0 21.Mar.2014 Issue for Construction J. G. Kim H.W.Chung M.K.

Kim
A 08.Jan.2014 Issue for Approval J. G. Kim H.W.Chung M.K. Kim

REV. DATE DESCRIPTION DESIGNED CHECKED APPROVED

OWNER

PROJECT

ENGINEER

CONTRACTOR

SUBCONTRACTOR VENDOR INTERNAL DOC.NO

XXXX-XXXX-XXXX

THIS DOCUMENT IS NOT TO BE USED FOR

CONSTRUCTION OR FOR ORDERING MATERIAL UNTIL APPROVAL/CERTIFICATION INFORMATION
CERTIFIED AND DATED.THE CONTRACTOR HHI DOC. NO : POY-HHI-T-00397
CONFIRMS FULLY COMPLIANCE WITH THE O/E’S REV. NO : A
COMMENTS. NO OTHER CHANGES HAD BEEN MADE ON DATE : 26. FEB. 2014
THE DOCUMENT. THE CONTRACTOR MAY SUBMIT THE STATUS : Code 2, Approved with Comments
DOCUMENTS AS “FOR CONSTRUCTION”

DOCUMENT TITLE

INSPECTION AND TEST PLAN (ITP)

FOR ELECTRICAL

CONTRACT NO. DOCUMENT NO NO. OF PAGES REV.

38 0
 Doc. No. : S-00-TAA-Q-43-036-001
Rev. No. : 0

Table of Contents

1. S-00-TAA-Q-43-036-001 : ITP for Electrical…….……………………………..1 to 2

2. S-00-TAA-Q-43-036-002 : Cable and Tray & Conduit(Ele)....…….. ………….3 to 6
3. S-00-TAA-Q-43-036-003 : LV MV SWGR………. …………………………...7 to 8
4. S-00-TAA-Q-43-036-004 : Motor Control Center……………………..…........9 to 10
5. S-00-TAA-Q-43-036-005 : Transformer …………………………….……......11 to 12
6. S-00-TAA-Q-43-036-006 : AC / DC UPS System…………………………....13 to 14
7. S-00-TAA-Q-43-036-007 : BUS DUCT……………….……………………...15 to 16
8. S-00-TAA-Q-43-036-008 : Distribution Board(Incl UPS AC/DC Board)…….17 to 18
9. S-00-TAA-Q-43-036-009 : Motor…….……………………………………….19 to 20
10. S-00-TAA-Q-43-036-010 : Cathodic..……………………………………..….21 to 22
11.S-00-TAA-Q-43-036-011 : Earthing and Bonding…………………………….23 to 24
12.S-00-TAA-Q-43-036-012 : Lighting System…….…………………………….25 to 26
13.S-00-TAA-Q-43-036-013 : Lightning Protection….…..……………………….27 to 27
14. S-00-TAA-Q-43-036-014 : Receptacle, Junction Box, RCU….…………..….28 to 29
15. S-00-TAA-Q-43-036-015 : Cable and Tray & Conduit(Telecom).………..….30 to 32
16. S-00-TAA-Q-43-036-016 : CCTV………………………………..……….….33 to 34
17. S-00-TAA-Q-43-036-017 : PA BX……………………………..………….…35 to 36
19. S-00-TAA-Q-43-036-018 : Junction Box(Telecom)…………..………….…..37 to 38

2 of 38
Client :
INSPECTION & TEST PLAN (ITP) ITP No. :
Electrical
Page : 3 of 38
Item : Cable / Tray / Conduit

Inspection By
Procedure / Reporting
No Activity Description Frequency Inspection Method / Acceptance Criteria Sub- SEC/ Remarks
Spec. Format HHI
Con OE

1 Material Verification 100% Related POS/ As per Specified in Applicable Specification and HSFP-ST-01 W W R
Receiving Inspection Material Spec.,
Drawing
- Raw Material
General Ass’y - No Damage, Corrosion & Deformation
Drawing
- Shall be properly laid out on wooden supports
Receiving Insp.
clear of the soil.
Procedure: S-00-
TAA-Q-43-008-
001

2 Installation Cable Tray, 100% Approved - Check tag numbers are correct. HSFP-EL- W W M
Ladder and Conduit drawing. 028
Installation. Vender Drawing - Verify Cable tray and tray installed as per
construction drawing.
- Check alignment as overlapped of trays.
- Check bonding jumpers installed at tray joint
connections and tight.

* Legend : R (Review Point) : To determine subject matter has achieved objectives.

M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)

W (Witness Point) : Observation of an activity to ensure work is progressing as per requirements.

H (Hold Point) : A point beyond which an activity must not proceed without the approval of a designated organization or authority, SEC/OE’s Inspector.
Client :
INSPECTION & TEST PLAN (ITP) ITP No. :
Disc : Electrical
Page : 4 of 38
Item : Cable / Tray / Conduit

Inspection By
Procedure / Reporting
No Activity Description Frequency Inspection Method / Acceptance Criteria Sub- SEC/ Remarks
Spec. Format HHI
Con OE

2 Installation Cable Tray, 100% Approved - Check hold down clamp and brackets are installed. HSFP-EL- W W M
Ladder and Conduit Installation drawing. 028
- Check cable ladder properly supported.
Installation. All Route Vender Drawing
- Check cover installed(to be installed after all the
cables are tested and properly terminated)
- Check junction box supports independent from
conduit and tray.
- Check conduit supports within the specified interval
according to approved drawing.
- Check touch up of galvanizing performed
(if required)
- No sharp edges.
- No obstructions.
- Check tray Labelling

- Check the cable trench and dimension and HSFP-EL- W W M

3 Excavation, 100% Approved
029
backfilling(Civil), Duct, Installation drawing. elevation of bottom of trench as approved drawings.
Sand bed & Sand fill All Route
- Check rigid PVC location and size as per drawing,
(if required)
- Check the tiles installed as per approved drawing
 INSPECTION & TEST PLAN (ITP) ITP No. :
Page : 5 of 38

Inspection By
Procedure / Reporting
No Activity Description Frequency Inspection Method / Acceptance Criteria Sub- SEC/ Remarks
Spec. Format HHI
Con OE

3 Excavation, 100% Approved - Check using of clean sand without stone for sand HSFP-EL- W W M
backfilling(Civil), Duct, Installation drawing 029
bedding and sand filling with appropriate depth
Sand bed & Sand fill All Route
- Check the Trench route marker and symbol
(after cable testing and complete backfill)

-
4 - Check and confirm cable shall be meggered before HSFP-EL- W W M
Cable Installation All Cable Approved vender
001
- Installation & Visual Drawing Installation(on reel test/Only Power cable : If
Approved drawing
Check. required)
- Insulation resistance
- Verify cable type & configuration.
Test
- Damaged cables shall be replaced before
Sand filling
- Check and confirm cable shall be meggered before
And after installation, record of testing shall be
available.
- Check proper arrangement, segregation and layer
Of cable, bending radius as per vender data, and
allowable Slack.
- Check the barrier between the HV/LV cable
(if required)
- Check cable fix to cable tray and ladder properly.
Client : SEC, Kingdom of Saudi Arabia
INSPECTION & TEST PLAN (ITP) ITP No. : S-00-TAA-Q-43-036-002 Rev. 0
Disc : Electrical
Page : 6 of 38
Item : Cable / Tray / Conduit Construction of Shuqaiq Steam Power Plant
Contract No. : 31221097/00
Inspection By
Procedure / Reporting
No Activity Description Frequency Inspection Method / Acceptance Criteria Sub- SEC/ Remarks
Spec. Format HHI
Con OE

4 Cable Installation All Cable Approved vender - Check cable tags correct. HSFP-EL- W W M
- Installation & Visual Drawing 001/01B
Approved drawing - Check cable caps for protection of cable ends
Check.
Shall be properly protected after installation.
- Insulation resistance
test
1Client : SEC, Kingdom of Saudi Arabia
INSPECTION & TEST PLAN (ITP) ITP No. : S-00-TAA-Q-43-036-003 Rev. 0
Disc : Electrical
Page : 7 of 38
Item : MV / LV SWGR Construction of Shuqaiq Steam Power Plant
Contract No. : 31221097/00
Inspection By
Procedure / Reporting
No Activity Description Frequency Inspection Method / Acceptance Criteria Sub- SEC/ Remarks
Spec. Format HHI
Con OE

1 Material Verification 100% Related POS/ As per Specified in Applicable Specification and HSFP-ST-01 W W R
Receiving Inspection Material Spec.,
- Raw Material Drawing
General Ass’y Dra - No Damage, Corrosion & Deformation
wing
- Shall be properly laid out on wooden supports
Receiving Insp. Pr
clear of the soil.
ocedure: S-00-TAA
-Q-43-008-001 - Check Shock indicator (if required)

2 MV/LV SWGR Each Unit - Approved vender - Check installation method as per installation W W W
-Installation & Visual Drawing HSFP-EL-
drawing. 006
Check.
- Approved drawing - Check doors and panels to ensure proper
-Busbar conductivity Check.
-Technical opening and closure.
-Insulation resistance test.
specification(SEC)
- Check paint damage, tag plate, warning label
, visual damage etc.

* Legend : R (Review Point) : To determine subject matter has achieved objectives.

M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)

W (Witness Point) : Observation of an activity to ensure work is progressing as per requirements.

H (Hold Point) : A point beyond which an activity must not proceed without the approval of a designated organization or authority, SEC/OE’s Inspector.
Client : SEC, Kingdom of Saudi Arabia
INSPECTION & TEST PLAN (ITP) ITP No. : S-00-TAA-Q-43-036-003 Rev. 0
Item : Electrical
Page : 8 of 38
Item : MV / LV SWGR Construction of Shuqaiq Steam Power Plant
Contract No. : 31221097/00
Inspection By
Procedure / Reporting
No Activity Description Frequency Inspection Method / Acceptance Criteria Sub- SEC/ Remarks
Spec. Format HHI
Con OE

2 MV/LV SWGR Each Unit - Approved vender - Check fuse rating, main parts rating / type. HSFP-EL- W W W
Drawing 006
-Installation & Visual - CT/VT ratios shall be visualy checked against
Check. - Approved drawing
-Busbar conductivity - Technical drawing.
Check. specification(SEC) - Check operation of safety shutter.
-Insulation resistance test
- Check busbars are installed at correct location.
- Check busbars connection tight ness and correct
phasing.
- Torque check of busbar connection as per
manufacturer recommendation.
- Check busbars conductivity (end to end)
- Check the condition of earthing bar and
connections, measure continuity of switchboard
to main earth.
-Check insulation resistance values of busbars
Client : SEC, Kingdom of Saudi Arabia
INSPECTION & TEST PLAN (ITP) ITP No. : S-00-TAA-Q-43-036-004 Rev. 0
Disc : Electrical
Page : 9 of 38
Item : Motor Control Center Construction of Shuqaiq Steam Power Plant
Contract No. : 31221097/00
Inspection By
Procedure / Reporting
No Activity Description Frequency Inspection Method / Acceptance Criteria Sub- SEC/ Remarks
Spec. Format HHI
Con OE

1 Material Verification 100% Related POS/ As per Specified in Applicable Specification and HSFP-ST-01 W W R
Receiving Inspection Material Spec.,
- Raw Material Drawing
General Ass’y - No Damage, Corrosion & Deformation
Drawing
- Shall be properly laid out on wooden supports
Receiving Insp.
clear of the soil.
Procedure: S-00-
TAA-Q-43-008-001

2 Motor Control Center Each Unit - Approved vender - Check installation method as per installation HSFP-EL- W W W
Drawing 005
-Installation & Visual drawing.
Check. - Approved drawing - Check doors and panels to ensure proper
-Busbar conductivity Check.
-Technical opening and closure.
-Insulation resistance test. specification(SEC)
- Check paint damage, tag plate, warning label
, visual damage etc.

* Legend : R (Review Point) : To determine subject matter has achieved objectives.

M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)

W (Witness Point) : Observation of an activity to ensure work is progressing as per requirements.

H (Hold Point) : A point beyond which an activity must not proceed without the approval of a designated organization or authority, SEC/OE’s Inspector.
Client : SEC, Kingdom of Saudi Arabia
INSPECTION & TEST PLAN (ITP) ITP No. : S-00-TAA-Q-43-036-004 Rev. 0
Item : Electrical
Page : 10 of 38
Item : Motor Control Center Construction of Shuqaiq Steam Power Plant
Contract No. : 31221097/00
Inspection By
Procedure / Reporting
No Activity Description Frequency Inspection Method / Acceptance Criteria Sub- SEC/ Remarks
Spec. Format HHI
Con OE

3 Motor Control Center. Each Unit - Approved vender - Check fuse rating, main parts rating / type. HSFP-EL- W W W
Drawing
-Installation & Visual - Check operation of safety shutter. 005
Check. - Approved drawing
- Technical - Check busbars are installed at correct location.
-Busbar conductivity Check.
specification(SEC) - Check busbars connection tight ness and correct
-Insulation resistance test
phasing.
- Torque check of busbar connection as per
manufacturer recommendation.
- Check busbars conductivity.
- Check the condition of earthing bar and
connections, measure continuity of switchboard
to main earth.
-Check insulation resistance values of busbars
Client : SEC, Kingdom of Saudi Arabia
INSPECTION & TEST PLAN (ITP) ITP No. : S-00-TAA-Q-43-036-005 Rev. 0
Disc : Electrical
Page : 11 of 38
Item : Transformer Construction of Shuqaiq Steam Power Plant
Contract No. : 31221097/00
Inspection By
Procedure / Reporting
No Activity Description Frequency Inspection Method / Acceptance Criteria Sub- SEC/ Remarks
Spec. Format HHI
Con OE

1 Material Verification Each Related POS/ As per Specified in Applicable Specification and HSFP-ST-01 W W R
Receiving Inspection Delivery Material Spec.,
Drawing
- Raw Material
General Ass’y - No Damage, Corrosion & Deformation
Drawing
- Shall be properly laid out on wooden supports
Receiving Insp.
clear of the soil.
Procedure: S-00-
TAA-Q-43-008-001 - Check Shock indicator or Shock record
(if required)

2 Transformer Each Unit Approved vender - Check installation method as per installation HSFP-EL-011 W W M
Drawing
-Installation & Visual drawing.
Check. Approved drawing
- Check paint damage, tag plate, warning label,
-Insulation resistance test
Technical
visual damage etc.
-Oil level & dielectric Check specification(SEC)
-Check insulation resistance for HV-earth
/ LV-earth
- Check explicit all porcelain & other bushings
For damages on the surface

* Legend : R (Review Point) : To determine subject matter has achieved objectives.

M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)

W (Witness Point) : Observation of an activity to ensure work is progressing as per requirements.

H (Hold Point) : A point beyond which an activity must not proceed without the approval of a designated organization or authority, SEC/OE’s Inspector.
Client : SEC, Kingdom of Saudi Arabia
INSPECTION & TEST PLAN (ITP) ITP No. : S-00-TAA-Q-43-036-005 Rev. 0
Disc : Electrical
Page : 12 of 38
Item : Transformer Construction of Shuqaiq Steam Power Plant
Contract No. : 31221097/00
Inspection By
Procedure / Reporting
No Activity Description Frequency Inspection Method / Acceptance Criteria Sub- SEC/ Remarks
Spec. Format HHI
Con OE

Each Unit Approved vender - Check no-load tap changer for proper HSFP-EL-011
2 Transformer Drawing W W W
movement.
-Installation & Visual
Check. Approved drawing - Check continuity on all tap position.
-Insulation resistance test Technical - Check oil colour and smell.
specification(SEC)
-Oil level & dielectric Check - Check connection as approved drawing.
- Check neutral earthing connection.
- Measure neutral earthing, equipment earthing
continuity.
- Check oil level and pressure level.
-
Client : SEC, Kingdom of Saudi Arabia
INSPECTION & TEST PLAN (ITP) ITP No. : S-00-TAA-Q-43-036-006 Rev. 0
Disc : Electrical
Page : 13 of 38
Item : AC / DC UPS System Construction of Shuqaiq Steam Power Plant
Contract No. : 31221097/00
Inspection By
Procedure / Reporting
No Activity Description Frequency Inspection Method / Acceptance Criteria Sub- SEC/ Remarks
Spec. Format HHI
Con OE

1 Material Verification 100% Related POS/ As per Specified in Applicable Specification and HSFP-ST-01 W W R
Receiving Inspection Material Spec.,
- Raw Material Drawing
General Ass’y - No Damage, Corrosion & Deformation
Drawing
- Shall be properly laid out on wooden supports
Receiving Insp.
clear of the soil.
Procedure: S-00-
TAA-Q-43-008-001

2 AC / DC UPS System Each Set - Approved vender - Check installation method as per installation HSFP-EL- W W W
Drawing drawing. 003
-Installation & Visual
Check. - Approved drawing - Check paint damage, tag plate, warning label,
HSFP-EL-
-Technical visual damage etc. 004
specification(SEC)
- Check installation of inter-connection cabling as
per approved drawing.

* Legend : R (Review Point) : To determine subject matter has achieved objectives.

M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)

W (Witness Point) : Observation of an activity to ensure work is progressing as per requirements.

H (Hold Point) : A point beyond which an activity must not proceed without the approval of a designated organization or authority, SEC/OE’s Inspector.
Client : SEC, Kingdom of Saudi Arabia
INSPECTION & TEST PLAN (ITP) ITP No. : S-00-TAA-Q-43-036-006 Rev. 0
Item : Electrical
Page : 14 of 38
Item : AC / DC UPS System Construction of Shuqaiq Steam Power Plant
Contract No. : 31221097/00
Inspection By
Procedure / Reporting
No Activity Description Frequency Inspection Method / Acceptance Criteria Sub- SEC/ Remarks
Spec. Format HHI
Con OE

2 AC / DC UPS System Each Set - Approved vender - Check main parts rating / type as per relevant HSFP-EL- W W W
Drawing 003
-Installation & Visual drawing.
Check. - Approved drawing
- Check isolation switch Open / Close. HSFP-EL-
- Technical 004
specification(SEC) - Check earthing for system cubicle.
- Check battery type.
-
Client : SEC, Kingdom of Saudi Arabia
INSPECTION & TEST PLAN (ITP) ITP No. : S-00-TAA-Q-43-036-007 Rev. 0
Disc : Electrical
Page : 15 of 38
Item : BUS DUCT Construction of Shuqaiq Steam Power Plant
Contract No. : 31221097/00
Inspection By
Procedure / Reporting
No Activity Description Frequency Inspection Method / Acceptance Criteria Sub- SEC/ Remarks
Spec. Format HHI
Con OE

1 Material Verification 100% Related POS/ As per Specified in Applicable Specification and W W R
Receiving Inspection Material Spec., HSFP-ST-01
- Raw Material Drawing
General Ass’y - No Damage, Corrosion & Deformation
Drawing
- Shall be properly laid out on wooden supports
Receiving Insp.
clear of the soil.
Procedure: S-00-
TAA-Q-43-008-001 - Check the group Identification number of BUS
DUCT (If required)

2 BUS DUCT Each Set - Approved vender

- Check the position of equipment to be connected HSFP-EL- W W W
Drawing
-Installation & Visual with regard to the layout drawing. 010
Check. - Approved drawing
- Check assemble & install support as detail
-Busbar conductivity Check. -Technical
specification(SEC) - Check paint damage, tag plate, warning label,
-Insulation resistance test.
visual damage etc.
- Torque check of busbar connection per vendor
Recommendation.

* Legend : R (Review Point) : To determine subject matter has achieved objectives.

M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)

W (Witness Point) : Observation of an activity to ensure work is progressing as per requirements.

H (Hold Point) : A point beyond which an activity must not proceed without the approval of a designated organization or authority, SEC/OE’s Inspector.
Client : SEC, Kingdom of Saudi Arabia
INSPECTION & TEST PLAN (ITP) ITP No. : S-00-TAA-Q-43-036-007 Rev. 0
Item : Electrical
Page : 16 of 38
Item : BUS DUCT Construction of Shuqaiq Steam Power Plant
Contract No. : 31221097/00
Inspection By
Procedure / Reporting
No Activity Description Frequency Inspection Method / Acceptance Criteria Sub- SEC/ Remarks
Spec. Format HHI
Con OE

2 BUS DUCT Each Set - Approved vender - Check the phase sequence of the connection. HSFP-EL- W W W
-Installation & Visual Drawing - Check the connection of switchboard bus duct 010
Check.
-Busbar conductivity Check. - Approved drawing section.

-Insulation resistance test - Technical - Check busbars are installed at correct location.
specification(SEC) - Check busbar conductivity test.
- Check insulation resistance of busbar
- Check the instrument air condition.
Client : SEC, Kingdom of Saudi Arabia
INSPECTION & TEST PLAN (ITP)
Disc : Electrical ITP No. : S-00-TAA-Q-43-036-008 Rev. 0
Item : Distribution Board(Incl UPS Page : 17 of 38
Construction of Shuqaiq Steam Power Plant
AC/DC Board. Contract No. : 31221097/00

Inspection By
Procedure / Reporting Remark
No Activity Description Frequency Inspection Method / Acceptance Criteria Sub- SEC/
Spec. Format HHI s
Con OE

1 Material Verification 100% Related POS/ As per Specified in Applicable Specification and HSFP-ST-01 W W R
Receiving Inspection Material Spec.,
Drawing
General Ass’y Drawi - No Damage, Corrosion & Deformation
ng
- Shall be properly laid out on wooden supports
Receiving Insp. Proc
clear of the soil.
edure: S-00-TAA-Q-
43-008-001

2 Distribution Board Each Unit

- Approved vender - Check installation method as per installation HSFP-EL- W W W
-Installation & Visual Drawing drawing. 007
Check.
- Approved drawing - Check assemble & install supports as drawing.
.
-Technical - Check paint damage, tag plate, warning label
specification(SEC)
, visual damage etc.

* Legend : R (Review Point) : To determine subject matter has achieved objectives.

M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)

W (Witness Point) : Observation of an activity to ensure work is progressing as per requirements.

H (Hold Point) : A point beyond which an activity must not proceed without the approval of a designated organization or authority, SEC/OE’s Inspector.
Client :
Item : Electrical INSPECTION & TEST PLAN (ITP) ITP No. :
Item : Distribution Board(Incl UPS Page : 18 of 38
Construction of Shuqaiq Steam Power Plant
AC/DC Board. Contract No. : 31221097/00
Inspection By
Procedure / Reporting
No Activity Description Frequency Inspection Method / Acceptance Criteria Sub- SEC/ Remarks
Spec. Format HHI
Con OE

2 Distribution Board Each Unit - Approved vender - Check MCB rating, main parts rating / type. HSFP-EL- W W W
-Installation & Visual Drawing 007
Check. - Check the condition of earthing bar and
- Approved drawing
connections, measure continuity of switchboard
- Technical
to main earth.
specification(SEC)
Client : SEC, Kingdom of Saudi Arabia
INSPECTION & TEST PLAN (ITP) ITP No. : S-00-TAA-Q-43-036-009 Rev. 0
Disc : Electrical
Page : 19 of 38
Item : Motor Construction of Shuqaiq Steam Power Plant
Contract No. : 31221097/00
Inspection By
Procedure / Reporting
No Activity Description Frequency Inspection Method / Acceptance Criteria Sub- SEC/ Remarks
Spec. Format HHI
Con OE

1 Material Verification 100% Related POS/ As per Specified in Applicable Specification and HSFP-ST-01 W W R
Receiving Inspection Material Spec.,
- Raw Material Drawing
General Ass’y Dra - No Damage, Corrosion & Deformation
wing
- Shall be properly laid out on wooden supports
Receiving Insp. Pr
clear of the soil.
ocedure: S-00-TAA
-Q-43-008-001

2 Motor - Approved vender - Check orientation of installation correct as per HSFP-EL- W W W

Each Unit Drawing drawing. 002
-Installation & Visual
Check. - Approved drawing - Check motor name plate, visual damage etc.
-Insulation Check. - Check insulation resistance values of motor.
-Technical
specification(SEC) - Check insulation resistance values of motor
space heater and temperature detector.
- Check motor earthing connection.

* Legend : R (Review Point) : To determine subject matter has achieved objectives.

M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)

W (Witness Point) : Observation of an activity to ensure work is progressing as per requirements.

H (Hold Point) : A point beyond which an activity must not proceed without the approval of a designated organization or authority, SEC/OE’s Inspector.
Client : SEC, Kingdom of Saudi Arabia
INSPECTION & TEST PLAN (ITP) ITP No. : S-00-TAA-Q-43-036-009 Rev. 0
Item : Electrical
Page : 20 of 38
Item : Motor Construction of Shuqaiq Steam Power Plant
Contract No. : 31221097/00
Inspection By
Procedure / Reporting
No Activity Description Frequency Inspection Method / Acceptance Criteria Sub- SEC/ Remarks
Spec. Format HHI
Con OE

2 Motor Each Unit - Approved vender - Check power / control / space heater cable HSFP-EL- W W W
Drawing 002
-Installation & Visual are connected correctly.
Check. - Approved drawing
- Check the correct condition(Gland /Foundation
-Insulation Check.
- Technical
Level)
specification(SEC)
Client : SEC, Kingdom of Saudi Arabia
INSPECTION & TEST PLAN (ITP) ITP No. : S-00-TAA-Q-43-036-010 Rev. 0
Disc : Electrical
Page : 21 of 38
Item : Cathodic Construction of Shuqaiq Steam Power Plant
Contract No. : 31221097/00
Inspection By
Procedure / Reporting
No Activity Description Frequency Inspection Method / Acceptance Criteria Sub- SEC/ Remarks
Spec. Format HHI
Con OE

1 Material Verification 100% Related POS/ As per Specified in Applicable Specification and HSFP-ST-01 W W R
Receiving Inspection Material Spec.,
Drawing
- Raw Material
General Ass’y Dra - No Damage, Corrosion & Deformation
wing
- Shall be properly laid out on wooden supports
Receiving Insp. Pr
clear of the soil.
ocedure: S-00-TAA
-Q-43-008-001

1. Common check point

2 Cathodic Each Set - Approved vender
Drawing - Check assemble & install supports as drawing. HSFP-EL- W W W
-Installation & Visual 022
Check. - Approved drawing - Check paint damage, tag plate, warning label,
-Insulation resistance test. visual damage etc.
-Technical
-Installation Check of anode
specification(SEC) - Check fuse rating , main parts rating / type.
- Check & verify the thermit weld condition.
- Check fuse rating, main parts rating / type.

* Legend : R (Review Point) : To determine subject matter has achieved objectives.

M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)

W (Witness Point) : Observation of an activity to ensure work is progressing as per requirements.

H (Hold Point) : A point beyond which an activity must not proceed without the approval of a designated organization or authority, SEC/OE’s Inspector.
Client : SEC, Kingdom of Saudi Arabia
INSPECTION & TEST PLAN (ITP) ITP No. : S-00-TAA-Q-43-036-010 Rev. 0
Item : Electrical
Page : 22 of 38
Item : Cathodic Construction of Shuqaiq Steam Power Plant
Contract No. : 31221097/00
Inspection By
Frequen Procedure / Reporting
No Activity Description Inspection Method / Acceptance Criteria Sub- SEC/ Remarks
cy Spec. Format HHI
Con OE

2 Cathodic Each - Approved vender - Check mechanical integrity of cable connection. HSFP-EL- W W W
Drawing 022
-Installation & Visual Set - Check epoxy encapsulation of weld.
Check. - Approved drawing
- Measure the cable resistance to pipe.
-Insulation resistance test.
- Technical
- Check location as per requirement and approved
-Installation Check of anode specification(SEC)
drawing.
- Check anode length,size, and physical damages.
- Check the reference electrode had been soaked.
- Check access point installed beneath isolation
joint.
2, Installation Check & Testing (Sacrificial Anode)
- Check no physical damages, sand bedded and
soaked prior install.
- Check Mg, anode are installed at correct location
- Check anode installed horizontally and paralled
to the pipe per vendor recommendation.
3, Installation Check & Testing (MMO Anode)
- Check if any damages of MMO canistered anode
- Check anode length,size, and physical damages
- Check correct location, depth according to the
approved drawing.
Client :
INSPECTION & TEST PLAN (ITP) ITP No. :
Disc : Electrical
Page : 23 of 38
Item : Earthing and Bonding

Inspection By
Procedure / Reporting
No Activity Description Frequency Inspection Method / Acceptance Criteria Sub- SEC/ Remarks
Spec. Format HHI
Con OE

1 Material Verification 100% Related POS/ As per Specified in Applicable Specification and W W R
Receiving Inspection Material Spec., HSFP-ST-01
- Raw Material Drawing
General Ass’y Dr - No Damage, Corrosion & Deformation
awing
- Shall be properly laid out on wooden supports
Receiving Insp.
clear of the soil.
Procedure: S-00-
TAA-Q-43-008-00
1

2 Earthing and Bonding Each unit Approved vender - Verify the marking points for installation rod HSFP-EL- W W W
& Drawing 018
-Earthing electrode /Cable Equipment As per construction drawing.
Route / Cable connection. Approved drawing
- Check and verify the installation of earthing rod HSFP-EL-
-Inspection earth pit check. Technical 019
specification(SEC As per project specification.
-Electrical system earthing
)
test - Verify the completed section of depth of the
Cable as per specification and construction
-

* Legend : R (Review Point) : To determine subject matter has achieved objectives.

M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)

W (Witness Point) : Observation of an activity to ensure work is progressing as per requirements.

H (Hold Point) : A point beyond which an activity must not proceed without the approval of a designated organization or authority, SEC/OE’s Inspector.
Client : SEC, Kingdom of Saudi Arabia
INSPECTION & TEST PLAN (ITP) ITP No. : S-00-TAA-Q-43-036-011 Rev. 0
Disc : Electrical
Page : 24 of 38
Item : Earthing and Bonding Construction of Shuqaiq Steam Power Plant
Contract No. : 31221097/00
Inspection By
Procedure / Reporting
No Activity Description Frequency Inspection Method / Acceptance Criteria Sub- SEC/ Remarks
Spec. Format HHI
Con OE

Each unit Approved vender - Verify cable kicker pipes or protection pipes are HSFP-EL-
2 Earthing and Bonding W W W
& Drawing 018
-Earthing electrode /Cable Equipment adequately
Route / Cable connection. Approved drawing
- Check cable size and connection. HSFP-EL-
-Inspection earth pit check. Technical 019
- Check cable protection.
specification(SEC)
-Electrical system earthing
- Compression type splice or thermo-weld
test
connection, wrapped with insulation tape.
- Check inspection earth pit according to the
construction drawing.
- Check earth bar according to the construction
Drawing.
Check individual electrode resistance value.
- Check group or plant earth resistance value
- Check earth connection between the electrode
and the supply neutral and plant earth loop
continuity.
- Check connection of clean earth to plant earth.
Client : SEC, Kingdom of Saudi Arabia
INSPECTION & TEST PLAN (ITP) ITP No. : S-00-TAA-Q-43-036-012 Rev. 0
Disc : Electrical
Page : 25 of 38
Item : Lighting System Construction of Shuqaiq Steam Power Plant
Contract No. : 31221097/00
Inspection By
Procedure / Reporting
No Activity Description Frequency Inspection Method / Acceptance Criteria Sub- SEC/ Remarks
Spec. Format HHI
Con OE

1 Material Verification 100% Related POS/ As per Specified in Applicable Specification and
Receiving Inspection Material Spec., HSFP-ST-01
- Raw Material Drawing
General Ass’y Dra - No Damage, Corrosion & Deformation W W R
wing
- Shall be properly laid out on wooden supports
Receiving Insp. Pr
clear of the soil.
ocedure: S-00-TAA
-Q-43-008-001

2 Lighting System. Each unit Approved vender - Check installation method as per installation HSFP-EL- W W W
& Drawing 012
-Installation & Visual Equipment drawing.
Check. Approved drawing
- Check paint damage, tag plate, warning label
-Insulation Resistance test.
Technical
, visual damage etc.
specification(SEC)
- Check cable size and connection.
- Check lighting model and type with lamp type.
- Fixtures tag number.

* Legend : R (Review Point) : To determine subject matter has achieved objectives.

M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)

W (Witness Point) : Observation of an activity to ensure work is progressing as per requirements.

H (Hold Point) : A point beyond which an activity must not proceed without the approval of a designated organization or authority, SEC/OE’s Inspector.
1Client : SEC, Kingdom of Saudi Arabia
INSPECTION & TEST PLAN (ITP) ITP No. : S-00-TAA-Q-43-036-012 Rev. 0
Disc : Electrical
Page : 26 of 38
Item : Lighting System Construction of Shuqaiq Steam Power Plant
Contract No. : 31221097/00
Inspection By
Procedure / Reporting
No Activity Description Frequency Inspection Method / Acceptance Criteria Sub- SEC/ Remarks
Spec. Format HHI
Con OE

2 Lighting System. Each unit Approved vender - Check type of Ex-Protection. HSFP-EL- W W W
& Drawing 012
-Installation & Visual - Check spare hole / cover to seal and cover
Equipment
Check. Approved drawing tightened.
-Insulation Resistance test. - Check the earthing wire connection properly.
Technical
specification(SEC) - Verify continuity and insulation resistance.
- Check the light cable condition
(rigid or flexible conduits, cable glands)
Client : SEC, Kingdom of Saudi Arabia
INSPECTION & TEST PLAN (ITP) ITP No. : S-00-TAA-Q-43-036-013 Rev. 0
Disc : Electrical
Page : 27 of 38
Item : Lightning Protection Construction of Shuqaiq Steam Power Plant
Contract No. : 31221097/00
Inspection By
Procedure / Reporting
No Activity Description Frequency Inspection Method / Acceptance Criteria Sub- SEC/ Remarks
Spec. Format HHI
Con OE

1 Material Verification 100% Related POS/ As per Specified in Applicable Specification and
Receiving Inspection Material Spec.,
- Raw Material Drawing
General Ass’y Dra Mill Certificate
- No Damage, Corrosion & Deformation W W R
wing &
- Shall be properly laid out on wooden supports HSFP-ST-01
Receiving Insp. Pr
clear of the soil.
ocedure: S-00-TAA
-Q-43-008-001

2 Lightning Protection. Each unit Approved vender - Check installation method as per installation HSFP-EL-030 W W W
& Drawing
-Installation & Visual Equipment drawing.
Check. Approved drawing
- Check tag plate, visual damage etc.
Technical
- Check cable size and connection.
specification(SEC)
- Check lightning model and type.
- Fixtures tag number.
- Check the earthing wire connection properly.
- Verify continuity and insulation resistance.

* Legend : R (Review Point) : To determine subject matter has achieved objectives.

M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)

W (Witness Point) : Observation of an activity to ensure work is progressing as per requirements.

H (Hold Point) : A point beyond which an activity must not proceed without the approval of a designated organization or authority, SEC/OE’s Inspector.
Client : SEC, Kingdom of Saudi Arabia
INSPECTION & TEST PLAN (ITP) ITP No. : S-00-TAA-Q-43-036-014 Rev. 0
Disc : Electrical
Page : 28 of 38
Item : Receptacle, Junction Box,RCU Construction of Shuqaiq Steam Power Plant
Contract No. : 31221097/00
Inspection By
Procedure / Reporting
No Activity Description Frequency Inspection Method / Acceptance Criteria Sub- SEC/ Remarks
Spec. Format HHI
Con OE

1 Material Verification 100% Related POS/ As per Specified in Applicable Specification and
Receiving Inspection Material Spec., HSFP-ST-01 W W R
- Raw Material Drawing
General Ass’y Dr - No Damage, Corrosion & Deformation
awing
- Shall be properly laid out on wooden supports
Receiving Insp.
clear of the soil.
Procedure: S-00-
TAA-Q-43-008-00
1

2 Receptacle & Junction Box. Each unit Approved vender - Check installation method as per installation HSFP-EL- W W W
& Drawing 009
RCU. Equipment drawing.
Approved drawing
-Installation & Visual - Check paint damage, name plate, warning label HSFP-EL-
Check. Technical 013
specification(SEC , visual damage etc. incl (IP protection class)
-Insulation Resistance test
) HSFP-EL-
- Check adequate protection for fittings and cable
014
Against corrosion weather etc.
- Check earthing bonding correct. HSFP-EL-
021

* Legend : R (Review Point) : To determine subject matter has achieved objectives.

M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)

W (Witness Point) : Observation of an activity to ensure work is progressing as per requirements.

H (Hold Point) : A point beyond which an activity must not proceed without the approval of a designated organization or authority, SEC/OE’s Inspector.
1Client : SEC, Kingdom of Saudi Arabia
INSPECTION & TEST PLAN (ITP) ITP No. : S-00-TAA-Q-43-036-014 Rev. 0
Disc : Electrical
Page : 29 of 38
Item : Receptacle, Junction Box,RCU Construction of Shuqaiq Steam Power Plant
Contract No. : 31221097/00
Inspection By
Procedure / Reporting
No Activity Description Frequency Inspection Method / Acceptance Criteria Sub- SEC/ Remarks
Spec. Format HHI
Con OE

2 Receptacle & Junction Box. Each unit Approved vender - Check type of IP protection class &
& Drawing HSFP-EL- W W W
RCU Equipment Ex-Protection. 009
-Installation & Visual Approved drawing
- Check spare hole / cover to seal and cover
Check. Technical HSFP-EL-
tightened. 013
-Insulation Resistance test specification(SEC
- Inspect wiring inside the junction boxes for
HSFP-EL-
Correct wiring method and wire splicing. 014
- Verify continuity and insulation resistance.
HSFP-EL-
- Check zone applicable safety code. 021
- Check that the appropriate cover is installed for
HSFP-EL-
each type of receptacle. 021
- Verify the position of switch according to the
specification.
1Client : SEC, Kingdom of Saudi Arabia
INSPECTION & TEST PLAN (ITP) ITP No. : S-00-TAA-Q-43-036-015 Rev. 0
Disc : Electrical
Page : 30 of 38
Item : Cable / Tray / Conduit (Telecom) Construction of Shuqaiq Steam Power Plant
Contract No. : 31221097/00
Inspection By
Procedure / Reporting
No Activity Description Frequency Inspection Method / Acceptance Criteria Sub- SEC/ Remarks
Spec. Format HHI
Con OE

1 Material Verification 100% Related POS/ As per Specified in Applicable Specification and HSFP-ST-01 W W R
Receiving Inspection Material Spec.,
- Raw Material Drawing
General Ass’y Dr - No Damage, Corrosion & Deformation
awing
- Shall be properly laid out on wooden supports
Receiving Insp.
clear of the soil.
Procedure: S-00-
TAA-Q-43-008-00
1

Approved - Check tag numbers are correct. HSFP-TE- W W M

2 Installation Cable Tray, 100%
drawing. 001
Ladder and Conduit - Verify Cable tray and tray installed as per
Installation. Vender Drawing
construction drawing.
- Check alignment as overlapped of trays.
- Check bonding jumpers installed at tray joint
connections and tight.

* Legend : R (Review Point) : To determine subject matter has achieved objectives.

M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)

W (Witness Point) : Observation of an activity to ensure work is progressing as per requirements.

H (Hold Point) : A point beyond which an activity must not proceed without the approval of a designated organization or authority, SEC/OE’s Inspector.
Client : SEC, Kingdom of Saudi Arabia
INSPECTION & TEST PLAN (ITP) ITP No. : S-00-TAA-Q-43-036-015 Rev. 0
Disc : Electrical
Page : 31 of 38
Item : Cable / Tray / Conduit(Telecom) Construction of Shuqaiq Steam Power Plant
Contract No. : 31221097/00
Inspection By
Procedure / Reporting
No Activity Description Frequency Inspection Method / Acceptance Criteria Sub- SEC/ Remarks
Spec. Format HHI
Con OE

2 Installation Cable Tray, 100% Approved - Check hold down clamp and brackets are installed. HSFP-TE- W W M
Ladder and Conduit Installation drawing. 001
Installation. All Route - Check cable fix to cable tray and ladder properly.
Vender Drawing
- Check cable ladder properly supported.
- Check cover installed(to be installed after all the
cables are tested and properly terminated)
- Check junction box supports independent from
conduit and tray.
- Check conduit supports within the specified interval
according to approved drawing.
- Check touch up of galvanizing performed
(if required)
- No sharp edges.
- No obstructions.

3
Cable Installation All Cable Approved vender - Check megger test on the reel HSFP-TE- W W M
- Installation & Visual
Drawing 001
Check. (For the construction : If required)
Approved drawing
- Insulation resistance - Verify cable type & configuration.
Test
Client : SEC, Kingdom of Saudi Arabia
INSPECTION & TEST PLAN (ITP) ITP No. : S-00-TAA-Q-43-036-015 Rev. 0
Disc : Electrical
Page : 32 of 38
Item : Cable / Tray / Conduit(Telecom) Construction of Shuqaiq Steam Power Plant
Contract No. : 31221097/00
Inspection By
Procedure / Reporting
No Activity Description Frequency Inspection Method / Acceptance Criteria Sub- SEC/ Remarks
Spec. Format HHI
Con OE
-
3 Cable Installation All Cable - Check and confirm cable shall be meggered before HSFP-TE- W W M
Approved vender
- Installation & Visual 001
Drawing And after installation, record of testing shall be
Check.
Approved drawing
- Insulation resistance available.
Test - Check proper arrangement, segregation and layer
Of cable, bending radius as per vendor data, and
allowable Slack.

4 Cable Installation All Cable Approved vender - Check cable tags correct. HSFP-TE- W W M
- Installation & Visual 001
Drawing - Check cable caps for protection of cable ends
Check.
Approved drawing
- Insulation resistance Shall be properly protected after installation.
test
Client : SEC, Kingdom of Saudi Arabia
INSPECTION & TEST PLAN (ITP) ITP No. : S-00-TAA-Q-43-036-016 Rev. 0
Disc : Electrical
Page : 33 of 38
Item : CCTV Construction of Shuqaiq Steam Power Plant
Contract No. : 31221097/00
Inspection By
Procedure / Reporting
No Activity Description Frequency Inspection Method / Acceptance Criteria Sub- SEC/ Remarks
Spec. Format HHI
Con OE

1 Material Verification 100% Related POS/ As per Specified in Applicable Specification and HSFP-ST-01 W W R
Receiving Inspection Material Spec.,
Drawing
- Raw Material
General Ass’y Dra - No Damage, type, specification, etc
wing

Receiving Insp. Pr
ocedure: S-00-TAA
-Q-43-008-001

Each Unit - Approved Vender - Check name plate, tag No, HSFP-IN-004 W W W
2 CCTV Installation
Drawing - Check the camera’s are mounted on correct
-Installation & Visual
- Approved drawing
Check. location as per drawing.
- Technical
- Check the correct lighting is provided for camera
specification(SEC)
- Check power & signal cables are fixed properly
with appropriate cable marking & The cable
length is ample for movement of camera.

* Legend : R (Review Point) : To determine subject matter has achieved objectives.

M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)

W (Witness Point) : Observation of an activity to ensure work is progressing as per requirements.

H (Hold Point) : A point beyond which an activity must not proceed without the approval of a designated organization or authority, SEC/OE’s Inspector.
Client : SEC, Kingdom of Saudi Arabia
INSPECTION & TEST PLAN (ITP) ITP No. : S-00-TAA-Q-43-036-016 Rev. 0
Item : Electrical
Page : 34 of 38
Item : CCTV Construction of Shuqaiq Steam Power Plant
Contract No. : 31221097/00
Inspection By
Procedure / Reporting
No Activity Description Frequency Inspection Method / Acceptance Criteria Sub- SEC/ Remarks
Spec. Format HHI
Con OE

2 CCTV Installation Each Unit - Approved Vender - Check the accessibility and facilities HSFP-IN-004 W W W
Drawing
-Installation & Visual maintenance.
Check. - Approved drawing
- Check No damage.
- Technical
specification(SEC) - Check earthing connection.
Client : SEC, Kingdom of Saudi Arabia
INSPECTION & TEST PLAN (ITP) ITP No. : S-00-TAA-Q-43-036-017 Rev. 0
Disc : Electrical
Page : 35 of 38
Item : PABX Construction of Shuqaiq Steam Power Plant
Contract No. : 31221097/00
Inspection By
Procedure / Reporting
No Activity Description Frequency Inspection Method / Acceptance Criteria Sub- SEC/ Remarks
Spec. Format HHI
Con OE

1 Material Verification 100% Related POS/ As per Specified in Applicable Specification and HSFP-ST-01 W W R
Receiving Inspection Material Spec.,
Drawing
- Raw Material
General Ass’y Dra - No Damage, type, specification, etc
wing

Receiving Insp. Pr
ocedure: S-00-TAA
-Q-43-008-001

Each Unit - Approved Vender - Check name plate, tag No, HSFP-TE- W W W
2 PABX Installation
Drawing - Check the wiring as per construction drawing. 002
-Installation & Visual
- Approved drawing
Check. - Check the structured cabling cabinet are HSFP-TE-
- Technical 003
installed as per drawing and orientation.
specification(SEC)
- Check the earthing and arresters for telecom
cabinet(if applicable).

* Legend : R (Review Point) : To determine subject matter has achieved objectives.

M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)

W (Witness Point) : Observation of an activity to ensure work is progressing as per requirements.

H (Hold Point) : A point beyond which an activity must not proceed without the approval of a designated organization or authority, SEC/OE’s Inspector.
Client : SEC, Kingdom of Saudi Arabia
INSPECTION & TEST PLAN (ITP) ITP No. : S-00-TAA-Q-43-036-017 Rev. 0
Item : Telecommunication
Page : 36 of 38
Item : PABX Installation Construction of Shuqaiq Steam Power Plant
Contract No. : 31221097/00
Inspection By
Procedure / Reporting
No Activity Description Frequency Inspection Method / Acceptance Criteria Sub- SEC/ Remarks
Spec. Format HHI
Con OE

2 - Approved Vender - Check No damage. HSFP-TE- W W W

PABX Installation 100%
Drawing - Verify the Explosion proof telephones are 002
-Installation & Visual
Check. - Approved drawing
mounted on easy accessible area. HSFP-TE-
- Technical 003
specification(SEC)
Client : SEC, Kingdom of Saudi Arabia
INSPECTION & TEST PLAN (ITP) ITP No. : S-00-TAA-Q-43-036-018 Rev. 0
Disc : Electrical
Page : 37 of 38
Item : Junction Box(Telecom) Construction of Shuqaiq Steam Power Plant
Contract No. : 31221097/00
Inspection By
Procedure / Reporting
No Activity Description Frequency Inspection Method / Acceptance Criteria Sub- SEC/ Remarks
Spec. Format HHI
Con OE

1 Material Verification 100% Related POS/ As per Specified in Applicable Specification and
Receiving Inspection Material Spec., HSFP-ST-01 W W R
Drawing
- Raw Material
General Ass’y - No Damage, type, specification, etc
Drawing

Receiving Insp.
Procedure: S-00-
TAA-Q-43-008-001

2 Junction Box Installation. Each Unit - Approved Vender - Verify the junction box identification number. HSFP-TE- W W W
-Installation & Visual Drawing 005
- Check the junction box specification(cable gland
Check. - Approved drawing
hole size and quantities and terminal block
- Technical
specification(SEC) arrangement etc.).
- Check earthing connection
- Check the junction box location.

* Legend : R (Review Point) : To determine subject matter has achieved objectives.

M (Monitoring) : Periodic and systematic check (does not imply any action will be taken)

W (Witness Point) : Observation of an activity to ensure work is progressing as per requirements.

H (Hold Point) : A point beyond which an activity must not proceed without the approval of a designated organization or authority, SEC/OE’s Inspector.
Client : SEC, Kingdom of Saudi Arabia
INSPECTION & TEST PLAN (ITP) ITP No. : S-00-TAA-Q-43-036-018 Rev. 0
Item : Electrical
Page : 38 of 38
Item : Junction Box(Telecom) Construction of Shuqaiq Steam Power Plant
Contract No. : 31221097/00
Inspection By
Procedure / Reporting
No Activity Description Frequency Inspection Method / Acceptance Criteria Sub- SEC/ Remarks
Spec. Format HHI
Con OE

2 Junction Box Installation. Each Unit - Approved Vender -- Check No damage. HSFP-TE- W W W
Drawing 005
-Installation & Visual - Check the insulation material between HDG and
Check. - Approved drawing
stainless steel.
- Technical
- Check the tightness.
specification(SEC)
- Check the support welding and touch up paint
Condition.
- Check the cable installed and terminated as per
approved drawing.