Load Chart Construct
Load Chart Construct
Load Chart Construct
Section 2
LOAD CHART
Crane Rating / Load Chart Constuction 2-1
CRANE CAPACITIES ARE DEPENDENT ON
FACTORS.
Crane Rating / Load Chart Constuction
STABILITY
STRENGTH OF
MATERIAL
2-2
EARLY CRANES WERE
? HEAVY
Crane Rating / Load Chart Constuction
could LIFT
STABILIZERS / OUTRIGGERS
?
2-5
EARLY STABILIZERS
Crane Rating / Load Chart Constuction
8’0”
8’
2 OUTRIGGER BEAMS
IN ONE BOX
2-7
DOUBLE BOX
16’ OUTRIGGERS
8’
Crane Rating / Load Chart Constuction
INDIVIDUAL BEAMS IN
INDIVIDUAL BOXES PROVIDE
GREATER EXTENSION
2-8
TWO STAGE
DOUBLE BOX
20’
OUTRIGGERS
Crane Rating / Load Chart Constuction
8’
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MORE THAN ITS OWN WEIGHT ?
CRANE CAPACITY
is based on an old
LAW OF PHYSICS
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Crane Rating / Load Chart Constuction
EQUAL WEIGHTS AT
EQUAL DISTANCES ON
50,000 LB. 50,000 LB. OPPOSITE SIDES OF
A FULCRUM POINT
RESULT IN A
BALANCED CONDITION
2-18
STABILITY
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THE ABILITY OF A MOBILE MACHINE TO
RESIST TIPPING. DOES NOT NORMALLY
APPLY TO A STATIONARY UNIT.
Crane Rating / Load Chart Constuction
WEIGHT OF
LOAD
FULCRUM
2-19
WEIGHT OF MACHINE
WHY DOES A CRANE LOSE
44 LB.
Crane Rating / Load Chart Constuction
44,000 LB.
4,400 LB.
GROVE
2 CAPACITY
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CHARTS
Crane Rating / Load Chart Constuction
3 60o
2-21
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OVER
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THE
Crane Rating / Load Chart Constuction
REAR
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RUBBER
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(ON TIRES)
Crane Rating / Load Chart Constuction
in
Main boom
Length in feet
Feet 40 45 55 65 75 85 95
66,250 63,400
10 (70.5) (73)
Crane Rating / Load Chart Constuction
45 2,330
(60.5)
2-25
It tells you which CAPACITIES are limited by.......
STRUCTURAL STRENGTH
30 40 50 60 70 78
44,000 42,850 39,150 *31,450
10 (62) (70) (74.5) (78)
39,300 38,400 36,100 31,450
12 (57.5) (67) (72) (76)
Crane Rating / Load Chart Constuction
10
30
44,000
40
42,850
50
39,150
60
*31,450
70 78 * Denotes special
…. OF COURSE
25,000lb. NOT !
2-30
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Crane Rating / Load Chart Constuction
Multiple Parts
of Line, It Can !
2-31
REASON FOR MULTIPLE PARTS OF LINE….
If line pull is 13,000 lb., multiply this by parts of line.
G
G
RO
RO
RO
VE
VE
VE
13 t 26 t 39 t
PICK GREATER LOADS
Remember: The load raises more slowly with
2-32
1. Rated loads as shown on the lift chart pertain to this machine as originally manufactured
and equipped.
Modifications to the machine or use of optional equipment other than that specified can result
in a reduction of capacity.
Crane Rating / Load Chart Constuction
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2-35
GR
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2. Construction equipment can be hazardous if improperly
operated and maintained.
Crane Rating / Load Chart Constuction
3. The operator and other personnel associated with machine shall fully acquaint themselves
with the latest American National standards Institute (ANSI/ASME) Safety Standards for cranes
Crane Rating / Load Chart Constuction
2-37
SETUP NOTE:
GR
supporting surface, it may be
OV
necessary to have structural
E
supports under the outrigger
floats or tires to spread the
load to a larger bearing
Crane Rating / Load Chart Constuction
surface.
3:1
2-38
Proper cribbing a must !
Crane Rating / Load Chart Constuction 2-39
SETUP NOTE:
2. For outrigger operation, outriggers shall be properly extended with tires raised free of crane
weight before operating the boom or lifting loads.
0% 50% 100%
2-40
SETUP NOTE:
3. If machine is equipped with front jack cylinder, the front jack cylinder shall be set in
accordance with written procedure.
GROVE
Crane Rating / Load Chart Constuction
SETUP NOTE:
4. When equipped with extendable and /or removable counterweight, the counterweight shall be
Installed or fully extended before operation
TM1500
2-41
Travel Operating
Position Position
SETUP NOTE:
5. Tires shall be inflated to the recommended pressure before lifting on rubber.
6. With certain boom and hoist tackle combinations, maximum capacities may not be obtainable
with standard cable lengths.
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Crane Rating / Load Chart Constuction
2-42
SETUP NOTE:
7. Unless approved by the manufacturer , do not travel with boom extension or jib erected .
Refer to Operators and safety handbook for job site travel.
Crane Rating / Load Chart Constuction
2-43
OPERATION NOTE:
1. Rated loads at rated radius shall not be exceeded. Do not tip the machine to determine
allowable loads. For clamshell or concrete bucket operation, weight of bucket and load
must not exceed 80% of rated lifting capacities.
Radius #0001
in Main Boom Length in Feet
Feet 40 45 55 65 75 85 95 105 115 125
130,000 105,000
10
(70) (72.5)
Crane Rating / Load Chart Constuction
P = Rated Load
Center of Gravity
x Weight of Boom
: Total Length
=A
2-45
* Why incorporate this in the Load Chart? To be compliant with the DIN Standard, Soon to be a Standard in the U.S.
Further explanation of the previous slide
(Capacity) (0.1A)
T = Tipping Load or (56,500 lbs. X 1.25) = 70625 + 1250 = 71,875 lbs. Tipping load
Crane Rating / Load Chart Constuction
P= T-F
1.25
OR
P T 0.1A
(71875 –1250)
56,500 lbs. =
1.25
2-46
OPERATION NOTE:
3. Rated loads include the weight of hookblock, slings and auxiliary lifting devices and their
weights shall be subtracted from the listed rating to obtain the net load to be lifted. When
more than the minimum required parts of line needed to pick the load are used , the additional
rope weight as measured from the lower sheaves of the main boom nose shall be considered part of
the load to be lifted. When both the hook block and the head ache ball are reeved , the lifting
device that is not used , including the line as measured from the lower sheave of the boom nose
supporting the unused device shall be considered part of the load.
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Crane Rating / Load Chart Constuction
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2-47
What are the deducts shown?
Crane Rating / Load Chart Constuction 2-48
Deducts
Whip Headache ball
line
Swing away
Crane Rating / Load Chart Constuction
Aux nose
Hook block
Slings
2-49
OPERATION NOTE:
4. Load ratings are based on freely suspended loads. No attempt shall be made to move a load
horizontally on the ground in any direction.
Crane Rating / Load Chart Constuction
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2-50
OPERATION NOTE:
5. Rated loads do not account for wind on lifted load or boom. It is recommended when wind
velocity is above 20 m.p.h. (32km/h), rated loads and boom lengths shall be appropriately
reduced. For machines not in service , the main boom should be retracted and lowered with
the swing brake set in wind velocities greater than 30 MPH
GRO
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2-51
Wind Chart
(<2) vertically
Reduce crane load ratings and operating parameters @ 20 mph (32 kph)
Cease all craning operations @ 30 mph (48 kph) lower & retract boom
2-52
GROVE
2-53
OPERATION NOTE:
7. Do not operate at a radius or boom length where capacities are not listed. At these positions,
the machine may overturn without any load on the hook.
Radius #0001
in Main Boom Length in Feet
Feet 40 45 55 65 75 85 95 105 115 125
130,000 105,000
10
(70) (72.5)
111,000 105,000 94,600
Crane Rating / Load Chart Constuction
12
(67) (70) (74)
91,450 91,000 88,250 71,050
15
(61.5) (65.5) (70.5) (74)
69,550 69,050 68,400 60,400 55,250 48,150
20
(52.5) (58) (65) (69) (72.5) (75)
55,050 54,600 53,950 53,450 47,950 41,700 38,000 33,350
25
(41.5) (49.5) (58.5) (64.5) (68.5) (71.5) (73.5) (75.5)
42,950 42,450 41,700 41,200 41,950 36,700 33,300 30,750 24,550 *23,700
30
(26) (39.5) (52) (59) (64) (67.5) (70.5) (72.5) (75) (76.5)
33,700 33,300 32,500 33,250 32,600 29,550 27,300 21,700 21,900
35 (26) (44.5) (53.5) (59.5) (64) (67) (69.5) (72) (74)
See 26,650 26,150 26,900 27,850 26,450 24,450 19,350 20,300
40
Note 16 (35.5 (47.5) (54.5) (60) (63.5) (66.5) (69.5) (71.5)
21,750 21,300 22,050 23,000 23,700 22,000 17,450 18,800
45 (23) (40.5) (49.5) (55.5) (60) (63.5) (66.5) (69)
17,500 18,250 19,150 19,900 19,850 15,800 17,050
50
(32.5) (44) (51.5) (56.5) (60.5) (64) (66.5)
o
ON OUTRIGGERS FULLY EXTENDED - 360
Boom Main Boom Length in Feet
Angle 40 45 55 65 75 85 95
2-54
GROVE
2-55
OPERATION NOTE:
9. When either boom length or radius or both are between values listed, the smallest load shown
at either the next larger radius or next longer or shorter boom length shall be used.
Radius #0001
in Main Boom Length in Feet
Feet 40 45 55 65 75 85 95 105 115 125
130,000 105,000
10
(70) (72.5)
111,000 105,000 94,600
Crane Rating / Load Chart Constuction
12
(67) (70) (74)
91,450 91,000 88,250 71,050
15
(61.5) (65.5) (70.5) (74)
69,550 69,050 68,400 60,400 55,250 48,150
20
(52.5) (58) (65) (69) (72.5) (75)
55,050 54,600 53,950 53,450 47,950 41,700 38,000 33,350
25
(41.5) (49.5) (58.5) (64.5) (68.5) (71.5) (73.5) (75.5)
42,950 42,450 41,700 41,200 41,950 36,700 33,300 30,750 24,550 *23,700
30
(26) (39.5) (52) (59) (64) (67.5) (70.5) (72.5) (75) (76.5)
33,700 33,300 32,500 33,250 32,600 29,550 27,300 21,700 21,900
35 (26) (44.5) (53.5) (59.5) (64) (67) (69.5) (72) (74)
See 26,650 26,150 26,900 27,850 26,450 24,450 19,350 20,300
40
Note 16 (35.5 (47.5) (54.5) (60) (63.5) (66.5) (69.5) (71.5)
21,750 21,300 22,050 23,000 23,700 22,000 17,450 18,800
45 (23) (40.5) (49.5) (55.5) (60) (63.5) (66.5) (69)
17,500 18,250 19,150 19,900 19,850 15,800 17,050
50 (32.5) (44) (51.5) (56.5) (60.5) (64) (66.5)
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2-57
OPERATION NOTE:
11. If machine is equipped with individually controlled powered boom sections, the
boom sections must be extended equally at all times.
12. Never handle personnel with this machine unless the requirements of the applicable national ,
state , and local regulations and safety codes are met.
13. Keep load handling devices a minimum of 42 inches below boom
head at all times.
Crane Rating / Load Chart Constuction
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42”
E
2-58
OPERATION NOTE:
14. The boom angle before loading should be greater than the loaded boom angle to account for
deflection.
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67 o Boom Angle
prior to lifting load
64.5o
2-59
OPERATION NOTE:
15. Capacities appearing above the bold line are based on structural strength and tipping should
not be relied upon as a capacity limitation.
Radius #0001
in Main Boom Length in Feet
Feet 40 45 55 65 75 85 95 105 115 125
130,000 105,000
10
(70) (72.5)
111,000 105,000 94,600
12
Crane Rating / Load Chart Constuction
Maximum boom length (ft.) at 0 degree boom angle (no load) 125
OPERATION NOTE:
16. Capacities for the 36 ft. boom length shall be lifted with boom fully retracted. If
boom is not fully retracted, capacities shall not exceed those shown for the 40 ft.
boom length.
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Crane Rating / Load Chart Constuction
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2-61
OPERATION NOTE:
17. When operating the machine in the "On Outriggers 50% Extended (17'4" spread)" mode,
the outrigger beam pins must be engaged. When operating in the "On Outriggers 0%
Extended (10'4" spread)" mode, the outrigger beams must be fully retracted.
Failure to follow these precautions could result in structural damage or loss of stability of the
machine.
Crane Rating / Load Chart Constuction
2-62
Operation note 18
Regardless of the counterweight or outrigger spread configuration ,
no deduct is required from the main boom charts for a stowed
boom extension.
Crane Rating / Load Chart Constuction
2-63
Operation note 19
DO NOT lift loads with boom fully
lowered. The Load moment indicator
[LMI] senses pressure and will not
provide warnings or lockouts.
The crane can be overloaded if the lift
cylinder is fully lowered
Crane Rating / Load Chart Constuction
2-64
OPERATION NOTE:
20. WARNING: Lifting with the 33 ft. extension base with the 22 ft. extension fly either erected
or folded along side of extension base is strictly prohibited.
Crane Rating / Load Chart Constuction
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2-65
OPERATION NOTE:
21. The maximum outrigger pad load is 80,800 lb
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Crane Rating / Load Chart Constuction
2-66