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    8D Format Updated r1

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    புதுகை பாலா
    This document is a status report containing information about a failure that occurred, the analysis of the root cause, containment actions, corrective actions, and preventative actions. It includes details like the part name and number, customer, problem description, and quantities. Pictures of the failed part are also included. The document outlines the interim containment actions, root cause analysis including cause and effect diagrams and validation of causes, corrective actions chosen and their implementation, and preventative actions like updating documents and horizontal deployment.

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    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd

    8D Format Updated r1

    Uploaded by

    புதுகை பாலா
    61 views4 pages
    This document is a status report containing information about a failure that occurred, the analysis of the root cause, containment actions, corrective actions, and preventative actions. It includes details like the part name and number, customer, problem description, and quantities. Pictures of the failed part are also included. The document outlines the interim containment actions, root cause analysis including cause and effect diagrams and validation of causes, corrective actions chosen and their implementation, and preventative actions like updating documents and horizontal deployment.

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    8d

    Original Title

    8D format updated r1

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    © © All Rights Reserved

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    This document is a status report containing information about a failure that occurred, the analysis of the root cause, containment actions, corrective actions, and preventative actions. It includes details like the part name and number, customer, problem description, and quantities. Pictures of the failed part are also included. The document outlines the interim containment actions, root cause analysis including cause and effect diagrams and validation of causes, corrective actions chosen and their implementation, and preventative actions like updating documents and horizontal deployment.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    61 views4 pages

    8D Format Updated r1

    Uploaded by

    புதுகை பாலா
    This document is a status report containing information about a failure that occurred, the analysis of the root cause, containment actions, corrective actions, and preventative actions. It includes details like the part name and number, customer, problem description, and quantities. Pictures of the failed part are also included. The document outlines the interim containment actions, root cause analysis including cause and effect diagrams and validation of causes, corrective actions chosen and their implementation, and preventative actions like updating documents and horizontal deployment.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    of 4

    Page: 1 of 4

    Status Report No
    Company
    LOGO 8D Report Date

    D0 - Symptom of failure (Reported at inhouse / customer end) Prepared by


    Verified by
    Approved by
    D1 - Analysis team Name Function Role
    1
    2
    3
    4
    5
    6
    7
    8
    D2 - Problem Description

    Part Name :
    Part Number :
    Customer :
    Customer Part Number :
    Model :
    Problem description :
    Rejection qty :
    Date of complaint :
    Batch Code :
    Date of production :

    Pictures/Photographs of failed part

    OK NOT OK

    D3 - Interim Containment actions

    3.1 - Stock details :


    Check List Quantity Containment actions planned Resp Action status
    3.1.1 - Stocks at Customer end
    3.1.2 - Stocks at warehouse
    3.1.3 - Stocks at transit
    3.1.4 - Stocks at FG
    3.1.5 - Stocks at WIP
    3.1.6 - Stocks at Stores
    3.1.7 - Stocks at supplier end

    *Abbreviations: FG - Finished Goods WIP - Work in progress


    3.2 - Commitment mark on OK part

    FORMAT NUMBER
    Page: 2 of 4

    D4 - Root cause analysis

    4.1 - Root cause analysis for Occurrence :

    4.1.1 - Cause and Effect analysis :

    Man Machine

    Method Material

    4.1.2 - Possible cause validation


    Significant /
    4M Possible cause Specification Validation result Category
    Insignificant

    4.1.3 - Why Why analysis :


    Potential cause Why ? Why ? Why ? Why ? Why ?

    4.1.4 - Finalized root cause for Occurrence :

    FORMAT NUMBER
    Page: 3 of 4

    4.2 - Root cause analysis for Non detection :

    4.2.1 - Cause and Effect analysis :

    Man Machine

    Method Material

    4.2.2 - Possible cause validation


    Significant /
    4M Possible cause Specification Validation result Category
    Insignificant

    4.2.3 - Why Why analysis :


    Potential cause Why ? Why ? Why ? Why ? Why ?

    4.2.4 - Finalized root cause for Non detection :

    FORMAT NUMBER
    Page: 4 of 4

    D5 - Choose permanent corrective action

    Root cause /
    Type Sl.No Corrective action % Effectiveness
    Probable cause

    D6 - Implemented corrective action :

    Sl.No Corrective action Responsibility Target Status

    D7 - Preventive action
    7.1 Documents to update :
    Document Non detection Occurrence Responsibility Target Status
    Process Flow Diagram
    PFMEA
    Control plan
    First off Inspection report
    Machine start up check sheet
    Machine setup check sheet
    Work instruction
    Training plan
    Skill matrix
    Final inspection standard
    Preventive maintenance check
    sheet
    Preventive maintenance plan
    Poka yoke check sheet
    Critical spare parts list
    Tool history card
    Calibration Plan
    Fixture / Gauge drawing
    Lesson learnt
    Past trouble data
    One Point Lesson
    Quality Alert
    7.2 - Horizontal deployment :
    Description Applicable Action planned Responsibility Target Status
    Opposite hand
    Other model
    Other line
    Other plant
    Other customer

    D8 - Team/Individual recognition
    1
    2
    3
    4
    5
    6
    7
    8

    Problem Identified CAPA agreed CAPA Implemented,Under monitoring Issue closed

    FORMAT NUMBER

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