Itp-Installation of Cable Trayladder and Conduit System

NC-200 ERAWIN FIELD EPF PHASE- I (PLAN B)
Document Title :
ITP for installation Cable trays Document Number: Rev.
ENG052-20ERW-000-QA-ITP-2016-000 01
Contract No. ENG052-20ERW Project No. JI-2047 Date 22/10/2022
Company Transmittal No.: ZLOG-PFML-TRE-01419
CONTRACTOR’s RESPONSE SHEET
CONTRACTOR’S RESPONSE STATUS

Sr.
REFERENCE COMPANY COMMENT (OPEN/
No.
CLOSE)
Add Doc Nos of Manufacturers data sheet, GAD, AFC As discussed, and agreed in the weekly
1 Page 3 Drawing, Lay out drawing etc. meeting, these are many documents so cannot
Closed
be referred in ITP.
Incorporated.
2 Page 5 Project Material receiving procedure No to be updated
Closed
ENG052-20ERW-000-PP-PRO-0001-000.
3 Page 5 Item.4 Cable tray support installation shall be marked W- Incorporated. Closed
Witness to Company.
4 Page 5 Item No 5,8,12,15,18 & 19 shall be marked W-Witness to Incorporated. Closed

Company.
5 Page 10 Final documentation Updated. Consistently followed for all ITPs. Closed
Digitally signed by
Nijin
CONTRACTOR – RESPONSE
DN: cn=Nijin, o, ou,
COMPANY - REVIEW
email=nijin.karimbil
@petrofac.com,
c=US
Date: 2022.11.08 Ajaykum Digitally signed by
Ajaykumar Burade
Name :
10:29:51 +04'00'
ar Burade 10:56:55 +04'00'
Date: 2022.11.08
Nijin .K – Quality VS-

Engineer QUALITY MANAGER 22-10-2022
Prepared Approved Date Approval Code : B
Page 1 of 2
INSPECTION & TEST PLAN
PROJECT: NC 200 ERAWIN FIELD EPF PHASE I (PLAN B)
INSPECTION & TEST PLAN (ITP) FOR

INSTALLATION OF CABLE TRAY/LADDER AND CONDUIT SYSTEM
DOCUMENT TITLE:
INSPECTION AND TEST PLAN FOR

INSTALLATION OF CABLE TRAY/LADDER AND
Digitally signed
by Nijin
CONDUIT SYSTEM
DN: cn=Nijin, o, Digitally
ou, signed by
email=nijin.karim
bil@petrofac.co Ajaykumar Ajaykumar
Ajaykuma Burade
m, c=US
Burade
Date: 2022.11.08
10:30:05 +04'00' r Burade Date:
2022.11.08 CONTRACT NO: ENG-052-20-ERW
11:06:16
Digitally signed by
Ajaykumar Burade Page
Issued for +04'00' Date: 2022.11.08 11:06:34
+04'00'
1 of 10
02 22-10-2022 NK AB VS PROJECT. NO.: JI-2047
Review
Issued for DOC. NO.: ENG052-20ERW-000-QA-ITP-2016-
01 30-05-2022 NK AB VS REV.
Review 000
DESCRIPTIO
REV. DATE PRPD CHKD APPD 02
N
INSTALLATION OF CABLE TRAY/LADDER AND Rev. 02
CONDUIT SYSTEM Date:
22/10/2022
NC 200 ERAWIN FIELD EPF PHASE I (PLAN B)
ENG-052-20-ERW
Page 2 of 10
HOLD LIST
Hold
Para. Description of Hold
No.
22/10/2022
ENG-052-20-ERW
Page 3 of 10
List of Verifying Documents (ITR’S)
No. ITR No. Description
1 ITR-E-0201X Installation of Cable Tray (Pre-Cabling)
2 ITR-E-0202X Installation of Conduits (Pre-Cabling)
Inspection of Cable Tray and Conduits (Post-

3 ITR-E-0203X
Cabling)
4 ITR-E-0204X Inspection of Cable Tray Covers
Reference Documents
Document Number Description
QCP-Installation of Cable Tray/Ladder and
ENG052-20ERW-000-QA-PRO-2053-000
Conduit System
QCP-Closed Loop RFI & Inspection Control
ENG052-20ERW-000-QA-PRO-2041-000
Procedure
QCP-Control of Inspection, Measuring and Test
ENG052-20ERW-000-QA-PRO-2038-000
Equipment
QCP- Quality Observation, Daily Surveillance and
ENG052-20ERW-000-QA-PRO-2040-000 Quality Walkthrough at Site
ENG052-20ERW-000-EL-DID-0001-000 Installation standards drawings- Power

22/10/2022
ENG-052-20-ERW
Page 4 of 10
Definition and Abbreviations
ASTM American society for Testing materials

AFC Approved for Construction
BS British Standards
COMPANY (C) Zallaf Libya for Exploration and Production of Oil & Gas (ZALLAF)
CONTRACTOR (PFML) Petrofac Facilities Management Limited
IMTE Inspection, Measuring and Test Equipment
IL Independent Laboratory
ITP Inspection Test Plan
ITR Inspection Test Record
MRIR Material Receiving Inspection Report
MAR Material approval Request
N/A Not applicable
PROJECT NC-200 ERAWIN FIELD EPF PHASE- I (PLAN B)
QCP Quality Control Procedure
DOCUMENT TITLE: Rev. 02
INSPECTION AND TEST PLAN (ITP) FOR INSTALLATION OF
CABLE TRAY/LADDER AND CONDUIT SYSTEM Date:
22/10/2022
DOCUMENT NO.: ENG052-20ERW-000-QA-ITP-2016-000
Page 5 of 10
Inspection Codes: SC: Subcontractor PFML: Petrofac C: Company/Client P: Perform

R: Document/Report Review S: Surveillance RR: Random Review
H: Hold Point (Notification Required & Presence is Mandatory) W: Witness Point (Notification Required but Presence is not Mandatory)
Reference Responsible Verifying Intervention Points

Item Control Activity Action to be verified Acceptance Criteria
Document Party Document SC PFML C
▪ Manufacturer’s ▪ Good mechanical
a. Review & verify validity of calibration PEC Site Calibration
data sheet and electrical
Control of Inspection Test & certificates, Identification Supervisor Certificate/
1.0 ▪ ENG052-20ERW- condition P R/S R
Measuring Equipment Number/Sticker SC Electrical IM&TE
000-QA-PRO- ▪ Valid calibration
b. Verify condition of the test equipment QC Inspector Register
2038-000 certificate
a. Visual inspection to verify correct size
& type, appearance etc. ▪ Purchase Order/ ▪ No damage
SC Material Purchase
Material Inspection b. Ensure no damage to galvanization Delivery ▪ Conform to
Controller Order/
(subject to provisions of and free from physical damages Note/Data Sheet specifications
2.0 SC/PEC Delivery P R/S R
project Material Receiving c. All accessories are of correct ▪ ENG052-20ERW- ▪ Confirms to storage
Electrical QC Note/Data
procedure) type/material 000-PP-PRO- and preservation
Inspector Sheet
0001-000 requirements
d. Storage and preservation (e.g. long
term outdoor storage at site)
a. Review of applicable
drawings/documents and ensure that ▪ List of latest PEC Site
▪ Complies with AFC
latest revision is available at site (e.g.: revision of Supervisor S
Drawings and Documents document register
3.0 Cable routing layout, cable schedule, applicable C/PEC NIL P R R
status ▪ Complies with AFC
Review of work procedures, Method drawings Electrical QC
drawings.
Statements, QC Procedures and ▪ AFC drawings Inspector
other related documents etc.)
a. Ensure fabrication is as per the ▪ Correct routing
drawing ▪ Adequate supports
PEC Site
b. Where applicable, verify cable tray ▪ Lay out drawings/ are provided
Inspection of cable tray Supervisor
route is in accordance with layout installation details ▪ Support span is not ITR-E-0201X P S R
4.0 support installation SC E&I QC
drawings greater than
Inspector
c. Ensure adequate supports are straight section
length or as
provided as per
22/10/2022
Page 6 of 10


installation drawings recommended by
d. Check dimensions, distance between manufacturer
supports, fixing method etc.
e. No cut or drill on structural members
a. Check spacing between trays,
elevation, size, clamps, connectors,
bolts, nuts, washers, etc.
b. Ladder/tray are internally smooth with
the fastening bolts installed with the
▪ Installation is
head inside and the nut/washer complete in
outside accordance with
c. Splice plates, (e.g.: straight, offset ▪ Layout drawings PEC Site
Inspection of installation applicable
▪ Manufacturer’s Supervisor
5.0 Cable trays /racks (straight and adjustable etc.) are of correct drawings ITR-E-0201X P W W
instructions SC E&I QC
Length) type suitable for the location ▪ No more than one
Inspector
d. Ensure no sharp edges splice plate is
located between
e. Check for any additional support
supports
requirement
f. Verify location of expansion guide and
support for the same
g. Ensure touch up paint for cut edges
and drilled holes
a. Verify fittings and connectors are of ▪ Installation
correct size, type suitable for the PEC Site
details
Clamps,fittings, ▪ Complies with Supervisor
6.0 location ▪ Manufacturer’s ITR-E-0201X P S R
connectors, hanger clamps Installation details SC E&I QC
b. Visual inspection against applicable instructions
Inspector
drawing
22/10/2022
Page 7 of 10


c. Satisfactory bending radius
d. Check supports at bends and route
changes
e. Each joints are properly tightened
with the fastening bolts installed with
the head inside and the nut/washer
outside
a. Verify Expansion guides are fitted at
specified intervals
b. Verify gap setting is correct
Installation of Expansion c. Verify nut/bolt/washers are suitable for ▪ Installation PEC Site
Splice Plates (Thermal
the purpose details/Layout ▪ Complies with Supervisor
7.0 expansion and contraction ITR-E-0201X P S R
d. Check clamping method drawing installation detail SC E&I QC
of cable tray at long straight
e. Ensure no restriction for proper . Inspector
run)
movement
f. Verify installation of supports at both
sides of expansion guide
a. Inspect cable route and ensure all ▪ All works
areas are free of debris, sharp edges completed, PEC Site
etc. which may damage cables during ▪ Layout drawing adequately Supervisor
8.0 Release for cable laying ITR-E-0201X P W W
installation supported, route SC E&I QC
b. Tray should never be used as a walk clean and no Inspector
debris
way
Cable tray system bonding ▪ Installation details PEC Site
a. Ensure to maintain electrical ▪ Complies with
9.0 and connection to the main ▪ Layout drawings Supervisor ITR-E-0203X P S R
continuity of cable tray system installation details
earthing system SC E&I QC
22/10/2022
Page 8 of 10


b. Verify bonding jumpers are provided and layout Inspector
at specified locations (e.g.: Expansion drawings
splice plates, adjustable splice plates,
discontinuous routes etc.)
c. Verify connection to main grid at
specified locations
Cable tray system released a. Verify cable dressing/segregation
▪ Layout drawing ▪ Cable dressing,
for installation of covers b. Verify, Tagging, clamping etc. SC/PEC E&I
10.0 ▪ Cable Schedule segregation and ITR-E-0203X P W R
(if applicable)- Post cabling c. Ensure all required tests are QC Inspector
testing completed
inspection performed and acceptable
a. Check clamps are of correct type, size

and material as per installation details
b. Check proper fixing of the covers ▪ Complies with PEC Site
Cable tray covers installed ▪ Installation details
c. Check distance between clamps installation details Supervisor
11.0 as per requirement ▪ Layout drawing ITR-E-0204X P W R
d. Check clamps are suitable for the and layout SC E&I QC
location (indoor/outdoor) drawings Inspector
e. Correct type of nut/bolt/washers used
and properly tightened
▪ Layout Drawing ▪ Complies with PEC Site

a. Check trench depth, sand bedding
Inspect trench for and installation installation details Supervisor
12.0 b. Verify route is as per layout drawing ITR-E-0202X P W W
underground conduit details and layout SC E&I QC
c. Ensure no obstructions
drawings Inspector
22/10/2022
Page 9 of 10


Check installation of
a. Check conduit routing is correct as
conduit, fittings, ▪ Layout Drawing ▪ Complies with PEC Site
per drawing, cut edges are deburred,
identification labels if and installation installation details Supervisor
13.0 correct size, correct bending radius, ITR-E-0202X P S R
required, before backfilling details and layout SC E&I QC
soft sand filling, warning tape,
and compaction drawings Inspector
identification, etc.
(Underground)
▪ Layout Drawing
Check preparation of ▪ Draw rope PEC Site
a. Check for no obstructions, draw ropes and installation
14.0 conduit prior to cable pulling provided and NO Supervisor ITR-E-0202X P S R
installed details
(Underground) obstructions SC E&I QC
Inspector
▪ Layout Drawing ▪ Complies with
PEC Site
Check sealing after a. Check material used for sealing and and installation installation details
15.0 Supervisor ITR-E-0202X P W W
installation(Underground) sealed properly details and layout
SC E&I QC
drawings
Inspector
a. Verify location, routing, no

obstructions, cut edges are deburred,
correct bending radius, expansion
Check installation of conduit
joints fitted (if required), workmanship, ▪ Layout Drawing ▪ Complies with PEC Site
and fittings, Junction boxes,
and identification and installation installation details Supervisor
16.0 pull boxes, identification ITR-E-0202X P S R
b. Ensure to avoid unnecessary bends details and layout SC E&I QC
labels if required (Above
c. Verify Junction boxes/pull boxes are . drawings Inspector
ground)
accessible and not obstructed by
conduit, cable tray, duct or any other
utilities
22/10/2022
Page 10 of 10


▪ Adequate supports
▪ Layout Drawing provided PEC Site
a. Ensure adequate supports provided
Conduit supports structure and installation ▪ Complies with Supervisor
17.0 at specified intervals ITR-E-0202X P S R
secure (Above ground) details installation details SC E&I QC
b. Correct fasteners and hangers
and layout Inspector
drawings
a. Ensure to maintain electrical
Conduit system bonding ▪ Layout Drawing ▪ Complies with PEC Site
continuity steel conduit
and connection to the main and installation installation details Supervisor
18.0 b. Check bonding jumpers are provided ITR-E-0203X P W W
earthing system details and layout SC E&I QC
and connection to main grid at
drawings Inspector
specified locations
a. Verify tags are provided as per project
requirement ▪ Layout Drawing ▪ Complies with
Post cabling inspection of b. Verify sealing of conduits with and installation installation details SC/PEC E&I
19.0 approved material ITR-E-0203X P W W
conduits details and layout QC Inspector
c. Verify clamps and fixing is secure drawings
▪ Vendor
SC/PEC
documents and
13.0 Final documentation b. Verify all applicable ITRs ▪ Signed ITRs Electrical QC ITR-E-0401A P R R
data sheet
Inspector
▪ All applicable ITP
Contract No ENG052-20ERW Rev: 01
INSPECTION AND TEST RECORD-ELECTRICAL
Date:
ITR No: E-0201X
30/05/22
INSTALLATION OF CABLE TRAY
(PRE-CABLING)
E-0201X Page:
1 of 1
Sub-Contractor: Project Number: JI-2047 Date:

RFI# Record#:
Sub System# Tag Number:
Drawing Number & Rev
From: To:
Sl No. Checks to be performed Result
1 Check for material in accordance to Project Specification, verify quality and condition.
2 Check supports are in accordance with design drawings.
3 Check size, routing, spacing and elevation are in accordance with design drawings.
4 Verify correct type/size nut/bolt/washer are provided on each joints.
5 Ensure no sharp edges and confirm all rough edges removed.

Check insulation barriers provided between cable tray/rack and steel supports, where
6
applicable.
7 Verify splice plates are installed as per installation details and adequately supported.
Check bending radius, installation of bends, change of direction and supports are as per
8
drawings.
9 Verify workmanship of site fabricated bends, if any.
10 Hold down clamps installed correctly.
11 Confirm all fasteners are tightened properly.
12 Metallic barrier installed, where applicable.
13 Verify adequate supports provided for cable tray system as per actual site conditions.
14 Check cable tray system complies with typical installation details.
15 Verify installation of expansion joints at specified intervals and supported.

Approved touch up paint applied on cut edges, drilled holes and galvanization damaged
16
areas.
17 Check clearance from potential heat sources are maintained.
18 Verify earth bonding and electrical continuity is maintained.

Remarks:
Company Signature: Applicable Not Applicable
Record Acceptance Sub-Contractor Petrofac Construction Company

Name
Signature
Date
Contract No ENG052-20ERW Rev:01
INSPECTION & TEST RECORD-ELECTRICAL
ITR No: E-0202X
INSTALLATION OF CONDUITS Date:
(PRE-CABLING) 30/05/22
E-0202X Page:
1 of 1
Sub-contractor:
Tag No: Project No.: JI2047 Record No: Date:
RFI# Sub-System No:
Layout Drawing No: Rev:
Plant/Area: Building No:
From: To:
Sl. No: Checks to be performed Result
1 Check for material in accordance to Project Specification, verify quality and condition.
2 Supports spaced/secured according to installation drawings.
3 Sizing as per layout drawings.
4 Routing as per layout drawings.
5 Spacing from other conduits/trays in accordance to specifications.
6 Routing clear of hot surfaces.
7 Check expansion fittings & flexible connections.
8 Check bending radius and number of bends are as per project specification/drawing.
9 Where applicable, conduits sloped properly towards drain fitting.
10 Seals, drains, breathers installed wherever specified.

Check for installation of fittings at the point of entry from hazardous area to
11
non-hazardous area.
12 Fittings certified as per area classification.
13 Where applicable, check conduits are in plumb level.
14 Check protective bushing installed, where applicable.
15 Verify electrical continuity is maintained.
16 Check general workmanship.
17 Touch up painting done as required.

Remarks:
Record Acceptance Subcontractor QC Petrofac Construction Company
Name
Signature
Date
Page 1 of 1
Contract No ENG052-20ERW
Rev: 01
ITR No: E-0203X
INSPECTION OF CABLE TRAY AND CONDUITS
(POST-CABLING) Date:
30/05/22
E-0203X
Sub-contractor:
Page:
1 of 1
RFI# Sub-System No:
From: To:
1 Check laying of grounding conductor.
2 Check installation of barriers and fire stopper.
Check installation of physical protection under walkways, kick plates at

3
floor openings.
4 Check mid span deflection on cables.
5 Check placement of fire seal, where applicable.
6 Sealing by approved compound done properly.
7 Check bonding of cable tray/ conduit to main earthing system.
8 Check all cables are dressed, segregated, identified and tied properly.
9 Confirm type of cable tie and clamps are as per specified requirements.
10 Check all cable markings are fitted in accordance with installation details.
Verify spacing of cable tie/clamps are in accordance with project

11
specification/installation details.
12 All cable transits are packed and tightened off with correct material and identified.
13 Verify cable tray/conduits are not over filled.
14 Spare space provided as per the drawing.
Remarks:
Record Acceptance Subcontractor QC Petrofac QC Company
Name
Signature
Date
Page 1 of 1
Contract No ENG052-20ERW Rev:01
ITR No: E-0204X
Date:
INSPECTION OF CABLE TRAY COVERS
30/05/22
E-0204X
Sub contractor:
Page 1 of 1
RFI# Sub-System No:
From: To:
Check covers are fitted as per project requirement (eg: where cable tray exposed to
1
direct sunlight or falling objects)
2 Check cover size is suitable/matching with cable tray size.
3 Check proper fixing of the covers.
Check clamps and covers are suitable for the location (Indoor/outdoor) as recommended
4
by manufacturer.
5 Check clamps are of correct type, size and material as per installation details.
6 Check spacing of clamps.
7 Check cover installation is satisfactory at bends and change of directions.
8 Correct type of nut/bolt/washers used and properly tightened. (if applicable).
Remarks:
Record Acceptance Subcontractor QC Petrofac Construction Company
Name
Signature
Date
Page 1 of 1

Itp-Installation of Cable Trayladder and Conduit System

Uploaded by

Copyright:

Available Formats

Itp-Installation of Cable Trayladder and Conduit System

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Itp-Installation of Cable Trayladder and Conduit System

Uploaded by

Copyright:

Available Formats

NC-200 ERAWIN FIELD EPF PHASE- I (PLAN B)

CONTRACTOR’S RESPONSE STATUS

4 Page 5 Item No 5,8,12,15,18 & 19 shall be marked W-Witness to Incorporated. Closed

Nijin .K – Quality VS-

Prepared Approved Date Approval Code : B

INSPECTION & TEST PLAN (ITP) FOR

INSPECTION AND TEST PLAN FOR

List of Verifying Documents (ITR’S)

No. ITR No. Description

1 ITR-E-0201X Installation of Cable Tray (Pre-Cabling)

2 ITR-E-0202X Installation of Conduits (Pre-Cabling)

Inspection of Cable Tray and Conduits (Post-

4 ITR-E-0204X Inspection of Cable Tray Covers

ENG052-20ERW-000-EL-DID-0001-000 Installation standards drawings- Power

Definition and Abbreviations

ASTM American society for Testing materials

Inspection Codes: SC: Subcontractor PFML: Petrofac C: Company/Client P: Perform

Reference Responsible Verifying Intervention Points

Inspection Codes: SC: Subcontractor PFML: Petrofac C: Company/Client P: Perform

Reference Responsible Verifying Intervention Points

Inspection Codes: SC: Subcontractor PFML: Petrofac C: Company/Client P: Perform

Reference Responsible Verifying Intervention Points

Inspection Codes: SC: Subcontractor PFML: Petrofac C: Company/Client P: Perform

Reference Responsible Verifying Intervention Points

a. Check clamps are of correct type, size

▪ Layout Drawing ▪ Complies with PEC Site

Inspection Codes: SC: Subcontractor PFML: Petrofac C: Company/Client P: Perform

Reference Responsible Verifying Intervention Points

a. Verify location, routing, no

Inspection Codes: SC: Subcontractor PFML: Petrofac C: Company/Client P: Perform

Reference Responsible Verifying Intervention Points

Sub-Contractor: Project Number: JI-2047 Date:

2 Check supports are in accordance with design drawings.

4 Verify correct type/size nut/bolt/washer are provided on each joints.

5 Ensure no sharp edges and confirm all rough edges removed.

10 Hold down clamps installed correctly.

11 Confirm all fasteners are tightened properly.

12 Metallic barrier installed, where applicable.

14 Check cable tray system complies with typical installation details.

15 Verify installation of expansion joints at specified intervals and supported.

18 Verify earth bonding and electrical continuity is maintained.

Company Signature: Applicable Not Applicable

Record Acceptance Sub-Contractor Petrofac Construction Company

RFI# Sub-System No:

Layout Drawing No: Rev:

Plant/Area: Building No:

Sl. No: Checks to be performed Result

2 Supports spaced/secured according to installation drawings.

3 Sizing as per layout drawings.

4 Routing as per layout drawings.

5 Spacing from other conduits/trays in accordance to specifications.

6 Routing clear of hot surfaces.

7 Check expansion fittings & flexible connections.

9 Where applicable, conduits sloped properly towards drain fitting.

10 Seals, drains, breathers installed wherever specified.

13 Where applicable, check conduits are in plumb level.

14 Check protective bushing installed, where applicable.

15 Verify electrical continuity is maintained.

16 Check general workmanship.