30XB - 30XBE - 30XBP: Air-Cooled Screw Chillers

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I N S TA L L AT I O N , O P E R AT I O N A N D
MAINTENANCE INSTRUCTIONS
Unit with options 15 & 23A
Air-Cooled Screw Chillers
30XB - 30XBE - 30XBP

Nominal cooling capacity: 270 - 1688 kW - 50Hz
Original document
2
CONTENTS
1 - INTRODUCTION............................................................................................................................................................................. 5
1.1 - Installation safety considerations............................................................................................................................................... 5
1.2 - Equipment and components under pressure............................................................................................................................. 6
1.3 - Maintenance safety considerations............................................................................................................................................ 6
1.4 - Repair safety considerations...................................................................................................................................................... 7
2 - PRELIMINARY CHECKS................................................................................................................................................................ 9
2.1 - Check equipment received......................................................................................................................................................... 9
2.2 - Moving and siting the unit.......................................................................................................................................................... 9
3 - DIMENSIONS, CLEARANCES.................................................................................................................................................... 11
3.1 - 30XB 250 to 350, 30XBE 250 to 350, 30XBP 250 to 350, 30XB 250 to 200 with option 254/255........................................... 11
3.3 - 30XBP 500, 30XB 500 with options 254/255, 50 (heat recovery) or 118A (free cooling), 30XBE 500 with options 50 or 118A.12
3.5 - 30XB 1000, 30XBE 900, 30XBP 850 to 900, 30XB 750 to 850 option 254/255, 30XB 850 to 900 50 or 118A, 30XB 900 option
119 (high efficiency), 30XBE 850 option 50 or 118A.......................................................................................................................... 13
3.6 - 30XBE1000, 30XBP1000, 30XB-900 option 254/255, 30XB-1000 option 50 or 118A or 119.................................................. 13
3.7 - 30XB-1200............................................................................................................................................................................... 14
3.8 - 30XB-1100 to 1400, 30XBP-1100 to 1400............................................................................................................................... 14
3.9 - 30XB 1500, 30XBE 1500, 30XBP 1500................................................................................................................................... 15
3.10 - 30XB 1550 module 1/2........................................................................................................................................................... 15
3.11 - 30XB-1550 module 2/2........................................................................................................................................................... 16
3.12 - 30XB 1700, 30XBE 1700 - module 1/2.................................................................................................................................. 16
3.13 - 30XB 1700, 30XBE 1700 - module 2/2.................................................................................................................................. 17
3.14 - Multiple chiller installation...................................................................................................................................................... 17
3.15 - Distance to the wall................................................................................................................................................................ 17
3.16 - Underneath a roof.................................................................................................................................................................. 17
4 - PHYSICAL AND ELECTRICAL DATA FOR 30XB UNITS........................................................................................................... 18
4.1 - Physical data 30XB.................................................................................................................................................................. 18
4.2 - Physical data 30XBE............................................................................................................................................................... 22
4.3 - Physical data 30XBP................................................................................................................................................................ 26
4.4 - Physical data 30XB with option 254 or 255.............................................................................................................................. 30
4.5 - Short-circuit stability current for all units.................................................................................................................................. 33
4.6 - Electrical data........................................................................................................................................................................... 34
4.7 - Compressor electrical data...................................................................................................................................................... 45
4.8 - Compressor usage per circuit (A, B, C, D)............................................................................................................................... 46
4.9 - Electrical data, optional hydraulic module................................................................................................................................ 47
5 - ELECTRICAL CONNECTION...................................................................................................................................................... 49
5.1 - Power supply............................................................................................................................................................................ 49
5.2 - Voltage phase imbalance (%).................................................................................................................................................. 49
5.3 - Power connection/disconnect switch....................................................................................................................................... 49
5.4 - Recommended wire sections................................................................................................................................................... 49
5.5 - Power cable entry.................................................................................................................................................................... 49
5.6 - Field control wiring................................................................................................................................................................... 50
6 - APPLICATION DATA.................................................................................................................................................................... 51
6.1 - Operating range....................................................................................................................................................................... 51
6.2 - Minimum chilled water flow (units without hydraulic module)................................................................................................... 51
6.3 - Maximum chilled (units without hydraulic module)................................................................................................................... 51
6.4 - Variable flow evaporator........................................................................................................................................................... 51
6.5 - System minimum water volume............................................................................................................................................... 52
6.6 - Maximum system water volume............................................................................................................................................... 52
6.7 - Evaporator water flow rate....................................................................................................................................................... 52
6.8 - Evaporator pressure drop curve............................................................................................................................................... 53
7 - WATER CONNECTIONS.............................................................................................................................................................. 54
7.1 - Operating precautions.............................................................................................................................................................. 54
7.2 - Victaulic water connections...................................................................................................................................................... 55
7.3 - Flow control.............................................................................................................................................................................. 56
7.4 - Evaporator water box bolt tightening........................................................................................................................................ 56
7.5 - Frost protection........................................................................................................................................................................ 56
7.6 - Operation of two units in master/slave mode (option 58)......................................................................................................... 56
7.7 - Pump characteristics................................................................................................................................................................ 57
8 - FREE-COOLING OPTION (OPTION 118A)................................................................................................................................. 59
8.1 - Physical data, 30XB units with free-cooling option (option 118A)............................................................................................ 59
8.2 - Operating limits........................................................................................................................................................................ 59
8.3 - Operation................................................................................................................................................................................. 59
3
CONTENTS
9 - HEAT RECLAIM CONDENSER OPTION (OPTION 50).............................................................................................................. 60

9.1 - Physical data, 30XB units with heat reclaim condenser option................................................................................................ 60
9.2 - Dimensions, clearances........................................................................................................................................................... 60
9.3 - Condenser location.................................................................................................................................................................. 66
9.4 - Condenser water connections.................................................................................................................................................. 66
9.5 - Operating limits for stable operation (no mode changeover)................................................................................................... 66
9.6 - Operating limits for changeover between modes .................................................................................................................... 67
9.7 - Flow control.............................................................................................................................................................................. 67
9.8 - Heat reclaim operation............................................................................................................................................................. 67
9.9 - Condenser pump selection...................................................................................................................................................... 67
9.10 - Frost protection...................................................................................................................................................................... 68
10 - FANS WITH AVAILABLE PRESSURE (OPTION 10)................................................................................................................. 68
11 - UNIT OPERATION WITH A FREE COOLING DRYCOOLER (OPTION_313)........................................................................... 69
11.1 - Unit operation with a free cooling drycooler (optional)........................................................................................................... 69
12 - MAJOR SYSTEM COMPONENTS AND OPERATION DATA.................................................................................................... 70
12.1 - Direct-drive twin-screw compressor with variable capacity slide valve.................................................................................. 70
12.2 - Pressure vessels.................................................................................................................................................................... 70
12.3 - High pressure safety loop (SRMCR)...................................................................................................................................... 71
12.4 - Condensers............................................................................................................................................................................ 72
12.5 - Fans....................................................................................................................................................................................... 72
12.6 - Electronic expansion valve (EXV).......................................................................................................................................... 73
12.7 - Moisture indicator................................................................................................................................................................... 73
12.8 - Filter drier............................................................................................................................................................................... 73
12.9 - Sensors.................................................................................................................................................................................. 73
12.10 - Service valve (option 92)...................................................................................................................................................... 73
12.11 - Power factor correction capacitors (option 231)................................................................................................................... 73
13 - MAIN OPTIONS.......................................................................................................................................................................... 75
14 - STANDARD MAINTENANCE..................................................................................................................................................... 78
14.1 - Level 1 maintenance.............................................................................................................................................................. 78
14.2 - Level 2 maintenance.............................................................................................................................................................. 78
14.3 - Level 3 (or higher) maintenance............................................................................................................................................ 78
14.4 - Tightening torques for the main electrical connections.......................................................................................................... 79
14.5 - Tightening torques for the main bolts and screws.................................................................................................................. 79
14.6 - Condenser coil....................................................................................................................................................................... 80
14.7 - Evaporator maintenance........................................................................................................................................................ 80
14.8 - Compressor maintenance...................................................................................................................................................... 80
14.9 - Precaution for compressor power supply bus bar connection............................................................................................... 81
14.10 - Check of power factor correction capacitors........................................................................................................................ 81
15 - FINAL SHUTDOWN.................................................................................................................................................................... 82
15.1 - Shutting down........................................................................................................................................................................ 82
15.2 - Recommendations for disassembly....................................................................................................................................... 82
15.3 - Fluids to be recovered for treatment...................................................................................................................................... 82
15.4 - Materials to be recovered for recycling.................................................................................................................................. 82
15.5 - Waste electrical and electronic equipment (WEEE)............................................................................................................... 82
16 - START-UP CHECKLIST FOR 30XB LIQUID CHILLERS (USE FOR JOB FILE)...................................................................... 83
17 - ANNEXES (ATTACHED TO THE INSTRUCTION MANUAL KIT)............................................................................................. 85
17.1 - Annex 1: Conformity declaration............................................................................................................................................ 85
17.2 - Annex 2: Electrical diagram.................................................................................................................................................... 85
17.3 - Annex 3: PID.......................................................................................................................................................................... 85
17.4 - Annex 4: Dimensional drawings............................................................................................................................................. 85
The illustrations in this document are for illustrative purposes only and not part of any offer for sale or contract. The manufacturer reserves the right to change the design
at any time without notice.
4
1 - INTRODUCTION
The AquaForceTM 30XB, 30XBE and 30XBP units are designed to This applies to relief valves (if used) in the refrigerant or heat
cool water for the air conditioning of buildings and industrial processes. transfer medium circuits. Check if the original protection
Prior to the initial start-up of the 30XB units, the people involved plugs are still present at the valve outlets. These plugs are
in the on-site installation, start-up, operation, and maintenance of generally made of plastic and should not be used. If they are
this unit should be thoroughly familiar with these instructions and still present, please remove them. Install devices at the valve
the specific project data for the installation site. outlets or drain piping that prevent the penetration of foreign
bodies (dust, building debris, etc.) and atmospheric agents
They are designed for an operating life of 15 years by assuming a
(water can form rust or ice). These devices, as well as the
75% utilisation factor; that is approximately 100,000 operating hours.
drain piping, must not impair operation and not lead to a
The 30XB liquid chillers are designed to provide a very high level pressure drop that is higher than 10% of the control pressure.
of safety during installation, start-up, operation and maintenance.
Classification and control
They will provide safe and reliable service when operated within
their application range. In accordance with the Pressure Equipment Directive and
national usage monitoring regulations in the European Union
This manual provides the necessary information to familiarize yourself
the protection devices for these machines are classified as
with the control system before performing start-up procedures. The
follows:
procedures in this manual are arranged in the sequence required for
machine installation, start-up, operation and maintenance. Device for damage
Safety
Always ensure that all required safety measures are followed, limitation in the event of an
device(1)
external fire(2)
including those in this document, such as, wearing protective
clothing (gloves, ear defenders, safety glasses and shoes), using Refrigerant Side
appropriate tools, employing qualified and skilled technicians High pressure safety loop(3) X
(electricians, refrigeration engineers) and following local regulations. External relief valve(4) X
Rupture disk X
To find out, if these products comply with European directives
Heat transfer fuid side
(machine safety, low voltage, electromagnetic compatibility,
External relief valve (5) (5)
equipment under pressure etc.) check the declarations of
conformity for these products. (1) Classified for protection in normal service situations.
(2) Classified for protection in abnormal service situations. These accessories are
sized for fires with a thermal flow of 10kW/m². No combustible matter should be
1.1 - Installation safety considerations placed within 6.5m of the unit.
(3) High pressure safety loop = SRMCR as described in component section of this
Access to the unit must be reserved to authorised personnel, qualified manual and in electrical diagram.
and trained in monitoring and maintenance. The access limitation (4) The instantaneous overpressure limitation of 10% of the operating pressure
does not apply to this abnormal service situation.
device must be installed by the customer (e.g. cut-off, enclosure).
The control pressure can be higher than the service pressure. In this case, either
After the unit has been received, when it is ready to be installed or the design temperature or the high pressure switch ensures that the service
reinstalled, and before it is started up, it must be inspected for pressure is not exceeded in normal service situations.
(5) The selection of these relief valves must be made by the personnel responsible
damage. Check that the refrigerant circuit(s) is (are) intact, especially for completing the hydraulic installation.
that no components or pipes have shifted (e.g. following a shock).
If in doubt, carry out a leak tightness check and verify with the In compliance with the European Pressure Equipment
manufacturer that the circuit integrity has not been impaired. If Directive (PED) and national regulations relating to desing:
damage is detected upon receipt, immediately file a claim with the - These valves are not safety devices but accessories
shipping company. which limit damage in the event of a fire,
- The safety device is the high pressure safety loop
Carrier strongly recommends employing a specialised described in section 12.3
company to unload the machine.
Do not remove these valves even if the fire risk is under
Do not remove the skid or the packaging until the unit is in control for a particular installation. There is no guarantee that
its final position. These units can be moved with a fork lift the accessories are re-installed if the installation is changed
truck, as long as the forks are positioned in the right place or for transport with a gas charge.
and direction on the unit.
When the unit is subjected to fire, safety devices prevent
The units can also be lifted with slings, using only the rupture due to over-pressure by releasing the refrigerant.
designated lifting points marked on the unit. The fluid may then be decomposed into toxic residues when
These units are not designed to be lifted from above. Use subjected to the flame:
slings with the correct capacity, and always follow the lifting - Stay away from the unit.
instructions on the certified drawings supplied with the unit. - Set up warnings and recommendations for personnel in
Safety is only guaranteed, if these instructions are carefully charge to stop the fire.
followed. If this is not the case, there is a risk of material - Fire extinguishers appropriate to the system and the
deterioration and injuries to personnel. refrigerant type must be easily accessible
DO NOT COVER ANY PROTECTION DEVICES. NOTE : Pressure equipment for the hydraulic module (option)
are delivered as separate items. Their integration in the
Check that the protective devices are well installed and not
complete hydraulic installation remain under the user’s
covered before operating the unit.
responsibility.
The unit must be placed on hard ground or concrete.
All factory-installed relief valves are lead-sealed to prevent any
calibration change. If the relief valves are installed on a change-
over valve, this is equipped with a relief valve on each of the two
outlets. Only one of the two relief valves is in operation, the other
one is isolated. Never leave the change-over valve in the
intermediate position, i.e. with both ways open (Bring the actuator
in abutment, front or back according to the outlet to isolate).
If a relief valve is removed for checking or replacement please
ensure that there is always an active relief valve on each of
the change-over valves installed in the unit.
The external relief valves must always be connected to drain
5
1 - INTRODUCTION
pipes for units installed in a closed room. Refer to the person, fully qualified to work on these units. He must have been
installation regulations, for example those of European trained and be familiar with the equipment and the installation. All
standard EN 378 and EN 13136. welding operations must be carried out by qualified specialists.
These pipes must be installed in a way that ensures that people Any manipulation (opening or closing) of a shut-off valve must
and property are not exposed to refrigerant leaks. As the fluids be carried out by a qualified and authorised engineer. These
can be diffused in the air, ensure that the outlet is far away from procedures must be carried out with the unit shut-down.
any building air intake, or that they are discharged in a quantity NOTE: The unit must never be left shut down with the liquid
that is appropriate for a suitably absorbing environment. line valve closed, as liquid refrigerant can be trapped between
Periodic check of the relief valves: See chapter 1.3 - this valve and the expansion device and lead to the risk of a
“Maintenance safety considerations”. pressure increase. This valve is situated on the liquid line
Provide a drain in the drain pipe, close to each relief valve, before the filter drier box.
to avoid an accumulation of condensate or rain water. Equip the engineers that work on the unit as follows:
It is recommended to install an indicating device to check
Operations
whether any refrigerant has leaked from the relief valve. Personal protection
equipment (PPE) (1) Maintenance, Welding or
The presence of oil at the outlet orifice is a useful indicator Handling
service brazing (2)
that refrigerant has leaked. Keep this orifice clean to ensure Protective gloves,
that any leaks are obvious. The calibration of a valve that has eye protection,
leaked is generally lower than its original calibration. The new X X X
safety shoe,
calibration may affect the operating range. To avoid nuisance protective clothing.
tripping or leaks, replace or re-calibrate the valve. Ear protection. X X
All precautions concerning handling of refrigerant must be Filtering respirator. X
observed in accordance with local regulations. (1) We recommend to follow the instructions in EN 378-3.
Ensure good ventilation, as accumulation of refrigerant in an (2) Performed in the presence of A1 refrigerant according to EN 378-1.
enclosed space can displace oxygen and cause asphyxiation Never work on a unit that is still energized.
or explosions. Never work on any of the electrical components, until the
Inhalation of high concentrations of vapour is harmful and general power supply to the unit has been cut using the
may cause heart irregularities, unconsciousness, or death. disconnect switch(es) in the control box(es).
Vapour is heavier than air and reduces the amount of oxygen If any maintenance operations are carried out on the unit,
available for breathing. These products cause eye and skin lock the power supply circuit in the open position ahead of
irritation. Decomposition products are hazardous. the machine.
If the work is interrupted, always ensure that all circuits are
1.2 - Equipment and components under pressure
still deenergized before resuming the work.
These products incorporate equipment or components under ATTENTION: Even if the unit has been switched off, the power
pressure, manufactured by Carrier or other manufacturers. We circuit remains energized, unless the unit or circuit disconnect
recommend that you consult your appropriate national trade switch is open. Refer to the wiring diagram for further details.
association or the owner of the equipment or components under Attach appropriate safety labels.
pressure (declaration, re-qualification, retesting, etc.). The
Units with option 231 are equipped with capacitor batteries
characteristics of this equipment/these components are given on
with a discharge time of five (5) minutes after disconnecting
the nameplate or in the required documentation, supplied with the
the power. After disconnecting the power to the control box,
products.
wait five minutes before opening the control box. Before any
These units comply with the European Pressure Equipment Directive intervention, verify that there is no voltage present at any
These units are intended to be stored and operated in an accessible conducting parts of the power circuit.
environment where the ambient temperature must be not less Operating checks:
than the lowest allowable temperature indicated on the nameplate.
Important information regarding the refrigerant used:
Do not introduce significant static or dynamic pressure with regard - This product contains fluorinated greenhouse gas
to the operating pressures used during operation or for tests in covered by the Kyoto protocol.
the refrigerant circuit or in the heat exchange circuits.
Fluid type: R134a
See section “12.2 - Pressure vessels”.
Global Warming Potential (GWP): 1430, following AR4
1.3 - Maintenance safety considerations

If the unit is running, hearing protection is required for any
intervention in its vicinity.
Carrier recommends the following drafting for a logbook (the table
below should not be considered as reference and does not involve
Carrier responsibility):
Intervention Name of the Applicable

Verification
commissioning national
Date Nature (1) Organism
engineer regulations
(1) Maintenance, repairs, regular verifications (EN 378), leakage, etc.
Engineers working on the electric or refrigeration components

must be authorized, trained and fully qualified to do so.
All refrigerant circuit repairs must be carried out by a trained
6
1 - INTRODUCTION
CAUTION: Consult Carrier Service for this type of test. Carrier mentions here
1. Any intervention on the refrigerant circuit of this product only the principle of a test without removing the pressure switch:
should be performed in accordance with the applicable - Verify and record the set-points of pressure switches and
legislation. In the EU, the regulation is called F-Gas, relief devices (valves and possible rupture discs)
N°517/2014 - Be ready to switch-off the main disconnect switch of the power
supply if the pressure switch does not trigger (avoid over-
2. Ensure that the refrigerant is never released to the
pressure or excess gas in case of valves on the high-pressure
atmosphere during installation, maintenance or equipment
side with the recovery condensers)
disposal.
- Connect a pressure gauge protected against pulsations (filled
3. The deliberate gas release into the atmosphere is not with oil with maximum pointer if mechanical), preferably
allowed. calibrated (the values displayed on the user interface may
4. If a refrigerant leak is detected, ensure that it is stopped be inaccurate in an instant reading because of the scanning
and repaired as quickly as possible. delay applied in the control)
- Complete an HP Test as provided by the software (refer to
5. Only a qualified and certified personnel can perform
the Control IOM for details).
installation operations, maintenance, refrigerant circuit
leak test as well as the equipment disposal and the If the machine operates in a corrosive environment, inspect
refrigerant recovering. the protection devices more frequently.
6. The gas recovery for recycling, regeneration or destruction Regularly carry out leak tests and immediately repair any
is at customer charge. leaks. Ensure regularly that the vibration levels remain
acceptable and close to those at the initial unit start-up.
7. Periodic leak tests have to be carried out by the customer
or by third parties. The EU regulation set the periodicity Before opening a refrigerant circuit, purge and consult the
here after: pressure gauges.
Change the refrigerant after an equipment failure.
System WITHOUT No
12 Months 6 Months 3 Months Plug all openings whenever the refrigerant circuit is opened
leakage detection Check
for up to one day. For longer openings place a nitrogen charge
System WITH No
24 Months 12 Months 6 Months in the circuit.
leakage detection Check
Refrigerant charge/ Charge >
circuit (CO2 < 5 Tons
5 ≤ Charge 50 ≤ Charge
500
1.4 - Repair safety considerations
< 50 Tons < 500 Tons
equivalent) Tons* Equip the engineers that work on the unit with the protections
R134A 3,5 ≤ 34,9 ≤ described in section 1.1 above.
Charge Charge >
Refrigerant charge/ Circuit
(GWP Charge < Charge < All installation parts must be maintained by the personnel in charge,
< 3,5 kg 349,7 kg
1430) 34,9 kg 349,7 kg in order to avoid material deterioration and injuries to people. Faults
R407C 2,8 ≤ 28,2 ≤ and leaks must be repaired immediately. The authorized technician
Charge Charge >
(GWP Charge Charge must have the responsibility to repair the fault immediately. After
< 2,8 kg 281,9 kg
(kg)
1774) < 28,2 kg < 281,9 kg each repair of the unit, check the operation of the protection devices
R410A 2.4 ≤ 23,9 ≤ and create a report of the parameter operation at 100%.
Charge Charge >
(GWP Charge Charge
< 2,4 kg 239,5 kg Comply with the regulations and recommendations in unit and
2088) < 23,9 kg < 239,5 kg
HVAC installation safety standards, such as: EN 378, ISO 5149,
HFO’s: etc.
No requirement
R1234ze
If a leak occurs or if the refrigerant becomes contaminated (e.g.
* From 01/01/2017, units must be equipped with a leakage detection system
by a short circuit in a motor) remove the complete charge using
8. A logbook must be established for equipments subject to a recovery unit and store the refrigerant in mobile containers.
periodic leak tests. It should contain the quantity and the Repair the leak detected and recharge the circuit with the total
type of fluid present within the installation (added and R-134a charge, as indicated on the unit name plate. Certain parts
recovered), the quantity of recycled fluid, regenerated or of the circuit can be isolated. Only charge liquid refrigerant R-134a
destroyed, the date and output of the leak test, the at the liquid line.
designation of the operator and its belonging company,
etc. Ensure that you are using the correct refrigerant type before
recharging the unit. Charging any refrigerant other than the
9. Contact your local dealer or installer if you have any original charge type (R-134a) will impair machine operation and
questions. even destroy the compressors. The compressors operating with
The information on operating inspections given in annex C this refrigerant type are lubricated with a synthetic polyolester
of standard EN 378 can be used if no similar criteria exist in oil.
the national regulations.
While working in the fan area, especially when grilles or
casings are removed, disconnect the fan power supply to
prevent their automatic restart.
PROTECTION DEVICE CHECKS:
- If no national regulations exist, check the protection
devices on site in accordance with standard EN 378:
Once a year for the high-pressure switches, every five
years for external relief valves.
The company or organisation that conducts a pressure switch test
must establish and implement detailed procedures for:
- Safety measures
- Measuring equipment calibration
- Validating operation of protective devices
- Test protocols
- Recommissioning of the equipment.
7
1 - INTRODUCTION
Do not re-use disposable (non-returnable) cylinders or

attempt to refill them. It is dangerous and illegal. When
cylinders are empty, evacuate the remaining gas pressure,
RISK OF EXPLOSION: and move the cylinders to a place designated for their
Never use air or a gas containing oxygen during leak tests to recovery. Do not incinerate them.
purge lines or to pressurise a machine. Pressurised air ATTENTION: Only use refrigerant R134a, in accordance with
mixtures or gases containing oxygen can be the cause of an 700 AHRI (Air conditioning, Heating and Refrigertion Institute).
explosion. The use of any other refrigerant may expose users and
Only use dry nitrogen for leak tests, possibly with an operators to unexpected risks.
appropriate tracer gas. Do not attempt to remove refrigerant circuit components or
If the recommendations above are not observed, this can fittings, while the machine is under pressure or while it is
have serious or even fatal consequences and damage the running. Be sure pressure is at 0 kPa and that the unit has
installation. been shut-down and de-energised before removing
Never exceed the specified maximum operating pressures. components or opening a circuit.
Verify the allowable maximum high- and low-side test Do not attempt to repair or recondition any safety devices when
pressures by checking the instructions in this manual and corrosion or build-up of foreign material (rust, dirt, scale, etc.)
the pressures given on the unit name plate. is found within the valve body or mechanism. If necessary,
Do not unweld or flamecut the refrigerant lines or any replace the device. Do not install relief valves in series or
refrigerant circuit component until all refrigerant (liquid and backwards.
vapour) as well as the oil have been removed from chiller. ATTENTION: No part of the unit must be used as a walk-way,
Traces of vapour should be displaced with dry air nitrogen. rack or support. Periodically check and repair or if necessary
Refrigerant in contact with an open flame produces toxic replace any component or piping that shows signs of damage.
gases. The refrigerant lines can break under the weight and release
The necessary protection equipment must be available, and refrigerant, causing personal injury.
appropriate fire extinguishers for the system and the Use a platform, or staging to work at higher levels.
refrigerant type used must be within easy reach.
Use mechanical lifting equipment (crane, hoist, winch, etc.) to
Do not siphon refrigerant. lift or move heavy components. For lighter components, use
Avoid spilling liquid refrigerant on skin or splashing it into lifting equipment when there is a risk of slipping or losing
the eyes. Use safety goggles and safety gloves. Wash any your balance.
spills from the skin with soap and water. If liquid refrigerant Use only original replacement parts for any repair or
enters the eyes, immediately and abundantly flush the eyes component replacement. Consult the list of replacement parts
with water and consult a doctor. that corresponds to the specification of the original
The accidental releases of the refrigerant, due to small leaks equipment.
or significant discharges following the rupture of a pipe or Do not drain water circuits containing industrial brines,
an unexpected release from a safety valve, can cause without informing the technical service department at the
frostbites and burns to personnel exposed. Do not ignore installation site or a competent body first.
such injuries. Installers, owners and especially service
Close the entering and leaving water shutoff valves and purge
engineers for these units must:
the unit water circuit, before working on the components installed
- Seek medical attention before treating such injuries.
on the circuit (screen filter, pump, water flow switch, etc.).
- Have access to a first-aid kit, especially for treating eye
injuries. Do not loosen the water box bolts until the water boxes have
been completely drained.
We recommend to apply standard EN 378-3 Annex 3.
Periodically inspect all valves, fittings and pipes of the
Never apply an open flame or live steam to a refrigerant
refrigerant and hydraulic circuits to ensure that they do not
container. Dangerous overpressure can result. If it is
show any corrosion or any signs of leaks.
necessary to heat refrigerant, use only warm water.
It is recommended to wear ear defenders, when working near
During refrigerant removal and storage operations follow applicable
the unit and the unit is in operation.
regulations. These regulations, permitting conditioning and recovery
of halogenated hydrocarbons under optimum quality conditions
for the products and optimum safety conditions for people, property
and the environment are described in standard NF E29-795.
Any refrigerant transfer and recovery operations must be carried
out using a transfer unit. A 3/8” SAE connector on the manual liquid
line valve is supplied with all units for connection to the transfer
station. The units must never be modified to add refrigerant and oil
charging, removal and purging devices. All these devices are
provided with the units. Please refer to the certified dimensional
drawings for the units.
8
2 - PRELIMINARY CHECKS
2.1 - Check equipment received 2.2 - Moving and siting the unit

• Check that the unit has not been damaged during transport
and that no parts are missing. If the unit has been damaged 2.2.1 - Moving
or the shipment is incomplete, send a claim to the shipping
company. See chapter 1.1 “Installation safety considerations”.
• Compare the name plate data with the order. The name plate In some cases vertical supports are added for the transport and
is attached in two places to the unit: handling of the unit. These supports can be removed for access
- On one of the unit sides on the outside, or connection, if required.
- On the control box door on the inside. IMPORTANT: Follow the disassembly sequence shown in the
• The unit name plate must include the following information: disassembly instruction notes.
- Version number
NOTE:
- Model number
- Screw off item: 1
- Year of manufacture and test date
- Loosen screw item: 2
- Fluid being transported
- Raise and remove frame post item: 3
- Refrigerant used and refrigerant class with his GWP
- Screw off item: 4 and remove reinforcement plate item: 5
- Refrigerant charge per circuit
- Keep the vertical supports after commissioning the units
- Containment fluid to be used
and re-insert them when the unit is moved.
- PS: Min./max. allowable pressure (high and low pressure
side)
- TS: Min./max. allowable temperature (high and low
pressure side)
- Pressure switch cut-out pressure
- Unit leak test pressure
- Voltage, frequency, number of phases
- Maximum current drawn
- Maximum power input
- Unit net weight
• Confirm that all accessories ordered for on-site installation
have been supplied, are complete and undamaged.
• Check that the IOM is in accordance with the unit indicated
on the name plate. If the model number is different, contact
your Carrier distributor.
The unit must be checked periodically during its whole
operating life to ensure that no shocks (handling accessories,
tools etc.) have damaged it. If necessary, damaged parts must
be repaired or replaced. See also chapter 13 - “Standard
maintenance”.
2.2.2 - Siting the unit

The machine must be installed in a place that is not accessible to the
public or protected against access by non-authorised persons.
This machine is not intended to operate in an ATEX area.
The unit must be installed in outdoor and open space. Condenser
air flow shall not be restricted for proper unit operation.
In case of extra-high units the machine environment must
permit easy access for maintenance operations.
Always refer to the chapter 3 “Dimensions, clearances” to confirm
that there is adequate space for all connections and service
operations. For the centre of gravity coordinates, the position of the
unit mounting holes, and the weight distribution points, refer to
the certified dimensional drawing supplied with the unit.
The support points under the chassis must have at least the size
of the chassis opening at the lifting point (minimum 220 x 180 mm)
in order to prevent a deformation of the chassis.
9
2 - PRELIMINARY CHECKS
Typical applications of these units are in refrigeration systems, CAUTION: Before lifting the unit, check that all casing panels
and they do not require earthquake resistance. Earthquake are securely fixed in place. Lift and set down the unit with
resistance has not been verified. great care. Tilting and jarring can damage the unit and impair
CAUTION: Only use slings at the designated lifting points unit operation.
which are marked on the unit. If 30XB units are hoisted with rigging, it is advisable to protect
(See also chapter 3 for information about slinging points) coils against crushing while a unit is being moved. Use struts or
spreader bar to spread the slings above the unit. Do not tilt a unit
Before siting the unit check that:
more than 15°.
- The permitted loading at the site is adequate or that
appropriate strenghtening measures have been taken. WARNING: Never push or lever on any of the enclosure panels
- The unit is installed level on an even surface (maximum of the unit. Only the base of the unit frame is designed to
tolerance is 5 mm in both axes). withstand such stresses.
- There is adequate space above the unit for air flow and to If a unit includes a hydraulic module (options 116R, S, T, U),
ensure access to the components. the hydraulic module and pump piping must be installed in
- The number of support points is adequate and that they are a way that does not submit it to any strain. The hydraulic
in the right places. module pipes must be fitted so that the pump does not
- If the support structure is sensitive to vibration and or noise support the weight of the pipes.
transmission, it is advisable to insert anti-vibration mounts
between the unit and the structure. Selection of these devices 2.2.3 - Checks before system start-up
is based on the system characteristics and the comfort level
Before the start-up of the refrigeration system, the complete
required and should be made by technical specialists.
installation, including the refrigeration system must be verified
- If the optional anti-vibration mounts are present, their number
against the installation drawings, dimensional drawings, system
and position must comply with the indications given on the
piping and instrumentation diagrams and the wiring diagrams.
certified dimensional drawing.
- In case of the anti-vibration mounts are not adjustable the For these checks national regulations must be followed. If the
flatness of the unit frame must be guaranteed by using metal national regulation does not specify any details, refer to standard
plate spacers. EN 378 as follows:
- The location is not subject to flooding. External visual installation checks:
- For outdoor installations, where heavy snowfall is likely and - Ensure that the machine is charged with refrigerant. Verify
long periods of sub-zero temperatures are normal, provision on the unit nameplate that the ‘fluid transported’ is R134A
has to be made to prevent snow accumulating by raising the and is not nitrogen.
unit above the height of drifts normally experienced. - Compare the complete installation with the refrigeration
- Baffles may be necessary to deflect strong winds. They must system and power circuit diagrams.
not restrict air flow into the unit. - Check that all components comply with the design
- Operator work position specifications.
- Check that all protection documents and equipment provided
30XB(E/P) 0250-0500 by the manufacturer (dimensional drawings, P&ID,
declarations etc.) to comply with the regulations are present.
- Verify that the environmental safety and protection and
devices and arrangements provided by the manufacturer to
STANDING POSITION
comply with the regulations are in place.
- Verify that all documents for pressure containers, certificates,
name plates, files, instruction manuals provided by the
manufacturer to comply with the regulations are present.
- Verify the free passage of access and safety routes.
- Check that ventilation in the plant room is adequate (if
applicable).
- Check that refrigerant detectors are present (if applicable).
- Verify the instructions and directives to prevent the deliberate
removal of refrigerant gases that are harmful to the
environment.
- Verify the installation of connections.
- Verify the supports and fixing elements (materials, routing
and connection).
30XB(E/P) 0600-1700 - Verify the quality of welds and other joints.
- Check the protection against mechanical damage.
- Check the protection against heat.
- Check the protection of moving parts.
- Verify the accessibility for maintenance or repair and to check
the piping.
- Verify the status of the valves.
- Verify the quality of the thermal insulation and of the vapour
barriers.3 -
10
3 - DIMENSIONS, CLEARANCES
3.1 - 30XB 250 to 350, 30XBE 250 to 350, 30XBP 250 to 350, 30XB 250 to 200 with option 254/255
POWER AND CONTROL
ELECTRICAL BOX
POWER AND CONTROL
ELECTRICAL BOX
Legend NOTES:
All dimensions are given in mm.
- Drawings are not contractually binding.
B Required clearances for maintenance (see note) - Refer to unit nameplate for unit weight information
C Recommended space for evaporator tube removal - Before designing an installation, consult the certified
Water inlet for standard unit - for options 100A, 100C, 107 refer to the certified dimensional drawings, provided with the unit (Appedix 4).
drawing.
- If the installation includes several units or if this (these) is
Water outlet for standard unit - for options 100A, 100C, 107 refer to the certified
drawing. (are) close to walls, please refer to chapters 3.13 - “Multiple
Air outlet – do not obstruct chiller installation” and 3.14 - “Distance to the wall” of the
installation manual to determine the space required
Power supply and control connection
Slinging points
11
3.3 - 30XBP 500, 30XB 500 with options 254/255, 50 (heat recovery) or 118A (free cooling), 30XBE
500 with options 50 or 118A
POWER AND CONTROL
ELECTRICAL BOX
POWER ELECTRICAL BOX
Legend NOTES:
drawing.
Slinging points
12
3.5 - 30XB 1000, 30XBE 900, 30XBP 850 to 900, 30XB 750 to 850 option 254/255, 30XB 850 to 900 50
or 118A, 30XB 900 option 119 (high efficiency), 30XBE 850 option 50 or 118A
POWER AND CONTROL ELECTRICAL BOX
3.6 - 30XBE1000, 30XBP1000, 30XB-900 option 254/255, 30XB-1000 option 50 or 118A or 119
Legend NOTES:
drawing.
Slinging points
13
3.7 - 30XB-1200
POWER AND CONTROL

ELECTRICAL BOX
3.8 - 30XB-1100 to 1400, 30XBP-1100 to 1400
POWER AND CONTROL

ELECTRICAL BOX
30XB-1100 : X = 9574
30XB-1200 : X = 10770
30XB-1300 to 1400, 30XBE/P1100 to 1400, 30XB-1100 with option 119 or 254/255, 30XB 1200 with option 254/255 : X = 11962
Legend NOTES:
drawing.
Slinging points
14
3.9 - 30XB 1500, 30XBE 1500, 30XBP 1500
3.10 - 30XB 1550 module 1/2
POWER ELECTRICAL BOX (A/B)

MODULE 2
SPACE REQUIRED BETWEEN MODULE 1

AND MODULE 2 FOR COILS SERVICE
Legend NOTES:
drawing.
Slinging points
15
3.11 - 30XB-1550 module 2/2

POWER ELECTRICAL BOX (C)
SPACE REQUIRED BETWEEN

MODULE 1 AND MODULE 2 FOR
COILS SERVICE
Module 1
3.12 - 30XB 1700, 30XBE 1700 - module 1/2

Module 2
SPACE REQUIRED BETWEEN

MODULE 1 AND MODULE 2 FOR
COILS SERVICE
Legend NOTES:
drawing.
Slinging points
16
3.13 - 30XB 1700, 30XBE 1700 - module 2/2
POWER AND CONTROL ELECTRICAL BOX SPACE REQUIRED BETWEEN

MODULE 1 AND MODULE 2
FOR COILS SERVICE
module 1
Legend NOTES:
drawing.
Slinging points
3.14 - Multiple chiller installation 3.15 - Distance to the wall

It is recommended to install multiple chillers in a single row, To ensure correct operation for most cases:
arranged as shown in the example below, to avoid recycling of If h < H (2.3 m), minimum S = 3 m
warm air from one unit to another.
If h > H or S < 3 m, contact your Carrier distributor to evaluate the
1.5 m 1,5 m various possible arrangements.
mini mini
If the situation at the site does not permit this arrangement, contact
your Carrier distributor to evaluate the various possible
arrangements. In certain situations an accessory (supplied loose
H S
at the time of purchase) can be added.
h
Anti-vibration
mounts
3.16 - Underneath a roof
The upper part of the machine (on top of the fans) must not be
covered.
If the floor space requires the machine to be partially covered,
contact your Carrier distributor to assess the various installation
option.
17
4 - PHYSICAL AND ELECTRICAL DATA FOR 30XB UNITS
4.1 - Physical data 30XB
30XB-250 to 800 standard units
30XB 250 300 350 400 450 500 600 700 750 800
Sound levels
Standard unit
Sound power(1) dB(A) 99 99 99 99 101 99 101 99 103 103
Sound pressure at 10 m(2) dB(A) 67 67 67 67 69 67 68 67 70 70
Unit + option 15(3)
Sound power(1) dB(A) 93 93 94 95 95 95 97 96 97 98
Unit + option 15LS(3)
Sound power(1) dB(A) 87 87 87 90 91 91 93 92 94 94
Unit + option 15LS+(3)
Sound power(1) dB(A) - - - - 89 89 91 90 91 92
Sound pressure at 10 m(2) dB(A) - - - - 56 56 57 56 58 58
Dimensions
Standard unit
Length mm 3604 3604 3604 4798 4798 4798 7186 7186 7186 7186
Width mm 2253 2253 2253 2253 2253 2253 2253 2253 2253 2253
Height mm 2322 2322 2322 2322 2322 2322 2322 2322 2322 2322
Operating weight(4)
Standard unit kg 2992 3023 3042 3620 3684 3746 4717 4849 5115 5431
Unit + option 15(3) kg 3237 3268 3287 3889 3952 4015 5005 5134 5400 5716
Unit + option 118A(3) kg 3053 3084 3103 3694 3757 4100 4806 4935 5216 5532
Unit + option 50(3) kg 3314 3345 3364 4023 4164 4515 5428 5657 5923 6245
Compressors 06T semi-hermetic screw compressor, 50 r/s
Circuit A 1 1 1 1 1 1 1 1 1 1
Circuit B 1 1 1 1 1 1 1 1 1 1
No. of control stages
Refrigerant for standard unit(4) R134a
kg 37 35 35 51 52 54 58 58 65 69
Circuit A
teqCO2 52,9 50,1 50,1 72,2 74,4 76,5 82,9 82,9 93,0 98,7
kg 39 36 37 37 37 33 59 62 58 65
Circuit B
teqCO2 55,1 51,5 52,9 52,2 52,9 46,5 84,4 88,7 82,9 93,0
Oil
Circuit A l 20,8 20,8 20,8 23,5 23,5 23,5 23,5 23,5 27,6 27,6
Circuit B l 20,8 20,8 20,8 20,8 20,8 20,8 23,5 23,5 23,5 23,5
(1) In dB ref=10-12 W, ‘A’ weighted. Declared dual-number noise emission values in accordance with ISO 4871 with an associated uncertainty of +/-3dB(A). Measured in
accordance with ISO 9614-1 and certified by Eurovent.
(2) In dB ref 20μPa, ‘A’ weighted. Declared dual-number noise emission values in accordance with ISO 4871 with an associated uncertainty of +/-3dB(A). For information,
calculated from the sound power Lw(A).
(3) Options : 15 = Low noise, 15LS = Very Low noise, 118a = DX freecooling option, 50= Heat recovery.
(4) Values are guidelines only. Refer to the unit name plate.
Eurovent certified values
18
30XB 250 300 350 400 450 500 600 700 750 800
Capacity control SmartVuTM, Electronic Expansion Valve (EXV)

Minimum capacity % 15 15 15 15 15 15 15 15 15 15
Air heat exchanger Aluminum micro-channel coils (MCHE)
Fans FLYING-BIRD 6, axial fan with rotating impeller
Standard unit
Quantity 6 6 6 8 8 8 11 12 12 12
Maximum total air flow l/s 28920 28920 28920 38560 38560 38560 53020 57840 57840 57840
Maximum rotation speed r/s 15,7 15,7 15,7 15,7 15,7 15,7 15,7 15,7 15,7 15,7
Unit + option 15LS
Water heat exchanger Flooded multi-pipe type
Water volume l 58 61 61 66 70 77 79 94 98 119
Max. water-side operating pressure without hydraulic
kPa 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000
module
Pump, Victaulic screen filter, relief valve, water and air drain valve,
Hydraulic module (option)
pressure sensors, expansion tank (option)
Centrifugal pump, monocell, 48,3r/s, low or high pressure (as required),
Pump
single or dual (as required)
Expansion vessel volume l 50 50 50 50 50 80
Max. water-side operating pressure with hydraulic module kPa 400 400 400 400 400 400
Water connections without or with hydraulic module Victaulic® type
Standard & option 8, without option 116
Nominal diameter in 5 5 5 5 5 5 5 6 6 6
Actual outside diameter mm 141,3 141,3 141,3 141,3 141,3 141,3 141,3 168,3 168,3 168,3
Options 5, 6 et 100A
Options 100C
Options 116
Nominal diameter in 4 4 4 4 4 4 - - - -
Actual outside diameter mm 114,3 114,3 114,3 114,3 114,3 114,3 - - - -
Casing paint Colour code RAL 7035
19
30XB-850 to 1700 standard units
30XB 850 900 1000 1100 1200 1300 1400 1500 1550 1700
Sound levels
Standard unit
Sound power(1) dB(A) 101 104 102 103 102 104 104 104 104 104
Unit + option 15(3)
Sound power(1) dB(A) 97 99 98 98 98 100 99 99 100 100
Sound power(1) dB(A) 94 95 94 94 94 99 95 96 96 96
Sound power(1) dB(A) 91 93 92 93 93 97 94 95 93 93
Dimensions
Standard unit
Length mm 7186 7186 8380 9574 10770 11962 11962 13157 9574/
4798
8380/
8380
Width mm 2253 2253 2253 2253 2253 2253 2253 2253 2253 2253
Height mm 2322 2322 2322 2322 2322 2322 2322 2322 2322 2322
Operating weight(4)
3356/ 5835/
Standard unit kg 5480 5749 6244 7202 7650 8545 8622 8928
6612 5835
3557/ 6234/
Unit + option 15(3) kg 5765 6034 6521 7511 7952 8840 8917 9215
6985 6234
Unit + option 118A(3) kg 5868 6157 6643 - - - - - - -
Unit + option 50(3) kg 6294 6660 7144 - - - - - - -
Circuit A 1 1 1 1 1 1 1 1 1 1
Circuit B 1 1 1 1 1 1 1 1 1 1
Circuit C 1 1
Circuit D 1
kg 69 67 71 76 76 110 116 132 85 72
Circuit A
teqCO2 98,7 95,8 100,8 108,7 108,7 157,3 165,9 188,8 121,6 103,0
kg 65 67 72 108 120 116 124 120 88 63
Circuit B
teqCO2 93,0 95,8 103,0 154,4 171,6 165,9 177,3 171,6 125,8 90,1
kg 80 72
Circuit C
teqCO2 114,4 103,0
kg 63
Circuit D
90,1
Oil
Circuit A l 27,6 27,6 27,6 27,6 27,6 36,0 36,0 36,0 27,6 27,6
Circuit B l 23,5 27,6 27,6 36,0 36,0 36,0 36,0 36,0 27,6 23,5
Circuit C l 27,6 27,6
Circuit D l 23,5
(1) in dB ref=10-12 W, ‘A’ weighted. Declared dual-number noise emission values in accordance with ISO 4871 with an associated uncertainty of +/-3dB(A). Measured in
20
30XB 850 900 1000 1100 1200 1300 1400 1500 1550 1700

Standard unit
Quantity 12 12 14 16 18 20 20 22 24 28
Unit + option 15LS
Water volume l 119 130 140 164 174 180 189 189 240 240
kPa 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000
module
Water connections Victaulic® type
Standard & option 8
Nominal diameter in 6 6 8 6 6 6 6 6 8/6 6
219,1/
Actual outside diameter mm 168,3 168,3 219,1 168,3 168,3 168,3 168,3 168,3 168,3
168,3
Nominal diameter in 5 5 6 6 6 6 6 6 8/5 6/6
219,1/ 168,3/
Actual outside diameter mm 141,3 141,3 168,3 168,3 168,3 168,3 168,3 168,3
141,3 168,3
Options 100C
Nominal diameter in 6 6 8 - - - - - - -
Actual outside diameter mm 168,3 168,3 219,1 - - - - - - -
21
4.2 - Physical data 30XBE
30XBE 250 to 800
30XBE 250 300 350 400 450 500 600 700 750 800
Sound levels
Standard unit
Sound power(1) dB(A) 99 99 99 99 101 99 101 99 103 103
Unit + option 15(3)
Sound power(1) dB(A) 93 93 94 95 95 95 97 96 97 98
Sound power(1) dB(A) 87 87 87 90 91 91 93 92 94 94
Sound power(1) dB(A) - - - - 89 89 91 90 91 92
Dimensions
Standard unit
Length mm 3604 3604 3604 4798 4798 4798 7186 7186 7186 7186
Width mm 2253 2253 2253 2253 2253 2253 2253 2253 2253 2253
Height mm 2322 2322 2322 2322 2322 2322 2322 2322 2322 2322
Operating weight(4)
Standard unit kg 3040 3071 3091 3674 3737 3798 4797 4943 5201 5514
Unit + option 15 (3) kg 3308 3339 3359 3973 4036 4097 5128 5274 5532 5845
Unit + option 118a (3) kg 3124 3155 3175 3778 3841 4182 4929 5075 5348 5661
Unit + option 50 (3) kg 3385 3417 3437 4106 4248 4590 5550 5696 6056 6368
Circuit A 1 1 1 1 1 1 1 1 1 1
Circuit B 1 1 1 1 1 1 1 1 1 1
kg 39 37 37 52 53 55 60 61 69 69
Circuit A
teqCO2 55,8 52,9 52,9 74,4 75,8 77,9 85,8 87,2 98,0 98,7
kg 40 38 39 40 40 37 61 64 61 67
Circuit B
teqCO2 57,2 54,3 55,8 57,2 57,2 52,9 87,2 91,5 86,5 95,8
Oil
Circuit A l 20,8 20,8 20,8 23,5 23,5 23,5 23,5 23,5 27,6 27,6
Circuit B l 20,8 20,8 20,8 20,8 20,8 20,8 23,5 23,5 23,5 23,5
22
30XBE 250 300 350 400 450 500 600 700 750 800

Standard unit
Quantity 6 6 6 8 8 8 11 12 12 12
Unit + option 15LS
Water volume l 58 61 61 66 70 77 79 94 98 119
kPa 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000
module
Pump, Victaulic screen filter, relief valve, water and air drain valve, pressure
sensors, expansion tank (option)
Centrifugal pump, monocell, 48,3r/s, low or high pressure (as required), single
Pump
or dual (as required)
Expansion vessel volume inch 50 50 50 50
Max. water-side operating pressure with hydraulic module mm 400 400 400 400
Options 100C
Options 116
Nominal diameter in 4 4 4 4 - - - - - -
Actual outside diameter mm 114,3 114,3 114,3 114,3 - - - - - -
23
30XBE 850 to 1700
30XBE 850 900 1000 1100 1200 1300 1400 1500 1700
Sound levels
Standard unit
Sound power(1) dB(A) 101 104 102 103 102 104 104 104 104
Sound pressure at 10 m(2) dB(A) 68 71 69 70 69 71 71 71 70
Unit + option 15(3)
Sound power(1) dB(A) 97 99 98 98 98 100 99 99 100
Sound power(1) dB(A) 94 95 94 94 94 99 95 96 96
Sound power(1) dB(A) 91 93 92 93 93 97 94 95 93
Dimensions
Standard unit
Length mm 7186 8380 9574 11962 11962 11962 11962 13157 8380/8380
Width mm 2253 2253 2253 2253 2253 2253 2253 2253 2253
Height mm 2322 2322 2322 2322 2322 2322 2322 2322 2322
Operating weight(4)
Standard unit kg 5563 6169 6665 7928 8069 8660 8735 9072 5935/5935
Unit + option 15(3) kg 5894 6499 6996 8302 8443 9034 9109 9446 6266/6266
Unit + option 118 (3) kg 6050 6388 6862 - - - - - -
Unit + option 50 (3) kg 6726 7130 7619 - - - - - -
Circuit A 1 1 1 1 1 1 1 1 1
Circuit B 1 1 1 1 1 1 1 1 1
Circuit C 1
Circuit D 1
kg 69 72 79 82 84 115 121 124 75
Circuit A
teqCO2 98,7 103,0 113,0 117,3 120,1 164,5 173,0 177,3 107,3
kg 67 74 83 118 130 121 127 130 67
Circuit B
teqCO2 95,8 105,8 118,7 168,7 185,9 173,0 181,6 185,9 95,8
kg 75
Circuit C
teqCO2 107,3
kg 67
Circuit D
teqCO2 95,8
Oil
Circuit A l 27,6 27,6 27,6 27,6 27,6 36,0 36,0 36,0 27,6
Circuit B l 23,5 27,6 27,6 36,0 36,0 36,0 36,0 36,0 23,5
Circuit C l 27,6
Circuit D l 23,5
24
30XBE 850 900 1000 1100 1200 1300 1400 1500 1700

Minimum capacity % 15 15 15 15 15 15 15 15 8
Standard unit
Quantity 12 14 16 19 20 20 20 22 28
Maximum total air flow l/s 57840 67480 77120 91580 96400 96400 96400 106040 134960
Maximum rotation speed r/s 15,7 15,7 15,7 15,7 15,7 15,7 15,7 15,7 15,7
Unit + option 15LS
Water volume l 119 130 140 164 174 180 189 189 240
Max. water-side operating pressure without
kPa 1000 1000 1000 1000 1000 1000 1000 1000 1000
hydraulic module
Water connections without or with hydraulic
Victaulic® type
module
Standard & option 8
Nominal diameter in 6 6 8 6 6 6 6 6 6
Actual outside diameter mm 168,3 168,3 219,1 168,3 168,3 168,3 168,3 168,3 168,3
Nominal diameter in 5 5 6 6 6 6 6 6 6/6
Actual outside diameter mm 141,3 141,3 168,3 168,3 168,3 168,3 168,3 168,3 168,3/168,3
Options 100C
Nominal diameter in 6 6 8 - - - - - -
Actual outside diameter mm 168,3 168,3 219,1 - - - - - -
25
4.3 - Physical data 30XBP
30XBP 250 to 800
30XBP 250 300 350 400 450 500 600 700 750 800
Sound levels
Standard unit
Sound power(1) dB(A) 99 99 99 99 101 99 101 99 103 103
Unit + option 15(3)
Sound power(1) dB(A) 93 93 94 95 95 95 97 96 97 98
Sound power(1) dB(A) 87 87 87 90 91 91 93 92 94 94
Sound power(1) dB(A) - - - - 89 89 91 90 91 92
Dimensions
Standard unit
Length mm 3604 3604 3604 4798 4798 5992 7186 7186 7186 7186
Width mm 2253 2253 2253 2253 2253 2253 2253 2253 2253 2253
Height mm 2322 2322 2322 2322 2322 2322 2322 2322 2322 2322
Operating weight(4)
Standard unit kg 2999 3030 3049 3629 3692 4023 4726 4860 5127 5439
Unit + option 15(3) kg 3267 3298 3317 3928 3991 4322 5057 5191 5458 5770
Circuit A 1 1 1 1 1 1 1 1 1 1
Circuit B 1 1 1 1 1 1 1 1 1 1
kg 39 37 37 52 53 59 60 61 69 69
Circuit A
teqCO2 55,8 52,9 52,9 74,4 75,8 83,7 85,8 87,2 98,0 98,7
kg 40 38 39 40 40 36 61 64 61 67
Circuit B
teqCO2 55,1 51,5 52,9 52,2 52,9 46,5 84,4 88,7 82,9 93,0
Oil
Circuit A l 20,8 20,8 20,8 23,5 23,5 23,5 23,5 23,5 27,6 27,6
Circuit B l 20,8 20,8 20,8 20,8 20,8 20,8 23,5 23,5 23,5 23,5
26
30XBP 250 300 350 400 450 500 600 700 750 800

Standard unit
Quantity 6 6 6 8 8 9 11 12 12 12
Unit + option 15LS
Water volume l 58 61 61 66 70 77 79 94 98 119
kPa 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000
module
Pump
or dual (as required)
Expansion vessel volume inch 50 50 50 50 50 80
Max. water-side operating pressure with hydraulic module mm 400 400 400 400 400 400
Options 100C
Options 116
Nominal diameter in 4 4 4 4 - - - - - -
Actual outside diameter mm 114,3 114,3 114,3 114,3 - - - - - -
27
30XBP 850 to 1500
30XBP 850 900 1000 1100 1200 1300 1400 1500
Sound levels
Standard unit
Sound power(1) dB(A) 101 104 102 103 102 104 104 104
Sound pressure at 10 m(2) dB(A) 70 71 69 70 69 71 71 71
Unit + option 15(3)
Sound power(1) dB(A) 97 99 98 98 98 100 99 99
Sound power(1) dB(A) 94 95 94 94 94 99 95 96
Sound power(1) dB(A) 91 93 92 93 93 97 94 95
Dimensions
Standard unit
Length mm 8380 8380 9574 11962 11962 11962 11962 13157
Width mm 2253 2253 2253 2253 2253 2253 2253 2253
Height mm 2322 2322 2322 2322 2322 2322 2322 2322
Operating weight(4)
Standard unit kg 5795 6080 6561 7812 7949 8565 8640 8941
Unit + option 15(3) kg 6126 6411 6892 8183 8320 8939 9014 9315
Circuit A 1 1 1 1 1 1 1 1
Circuit B 1 1 1 1 1 1 1 1
kg 75 72 79 82 84 115 121 124
Circuit A
teqCO2 107,3 103,0 113,0 117,3 120,1 164,5 173,0 177,3
kg 67 74 83 118 130 121 127 130
Circuit B
teqCO2 95,8 105,8 118,7 168,7 185,9 173,0 181,6 185,9
Oil
Circuit A l 27,6 27,6 27,6 27,6 27,6 36,0 36,0 36,0
Circuit B l 23,5 27,6 27,6 36,0 36,0 36,0 36,0 36,0
28
30XBP 850 900 1000 1100 1200 1300 1400 1500

Minimum capacity % 15 15 15 15 15 15 15 15
Standard unit
Quantity 14 14 16 19 20 20 20 22
Maximum total air flow l/s 67480 67480 77120 91580 96400 96400 96400 106040
Maximum rotation speed r/s 15,7 15,7 15,7 15,7 15,7 15,7 15,7 15,7
Unit + option 15LS
Maximum total air flow l/s 55020 55020 62880 78600 78600 78600 78600 86460
Maximum rotation speed r/s 11,7 11,7 11,7 11,7 11,7 11,7 11,7 11,7
Water volume l 119 130 140 164 174 180 189 189
Max. water-side operating pressure without hydraulic module kPa 1000 1000 1000 1000 1000 1000 1000 1000
Centrifugal pump, monocell, 48,3r/s, low or high pressure (as required),
Pump
single or dual (as required)
Expansion vessel volume inch
Max. water-side operating pressure with hydraulic module mm
Standard & option 8
Nominal diameter in 6 6 8 6 6 6 6 6
Nominal diameter in 5 5 6 6 6 6 6 6
Options 100C
Nominal diameter in 6 6 8 - - - - -
Actual outside diameter mm 168,3 168,3 219,1 - - - - -
29
4.4 - Physical data 30XB with option 254 or 255
30XB 250 to 800 with option 254 or 255
30XB option 254/255 250 300 350 400 450 500 600 700 750 800
Sound levels
Standard unit
Sound power(1) dB(A) 99 99 99 99 101 99 101 99 103 103
Unit + option 15(3)
Sound power(1) dB(A) 93 93 94 95 95 95 97 96 97 98
Sou nd power(1) dB(A) 87 87 87 90 91 91 93 92 94 94
Sound power(1) dB(A) - - - - 89 89 91 90 91 92
Dimensions
Standard unit
Length mm 3604 3604 4798 4798 4798 5992 7186 7186 8380 8380
Width mm 2253 2253 2253 2253 2253 2253 2253 2253 2253 2253
Height mm 2322 2322 2322 2322 2322 2322 2322 2322 2322 2322
Operating weight(4)
Standard unit kg 3230 3272 3658 3931 3994 4477 5205 5314 6005 6294
Unit + option 15(3) kg 3475 3517 3899 4200 4263 4741 5494 5599 6286 6575
Circuit A 1 1 1 1 1 1 1 1 1 1
Circuit B 1 1 1 1 1 1 1 1 1 1
kg 60 64 70 85 85 102 102 100 129 112
Circuit A
teqCO2 85,8 91,5 100,1 121,6 121,6 145,9 145,9 143,0 184,5 160,2
kg 64 64 56 56 56 56 88 95 88 95
Circuit B
teqCO2 91,5 91,5 80,1 80,1 80,1 80,1 125,8 135,9 125,8 135,9
Oil
Circuit A l 20,8 20,8 20,8 23,5 23,5 23,5 23,5 23,5 27,6 27,6
Circuit B l 20,8 20,8 20,8 20,8 20,8 20,8 23,5 23,5 23,5 23,5
30
30XB option 254/255 250 300 350 400 450 500 600 700 750 800

Standard unit
Quantity 6 6 7 8 8 9 11 12 13 13
Unit + option 15LS
Water volume l 58 61 61 66 70 77 79 94 98 119
kPa 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000
module
Pump or dual
(as required)
Expansion vessel volume inch 50 50 50 50 50 80
Max. water-side operating pressure with hydraulic module mm 400 400 400 400 400 400
Options 100C
Options 116
Nominal diameter in 4 4 4 4 4 4 - - - -
Actual outside diameter mm 114,3 114,3 114,3 114,3 114,3 114,3 - - - -
31
30XB-850 to 1700 with option 254 or 255
30XB option 254/255 850 900 1000 1100 1200 1300 1400 1550 1700
Sound levels
Standard unit
Sound power(1) dB(A) 101 104 102 103 102 104 104 104 104
Unit + option 15(3)
Sound power(1) dB(A) 97 99 98 98 98 100 99 100 100
Sound power(1) dB(A) 94 95 94 94 94 99 95 96 96
Sound power(1) dB(A) 91 93 92 93 93 97 94 93 93
Dimensions
Standard unit
9574/ 8380/
Length mm 8380 9574 9574 11962 11962 11962 11962 8380
4798
Width mm 2253 2253 2253 2253 2253 2253 2253 2253 2253
Height mm 2322 2322 2322 2322 2322 2322 2322 2322 2322
Operating weight(4)
3685/ 6410/
Standard unit kg 6360 6992 7192 8555 8684 9262 9339
7226 6410
3851/ 6740/
Unit + option 15(3) kg 6637 7265 7461 8853 8978 9558 9635
7557 6740
Circuit A 1 1 1 1 1 1 1 1 1
Circuit B 1 1 1 1 1 1 1 1 1
Circuit C 1 1
Circuit D 1
kg 130 129 140 125 128 170 176 140 130
Circuit A
teqCO2 185,9 184,5 200,2 178,8 183,0 243,1 251,7 200,2 185,9
kg 95 103 129 180 196 176 184 129 95
Circuit C
teqCO2 135,9 147,3 184,5 257,4 280,3 251,7 263,1 184,5 135,9
kg 135,0 130,0
Circuit B
teqCO2 193,1 185,9
Circuit D kg 95,0
teqCO2 135,9
Oil
Circuit A l 27,6 27,6 27,6 27,6 36,0 36,0 36,0 27,6 27,6
Circuit B l 23,5 27,6 27,6 36,0 36,0 36,0 36,0 27,6 23,5
Circuit C l 27,6 27,6
Circuit D l 23,5
32
30XB option 254/255 850 900 1000 1100 1200 1300 1400 1550 1700

Minimum capacity % 15 15 15 15 15 15 15 10 8
Standard unit
Quantity 14 15 16 19 20 20 20 24 28
Unit + option 15LS
Water volume l 119 130 140 164 174 180 189 240 240
Max. water-side operating pressure without hydraulic module kPa 1000 1000 1000 1000 1000 1000 1000 1000 1000
Standard & option 8
Nominal diameter in 6 6 8 6 6 6 6 8/6 6
219,1/
168,3
Nominal diameter in 5 5 6 6 6 6 6 8/5 6/6
219,1/ 168,3/
Actual outside diameter mm 141,3 141,3 168,3 168,3 168,3 168,3 168,3
141,3 168,3
Options 100C
Nominal diameter in 6 6 8 - - - - - -
Actual outside diameter mm 168,3 168,3 219,1 - - - - - -
4.5 - Short-circuit stability current for all units
30XB(E/P) 250 to 500 600 to 1000 1100 to 1500 1550 1700
Short-circuit whistand current (TN system)

Circuit A+B KA 38 50 50 50 50
Circuit C+D kA NA NA 50 50 50
Unit + option 81 kA NA NA 50 50 NA
(1) If another current limitation protection device is used, its time-current and thermal constraint (I²t) trip characteristics must be at least equivalent to those of the recommended
protection.
Note: The short-circuit stability current values above are suitable with the TN system.
33
4.6 - Electrical data
30XB from 250 to 1000
30XB 250 300 350 400 450 500 600 700 750 800 850 900 1000
Power circuit supply

Nominal voltage V-ph-Hz 400-3-50
Voltage range V 360-440
Control circuit supply 24 V via internal transformer
Maximum operating input power(1)
Standard unit kW 127 137 148 173 193 212 259 279 310 328 359 377 442
Unit + option 15LS kW 121 132 142 166 186 204 249 268 299 317 348 366 428
Power factor at maximum power (1)
Standard unit
Displacement Power Factor (Cos Phi) 0,88 0,87 0,87 0,88 0,88 0,88 0,88 0,88 0,87 0,87 0,88 0,87 0,88
Unit + option 15LS
Nominal operating current draw(2)
Standard unit A 151 167 183 211 242 263 327 351 402 423 439 495 535
Unit + option 15LS A 142 158 174 199 230 251 310 333 384 405 421 477 513
Maximum operating current draw (Un)(1)
Standard unit A 209 227 245 285 318 348 426 459 514 544 590 629 729
Unit + option 15LS A 200 218 236 273 306 336 409 441 496 526 572 611 707
Maximum current (Un-10%)(1)
Standard unit A 221 240 259 301 336 368 450 485 544 576 625 667 773
Unit + option 15LS A 212 231 250 289 324 356 433 467 526 558 607 649 751
Nominal start-up current (3)
Standard unit A 246 246 262 379 480 480 539 564 738 759 759 835 835
Unit + option 15LS A 241 241 257 374 475 475 531 555 730 751 751 826 844
Unit + option 25C A 184 177 193 317 411 411 413 438 631 637 637 666 659
Maximum start-up current(Un) (2)
Standard unit A 275 293 293 408 511 511 618 618 783 813 813 902 952
Unit + option 15LS A 270 288 288 403 506 506 610 609 775 805 805 893 941
Unit + option 25C A 213 224 224 346 442 442 492 492 676 691 691 733 756
(1) Values obtained at unit continuous maximum operating conditions (data given on the unit nameplate)
(2) Operating current of the smallest compressor(s) + fan current + locked rotor current or reduced start-up current of the largest compressor.
(3) Standardised EUROVENT conditions, water-cooled exchanger water inlet/outlet = 12°C/7°C, outdoor air temperature = 35°C.
34
30XB from 1100 to 1700
30XB 1100 1200 1300 1400 1500 1550 1700

Maximum operating input power(1) - 30XB
Standard unit
Circuit 1(a) kW 192 221 263 283 307 445 363
Circuit 2(a) kW 280 307 281 304 307 223 363
Option 081 kW 471 527 544 587 613
Unit + option 15LS
Circuit 1(a) kW 186 214 254 274 296 431 350
Circuit 2(a) kW 271 297 272 295 296 215 350
Option 081 kW 457 510 526 568 592
Power factor at maximum power (1) - 30XB
Standard unit
Displacement Power Factor (Cos Phi) 0,87 0,87 0,87 0,87 0,87 0,87 0,88
Unit + option 15LS
Nominal operating current draw(2) - 30XB
Standard unit
Circuit 1(a) A 252 268 340 353 389 542 447
Circuit 2(a) A 349 389 353 385 389 271 447
Option 081 A 600 656 692 737 777 - -
Unit + option 15LS
Circuit 1(a) A 241 257 324 337 372 518 425
Circuit 2(a) A 335 372 337 369 372 259 425
Option 081 A 576 628 661 706 743 - -
Maximum operating current draw (Un)(1) - 30XB
Standard unit
Circuit 1(a) A 319 365 438 468 507 736 598
Circuit 2(a) A 464 507 468 503 507 368 598
Option 081 A 782 871 905 970 1013 - -
Unit + option 15LS
Circuit 1(a) A 308 354 422 452 490 712 576
Circuit 2(a) A 450 490 452 487 490 356 576
Option 081 A 758 843 874 939 979 - -
(a) When the machines are equipped with two power supplies, circuit 1 supplies the refrigerant circuit A and circuit 2 supplies the refrigerant circuit B or for units 30XB1550
to 1700 units: Circuit 1 supplies circuits A and B, circuit 2 supplies circuits C and D.
35
30XB 1100 1200 1300 1400 1500 1550 1700
Maximum current (Un-10%)(1) - 30XB

Standard unit
Circuit 1(a) A 338 387 474 506 538 780 633
Circuit 2(a) A 502 538 506 534 538 390 633
Option 081 A 839 924 979 1039 1075 - -
Unit + option 15LS
Circuit 1(a) A 327 376 458 490 521 756 611
Circuit 2(a) A 488 521 490 518 521 378 611
Option 081 A 815 896 948 1008 1041 - -
Nominal start-up current (3) - 30XB
Standard unit
Circuit 1(a) A 587 587 629 629 629 828 759
Circuit 2(a) A 629 629 629 629 629 587 759
Option 081 A 936 976 982 1014 1018 - -
Option 081 & Opt 25c A 687 702 729 744 744 - -
Unit + option 15LS
Circuit 1(a) A 587 587 629 629 629 828 751
Circuit 2(a) A 629 629 629 629 629 587 751
Option 081 A 922 959 966 998 1001 - -
Option 081 & Opt 25c A 674 685 714 729 727 - -
Maximum start-up current(Un)(2) - 30XB
Standard unit
Circuit 1(a) A 587 587 629 629 629 828 813
Circuit 2(a) A 629 629 629 629 629 587 813
Option 081 A 1051 1094 1097 1132 1136 - -
Option 081 & Opt 25c A 802 820 844 862 862 - -
Unit + option 15LS
Circuit 1(a) A 587 587 629 629 629 828 805
Circuit 2(a) A 629 629 629 629 629 587 805
Option 081 A 1037 1077 1081 1116 1119 - -
Option 081 & Opt 25c A 789 803 829 847 845 - -
36
30XBE from 250 to 1000
30XBE 250 300 350 400 450 500 600 700 750 800 850 900 1000

Standard unit kW 127 138 148 174 194 212 260 280 310 329 359 381 446
Unit + option 15LS kW 122 132 143 166 186 205 250 269 300 318 349 369 432
Standard unit
Unit + option 15LS
Standard unit A 148 164 180 207 238 259 320 345 396 417 433 495 533
Unit + option 15LS A 138 154 170 195 226 247 304 326 377 398 414 473 509
Standard unit A 204 222 240 279 312 342 417 449 504 534 580 625 723
Unit + option 15LS A 195 213 231 267 300 330 401 432 487 517 563 605 700
Standard unit A 216 235 254 295 330 362 441 475 534 566 615 663 767
Unit + option 15LS A 207 226 245 283 318 350 425 458 517 549 598 643 744
Standard unit A 246 246 262 379 480 480 539 564 738 759 759 839 858
Unit + option 15LS A 241 241 257 374 475 475 531 555 730 751 751 828 846
Unit + option 25C A 184 177 193 317 411 411 413 438 631 637 637 666 659
Maximum start-up current(Un)(2)
Standard unit A 275 293 293 408 511 511 618 618 783 813 813 906 955
Unit + option 15LS A 270 288 288 403 506 506 610 609 775 805 805 895 943
Unit + option 25C A 213 224 224 346 442 442 492 492 676 691 691 733 756
.
37
30XBE from 1100 to 1700
30XBE 1100 1200 1300 1400 1500 1700

Standard unit
Circuit 1(a) kW 194 223 264 284 307 363
Circuit 2(a) kW 284 308 282 305 307 363
Option 081 kW 478 532 546 588 614 -
Unit + option 15LS
Circuit 1(a) kW 187 216 255 274 297 351
Circuit 2(a) kW 275 298 273 296 297 351
Option 081 kW 461 514 528 570 594 -
Standard unit
Displacement Power Factor (Cos Phi) 0,89 0,89 0,89 0,89 0,89 0,90
Unit + option 15LS
Displacement Power Factor (Cos Phi) 0,89 0,89 0,89 0,89 0,89 0,90
Standard unit
Circuit 1(a) A 251 267 334 347 382 439
Circuit 2(a) A 350 386 347 379 382 439
Option 081 A 601 652 681 726 764 -
Unit + option 15LS
Circuit 1(a) A 239 255 319 332 366 417
Circuit 2(a) A 334 367 332 364 366 417
Option 081 A 572 621 650 695 731 -
Standard unit
Circuit 1(a) A 316 362 430 460 498 586
Circuit 2(a) A 463 500 460 495 498 586
Option 081 A 778 862 889 954 995 -
Unit + option 15LS
Circuit 1(a) A 304 350 415 445 482 566
Circuit 2(a) A 447 483 445 480 482 566
Option 081 A 751 833 860 925 963 -
38
30XBE 1100 1200 1300 1400 1500 1700

Standard unit
Circuit 1(a) A 335 384 466 498 529 621
Circuit 2(a) A 501 531 498 526 529 621
Option 081 A 835 915 963 1023 1057 -
Unit + option 15LS
Circuit 1(a) A 323 372 451 483 513 601
Circuit 2(a) A 485 514 483 511 513 601
Option 081 A 808 886 934 994 1025 -
Standard unit
Circuit 1(a) A 587 587 629 629 629 759
Circuit 2(a) A 629 629 629 629 629 759
Option 081 A 944 979 982 1014 1018 -
Option 081 & Opt 25c A 687 702 729 744 744 -
Unit + option 15LS
Circuit 1(a) A 587 587 629 629 629 751
Circuit 2(a) A 629 629 629 629 629 751
Option 081 A 927 961 966 998 1001 -
Option 081 & Opt 25c A 671 684 714 729 727 -
Standard unit
Circuit 1(a) A 587 587 629 629 629 813
Circuit 2(a) A 629 629 629 629 629 813
Option 081 A 1059 1097 1097 1132 1136 -
Option 081 & Opt 25c A 802 820 844 862 862 -
Unit + option 15LS
Circuit 1(a) A 587 587 629 629 629 805
Circuit 2(a) A 629 629 629 629 629 805
Option 081 A 1042 1079 1081 1116 1119 -
Option 081 & Opt 25c A 786 802 829 847 845 -
39
30XBP from 250 to 1000
30XBP 250 300 350 400 450 500 600 700 750 800 850 900 1000

Standard unit kW 126 137 147 172 192 210 257 278 308 327 357 375 440
Unit + option 15LS kW 124 135 145 170 189 208 254 274 304 323 353 371 434
Standard unit
Unit + option 15LS
Standard unit A 145 161 177 203 234 255 315 339 390 411 427 483 521
Unit + option 15LS A 142 158 174 199 230 251 310 333 384 405 420 476 512
Standard unit A 203 221 239 277 310 340 414 447 502 532 578 617 715
Unit + option 15LS A 200 218 236 273 306 336 409 441 496 526 571 610 706
Standard unit A 215 234 253 293 328 360 438 473 532 564 613 655 759
Unit + option 15LS A 212 231 250 289 324 356 433 467 526 558 606 648 750
Standard unit A 243 243 259 376 477 477 534 558 733 754 754 829 848
Unit + option 15LS A 241 241 257 374 475 475 531 555 730 751 751 826 844
Unit + option 25C A 181 174 190 314 408 408 408 432 626 632 632 660 652
Standard unit A 272 290 290 405 508 508 613 612 778 808 808 896 945
Unit + option 15LS A 270 288 288 403 506 506 610 609 775 805 805 893 941
Unit + option 25C A 210 221 221 343 439 439 487 486 671 686 686 727 749
40
30XBP from 1100 to 1500
30XBP 1100 1200 1300 1400 1500

Maximum operating input power(1) - 30XBP
Standard unit
Circuit 1(a) kW 191 220 262 282 304
Circuit 2(a) kW 279 304 280 303 304
Option 081 kW 469 525 542 584 609
Unit + option 15LS
Circuit 1(a) kW 188 217 258 278 301
Circuit 2(a) kW 276 301 277 300 301
Option 081 kW 463 518 535 578 602
Power factor at maximum power (1) - 30XBP
Standard unit
Displacement Power Factor (Cos Phi) 0,88 0,89 0,88 0,89 0,89
Unit + option 15LS
Displacement Power Factor (Cos Phi) 0,88 0,89 0,88 0,89 0,89
Nominal operating current draw(2) - 30XBP
Standard unit
Circuit 1(a) A 245 261 330 343 377
Circuit 2(a) A 340 377 343 375 377
Option 081 A 584 638 672 717 754
Unit + option 15LS
Circuit 1(a) A 240 256 324 337 372
Circuit 2(a) A 334 371 337 369 372
Option 081 A 574 627 661 706 743
Maximum operating current draw (Un)(1) - 30XBP
Standard unit
Circuit 1(a) A 312 358 428 458 495
Circuit 2(a) A 455 495 458 493 495
Option 081 A 766 853 885 950 990
Unit + option 15LS
Circuit 1(a) A 307 353 422 452 490
Circuit 2(a) A 450 490 452 487 490
Option 081 A 756 842 874 939 979
(a) When the machines are equipped with two power supplies, circuit 1 supplies the refrigerant circuit A and circuit 2 supplies the refrigerant circuit B or for units 30XBP1550
41
30XBP 1100 1200 1300 1400 1500
Maximum current (Un-10%)(1) - 30XBP

Standard unit
Circuit 1(a) A 331 380 464 496 526
Circuit 2(a) A 493 526 496 524 526
Option 081 A 823 906 959 1019 1052
Unit + option 15LS
Circuit 1(a) A 326 375 458 490 521
Circuit 2(a) A 488 521 490 518 521
Option 081 813 895 948 1008 1041
Nominal start-up current(3) - 30XBP
Standard unit
Circuit 1(a) A 587 587 629 629 629
Circuit 2(a) A 629 629 629 629 629
Option 081 A 927 964 972 1004 1006
Option 081 & Opt 25c A 678 691 719 734 733
Unit + option 15LS
Circuit 1(a) A 587 587 629 629 629
Circuit 2(a) A 629 629 629 629 629
Option 081 A 922 959 966 998 1001
Option 081 & Opt 25c A 674 685 714 729 727
Maximum start-up current(Un)(2) - 30XBP
Standard unit
Circuit 1(a) A 587 587 629 629 629
Circuit 2(a) A 629 629 629 629 629
Option 081 A 1042 1082 1087 1122 1124
Option 081 & Opt 25c A 793 809 834 852 851
Unit + option 15LS
Circuit 1(a) A 587 587 629 629 629
Circuit 2(a) A 629 629 629 629 629
Option 081 A 1037 1077 1081 1116 1119
Option 081 & Opt 25c A 789 803 829 847 845
(a) When the machines are equipped with two power supplies, circuit 1 supplies the refrigerant circuit A and circuit 2 supplies the refrigerant circuit B or for units 30XBP1550
to 1700 units: Circuit 1 supplies circuits A and B, circuit 2 supplies circuits C and D
42
30XB from 250 to 1000 with option 254 or 255
30XB with option 254 or 255 250 300 350 400 450 500 600 700 750 800 850 900 1000

Standard unit kW 127 137 150 173 193 214 259 279 312 331 363 384 446
Unit + option 15LS kW 121 132 144 166 186 207 249 268 301 320 352 373 433
Standard unit
Unit + option 15LS
Standard unit A 151 167 187 211 242 267 327 351 406 427 447 506 542
Unit + option 15LS A 142 158 177 199 230 255 310 333 388 409 428 488 521
Standard unit A 209 227 249 285 318 352 426 459 518 548 598 640 736
Unit + option 15LS A 200 218 239 273 306 340 409 441 500 530 579 622 715
Standard unit A 221 240 263 301 336 372 450 485 548 580 633 678 780
Unit + option 15LS A 212 231 253 289 324 360 433 467 530 562 614 660 759
Standard unit A 246 246 262 379 480 480 539 564 738 759 759 835 835
Unit + option 15LS A 241 241 257 374 475 475 531 555 730 751 751 826 844
Unit + option 25C A 184 177 193 317 411 411 413 438 631 637 637 666 659
Maximum start-up current(Un)(2) - 30XB
Standard unit A 275 293 293 408 511 511 618 618 783 813 813 902 952
Unit + option 15LS A 270 288 288 403 506 506 610 609 775 805 805 893 941
Unit + option 25C A 213 224 224 346 442 442 492 492 676 691 691 733 756
.
43
30XB from 1100 to 1700 with option 254 or 255
30XB with option 254 or 255 1100 1200 1300 1400 1500 1550 1700

Standard unit
Circuit 1(a) kW 194 223 263 283 307 445 363
Circuit 2(a) kW 284 309 281 304 307 223 363
Option 081 kW 478 531 544 587 613 - -
Unit + option 15LS
Circuit 1(a) kW 188 217 254 274 296 431 350
Circuit 2(a) kW 276 298 272 295 296 215 350
Option 081 kW 464 515 526 568 592 - -
Standard unit
Unit + option 15LS
Standard unit
Circuit 1(a) A 255 271 340 353 389 542 447
Circuit 2(a) A 357 392 353 385 389 271 447
Option 081 A 611 663 692 737 777 - -
Unit + option 15LS
Circuit 1(a) A 245 261 324 337 372 518 425
Circuit 2(a) A 343 375 337 369 372 259 425
Option 081 A 587 636 661 706 743
Standard unit
Circuit 1(a) A 322 368 438 468 507 736 598
Circuit 2(a) A 472 510 468 503 507 368 598
Option 081 A 793 878 905 970 1013
Unit + option 15LS
Circuit 1(a) A 312 358 422 452 490 712 576
Circuit 2(a) A 458 493 452 487 490 356 576
Option 081 A 769 851 874 939 979
44
30XB 1100 1200 1300 1400 1500 1550 1700

Standard unit
Circuit 1(a) A 341 390 474 506 538 780 633
Circuit 2(a) A 510 541 506 534 538 390 633
Option 081 A 850 931 979 1039 1075
Unit + option 15LS
Circuit 1(a) A 331 380 458 490 521 756 611
Circuit 2(a) A 496 524 490 518 521 378 611
Option 081 A 826 904 948 1008 1041
Standard unit
Circuit 1(a) A 587 587 629 629 629 828 759
Circuit 2(a) A 629 629 629 629 629 587 759
Option 081 A 936 976 982 1014 1018
Option 081 & Opt 25c A 687 702 729 744 744
Unit + option 15LS
Circuit 1(a) A 587 587 629 629 629 828 740
Circuit 2(a) A 629 629 629 629 629 587 740
Option 081 A 922 959 966 998 1001
Option 081 & Opt 25c A 674 685 714 729 727
Maximum start-up current(Un) (2) - 30XB
Standard unit
Circuit 1(a) A 587 587 629 629 629 828 813
Circuit 2(a) A 629 629 629 629 629 587 813
Option 081 A 1051 1094 1097 1132 1136
Option 081 & Opt 25c A 802 820 844 862 862
Unit + option 15LS
Circuit 1(a) A 587 587 629 629 629 828 805
Circuit 2(a) A 629 629 629 629 629 587 805
Option 081 A 1037 1077 1081 1116 1119
Option 081 & Opt 25c A 789 803 829 847 845
4.7 - Compressor electrical data
I Max I Max LRYA LRDA Cos Cos

Compressor I Nom(1)
(Un)(2) (Un - 10%)(3) A(4) A(5) Phi nom.(6) Phi Max.(7)
06TSA155 64 93 99 170 530 0,87 0,9

06TSA186 80 111 118 170 530 0,86 0,89
06TTA266 117 162 172 303 945 0,86 0,9
06TTA301 132 177 188 388 1210 0,87 0,9
06TTA356 153 207 220 388 1210 0,87 0,9
06TUA483 225 292 311 587 1828 0,87 0,88
06TUA554 241 338 360 587 1828 0,88 0,89
06TVA680 302 400 436 629 1919 0,87 0,89
06TVA753 315 430 468 629 1919 0,88 0,89
06TVA819 347 465 496 629 1919 0,88 0,89
Legend
(1) Nominal current draw at standard Eurovent conditions (see definition of conditions under nominal unit current draw)
(2) Maximum operating current
(3) Maximum compressor operating current, limited by the unit (current given for maximum capacity at 360 V)
(4) Locked rotor current for star connection (connection during compressor start-up)
(5) Locked rotor current for delta connection
(6) Value at standard Eurovent conditions: evaporator entering/leaving water temperature 12°C/7°C, condenser entering/leaving water temperature 30°C/35°C.
(7) Value at maximum capacity and nominal voltage
45
4.8 - Compressor usage per circuit (A, B, C, D)
Compresseur Circuit 250 300 350 400 450 500 600 700 750 800 850 900 1000 1100 1200 1300 1400 1500 1550 1700
A 1
06TSA155
B 1 1 1
A 1 1
06TSA186
B 1 1 1
A 1
06TTA266
B
A 1
06TTA301
B 1 1
A 1 1 1
06TTA356 B 1 1 1 1
D 1
A 1 1 1 1
06TUA483
B 1
A 1 1 1 1 1
06TUA554 B 1 1
C 1 1
A 1
06TVA680
B
A 1
06TVA753
B 1 1
A 1
06TVA819
B 1 1 1
Electrical data notes and operating conditions for 30XB units: use a transformer).
• 30XB(E/P) 250 to 1000 units have a single power connection point; 30XB(E/P) 4. Overcurrent protection of the power supply conductors is not provided with
1100 to 1700 units have two connection points. the unit.
• The control box includes the following standard features: 5. The factory.installed disconnect switch(es)/circuit breaker(s) is (are) of a type
- One general disconnect switch per circuit suitable for power interruption in accordance with EN 60947-3
- Starter and motor protection devices for each compressor, the fan(s) and the (corresponds to IEC 60947-3).
pump 6. The units are designed for simplified connection on TN(s) networks (IEC
- Control devices 60364). For IT networks provide a local earth and consult competent local
Field connections: organisations to complete the electrical installation. Units delivered with
• All connections to the system and the electrical installations must be in full variable frequency drive(s) (options 28 or 17, and 30XBE range) are not
accordance with all applicable local codes. compatible with IT network. 30XB units are designed to use for domestic /
• The Carrier 30XB(E/P) units are designed and built to ensure conformance with residential and industrial environments:
these codes. The recommendations of European standard EN 60204-1 Machines that are not equipped with variable frequency drive(s) are in
(corresponds to IEC 60204-1) (machine safety - electrical machine components accordance with the codes :
- part 1: General regulations) are specifically taken into account, when designing - 61000-6-3: Generic standards - Standard emission for residential, commercial
the electrical equipment. and light industry.
IMPORTANT: - 61000-6-2: Generic standards - Immunity for industrial environments.
• Generally the recommendations of IEC 60364 are accepted as compliance with Machines that are equipped with variable frequency drive(s) (options 28 or
the requirements of the installation regulations. 17, and 30XBE range) are in accordance with the codes
- 61000-6-4: Generic standards - Emission standard for industrial environments.
• Conformance with EN 60204 is the best means of ensuring compliance with the
- 61000-6-2: Generic standards - Immunity for industrial environments.
Machines Directive ˜ 1.5.1.
Annex B of EN 60204-1 describes the electrical characteristics used for the • Leakage currents: If protection by monitoring the leakage currents is necessary
operation of the machines. to ensure the safety of the installation, the presence of circuitry with DC component
as well as additional leakage currents introduced by the use of variable frequency
1. Environment* . Environment as classified in EN 60364 (corresponds to IEC
drive(s) in the unit must be considered (options 28, 17 & 30XBE range). In
60364):
particular these protection devices shall be
- Outdoor installation*
- suitable for protection of circuitry with AC and DC components
- Ambient temperature range: from -20°C to +55°C**
- of reinforced immunity types and have a threshold not lower than 150mA.
- Altitude less than or equal to 2000 m (for hydraulic module, see paragraph 4.7
in the IOM) • Capacitors that are integrated as part of the option 231 can generate electrical
- Presence of hard solids, class AE3 (no significant dust present)* disturbances in the installation the unit is connected to. Presence of these
- Presence of corrosive and polluting substances, class AF1 (negligible) capacitors must be considered during the electrical study prior to the start-up.
- Units shall not be located in places open to all persons, which can includ NOTE: If particular aspects of an actual installation do not conform to the conditions
children. described above, or if there are other conditions which should be considered,
always contact your local Carrier representative.
2. Compatibility for low-frequency conducted disturbances according to
* The required protection level for this class is IP43BW (according to reference
IEC61000-2-2 and to class 2 levels per IEC61000-2-4 standard:
document IEC 60529). All 30XB(E/P) units are protected to IP44CW and fulfil
- Power supply frequency variation : +-2Hz
this protection condition.
- Phase imbalance : 2%
** These limits are modified for machines equipped with option/QM 231:
- Total Voltage Harmonic Distortion (THDV) : 8% **
Maximum ambiant temperature : 45°C
3. The neutral (N) line must not be connected directly to the unit (if necessary Total Voltage harmonic distortion : 3%
46
4.9 - Electrical data, optional hydraulic module

The pumps that are factory-installed in these units comply with the European Ecodesign directive ErP. The additional electrical
data required(1) is as follows:
Motors of single and dual low-pressure pumps for 30XB units (options 116T and 116U)
No.(2) description(3) 250 300 350 400 450 500
1 Nominal efficiency at full load and nominal voltage % 86,7 86,7 87,2 88,1 89,4 89,4
1 Nominal efficiency at 75% full load and nominal voltage % 87,0 87,0 86,9 88,0 88,9 88,9
2 Efficiency level - IE3
This information varies depending on the manufacturer and model at
3 Year of manufacture -
the time of incorporation. Please refer to the motor nameplates.
Company name or trademark, commercial registration
4 - Same as above
number and head office of manufacturer
5 Product model number - Same as above
6 Number of motor poles - 2
Nominal shaft power output at full load and nominal voltage
7-1 kW 2,2 2,2 3,0 4,0 5,5 5,5
(400 V)
7-2 Maximum input power (400V)(4) kW 2,54 2,54 3,44 4,54 6,15 6,15
8 Nominal input frequency Hz 50
9-1 Nominal voltage V 3*400
9-2 Maximum current drawn (400V)(5) A 4,2 4,2 5,5 7,4 9,7 9,7
r/s - r/
10 Nominal speed 48 - 2900 48 - 2900 49 - 2915 49 - 2915 49 - 2930 49 - 2930
min
Disassembly using standard tools. Disposal and recycling using an
11 product disassembly, recycling or disposal at end of life -
appropriate company.
Operating conditions for which the motor is specifically
designed
I - Altitudes above sea level m < 1000(6)
12 II - Ambient air temperature °C < 40
Please refer to the operating conditions given in this manual or in the
III - Maximum operating temperature °C
specific conditions given in the Carrier selection programs.
IV - Potentially explosive atmospheres - Non ATEX environment
(1) Required by regulation No. 2019/1781 concerning the application of directive 2009/125/EC on the eco-design requirements for electric motors.
(2) Item number imposed by regulation No. 2019/1781, annex I2b.
(3) Description given by regulation No. 2019/1781, annex I2b.
(4) To obtain the maximum input power for a unit with hydraulic module, add the maximum unit input power from the electrical data table to the pump power input.
(5) To obtain the maximum unit operating current draw for a unit with hydraulic module, add the maximum unit current draw from the electrical data table to the pump
current draw.
(6) Above 1000 m, a degradation of 3% for each 500 m should be taken into consideration.
47
Motors of single and dual high-pressure pumps for 30XB units (options 116R and 116S)
No.(2) description(3) 250 300 350 400 450 500
1 Nominal efficiency at full load and nominal voltage % 88,1 89,4 89,4 90,1 91,3 91,3
2 Efficiency level - IE3
This information varies depending on the manufacturer and model at
3 Year of manufacture -
the time of incorporation. Please refer to the motor nameplates.
Company name or trademark, commercial registration
4 - Same as above
number and head office of manufacturer
5 Product model number - Same as above
6 Number of motor poles - 2
Nominal shaft power output at full load and nominal voltage
7-1 kW 4 5,5 5,5 7,5 11 11
(400 V)
7-2 Maximum input power (400V)(4) kW 4,5 6,2 6,2 8,3 12,0 12,0
8 Nominal input frequency Hz 50
9-1 Nominal voltage V 3*400
9-2 Maximum current drawn (400V)(5) A 7,4 9,7 9,7 13,2 18,7 18,7
r/s - r/
10 Nominal speed 49 - 2915 49 - 2930 49 - 2930 49 - 2935 49 - 2945 49 - 2945
min
Disassembly using standard tools. Disposal and recycling using an
11 product disassembly, recycling or disposal at end of life -
appropriate company.
Operating conditions for which the motor is specifically
designed
I - Altitudes above sea level m < 1000(6)
12 II - Ambient air temperature °C < 40
Please refer to the operating conditions given in this manual or in the
III - Maximum operating temperature °C
specific conditions given in the Carrier selection programs.
IV - Potentially explosive atmospheres - Non ATEX environment
(1) Required by regulation No. 2019/1781 concerning the application of directive 2009/125/EC on the eco-design requirements for electric motors.
(2) Item number imposed by regulation No. 2019/1781, annex I2b.
(3) Description given by regulation No. 2019/1781, annex I2b.
(4) To obtain the maximum input power for a unit with hydraulic module, add the maximum unit input power from the electrical data table to the pump power input.
(5) To obtain the maximum unit operating current draw for a unit with hydraulic module, add the maximum unit current draw from the electrical data table to the pump
current draw.
(6) Above 1000 m, a degradation of 3% for each 500 m should be taken into consideration.
48
5 - ELECTRICAL CONNECTION
Please refer to the certified dimensional drawings, supplied with 5.4 - Recommended wire sections
the unit.
Wire sizing is the responsibility of the installer, and depends on the
characteristics and regulations applicable to each installation site.
5.1 - Power supply The following is only to be used as a guide-line, and does not make
The power supply must conform to the specification on the chiller in any way liable. After wire sizing has been completed, using the
nameplate. The supply voltage must be within the range specified certified dimensional drawing, the installer must ensure easy
in the electrical data table. For connections refer to the wiring connection and define any modifications necessary on site.
diagrams and the certified dimensional drawings. The connections provided as standard for the field-supplied power
WARNING: Operation of the chiller with an improper supply entry cables to the general disconnect/isolator switch are designed
voltage or excessive phase imbalance constitutes abuse for the number and type of wires, listed in column 2 of the table
which will invalidate the Carrier warranty. If the phase on the next page.
imbalance exceeds 2% for voltage, or 10% for current, contact The calculations are based on the maximum machine current (see
your local electricity supply at once and ensure that the chiller electrical data tables).
is not switched on until corrective measures have been taken.
The calculations for favourable and unfavourable cases are based
on the maximum current for each unit (see electrical data tables).
5.2 - Voltage phase imbalance (%) For the design the standardised installation methods in accordance
100 x max. deviation from average voltage with IEC 60364 are used: PVC (70 °C) or XLPE (90 °C) insulated
Average voltage cables with copper core; arrangement to comply with table 52c of
the above standard. The maximum temperature is 46 °C. The given
Example:
maximum length is calculated to limit the voltage drop to 5%.
On a 400 V - 3 ph - 50 Hz supply, the individual phase voltages
IMPORTANT: Before connection of the main power cables
were measured to be:
(L1 - L2 - L3) on the terminal block, it is imperative to check the
AB = 406 V; BC = 399; AC = 394 V correct order of the 3 phases before proceeding to the
Average voltage = (406 + 399 + 394)/3 = 1199/3 connection on then terminal block or the main disconnect/
= 399.7 say 400 V isolator switch.
Calculate the maximum deviation from the 400 V average:

5.5 - Power cable entry
(AB) = 406 - 400 = 6
The power cables can enter the 30XB(E/P) control box from below
(BC) = 400 - 399 = 1
or from the unit side. For 30XB(E/P) unit sizes 600 to 1700 the
(CA) = 400 - 394 = 6 control box that includes the power supply cable connec-tion terminal
is located in the lower part of the unit. In this case the control box
Motor
is raised by 120 mm compared to the lowest point of the chassis.
The maximum deviation from the average is 6 V. The greatest The cable entry point depends on the unit configuration:
percentage deviation is: 100 x 6/400 = 1.5 %
1. Unit raised from the ground (e.g. installation on sup-port rails):
This is less than the permissible 2% and therefore acceptable. It is recommended to enter the power cables from below the
control box. A removable aluminium plate below the control
5.3 - Power connection/disconnect switch box allows introduction of the cables.
Units Connection points 2. Unit placed on the ground: For power cable entry from below
the control box ensure that the cable bend radius is compatible
30XB(E/P)-250 to 1000 1 per unit with the connection space available in the control box. If not,
30XB(E/P)-1100 to 1700 1 for circuit 1 an aluminium plate on the control box face allows introduction
1 for circuit 2 of the cables.
For units with three circuits with option 81 (single power connection
point) the connection must be made from below the unit.
IMPORTANT: Check the cable bend radius for cable entry into
a control box, located in the lower part of the unit.
Refer to the certified dimensional drawing for the unit.
49
5 - ELECTRICAL CONNECTION
5.6 - Field control wiring diagram supplied with the unit for the field control wiring of the
following features:
IMPORTANT: Field connection of interface circuits may lead - Remote on/off switch
to safety risks: Any control box modification must maintain - Demand limit external switch
equipment conformity with local regulations. Precautions - Remote dual set point
must be taken to prevent accidental electrical contact between - Alarm, alert and operation report
circuits supplied by different sources: - Evaporator pump control
- The routing selection and/or conductor insulation - Heat reclaim condenser pump control (option)
characteristics must ensure dual electric insulation. - Hot water valve control (option)
- In case of accidental disconnection, conductor fixing - Set point reset via outside air temperature sensor reset
between different conductors and/or in the control box - Various interlocks on the Energy ManagementModule (EMM)
prevents any contact between the conductor ends and board (option).
an active energised part.
Refer to the SmartVuTM control manual and the certified wiring
Selection of minimum and maximum wire sections for connection to 30XB(E/P) units
Calculation of favourable case: Calculation of unfavourable case:

-Suspended overhead/aerial line (standardised - Conductors in ducts or multi-conductor cables in
routing no. 17) closed conduit (standardised routing No. 41)
-90°C insulated cable -70°C insulated cable if possible
Max. - Copper conductor (Cu) - Copper conductor (Cu)
connectable
wire section(1) Calculation of favourable case:
30XB Calculation of unfavourable case:
- Perforated horizontal conduit (standardised routing
30XBE - Closed conduit (standardised routing No. 41)
No. 13/15)
30XBP - 70°C insulated cable if possible
- 90°C insulated cable
- Copper conductor (Cu)
- Copper conductor (Cu)
Max. length for Max. length for
Section(2) Cable type Section(2) Cable type
a voltage drop <5% a voltage drop <5%
qty x mm² qty x mm² qty x mm²
m - m -
(per phase) (per phase) (per phase)
Standard unit
250 2 × 185 1 x 95 190 XLPE Cu 2 x 95 450 PVC Cu
300 2 × 185 1 x 95 190 XLPE Cu 2 x 95 420 PVC Cu
350 2 × 185 1 x 120 197 XLPE Cu 2 x 95 390 PVC Cu
400 2 × 185 1 x 150 200 XLPE Cu 2 x 120 400 PVC Cu
450 2 × 185 1 x 185 205 XLPE Cu 2 x 150 420 PVC Cu
500 2 × 185 1 x 240 205 XLPE Cu 2 × 185 430 PVC Cu
600 2 × 240 2 x 95 190 XLPE Cu 2 × 240 440 PVC Cu
700 2 × 240 2 x 120 198 XLPE Cu 2 × 185 330 XLPE Cu
750 2 × 240 2 x 120 198 XLPE Cu 2 × 240 370 XLPE Cu
800 2 × 240 2 x 150 200 XLPE Cu 2 × 240 330 XLPE Cu
850 2 × 240 2 x 150 200 XLPE Cu 2 × 240 320 XLPE Cu
900 2 × 240 2 × 185 205 XLPE Cu Not compatible - -
1000 4 × 300 2 × 240 205 XLPE Cu 4 x 185 320 XLPE Cu
1100 2x240/3x240 1x185/2x120 291/240 XLPE Cu 2x240/3x240 600/530 PVC Cu/PVC Cu
1200 2x240/3x240 1x240/2x150 310/270 XLPE Cu 2x150/2x240 380/380 XLPE Cu/XLPE/Cu
1300 2x240/3x240 2x120/2x120 260/240 XLPE Cu 2x240/2x240 420/400 XLPE Cu/XLPE Cu
1550 4 x 300 /2 x240 2 x 300/1 x 240 300/310 XLPE Cu 4x 240 /2x 150 400/380 XLPE Cu/XLPE Cu
1700 2 x 240 /2 x240 2 x 185/2 x 185 260/260 XLPE Cu Not compatible -
30XB, 30XBE & 30XBP + option 81
1100 to 1500 5x240
1550 8x240
(1) Connection capacities actually available for each machine. These are defined according to the connection terminal size, the electrical/control box access opening
dimensions and the available space inside the electrical/control box.
(2) Selection simulation result considering the hypotheses indicated.
(3) If the maximum calculated section is for an 90°C cable type, this means that a selection based on a 70°C cable type can exceed the connection capacity actually
available. Special attention must be given to selection.
The protection against direct contact at the electrical connection point is compatible with the addition of terminals extension. The installer must determine whether these
are necessary based on the cable sizing calculation.
NOTE: The currents considered are given for a machine equipped with an hydraulic module operating at maximum current.
50
6 - APPLICATION DATA
6.1 - Operating range 6.2 - Minimum chilled water flow (units without

hydraulic module)
The minimum chilled water flow is shown in the table on the next
page. It is determined in order to allow sufficient exchange and
preent the risk of excessive fouling. If the system flow is less than
this, the evaporator flow can be recirculated, as shown in the
diagram.
Air inlet temperature (°C)
For minimum chilled water flow rate

Medium brine
Light brine
Low brine
Evaporator Leaving Water Temperature (°C)
NOTE
1 Evaporator
Ranges given as a guide using ethylene glycol for an evaporator ΔT = 3K. Refer 2 Recirculation
to the electronic catalogue.
Winter operation option (included in standard for 30XBE & 30XBP ranges)
6.3 - Maximum chilled (units without hydraulic
Low temperature brine, (-15°C ethylene glycol / -10°C propylene glycol) module)
Medium temperature brine, (-12°C ethylene glycol / -8°C propylene glycol)
The maximum chilled water flow is shown in the table on the next
Light temperature brine, (-3°C ethylene glycol / 0°C propylene glycol) page. If the system flow exceeds the maximum value, it can be
Full load - 30XB- range bypassed as shown in the diagram.
Full load - 30XBE/P ranges For maximum chilled water flow rate
Full load - OPT 15LS(+)
Part load
1
Power factor correction option (option/QM 231) available for an inlet air
temperature up to +45°C
For operation in pure water at an inlet air temperature below 0°C, the frost
protection (option_41A or 41B) must be provided
ATTENTION: Option 28 (Winter operation)

If the outside temperature is below -10 °C and the unit has 2
been switched off for more than 4 hours, it is necessary to
wait 2 hours after the unit has been switched on again to allow
the frequency converter to warm up.
Water heat exchanger Minimum Maximum

Entering temperature at start-up °C - 45(1)
Leaving temperature during operation °C 3,3 15 1 Evaporator
2 Bypass
Entering/leaving water temperature
K 2,8 10
difference
6.4 - Variable flow evaporator
Condenser air temperature Minimum Maximum
Variable evaporator flow can be used in standard 30XB(E/P)
Storage -20 68
chillers. The chillers maintain a constant leaving water temperature
Operation, standard unit -10 55(2) under all flow conditions. For this to happen, the minimum flow
With winter operation option (option 28) -20 55(2) rate must be higher than the minimum flow given in the table of
With Low noise option (option 15LS) -10 52(2) permissible flow rates and must not vary by more than 10% per
Note: If the air temperature is below 0°C, a glycol/water solution or the frost minute.
protection option must be used. If the flow rate changes more rapidly, the system should contain
Note: If the leaving water temperature is below 4°C, a glycol/water solution or
the frost protection option must be used.
a minimum of 6.5 litres of water per kW instead of 3.25 l/kW.
(1) Based on the installation type and the air temperature
(2) Part load, depended of sizes & leaving water temperature
51
6.5 - System minimum water volume 6.7 - Evaporator water flow rate

Whichever the system, the water loop minimum capacity is given
by the formula: 30XB(E/P) Minimum flow rate (1) (l/s) Maximum flow rate (2) (l/s)
Capacity = Cap (kW) x N litres 250 4,6 37,5

300 5,0 40,5
Application N
350 5,4 40,5
Normal air conditioning 3,25
400 6,5 34,1
Process type cooling 6,5
450 7,4 36,9
Where Cap is the nominal system cooling capacity (kW) at the 500 8,3 42,0
nominal operating conditions of the installation.
600 10,4 45,0
This volume is necessary for stable operation and accurate 700 11,3 56,1
temperature control.
750 12,2 59,1
It is often necessary to add a buffer water tank to the circuit in order 800 13,1 67,1
to achieve the required volume. The tank must itself be internally
850 13,8 67,1
baffled in order to ensure proper mixing of the liquid (water or
brine). Refer to the examples below. 900 15,0 73,9
1000 16,4 83,9
Connection to a buffer tank
1100 19,1 87,8
1200 21,1 126,5
1300 22,2 92,9
1400 24,0 132,1
Bad Good 1500 25,2 107,4
1550 25,7 109,4
1700 28,1 107,4
(1) Minimum flow rate for optimal efficiency in variable flow configuration
(2) Maximum flow rate for a pressure drop of 100 kPa in the exchanger
Bad Good
6.6 - Maximum system water volume

Units with hydraulic module incorporate an expansion tank that
limits the water volume. The table below gives the maximum loop
volume for pure water or ethylene glycol with various system
concentrations, as well as the static pressures. If the maximum
volume is insufficient, compared to the minimum system water
loop volume, an additional expansion tank must be added to the
system.
30XB(E/P) Sizes 250 to 450 500

Static pressure bar 1 2 2,5 1 2 2,5
Pure water l 2400 1600 1200 3960 2640 1980
10% EG l 1800 1200 900 2940 1960 1470
20% EG l 1320 880 660 2100 1400 1050
30% EG l 1080 720 540 1740 1160 870
40% EG l 900 600 450 1500 1000 750
EG : Ethylene Glycol
52
6.8 - Evaporator pressure drop curve
Sizes 250 - 600
B
D
10 E F C GH 50
100
Pressure drop, kPa
10
Water flow rate, l/s

Legend 4 400
1 250 5 450
2 300 6 500
3 350 7 600
Sizes 700 - 1700
N
D M
10 B C E F G100 L J H K
100
I
Pressure drop, kPa
10
Legend 7 1100
1 700 8 1200
2 750 9 1300
3 800 10 1400
4 850 11 1500
5 900 12 1550
6 1000 13 17007 -
53
7 - WATER CONNECTIONS
ATTENTION: Before carrying out any water connections Carrier recommendations on heat exchange fluids:
install the water box purge plugs (one plug per water box in - No NH 4+ ammonium ions in the water, they are very
the lower section - supplied in the control box). detrimental for copper. This is one of the most important
For size and position of the heat exchanger water inlet and outlet factors for the operating life of copper piping. A content of
connections refer to the certified dimensional drawings supplied with several tenths of mg/l will badly corrode the copper over time.
the unit. - Cl- Chloride ions are detrimental for copper with a risk of
perforations by corrosion by puncture. If possible keep below
The water pipes must not transmit any radial or axial force to the
125 mg/l.
heat exchangers nor any vibration.
- SO42- sulphate ions can cause perforating corrosion, if their
The water supply must be analysed and appropriate filtering, content is above 30 mg/l.
treatment, control devices, isolation and bleed valves and circuits - No fluoride ions (<0.1 mg/l)
built in, to prevent corrosion, fouling and deterioration of the pump - No Fe2+ and Fe3+ ions with non negligible levels of dissolved
fittings. Consult either a water treatment specialist or appropriate oxygen must be present. Dissolved iron
literature on the subject. < 5 mg/l with dissolved oxygen < 5 mg/l.
- Dissolved silica: silica is an acid element of water and can
7.1 - Operating precautions also lead to corrosion risks. Content < 1 mg/l.
- Water hardness: > 0.5 mmol/l. Values between 1 and 2.5 can
The water circuit should be designed to have the least number of
be recommended. This will facilitate scale deposit that can
elbows and horizontal pipe runs at different levels. Below the main
limit corrosion of copper. Values that are too high can cause
points to be checked for the connection:
piping blockage over time. A total alkalimetric titre (TAC)
- Comply with the water inlet and outlet connections shown on
below 100 is desirable.
the unit.
- Dissolved oxygen: Any sudden change in water oxygenation
- Install manual or automatic air purge valves at all high points
conditions must be avoided. It is as detrimental to deoxygenate
in the circuit(s).
the water by mixing it with inert gas as it is to over-oxygenate
- Use a pressure reducer to maintain pressure in the circuit(s)
it by mixing it with pure oxygen. The disturbance of the
and install a relief valve as well as an expansion tank.
oxygenation conditions encourages destabilisation of copper
- Install thermometers in both the entering and leaving water
hydroxides and enlargement of particles.
connections.
- Electric conductivity 10-600 μS/cm
- Install drain connections at all low points to allow the whole
- pH: Ideal case pH neutral at 20-25 °C 7.5 < pH < 9.
circuit to be drained.
- Install stop valves, close to the entering and leaving water If the water circuit must be emptied for longer than one month,
connections. the complete circuit must be placed under nitrogen charge to avoid
- Use flexible connections to reduce the transmission of any risk of corrosion by differential aeration.
vibrations. ATTENTION: Filling, completing and draining the water circuit
- Insulate all pipework, after testing for leaks, both to reduce charge must be done by qualified personnel, using the air
heat gains and to prevent condensation. purges and materials that are suitable for the products.
- Cover the insulation with a vapour barrier. Charging and removing heat exchange fluids should be done
- Where there are particles in the fluid that could foul the heat with devices that must be included on the water circuit by the
exchanger, a screen filter should be installed ahead of the installer. Never use the unit heat exchangers to add heat
pump. , or directly at the exchanger inlet in case the pump exchange fluid.
is more than 20m away. The mesh size of the filter must be
1.2 mm (see ‘Typical water circuit diagram’).
- Before the system start-up verify that the water circuits are
connected to the appropriate heat exchangers (e.g. no
reversal between evaporator and condenser).
- Do not introduce any significant static or dynamic pressure
into the heat exchange circuit (with regard to the design
operating pressures).
- Before any start-up verify that the heat exchange fluid is
compatible with the materials and the water circuit coating.
- The use of different metals on hydraulic piping could generate
eletrolytic pairs and consequently corrosion. Verify then, the
need to install sacrificial anodes.
In case additives or other fluids than those recommended by
Carrier are used, ensure that the fluids are not considered as a
gas, and that they belong to class 2, as defined in directive
2014/68/UE.
54
7.2 - Victaulic water connections
Inlet/outlet diameters without hydraulic module
30XB 250 300 350 400 450 500 600 700 750 800
Standard & option 8

Diamètre nominal in 4 4 4 4 4 4 5 5 5 5
Options 100C**
30XB 850 900 1000 1100 1200 1300 1400 1500 1550 1700
Standard & option 8

Nominal diameter in 6 6 8 6 6 6 6 6 8/6 6
Actual outside diameter mm 168,3 168,3 219,1 168,3 168,3 168,3 168,3 168,3 219,1/168,3 168,3
Diamètre nominal in 5 5 6 6 6 6 6 6 8/5 6/6
Actual outside diameter mm 141,3 141,3 168,3 168,3 168,3 168,3 168,3 168,3 219,1/141,3 168,3/168,3
Options 100C
Nominal diameter in 6 6 8 - - - - - - -
Actual outside diameter mm 168,3 168,3 219,1 - - - - - - -
* Option 100C is not available for sizes 1100 to 1700
Typical water circuit diagram
9
C D A 13
15
12 16 9 9
17 1
4 7
12 10
3
11
B
16 17
9
14
18
Legend
Components of the unit and hydraulic module
A Pressure sensor (A-B = ΔP evaporator) 7 Evaporator Installation components
B Pressure sensor 8 Evaporator defrost heater (option) 15 Air vent
C Pressure sensor (C-D = ΔP water filter) 9 Hydraulic module defrost heater (option) 16 Flexible connection
D Pressure sensor 10 Air vent (evaporator) 17 Shut-off valve
1 Victaulic screen filter 11 Water drain (evaporator) 18 Charge valve
2 Expansion tank 12 Expansion compensator (flexible connections) --- Hydraulic module (supplied as an option)
3 Relief valve 13 Flow switch
4 Available pressure pump 14 Water temperature sensor
5 Drain valve
55
7.3 - Flow control 7.5.2 - Optional evaporator frost protection

Evaporator flow switch and chilled water pump interlock In cases where it is not possible to apply the recommendations in
IMPORTANT: On 30XB(E/P) units, the unit water flow switch paragraph 7.5.1, the units can be equipped with heaters to protect
must be energised. Failure to follow this instruction will void the evaporator against frost (option 41A or 41B).
the Carrier guarantee.
7.6 - Operation of two units in master/slave
The water flow switch is installed on the evaporator water inlet
mode (option 58)
and adjusted by the control, based on unit size and application. If
adjustment is necessary, it must be carried out by qualified NOTE: This operating mode is not available for 30XB(E) 1700
personnel trained by Carrier Service. units.
The control of a master/slave assembly is in the entering water
7.4 - Evaporator water box bolt tightening and does not require any additional sensors (standard configuration).
The evaporator (and condenser) are of the shell and tube type with It can also be located in the leaving water. In this case two
removable water boxes to facilitate cleaning. Re-tightening or additional sensors must be added on the common piping.
tightening must be done in accordance with the illustration below. All parameters, required for the master/slave function must be
configured using the Service Configuration menu. All remote
Water box tightening sequence controls of the master/slave assembly (start/stop, set point, load
shedding etc.) are controlled by the unit configured as master and
must only be applied to the master unit.
Each unit controls its own water pump. If there is only one common
pump, in cases with variable flow, isolation valves must be installed
on each unit. They will be activated at the opening and closing by
the control of each heat pump (in this case the valves are controlled
using the dedicated water pump outputs). Refer to the SmartVuTM
control manual for a more detailed explanation
30XB with configuration: Leaving water control
Legend:
1 Sequence 1: 1, 2, 3, 4
Sequence 2: 5, 6, 7, 8
Sequence 3: 9, 10, 11, 12
Sequence 4: 13, 14, 15, 16
2 Tightening torque
Bolt size M16 - 171 - 210 Nm
NOTE: Before this operation we recommend draining the 1 2

circuit and disconnecting the pipes to be sure that the bolts
are correctly and uniformly tightened.
7.5 - Frost protection
7.5.1 - Standard machine
If the chiller or the water piping is in an area where the ambient
temperature can fall below 0 °C it is recommended to add an
antifreeze solution to protect the unit and the water piping to a Legend
temperature of 10 K below the lowest temperature likely to be
reached at the installation site. Use only antifreeze solutions, B Master unit
approved for heat exchanger duty. If the system is not protected C Slave unit
by an antifreeze solution and will not be used during the freezing
weather conditions, draining of the cooler and outdoor piping is Control boxes of the master and slave units
mandatory. Damage due to freezing is not covered by the warranty.
Water inlet
IMPORTANT: Depending on the climatic conditions in your
area you must: Water outlet
- Add ethylene glycol with an adequate concentration to protect Water pumps for each unit (included as standard for units with hydraulic
the installation up to a temperature of 10 K below the lowest module)
temperature likely to occur at the installation site. Additional sensors for leaving water control, to be connected to channel 1 of
- If the unit is not used for an extended period, it is the slave boards of each master and slave unit
recommended to drain it, and as a safety precaution add CCN communication bus
ethylene glycol to the heat exchanger, using the water
entering purge valve connection (a purge connection is Connection of two additional sensors
available somewhere on the heat exchanger water box

in case the machine is not perfectly level).
- At the start of the next season, refill the unit with water
and add an inhibitor.
- For the installation of auxiliary equipment, the instal-ler
must comply with basic regulations, especially for
minimum and maximum flow rates, which must be
between the values listed in the operating limit table
(application data).
56
7.7 - Pump characteristics
7.7.1 - Available external static pressure (hydraulic module option)

Data applicable for:
- Fresh water 20 °C
- In case of use of the glycol, the maximum water flow is reduced.
- When the glycol is used, it’s limited to 40%.
Single pump low pressure Dual pump low pressure

200 200
180 180
Available static pressure, kPa

160 160
140 140
120 120
100 100
80 80
60 60
40 40
G
20 20
B C D E F B C D E F
0 0
3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 3 5 7 9 11 13 15 17 19 21 23 25 27 29
Water flow rate, l/s Water flow rate, l/s
1 30XB(E/P) -250 4 30XB(E/P) - 400 1 30XB(E/P) -250 4 30XB(E/P) - 400

2 30XB(E/P) - 300 5 30XB(E/P) - 450 2 30XB(E/P) - 300 5 30XB(E/P) - 450
3 30XB(E/P) -350 6 30XB(E/P) -500 3 30XB(E/P) -350 6 30XB(E/P) -500
Single pump high pressure Dual pump high pressure

400
400
350
350
300 300
250 250
200 200
150 150
100 100
E G C
50 50
C D E F
B D F B
0 0
3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33
Water flow rate, l/s Water flow rate, l/s
1 30XB(E/P) -250 4 30XB(E/P) - 400 1 30XB(E/P) -250 4 30XB(E/P) - 400

2 30XB(E/P) - 300 5 30XB(E/P) - 450 2 30XB(E/P) - 300 5 30XB(E/P) - 450
3 30XB(E/P) -350 6 30XB(E/P) -500 3 30XB(E/P) -350 6 30XB(E/P) -500
57
7.7.2 - Net positive suction head (NPSH) required, hydraulic module option

Size the hydraulic circuit to ensure a net positive suction head that is higher than or equal to the required NPSH + 50 kPa.
Data applicable for:
- Fresh water 20 °C
- In case of use of the glycol, the maximum water flow is reduced.
- When the glycol is used, it’s limited to 40%.
Low-pressure pumps (options 116T/116U) High-pressure pumps (options 116R/116S)
140
450 - 500

120
100 400
80
60
300 - 350
40
250
20
0
3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35
58
8 - FREE-COOLING OPTION (OPTION 118A)
8.1 - Physical data, 30XB units with free-cooling The change-over between the cooling and free-cooling modes is
option (option 118A) automatically controlled (it is possible to block the change-over to
free-cooling by reconfiguring the machine - see Controls IOM). The
The option is available on the sizes 250 to 1000. The physical
configurable parameters permitting change-over are the outside air
data of 30XB(E/P) with Free cooling option (option 118A) are
temperature and the leaving water temperature set-point. As soon as
included in the paragraph 4.
the temperature difference LWTstp - OAT is above 8 K the current
capacity in cooling mode is calculated and compared with the theo-
8.2 - Operating limits retical free-cooling capacity. This comparison authorizes/stops the
change-over to free-cooling.
Cooling mode After change-over to free-cooling all compressors are stopped, the
Evaporator Minimum Maximum two (or four) two-way valves change to the free-cooling position (the
Entering water temperature at start-up °C - 45 compressor functions are bypassed). As soon as the valves open, the
free-cooling pump is started. This change-over logic takes around 4
Entering water temperature during
°C 6,8 21 minutes. Taking this timing into consideration two cooling - free-cooling
operation
change-overs are authorized per hour.
Leaving water temperature during
°C 3,3 15 If the capacity supplied in the free-cooling mode is insufficient
operation
(set-point not reached), the unit automatically changes over to
Condenser (air)
cooling mode.
Outdoor ambient operating temperature °C -10 55(1)
To optimize operation in free-cooling mode we strongly recommend
With winter operation option (option 28) °C -20 55(1)
to use the set-point offset function. This favours the change-over
Free-cooling mode to free-cooling and increases the capacity in free-cooling mode.
Evaporator Minimum Maximum
Entering water temperature at start-up °C - 45
Leaving water temperature during
°C 3,3 26(1)
operation
Condenser (air) Minimum Maximum
Outdoor ambient operating temperature °C -10 20
With winter operation option (option 28) °C -20 20
(1) Maximum configurable set-point
8.3 - Operation
7 7
5 5
8 8
4 4
9 9
6 6
3 3
2 2
Legend
1 Evaporator
2 Air condenser (coils)
3 Motorised two-way valve, discharge side
4 Compressor and oil separator
5 Principal electronic expansion valve (EXV)
6 Pressure and temperature measurement to calculate the sub-cooling upstream
of the pump
7 Motorised two-way bypass valve
8 Free-cooling expansion device (EXV)
9 Refrigerant pump
59
9 - HEAT RECLAIM CONDENSER OPTION (OPTION 50)
9.1 - Physical data, 30XB units with heat reclaim condenser option
30XB(E/P) heat reclaim mode 250 300 350 400 450 500 600 700 750 800 850 900 1000
Operating weight(1) kg 3340 3371 3391 4057 4199 4542 5475 5608 5976 6291 6650 7036 7507
Condenser diameter in 10 10 10 12 14 14 12+12 12+12 14+12 14+12 14+12 14+14 14+14
Refrigerant charge
Circuit A kg 37 35 35 51 52 59 58 58 65 69 72 69 91
Circuit B kg 39 37 37 37 37 36 59 62 58 65 63 76 89
Heat reclaim condenser Flooded multi-pipe condenser
Water volume l 38 38 38 55 68 68 55+55 55+55 68 + 55 68 + 55 68 + 55 68+68 68+68
Water connections Type Victaulic
Nominal diameter in 3 3 3 4 4 4 4 4 4 4 4 4 4
Actual outside diameter mm 88,9 88,9 88,9 114,3 114,3 114,3 114,3 114,3 114,3 114,3 114,3 114,3 114,3
Max. water-side operating pressure kPa 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000
(1) Weights are for guidance only
9.2 - Dimensions, clearances
9.2.1 - 30XB-250 to 350 - heat reclaim option
Legend
B Required clearances for maintenance (see note)
C Recommended space for evaporator tube removal
Water inlet for standard unit - for options 100A, 100C, 107 refer to the certified
drawing.
drawing.
Air outlet – do not obstruct
A Heat reclaim condenser
ATTENTION: The condenser connection sleeves are not NOTES:

installed, but supplied with the unit. The sealing joints are in - Drawings are not contractually binding.
the control box. The temperature sensors and the condenser - Before designing an installation, consult the certified
flow switch are wired and fixed in the machine. They must dimensional drawings, available on request.
be installed as described in the chapter “Condenser water - If the installation includes several units or if this (these)
connections”. is (are) close to walls, please refer to chapters 3.13 -
“Multiple chiller installation” and 3.14 - “Distance to the
wall” of the installation manual to determine the space
required
60
9.2.2 - 30XB 400 & 450 - heat reclaim option
Legend
drawing.
drawing.

required
61
9.2.3 - 30XB-500 - heat reclaim option
Legend
drawing.
drawing.

required
62
9.2.4 - 30XB-600 to 800 - heat reclaim option
Legend
drawing.
drawing.

required
63
9.2.5 - 30XB-850 & 900 - heat reclaim option
Legend
drawing.
drawing.

required
64
9.2.6 - 30XB-1000 - heat reclaim option
Legend
drawing.
drawing.

required
65
9.3 - Condenser location 9.5.2 - Heat reclaim mode

All heat reclaim condensers are located between the air-cooled
condensers on the upper part of the chassis, support-ed by two cross Condenser water temperature
rails. The water inlet and outlet are on the same side. °C Minimum Maximum
Water entering temperature at start-up 12,5(1) 55
9.4 - Condenser water connections Water entering temperature during
20 55
operation
9.4.1 - Unit with one heat reclaim condenser (30XB- Water leaving temperature during
250 to 500) 25 60
operation
The water flow switch must be installed at the water inlet of the Evaporator water temperature
installation that arrives at the heat reclaim condenser.
°C Minimum Maximum
Water entering temperature at start-up - 45
Water entering temperature during
6,8 21
operation
Water leaving temperature during
3,3 15
operation
(1) The water entering temperature at start-up must not be lower than 12.5 °C. For
installations with a lower temperature a three-way valve must be used.
Legend
NOTE: If the temperature at the evaporator is below 4 °C, a glycol/
1 Heat reclaim condenser water solution or the frost protection option must be used.
2 Entering water temperature sensor (supplied)
In part-load operation, the limitation of the condenser leaving water
3 Leaving water temperature sensor (supplied)
4 Condenser water flow switch (supplied) temperature is due to the operating range of the screw compressor.
5 Three-way valve (not supplied) If the condenser leaving water temperature is above the limit value
given in the curves below, the unit will automatically change over
9.4.2 - Unit with two heat reclaim condensers (30XB-600 to the mode without heat recovery:
to 1000)
65
Condenser leaving water temperature, °C
The two condensers must be installed in parallel in the water system

of the installation. The water flow switch and the entering/leaving 60
water temperature sensors must be instal-led in the line that is 55
common to both heat reclaim circuits and as close as possible to
the condensers. A T-piece must be provided by the installer at the 50
water inlet and outlet of the condensers. 45
For units with two condensers the maximum cable length of the
40
temperature sensors and the flow switch (7.5 m) is designed to
allow connection to the common inlet or outlet in a radius of 4.5 m 35
after routing along the width of the unit.
30
25
20
0 5 10 15
Evaporator leaving water temperature, °C
Full load
Part load limit, approx. 60%
Minimum load limit, approx. 30%
Part load operating limits (evaporator leaving water

temperature = 7 °C)
Legend
Please refer to the legend in chapter 9.4.1 opposite, noting that items 2, 3 and 4 - flow
60
Maximum condenser leaving
switch and sensors - are placed on the common sections.

water temperature, °C
9.4.3 - Three-way valves 55
It is strongly recommended to install a three-way valve in the
system (not supplied with the unit). A 0-10 V output is available 50
on the unit electronic board to control this valve. The valve allows
bypassing of the heat reclaim condenser entering/leaving circuit
45
to ensure unit operation with heat reclaim at low entering water
temperature (< 12.5 °C). It also ensures an optimal and controlled
leaving water temperature. 40
100 90 80 70 60 50 40 30
9.5 - Operating limits for stable operation (no
Unit load, %
mode changeover)
9.5.1 - Cooling only mode

Please refer to the earlier chapters in this manual:
6.1 - Unit operating range
6.7 - Evaporator water flow rate
66
9.6 - Operating limits for changeover between setpoint. Depending on this difference the unit circuits are either
modes activated or deactivated in heat reclaim mode (one or two together),
as shown in the following diagram and table.
From cooling only to heat reclaim and vice versa.
Heat reclaim condenser water temperature

°C Minimum Maximum E E
Condenser water entering

Water entering temperature 12,5 57,5 +2,5 K
+2.5 K
Ambient operating D D +1.25 K
-10(1) 45 +1,25 K
temperature
temperature
Deadband
Setpoint, °C
(1) -20 °C with winter operation option (option 28) C C
-1,25KK
-1.25
9.7 - Flow control B B -2.5 K
-2,5 K
The water flow switch supplied needs to be installed at the heat
A A
reclaim condenser water inlet and protects the conden-ser loop
against low water flow conditions. When the heat reclaim mode is T
required, a signal from the additional board output activates the
system pump. Once the pump is started, flow detection takes place The deadband of 5 K is controlled by default.
for one minute. If no flow is detected by the end of this time:
1. Changeover to the heat reclaim mode is not permitted Selection of the Number of circuits
Case Action
heat reclaim mode in heat reclaim mode
2. Mode is changed to cooling only mode when the water flow
+ 2 circuits in
rate is low, accompanied by a water flow detection alarm. - NO 0
cooling mode
2 + 2 circuits in heat
A YES Whatever the number
reclaim mode
+ 1 circuit in heat
B YES 0
reclaim mode
3
6
12 12
3 6
1 No change
9
2 No change
9
10
7 10 7 C YES Whatever the number No change
D YES 1 No change
11 11
8 8 - 1 circuit in heat
2
reclaim mode
10 10
5
4 5 4 - 2 circuits in heat
E YES Whatever the number
reclaim mode
For more details on the heat reclaim operation logic please refer
to the SmartVuTM control manual, chapter 6.15 - “Optional heat
reclaim module”.
1
9.9 - Condenser pump selection
Legend Heat reclaim condenser water flow rate/pressure drop
1 Evaporator
2 Heat reclaim condenser
3 Air condenser (coils)
Heat reclaim condenser pressure drop in water flow
4 Compressor rate function
5 Expansion device (EXV)
6 Motorised valve - heat reclaim mode
70
7 Motorised valve - cooling only mode
8 Solenoid valve - charge recovery in heat reclaim mode
9 Solenoid valve - charge recovery in cooling only mode
60
Pressure drop, kPa
10 Check valve
11 Pressure and temperature measurement to calculate the liquid sub-cooling to 50
optimise the charge recovery
12 Check valve with capillary 40
30
9.8 - Heat reclaim operation
20
The heat reclaim condenser option is only available on units with
two circuits. It has been designed with one or two single or two-circuit 10
shell-and-tube heat exchangers, depending on the unit size. 0
The two circuits are independently controlled. One circuit can be 0 10 20 30 40
in cooling only and the other in heat reclaim mode.
Changeover from one mode to the other (changeover from heat Water flow rate, l/s
exchange at the air condenser to heat exchange at the water 1 Condenser 10” (water volume = 38 litres)
condenser and vice versa) is ensured by motorised two-way valves 2 Condenser 12” (water volume = 55 litres)
3 Condenser 14” (water volume = 68 litres)
located upstream of the air and water condensers.
For units with a water condenser please refer to chapter 9.1 - “Technical data, 30XB
ATTENTION: Mode changes may lead to higher sound levels units with heat reclaim condenser option”.
than the levels at stable operation.
Depending on the mode selected (heat reclaim or cooling), the
logic compares the water entering temperature required with the
67
9.10 - Frost protection
The heat reclaim condenser is equippped with electric heaters to protect the condenser against frost. These are activated if the
condenser entering and leaving water tem-peratures are below 3 °C and deactivated, if they are higher than 4.3 °C.
10 - FANS WITH AVAILABLE PRESSURE (OPTION 10)

If this option has been selected, the fans with available pressure are equipped with discharge connection flanges to facilitate the duct
connection.
NOTE: Each fan must be individually ducted.
68
11 - UNIT OPERATION WITH A FREE COOLING DRYCOOLER (OPTION_313)
11.1 - Unit operation with a free cooling The drycooler (with free cooling option):
drycooler (optional) - AUX board with the I/O
- room air temperature sensor to be placed outdoors,
11.1.1 - Operating principle - drycooler water outlet temperature sensor (factory-fitted),
- water loop temperature sensor (to be fitted on the common
The units have been designed to optimise the operation of systems, pipe upstream of the valve),
using drycoolers as a free cooling system (method using low outdoor - Control & 230V power supply for 2 two-way valves or one
air temperatures to chill the water in the air conditioning system). three-way valve
This system allows substantial energy and cost savings, which is The difference between the drycooler outdoor air temperature and
at its most effective when the outdoor air temperature is low. the water loop sensor temperature determines whether or not it
The unit’s SmartVuTM control system includes algorithms which is possible to activate free cooling mode.
enable continuous automatic optimisation of the following:
- the operation of the drycooler fans, 11.1.3 - Configuration of the fan control
- the variation of the flow rate in the water loop,
To set the configuration corresponding to the drycooler installed
- the cooling capacity (the drycooler and chiller can operate
(number of fans, control type – fixed or variable speed), please
independently or simultaneously),
refer to the instructions in the SmartVuTM control manual. Following
- the positions of the valves, depending on the operating mode.
these parameters, the SmartVuTM control will activate the adequate
The control defines the optimal configuration, taking the water number of digital outputs to control the fans.
setpoint value, outdoor air temperature, and water loop temperature
SmartVuTM controls the automatic switching of all fans, based on
into account (the control will give priority to the drycooler).
operating time and number of start-ups, to ensure the fan motors
Parallel control of the fans and of the variable flow rate of the water provide a long service life.
loop enable the system to operate at outdoor temperatures of
Compatible fans configuration:
down to -20°C without any additional control.
- 1 to 20 fans,
Warning: the drycooler and chiller both need to be equipped - fixed speed or variable speed
with the Free cooling management option. - fans in one l or 2 lines
Refer to the drycooler wiring diagram to see the arrangement of
the fan stages.
Chiller NO 3
11.1.4 - Valves on the water loop
NC The free cooling system requires two two-way valves (one normally
LEN open, one normally closed) or a three-way valve, not supplied with
communication
2 the unit or the drycooler.
A two-way valve kit is available in the list of accessories for the
V2V control drycooler.
DC free cooling
The drycooler control panel has a 230 V power supply for two
two-way valves.
1
Recommended motor valve (per default): 230V 3 points
OAT
See the drycooler wiring diagram for cabling the valves to the
customer terminal strip.
For an optimal free cooling operation, the chiller has to be 11.1.5 - Guidelines for system installation
configurated:
- using the water inlet temperature control, For the physical properties, dimensions and performances: see
- using the delta temperature control for the variable speed the drycooler documentation.
pump option. For the electrical connections, see the electrical wiring diagram
supplied with the drycooler.
11.1.2 - Communication to control the drycooler For software configuration information, refer to the control
When the option is selected, a specific electronic board is documentation of the chiller.
integrated in the drycooler control panel. An LEN communication For correct installation of the drycooler, the rules for calculation
bus connected between the drycooler (AUX1 board) and the chiller and sizing relating to the following areas must be observed:
is needed for overall control of the system. - sizing of the water piping;
This cable must be a 3-point Wago type cable (5 mm spacing or - pressure drops (check the operating pressure of the unit’s
equivalent) and must be shielded. pump is sufficient in relation to the pressure drops in the pipes
and valves - perform this check for all operating modes);
The board integrated in the drycooler control panel has analogue
- maximum height of the drycooler (in relation to the unit’s relief
inputs for the outside air temperature (item 1), water loop return
valve);
(item 3), and drycooler water outlet temperature (item 2) sensors,
- suitable positioning of the temperature sensors: outdoor air
as well as digital outputs for controlling the fans.
temperature and water loop temperature.
The option works as a system split in two parts:
The chiller (with free cooling option):
Dedicated control algorithms supplied with the LEN connector to
control the drycooler.
69
12 - MAJOR SYSTEM COMPONENTS AND OPERATION DATA
12.1 - Direct-drive twin-screw compressor with Unit PED classifications

variable capacity slide valve
The unit PED classification depending are presented in the
- 30XB units use 06T geared twin-screw compressors following tables. The unit classification is driven by the the highest
equipped with a variable capacity slide valve for continuous PED class equipment.
control between 30% and 100% of full load.
- Nominal capacities range from 120 to 750 kW. The ten models
used in the 30XB(E/P) range are economised. 30XB(E/P) 250 300 350 400 450 500 600 700 750 800
12.1.1 - Oil filter Standard unit

PED Category III III III III III III III III IV IV
The 06T screw compressor has an independent oil filter attached
to the oil separator. This filter is field replaceable.
30XB(E/P) 850 900 1000 1100 1200 1300 1400 1500 1550 1700
12.1.2 - Refrigerant
Standard unit
The 30XB(E/P) range units must operate with R-134a.
IV / IV /
PED Category IV IV IV IV IV IV IV IV
III IV
12.1.3 - Lubricant
The 06T screw compressor is approved for use with the following
lubricants: Carrier specification PP47-32 & Carrier specification Repair
PP47-13 Any repair or modification, including the replacement of moving parts:
CAUTION : Too much oil in the circuit can cause the unit to - Must follow local regulations and be made by qualified
malfunction. operators and in accordance with qualified procedures,
NOTE : Never use oils which have been exposed to air. including changing the heat exchanger tubes.
- Must be made in accordance with the instructions of the
12.1.4 - Oil supply solenoid valve original manufacturer. Repair and modification that
necessitate permanent assembly (soldering, welding,
An oil supply solenoid valve is installed on the oil return line as expanding etc.) must be made using the correct proce-dures
standard to isolate the compressor from oil flow when the compressor and by qualified operators.
is not operating. The oil solenoid valve is field replaceable. - An indication of any modification or repair must be shown in
the monitoring and maintenance file.
12.1.5 - Suction and economizer screens
Recycling
To increase the reliability of the compressor, a screen has been
incorporated as a standard feature into suction and economizer The unit is wholly or partly recyclable. After use it contains
inlets of the compressor. refrigerant vapours and oil residue. It is coated by paint.
12.1.6 - Capacity control system Operating life

The 06T screw compressor has an unloading system that is This unit is designed for:
standard on all compressors. This unloading system consists of - Prolonged storage of 15 years under nitrogen charge with a
slide valve that permits changing the length of the screw used for temperature difference of 20 K per day.
the refrigerant compression. This valve is controlled by the action - 10 000 cycles (start-ups) during the whole lifetime.
of a piston controlled by two solenoid valves on the oil return line.
Corrosion allowances:
12.2 - Pressure vessels
Gas side: 0 mm
General Painted parts : 0 mm
Heat exchange fluid side: 1 mm for tubular plates in lightly alloyed
Monitoring during operation, re-qualification, re-testing and re-
steels,1 mm for water box 0 mm for stainless steel plates or plates
testing dispensation:
with copper-nickel or stainless steel protection.
- Follow the regulations on monitoring pressurised equipment.
- It is normally required that the user or operator sets up and If any part of the piece (with 0mm of acceptable corrosion) shows
maintains a monitoring and maintenance file. corrosion, change the piece
- If there are no regulations or to complement them follow the
control programmes of EN 378. 12.2.1 - Evaporator
- If they exist follow local professional recommendations. 30XB chillers use a flooded multi-tube evaporator. The water
- Regularly inspect the condition of the coating (paint) to detect circulates in the tubes and the refrigerant is on the outside in the
blistering resulting from corrosion. To do this, check a non- shell. One vessel is used to serve both refrigerant circuits. There
insulated section of the container or the rust formation at the is a centre tube sheet which separates the two refrigerant circuits.
insulation joints. The tubes are 3/4” diameter copper with an enhanced surface
- Regularly check for possible presence of impurities (e.g. inside and out. There is just one water circuit, and depending on
silicon grains) in the heat exchange fluids. These impurities the size of the chiller, there may be one, two or three water passes.
maybe the cause of the wear or corrosion by puncture.
The units have three refrigerant circuits with two evaporators
- Filter the heat exchange fluid check and carry out internal
connected in series on the heat transfer fluid.
inspections as described in EN 378.
- In case of re-testing please refer to the maximum operating The maximum standard operating pressures are 2100 kPa relative
pressure given on the unit nameplate. for the refrigerant side and 1000 kPa relative for the water-side.
- The reports of periodical checks by the user or operator must The evaporator has a thermal insulation of 19 mm thick
be included in the supervision and maintenance file. polyurethane foam, an aluminium sheet (option) and is equipped
with a water drain and purge.
70
The water connection of the heat exchanger is a Victaulic When one of the HPS switches opens, the control relay interrupts
connection. As an option the evaporator is available with frost the supply voltage of the KM-and KM-D contactor coil: the main
protection (evaporator frost protection option). contactor opens, which causes the compressor to lose power and
The products that may be added for thermal insulation of the stop.
containers during the water piping connection procedure must be The operation of this safety loop is electromechanical: it is not based
chemically neutral in relation to the materials and coatings to which on software or an electronic component.
they are applied. This is also the case for the products originally
supplied by Carrier. 12.3.3 - Restart after high pressure detection
After detecting the overpressure, it is necessary to manually reset
12.2.2 - Oil separator
the switched HPS (s). Using a dull tool with a diameter of less than
In these units, the oil separator is a pressure vessel that is mounted 6 mm if the PZHH HPS is deactivated.
under the outside vertical condenser coils. Dis-charge gas at the
compressor outlet is directed towards the bottom of the oil separator 12.3.4 - Checks in case of apparent failure of the
ring and most of the oil separates from the gas by strong safety accessory
deceleration and by gravity. The gas then flows through a wire
If the operating pressure of the unit appears to have been exceeded
mesh screen where the remaining oil is separated by coalescence
(for example: after opening of the relief valves), the unit must be
and flows to the bottom of the ring. The gas is now free from oil
stopped immediately. The unit and the safety loop must pass all
and leaves the ring at the top towards the condenser.
periodic checks before any possible restart.
The oil separator is equipped with a trace heater regulated by the
If the test reveals any malfunctions that could have led to exceed
control.
the maximum allowable pressure (PS) of the device, a complete
check of all pressure equipment must be performed to verify their
12.2.3 - Economiser function
mechanical integrity.
The economiser function includes a liquid line valve, a filter drier,
two EXVs, a plate heat exchanger as well as protection devices 12.3.5 - High pressure safety loop periodic test
(fuse or valve).
In order to verify the full integrity of the safety loop, the following
At the condenser outlet a part of the liquid is expanded via the checks have to be performed periodically:
secondary EXV in one of the heat exchanger circuits and then
Contactors check
returns as gas at the compressor economiser. This expansion
permits increase of the liquid sub-cooling of the rest of the flow that Complete loop operation check
penetrates the evaporator via the prin-cipal EXV. This permits
increasing the cooling capacity of the system as well as its 12.3.5.1 - Power contactor check procedure
efficiency. This procedure shall be applied for each compressor of the unit.
1. Switch off the power of the electrical equipment.
12.3 - High pressure safety loop (SRMCR)
Apply all safety procedures for access to equipment with
hazardous voltage.
12.3.1 - General description
2. Measure the resistance between upstream and downstream
The device is equipped with a high pressure safety loop, also known terminals of the main power contactors KM- and KM-D for each
as safety related measurement control and regulation system phase.
(SRMCR), consisting of Note: calibrated Ohmmeter shall be used for this task.
2 PZHH type high pressure switches (HPS) with manual reset 3. Confirm resistance is more than 1.0 MOhm.
located at the outlet of each compressor
A resistance lower than 1.0 MOhm, indicates that contactor KM_
A control relay on the compressor board. or KM_D is defective: further investigations and replacement of the
2 compressor main contactors failed part is required.
See the wiring diagram and bill of material of the unit for details of
identification and references. 12.3.5.2 - Complete safety loop test
This safety loop is designed according to EN 61508 for : The purpose of this periodic test is to verify the proper functioning
SIL level (Safety Integrity): 2. and setting of the high-pressure safety loop of a refrigerant circuit.
Demand mode: high and low. In order to reach the triggering pressure of the loop, the pressure
and temperature thresholds activating the discharge of the
Mission Time : 20 years.
compressor by the regulation system are raised.
Periodic test: The safety loop operation must be tested at least once
This procedure must be repeated for each circuit of the unit.
a year to maintain its integrity.
1. Set up a calibrated pressure gauge on the high pressure part
12.3.2 - Function description and reset of the circuit (compressor discharge)
2. Reset all activated alarms
Diagram below describes the description of operation: refer to the
machine documentation to obtain the detailed wiring diagram” 3. Activate the HP test mode for the corresponding circuit via the
control interface.
“The HPS switches are wired in series to the control relays of the
A_C board which controls the KM and KM-D main contactors. Both Enable Quick Test Mode (Quick Test Menu> [ QCK_TEST ]
switches are closed during continuous operation of the compressor. parameter active )
Activate the high pressure test for the desired circuit (Menu
Quick Test> parameter [HP_TEST] to 0 for circuit A or 1 for
the B circuit. The corresponding circuit starts to perform the
HP test.
4. Getting Started Machine
71
5. For water-cooled units, stop the circulation of the secondary Note: Access to the maintenance functions can be protected
circuit to the condenser in order to stop the condensation and by a password. Contact your dealer or the manufacturer’s
cause the increase in pressure ( this operation is managed by service department for more information.
the control on air-cooled machines) For step 8 , the electrical disconnection of the triggered HPS
6. Record the trigger value and its substitution must be performed in an environment
7. C heck that both HPS were triggered with live parts .All the procedures and authorization provided
for this type of intervention must be respected.
If both HPS have tripped, go to step 10
The type of connector must be WAGO 231-302 or equivalent.
If only one of the HPS has tripped,go to step 8
8. Replace the triggeredg HPS with another system whose trigger 12.4 - Condensers
value is adequate .
30XB coils are all-aluminium micro-channel condensers. Optional
Alternatively, an emergency stop button can be installed.
coils with internally grooved copper tubes with aluminium fins are
9. Repeat steps 2 to 6 also available (options 254 and 255).
10. Check if the trigger values are correct
The release values should be between -1 .5 /+0.5 bars of 12.5 - Fans
nominal values indicated on the unit.
The fans are axial Flying Bird fans equipped with rotating shroud
11. Reset all alarms and made of composite recyclable material. Each motor is fixed
12. reset all HPS with transverse supports. The motors are three-phase, with
permanently lubricated bearings and insulation class F (level IP55).
According to the Regulation No. 327/2011 implementing Directive 2009/125/EC with regard to ecodesign requirements for fans driven
by motors with an electric input power between 125 W and 500 kW.
30XB- Option 17 &

30XB 30XB Standard 30XB Option 15LS 30XBP
30XBE
Overall efficiency % 38,7 35,3 40,1 47,3

Measurement category A A A A
Afficiency category static static static static
Target effciency level ERP2015 N(2015) 40 N(2015) 40 N(2015) 40 N(2015) 40
Effciency level at optimum efficiency point 43,3 42,1 44,6 52,2
Variable speed drive NO NO YES YES (embedded)
year of manufacture See label on the unit See label on the unit See label on the unit See label on the unit
Fan manufacturer Simonin Simonin Simonin Simonin
Motor manufacturer Leroy Somer Leroy Somer Leroy Somer EBM Papst
Fan PN 00PSG002630700 00PSG002630700 00PSG002630700A 00PSG002630700
Motor PN 00PPG000558400A 00PPG000558500A 00PPG000558700A 00PSG002696800A
Nominal power of the motor kW 1,90 0,85 1,96 1,68
Flow rate m3/s 4,22 3,1 4,22 4,24
Pressure at optimum energy efficiency Pa 174,2 96,7 174,2 174,6
Nominal speed rpm 949 710 948 959
specifica ratio 1,002 1,002 1,002 1,002
Relevant information to facilitate the
See the maintenance See the maintenance See the maintenance See the maintenance
disassembly, recycling or removal of
manual manual manual manual
the product at the end of life
Relevant information to minimise the See the maintenance See the maintenance See the maintenance See the maintenance
impact on the environment manual manual manual manual
72
Regulation 2019/1781 repealing 640/2009, governs the requirements relating to ecodesign applicable to electric motors and to speed
regulators in accordance with the directive 2009/125/EC.
30XB 30XB / 30XBE 30XB Option 15LS 30XBP
Motor type Asynchronous Asynchronous EC motor

Number of poles 6 8 6
Nominal input frequency Hz 50 50 50/60
Nominal voltage V 400 400 380/480
number of phases 3 3 3
Motor included in the application domain of the
No No NO
regulation 2019/1781
Rationale for exemption Article 2,1 Article 2,1 Article 2,1
Ambient air temperature for which the motor is
°C 70 70 70
specifically designed
Above data for fans and motors, which are mandatory regarding eco-design regulation, are provided for a stand-alone component (not
included in the chiller system).
12.6 - Electronic expansion valve (EXV)

Equal pressure
The EXV is equipped with a stepper motor (2785 to 3690 steps,
depending on the model) that is controlled via the EXV board. The
EXV is also equipped with a sightglass that permits verification of
the mechanism movement and the presence of the liquid gasket.
12.7 - Moisture indicator
Located on the EXV, permits control of the unit charge and indicates
moisture in the circuit. The presence of bubbles in the sight-glass
indicates an insufficient charge or non-con-densables in the
system. The presence of moisture changes the colour of the
indicator paper in the sight-glass.
12.8 - Filter drier
The role of the filter drier is to keep the circuit clean and moisture-
free. The moisture indicator shows, when it is necessary to change
the element. A difference in tempera-ture between the filter inlet
and outlet shows that the element is dirty.
12.11 - Power factor correction capacitors
(option 231)
12.9 - Sensors They garantee a minimum power factor performance of 0.95 when
unit operates at a condition that involves a power input that
The units use thermistors to measure the temperature, and
exceeds the Eurovent standard condition.
pressure transducers to control and regulate system operation.
Refer to the SmartVuTM control manual for a more detailed A fix capacitor bank is switched at start of each compressor. It
explanation. provides individual power factor correction for each machine
refrigerant circuit.
12.10 - Service valve (option 92) Capacitors are dry type : no risque of leakage.
The unit can be equipped with optional service valves to facilitate The capacitors are selected for each compressor as per below
maintenance and repair operations. table:
If option 92 is ordered, each refrigerant circuit will be supplied with

Compressor Capacitor (kVAR) Ir (A)
shut-off valves on the compressor economiser, discharge and
suction lines. 06TSA155 15 22
ATTENTION: The compressor suction valve must be used 06TSA186 20 29
without pressure difference at the terminals. If there is a 06TTA266 35 51
pressure difference, leak-tightness at the valve may be lost 06TTA301 35 51
and the valve can even fail altogether. 06TTA356 35 51
06TUA483 45 65
06TUA554 45 65
Caution:
- Operation of the unit without capacitors results in raise
of the unit absorbed current . This is likely to happen if
the internal thermostat is active if the ambient temperature
is too high or if the cooling system is defective.
- The safe operation of the capacitors requires that they
are checked periodically : refer to the document
dedicated for this purpose
73
30XB fan arrangement

30XB(E/P) 250 to 350 30XB 900 (option 254/255)
1.1 2.3 2.1 1.1 1.2 1.3 1.4 2.4 2.3 2.2 2.1
1.2 1.3 2.2 1.5 1.6 1.7 1.8 2.7 2.6 2.5
30XB 350 (option 254 255) 30XBE/P1000, 30XB 1000 (opt 254 255, 50, 118 & 119), 30XB 1550 module 1
1.1 1.2 2.2 2.1 1.1 1.2 1.3 1.4 2.4 2.3 2.2 2.1
1.3 1.4 2.3 1.5 1.6 1.7 1.8 2.8 2.7 2.6 2.5
30XB(E/P) 400, 30XB(E) 500 30XB 1100
1.1 1.2 2.3 2.1 1.1 1.2 1.3 1.4 2.4 2.3 2.2 2.1
1.3 1.4 1.5 2.2 1.5 1.6 1.7 2.8 2.7 2.6 2.6 2.5
30XB(E )500 (opt. 254/255, 50, 118), 30XBP 500 30XB 1200
1.1 1.2 1.3 2.2 2.1 1.1 1.2 1.3 1.4 2.5 2.4 2.3 2.2 2.1
1.4 1.5 1.6 2.3 1.5 1.6 1.7 2.8 2.8 2.7 2.7 2.6 2.6
30XB(E/P) 600 30XBE/P1100, 30XB 1100 (opt. 254/255 & 119)
1.1 1.2 1.3 2.3 2.2 2.1 1.1 1.2 1.3 1.4 2.5 2.5 2.4* 2.3 2.2 2.1
1.4 1.5 1.6 2.5 2.4 1.5 1.6 1.7 1.8 2.8 2.7 2.7 2.6 2.6
30XB(E/P) 700, 30XB 900 30XBE/P1200, 30XB 1200 (opt. 254/255)
1.1 1.2 1.3 2.3 2.2 2.1 1.1 1.2 1.3 1.4 2.5 2.5 2.4* 2.3 2.2 2.1
1.4 1.5 1.6 2.6 2.5 2.4 1.5 1.6 1.7 1.8 2.8 2.8 2.7 2.7 2.6 2.6
30XB(E/P) 750 & 800, 30XB(E) 850 30XB(E/P) 1300 & 1400
1.1 1.2 1.3 2.5 2.2 2.1 1.1 1.2 1.3 1.4 1.5* 2.5* 2.4 2.3 2.2 2.1
1.4 1.5 1.6 1.7 2.4 2.3 1.6* 1.7 1.7 1.8 1.8 2.8 2.8 2.7 2.7 2.6*
30XBE/P900 & 30XB 900 (opt. 50 & 118), 30XB 1000 30XB(E/P) 1500
1.1 1.2 1.3 1.4 1.5 1.5 2.5 2.4 2.3 2.2 2.1
1.1 1.2 1.3 2.7 2.3 2.2 2.1
1.6 1.7 1.7 1.8 1.8 2.8 2.8 2.7 2.7 2.6 2.6
1.4 1.5 1.6 1.7 2.6 2.5 2.4
30XB(E) 850 (opt. 50 & 118), 30XBP 850, 30XB 750 & 800
(opt. 254/255), 30XB(E) 1700 module 1 et 2
1.1 1.2 1.3 1.4 2.3 2.2 2.1
1.5 1.6 1.7 1.8** 2.6*** 2.5 2.4
** not present on 30XB-0800

*** not present on 30XB-0750
NOTE: The values above do not correspond to the fan designation. The fan designation and position are given on the unit drawings and wiring diagrams supplied with the unit.
* These fans are also used to reduce the ventilation steps during change-over of dual stages: They may stop and then restart depending on the stage ordered.
x = Circuit number
y = Start-up order
74
13 - MAIN OPTIONS
Use for 30XB(E/P)

Options No. Description Advantages
range
Corrosion protection, Fins made of pre-treated aluminum Improved corrosion resistance, recommended 30XB-
3A
traditional coils (polyurethane and epoxy) for moderate marine and urban environments 250-1700
Implementation of new algorithms of control
and evaporator redesign to allow chilled brine
Medium-temperature Covers specific applications such as ice 30XB(E/P)
5 solution production down to -12°C when
brine solution storage and industrial processes 250-1700
ethylene glycol is used (-8°C with propylene
glycol)
Implementation of new algorithms of control
and evaporator redesign to allow chilled brine
Low-temperature brine Covers specific applications such as ice 30XB(E/P)
6 solution production down to -15°C when
solution storage and industrial processes 250-1700
ethylene glycol is used (-10°C with propylene
glycol)
Implementation of new algorithms of control to
Matches with most application requirements for
Light-brine solution, allow chilled brine solution production down to 30XB(E/P)
8 ground-sourced heat pumps and fits with many
down to -3°C -3°C when ethylene glycol is used (0°C with 250-1700
industrial processes requirements
propylene glycol)
Unit equipped for air Fans equipped with discharge connection 30XB(E/P)
10 Facilitates connections to the discharge ducts
discharge ducting flanges - maximum available pressure 60 Pa 250-1700
Aesthetic and sound absorbing compressor 30XB(E/P)
Low noise level 15 Noise level reduction by 1 to 2 dB(A)
enclosure 250-1700
Aesthetic and sound absorbing compressor 30XB(E/P)
Very low noise level 15LS Noise level reduction for sensible site
enclosure associated with low-speed fans 250-1700
Acoustic compressor enclosure, low-speed
30XB(E/P)
Ultra low noise level 15LS+ fans and enhanced sound insulation of main Noise level reduction for sensible site
250-1700
noise sources
Enhances the unit seasonal energy efficiency
30XB-
Variable speed fans 17 Unit equipped with variable speed fans performance and reduces the noise emission
250-1700
thanks to a smooth fan speed variation.
Protects the inside of the electrical box from
dusts, water and sand. In general this option is 30XB(E/P)
IP54 control box 20A Increased leak tightness of the unit
recommended for installations in polluted 250-1700
environments
Improves aesthetics, protection against
Grilles and enclosure Metal grilles on the 4 unit sides, plus side 30XB(E/P)
23 intrusion to the unit interior, coil and piping
panels enclosure panels at each end of the coil 250-1700
protection against impacts.
Improves aesthetics, coil and piping protection 30XB(E/P)
Enclosure panels 23A Side enclosure panels at each end of the coil
against impacts. 250-1700
Specific loading and unloading compressor 30XB(E/P)
Low inrush current 25C Reduced start-up current
sequence to limit the unit start-up current 250-1700
Winter operation down Stable unit operation for air temperature down 30XB-
28 Fan speed control via frequency converter
to -20°C to -20°C 250-1700
Water exchanger frost Electric resistance heater on the water water exchanger frost protection down to 30XB(E/P)
41A
protection exchanger and discharge valve -20°C outside temperature 250-1700
Evaporator & hydraulic Electric resistance heater on water exchanger, Water exchanger and hydraulic module frost 30XB- 250-500
41B
module frost protection discharge valve and hydraulic module protection down to -20°C outside temperature 30XBE/P 250-400
Unit equipped with additional heat exchanger Production of free hot-water simultaneously 30XB(E/P)
Total heat recovery 50
in parallel with the condenser coils. with chilled water production 250-1000
Unit equipped with supplementary water outlet
Optimised operation of two units connected in
temperature sensor kit to be field-installed 30XB(E/P)
Master/slave operation 58 parrallele operation with operating time
allowing master/slave operation of two units 250-1500
equalisation
connected in parallel
Single power Unit power connection via one main supply 30XB(E/P)
81 Quick and easy installation
connection point connection 1100-1500
Evaporator and pumps covered with an
Evap. and pumps with Improved resistance to aggressive climate 30XB- 250-500
88A aluminum sheet for thermal insulation
aluminum jacket conditions 30XBE/P 250-400
protection
Liquid line valve (evaporator inlet), compressor Allow isolation of various refrigerant circuit
30XB(E/P)
Service valve set 92 suction and discharge line valves and components for simplified service and
250-1700
economiser line valve maintenance
75
13 - MAIN OPTIONS
Use for 30XB(E/P)

range
Compressor discharge Shut-off valve on the compressor discharge 30XB(E/P)

93A Simplified maintenance
valves piping 250-1700
Optimise chiller operation when the chilled
Evaporator with one Evaporator with one pass more on the water 30XB(E/P)
100A water circuit is designed with low waterflows
pass more side 250-1700
(high delta T evaporator inlet/oulet)
Evaporator with one Evaporator with one pass on the water side. Easy to install, depending on site. Reduced 30XB
100C
pass less Evaporator inlet and outlet on opposite sides. pressure drops 250-1000
Reinforced evaporator for extension of the
Covers applications with a high water column 30XB(E/P)
21 bar evaporator 104 maximum water-side service pressure to 21
evaporator side (typically high buildings) 250-1700
bar (standard 10 bar)
Reversed evaporator Easy installation on sites with specific 30XB(E/P)
107 Evaporator with reversed water inlet/outlet
water connections requirements 250-1700
Hydraulic module equipped with water filter,
HP single-pump one high pressure pump, drain valve and Easy and fast installation (plug & play). 30XB- 250-500
116R
hydraulic module pressure transducers (expansion tank & Increased system reliability 30XBE/P 250-400
aluminum jacket not included).
HP dual-pump two high pressure pumps, drain valve and Easy and fast installation (plug & play). 30XB- 250-500
116S
LP single-pump one low pressure pump, drain valve and Easy and fast installation (plug & play). 30XB- 250-500
116T
LP dual-pump two low pressure pumps, drain valve and Easy and fast installation (plug & play). 30XB- 250-500
116U
Patented Carrier free-cooling system with
Dx Free Cooling cooling micro-pump on both refrigerant circuits. Energy savings for applications with cooling 30XB(E/P)
118A
system on two circuits Operation without glycol, no extra free-cooling demand throughout the entire year 250-1000
coil. See Dx Free-cooling option chapter
Additional condenser coil to improve unit Enhances the unit energy efficiency
High Energy Efficiency 119 30XB- 900-1100
energy efficiency performance
Two-directional communication board Connects the unit by communication bus to a 30XB(E/P)
Lon gateway 148D
complying with Lon Talk protocol building management system 250-1700
Two-directional high-speed communication Easy and high-speed connection by ethernet
30XB(E/P)
Bacnet over IP 149 using BACnet protocol over Ethernet network line to a building management system. Allows
250-1700
(IP) access to multiple unit parameters
Easy and high-speed connection by ethernet
Modbus over IP and Bi-directional high-speed communication using 30XB(E/P)
149B line to a building management system. Allows
RS485 Modbus protocol over Ethernet network (IP) 250-1700
access to multiple unit parameters
EMM Control board with additional inputs/ Extended remote control capabilities (Set-point
Energy Management 30XB(E/P)
156 outputs. See Energy Management Module reset, ice storage end, demand limits, boiler
Module 250-1700
option chapter on/off command...)
Control supplied with a 7 inch colour touch 30XB(E/P)
7" user interface 158A Enhanced ease of use.
screen user interface 250-1700
0-10 V signal to report any refrigerant leakage
Input contact for Immediate customer notification of refrigerant
in the unit directly on the controlller (the leak 30XB(E/P)
Refrigerant leack 159 losses to the atmosphere, allowing timely
detector itself must be supplied by the 250-1700
detection corrective actions
customer)
Under voltage relay is required in some key
30XB
Under voltage relay 159A markets like UAE to protect the unit against Electrical protection
250-1500
low voltage supply
Valve replacement and inspection facilitated
Dual relief valves on Three-way valve upstream of the relief valves 30XB(E/P)
194 without refrigerant loss. Comforms to
3-way valve on the evaporator and the oil separator 250-1700
European standard EN378/BGVD4
Additional tests on the water heat exchangers:
Compliance with Swiss supply (additional of PED documents) 30XBE/P
197 Conformance with Swiss regulations
regulations supplementary certificates and test 250-1700
certifications
Compliance with 30XB(E/P)
199 EAC certification Conformance with Russian regulations
Russian regulations 250-1700
Compliance with 30XBE/P
200 Unit approved to Australian code Conformance with Australian regulations
Australian regulations 250-1700
76
13 - MAIN OPTIONS
Use for 30XB(E/P)

range
30XB 250-1700
Traditional coils (Cu/
254 Coils made of copper tubes with aluminum fins None (not available for
Al)
size 1500)
30XB 250-1700
Traditional coils (Cu/ Coils made of copper tubes with aluminum fins
255 None (not available for
Al) without slots without slots
size 1500)
Thermal insulation of the evaporator entering/
Insulation of the evap. Prevents condensation on the evaporator 30XB(E/P)
256 leaving refrigerant lines with flexible, anti-UV
in/out ref.lines entering/leaving refrigerant lines 250-1700
insulant
Coating by conversion process which modifies
the surface of the aluminum producing a
Enviro-Shield anti- coating that is integral to the coil. Complete Improved corrosion resistance, recommended 30XB(E/P)
262
corrosion protection immersion in a bath to ensure 100% coverage. for use in moderately corrosive environments 250-1700
No heat transfer variation, tested 4000 hours
salt spray per ASTM B117
Extremely durable and flexible epoxy polymer
coating applied on micro channel heat
Super Enviro-Shield exchangers by electro coating process, final
Improved corrosion resistance, recommended 30XB(E/P)
anti-corrosion 263 UV protective topcoat. Minimal heat transfer
for use in extremely corrosive environments 250-1700
protection variation, tested 6000 hours constant neutral
salt spray per ASTM B117, superior impact
resistance per ASTM D2794
Welded evaporator 30XB(E/P)
266 Victaulic piping connections with welded joints Easy installation
connection kit 250-1700
Improved aesthetic, compressor protection
30XB(E/P)
Compressor enclosure 279a Compressor enclosure against external aggressions (dust, sand,
250-1700
water…)
Evaporator with Evaporator covered with an aluminum sheet Improved resistance to aggressive climate 30XB(E/P)
281
aluminum jacket for thermal insulation protection conditions 250-1700
230V AC power supply source provided with
Permits connection of a laptop or an electrical 30XB(E/P)
230V electrical plug 284 plug socket and transformer (180 VA, 0,8
device during unit commissioning or servicing 250-1700
Amps)
6 bar expansion tank integrated in the Easy and fast installation (plug & play), &
30XB- 250-500
Expansion tank 293 hydraulic module (requires hydraulic module Protection of closed water systems from
30XBE/P 250-400
option) excessive pressure
30XB(E/P)
US screw compressor 297 Screw compressor made in US
600-1700
Hydraulic control function package that permits When variable-speed pumps on the primary
control of the water flow rate based on different circuit, the VWF control modulates flow rate
Variable Water Flow 30XB- 250-1700
299 possible logics (at customer choice): constant through the evaporator, minimising pump
control 30XBE/P 250-400
∆T, constant outlet pressure and “fixed-speed” consumption while ensuring safe/optimised
control chiller operation
Remote control of 09PE or 09VE dry-cooler
Easy system management, extended control
Free-cooling dry-cooler based on a 0-10V signal. 30XB(E/P)
313 capabilities of a remote dry-cooler used in
control The 09PE or 09VE dry-cooler shall be selected 250-1700
free-cooling mode
with control cabinet option
Additional label on the unit with rated power
Compliance with UAE Compliance with ESMA standard UAE 5010-5 30XB(E/P)
318 input, rated current and EER following AHRI
regulation :2019. 250-1700
550/590
Compliance with Qatar Specific nameplate on the unit with power Compliance with KAHRAMAA regulation in 30XB(E/P)
319
regulation supply 415 V+/-6% Qatar. 250-1700
Compliance with Specific documents according Morroco Compliance with Morocco 30XB(E/P)
327
Morocco regulation regulation regulation 250-1700
Specific documents according Morroco 30XB(E/P)
Plastic tarp 331 Compliance with Morocco regulation
regulation 250-1700
Allow unit to avoid dust and dirt from the
Compliance with Plastic sheeting covering the units, with 30XB(E/P)
332 outside environment during stocking and
Turkish regulations strapping securing it on the wooden pallet. 250-1700
shipping.
77
14 - STANDARD MAINTENANCE
Air conditioning equipment must be maintained by profes-sional - Check the unit operating parameters and compare them with
technicians, whilst routine checks can be carried out locally by previous values.
specialised technicians. See the standard EN 378-4. - Keep and maintain a maintenance sheet, attached to each
Simple preventive maintenance will allow you to get the best HVAC unit.
performance from your HVAC unit: - Units with option/QM231: proceed with the check list for the
- Improved cooling performance verification of the capacitors.
- Reduced power consumption - When working on the hydraulic circuit, take care not to
- Prevention of accidental component failure damage the adjacent air heat exchanger,
- Prevention of major time-consuming and costly inter-ventions - Check the condition of the expansion tank (presence of
- Protection of the environment. corrosion or loss of gas pressure) and replace it if required
(option 293),
There are five maintenance levels for HVAC units, as defined by
- Check the operation of the flow switch,
the AFNOR X60-010 standard.
- Check the condition of pipe thermal insulation,
- Check the concentration of the anti-freeze protection solution
14.1 - Level 1 maintenance (ethylene glycol or propylene glycol),
See note “Any deviation or non-observation ...” in chapter 13.3 - - Check the water flow via the heat exhanger pressure
“Level 3 (or higher) maintenance”. Simple procedure can be carried difference (option 116),
out by the user: - Check the condition of the heat-transfer fluid or the water
- Visual inspection for oil traces (sign of a refrigerant leak) quality,
- Air heat exchanger (condenser) cleaning - see chapter 13.6.1 - Check for the corrosion of the steel pipe work.
- “Level 1”.
- Check for removed protection devices, and badly closed Refrigerant circuit
doors/covers - Check the unit operating parameters and compare them with
- Check the unit alarm report when the unit does not work. the previous values,
Refer to the SmartVuTM control manual for a more detailed - Check the operation of the high-pressure switches. Replace
explanation. them if there is a fault,
- Check the clogging state of filters of aeration openings of the - Check the fouling of the filter drier. Replace it if necessary,
control box. - Keep an up-to-date service booklet specific to the refrigeration
- Check filter cleanliness (if present). unit in question.
General visual inspection for any signs of deterioration.
Mechanical
14.2 - Level 2 maintenance - Check that the mounting bolts for the ventilation sub-
assemblies, fans, compressors and electrics box are securely
See note “Any deviation or non-observation ...” in the ext column.
tightened.
This level requires specific know-how in the electrical, hydraulic
and mechanical fields. It is possible that these skills are available All these operations require strict observation of adequate safety
locally: Existence of a maintenance service, industrial site, measures: Individual protection garments, compliance with all
specialised subcontractor. In these cases, the following industry regulations, compliance with applicable local regulations
maintenance operations are recommended. and using common sense.
Carry out all level 1 operations, then:
14.3 - Level 3 (or higher) maintenance
Electrical NOTE: Any deviation or non-observation of these mainte-nance
- At least once a year tighten the power circuit electrical criteria will render the guarantee conditions for the HVAC unit
connections (see table 13.4). null and void, and the manufacturer, Carrier SCS will no longer
- Check and re-tighten all control/command connections, if be held responsible.
required (see table 13.4). The maintenance at this level requires specific skills/approval/
- Check the differential switches for correct operation every 6 tools and know-how and only the manufacturer, his representative
months (free-cooling option 118A). or authorised agent are permitted to carry out these operations.
- Remove the dust and clean the interior of the control boxes, These maintenance operations concern for example:
if required. - A major component replacement (compressor, evapo-rator)
- Once a year, replace the filter of electrical boxes, especially - Any intervention on the refrigerant circuit (handling refrigerant)
in dusty environment. - Changing of parameters set at the factory (application change)
- Check the presence and the condition of the electrical - Removal or dismantling of the HVAC unit
protection devices. - Any intervention due to a missed established maintenance
- Check the correct operation of all heaters. operation
- Replace the control box cooling fans used with option 22 - Any intervention covered by the warranty.
(with designation EF22_) every five years.
To reduce waste, the refrigerant and the oil must be transferred
- Check the height of the anti-vibration mountings (located
in accordance with applicable regulations, using methods that limit
between the compressor rails and the unit chassis) after 5 years
refrigerant leaks and with materials that are suitable for the
of operation, and then each year. When the total minimum height
products.
of the mountings is less than 25 mm replace the mountings.
The compressor oil that is covered during maintenance contains
refrigerant and must be treated accordingly.
Hydraulics
Pressurised refrigerant must nt be vented to the open air.
- Check the water connections.
- Purge the water circuit.
- Clean the water filter.
- Fully clean the condensers with a low-pressure jet and a
bio-degradable cleaner (counter-current cleaning - see
chapter 13.6.2 - “Level 2”).
- Replace the stuffing box packing of the pump after 10000
hours of operation.
78
14.4 - Tightening torques for the main electrical 14.4.2 - Connection precautions for the compressor
connections power terminals
These precautions must be applied during an intervention that
14.4.1 - Tightening torques for the main electrical requires the removal of the power conductors connected to the
connections compressor supply terminals.
Designation Value The tightening nut of terminal (6) supporting the isolator (7) must
Component
in the unit (N.m) never be loosened, as ist ensures terminal tightness and
Screw on bus bar, customer connection compressor leak tightness.
M8 - 18 The tightening of phase lug (4) must apply the torque between counter
M10 L1 /L2 /L3 30 nut (5) and tightening nut (3): During this operation a counter-torque
Soldered screw PE, customer connection must be applied at counter nut (5). Counter-nut (5) must not be in
PE 70 contact with the tightening nut of terminal (6).
(M12)
Tunnel terminal screw, compressor
contactor
Contactor 3RT103_
Contactor 3RT104_ 5
Contactor 3RT105_ 11
Contactor 3RT106_ KM_ 21
Nut on compressor contactor deck
M8 for contactor 3RT105_ 18
M10 for contactor 3RT10_7 KM_ 30
Tunnel terminal screw, current transformer
Size 2 (3RB2956_) 11
Size 3 (3RB2966_) TI_ 21
Nut on current transformer deck
M8 18
M10 TI_ 30 1. Torque application to tighten the lug
Compressor earth terminal in the power 2. Avoid contact between the two nuts
3. Lug tightening nut
wiring control box
4. Flat lug
Terminal M8 Gnd 30 5. Counter-nut
Compressor phase connection terminals 6. Terminal tightening nut
7. Isolator
M12 25
M16 EC_ 30 14.5 - Tightening torques for the main bolts and
Compressor earth connection Gnd sur EC_ 25 screws
Tunnel terminal screw, disconnects
QF_ /QM_ 1
3RV1011_
Screw type Use Value (N.m)
Tunnel terminal screw, hydronic pump
contactor (N·m)
Contactor 3RT101_ KM90_ 1 Condensing module, housing
Metal screw D = 4,8 4,2
supports
Contactor 3RT102_ 2,2
Metal screw D = 6,3 Plastic volute & grill 4,2
ATTENTION: The tightening of the connections at the Condensing module,
compressor terminals requires special precautions. Please Screw H M8 18
compressor fixing
refer to the chapter below. Condensing module, chassis
- structure fixing, control box
Taptite screw M10 30
fixings, compressor fixings, oil
separator fixing
Taptite screw M6 Piping support, cowling 7
Screw H M8 Piping clip 12
Screw H M6 Piping clip 10
Nut H M10 Compressor chassis 30
Nut H M10 Hydraulic pump chassis 30
Screw H M8 Filter drier cover 35
Screw H M12 Economiser port flange 40
Oil separator flanges, suction
Screw H M16 110
flanges
Screw H M16 Heat exchanger water boxes 190
Screw H M20 Suction flanges 190
Nut 5/8 ORFS Oil line 65
Nut 3/8 ORFS Oil line 26
Victaulic collars on suction
Nut H M12/M16 60/130
piping
Self-locking Nut M16 Compressor fixing 30
ATTENTION: The tightening of the connections at the

compressor terminals requires special precautions. Please
refer to the chapter below.
79
14.6 - Condenser coil - Remove foreign objects and debris attached to the coil
surface or wedged between the chassis and the supports.
We recommend, that coils are inspected regularly to check the - Provide personal protection equipment including safety
degree of fouling. This depends on the environment where the glasses and/or a face mask, waterproof clothing and safety
unit is installed, and will be worse in urban and industrial gloves. It is recommended to wear clothing that covers the
installations and near trees that shed their leaves. whole body.
For coil cleaning, two maintenance levels are used, based on the - Start the high-pressure spray gun and remove any soap or
AFNOR X60-010 standard: industrial cleaner from it before cleaning the condenser coils.
Only drinkable cleaning water is permitted to clean the
14.6.1 - Level 1 condenser coils.
- Clean the condenser face by spraying the coil evenly und in
14.6.1.1 - Recommendations for maintenance and a stable manner from bottom to top, directing the water jet
cleaning of round tube plate fin (RTPF) condenser coils at right angles to the coil. Do not exceed 6200 kPa (62 bar)
- Regular cleaning of the coil surface is essential for or an angle of 45° related to the coil. The diffuser must be at
correct unit operation. Eliminating contamination and least 300 mm away from the coil surface. It is essential to
removal of harmful residue will increase the operating control the pressure and to be careful not to damage the fins.
life of the coils and the unit. ATTENTION: Excessive water pressure can break the weld
- The maintenance and cleaning procedures below are points between the fins and the flat MCHE microchannel tubes.
part of the regular maintenance and will prolong the life
of the coils. 14.6.2 - Level 2
- Proceed to level 1
Removal of fibres that obstruct the surfaces
IMPORTANT:
Fibres and dirt collected on the coil surface must be removed with a - Never use pressurised water without a large diffuser. Do
vacuum cleaner. If you do not have a vacuum cleaner, a soft brush not use high-pressure cleaners for Cu/Cu and Cu/Al coils!
with non-metallic bristles can be used instead. In all cases cleaning High pressure cleaners are only permitted for MCHE coils
must be done in the direction of the fins, as the coil surface is easily (maximum permitted pressure 6200 kPa (62 bar).
damaged. The fins bend easily and damage the protective coating - Concentrated and/or rotating water jets are strictly
of the coil, if cleaning is done at right angles to the fins. Clean forbidden.
against the air flow direction. - Never use a fluid with a temperature above 45 °C to clean
the air heat exchangers.
NOTE: Using a water jet from a spray hose on a polluted surface
- Correct and frequent cleaning (approximately every three
will result in fibres and dirt becoming trapped in the coil, making
months) will prevent 2/3 of the corrosion problems.
cleaning more difficult. All fibres and dirt must be removed from
- Protect the control box during cleaning operations.
the surface, before using a low-speed rinsing jet.
Periodical cleaning with clean water:
14.7 - Evaporator maintenance
For coils installed in a coastal or industrial environment
periodical cleaning by rinsing with water is beneficial. It is Check that:
however essential that rinsing is done with a low-speed water - The insulating foam is intact and securely in place.
jet to avoid damaging the fins. Monthly cleaning as described - The cooler heaters are operating, secure and correctly
below is recommended. positioned.
- The water-side connections are clean and show no sign of
ATTENTION
leakage.
- Chemical cleaning agents, water containing bleach,
acidic or basic cleaning agents must never be used to
clean the coil exterior or interior. These cleaning agents
14.8 - Compressor maintenance
may be difficult to rinse off and can accelerate corrosion
at the joint between tube and fins, where two different 14.8.1 - Oil separator
materials come into contact.
Check the correct operation of the heaters and check that they
- High-speed water from a high-pressure cleaner, spray
are well attached to the oil separator ring.
hose or compressed air cleaner must never be used for
coil cleaning. The force of the water or air jet will bend
the fins and increase the air-side pressure drop. This
can result in reduced performance or nuisance
shutdowns of the unit.
14.6.1.2 - Recommendations for maintenance and

cleaning of MCHE (microchannel) condenser coils
- Regular cleaning of the coil surface is essential for correct
unit operation. Eliminating contamination and removal of
harmful residue will increase the operating life of the coils
and the unit.
- The maintenance and cleaning procedures below are part of
the regular maintenance and will prolong the life of the coils.
ATTENTION: Do not use chemical cleaners on MCHE
condenser coils. These cleaning agents can accelerate
corrosion and damage the coils.
80
14.8.2 - Integral oil filter change 14.9 - Precaution for compressor power supply

As system cleanliness is critical to reliable system operation, there
bus bar connection
is a filter in the oil line at the oil separator outlet. The oil filter is This note applies to units using power supply bus bars with riveted
specified to provide a high level of filtration (5 µm) required for long contact block at the level of the connection cages in the control
bearing life. box. During re-connection it is imperative to:
The filter should be checked after the first 500 hours of operation, - Engage each bus bar in the cage up to the stop
and every subsequent 2000 hours. The filter should be replaced at - Ensure visually that the bus bars have good contact at the
any time when the pressure differential across the filter exceeds connection areas: There must not be any free move-ment
200 kPa (2 bar). between the bus bar and the connection area created by the
fixing rivet of the contact block.
The pressure drop across the filter can be determined by
measuring the pressure at the filter service port and the oil pressure
Connection of the contactor or current transformer
port. The difference in these two pressures will be the pressure
drop across the filter, check valve, and solenoid valve. The pressure
drop across the check valve and solenoid valve is approximately
1
40 kPa (0.4 bar), which should be subtracted from the two oil
pressure measurements to give the oil filter pressure drop.
14.8.3 - Compressor rotation control

Correct compressor rotation is one of the most critical appli-cation
2 2
considerations. Reverse rotation, even for a very short duration, 1 Power supply bus bar with riveted contact block
damages the compressor. 2 Contactor or current transformer connection zone
The reverse rotation protection scheme must be able to determine

the direction of rotation and stop the compressor within 300 ms.
Reverse rotation is most likely to occur when-ever the wiring to the 14.10 - Check of power factor correction
compressor terminals is disturbed. capacitors
To minimize the opportunity for reverse rotation, the follow-ing
The commissioning and periodical verification of the capacitor is
procedure must be applied. Rewire the power cables to the
mandatory to insure safe operation. It includes the verification of
compressor terminal pin as originally wired.
the current, voltage, capacitance and voltage distortion.
For replacement of the compressor, a low pressure switch is
The procedure for these checks is described in a document that
included with the compressor. This low pressure switch should be
is dedicated for this purpose.
temporarily installed as a hard safety on the high pressure part of
the compressor. The purpose of this switch is to protect the
compressor against any wiring errors at the compressor terminal
pin. The electrical contact of the switch would be wired in series
with the high pressure switch. The switch will remain in place until
the compressor has been started and direction of rotation has
been verified; at this point, the switch will be removed.
The switch that has been selected for detecting reverse rotation is
Carrier part number HK01CB001. This switch opens the contacts
when the pressure falls below 7 kPa. The switch is a manual reset
type that can be reset after the pressure has once again risen above
70 kPa. It is critical that the switch be a manual reset type to
preclude the compressor from short cycling in the reverse direction.
81
15 - FINAL SHUTDOWN
15.1 - Shutting down
Separate the units from their energy sources, allow them to cool then drain them completely.
15.2 - Recommendations for disassembly

Read the information relating to the presence of potentially dangerous substances in the product and their precautions for use (REACH,
Regulation no. 1907/2006). This information is available on the Manufacturer’s website.
Use the original lifting equipment.
Sort the components according to their material for recycling or disposal, in accordance with regulations in force.
Check whether any part of the unit can be recycled for another purpose.
15.3 - Fluids to be recovered for treatment

- Refrigerant (In compliance with regulation F-GAS no. 517/2014)
- Energy transfer fluid: depending on the installation, water, brine, etc.
- Compressor oil
15.4 - Materials to be recovered for recycling

- Steel
- Copper
- Aluminium
- Plastics
- Polyurethane foam (insulation)
15.5 - Waste electrical and electronic equipment (WEEE)

At the end of its life, this equipment must be disassembled and contaminated fluids removed by professionals and processed via
approved channels for electrical and electronic equipment (WEEE).
82
16 - START-UP CHECKLIST FOR 30XB LIQUID CHILLERS (USE FOR JOB FILE)
Preliminary information
Job name:.................................................................................................................................................................................................
Location:...................................................................................................................................................................................................
Installing contractor:.................................................................................................................................................................................
Distributor:................................................................................................................................................................................................
Unit
Model:............................................................................................
Compressors
Circuit A Circuit B
Model number............................................................................... Model number...............................................................................
Serial number................................................................................ Serial number...............................................................................
Motor number................................................................................ Motor number...............................................................................
Circuit C Circuit D
Model number............................................................................... Model number...............................................................................
Serial number................................................................................ Serial number...............................................................................
Motor number................................................................................ Motor number...............................................................................
Evaporator
Model number...............................................................................
Serial number................................................................................
Condenser
Model number...............................................................................
Additional optional units and accessories................................................................................................................................................
.................................................................................................................................................................................................................
Preliminary equipment check

Is there any shipping damage?..................................................... If so, where?.................................................................................
.................................................................................................................................................................................................................
Will this damage prevent unit start-up?....................................................................................................................................................
Unit is level in its installation

Power supply agrees with the unit nameplate
Electrical circuit wiring has been sized and installed properly
Unit ground wire has been connected
Electrical circuit protection has been sized and installed properly
All terminals are tight
All chilled water valves are open
All chilled water piping is connected properly
All air has been vented from the chilled water circuit
Chilled water pump (CWP) is operating with the correct rotation. Check the phase sequence of the electrical connection.
If the unit is equipped with a hydraulic module, use the pump test function. Refer to the SmartVuTM control manual for a
more detailed explanation.
Circulate chilled water in the water circuit for at least two hours, then remove, clean and replace the screen filter. After
the pump test has been completed, switch the unit off again.
Inlet piping to cooler includes a 20 mesh strainer with a mesh size of 1.2 mm.
The compressor flange has been removed.
83
16 - START-UP CHECKLIST FOR 30XB LIQUID CHILLERS (USE FOR JOB FILE)
Unit start-up
a. Oil heaters have been energized for at least 24 hours
b. Oil level is correct
c. All discharge and liquid valves are open
d. All suction valves are open, if equipped
e. All oil line valves and economizer discharge bubbler valves (if equipped) are open
f. Checks have been carried out for any possible leaks. Unit has been leak checked (including fittings)
g1 - on the whole unit
g2 - at all connections
Locate, repair, and report any refrigerant leaks......................................................................................................................
...............................................................................................................................................................................................
...............................................................................................................................................................................................
g. Check voltage imbalance: AB........................ AC........................BC.............................
Average voltage = ......................................... V
Maximum deviation = .................................... V
Voltage imbalance = .....................................%
h. Voltage imbalance is less than 2%
WARNING: Operation of the chiller with an improper supply voltage or excessive phase imbalance constitutes abuse and will invalidate
the Carrier warranty. If the phase imbalance exceeds 2% for voltage, or 10% for current, contact your local electricity supply at once and
ensure that the chiller is not switched on until corrective measures have been taken.
Check cooler water loop
Water loop volume = ......................................... litres
Calculated volume = ......................................... litres
3.25 litres/nominal kW capacity for air conditioning
6.5 litres/nominal kW capacity for process cooling
Proper loop volume established
Proper loop corrosion inhibitor included............. litres of............
Proper loop freeze protection included (if required)..................litres of..........................
Piping includes electric heater tape, if exposed to the outside
Inlet piping to cooler includes a 20 mesh strainer with a mesh size of 1.2 mm
Check pressure drop across the cooler
Entering cooler = ............................................... kPa
Leaving cooler = ................................................ kPa
Leaving - entering = .......................................... kPa
WARNING: Plot cooler pressure drop on performance data chart (in product data literature) to determine total litres per second (l/s)
and find unit’s minimum flow rate.
Total = ...............................................................l/s
Nominal kW = ....................................................l/s
Total l/s is greater than unit’s minimum flow rate
Total l/s meets job specified requirement of....................................l/s
WARNING: Once power is supplied to the unit, check for any alarms. Refer to the SmartVuTM control manual for the alarm
menu.
Note all alarms:.......................................................................................................................................................................................
.............................................................................................................................................................................................................
Notes:......................................................................................................................................................................................................
.................................................................................................................................................................................................................
84
17 - ANNEXES (ATTACHED TO THE INSTRUCTION MANUAL KIT)
17.1 - Annex 1: Conformity declaration
17.2 - Annex 2: Electrical diagram
17.3 - Annex 3: PID
17.4 - Annex 4: Dimensional drawings
85
86
87
CARRIER participates in the ECP programme for LCP/HP
Check ongoing validity of certificate:
www.eurovent-certification.com
Order No.: 10224, 03.2021. Supersedes order No.: 10224, 08.2020. Manufactured by: Carrier SCS, Montluel, France.
Manufacturer reserves the right to change any product specifications without notice. Printed in the European Union.

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Unit with options 15 & 23A

Air-Cooled Screw Chillers

30XB - 30XBE - 30XBP

9 - HEAT RECLAIM CONDENSER OPTION (OPTION 50).............................................................................................................. 60

1.3 - Maintenance safety considerations

Intervention Name of the Applicable

(1) Maintenance, repairs, regular verifications (EN 378), leakage, etc.

Engineers working on the electric or refrigeration components

Do not re-use disposable (non-returnable) cylinders or

2.1 - Check equipment received 2.2 - Moving and siting the unit

2.2.2 - Siting the unit

POWER ELECTRICAL BOX

POWER AND CONTROL ELECTRICAL BOX

3.6 - 30XBE1000, 30XBP1000, 30XB-900 option 254/255, 30XB-1000 option 50 or 118A or 119

POWER AND CONTROL ELECTRICAL BOX

POWER AND CONTROL

3.8 - 30XB-1100 to 1400, 30XBP-1100 to 1400

POWER AND CONTROL

3.9 - 30XB 1500, 30XBE 1500, 30XBP 1500

POWER AND CONTROL ELECTRICAL BOX

3.10 - 30XB 1550 module 1/2

POWER ELECTRICAL BOX (A/B)

SPACE REQUIRED BETWEEN MODULE 1

3.11 - 30XB-1550 module 2/2

SPACE REQUIRED BETWEEN

3.12 - 30XB 1700, 30XBE 1700 - module 1/2

POWER AND CONTROL ELECTRICAL BOX

SPACE REQUIRED BETWEEN

3.13 - 30XB 1700, 30XBE 1700 - module 2/2

POWER AND CONTROL ELECTRICAL BOX SPACE REQUIRED BETWEEN

3.14 - Multiple chiller installation 3.15 - Distance to the wall

4.1 - Physical data 30XB

30XB-250 to 800 standard units

Eurovent certified values

Capacity control SmartVuTM, Electronic Expansion Valve (EXV)

30XB-850 to 1700 standard units

Eurovent certified values

Capacity control SmartVuTM, Electronic Expansion Valve (EXV)

4.2 - Physical data 30XBE

30XBE 250 to 800

Eurovent certified values

Capacity control SmartVuTM, Electronic Expansion Valve (EXV)

30XBE 850 to 1700

Eurovent certified values

Capacity control SmartVuTM, Electronic Expansion Valve (EXV)

4.3 - Physical data 30XBP

30XBP 250 to 800

Eurovent certified values

Capacity control SmartVuTM, Electronic Expansion Valve (EXV)

30XBP 850 to 1500

30XBP 850 900 1000 1100 1200 1300 1400 1500

Eurovent certified values

30XBP 850 900 1000 1100 1200 1300 1400 1500

Capacity control SmartVuTM, Electronic Expansion Valve (EXV)

4.4 - Physical data 30XB with option 254 or 255

30XB 250 to 800 with option 254 or 255

Eurovent certified values

Capacity control SmartVuTM, Electronic Expansion Valve (EXV)