Air Cooled Screw Chiller: Model: EKAS093 EKAS420 Apollo Serial

INSTALLATION, OPERATION & MAINTENANCE
Air cooled screw chiller

Model: EKAS093～EKAS420
Apollo serial Ⅱ
Cooling capacity: 327.0kW～1475.2kW
Air cooled screw chiller 1
! ! 警告
WARNING
Before carrying
carryingout
outany
anyoperation
operation
on on
the the
machine,
machine,
pleaseplease
read this
readmanual.
this manual.
Improper handling or operation could result in injury or equipment damage.
! WARNING
Installation and maintenance must be carried out solely by qualified personnel
that is familiar with local laws and regulations and has experience with this type of
equipment.
EK is irresponsibility for any equipment damage, personal injury or death caused
by negligence of operators failing to comply with these requirements.
! WARNING
Sharp edges and coil surface are a potential injury hazard. Avoid contact with
them.
! WARNING
Remove the power supply from the machine before performing any checks.
Failure to open the power switches at this stage can result in serious injury to the
operator or even death.
! WARNING
Never touch parts which tend to become hot such as compressors and refrigerant
piping.
EKAS2004-A1
Part No.: AH01110044
MENU
1 Nomenclature .............................................................................. 3
2 Unit data ...................................................................................... 4
3 Transportation .............................................................................. 8
4 Moving and Lifting ........................................................................ 9
5 Installation.................................................................................. 11
6 Test run ...................................................................................... 29
7 Pre-startup checks ..................................................................... 31
8 Running and operation .............................................................. 32
9 Troubleshooting guide ............................................................... 41
10 Maintenance .............................................................................. 45
Note：
The EK units are produced for outdoor installation on roofs, floors or below ground level.
They are ready for operation after water piping connection, power supplying and control parts
wiring on site.
Bulletin illustrations cover the general appearance of EK products at the time of production
and we reserve the right to make changes in design and construction at any time without notice.
1 Nomenclature
EKAS 200 B 3 LN - F AA
① ② ③ ④ ⑤ ⑥ ⑦
① EK air cooled screw chiller；

② Cooling capacity：200USRT；
③ Version
④ Refrigerant：0：R407C；R22 Default；3: R134a
⑤ Function：Default :stand model；LN：low noise；
⑥ Power supply：F：380V/3N~/50Hz；
⑦ Reserved
Operating limits for unit：
cooling
50
Outside ambient temp. ℃
40
30
20
glycol
10
0 Fans speed control

-5
Speedtrol
-10
-8 -5 0 5 10 15
leaving water temp. ℃
2 Unit data
2.1 EK Air cooled screw chiller（Apollo serial Ⅱ， R134a）
Model -B3 EKAS093 EKAS109 EKAS126 EKAS132 EKAS146 EKAS168 EKAS180
kW 327.0 382.7 442.5 461.1 511.7 589.0 630.3
Cooling capacity USRT 93.0 108.8 125.8 131.1 145.5 167.5 179.2
×104 kcal/h 28.1 32.9 38.1 39.7 44.0 50.7 54.2
Cooling power input kW 111.8 130.8 146.5 149.4 170.9 192.7 210.3
COP 2.9 2.9 3.0 3.1 3.0 3.1 3.0
Capacity modulation 20%~100% stepless
Startup type Y-Δ
Power supply 380V/3N~/50Hz
Refrigerant circuits 1 1 1 1 1 1 1
Control stratage E-EXV
type Semi-hermetic dual screw compressor
Compressor
Qua. 1 1 1 1 1 1 1
Lubricating code EK05
oil charge L 19 30 30 30 30 30 30
type Axial
Qua. No. 6 8 8 10 10 12 12
Fan
Total power kW 9.6 12.8 12.8 16 16 19.2 19.2
4 3
air flow ×10 m /h 12 16 16 20 20 24 24
Air side type Coil
heat
exchanger density 16FPI
type Shell & tube
Water side cooling flow
3
m /h 56.2 65.8 76.1 79.3 88.0 101.3 108.4
heat
exchanger Pressure drop kPa 38 44 48 36 34 47 54
connection inch 8 5 5 6 6 6 6
Rated current A 214 240 265 285 310 345 377
Max.running current A 275 303 338 345 385 434 505
Max.Startup current A 414 649 710 710 882 882 1007
length mm 3750 4650 4650 5550 5550 6450 6450
Dimensions width mm 2260 2260 2260 2260 2260 2260 2260
height mm 2525 2525 2525 2525 2525 2525 2525
Chiller shipping weight kg 3380 4305 4315 5463 5723 5703 5803
operating weight kg 3580 4505 4565 5766 6026 6053 6153
Water strainer type FT219V FT140V FT140V FT168V FT168V FT168V FT168V
Note：1.based on：
cooling：outside ambient temp.35℃，leaving water temp.7℃，water flow 0.172m3/(h·kW)
2.The pressure drop in table is only for evaporator. Exclude anyother water system parts.
For the pressure drop of water strainer, check on “Chart1: water strainer pressure drop.
Continue：
Model -B3 EKAS188 EKAS202 EKAS218 EKAS247 EKAS257 EKAS277 EKAS291
kW 652.0 709.7 765.4 866.5 903.7 972.8 1023.3
Cooling capacity USRT 185.4 201.8 217.6 246.4 257.0 276.6 291.0
×104 kcal/h 56.1 61.0 65.8 74.5 77.7 83.7 88.0
Cooling power input kW 214.2 242.6 261.6 292.0 297.8 320.3 341.7
COP 3.0 2.9 2.9 3.0 3.0 3.0 3.0
20%~100%
stepless
Startup type Y-Δ
Refrigerant circuits 1 2 2 2 2 2 2
Compressor
Qua. 1 2 2 2 2 2 2
oil charge L 30 19+30 30+30 30+30 30+30 30+30 30+30
type Axial
Qua. No. 14 14 16 16 20 20 20
Fan
Total power kW 22.4 22.4 25.6 25.6 32 32 32
air flow ×104m3/h 28 28 32 32 40 40 40
Air side heat type Coil
type shell & tube
Cooling 3
Water side m /h 112.1 122.1 131.6 149.0 155.4 167.3 176.0
flow
heat
Pressure
exchanger kPa 56 48 61 56 61 56 70
drop
connection inch 6 6 6 6 6 8 8
Rated current A 387 453 478 526 569 594 619
Max.running current A 512 578 606 676 690 730 770
Max.Startup current A 1007 689 952 1048 1055 1227 1267
length mm 7350 8000 8900 8900 10700 10700 10700
Dimensions width mm 2260 2260 2260 2260 2260 2260 2260
height mm 2525 2525 2525 2525 2525 2525 2525
Chiller shipping weight kg 5268 6673 7374 8200 8233 8429 9437
operating weight kg 5571 7093 7794 8620 8653 8849 9917
Water strainer type FT168V FT168V FT168V FT168V FT219V FT219V FT219V
Continue：
Model -B3 EKAS313 EKAS335 EKAS359 EKAS371 EKAS388 EKAS420
kW 1100.7 1178.1 1260.6 1303.9 1361.7 1475.2
Cooling capacity USRT 313.0 335.0 358.4 370.7 387.2 419.4
4
×10 kcal/h 94.7 101.3 108.4 112.1 117.1 126.9
Cooling power input kW 363.6 385.4 420.6 428.5 456.8 504.2
COP 3.0 3.1 3.0 3.0 3.0 2.9
7.5%~100% 5%~100%
stepless stepless
Startup type Y-Δ
Refrigerant circuits 2 2 2 2 3 4
Compressor
Qua. 2 2 2 2 3 4
oil charge L 30+30 30+30 30+30 30+30 30+30+30 30+30+30+30
type Axial
Qua. No. 22 24 24 28 28 30
Fan
Total power kW 35.2 38.4 38.4 44.8 44.8 48
air flow ×104m3/h 44 48 48 56 56 60
Air side type Coil
heat
type shell & tube
Water side Cooling flow m3/h 189.3 202.6 216.8 224.3 112.1+122.1 122.1+131.6
heat Pressure
exchanger kPa 55 80 90 71 56/48 48/61
drop
connection inch 8 8 8 8 6+6 6+6
Rated current A 654 690 753 774 387+453 453+478
Max.running current A 819 868 1010 1024 512+578 578+606
Max.Startup current A 1316 1316 1512 1519 1007+689 689+952
length mm 11600 12500 12500 14300 15350 16900
Dimensions width mm 2260 2260 2260 2260 2260 2260
height mm 2525 2525 2525 2525 2525 2525
Chiller shipping weight kg 9521 10555 10875 11275 13426 14622
operating weight kg 10021 11055 11375 11875 14226 15442
Water strainer type FT219V FT219V FT219V FT219V FT168V FT168V
Chart1: water strainer pressure drop

3 Transportation
Notes:
Transportation must be carried out in compliance with local laws and regulations.
Avoid bumping and/or jolting during transporting.
Do not place objects on the top of machine or inside machine.
Do not tune over.
Please perform the following checks upon receipt of the machine:
No. Check items and requirements Treatment when not conformed

Report the extent of the damage to the
1 Check for any damage transporter and immediately request that
they inspect the machine.
The model and Qty. of accessories must be
2 checked in accordance with the shipping Contact dealer
list
Check if the cover of the shell and tube
evaporator inlet and outlet is complete.
3 Contact dealer
Never open these covers before connecting
water pipe.
4 Moving and Lifting
! CAUTION
Lifting should be performed by experienced personnel.
! WARNING
Lifting must be performed in accordance with the installation and maintenance
instructions in this Manual.
EK is irresponsibility for any equipment damage, personal injury or death resulting
from failing to comply with these requirements.
4.1 Please perform the following checklist before lifting:
Check items and requirements Treatment when not conformed

Lifting safety measure must in compliance
1 Add the proper safety measure as required
with local laws and regulations.
Lifting must be performed in accordance with
2 Do it as required
this Manual.
Avoid bumping and/or jolting during
3 unloading from the lorry and moving the Add more equipment to avoid bumping
machine.
Prohibit staying under the crane or machine
4 Follow the lifting regulations.
during lifting.
Add some insulation between the lifting

5 Add more equipment to avoid scraping
ropes and machine to avoid scraping.
4.2 Lifting method
Use the proper Lifting method:
Please use spreader bar and the lifting holes of the machine when lifting to avoid damage to
the equipments. (Refer to the figure)
Lifting figure
5 Installation
! WARNING
Installation must be performed by professional personnel.
! CAUTION
Installation must be performed in accordance with the installation and
maintenance instructions in this Manual.
Selection of installation location and foundation
Selection of installation location：

1.The equipment is designed for outside installation, such as roof, ground or building
surroundings.
2.The equipment should be positioned solid foundations and perfectly level. It is recommended
that whole concrete board that extends to frozen ground be used as the equipment foundation.
3.The selected location should have sufficient strength to withstand the total weight of the
equipment and service personnel. Please verify the unit’s weight on the machine’s nameplate.
4.To avoid transferring vibration and noise, spring shock absorbers that are attached to the unit
must be installed as the following foundations. The model of shock absorber shall be chosen
according to the load to be carried, and cannot be exchanged.
Foundation:
EKAS093
Installation
Base
B A
Electrical Control
Cabinet
Unit Base
Shock Absorber
Distribution
B A
mm
Shock Absorber Load (kg)
Model
A B
EKAS093 951 913
EKAS109/126
Installation
Base
Eletrical Control
C B A
cabinet
Unit Base
Shock Absorber
distribution
C B A
mm
Model
A B C
EKAS109 830 795 701.5
EKAS126 840 810 706.5
EKAS132/146
5450 Installation
150
Base
760 1940 2200 550 150
Eletrical Control
C B A cabinet
Unit Base
Shock Absorber
2225
2145
distribution
C B A
mm
Model
A B C
EKAS132 1070 1070 822
EKAS146 1110 1110 872
EKAS168/180
6350 Installation
150
Base
1310 2098 2031 911 150
Eletrical Control
C B A cabinet
Unit Base
Shock Absorber
2225
2145
distribution
C B A
mm
Model
A B C
EKAS168 1115 1115 875.5
EKAS180 1135 1135 885.5
EKAS188
Installation
D C B A Base
Eletrical Control
cabinet
Unit Base
Shock Absorber
distribution
D C B A
mm

Model
A B C D
EKAS188 1030 1030 815 778.5
EKAS202
Installation
Base
A B C B A
Eletrical Control
cabinet
Unit Base
Shock Absorber
distribution
A B C B A
mm

Model
A B C D
EKAS202 1110 1110 905 879
EKAS218/247
Installation
Base
A B C B A
Eletrical Control
cabinet
Unit Base
Shock Absorber
distribution
A B C B A
mm
Model
A B C
EKAS218 870 920 837
EKAS247 873 923 841.5
EKAS257/277/291
10600
1407 1900 1840 1650 1287 1616 900 150 Installation
Base
C C B B A A Eletrical Control
cabinet
Unit Base
Shock Absorber
distribution
C C B B A A
mm
Model
A B C
EKAS257 770 780 716
EKAS277 855 860 826.5
EKAS291 865 870 831.5
EKAS335/359
Ins tallation
Bas e
A A A B C C B
Eletric al Control
c abinet
Unit Bas e
Shoc k A bs orber
dis tribution
A A A B C C B
mm

Model
A B C
EKAS335 745 765 793.5
EKAS359 798 835 874
5.1 Space requirements for installation/servicing and Dimensions

Space requirements:
Air-cooled chiller (heat pump) requires sufficient heat exchange between the air heat exchanger
and outside air to operate. There should be enough clearance around the equipment to let air flow
into condenser coil and to offer servicing passage. Provide the minimum clearance around the
equipment as shown in dimensional drawings.
When air-cooled chiller is installed in area with snowfall, please pay attention to the following
conditions:
（1） Do not install the chiller below the eaves.
× Improper
不良安装
installation √ proper installation
正确安装
（2）Raise the installation foundation height of chiller in accordance with accumulated snow depth.
(The chiller foundation height should be 1m or more above the maximum depth of accumulated
snow.)
× Improper installation √ proper installation

（3）Do not install the chiller in a place where snow can be blown and snow can be accumulated.
× Improper installation
Dimensional drawings:
EKAS093
15
0 0
00
15
15
00 00
15
Fanning
Fan
Coil direction
Electrical
control
cabinet
Evaporator
water
inlet&outlet
219mm
Compressor Outlet
Lifting holes
Inlet
EKAS109/126
15
00
00
15
15
00 00
15
Fanning
Fan
Coil direction
Electrical
control
cabinet
Compressor
Evaporator
water
inlet&outlet Outlet Inlet
140mm
Lifting holes
EKAS132/146
15
00
00
15
15
00 00
15
Fanning
Coil
Fan
direction
Electrical
control
cabinet
Compressor
Evaporator
water
inlet&outlet Lifting holes
168.3mm Outlet Inlet
EKAS168/180
15
00
00
15
15
00 00
15
Fanning
Coil Fan
direction
Electrical
control
cabinet
Evaporator
water
inlet&outlet
168.3mm
Compressor
Lifting holes
Outlet Inlet
EKAS188
15
00
00
15
15
00 00
15
Fanning
Coil Fan
direction
Electrical
control
Evaporator cabinet
water
inlet&outlet
168.3mm
Compressor
Outlet
Inlet Lifting holes
EKAS202
15
00
00
15
15
00 00
15
Fanning
Fan
Coil direction
Electrical
control
Evaporator cabinet
water
inlet&outlet
168.3mm
Compressor
Outlet
Inlet Lifting holes
EKAS218/247
15
00
00
15
15
00 00
15
Fanning
Coil
Fan
direction
Electrical
control
cabinet
Evaporator
water
inlet&outlet
168.3mm
Compressor
Outlet
Inlet
Lifting holes
EKAS257/277/291
35
00
00
15
15
00 00 Fanning
15 Coil Fan
direction
Electrical
control
cabinet
Compressor
Inlet Lifting holes

Outlet
Evaporator water
inlet&outlet 219mm
EKAS313/335
35
00
00
15
15
00 00
15
Fanning
Coil Fan
direction
Electrical
control
cabinet
Evaporator water
inlet&outlet 219mm
Compressor
Outlet Inlet Lifting holes

Space requirements
5.2 Water piping installation and water system installation diagram
5.2.1 Recommended hydraulic system:
CHWR
CHWS
Water piping installation requirements:

No. Installation requirements
Because elbows, tees and valves will decrease the pump capacity, all piping should be as
1
level and simple as possible.
2 It is recommended to install manual stop valve on all piping for easy servicing.
All lower positions require drain pipe, which completely drains water from evaporator and
3
system piping.
Outdoor chilled water piping should be wrapped with auxiliary heating cable and heat
4 insulation should be provided to prevent icing in low temperature environment and
condensing damp environment.
5 The inlet side of the water pump is system water return pipe instead of evaporator.
6 Install thermometer and pressure gauge in the water inlet/outlet piping for easy servicing.
7 All chilled water piping must comply with the local piping engineering regulations and rules.
8 Set purging valve at the top of chilled water piping in order to purge the air inside the piping.
Chilled water pipe must be wrapped with heat insulation whose thickness is more than
9
10mm.
A water filter having a mesh net more than 25 mesh must be installed on the inlet pipe of the
10
evaporator.
The chilled water pipe must be cleaned completely by bypass. It’s prohibited to use shell
11
and tube evaporator to clean the water piping.
A flow switch must be installed in the water outlet piping of the evaporator, and the both
12
ends of the flow switch must be level straight pipe of 5-times diameter.
13 A safety valve whose opening pressure is less than 1.0MPa must be installed.
Water feeder equipment must be installed in the hydraulic system. When there is lack of
14
water, system can feed water in time.
5.2.3 Water flow

The rated water flow is strongly recommended. But 70％～130％ of rated water flow is
allowed. Once off this range, the life of the evaporator will be shorten, and it is easy to make unit
alarm or evaporator damaged；
Water pump should be selected carefully according to rated water flow, water pressure drop
of evaporator and water pressure drop of the water system. For more information of rated water
flow and water pressure drop, please refer to unit catalogue.
Some methods to measure the water flow：
1、 Use water flow meter：Install a water flow meter on evaporator outlet straight pipe. The meter
must be tested by local department.
2、 Water pressure drop：In unit catalogue, the water pressure drop and water flow can be find.
3、 Water temperature difference：The present capacity under local air temperature can be find
from technical manual when the unit run at full load and water temperature entering
evaporator is 12℃.
present capacity / rated capacity * 5 ＝ water temperature difference under rated water flow
According to the calculation, adjust the water flow.
Select an appropriate method according to field conditions.
5.2.4 Water content

Water content is the key point to make the unit working stably. Less water content may cause
the customer feel uncomfortable. Moreover, less water content may result in unit start/stop
frequently, even unit alarm or damaged.
Min. water content：In order to avoid those problems, the water content in water system must
more than the min. water content.
Some methods to calculate the min. water volume:
1、 Only one unit in water system
Min. water content（m3）＝rated capacity (kW)*48.5*1.3/1000
2、 Multiple units in water system
If there are some units connected parallel in a water system, the leaving water temperature
should be set from low to high one by one.
Min. water content（m3）＝rated capacity of which leaving water temperature is set lowest
(kW)*48.5*1.3*1.55/1000
5.2.5 Leaving chiller water temperature setting

In “User setting” menu, customer can set the leaving water temperature.
The default setting of leaving water temperature is 7℃，but customer can change it to 6~10℃.
When the change is off this range, please contact EK.
5.2.6 Water system cleaning

There are slag, dirt and other things in water pipe when water system installed. If not cleaning
the water system, the evaporator will be damaged by these dirt.
The recommended cleaning method: Use bypass pipe, such as shown in recommended
hydraulic system. Before connecting the unit in hydraulic system:
1. Close those two shutoff valve which are installed after bypass pipe
2. Run the pump at least 2hours
3. Stop the pump, drain, and clean water filter
4. Check water quality, do step2/3 again until the quality is complied with regulations.
On condition that chilled water quality is complied with local standards, other methods to
cleaning the water piping system are permitted.
5.3 Electrical Installation Requirement
! WARNING
Only experienced personnel allowed to operating and using electrical
components.
Connections to terminals must be made with copper fittings and copper wire. Wiring must be
done by qualified and licensed electricians. Shock hazards exist. Cut off electric power before
servicing.
Note:
Error in wiring connection can affect the equipment warranty and user shall assume all
responsibilities.
 Disconnect the chiller circuit breaker; check all wiring connections to the chiller control
cabinet.
 Ensure supply power and cable size meets the required power of chiller.
 Ensure chiller is adequately earthed.
 Ensure all cables and safely devices comply with the chiller’s requirements. Check the
chiller wiring diagram for all wiring connections, such as the connections for remote on/off,
condenser pump and cooling tower fan.
5.3.1 Supply power
Make sure the voltage fluctuation do not exceed 10%.

Make sure the voltage unbalance do not exceed 2%.
Make sure the frequency fluctuation does not exceed 2%.
5.3.2 Wiring & Connections

Earthing (PE wire):
Phase wire core area: S (mm2) PE wire Min. area: S (mm2) Neutral line core area: S (mm2)
S≤16 S
16＜S≤35 16 10
S＞35 S/2
The cable numbers in the below table is the total number of 3 phases.If the number is 6,
then 2 cables will be taken for 1 phase.
Unit model EKAS093 EKAS109 EKAS126 EKAS132 EKAS146 EKAS168 EKAS180
Cable type PVC PVC PVC PVC PVC PVC PVC

No. X Min
2 3X150 3X150 6X95 6X95 6X120 6X150 6X150
(mm )
Unit model EKAS188 EKAS202 EKAS218 EKAS247 EKAS257 EKAS277 EKAS291
Cable type PVC PVC PVC PVC PVC PVC PVC

No X Min
2 6X185 6X185 6X240 9X150 9X150 9X185 9X185
(mm )
Unit model EKAS313 EKAS335 EKAS359 EKAS371 EKAS388 EKAS420
Cable type PVC PVC PVC PVC PVC PVC

No X Min
2 9X240 9X240 9X240 12X185 12X185 12X185
(mm )
When referring this table, if we calculated the non-standard size, we should select the wire
nearest to the standard section.
The values in the table are only valid when the cable of Earthing (PE) same as the phases’.
This is a suggestion only for reference. (The minimum section area of the copper conductor in
bove table is recommended in conditions as: flat laid in the hole tray, the ambient temperature
40℃.Otherwise,wiring selecetion according to the local rules & the maximum current.)
5.3.3 Field Wiring Connections
1) Evaporator pump: dry contact,rated 230VAC，max current 2A
Control box
Terminal block Power supply,same voltage with alarm indicator

X398
～
X399
Chilled water pump Contactor
2) Alarm wiring: dry contact,rated 230VAC，max current 2A
Control box
Terminal block Power supply,same voltage with alarm indicator

X396
～
X397
Alarm indicator
3) Chilled water flow switch:
Control box
Terminal block
X401 SF1
Chilled water flow switch

X446
4) Evaporator Pump Alarm:
Control box
Terminal block
X401
Chilled water pump alarm

X448
5) Remote on/off:
Control box
Terminal block
Remote ON/OFF
X401
X450
6) External Alarm:
Control box
Terminal block
X401
External alarm
X451
Ps: Don’t put power lines and signal lines (such as MODBUS, etc. shielded cable) placed in the same tube
6 Test run
EK series Air cooled screw chiller is a central Air cooled unit, using air as cooling heat
source and water as cooling supply medium.
Before operation, it must be test run and commissioned by EK professional engineer.
Running unit without testing run and commissioning could result in injury or equipment damage.
EK is not responsible for any equipment damage, personal injury or death caused by
negligence of operators failing to comply with these requirements.
The following table is the check list before commission. After all items are in line with
requirement, please contacts with local dealer to test run the unit.
Evaporator inlet pipe must be installed with a

1 Add qualified water filter.
water filter of at least 25 meshes.
Set air vent valve at the top of chilled water
2 piping, and purge the air out of the water Add air vent valve and purge the air.
circuit.
A safety valve whose opening pressure is less
3 Add qualified safety valve.
than 1.0MPa must be installed.
Water feeder equipment must be installed to

4 Add water feeder equipment.
feed water when it is not enough.
The chilled water pipe must be cleaned
5 completely by bypass, never through the Add bypass pipe and clean the water system.
evaporator.
Chilled water quality must be complied with
local standards, using unqualified water may Use qualified water or add water treatment
6
decrease the unit performance, even damage equipment.
the shell and tube evaporator.
The attached flow switch must be installed at

Install water flow switch and adjust water
7 the outlet of evaporator, water flow must be
system valves.
above the rated value.
The attached shock absorber must be

8 installed according to the foundation on page Install shock absorber at the designed place.
13.
Power supply must be complied with the

9 Provide suitable power supply.
nameplate.
Power phase sequence must be complied

10 Connect the cable as label showing.
with the label showing in the control box.
The voltage unbalance between phases must

not be in excess of ±2%.
12 Only use copper conductors. Use qualified cable.

After commissioning, the unit should be tested running. Total test running time should be
no less than 24 hours. The unit daily service engineer should check and record status
parameter every 2 hours. The unit can not be used until the commissioning is qualified. During
test run period, fill in the below data sheet, which is good to maintenance the unit. The sheet is
as below:
Test run data sheet

Unit model: Test run date:
No. Item Check method Results
1 Entering water temp. Check from “Status” menu
2 Leaving water temp. Check from “Status” menu
3 Running mode Observe the mode switch location
Use water pressure gauge (between evaporator inlet
4 Water pressure drop
and outlet)
Ambient Use thermometer
Suction pressure Check from “Status” menu
Sys- Discharge pressure Check from “Status” menu

tem #1 Suction temp. Check from “Status” menu
Discharge temp. Check from “Status” menu
Oil pressure Check from “Status” menu
Ambient Use thermometer
Suction pressure Check from “Status” menu
Sys- Discharge pressure Check from “Status” menu

tem #2 Suction temp. Check from “Status” menu
Discharge temp. Check from “Status” menu
Oil pressure Check from “Status” menu
Others
7 Pre-startup checks
! WARNING
If the unit is ready to rest for a long time, please drain out the evaporator and then
switch off the power supply. Otherwise never cut off the power.
! WARNING
If the unit has been powered off 72 hours, it should be powered on for at least 24
hours continuously before re-start. Improper operation could result in equipment
damage or may shorten the unit life expectancy.
If the unit has been shut down for more than 7 days, the operator must check the items in
the following table before start again. When all items are met, unit can be started again.
The power supply voltage must be complied with the
nameplate
Using the PGD manual controller, enter ”main menu”,

query the discharge pressure. It should be within the
2 following range when not running： Contact with local dealer
Ambient temp. 25℃ up，discharge pressure≥5.6bar；
Ambient temp. 10℃ up，discharge pressure≥3.0bar；
Check whether pump is started,

3 Water flow is enough to close the flow switch. water valves are in normal state,
water filters are obstructive.
8 Running and operation
! CAUTION
When abnormal occurs, use emergency switch to stop the unit. But for normal
shutdown, please refer to the operation manual. It is forbidden to use emergency
switch as normal shutdown.
! WARNING
EK Air cooled screw chiller is contained with electric control system. After any
operation, please close the door. Otherwise, electrical parts may be damaged.
! CAUTION
When fire or other abnormal incidents happens, please switch off the power with
main switch. It is forbidden to shutdown the unit with main switch at normal state.
! WARNING
Do not attempt to run the compressor by pushing the magnetic contactor with
your finger. Doing so could result in electrical shock or fire.
! WARNING
Do not attempt to force-operate the chiller by short circuiting safety devices.
8.1 Control panel and function
8.1.1 Control cabinet and switch
Control
cabinet
back
Control
cabinet
face
Emergency
switch System
switch
Power
触摸屏 switch
Touch
screen
Control switch：
OFF ON OF F ON
EM ER GEN CY
ST OP
1 2
3
1 2 3
System #1 System #2
Emergency stop
switch switch
8.1.2 Control panel functions

Button or switch Functions
Power switch Power supply on or off
Touch screen Human machine interface
Emergency switch Stop the unit when emergency occurs
System “ON” Start system
switch “OFF” Stop system
When touch screen power on, the main menu displayed
Menu introduction:
Interface: first page when screen displayed.
User: for some parameters user can set(Run Mode / Lvg T and so on)
Alarms: for current / historical alarms and more information when alarm occured.
Status: for unit running status.
Maint: maintenance menu
Manuf: manufacture menu
8.2 Unit start/stop
8.2.1 Start the unit

Please follow the procedure to start the unit:
（1）Check before start
Check items details
Confirm the unit has been commissioned and test run and ready
1 Refer to Test run
for operation
Refer to “Pre-startup
2 Check if the unit status meet the requirements of startup
checks”
（2）Unit start procedure

Check the water pump control line is connected
to the main control board before start, if not, must be
start water pump before the compressor.
Step 1: Supply power to the unit;
Step 2: Main switch “ON”;
Step 3: Release the Emergency stop button;
Step 4: “SYS1 Switch” or “SYS2 Switch” “ON”;
Step 5: Touch “start” button on the main menu, “Caution for unit
start” will be displayed, check the running mode and leaving water
temperature setting, press”OK”
If a yellow “caution” button displayed, it means one or more start
conditions is not meet. Please wait for the condition achieved. Press
the caution button, a “Hint” box display, shown unit start conditions.
(The same information you can take from “Status”menu)
Start conditions
1 Start ΔT OK
2 Oil Heating OK
3 Outside ambient T OK
4 Min. time comp ON OK
5 System switch OK
6 Min. time comp OFF OK
7 Start-up times 1hour OK
8 Countdown(s) xxxs
Step 6: after starting the unit, check whether alarm button display or not. If button lighting,
please check the “trouble shooting” in this manual.
8.2.2 Unit stop procedure

Please following the below procedures to stop the unit:
Step 1: Touch “stop” button on the main menu, “Caution for unit
stop” will be displayed, press”OK”
Step 2: When the unit stop, turn “SYS1 Switch” or “SYS2 Switch” to
“OFF”;
Step 3: Press the Emergency stop button;
Step 4: Turn main switch to “OFF”;
Note:
1. The unit can be stoped only by turning the system switch “OFF”.
2. Step3 and step4 is only for stop the unit for a long time
3. Water pump stop must be delayed 3mins after compressor and fans stop. Otherwise
“Evaporator Flow Alarm”
8.3 Parameter setting and alteration
! CAUTION
EK Air cooled screw chiller control program provides corresponding control
functions according to customer’s requirement. Besides, the chiller also has
reserved functions for customer upgrade. If the customer needs this function,
please contact with local dealer.
! WARNING
Parameter setting must be done following this operation manual. Improper set
points or values can cause erratic chiller operation and damage to the chiller.
8.3.1 Status menu

Caution：“Status” menu is only for displaying unit running parameters.
“Status” menu Functions

1 Run Mode Shown current Mode of unit: cooling/ heating
2 Unit Demand Shown the present capacity percentage
Shown the present compressor status(Load / Unload /
3 Comp. Status
Stable/Standby / Fault)
4 Evap Pump Shown evaporator pump status(ON/OFF)
5 EXV opening Shown expansion valve positions
6 Evaporator EWT Shown water temperature of entering unit
7 Evaporator LWT Shown water temperature of leaving unit
8 Oil T Shown oil temperature
9 Discharge P Shown discharge pressure(HP)
10 Oil P Shown oil pressure
11 Suction P Shown suction pressure(LP)
12 Discharge T Shown discharge temperature
13 Suction T Shown suction temperature
14 SDT Shown saturate temperature of discharge pressure
15 SST Shown saturate temperature of suction pressure
16 Discharge SH Shown discharge superheat
17 Suction SH Shown suction superheat
18 Outside ambient Shown outside ambiemt Temperature
Unit start conditons: shown water system load is

19 Start ΔT
standby or not.
Unit start conditons: shown compressor lubricant oil is
20 Oil Heating
heating enough or not.
Unit start conditons: shown outside ambient
21 Outside ambient T
temperature for unit start is ok or not.
Unit start conditons: shown minimum time for
22 Min. time comp OFF
compressor stop
Unit start conditons: shown system switch ON/OFF,
23 System switch
“OK”means switch ON, otherwise OFF.
Unit start conditons: shown start times in 1 hour of
24 Start-up times 1hour
compressor is achieved.
Unit start conditons: shown minimum time countdowm
25 Countdown
for compressor stop
8.3.2 User setting menu

The table below shows parameter setting with password “1963”
“User setting”menu Functions

Select unit running mode(cooling / heating),
1 Run Mode
default”cooling”
Set leaving water temperature (cooling: default”7 ℃”;
2 T Setpoint
heating: default”45℃”)
3 Remote Remote: default OFF
Default “N”: disables time scheduling function and
setting interface is not visual.
4 Time Schedule
Optional “Y”: enables time scheduling function and
setting interface is visual.
5 Address
6 Baud rate Default “9600”
7 Language Language: Chinese/ English
8 Double Setpoint Reserve
“System setting”menu Functions
Default “N”.
9 Auto restart Optional “Y”: Unit will automatically restart after power
failure end.
10 Password Reset user menu password
11 Date/Time Set Date/Time
12 HP/LP sw Reset alarm
13 Evap. Flow Alarm Reset alarm
9 Troubleshooting guide
! WARNING
All repair activities on the machine must be carried out solely by qualified
personnel who have experience with this type of equipment.
SAIVER is not responsible for any equipment damage, personal injury or death
caused by negligence of operators failing to comply with these requirements.
! WARNING
Stop the unit before troubleshooting when the unit alarms.
Restart is allowed only when the malfunction is solved completely.
Users can seach for for current / historical alarms and more information
when alarm occurred according to “alarm” menu.If alarm occured, alarm
button lightening (as right side). Press it for current alarm. Please deal with
the problem according to the following items in case of alarm occured.
“Alarm”menu Functions
1 Current For current alarms
2 History For historical alarms
Reset alarms. If any alarms can not be reset, please
3 Reset
contact local dealer.
Press alarm description, more information can be displayed. Write down the information and
contact local dealer.
Alarm record
Unit model: Producing date:
Service
No. Alarm description Alarm time
engineer
1
2
3
4
5
6
7
8
9
10
11
12
9.1 Troubleshooting
Be sure to compare the following table with the alarm display. After confirming the problem,
please contact the service engineer. Maintenance activities must be carried out solely by
qualified personnel.
NO. Alarm description Possible corrective steps

Check power phase, and make it consist with
1 Phase Monitor Alarm
requirement.
Evaporator Entering Water Temp. Sensor
2
Fault
Evaporator Leaving Water Temp. Sensor Check whether sensor is working properly.
3
Fault
4 Ambient Temperature Sensor Fault
Do maintenance to evaporator pump, and
5 Evaporator Pump Maintenance
reset in the service menu.
Check and make sure the water flow meets
6 Evaporator Flow Alarm
requirement.
Check whether Evaporator Entering Water
7 Freeze Alarm
Temperature is too low.
Low Discharge Pressure Refrigerant
Leak Out #1 Check whether there is refrigerant leakage,
8
Low Discharge Pressure Refrigerant and contact service personnel.
Leak Out #2
Oil Level Switch Fault #1 Check whether oil level too low, and contact
9
Oil Level Switch Fault #2 service personnel.
EXV Driver Offline #1
10 Check whether EXV Driver wiring is correct.
EXV Driver Offline #2
Discharge Temp. Sensor Fault #1 Check whether Discharge Temp. sensor is
11
Discharge Temp. Sensor Fault #2 working properly or wiring is correct.
Suction Temp. Sensor Fault #1 Check whether Suction Temp. sensor is
12
Suction Temp. Sensor Fault #2 working properly or wiring is correct.
Discharge Pressure Sensor Fault #1 Check whether Discharge Pressure sensor is
13
Discharge Pressure Sensor Fault #2 working properly or wiring is correct.
Suction Pressure Sensor Fault #1 Check whether Suction Pressure sensor is
14
Suction Pressure Sensor Fault #2 working properly or wiring is correct.
Oil Pressure Sensor Fault #1 Check whether Oil Pressure sensor is
15
Oil Pressure Sensor Fault #2 working properly or wiring is correct.
EXV Driver Battery Error #1 Check whether EXV Driver Battery wiring is
16
EXV Driver Battery Error #2 correct.
EXV Driver Eeprom Error #1 Operate maintenance, and contact service
17
EXV Driver Eeprom Error #2 personnel.
High Oil Pressure Difference #1 Operate maintenance to oil filter, and contact
18
High Oil Pressure Difference #2 service personnel.
High Discharge Superheat #1
19 Check whether there is refrigerant leakage.
High Discharge Superheat #2
High Discharge Temperature #1 Check whether Evaporator Entering Water
20
High Discharge Temperature #2 Temperature is too high.
21 External Alarm Check External Alarm
NO. Alarm description Possible corrective steps

Prepurge Timeout #1
22 Reset.
Prepurge Timeout #2
Compressor Over Load #1 Check whether the water Temp./air temp. too
23
Compressor Over Load #2 high.
Low Pressure Ratio Alarm #1 Make sure that the unit is operating in proper
24
Low Pressure Ratio Alarm #2 condition.
Low Pressure Alarm #1 Make sure the unit is operating in proper
25 condition.
Low Pressure Alarm #2 Check whether there is refrigerant leakage.
High Pressure Switch Alarm #1 Make sure the unit is operating in proper
condition.
26
High Pressure Switch Alarm #2 Refrigerant charge meets the requirement on
the nameplate, not overcharged.
High Pressure Alarm #1 Check whether the water Temp. is too high,
27
High Pressure Alarm #2 the water flow is too low.
Compressor #1 Maintenance Operate maintenance to compressors, and
28
Compressor #2 Maintenance contact service personnel.
Transition Alarm Compressor #1 Check transition circuit according to wiring
29 diagram, make sure electric connection is
Transition Alarm Compressor #2 correct.
EXV Step Motor Error #1 Check whether expansion valve setting or
30
EXV Step Motor Error #2 wiring is correct.
31 32K Clock Board Fault or Not Connected Reset and contact service personnel.
Check whether the water flow is too large or
32 Evaporator Pump Overload
water filter clogged.
Fan motor overload #1
33 Check whether the Fan power line
Fan motor overload #2
9.2 Resetting alarms

When the problem is solved, press “Reset” buttom in “alarm” menu to reset alarms. If
the “Alarm” button in “Interface” is still lightenning, please contact local dealer.
10 Maintenance
! WARNING
All routine and extraordinary maintenance activities on the machine must be
carried out solely by qualified personnel who have experience with this type of
equipment.
! CAUTION
Please copy the appendix 1~3 in this operation manual and fill the daily
maintenance record.
Please maintain the unit according to the following list:

No. Item Maintenance requirements Corrective measure
Check running condition

If the noise and vibration become more
daily. The unit should be
obvious, stop the unit at once, and contact
running stably and without
service people.
abnormal noise.
Check oil level in compressor
Refrigerating daily (observe from the If the oil level is lower than 1/3 of the oil
1 system compressor oil sight glass), sight glass obviously, stop the unit at once,
maintenance the oil level should be above and contact service people.
1/3 of the oil sight glass.
If a few oil leak, you may keep running the
Check the surface of the unit
unit and communicate with service people;
weekly to see if any oil
if oil leakage is obvious, stop the unit at
leakage.
once and contact service people.
If some rust appear on the surface, apply
Check if there is any rust on
professional anti-rust treatment. Good
the unit surface by impacting
anti-rust treatment can extend the unit
every month.
Unit surface longevity.
2
maintenance Check if there is any obstacle
on unit surface which will
Remove the obstacle
reduce the efficiency of air
suction
Check if there is any impurity
in the water filter, and if the Wash the impurity in filter away, change the
Hydraulic filter net is integrity every filter net if it is worn.
3 system three month.
maintenance
check if the water quality If the water is muddiness, water piping
meets the requirements should be cleaned by professional people.
No. Item Maintenance requirements Corrective measure
Heavy rain and strong wind might cause

Check if any accumulated
some water flowing the control box.
Maintenance water in the control box, the
4 Stop power supply first and remove the
in rainy days inspection door should be
water if some in the control box.
closed well.
Contact service people if quite much water.
Maintenance Check if any snow on top of Remove snow before starting the unit if
5 in snowy the unit when start in snowy there is much snow accumulated on top of
days days the unit.
Appendix 1
Unit Maintenance and Inspection
Interval and running time After After After After 2 After After 4 After 5 After 6 After After After After After After After After
Check List 3 6 1 years 3 years years years years 7 8 9 10 11 12 13 14
months months year years years years years years years years years Replacement standard
Begin-
1000 2500 5000 10000 15000 20000 25000 30000
ning
Daily inspection 1.Pressure(Discharge and suction)
2.Oil level(Confirm that oil is present in the oil sight glass.)
3.Noise(Is any abnormal noise heard?)
4.Check fan breaker(If trip,find out cause and reset)
5.Suction superheat and discharge superheat(Suction superheat should be higher than 2℃ and discharge superheat should be higher than 15℃)
Monthly inspection
1. The color of refrigerant oil (new oil is clean, if the oil’s color shows black, and it is necessary to check the oil filter in compressor)
2. Check the liquid level and the color of the sight glass (the test paper turns pink shows that water content in refrigerant is over standard. Normally, there is little bubble in cooling mode.)
3. Check leakage in the refrigerant circle(is there oil around the pipes or hear any noise of leaking)
4. Check the oil pressure drop(the difference between discharge pressure and oil pressure should be not more than 1.0 bar, otherwise it is necessary to check the compressor)
Compressor Bearing (Screw) ▲ ▲ Replace if any abnormal operation(sound,vibration) or

Bearing (Gate Rotor) ▲ ▲ debris particle is found during the inspection
Casing ○ ○ ○ ○ Replace if any chip,crack or similar is found during the
Screw rotor ○ ○ ○ ○ inspection
Gate Rotor ○ ▲ ○ ▲
○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ▲ Replace if any insulation resistance is abnormal during
Motor
the inspection
○ ○ ○ ▲ ○ ○ ○ ○ ○ ○ ○ ▲ Replace if any abnormal operation is observed during the
Liquid injection control valve
inspection
Solenoid valve (capacity, liquid injection) ○ ○ ○ ○ ▲ ○ ○ ○ ○ ○ ○ ○ ▲ Replace if any insulation resistance is abnormal during
Oil heater ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ▲ the inspection
Demister(in the oil separator) ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Replace if the differential pressure exceeds 0.5bar during
Suction strainer ○ ○ ○ ○ ○ ○ ○ ▲ ○ ○ ○ ○ ○ ○ ○ ▲ operation
Liquid injection strainer ○ ○ ○ ○ ○ ○ ○ ▲ ○ ○ ○ ○ ○ ○ ○ ▲
○ ○ ○ ○ ○ ○ ○ ○ ▲ ○ ○ ○ ○ ○ ○ ○ ▲ Replace if the differential pressure exceeds 1bar during
Oil strainer
operation
○ ○ ○ ▲ ○ ○ ○ ○ ○ ○ ○ ▲ Heard voices of gas back or pressure balance quickly
Discharge check valve
after stop the unit.
○ ▲ ○ ○ ○ ▲ ○ ○ ▲ ○ ○ ○ ○ ▲ ○ ○ ▲ Replace if any abnormal is found in the color,aid number
and water content
Refrigerant oil Color：ASTM4 or less
Acidnumber: 0.05mgKOH/gorless
Water content: 300ppm or less
Water side Chemical clean ○ ○ ▲ Replace if any leakage, heat exchange pipe broken or the
heat Water reversed clean ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ pressure difference more than 1.5bar at rated volume of water.
exchanger
Examine the pressure difference between inlet ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
and outlet pipe (at rated flow, less than 1.0 bar)
Air side Fin(Remove surface dust, put down fins, the ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ▲ Replace the coil if more than 1/3 of fin or heat exchange pipe
heat availability of corrosion Observer remove dust.) are abnormal
exchanger Heat exchange pipe（whether exist broken or ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Brazing the broken point
flat）
Header, distribution pipe（whether exist broken ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Replace the header or distribution if broken or leakage
or flat）
Fan Motor, fan （ insulation resistant, fan blade ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ▲ Replace motor if any insulation resistance is abnormal ,
distortion） Replace fan blade if any distortion
Expansion valve（can not control the superheat）○

Valve ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ▲ Replace if any abnormal operation is observed or can’t control
the superheat during the inspection
○ ○ ○ ○ ○ ○ ○ ▲ ○ ○ ○ ○ ○ ○ ○ ▲ Replace if any abnormal operation is observed during the
Solenoid valve (any abnormal operation)
inspection
Control Box digital&analog control board ○ ○ ○ ○ ○ ○ ○ ▲ ○ ○ ○ ○ ○ ○ ○ ▲
fuse ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Break
○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Replace if any contact with the serious corrosion or noise when
Contactor
running.
sensor&transducer ○ ○ ○ ○ ○ ▲ ○ ○ ○ ○ ○ ○ ○ ▲ it remains not meet the actual value after corrected
High pressure switch ○ ○ ○ ○ ○ ▲ ○ ○ ○ ○ ○ ○ ○ ▲ Controller alarm abnormally
Check others connection port of wire and screw ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
up
Others Power check（Rated voltage±10%, Interlinked ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
voltage with unbalanced 2%）
Water Inspection (dirt, impurities) ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
○ ▲ ○ ○ ○ ▲ ○ ○ ▲ ○ ○ ○ ○ ▲ ○ ○ ▲ The pressure drop in dry filter more than 0.5bar or the sight
Filter driers block (plug, absorbent)
glass shows pink.
○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ▲ Replace if any insulation resistance is abnormal during the
Water side freeze prevent heater
inspection
The fastener of Compressors, fan and motor ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
whether to loosen (re-tight)
Pressure calibration on the controller ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Ps： 1.○：According to the contents of the inspection items listed in the inspection, if unusual and included in the replacement standards are met replacement ▲：replacement
2. For the parts replacement,refer to the operation time and interval,whichever is earlier.
3. The daily and monthly check list are operated and recorded by custom, others should be operated by EK serviceman.
Appendix 2
Important Components Inspection Record
Water side heat Air side heat
Item Compressor Fan Valve Control Box Others
exchanger exchanger
Inspe- Cont- Inspe- Cont- Inspe- Cont- Inspec- Cont- Inspe- Cont- Inspe- Con- Inspe- Cont-
Interval Date ctor ent
Date
ctor ent
Date
ctor ent
Date
tor ent
Date
ctor ent
Date
ctor tent
Date
ctor ent
6 months
1 year
2 years
3 years
4 years
5 years
6 years
7 years
8 years
9 years
10 years
11 years
12 years
13 years
14 years
15 years
Ps: 1. Record A, B or C in the “Content”, and A：Normal B：Replace parts C：Maintenance parts
2. All of the content in this table should be record by SAIVER serviceman.
3. Check focus: ①Check the color of the compressor oil ②Check the oil pressure drop ③Check the pressure drop in filter drier and the color of sight glass.
Appendix 3
Daily Inspection Record
Discharge pressure Suction pressure Discharge temperature Suction temperature
Ambient Inlet Outlet compressor capacity (%)
(bar) (bar) (℃) (℃)
Date temperature tempera- tempera-
(℃) ture (℃) ture (℃) System System System System System System System System System System System System System System System
1 2 3 1 2 3 1 2 3 1 2 3 1 2 3
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
Ps: This table should be completed by custom, and Please use proper custody and reproduction.
While utmost care is taken in ensuring that all details in the publication are correct at the
time of going to press, we are constantly striving for improvement and therefore reserve the
right to alter model specifications and equipment without notice. Details of specifications and
equipment are also subject to change to suit local conditions and requirements and not all
models are available in every market.

Air Cooled Screw Chiller: Model: EKAS093 EKAS420 Apollo Serial

Uploaded by

Copyright:

Available Formats

Air Cooled Screw Chiller: Model: EKAS093 EKAS420 Apollo Serial

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Air Cooled Screw Chiller: Model: EKAS093 EKAS420 Apollo Serial

Uploaded by

Copyright:

Available Formats

INSTALLATION, OPERATION & MAINTENANCE

Air cooled screw chiller

2 Unit data ...................................................................................... 4

4 Moving and Lifting ........................................................................ 9

6 Test run ...................................................................................... 29

7 Pre-startup checks ..................................................................... 31

8 Running and operation .............................................................. 32

9 Troubleshooting guide ............................................................... 41

① EK air cooled screw chiller；

Operating limits for unit：

0 Fans speed control

Chart1: water strainer pressure drop

No. Check items and requirements Treatment when not conformed

4 Moving and Lifting

4.1 Please perform the following checklist before lifting:

Check items and requirements Treatment when not conformed

Add some insulation between the lifting

4.2 Lifting method

Use the proper Lifting method:

Selection of installation location and foundation

Selection of installation location：

Shock Absorber Load (kg)

Shock Absorber Load (kg)

Shock Absorber Load (kg)

5.1 Space requirements for installation/servicing and Dimensions

× Improper installation √ proper installation

Inlet Lifting holes

Outlet Inlet Lifting holes

5.2 Water piping installation and water system installation diagram

5.2.1 Recommended hydraulic system:

Water piping installation requirements:

5.2.3 Water flow

5.2.4 Water content

5.2.5 Leaving chiller water temperature setting

5.2.6 Water system cleaning

5.3 Electrical Installation Requirement

5.3.1 Supply power

Make sure the voltage fluctuation do not exceed 10%.

5.3.2 Wiring & Connections

Cable type PVC PVC PVC PVC PVC PVC PVC

Unit model EKAS188 EKAS202 EKAS218 EKAS247 EKAS257 EKAS277 EKAS291

Cable type PVC PVC PVC PVC PVC PVC PVC

Unit model EKAS313 EKAS335 EKAS359 EKAS371 EKAS388 EKAS420

Cable type PVC PVC PVC PVC PVC PVC

5.3.3 Field Wiring Connections

1) Evaporator pump: dry contact,rated 230VAC，max current 2A

Terminal block Power supply,same voltage with alarm indicator

Chilled water pump Contactor

2) Alarm wiring: dry contact,rated 230VAC，max current 2A

Terminal block Power supply,same voltage with alarm indicator

3) Chilled water flow switch:

Chilled water flow switch

4) Evaporator Pump Alarm:

Chilled water pump alarm

No. Check items and requirements Treatment when not conformed

Evaporator inlet pipe must be installed with a

Water feeder equipment must be installed to

The attached flow switch must be installed at