– Basic clearance 0.5 mm without side clearance.
– Exact fitting to the workpiece by height adjusting the position of the profile to the
middle of the wood (profile symmetry = HD/2).
74
5.4.1 Finger joints
Profile cutterhead set - multi-purpose glue joint profile

Application:
For cutting longitudinal joints for dimensionally stable construction parts, windows
and doors e.g. round arched joints, stairs and frame construction parts.
Machine:
Workpiece material:
Softwood and hardwood, modified timber for window construction, compound
materials of solid wood and wood derived material, uncoated, plastic coated,
veneered etc., laminated veneer lumber (plywood, multiplex plywood etc.).
Variable wood thickness (56/56/60/68/78/90/92/106/110 mm) through cutting
processes in several passes (profile splitting).
ZL 10 mm, HD 56 - 110 mm
SG 599 2 53
Tool Type DRI Z ID
Glue joint cutter set, positive and negative RH 2 953576 □
Single tools
WE 600 2 53
Tool Type ABM Z ID
mm
Profile cutterhead 135x53x30 2 414300 
Spare knives:
BEZ ABM QAL ID
mm
ProfilCut Q knife 53x20.5x2.4 MC 413532
Spare parts:
POS. NEG. BEZ ABM ID
mm
Clamping wedge profiled 48x18x8.27 629291
Positive and negative glue joint profile,
combined in one tool Torx® key Torx® 25 117504 
Ø135
Ø135
Ø115.1
4.95 5
Ø115.1
4.95 5
7.4
7.4
53.2
68
53.2
68
7.4
7.4
Glue joint profile positive, wood Glue joint profile negative, wood
thickness 68 mm thickness 68 mm
5.4.1 Finger joints
Ø135
Ø135
Ø115.1
Ø115.1 4.95 5
4.95 5
8.1
8.1
73.8
90
73.8
90
8.1
8.1
Glue joint profile positive, wood Glue joint profile negative, wood
thickness 90 mm thickness 90 mm
5.4.2 Tools for internal doors
Working step/Application Profiling and rebating of internal doors.
Workpiece material Softwood, hardwoods glulam, HDF coated or veneered.
Machine Stationary routers and machining centres.
Profile cutterset for profiling

and rebating internal doors Z 2
Important ordering data With adjustable cuttersets the depth of the rebate is set by the profile –> see profiles
below. The same tool can machine doors of different thickness, but the rebate depth
is constant.
Profile examples
13
Ø86
(16 - 22)
R3
15
16
R1
(40 - 46)
,5
40
R2
2
3
18
8.5
24
0.3
R2 R2
R2
40
4
5
22
2
9.7
Ø123.2 (Ø 126 at R3)

133
ID 426093 ID 023538 – P 1
Rebate depth 15 mm Rebate depth 13 mm
Rebate width 22 mm Rebate width 24 mm
Turnblade knife tool set ProFix tool set
77
Profile cutterhead set ProfilCut Q - door processing

Application:
For profiling and rebating internal single rebate doors, rebate depth 15 mm.
Machine:
Workpiece material:
Variable profile overlap by exchange profile edging knives.
Adjustable rebate dimensions: rebate width 22 mm, rebate depth 15 mm.
Seal groove profile by mounting grooving knives SB 4 mm. Constant tool diameter.
Single rebate 15 mm
SE 540 2 53, SG 599 2 53, WE 500 2 53
Tool Type ABM Tool no. Z ID
mm
Profile cutterhead 104x30x20 3 2 125270
Profile cutterhead 126.2x35x20 5 2 125271
Tooling set with spacers, 126.2,d20,2-part 3/5 2 126067
without arbor
Tool set mounted on arbor D0=96;D=126.2; 2-part 3/5 2 426093
Ø96

15
Spare knives:
2
3 Part- BEZ ABM Tool R FAW QAL VE ID

18
8.5
0.3
R2 R2 no. mm no. mm ° PCS

40
1 ProfilCut Q knife 30.2x14.1x2 3 45° MC 619334

4
5 1 ProfilCut Q knife 30.2x14.2x2 3 1.5 MC 619335

22
1 ProfilCut Q knife 30.2x14.21x2 3 2 MC 619336

2

9.7

Example 1 ProfilCut Q knife, flute 30.2x14.1x2 3 3 MC 619340
2 Turnblade knife 30x8x1.5 5 HW-05 10 005059 
3 Edging knife KM 11/0 5 45° HW-F 008268 
4 Turnblade grooving knife 35.2x15x4 5 HW-F 008317 
NA4
R3 R3
ID 008270 = R 3 ID 008275 = R 3
ID 008307 = R 2
ID 008272 = R 1.5
R3
ID 008271 = R 3
Spare parts:
Part-no. BEZ ABM Tool no. ID
mm
5 Clamping wedge ProfilCut Q 28x20x8.27 3 629208
5 Clamping wedge profiled 18x24.9x8.27 5 629268
6 Clamping screw w. disc, Torx® 25 M6x18.5 007442 
7 Torx® key Torx® 25 117504 
8 Countersink screw, Torx® 20 M6x0.5x4.9 006243 
9 Torx® key Torx® 20 117503 
10 Clamping wedge 28x18.75x8.27 5 009673 
3
8
9
7 6 2 10 7 6 1 5
5.4.3 Tools for furniture and interior construction
Working step/Application Panel raising profiles.
Workpiece material Softwood, hardwood and composite materials (HDF coated or veneered).
Machine Stationary routers and machining centres.
Panel raising profile

cutterset Z 2/2 9
8
vf [m min -1 ]
Z2
6
5
Z2
4
3
2
6000 7000 8000 9000 1000011000 12000
n [min -1 ]
Machining along grain

Machining across grain
Diagram to determine feed speed vf depending on RPM and direction of cut when
machining solid wood panels (panel raising).
Profile examples
12
2,5
8,5
3°
12
R50
5,5
R40
P1 P1
max. 46 45,5
(max. 54)
50,5
80
Profile cutterhead set ProfilCut Q - Panel raising

Application:
For panel raising profiles for framed doors, ceilings, wall coverings etc.
Machine:
Stationary routers with/without CNC control, milling machines with spindles to mount
shank tools.
Workpiece material:
Panel edge jointing by mounting an additional jointing cutterhead
ID 041221. Cutterhead with changeable knives and shear angle.
Panel raising depth max. 49 mm

SG 599 2 53, TR 811 0, WE 550 2 53
Tool Type ABM Z nmax ID
mm min-1
Cutterhead 132x43x20 2 11600 125273
Cover plate 46x9.5x20 007925
Cutterhead mounted on arbor 1-part 426095

Spare knives:
Part-no. BEZ ABM QAL VE ID
mm PCS
1 ProfilCut Q knife 60x20.47x2 MC 619343
Spare parts:
Example Part-no. BEZ ABM ID
mm
17.5
2 Clamping wedge profiled 57x28.97x7.25 629255

R25 3 Clamping screw w. disc, Torx® 25 M6x18.5 007442 
8.2
max.
1°
4 Torx® key Torx® 25 117504 
Jointing
WW 200 2 NN
mm
Jointing cutterhead 30/46x12/22.5x20 HW 2 041221

Application:
Machine:
shank tools.
Workpiece material:
ID 041221. Cutterhead with changeable knives and shear angle. Profile can be
changed by replacing the knives.
Panel raising depth max. 40 / 50 mm with/without jointing

SG 599 2 53, TR 811 0, WE 550 2 53
Tool Type P ABM QAL Z nmax ID
mm min-1
Cutterhead 1 110x40/40x20 MC 2 13800 125274 
Cutterhead mounted on arbor 1-part MC 426096 □

max. 9.5
Spare knives:
35°
R6
R2
Part-no. BEZ P ABM QAL VE ID

3° mm PCS
7
P1
37
1 ProfilCut Q knife 1 50x14.5x2 MC 619344
40
1 ProfilCut Q knife 2 50x14.56x2 MC 619345
max. 50
Spare parts:
P1 Part-no. BEZ ABM ID
mm
max. 9.5
2 Clamping wedge profiled 47x23x7.25 629256

45° 4 Torx® key Torx® 25 117504 
R2
3° Oval head screw Torx® 15 M4x6 006225 

7
P2 Torx® key Torx® 15 117507 

38
40
max. 50 Jointing
WW 200 2 NN
P2 Tool Type ABM QAL Z ID
mm
Example

Application:
Machine:
shank tools.
Workpiece material:

SG 599 2 53, TR 811 0, WE 550 2 53
mm min-1
Cutterhead 1 124x20/36x20 MC 2/2 12300 125275
Cutterhead mounted on arbor 1 1-part MC 2/2 12300 426097
Unless stated otherwise, tools are right hand rotation with profile P1.
12 Cutter arbor see section Clamping Systems.
Spare knives:
2,5
8,5
3°

mm PCS
max. 46 Turnblade knife 12x12x1.5 HW-05F 10 005081 
max. 54) 1 ProfilCut Q knife 1 20x27x2 MC 619346
P1 1 ProfilCut Q knife 2 20x27x2 MC 619347
1 ProfilCut Q knife 3 20x27x2 MC 619348
P2 P3
Spare parts:
Part-no. BEZ P ABM ID
mm
P4 P5 3 Clamping wedge profiled 1-5 18x37.46x8.27 629257
4 Clamping wedge 37x16.8x7.25 009577 
6 Torx® key Torx® 25 117504 
Oval head screw Torx® 15 M4x6 006225 
Jointing
WW 200 2 NN
mm

Application:
Machine:
shank tools.
Workpiece material:

SG 599 2 53, TR 811 0, WE 550 2 53
mm min-1
Cutterhead 1 131x20/36x20 MC 2/2 11600 125276
Cutterhead mounted on arbor 1 1-part MC 2/2 11600 426098
Unless stated otherwise, tools are right hand rotation with profile P1.
12
R50
5,5
R40
Spare knives:
45,5
mm PCS
50,5 Turnblade knife 12x12x1.5 HW-05F 10 005081 
P1 1 ProfilCut Q knife 2 20x16x2 MC 619352
2 ProfilCut Q knife (pan.rais.) 50x11.68x2 MC 619356
P2 P3
Spare parts:
Part-no. BEZ P ABM ID
mm
P4 P5 3 Clamping wedge profiled 1-5 18x26.46x8.27 (P1-5) 629258
4 Clamping wedge profiled 47x20.18x7.25 (raised panel) 629259
Profile examples 5 Clamping screw w. disc, M6x18.5 007442 
Torx® 25
6 Torx® key Torx® 25 117504 
Jointing
WW 200 2 NN
mm
Profile cutterhead set ProfilCut Q - Door frame

Application:
For profiles and counter profiles in solid wood frame furniture doors.
Machine:
shank tools.
Workpiece material:
3 tools with 5 profiles for single side profiled frames and inserted or beaded
panels. Additional profiles by remounting the single tools.
Frame profile one side, 12 mm tongue

AG 341 2 53, SE 640 2 53
Tool Type Tool no. Z nmax ID
min-1
Profile set 1 2 14500 126068
Counter profile set 2/3 2/2 14500 126069
Tool set profile and counter profile 426099
mounted on arbor
Frame profile one side, 12 mm rebate

AG 341 2 53, SE 640 2 53
min-1
Profile set 1/3 2/2 14500 126070
mounted on arbor
Frame profile one side, 6 mm tongue

P1 AG 341 2 53, SE 640 2 53
min-1
Profile set 1/5 2/2 14500 126072
P2 P3 mounted on arbor
Single tools
WE 500 2 53, WW 210 2, WW 410 2 NN
P4 P5 Tool Type ABM Tool no. Z ID
mm
Profile examples Profile cutterhead 109.1x30x20 1 2 125277
Profile cutterhead 109.0x20x20 2 2 125278
Rebating cutterhead 109.0x15x20 3 Z2/V2 023970
Jointing cutterhead 85x15x20 4 2 023971
Rebating cutterhead 97x15x20 5 Z2/V2 023972

Tools supplied with profile 1 unless ordered otherwise.
Spare knives:
Part- BEZ ABM P Tool QAL VE ID
no. mm no. PCS
1 ProfilCut Q knife 30x23.2x2 1 1 MC 619357
1 ProfilCut Q knife 20x23x2 1 2 MC 619362
7 Turnblade spur VS2 19x19x2 3/5 HW-F 10 005115 
10 Turnblade knife 14.7x8x1.5 3-5 HW-30F 10 005070 
Spare parts:
Part- BEZ ABM P Tool ID
no. mm no.
2 Clamping wedge profiled 28x29x8.27 1-5 1 629260
2 Clamping wedge profiled 18x29x8.27 1-5 2 629261
3 Clamping screw w. disc, Torx® M6x18.5 007442 
25
4 Torx® key Torx® 25 117504 
8 Countersink screw, Torx® 20 M5x8.5 007808 
9 Torx® key Torx® 20 117503 
11 Clamping wedge 13x18.75x8.27 3-5 009670 
Tongue 12 mm, inserted panel Rebate 12 mm, beaded panels Tongue 6 mm, inserted and beaded
panels
Profile cutterhead set ProfilCut Q - Door frame

Application:
For profiles and counter profiles in solid wood frame furniture doors.
Machine:
shank tools.
Workpiece material:
Tools with 5 profiles for double sided profiled frames and inserted or beaded panels.
Additional tools available for changing from frames with profiles on both sides to
frames with profiles on one side.
Frame profile two sides, 15 mm tongue

AG 341 2 53, SE 640 2 53
min-1
Profile set 1/2/3 Z2/V2 13200 126074
Counter profile set 1/3 Z2 13200 126075
mounted on arbor
Frame profile one side, 15 mm rebate

AG 341 2 53, SE 640 2 53
P1 P2 min-1
Profile set 3/5 Z2/V2 13200 126076
Counter profile set 1/4 Z2 13200 126077
mounted on arbor
P3 P4
Frame profile two sides, 15 mm tongue, profile and counter profile
SE 640 2 53, SG 699 2 53
min-1
Profile and counter profile set 3/1/2/3 Z2/V2 13200 126078
P5 Tool set profile and counter profile 13200 426104
mounted on arbor
Profiles
Additional tool (conversion from tongue 15 mm to rebate 15 mm)

WW 211 2, WW 410 2 NN
min-1
Profile 5 Z2/V2 13200 125032
Counter profile 4 2 13200 023085 
Wood thickness:
Frame profile two sides HD 36 - 41 mm
Frame profiled on two sides - Frame profile one side HD 20 - 49 mm
longitudinal profile
Spare knives:
Part- BEZ ABM P Tool QAL VE ID
no. mm no. PCS
Frame profiled on two sides - 7 Turnblade spur VS2 19x19x2 2 HW-F 10 005115 
counter profile 10 Turnblade knife 9.7x8x1.5 5 HW-30F 10 005197 
10 Turnblade knife 35x8x1.5 4 HW-30F 10 005073 
10 Turnblade knife 30x8x1.5 2/5 HW-30F 10 005072 
Spare parts:
Part-no. BEZ ABM Tool no. ID
mm
2 Clamping wedge profiled 23x30x8.27 3 629237
2 Clamping wedge profiled 23x30x8.27 1 629238
4 ®
Torx key Torx® 25 117504 
8 Countersink screw, Torx® 20 M6x0.5x4.9 006243 
9 Torx® key Torx® 20 117503 
Frame profiled on one side - 12 Allen screw with shank, Torx® 15 M5x20 007380 
longitudinal profile 13 Torx® key Torx® 15 117507 
Frame profiled on one side -

counter profile
Profile cutter Lamello® Clamex® P-System®

Application:
Router for milling the profile groove for Lamello® Clamex® P-System® connectors on
nesting machines made by Holz-Her.
Machine:
Routing machines with CNC control, machining centres.
Workpiece material:
Chipboard and fibre materials (chipboard, MDF, HF etc.), raw, plastic-coated,
veneered etc., glued wood and laminated wood (plywood, Multiplex etc.).

Profile and basic cutting edges in PCD, boring edges in reversible knife design with
diamond coating. For use exclusively on Holz-Her machines with existing software
module (subject to licence). Not resharpenable.
Z 2+2 / 1+1
WO 532 2
D GL NL S DRI ID
mm mm mm mm
100.4 75 7 20x53 RH 191127 
Drill for access hole D = 6 mm: ID 034116.

Spare knives:
BEZ ABM QAL ID
mm
Turnblade spur 19x19x2 DP* 006607 
DP* = Diamond coating
Spare parts:
BEZ ABM ID
mm
Countersink screw Torx® 20 M5x6 114050 
Profile cutter for Clamex® P-System® Torx® key Torx® 20 117520 
connector

5.4.4 Tools for multi-purpose profiles
Working step/Application Profiling (jointing, bevelling, rounding, panel raising and decorative grooves).
Workpiece material Softwood and hardwood [HS, HW].

etc. [HW].
Plywood [HW].
Duromers [HW].
Plastomers [HS, HW].
Solid surface material (Corian, Varicor etc.) [HW].
Decorative laminates (HPL-compact laminate, Trespa etc.) [HW].
Non-ferrous metal (Aluminium, copper etc.) [HS, HW].
Machine Stationary routers with/without CNC control, CNC machining centres.

Operation For conventional and climb cut operations.
Recommendation Solid wood along grain: climb cut.

Solid wood across grain: conventional cut.
Technical features Cutterhead with replaceable and shapeable knives or ProfilCut Q system cutterheads
for machining panels and decorative grooves.
Example
Application parameters RPM/feeds
Recommended cutting speeds vc and chip load fz for multi-purpose cutterheads.
Cutterhead HS Cutterhead HW
vc [m/s] vc [m/s]
Softwood 50 – 80 60 – 90
Hardwood 40 – 60 50 – 80
Chipboard/MDF – 60 – 80
Plywood – 60 – 80
Plastic coated board – 40 – 60
Cutterhead HS/HW
fz [mm]
Solid wood along grain 0.3 – 0.5
Solid wood across grain 0.25 – 0.35
Chipboard/MDF 0.3 – 0.5
Plywood 0.25 – 0.35
Calculation formula: vf = fz . n . Z / 1000
90
Profile cutterhead set ProfilCut Q

Application:
Multi-purpose tool set for bevelling and rounding, optional jointing of the workpiece
edge.
Machine:
shank tools.
Workpiece material:
By combining jointing and bevelling or rounding cutterheads several different profiles
and wood thicknesses can be covered. Different radii or bevel profile knives can be
mounted in one cutterhead.
Jointing, rounding or bevelling tool

SG 599 2 53
Tool Type R BEM nmax ID
mm min-1
Rounding No. of tools 1 12000 426105 □
Jointing rounding No. of tools 2 12000 426106 □
Rounding jointing rounding 3-8 No. of tools 3 12000 426107 □
Rounding jointing rounding 3-8 No. of tools 3 12000 426108 □
10-15
Rounding rounding 3-8 No. of tools 2 12000 426109 □
10-15
Spare knives:
Part- BEZ ABM Tool R FAW QAL VE ID
no. mm no. mm ° PCS
1 Turnblade knife 14.7x8x1.5 6 HW-30F 10 005070 
1 Turnblade knife 19.7x8x1.5 3 HW-30F 10 005071 
2 ProfilCut Q knife 20x18x2 1 5 45° MC 619253
2 ProfilCut Q knife 35x25.2x2 2 9 45° MC 619390
Spare parts:
Part- BEZ ABM Tool ID
no. mm no.
3 Clamping wedge 18x22x8.27 1 629231
3 Clamping wedge 33x29x8.27 2 629265
6 Torx® key Torx® 25 117504 
Part nos. 1 and 2 - ProfilCut Q and turnblade knives - see detailed information on the
following pages.
(Dimensions in brackets for tool no. 2)
Ø111
(Ø125)
Ø95
2. working step
ID. 426105 Spacers / tool weight
Tool No. 1 2
HD
R
Spacer "X" 3x20.0 2x20.0
Order example: ALU 1 1x1.0 1x5.0
1x1.0
-Combination ID 426105 2
-Profile description top down RL Weight
0.8 kg 1.0 kg
RL R5 (without cutter arbor)
-Cutter arbor from Lexicon / Larbor length 70mm / Larbor Ø 20mm
Ø111
(Ø125)
Ø95
3 4 5
6 7 ALU
HD
1 ALU
ID. 426106 2
Wood thickness (HD): Table value for bevel knives: R = 5 (9) x 45°
Tool-
1 3 1 4 1 5 1 6 1 7 2 3 2 4 2 5 2 6 2 7
combination
max. wood thickness 19 + R 29 + R 39 + R 14 + R 49 + R 19 + R 29 + R 39 + R 14 + R 49 + R
Order example: min. wood thickness - - - - - - - - - -
-Combination ID 426106 Spacer set "X" 50.0 40.0 30.0 55.0 20.0 35.0 25.0 15.0 40.0 5.0
-Profile description top down RL
jointingSB20/R5 Weight
(without cutter arbor)
0.9 kg 1.0 kg 1.0 kg 1.1 kg 1.1 kg 1.1 kg 1.1 kg 1.2 kg 1.2 kg 1.2 kg
At clamping height 75 mm no
Ø95 combination of tool no. 2 is possible.
1 ALU
R X
3 4
5 ALU
HD
R 6 7
ID. 426107 X
ALU
1
Table value for bevel knives:
min. wood thickness are with bevel 5 (9) x45° calculated
Tool-
1 3 1 1 4 1 1 5 1 1 6 1 1 7 1
combination
max. wood thickness 17 + R + R 27 + R + R 37 + R + R 13 + R + R 47 + R + R
(but max. 57)
Order example: min. wood thickness 21 31 41 16 51
-Combination ID 426107 Spacer set "X" 2x18.0 2x13.0 2x8.0 2x20.5 2x3.0
-Profile description top down RL
R5/jointingSB20/R5 Weight
1.0 kg 1.0 kg 1.1 kg 1.1 kg 1.1 kg
Ø125 At clamping height 75 mm no combination of

tool no. 2 and 2 or 5 and 7 is possible.
Ø95 For combination no. 1 and 1 see ID 426107
Tool-
1 3 2 1 4 2 1 6 2
combination
2 1 ALU max. wood thickness 17 + R + R 27 + R + R 13 + R + R

ID. 426108 min. wood thickness 28 38 23
R
Spacer set "X" 2x10.5 2x5.5 2x13.0
X
HD
Weight 1.2 kg 1.3 kg 1.3 kg
3 4 6 ALU (without cutter arbor)
Order example:
R
-Combination ID 426108 ALU Table value for bevel knives: R = 5 (9) x 45°
-Profile description top down RL 1 2 min. wood thickness are with bevel 5 (9) x45° calculated
R12/jointingSB20/R5
(Dimensions in brackets for tool no. 2)
Ø111 (Ø125)
Ø95 Tool-
1 1 2 2 1 2
combination
max. wood thickness 57 41 49
1
ID. 426109 2
ALU min. wood thickness R+R
but min. 10
R+R
but min. 24
R+R
but min. 17
Spacer set "X" 47 17 32
R
X Weight
0.9 kg 1.3 kg 1.1 kg
HD

R
Order example: Table value for bevel knives: R = 5 (9) x 45°
-Combination ID 426109 1 ALU min. wood thickness are with bevel 5 (9) x 45° calculated
-Profile description top down RL 2
R5/R5
WZ 125377 WZ 125282
R2 R6 WZ 125302
ME 619245 ME 619249
R2-8
SB 15 6 ME 5070
(VE 10 pcs.)
F5x45° WZ 125279 WZ 125283
R3 R7 Wedge 9670
1 ALU ME 619246 ME 619250
WZ 125280
R4
WZ 125284
R8
SB 20 3 ALU WZ 125299
ME 5071
ME 619247 ME 619251
(VE 10 pcs.)
Spare part: WZ 125281 WZ 125285 Wedge 9671
R5 F5x45°
Clamping wedge 629231 ME 619248 ME 619253
WZ 125300
SB 30 4 ALU ME 5072
(VE 10 pcs.)
Wedge 9673
WZ 125301
WZ 125286
R10
WZ 125290
R14
SB 40 5 ALU ME 5074
ME 619384 ME 619388 (VE 10 pcs.)
Wedge 9675
WZ 125287 WZ 125291
R11 R15
ME 619385 ME 619389
2 ALU
WZ 125288 WZ 125292
R12 F9x45°
ME 619386 ME 619390
R10-15
F9x45° WZ 125289 WZ 125303
ME 619387
R13 SB 50 7 ALU
ME 5075
(VE 10 pcs.)
Spare part:
Wedge 9677
Clamping wedge 629265
ID. 426105 ID. 426106 ID. 426107 ID. 426108 ID. 426109
Ø95 Ø95 Ø95 Ø95 Ø95
ALU ALU ALU
ALU ALU
ALU
ALU ALU ALU ALU ALU
Profile cutterhead - radii / bevel profile

Application:
For rounding workpieces with different radii or 45° bevelling.
Machine:
shank tools.
Workpiece material:
Multi-purpose use on top or bottom of workpiece up to HD approx. 35 mm. Suitable
for cutting narrow internal radii on workpieces. One tool body can be used for radii
from 2 to 5 mm and 45° bevels.
Cutterhead with set of radius profile knives

AG 740 2
Tool Type D S Z DRI ID
mm mm
1 tool body + 2 pcs. R2, 40 16x60 2 RH 043105 
R3, R4, R5 knives each in
wooden box
d
Spare knives:
BEZ ABM QAL R FAW ID
mm mm °
Exchange knife 16x17.5x2 HW 2.0 005132 
GL
Exchange knife 16x17.5x2 HW 45° 009525 
Spare parts:
BEZ ABM ID
mm
D
HD
Machining chamfers on the top side of

d d
the workpiece
d
GL
GL
GL
HD
R
R
HD
D
R
D
HD
Machining chamfers on the bottom side Machining radius on the top side of the Machining radius on the bottom side of
of the workpiece workpiece the workpiece
Multi-purpose profile cutterhead, Z 1

Application:
For cutting decorative grooves and internal profiles.
Machine:
Stationary routers with/without CNC-control, milling machines with spindles to mount
shank tools.
Workpiece material:
plywood etc.).
Cutterhead with resharpenable profile knife. Form fit, play free knife mounting by
precise serration. Different profiles in one tool body. Special profiles can be ground
into the blank knife on request and available with DP tipping for long performance
time in wood derived materials.
For profiles, Z 1, cutting in end grain

WP 500 1
D GL SB S Z DRI ID
mm mm mm mm
15 88.5 7 16x50 1 RH 042930 
Sales unit consisting of cutterhead with clamping wedge and nut without HW knife
blank.
Spare knives:
Part-no. BEZ P ABM QAL ID
4
mm
1 Profile knife 1 20.7x9x3 HW 006945 
1 2 1 Profile knife 2 20.7x9x3 HW 006946 
1 Profile knife 3 20.7x9x3 HW 006947 
1 = Knife as new 1 Profile knife 4 20.7x9x3 HW 006948 
2 = Maximum adjustment of 1 Profile knife 5 20.7x9x3 HW 006949 
1 Profile knife V-groove 6 (60°) 20.7x9x3 HW 006950 
resharpened knife
1 Back serrated blank 9x21.7x3 HW 007490 
15 13
Spare parts:
Part-no. BEZ ABM ID
5
7
mm
,5
R3
R3
2 Clamping wedge with back serration 9x27.4x7 009584 

R3
8
3 Cylindrical screw with ISK M4x16 005847 
P1 P2 Sickle spanner 34/36 005498 
15 15
5,5
,5
6
R4
,5
,5
R3
R5
4 4
P3 P4
60°
°
10
14
4
2
7
R15
P5 P6
Profile examples
Multi-purpose profile cutterhead, Z 2

Application:
For cutting decorative grooves, internal profiles and combined external and internal
profiles.
Machine:
shank tools.
Workpiece material:
plywood etc.).
Cutterhead with profiled changeable knives. One knife with centre cutting design.
Knives with shear angle. Different profiles possible in one tool body. Special profiles
ground into blank knives and backing plates on request. Use cutterhead WP 500 1 for
smaller decorative groove profiles (d < 15 mm).
For profiles, Z 2, cutting in end grain

WG 502 2 01
D GL SB S Z DRI ID
mm mm mm mm
65 95 14 - 28 16x50 2 RH 042872 
65 95 14 - 28 20x50 2 RH 042873 
65 105 14 - 28 25x60 2 RH 042870 
Sales unit consisting of cutterhead with clamping wedge but without profiled HW
knives and backing plates. Tip with 1 replaceable profile knife and backing plate
28
each, version A and 1 replaceable profile knife and backing plate each, version B.
14
Ø 12 Minimum order quantity:

D Replaceable profile knife: 6 pcs. each A and B
Backing plates: 1 pc. each A and B
Profile area Profile examples see next page.
Spare parts:
Part-no. BEZ ABM QAL ID
mm
1 Blank knife 35.5x30.5x2 HW 007488 
1 Blank knife 35.5x30.5x2 HW 007489 
2 Backing plate A 34x28x4 007923 
2 Backing plate B 34x28x4 007924 
3 Clamping wedge 25x15x8 009969 
Sets of profile knives and backing plates

AT 103 0, AT 199 0
P ID ID
Set of Set of
backing profile
plates knives
1 692200 □ 692000 □
2 692201 □ 692001 □
3 692202 □ 692002 □
4 692203 □ 692003 □
5 692204 □ 692004 □
6 692205 □ 692005 □
7 692206 □ 692006 □
8 692207 □ 692007 □
9 692208 □ 692008 □
10 692209 □ 692009 □
Set of profile knives consisting of 1 profile knife design A and B each.

Set of backing plates consisting of 1 backing plate design A and B each.
Minimum order quantity: set of profile knives: 6 pcs., set of backing plates: 1 pc.
Profile examples:
R3
R0,6
12,5
R1,5 R1
7
12,5
0,
R3
5
R6
14
R4
P1 P2 P3 6
45
(2)
R5
9,5
12
14
R
R2 3
R1
R1
2
2
P4 5 P5 P6
41
10°
45°
8,5
15
R5
45°
R1
8 R3
P7 P8 27 P9 17
40
7°
R1
R3
9,5
18
R1
4
P 10 12
Router cutter - ProfilDiamaster ball nose

Application:
Routers to cut radius profiles in panels for furniture and interior construction.
Machine:
Workpiece material:
Chipboard and fibre materials (MDF, HDF etc.), uncoated, plastic coated,
veneered etc.
DP profile edges with shear angles. Resharpenable 3 to 5 times with normal wear.
DP, Z 2
WO 531 2 51
D GL NL S R DRI ID
mm mm mm mm mm
20 75 12 20x55 10 RH 191035
20 80 12 25x60 10 RH 191036
30 80 18 20x55 15 RH 191037
30 85 18 25x60 15 RH 191038
40 90 24 20x55 20 RH 191039
40 95 24 25x60 20 RH 191040
RPM: n = 18000 - 24000 min-1

D
R Other profiles on request.
NL Application example:
GL MDF wall covering or MDF furniture part
5.4.5 Tools for special profiles
Working step/Application Profiling.

etc. [HW, DP].
Plywood [HW, DP].
Duromers [HW, DP].
Plastomers [HS, HW, DP].
Decorative laminates (HPL-compact laminate, Trespa etc.) [HW, DP].
Non-ferrous metal (Aluminium, copper etc.) [HS, HW, DP].

Technical features Profile shank cutters can be produced for the following profiles:
Bevelling Panel raising Edges with radii Decorative grooves
Quarter round Other special profiles Half round
VariForm Profile cutterhead with shank for blank knives on profiled tool body or blank
knives with backing plates
Clamping screw
HW proﬁle knife
Proﬁled
tool body
VariForm profile cutterhead with blank VariForm profile cutterhead with profiled
knives and backing plates tool body.
Profiling of the knives, backing plates and tool body by Leitz s ervice.
100
Profile cutterhead with shank
PT 16
for serrated back blank knives
Ø 100
Fitted position with
new blank knives
1 Wedge
2 HW knife
3 Backing plate
D
3
Existing profile cutterheads can use the Micro-system set.
Tipped profile shank cutter
Tipped profile shank cutters can be supplied in various designs.

Available with HS, HW and DP cutting materials and produced to customer
requirements.
Designs with Z 1 - Z 5, with or without shear angle, Z 1/1 - Z 3/3 with alternate shear
angles and with or without plunging tip.
Further information available from your nearest Leitz subsidiary or agency.
101
Profile cutterhead VariForm with backing plates

Application:
For cutting different profiles. Profile can be changed by replacing profile knives and
backing plates.
Machine:
shank tools.
Workpiece material:
Softwood and hardwood (HW-30F), chipboard and fibre materials (MDF, HDF etc.),
uncoated, plastic coated, veneered etc., laminated veneer lumber (plywood, multiplex
plywood etc.) (HW-10F).
Three point knife clamping for high precision and safety. Economic, resharpenable
3 to 4 times. Modular system: use the same profile knives in different tool bodies on
different machines.
Tool body, mech. feed, Z 2

TU 531 2
D TD SB S PTmax DRI ID
mm mm mm mm mm
110 76 40/45 25x60 15 RH 135400 
110 76 50/60 25x60 15 RH 135401 
45
40
Supplied with clamping wedges, but without backing plates and knives.
15
19
Spare knives:
BEZ H SB PTmax ID ID
mm mm mm HW-10F HW-30F
TD
Blank knife VariForm 40 40 15 636227  636240 

D

60 Spare parts:
50 Tool Type ABM H for SB PTmax ID
mm mm mm mm
Backing plate for knives 40x40x2.1 40 40 15 645000 
15

Clamping wedge 36x13.5x26 40/45 009761 
Clamping wedge 44x13.5x26 50/60 009762 
TD
D
Allen screw M10x12 006044 

Key SW 5, L100 117506 
Profile area

Profile cutterheads for serrated back blank knives

Application:
For cutting different profiles.
Machine:
Routing machine with/without CNC control, special routers with spindles to hold
shank tools.
Workpiece material:
plastic coated, veneered etc., gluelam (plywood, etc.).
High precision knife clamping through back serrated knives. Wide range of different
cutting materials to suit the workpiece material.
Z2
WP 510 2 01
D TD SB GL S Z DRI nmax ID
mm mm mm mm mm min-1
100 63 40 108 25x60 2 RH 12000 042898 
Sales unit consisting of cutterhead and clamping system, but without knives.
Blank knives HS
AT 103 0 28
SB H DIK PT SET QAL ID
mm mm mm mm PCS
40 41.5 6 15 2 HS 697545 
Spare parts:
BEZ ABM ID
mm
Allen key SW 4, L 71 005468 
Blank knives / support plates Powerknife System PKS

AT 103 0 35, AT 107 0 35
SB H DIK PT SET QAL ID ID
mm mm mm mm PCS Blank Blank knife +
knife support plate
40 42.5 2.5 15 2 HW-10F 698006 698106
40 42.5 2.5 15 2 HW-30F 698001 698101
Spare parts:
BEZ ABM ID
mm
Clamping wedge MS 39x18x6 009771 
Allen key SW 4, L 71 005468 

5. Routing 5.5 Portable routers
Working step/Application Sizing, jointing, grooving and profiling.

etc. [HW].
Plywood [HW].
Duromers [HW, DP].
Plastomers [HS, HW].
Solid surface material (Corian, Varicor etc.) [HW].
Composite panels (Alucobond®, Dibond® etc.) [HW].
Machine Portable routers
Operation Conventional cut, limited chip removal.
Technical features Tools for portable routers are:
Straight routers: HS solid

HW tipped
HW solid
HW turnblade
DP tipped
(Only for special applications with known workpieces).
Profile routers: HW tipped

DP tipped
(Only for special applications with known workpieces).
Application parameters RPM

Recommended RPM for routing and boring tools on portable router machines:
Recommended RPM
n [min-1]
Dowel drill 3000 – 9000
Hinge drill 3000 – 9000
Router cutter with cylindrical shank 18000 – 30000
Router cutter with internally thread shank 16000 – 24000
Turnblade router cutter WL 101 1 16000 – 18000
Profile cutters HW tipped 18000 – 27000
The RPM speeds marked on the shank are mandatory.
Feed The manual feed speed of portable routers depends on the required cut quality and
machine load. To ensure proper intended use of portable router bits it is only allowed
to machine in conventional cut. Climb cut is not permissible.
Machining method Portable routers are usually used either with guide bearings or templates when
producing components in batches.
Router cutters with guide bearings are suitable for additional machining operations on
part finished components.
Tools without guide bearings are generally used with either a side stop or a guide rail
system.
104
5.5.1 Tools for sizing and grooving
Grooving cutters, shank 8 mm

Application:
Machine:
Portable routers.
Workpiece material:
plywood etc.).
Straight cut, ground on end or with tungsten carbide plunging tip.
HW solid, Z 2
WO 120 1 16
mm mm mm mm
3 45 6 8x30 HW solid RH 072612 □
4 45 10 8x30 HW solid RH 072608 □
5 45 12 8x30 HW solid RH 072613 □
6 55 14 8x40 HW solid RH 041984 
7 55 17 8x30 HW solid RH 041958 
8 55 20 8x30 HW solid RH 041985 
8 60 30 8x30 HW solid RH 072650 □
HW, Z 2, short version

WO 120 1 09, WO 120 1 10
mm mm mm mm
9 55 25 8x30 HW RH 040304 
10 60 20 8x40 HW RH 040440 
10 60 25 8x30 HW RH 072614 □
11 60 20 8x40 HW RH 040441 
12 60 20 8x40 HW RH 072368 
13 60 20 8x40 HW RH 072369 
14 60 20 8x40 HW RH 072370 
15 60 20 8x40 HW RH 072371 
16 70 20 8x50 HW RH 072372 
18 60 20 8x40 HW RH 072374 □
19 60 20 8x40 HW RH 072376 □
20 60 20 8x50 HW RH 072377 
22 60 20 8x50 HW RH 072379 
24 60 20 8x40 HW RH 072380 
25 60 20 8x40 HW RH 072381 
30 60 20 8x40 HW RH 072382 
HW, Z 2, long version

WO 120 1 10
mm mm mm mm
10 60 30 8x30 HW RH 072651 □
12 60 30 8x30 HW RH 072652 □
16 65 30 8x35 HW RH 072373 
18 60 30 8x30 HW RH 072375 
20 60 30 8x30 HW RH 072378 
RPM: n = 18000 - 30000 min-1

Grooving cutter, shank 12 mm

Application:
Router cutter for sizing and grooving. Grooving operation for automatic door seals.
Machine:
Portable routers.
Workpiece material:
plywood etc.).
Straight cut, tungsten carbide plunging tip (only WO 120 1 10). Long version for
increased cutting depth (recommended in several steps).
HW, Z 2
WO 120 1 01, WO 120 1 10
D GL NL S DRI ID
mm mm mm mm
10 90 35 12x40 RH 072495 
12 90 40 12x40 RH 072496 
13.2 85 35 12x40 RH 072741 □
14 85 40 12x40 RH 072104 □
14 100 50 12x40 RH 072233 
15 85 35 12x40 RH 072742 □
16 90 45 12x40 RH 072105 
16 100 60 12x40 RH 072234 
18 90 45 12x40 RH 072106 
20 90 45 12x40 RH 072107 
22 90 45 12x40 RH 072108 
24 90 45 12x40 RH 072109 
30 90 35 12x40 RH 072498 
RPM: n = 18000 - 30000 min-1
Table for selection of grooving cutter depending on door seal:

Door seal Width Depth ID
mm mm
Doppeldicht 12 40 072496
Kältefeind 12 40 072496
Planet HS 13,1 30 072741
Schall-Ex L 14,8 32 072742
Schall-Ex RD 14,8 28 072742
Schall-Ex Ultra 19,7 30 072107

Grooving cutter with internal threaded shank

Application:
Machine:
Portable routers. M10: Scheer, M12: DeWalt (former ELU).
Workpiece material:
plywood etc.).
Straight cut, ground on end or tungsten carbide plunging tip.
HW, Z 2
WO 120 1 06, WO 120 1 11, WO 120 1 12
mm mm mm mm
10 67 35 M10 HW RH 042050 
12 70 40 M12 HW RH 040082 
16 75 45 M12 HW RH 040084 
20 60 25 M12 HW RH 039942 
RPM: n = 16000 - 24000 min-1

Ø15.9
Ø10.1
M10
SW13
Threaded shank M10
Ø18
Ø12.5
M12x1
SW14
Threaded shank M12x1

Spiral grooving cutter HS

Application:
Machine:
Portable routers.
Workpiece material:
Softwood and hardwood. Thermoplastics.
HS solid, spiral edges, ground plunging edge.
HS, Z 2
WO 160 1
mm mm mm mm
6 50 21 8x25 2 RD RH 072766 □
8 50 19 8x30 2 RD RH 072391 □
10 60 30 8x30 2 RD RH 072393 □
12 52 20 8x30 2 RD RH 072185 □
14 52 20 8x30 2 RD RH 072186 □
16 52 20 8x30 2 RD RH 072187 □
18 57 25 8x30 2 RD RH 072188 □
20 57 25 8x30 2 RD RH 072189 □
RPM: n = 18000 - 30000 min-1
Spiral grooving cutter HW

Application:
Machine:
Portable routers.
Workpiece material:
etc.). Thermoplastics. Solid surface material (Corian, Varicor etc.).
Solid tungsten carbide, spiral edges, ground plunging edge.
HW, Z 2
WO 160 1
D GL NL S QAL Z Twist DRI ID
mm mm mm mm
4 45 10 8x25 HW solid 2 RD RH 072615 □
6 50 21 8x30 HW solid 2 RD RH 072759 □
8 55 25 8x30 HW solid 2 RD RH 072397 □
10 60 30 8x30 HW solid 2 RD RH 072399 □
RPM: n = 18000 - 30000 min-1

Turnblade router cutter

Application:
Machine:
Portable routers. M10: Scheer, M12: DeWalt (former ELU).
Workpiece material:
Straight cut with tungsten carbide plunging tip. For grooving with constant tool
diameter. Knife tip designed for seamless cut. Teflon coated tool body to reduce resin
and glue build up.
HW, Z 1+1, with plunging tip

WL 101 1
D GL NL S DRI ID
mm mm mm mm
16 70 30 8x30 RH 071050 □
18 70 30 8x30 RH 071051 □
20 54 12 8x25 RH 040824 
16 64 30 M10 RH 040911 
Ø15.9 20 64 30 M10 RH 040915 
16 64 30 M12x1 RH 040917 
Ø10.1 18 64 30 M12x1 RH 040919 
20 64 30 M12x1 RH 040921 
M10
RPM: n = 16000 - 18000 min-1
Spare knives:
mm mm PCS
Turnblade knife Plunging tip 7.6x12x1.5 16 - 18 HW-05F 10 005080 
Turnblade knife Plunging tip 9x12x1.5 20 HW-05F 10 005158 
SW13 Spare parts:

BEZ Knife ABM for D ID
Threaded shank M10 mm mm
Screw Plunging tip M3.5x4 (head D7) 16 - 20 006068 
Ø18 Screw Peripheral tip M3.5x4 (head D9) 16 - 20 006226 
Ø12.5
M12x1
SW14
Threaded shank M12x1

Turnblade router cutter

Application:
Machine:
Portable routers.
Workpiece material:
veneered etc.
plunging.

WL 100 1
D GL NL S DRI ID
mm mm mm mm
14 107 45 12x40 RH 041722 
HW, Z 1, without plunging tip

WL 100 1
D GL NL S DRI ID
mm mm mm mm
8 55 20 8x30 RH 041622 
10 60 25 8x30 RH 041641 
12 66 30 8x30 RH 041665 
14 66 30 8x30 RH 041670 
RPM: n = 16000 - 24000 min-1
Spare knives:
BEZ ABM for D NL QAL VE ID
mm mm mm PCS
Turnblade knife 20x4.1x1.1 8-9 20 HW-05 10 005186 
Spare parts:
BEZ ABM for D NL ID
mm mm mm
Clamping wedge 17.5x5.15x2.8 8-9 20 009258 
Clamping wedge 22.5x6.54x4 10 25 009260 
Clamping wedge 27.5x7.35x3.7 12 - 14 30 009263 
Clamping wedge with plunging 45x3.7x7.35 14 45 009749 
tip
Countersink screw, Torx® 8 M2.5x5.7 8 - 11 006231 
Torx® key Torx® 8, L=40 006092 

Panel pilot router cutter

Application:
Router cutter for edge trimming of protruding veneer or laminates and for plunging
and cutting apertures into veneered or laminated panels.
Machine:
Portable routers.
Workpiece material:
etc., glulam (HPL, CPL etc.).
Straight cut with V-point plunging tip.
HW, Z 1, with guide pin

WO 250 0 01
D GL NL S DRI ID
mm mm mm mm
6 65 19 6x27 RH 039610 
8 65 19 8x30 RH 041586 
RPM: n = 18000 - 30000 min-1

D
NL
GL
Panel pilot router cutter Z 1 with V-point

plunging tip

Grooving cutters
Application:
Router cutter for grooving panel edges.
Machine:
Portable routers.
Workpiece material:
plywood etc.).
HW, Z 2, flat tooth, without arbor

WK 200 3 01
D BO SB ID
mm mm mm
40 6 1.5 039644 
40 6 1.8 039648 
40 6 2 039652 
40 6 2.5 039660 
40 6 3 039668 
40 6 3.5 039672 
40 6 4 039676 
40 6 5 070653 
RPM: n = 12000 - 14000 min-1
Application:
For fixing of grooving cutter WK 200 3 01 without ball bearing guide.
Arbor without ball bearing guide ring

PM 100 0
D GL S DRI ID
mm mm mm
6 49 8x30 RH 072772 □
WK 200 3 01 grooving cutter Z 2 Spare parts:

BEZ ABM ID
D
mm
Washer 6x12x0.5 116009 
d
Clamping screw, Torx® 15 M4x9 007887 

l
GL
PM 100 0 Arbor

Edge trimming cutter

Application:
Router for edge trimming or chamfering of protruding veneer, laminates or edgeband
materials. Tool guided on the workpiece by ball bearing guide ring.
Machine:
Portable routers.
Workpiece material:
plywood etc.).
Ball bearing guide ring for use with templates or guided by the workpiece edge.
Edge trimming cutter, HW, Z 2 with guide ring

WO 203 1, WO 203 1 01
D SB S BEM DRI ID
mm mm mm
21 15 6x30 Guide ring on bottom RH 039440 
12.7 25 8x30 Guide ring on bottom RH 072509 □
19 25 8x30 Guide ring on shank side RH 072572 □
RPM: n = 18000 - 27000 min-1
Spare parts:
BEZ BEM ABM ID
D
mm
Ball bearing to ID 072509 12.7x4.97x4.76 008088 
Ball bearing to ID 072572 19.05x12.7x4.97 008105 
SB Ball bearing guide to ID 039440 21x7.2x15.88 072157 
Edge trimming cutter with guide ring on

bottom Square bevel trimming cutter, HW, Z 1+1 / bevel 45°
WO 314 1 01
D D1 SB S FAW DRI ID
mm mm mm mm °
24 18 11 8x30 45° RH 070477 □
D
RPM: n = 18000 - 27000 min-1

25°
SB Spare parts:
BEZ BEM ABM ID
Square bevel trimming cutter with guide mm
ring on bottom Ball bearing guide to ID 070477 18x8x15.88 070828 

Turnblade jointing / bevel cutter

Application:
Router cutter for edge trimming or bevelling on machines with copy shaping guide
ring, side stop or guide rail systems.
Machine:
Portable routers.
Workpiece material:
plywood etc.).
Tools with ball bearing guide ring for use with templates or guided by the workpiece
edge. Replaceable tungsten carbide turnblade knives.
HW, Z 2, with ball bearing guide ring

WL 220 1, WL 320 1
Class. D GL NL S FAW DRI ID
mm mm mm mm °
WL 220 1 19 52.7 12 8x30 0° RH 072776 □
WL 220 1 19 64.5 20 8x30 0° RH 040765 
WL 220 1 19 74.5 30 8x30 0° RH 040774 
WL 320 1 27 60 8x30 45° RH 072767 □
RPM: n = 18000 - 30000 min-1

D
Spare knives:
BEZ Knife BEM ABM QAL VE ID
NL
GL
mm PCS
Turnblade knife Peripheral tip Bevel 45° 12x12x1.5 HW-05F 10 005081 
WL 220 1/0°-jointing cutter with guide Turnblade knife Peripheral tip 30x12x1.5 HW-05F 10 005084 
ring
Spare parts:
BEZ BEM ABM ID
mm
Ball bearing D19 19x6x6 008082 
Ball bearing D27/45° 12.7x4.97x4.76 008088 
D
Nut NL30 M6 005651 

Oval head screw Torx® 15 NL12 M4x5 007038 
GL Clamping screw, Torx® 15 NL12/45° M4x9 007887 
Oval head screw Torx® 15 NL20/30 M4x6 006225 
WL 320 1/30°-bevel cutter with guide
ring

Rebating cutter
Application:
Router for cutting rebates.
Machine:
Portable routers.
Workpiece material:
etc.).
Straight cut, ball bearing guide ring. Variable rebating width by changing the guide
rings.
HW, Z 2
WO 434 1
D DB GL NL S QAL DRI ID
mm mm mm mm mm
31.7 12.7 54 12.7 8x30 HW RH 072479 
RPM: n = 16000 - 22000 min-1
Spare parts:
S BEZ ABM B ID
mm mm
Ball bearing 9.53x3.17x4.76 11 008087 
Ball bearing 12.7x4.97x4.76 9.5 008088 
Ball bearing guide 16x8x4.76 7.9 072629 
GL
B
NL
DB
Note:
Variable rebating widths by changing the
guide rings.
DB 9,53 12,7 16 19 22
B 11 9,5 7,9 6,35 4,9

Turnblade rebating cutter

Application:
Router for cutting rebates.
Machine:
Portable routers.
Workpiece material:
plywood etc.).
Straight cut, ball bearing guide ring. Variable rebating width by changing the guide
rings.
HW, Z 2, with set of ball bearing guide rings

AL 630 1
D DB GL NL S QAL DRI ID
mm mm mm mm mm
38 12.7 54 12.7 8x30 HW RH 072521 □
RPM: n = 18000 - 27000 min-1
Spare knives:
S BEZ ABM QAL ID
mm
Turnblade knife 12x12x1.5 HW-05F 005081 
Spare parts:
BEZ ABM B ID
mm mm
Ball bearing 9.53x3.17x4.76 11 008087 
GL
B
Ball bearing 12.7x4.97x4.76 9.5 008088 
NL

DB Torx® key Torx® 15 005457 
D
DB 9,53 12,7 16 19 22
B 14,2 12,6 11 9,5 8
Note:
Set of ball bearing guide rings consists
of DB = 9.53 / 12.7 / 16 / 19 and 22 mm

5.5.2 Tools for profiling
Quarter round cutter

Application:
Router cutter for rounding with template, guide ring, side stop or guide rail system.
Machine:
Portable routers.
Workpiece material:
plywood etc.).
Edges with shear angle, without plunging tip.
Quarter round cutter, HW, Z 2

WO 531 1 01
D D0 SB GL S R DRI ID
mm mm mm mm mm mm
17 11 10 41 8x30 3 RH 072429 
19 11 11 42 8x30 4 RH 072431 
21 11 12 43 8x30 5 RH 072433 
23 11 13 44 8x30 6 RH 072435 
27 11 15 45 8x30 8 RH 072437 
RPM: n = 18000 - 27000 min-1

DO
D
B
SB
GL
Quarter round cutter Z 2

Radius cutter
Application:
Router cutter for rounding over workpiece edges. Tool guided along workpiece by
ball bearing guide.
Machine:
Portable routers.
Workpiece material:
plywood etc.).
Ball bearing guide ring on bottom for use with templates or guided by the workpiece
edge.
Radius cutter, HW, Z 2, shank 6 / 8 mm

WO 551 1
D D0 GL SB B S R DRI ID
mm mm mm mm mm mm mm
16.7 12.7 49 2 12 6x30 2 RH 072456 
18.7 12.7 50 3 7 6x30 3 RH 072458 
25.5 12.7 54 6 12 6x30 6.35 RH 072462 
17.1 12.7 49 2 12 8x30 2 RH 072636 
19.1 12.7 50 3 7 8x30 3 RH 072635 
22.7 12.7 52 5 9 8x30 5 RH 072634 
28.7 12.7 55 8 12 8x30 8 RH 072632 
DO
D
31.7 12.7 56 9.5 16.5 8x30 9.5 RH 072637 □

42.7 12.7 62 15 22 8x30 15 RH 072639 □
RPM: n = 18000 - 27000 min-1

R
SB
B
GL Radius cutter, HW, Z 2, shank 12 mm
WO 551 1
Radius cutter D D0 GL SB B S R DRI ID
mm mm mm mm mm mm mm
63 12.7 80 26 32 12x40 25 RH 072501 
RPM: n = 16000 - 22000 min-1
Spare parts:
BEZ ABM ID
mm
Ball bearing 12.7x4.97x4.76 008088 
Cap screw M4x10 005846 

Bevel cutter
Application:
Router cutter for bevelling workpiece edges. Tool guided along workpiece by ball
bearing guide.
Machine:
Portable routers.
Workpiece material:
etc.).
Ball bearing guide ring on bottom for use with templates or guided by the workpiece
edge.
Bevel cutter, HW, Z 2, shank 8 mm

WO 314 1, WO 315 1
D D0 GL SB FAW S DRI ID
mm mm mm mm ° mm
25.7 12.7 70 25.1 15° 8x30 RH 072522 □
25 12.7 50.3 12 30° 8x30 RH 072774 □
38.5 12.7 64.5 23 30° 8x30 RH 072523 □
26 12.7 47.8 7 45° 8x30 RH 072775 
Spare parts:
30°
BEZ ABM for D0 ID

mm mm
DO
Ball bearing 12.7x4.97x4.76 12.7 008088 

d
D
Ball bearing 15.88x5x6.35 15.88 008081 

SB
GL Bevel cutter, HW, Z 2, shank 12 mm

WO 315 1
WO 314 1 02 bevel cutter 30°
D D0 GL SB FAW S DRI ID
mm mm mm mm ° mm
45
55 12.7 74 26 45° 12x40 RH 072517 

°
RPM: n = 18000 - 27000 min-1

DO
D
Spare parts:
BEZ ABM for D0 ID
SB mm mm
Ball bearing 12.7x4.97x4.76 12.7 008088 
GL Cap screw M4x10 005846 
WO 314 1 03 bevel cutter 45°

Guttering mould cutter

Application:
Router cutter for cutting draining grooves and for copy shaping.
Machine:
Portable routers.
Workpiece material:
plywood etc.).
For use with separate guide rings and templates, side stop or guide rail system.
Guttering mould cutter, HW, Z 2, shank 8 mm

WO 531 1, WO 531 1 06
D GL NL S R DRI ID
mm mm mm mm mm
8 38 8 8x30 4 RH 041153 □
16 65 25 8x30 5 RH 072616 □
12.7 40 10 8x30 6.35 RH 072403 □
16 41 11 8x30 8 RH 072405 □
19.4 41 11 8x30 9.7 RH 072057 □
25.4 44 14 8x30 12.7 RH 072058 □
Guttering mould cutter, HW, Z 2, shank 12 mm

D
WO 531 1
NL D GL NL S R DRI ID
GL mm mm mm mm mm
30 60 20 12x40 15 RH 072222 □
40 65 25 12x40 20 RH 072239 □
Guttering mould cutter without guide
ring RPM: n = 18000 - 27000 min-1

Guttering mould cutter with guide ring

Application:
Router cutter for cutting draining grooves and for copy shaping.
Machine:
Portable routers.
Workpiece material:
etc.).
Ball bearing guide ring on top, for use with templates or guide rail system.
Guttering mould cutter, HW, Z 2, with guide ring

WO 551 1
D GL NL S R DRI ID
mm mm mm mm mm
19 53 16 8x30 6.4 RH 072617 □
RPM: n = 18000 - 27000 min-1
Spare parts:
BEZ ABM ID
mm
R
Ball bearing 19.05x12.7x4.97 008105 

Safety washer 12x1 DIN 471 008419 
D
NL
GL


Application:
Router for cutting cove moulds.
Machine:
Portable routers.
Workpiece material:
plywood etc.).
Cutting edges with shear angle, ball bearing guide ring on bottom for use with
templates or guide rail system.
HW, Z 2
WO 551 1, WO 551 1 02
D GL NL S R DRI ID
mm mm mm mm mm
25.5 54 12.7 8x30 6.35 RH 072471 □
28.8 56 14 8x30 8 RH 072473 □
31.7 56 14.3 8x30 9.5 RH 072475 □
38.1 57 16 8x30 12.7 RH 072477 □
RPM: n = 18000 - 27000 min-1
Spare parts:
D
BEZ ABM ID
mm
Ball bearing 12.7x4.97x4.76 008088 
R Cap screw M4x10 005846 
NL
GL

Dovetail cutter
Application:
Routers for dovetail joints.
Machine:
Portable routers.
Workpiece material:
Softwood and hardwood, laminated veneer lumber (plywood, multiplex plywood etc.).
Cutting edges with shear angle. Design with spurs for increased cutting quality.
HS/HW, Z 2, shank 8 mm, without spurs

WO 610 1, WO 612 1
D GL NL S FAW QAL DRI ID
mm mm mm mm °
13.8 46 13.5 8x30 15° HS RH 072757 □
20 49 17 8x30 15° HS RH 072411 □
13.8 46 13.5 8x30 15° HW RH 072758 □
16 46 13.5 8x30 15° HW RH 072045 □
20 49 17 8x30 15° HW RH 072417 □
14.3 50 16 8x30 10° HW RH 072585 □
20 58 26 8x30 10° HW RH 072583 □
HS/HW, Z 2, shank 8 mm, with spurs

WO 612 1
D

mm mm mm mm °
NL 14.3 46 13.5 8x30 15° HW RH 070361 □
FA
GL
W
RPM: n = 18000 - 27000 min-1

Dovetail cutter without spurs
D
NL
FA
W
GL
Dovetail cutter with spurs

V-groove / engraving cutter

Application:
Routers for cutting V-grooves and engraving.
Machine:
Portable routers.
Workpiece material:
plywood etc.).
Cutting edges with shear angle. Z 1 suitable for fine engraving operations.
HS/HW, Z 1
WO 531 1
mm mm mm mm °
11 50 9.5 8x30 60° HW RH 070562 □
11 55 9.5 8x30 60° HS RH 070262 □
HS/HW, Z 2
WO 531 1
mm mm mm mm °
11 50 9.5 8x30 60° HS RH 072421 □
FAW
D
14 50 7 8x30 90° HS RH 072423 □

14 50 7 8x30 90° HW RH 072425 □
NL
GL RPM: n = 18000 - 27000 min-1
V-groove / engraving cutter

V-groove cutter for plasterboard

Application:
Router for cutting V-grooves in plasterboard for folding.
Machine:
Portable routers.
Workpiece material:
Plasterboard and gypsum fibre, softwood and hardwood, chipboard and fibre
materials (MDF, HDF etc.), uncoated, plastic coated, veneered etc., laminated veneer
lumber (plywood, multiplex plywood etc.).
Cutting edges with shear angle, flat point designed for folding.
HW, Z 1 / Z 2
WO 531 1
D GL NL S FAW QAL Z DRI ID
mm mm mm mm °
12.5 55 14 8x30 45° HW 1 RH 072618 □
32 49 16 8x30 90° HW 2 RH 070673 □
RPM: n = 18000 - 27000 min-1

FAW
D
NL
GL
V-groove cutter for plasterboard

Profile cutter
Application:
Router cutter for profiling.
Machine:
Portable routers.
Workpiece material:
plywood etc.).
Cutting edges with shear angle. With guide ring for guiding along the workpiece
edges. Finger pull cutter for cutting a covered grip rail on furniture fronts.
HW, Z 2, profile cutter, with guide ring

WO 551 1
D GL NL S R DRI ID
mm mm mm mm mm
36.7 61 21 8x30 6 RH 072511 □
Spare parts:
BEZ ABM ID
mm
Ball bearing 12.7x4.97x4.76 008088 
D
HW, Z 2, double radius cutter, with guide ring

WO 551 1
D GL NL S R DRI ID
R
mm mm mm mm mm
31.7 53 13 8x30 4 RH 072481 □
R
NL
38.1 59 19 8x30 6.35 RH 072483 □
GL
Spare parts:
Profile cutter with guide ring WO 551 1 BEZ ABM ID
mm
Ball bearing 12.7x4.97x4.76 008088 
D
HW, Z 2, finger pull cutter

WO 532 1
R D GL NL S R1 R2 DRI ID
mm mm mm mm mm mm
22 59 16 8x30 2.5 6 RH 072624 □
R
NL
GL
RPM: n = 18000 - 27000 min-1
Double radius cutter with guide ring
WO 531 1
D
d
2
R1
R
NL
GL
Finger pull cutter WO 532 1

T-groove cutter
Application:
Router for cutting T-grooves and keyholes.
Machine:
Portable routers.
Workpiece material:
plywood etc.).
Straight cut.
HW, Z 1
WO 120 1
D d SB GL NL S QAL DRI ID
mm mm mm mm mm mm
10.5 6.5 5 50 13 8x30 HW RH 072526 □
RPM: n = 18000 - 27000 min-1

D
S
d
SB
NL
GL
T-groove cutter

Glue joint cutter

Application:
Routers for cutting glue joint profiles.
Machine:
Portable routers.
Workpiece material:
Softwood and hardwood, laminated veneer lumber (plywood, multiplex plywood etc.).
Straight cut. Guide by side stop or guide rail system.
HW, Z 2
WO 631 1
D GL NL HD S QAL DRI ID
mm mm mm mm mm
34 62 32 30 8x30 HW RH 072197 □
RPM: n = 18000 - 27000 min-1

D
NL
GL
Glue joint cutter

5.5.3 Tools for solid surface materials
Spiral grooving cutter

Application:
Router for sizing and grooving.
Machine:
Portable routers.
Workpiece material:
Solid surface material (Corian, Varicor etc.).
Solid tungsten carbide design, spiral-shaped edges, ground plunging edge.
HW, Z 2, spiral roughing/finishing cutter

WO 160 2 04
D GL NL S Twist DRI ID
mm mm mm mm
12 87 42 12x40 LD RH 072707 □
HW, Z 2, spiral finishing cutter

WO 160 2 05
D GL NL S Twist DRI ID
mm mm mm mm
10 70 25 10x40 RD RH 042458 
12 70 25 12x40 RD RH 042758 
12 87 42 12x40 RD RH 072705 □
RPM: n = 18000 - 27000 min-1
Turnblade grooving cutter

Application:
Machine:
Portable routers.
Workpiece material:
Straight cut. Design with plunging tip limited suitable for axial plunging.

WL 100 1
D GL NL S DRI ID
mm mm mm mm
14 107 45 12x40 RH 041722 
RPM: n = 16000 - 24000 min-1
Spare knives:
BEZ ABM NL QAL VE ID
mm mm PCS
Turnblade knife 50x5.5x1.1 50 HW-05 10 005191 
Spare parts:
BEZ ABM ID
mm
Clamping wedge with plunging tip 45x3.7x7.35 009749 

Edge trimming cutter with guide ring

Application:
Router for trimming protrusions of glued solid surface material construction parts.
Machine:
Portable routers.
Workpiece material:
Straight cut. Plastic covered ball bearing guide ring for protection against marks on
the workpiece.
HW, Z 2, with guide ring on top

WO 203 1
D GL NL S DRI ID
mm mm mm mm
28 80 25 12x40 RH 072697 □
Spare parts:
BEZ ABM ID
mm
Ball bearing guide 28x8.3x15 072712 
HW, Z 2, with guide on bottom

AO 640 1
D
D GL NL S DRI ID
NL mm mm mm mm
GL 19 74 25 12x40 RH 072709 □
Edge trimming cutter with guide ring on Spare parts:

top BEZ ABM ID
mm
Ball bearing guide 19x8x4.76 072630 
Ball bearing guide 22x8x4.76/11° 072711 
D
d
11°
NL
GL HW turnblade, Z 2, with guide ring on bottom
WL 220 1
Edge trimming cutter with guide ring on
D GL NL S DRI ID
bottom
mm mm mm mm
21 89 30 12x40 RH 072220 □
RPM: n = 18000 - 27000 min-1
Spare knives:
BEZ ABM VE ID
mm PCS
D
Turnblade knife 30x12x1.5 10 005161 
NL Spare parts:
GL BEZ ABM ID
mm
Turnblade edge trimming cutter with Ball bearing guide 15.88x21x8.1 072255 
guide ring on bottom Nut M6 005651 

Planing cutter
Application:
Router for cutting panel raising profiles.
Machine:
Portable routers.
Workpiece material:
Optimised cutting geometry for clean planed surface. Also suitable for edge trimming
of installed sinks of solid surface material.
HW, Z 3
WO 110 1
D GL NL S nmax DRI ID
mm mm mm mm min-1
52 60 7.3 12x40 27000 RH 072693 □
D
R NL
GL
Planing cutter Z 3

5.5.4 Tools for composite panels
V-groove cutter for composite panels

Application:
Routers for cutting V-grooves in composite panels for folding operations.
Machine:
Portable routers.
Workpiece material:
Composite panels based on thermoplastic cores with aluminium coverage on both
sides (e.g. Alucobond®, Dibond® etc.).
Stable edges, flat point for folding operations.
HW, Z 2
WO 531 2
D d GL NL S FAW QAL Z DRI ID
mm mm mm mm mm °
18 3 59 8 8x39 90° HW 2 RH 070564 □
18 2 59 3.3 8x39 135° HW 2 RH 070565 □
RPM: n = 18000 - 27000 min-1

Application example:
FAW
S
d
SB l
GL 135°
90°
V-groove cutter for composite panels

°
45
0.6
0.6
°
90
Production of folding corners on

composite panels

5.5.5 Drills for portable routers
Dowel drill, HW, Z 2 / V 2

Application:
For drilling blind holes, particularly dowel holes in furniture construction.
Machine:
Portable routers.
Workpiece material:
plywood etc.).
Spurs geometry with shear cut. Tool body with reduced diameter for minimum friction
and feed force. Cylindrical shank without clamping flat.
Dowel drill, HW, Z 2 / V 2

WB 101 0, WB 120 0
D GL NL S DRI ID
mm mm mm mm
3 55 16 8x30 RH 072597 □
5 60.5 30 8x27 RH 072752 □
6 60.5 30 8x27 RH 072753 □
8 60.5 30 8x27 RH 072754 □
10 60.5 30 8x27 RH 072755 □
RPM: n = 3000 - 9000 min-1

D
NL
GL
Dowel drill Z 2 / V 2

Through-hole drill, HW, Z 2

Application:
For drilling through holes in furniture construction.
Machine:
Portable routers.
Workpiece material:
plywood etc.).
Conical tip design for tear-free through-holes. Tool body with reduced diameter for
minimum friction and feed force. Cylindrical shank without clamping flat.
Through-hole drill, HW, Z 2

WB 101 0
D GL NL S DRI ID
mm mm mm mm
5 60.5 30 8x27 RH 072756 □
RPM: n = 3000 - 9000 min-1

D
NL
GL
Through hole drill Z 2

Hinge boring bit

Application:
For drilling hinge holes in furniture construction.
Machine:
Portable routers.
Workpiece material:
plywood etc.).
Good centering in solid wood by centre point. Minimised friction by relief ground
spurs and raker edge with chip breakers. Cylindrical shank without clamping flat.
HW, Z 2 / V 2
WB 310 0
D GL S DRI ID
mm mm mm
15 54.5 8x30 RH 034660 □
18 54.5 8x30 RH 072596 □
20 54.5 8x30 RH 072012 □
22 54.5 8x30 RH 072740 □
25 54.5 8x30 RH 034656 □
26 54.5 8x30 RH 034658 □
30 54.5 8x30 RH 034657 □
34 54.5 8x30 RH 072196 □
35 54.5 8x30 RH 034659 □
D
RPM: n = 3000 - 9000 min-1
GL
Hinge boring bit Z 2 / V 2

5. Routing Troubleshooting Chart
Problem Possible cause Action
Chatter marks – Wrong removal rate Adjust feed speed and RPM for cutting
Loud cutting noise depth to the chart on the product page. If
necessary, machine the cutting depth in 2
steps or precut with roughing router
cutter.
– Incorrectly adjusted tool dimensions Use a more solid tool with largest possi-
ble shank and tool diameters and short
working length.
Select tool with staggered or spiral
cutting edges.
– Vibrations of the tool spindle system Note minimum shank clamping length.
Ie min = 2 x shank diameter.
Do not machine with long or secondary
chucks. Use short chunks (PM 320 0 53)
or shrink clamping devices. Check and,
if necessary, repair machine guides and
motor bearings.
– Insufficient clamping of workpiece Increase vacuum clamping. Clamp waste.
Improve workpiece clamping
by mechanical clamping, friction or
fastening with screws.
Marks on the workpiece from tools – Errors in concentric running of clam- To identify cause, turn tool 90° in the
with staggered cutting edges ping chuck, motor spindle or tool chuck and cut again: A change in the
marks on the workpiece point to chuck
Note: error. Most accurate concentricity is
Tools with staggered cutting edges achieved using hydro chucks or shrink
cannot produce surfaces free of marks chucks. Constant cutter marks point to a
due to minor tolerances in concentricity. defective tool which should be repaired or
In MDF and solid wood, concentricity exchanged.
inaccuracies of 0.03 mm are visible. – Unstable spindle bearing Select short chucks. Do not use extension
pieces.
Tool breakage of – Cutting depth or feed speed too high Adjust application data to chart on the
shank cutters product page.
– Wrong tool clamping Note minimum shank clamping length.
Ie min = 2 x shank diameter.
Do not machine with long or extension
chunks. Use short chucks (PM 320 0 53)
or shrink-clamping chucks.
– Incorrectly adjusted tool dimensions Use a more solid tool with the largest
possible shank and tool diameters and
shortest working length.
Select tool with staggered or spiral
cutting edges.
– Inadequate tool clamping (critical with Check chuck clamping area for burrs
solid HW tools) or dirt.
– Damage from loose waste pieces Clamp waste pieces.
Hog small pieces when shaping.
– Machine vibrations Check machine guide and motor
bearings.
Check balance of clamping chuck.
Cutting edge breakages on – Vibrations of tool spindle Check balance, contamination and con-
DP (DIA) router bits centricity of the clamping chuck.
– Vibrations at the workpiece due to Clamp tool as close as possible to the
insufficient support profile.
Make vacuum clamping areas as large as
possible.
Clamp waste pieces.
136
5. Routing Signs of wear to HW cutting edges
Continuous wear of cutting edges

Mechanical abrasion causes continuous
wear of the cutting edge when machining
largely uniform materials.
The degree of permissible wear is deter-

mined by the required machined quality.
As a standard the width of wear VB of
0.2 up to maximum 0.3 mm should not
be exceeded.
Tipped tools must be resharpened

in good time to ensure the economic
efficiency of the tool.
Normal cutting edge wear after machining of spruce.

Local cutting edge wear
Irregular cutting edge wear is caused
when machining non-uniform panel
materials (e.g. coated chipboard or
laminate floors).
The highest abrasion occurs in the area

of more densely pressed surface layers
with higher sand content. This local
abrasion defines the quality of the
machined edge and determines the
end of the tool life.
If the machining situation allows axial

adjustment tool, a sharp section of cut-
ting edge can be used to machine the
edge, increasing the tool performance
time.
Cutting edge wear after machining chipboard.

Chemical abrasion
When machining materials with a high
tannic acid content (e.g. oak) the cutting
edge is subject to chemical abrasion in
addition to mechanical abrasion.
The cobalt binder material in the

tungsten carbide is etched away through
chemical abrasion, damaging the cutting
material.
Chemical influence – cutting edge wear – after machining of oak.
137
5. Routing Signs of wear to DP cutting edges
Cutting edge wear

Mechanical abrasion causes continuous
wear of the cutting edge when machining
largely uniform materials.
The degree of the permissible wear is

determined by the required machined
quality. As a standard the width of wear
VB of 0.2 up to maximum 0.3 mm should
not be exceeded.
Because of the long performance time,

resin can build up on cutting edges.
Performance time can be increased by

regular cleaning.
Cutting edge wear after machining GFK.

Cutting edge wear and small fractures
When machining some wood derived
and composite materials the cutting
edge is damaged by small fractures as
well as the usual wear.
This is usually caused by hard mineral

particles in the workpiece material.
Fractures at the cutting edge can also

be caused by high frequency machine
vibrations. Imbalanced tools and chucks,
worn spindles or machining close to a
resonant RPM may cause such vibra-
tions.
Cutting edge wear and fractures after machining HPL/CPL.

Cutting edge destruction
The cutting edge can be destroyed
when machining non-uniform materials
containing mineral or metallic particles.
These particles cannot be detected

prior to machining and limit the use of
DP tools for machining such materials.
Cutting edge destruction by metallic particles embedded in the workpiece.
138
Enquiry/order form special tools – routing
Customer details: Customer number: □ Enquiry Delivery date: (not binding) CW

(if known) □ Order
Company:
Street: Date:
Post code/place: Enquiry/order no.:
Country: Tool ID: (if known)
Phone/fax: Quantity:
Contact person:
Signature:
Workpiece material:
Solid wood Type:

Wood-derived material Type:
Other Type:
Direction of machining for solid wood or veneered workpieces:
□ along grain Type of coating:
□ across grain Additional information:
Machine:
Manufacturer: Range of RPM: min-1

Adaptor
(e.g. SK 30, HSK-F 63 etc.):
Tool:
Tool type (see selection pages):

Dimensions: Cutting material: Direction of rotation:
Diameter: mm □ HS □ left hand
Cutting width: mm □ HW □ right hand
Shank diameter: mm □ ST
No. of teeth: □ DP
Type of feed:
□ Mech. feed
□ Manual feed
State profile with sketch or drawing: Arrangement of cutting edges:

□ Cutting on periphery only □ with shear angle on one side
□ Cutting in end grain (ramp plunging possible) □ with alternate shear angle
□ For plunging in z-axis
□ Please tick the appropriate box
139
Enquiry/order form special tools – routing
Examples for profile groups 1 and 2:
WO 521 1 WO 522 1 WO 521 2 WO 522 2

open profile closed profile open profile closed profile
B
B
B
d d d
D d
D D
D
Profile group 1: Profile group 1: Profile group 2: Profile group 2:

cutting on periphery cutting on periphery cutting on periphery cutting on periphery
with bottom knife for with bottom knife for with bottom knife for
cutting in end grain cutting in end grain cutting in end grain
Sketch for application plan, profile drawing, special motor spindle etc.
Enter on sketch which side of workpiece to table i.e. face side on top/bottom
140 Enquiry/order forms visit www.leitz.org

Alphabetical product index
A Panel raising depth max. 40 / 50 mm with/without jointing 82

Arbor without ball bearing guide ring 112 Panel raising depth max. 49 mm 81
Panel raising depth max. 50 mm 84
B Panel raising depth max. 54 mm 83
Bevel cutter 119 Planing cutter 131
Bevel cutter, HW, Z 2, shank 12 mm 119 Planing cutter - turnblade design HeliPlan 70
Bevel cutter, HW, Z 2, shank 8 mm 119 Planing cutters 70, 131
Bevelling tools 65-67 Portable routers 104-135
Profile cutter 126
C Profile cutter Lamello® Clamex® P-System®89
Copy shaping cutterhead - HeliCut 15 59 Profile cutterhead - radii / bevel profile 95
Cutterhead with set of radius profile knives 95 Profile cutterhead set ProfilCut Q - door processing 78
Profile cutterhead set - multi-purpose glue joint profile 75
D Profile cutterhead set ProfilCut Q 91
Diamaster WhisperCut jointing cutterhead 64 Profile cutterhead set ProfilCut Q - Door frame 85, 87
Diamaster WhisperCut rebating cutterhead 64 Profile cutterhead set ProfilCut Q - Panel raising 81-84
Dovetail cutter 123 Profile cutterhead VariForm with backing plates 102
Dowel drill, HW, Z 2 / V 2 133 Profile cutterheads for back serrated blank knives 103
Drills for portable routers 133-135 Profiling73-103
E Q
Edge trimming cutter 113 Quarter round cutter 117
Edge trimming cutter with guide ring 130 Quarter round cutter, HW, Z 2 117
Edge trimming cutter, HW, Z 2 with guide ring 113
R
F Radius cutter 118
Face milling and finishing 70-72 Radius cutter, HW, Z 2, shank 12 mm 118
Finger joints 73-76 Radius cutter, HW, Z 2, shank 6 / 8 mm 118
Rebating cutter 115
G Roughing router cutter in turnblade design 9
Glue joint cutter 128 Roughing router cutter in turnblade design - HeliCut 11 10
Grooving cutter Lamello® Clamex® P-System®32 Router cutter - ProfilDiamaster ball nose 99
Grooving cutter with internal threaded shank 107 Router cutter Diamaster PLUS 36-37, 46
Grooving cutter with shear angle 8 Router cutter Diamaster PLUS, Z 3+3 48-49
Grooving cutter, shank 12 mm 106 Router cutter Diamaster PLUS3 EdgeExpert, Z 3+3 54
Grooving cutter, straight cut 5-6 Router cutter Diamaster PLUS3, Z 3+3 50-51
Grooving cutter, Z 2 7 Router cutter Diamaster PRO 33-35, 38-42, 45
Grooving cutters 112 Router cutter Diamaster PRO EdgeExpert 52
Grooving cutters, shank 8 mm 105 Router cutter Diamaster PRO343-44
Grooving router cutter in turnblade design 11-12 Router cutter Diamaster QUATTRO 47
Guttering mould cutter 120 Router cutter Diamaster QUATTRO EdgeExpert 53
Guttering mould cutter with guide ring 121-122 Router cutter in turnblade design 13-17
Guttering mould cutter, HW, Z 2, shank 12 mm 120
Guttering mould cutter, HW, Z 2, shank 8 mm 120 S
Guttering mould cutter, HW, Z 2, with guide ring 121 Sets of profile knives and backing plates 98
Shank cutters DP 33-54
H Shank cutters HW and HW turnblade 5-17
HeliCut, adjustable bevel angle 66 Shank cutters HW-solid spiral design 18-32
Hinge boring bit 135 Sizing and grooving 2-56
Slot mortising bits 55-56
J Slotting cutters and mortising bits 55-56
Jointing81-84 Spiral finishing router cutter 24-27
Jointing and rebating tools 59-64 Spiral finishing router cutter alternate twist angle 29-31
Jointing cutterhead set with edging knives 63 Spiral finishing router cutter Marathon 28
Jointing, rebating and bevelling 57-67 Spiral grooving cutter 129
Jointing, rounding or bevelling tool 91 Spiral grooving cutter HS 108
Spiral grooving cutter HW 108
M Spiral roughing/finishing router cutter Marathon 18-22
Multi-purpose profile cutterhead, Z 1 96 Spiral roughing/finishing router cutter Marathon
Multi-purpose profile cutterhead, Z 2 97-98 alternate twist 23
Square bevel trimming cutter, HW, Z 1+1 / bevel 45° 113
P
Panel pilot router cutter 111
141
Alphabetical product index
T
T-groove cutter 127
Through-hole drill, HW, Z 2 134
Tools for composite panels 132
Tools for furniture and interior construction 80-89
Tools for internal doors 77-79
Tools for multi-purpose profiles 90-99
Tools for profiling 117-128
Tools for sizing and grooving 105-116
Tools for solid surface materials 129-131
Tools for special profiles 100-103
Turnblade finishing cutter, Z 1 71
Turnblade grooving cutter 129
Turnblade jointing / bevel cutter 114
Turnblade jointing / rebating cutterhead 60-62
Turnblade rebating cutter 116
Turnblade router cutter 109-110
V
V-groove / engraving cutter 124
V-groove and finishing cutters 71-72
V-groove cutter for composite panels 132
V-groove cutter for plasterboard 125
Variable angle cutterhead - HeliCut 66
Variable angle cutterhead - turnblade design 65
Variable angle cutterhead - WhisperCut 67
W
WhisperCut jointing and rebating cutterhead 64
WhisperCut, adjustable bevel angle 67
142
ID index
ID Page ID Page ID Page ID Page ID Page ID Page
007925 81-84 040304  105 041954  6 042490  27 042936  71 072425  124

023085  87 040440  105 041956  6 042509  29 042937  71 072429  117
023970 85 040441  105 041958  6, 105 042511  29 043105  95 072431  117
023971 85 040765  114 041961  6 042534  27 044468  5 072433  117
023972 85 040774  114 041962  6 042536  30 070262  124 072435  117
034656  135 040824  109 041963  6 042537  30 070361 □ 123 072437  117
034657  135 040847  16 041964  6 042538  30 070477  113 072456  118
034658  135 040848  16 041965  6 042539  24 070562  124 072458  118
034659  135 040849  16 041966  6 042540  24 070564  132 072462  118
034660  135 040850  16 041979  6 042541  24 070565  132 072471  122
037020  55 040853  17 041981  6 042543  29 070653  112 072473  122
037022  55 040854  17 041982  6 042549  27 070673  125 072475  122
037024  55 040857  17 041983  6 042723  25 071050  109 072477  122
037026  55 040858  17 041984  6, 105 042724  25 071051  109 072479  115
037150  56 040867  13 041985  6, 105 042725  25 072012  135 072481  126
037163  56 040869  13 042050  107 042726  25 072045  123 072483  126
037165  56 040871  13 042270  19 042727  25 072057  120 072495  106
037167  56 040872  13 042271  19 042728  25 072058  120 072496  106
037169  56 040877  13 042272  19 042729  25 072104  106 072498  106
037173  56 040878  13 042273  19 042730  25 072105  106 072501  118
037174  56 040879  13 042274  19 042731  25 072106  106 072509  113
037175  56 040882  13 042275  19 042732  25 072107  106 072511  126
037183  56 040911  109 042276  19 042733  25 072108  106 072517  119
037184  56 040915  109 042277  19 042739  25 072109  106 072521  116
038014  7 040917  109 042278  19 042740  25 072185  108 072522  119
038018  7 040919  109 042279  19 042741  25 072186  108 072523  119
038028  7 040921  109 042280  19 042742  25 072187  108 072526  127
038053  7 040925  15 042281  19 042743  25 072188  108 072572  113
038054  7 040928  15 042282  19 042744  25 072189  108 072583  123
038055  7 041060  12 042283  19 042745  25 072196  135 072585  123
038056  7 041067  12 042284  19 042746  25 072197  128 072596  135
038057  7 041084  14 042285  19 042747  25 072220  130 072597  133
038058  7 041153  120 042286  19 042748  25 072222  120 072608  105
038059  7 041221 81-84 042287  19 042749  25 072233  106 072612  105
038115  7 041554  70 042288  19 042758  26, 072234  106 072613  105
038116  7 041555  70 042289  19 129 072239  120 072614 □ 105
038117  7 041556  70 042290  19 042760  26 072368  105 072615  108
038118  7 041557  70 042291  19 042761  26 072369  105 072616  120
038125  7 041586  111 042292  19 042763  26 072370  105 072617  121
038147  7 041622  110 042293  19 042765  26 072371  105 072618  125
038148  7 041624  11 042294  19 042790  28 072372  105 072624  126
038149  7 041631  11 042295  19 042791  28 072373  105 072632  118
038204  8 041638  11 042296  19 042792  28 072374 □ 105 072634  118
038205  8 041641  110 042297  19 042793  28 072375  105 072635  118
038206  8 041643  11 042457  26 042794  28 072376 □ 105 072636  118
039161  32 041655  11 042458  26, 042797  31 072377  105 072637  118
039235  60 041665  110 129 042859  66 072378  105 072639  118
039239  60 041667  11 042459  26 042860  67 072379  105 072650 □ 105
039243  60 041670  110 042460  27 042863 □ 66 072380  105 072651  105
039440  113 041679  11 042462  27 042864  65 072381  105 072652  105
039610  111 041685  11 042464  27 042865 □ 65 072382  105 072693  131
039644  112 041714  11 042465  27 042866 □ 67 072391  108 072697  130
039648  112 041722  12, 042466  27 042870  97 072393  108 072705  129
039652  112 110, 042467  27 042872  97 072397  108 072707  129
039660  112 129 042468  27 042873  97 072399  108 072709  130
039668  112 041922  9 042472  26 042898  103 072403  120 072740  135
039672  112 041927  10 042473  27 042930  96 072405  120 072741  106
039676  112 041928  10 042486  27 042932  71 072411  123 072742  106
039942  107 041929  10 042487  27 042933  71 072417  123 072752  133
040082  107 041952  6 042488  27 042934  71 072421  124 072753  133
040084  107 041953  6 042489  27 042935  71 072423  124 072754  133

ID index
ID Page ID Page ID Page ID Page ID Page
072755  133 091281  38 191037 99 191111  42 240516  30

072756  134 091282  38 191038 99 191112  42 240517  30
072757  123 091283  38 191039 99 191113  44 240518  31
072758  123 091284  38 191040 99 191114  44 240530  31
072759  108 091285  38 191041  38 191115  51 240600 □ 22
072766  108 091286  38 191042  40 191116  51 240601 □ 22
072767  114 091287  38 191043  40 191127  89 240800 □ 22
072772 □ 112 091288  38 191044  40 192273  64 411179  63
072774  119 091289  38 191045  40 192274 □ 64 414300  75
072775  119 091290  38 191046  40 192275  64 426000 □ 63
072776  114 091291  38 191047  40 192276 □ 64 426080 □ 61
090167  46 091292  38 191048  50 240000  21 426081 □ 62
090174  46 091293  38 191049  50 240001  21 426085 □ 63
090188  46 091294  38 191050  50 240002  21 426093 78
091101  46 091295  38 191051  50 240003  21 426095 81
091156  36 091296  39 191052  50 240004  21 426096 □ 82
091157  36 091297  39 191053  50 240005  21 426097 83
091158  34 125032 87 191054  50 240006  21 426098 84
091170  48 125038  63 191057  43 240008  21 426099 85
091171  48 125270 78 191058  43 240009  21 426100 85
091174  48 125271 78 191059  41 240010  21 426101 85
091176  48 125273 81 191060  41 240011  21 426102 87
091177  48 125274  82 191061  41 240012  21 426103 87
091179  48 125275 83 191062  41 240013  21 426104 87
091180  48 125276 84 191063  41 240014  21 426105 □ 91
091190  34 125277 85 191064  41 240100  22 426106 □ 91
091204  48 125278 85 191065  39 240102  22 426107 □ 91
091207  48 126039  61 191069  52 240103  22 426108 □ 91
091209  48 126040  62 191070  52 240104  22 426109 □ 91
091211  48 126067 78 191071  53 240105  22 692000 □ 98
091213  48 126068 85 191072  53 240106  22 692001 □ 98
091214  48 126069 85 191073  54 240107  22 692002 □ 98
091215  48 126070 85 191074  54 240108  22 692003 □ 98
091217  49 126071 85 191075  54 240200  18 692004 □ 98
091218  49 126072 85 191083  40 240201  18 692005 □ 98
091219  49 126073 85 191084  40 240202  18 692006 □ 98
091235  47 126074 87 191085  40 240300  22 692007 □ 98
091238  47 126075 87 191086  33 240305  20 692008 □ 98
091241  47 126076 87 191087  33 240306  20 692009 □ 98
091246  47 126077 87 191088  33 240307  20 692200 □ 98
091247  47 126078 87 191089  35 240400  23 692201 □ 98
091251  47 132600  59 191090  35 240402  23 692202 □ 98
091252  47 132604  59 191091  35 240403  23 692203 □ 98
091253  47 132605  59 191092  35 240404  23 692204 □ 98
091254  49 132608  59 191093  37 240405  23 692205 □ 98
091264  38 132736 □ 59 191094  37 240406  23 692206 □ 98
091265  38 132737 □ 59 191095  38 240407  23 692207 □ 98
091266  38 132738 □ 59 191096  38 240408  23 692208 □ 98
091267  38 132739 □ 59 191097  40 240500 □ 21 692209 □ 98
091268  38 135400  102 191098  49 240501 □ 21 697545  103
091269  38 135401  102 191099  49 240502 □ 21 698001 103
091270  38 191020  45 191100 72 240503  31 698006 103
091271  38 191026  49 191101  41 240504  31 698101 103
091272  38 191027  49 191102  41 240505  31 698106 103
091273  38 191030  43 191103  41 240506  31 953576 □ 75
091274  38 191031  43 191105  41 240507  31
091275  38 191032  43 191106 72 240508  31
091276  38 191033  43 191107  33 240510  26
091277  38 191034  45 191108  35 240511  26
091278  38 191035 99 191109  40 240512  25
091280  38 191036 99 191110  40 240515  18

Key to pictograms
Drilling Panel raising Mechanical

blind holes knife clamping,
adjustable
- serrated
Slotting Profiling Resharpenable

cutting face
Spiral boring Profiling Resharpenable

joints clearance face
Non-axial boring Mechanical Low noise

feed
Carving Manual Optimised

feed chip flow
Grooving, Solid metal Alloyed

sizing tool tool steel
Finish sizing Tipped tool High-speed

steel
Grooving, Special body Tungsten

horizontal alloy carbide
and vertical
Jointing Light alloy Polycrystalline

body diamond (PCD)
Rebating Interchangeable Carbide

knives metal coating
Bevelling Mechanical
knife clamping,
reversible
www.leitz.org
SDZ/MA 03/2020 Subject to changes prior to technical developments. © Leitz GmbH & Co. KG

Leitz Lexicon Edition 7 - 05 Routing

Uploaded by

Copyright:

Available Formats

Leitz Lexicon Edition 7 - 05 Routing

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Leitz Lexicon Edition 7 - 05 Routing

Uploaded by

Copyright:

Available Formats

Routing

Leitz Lexicon Edition 7 Version 2

A = dimension A LH = left hand rotation

FAB = width of rebate S = shank dimension

Notes to the Lexicon concerning the diagrams and tables

5.1 Sizing and grooving 2

5.2 Jointing, rebating and bevelling 57

5.3 Face milling and finishing 68

5.5 Portable routers 104

Signs of wear 137

Enquiry/order form special tools – routing 139

Alphabetical product index 141

Working step/Application Sizing and grooving.

Machine Stationary routers with/without CNC control.

Cutting edge type Straight cutting edge

Negative twist Positive twist

Spiral cutting edges

Fig. 1: RH-RD Fig. 3: LH-LD

D Diameter of the cutting edge

AL Possible working length, reached in separate steps

Shank tolerances Shank diameter

Application parameters RPM/feed speed

Operation notes Recommended plunging methods:

Ramp plunging Spiral plunging

Workpiece clamping Sufficient workpiece clamping is very important on stationary machines.

Machining deep slots Cutting lock mortises in door production.

Grooving cutter, straight cut

Feed speed vf depending on cutting RPM: nmax = 24000 min-1

Workpiece material: Duromers,

Grooving cutter, straight cut

HW solid, Z 2, short design

4 HW solid, Z 2, short design, reinforced shank

HW, Z 2, shank 9.5 / 12 mm

Grooving cutter with shear angle

HW, Z 1+1, finishing cut processing

Feed speed vf depending on cutting RPM: nmax = 24000 min-1

Workpiece material: Plastic coated or

Roughing router cutter in turnblade design

RPM: n = 16000 - 24000 min-1

12 Oval head screw Torx® 15 M4x5 007037 

Workpiece material: Plastic coated

Roughing router cutter in turnblade design - HeliCut 11

4,0 Spare knives:

Grooving router cutter in turnblade design

HW, Z 1, without plunging tip

Clamping wedge 47.5x10.28x4.2 16 - 24 50 009266 

Grooving router cutter in turnblade design

HW, Z 1, with plunging tip

RPM: n = 16000 - 24000 min-1

Router cutter in turnblade design

RPM: n = 16000 - 20000 min-1

Router cutter in turnblade design

HW, Z 1, inch types

Feed speed vf depending on cutting RPM: n = 16000 - 20000 min-1

Turnblade knife Peripheral tip 30x12x1.5 HW-05F 10 005161 

Workpiece material: Plastic coated

Router cutter in turnblade design

HW, Z 1+1, with staggered cutting edges

RPM: n = 16000 - 20000 min-1

Workpiece material: Plastic coated