54 20 Tool Setting Probe: Operating Instructions English
54 20 Tool Setting Probe: Operating Instructions English
54 20 Tool Setting Probe: Operating Instructions English
Tool setting probe
Tool Measurement
Infrared Transmission
shark360 Technology
Wear‐Free Measuring Sys‐
tem
Tool Breakage Detection
Tool Length Measurement
Tool Radius Measurement
Axes Compensation
Operating instructions English
Type P06.5400‐020
1
Copyright
Passing on as well as duplication of this documentation, evaluation and communication of its
content are prohibited without specific authorization. Contraventions are subject to damages.
All rights reserved.
Decisive for the technical contents is the language version of the manufacturer (DE/EN).
Subject to technical change without any notice.
Original operating instructions
© 2006 ‐ 2016 by Blum‐Novotest GmbH
2
Table of Contents
Table of Contents
© by Blum‐Novotest 3 305400012S | V1D | 11/2016
Introduction
1. Introduction
Please read and observe the notes included in these instructions.
Subject to technical change without any notice.
1.1 Keys
CAUTION!
signifies a danger, which may cause injuries, if it is not avoided.
NOTICE
signifies measures to avoid material damages.
Advice for secondary literature
Additional advice
Don’t use compressed air for this step.
The CE‐label confirms, that the product as described complies with the product‐spe‐
cific European regulations.
green red
Md tightening torque
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Safety
2. Safety
CAUTION!
Damages of the measuring system due to misuse are possible.
Handle the measuring system like a precision tool.
Keep the measuring system clean.
Limit the measuring block over travel by programming, see chapter 5..
Read and observe all notes of the machine tool manufacturer. Do not disable safety inter‐
lockings.
NOTICE
Damage of the measuring system by a short circuit is possible
Aggressive liquids may destroy seals.
Do not operate the measuring system in a working environment with aggressive coolants!
Coolants must not contain aggressive contents, that can damage plastics or rubber parts
(e.g.: acetone, alcohol, ethanol, methanol, cleaning benzine, solvents, ...).
Coolants may not exceed a ph‐level of 9.5.
Please contact us if you have any questions! We also have solutions for special applications.
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System overview
3. System overview
3.1 Description
5
1
6b 2
3
SET MODE 6a 4
7
8 9
10
11
12
Fig. 3‐1
3.2 Display elements
Colour LED (7)
Standby
Probe initial position
Probe deflected
Probe initial position ‐ battery low
Probe deflected ‐ battery low
Battery empty
Tab. 3‐1
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System overview
3.3 Dimensions
X/Y
Z
24,4 24,4
Ø30
0,02 A 15° 15°
Ø20
4
5
92
70
A
Ø3,4
A-A
Ø6
6 A
43
35
35
Fig. 3‐2
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System overview
3.4 Technical data
Protection class IP68
Approach direction ±X, ±Y, ‐Z
Measuring force
• direction X/Y: 1.6 N
• direction Z: 5.4 N
Max. deflection
• direction X/Y: ± 15°
• direction Z: 5 mm
Repeatability 0.4 µm 2
Max. probing speed 2 m/min
a
Min. tool diameter 1 mm
Signal transmission Infrared
Transmitter range ±60° in Z, 360° in X/Y
Ground 290 g
Battery (2 pieces) Saft Lithium LS14250 (½ AA, 3.6 V) 1200 mAh
Storage temperature ‐20 °C ... +70 °C
Operating temperature +5 °C ... +50 °C
a
Depending on tool geometry and material as well as probing speed, probing force must not result in tool
damage.
Tab. 3‐2
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System overview
3.5 Complete system
Fig. 3‐3
IC56 / IC57:
• Switch ON/OFF via IR flash
• Signal transmission for TC series
• Touch probe TC and tool setting probe IR can alternatively be programmed to TC or DUO.
Installation instructions IC56 (P03.5600‐000.010)
Installation instructions IF59 (P03.5900‐000.011)
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Mounting and commissioning
4. Mounting and commissioning
CAUTION!
Physical injuries and material damages caused by compressed air
Make sure that the components are depressurised during installation work.
Avoid visual and skin contact with air blow.
NOTICE
Damages caused by improper installation/dismounting
Use original replacement parts only as well as the provided special tools.
Pay attention to the correct orientation of the interlocking disk (inscription pointing to the
stylus).
Consider the maximum tightening torque.
4.1 Insert / change battery
Recommended battery type:
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Mounting and commissioning
Dispose batteries according to legal regulations.
NOTICE
Damage to the measuring system by faulty operation possible.
Check the correct position of the gasket inside the battery compartment.
Keep the battery compartment absolutely clean and dry.
Slightly grease sealing face of the lid before inserting it.
Fig. 4‐1
(11) Battery
(12) Battery compartment lid
(13) Gasket
1. Clean the measuring system carefully.
2. Untighten the screws at the battery compartment lid.
3. Pull back both screws and remove the battery compartment lid.
4. Remove the batteries.
5. Clean and dry the battery compartment carefully with absorbent paper.
6. Put in new batteries. Please consider the polarity of the batteries.
7. Please control if the gasket is inserted professionally:
small, evenly space between sealing lip and wall
8. Put in the battery compartment lid precisely and mount it (Md = 0.7 Nm). Thereby, please
check the O‐rings and grease it, if necessary.
9. Basic adjustments are displayed automatically, see chapter 4.6.
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Mounting and commissioning
4.2 Mounting variants
4.2.1 Mounting variant vertical
Fig. 4‐2
Installation instruction of mounting system | nozzle
14
15
Fig. 4‐3
(14) P83.0175‐045.282
(15) P83.0175‐045.26x
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Mounting and commissioning
4.2.2 Mounting variant horizontal
In case of horizontal mounting of the stylus, a cover will be necessary.
Make sure that no chips pile up at the stylus. Depending on the environmental conditions, the
cleaning interval is needed more frequently.
Fig. 4‐4
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Mounting and commissioning
4.3 Adjustment of probe
1°
1°
17
16
0,5
Fig. 4‐5
(16) DIN EN ISO 4762 M3x8 (DIN 912)
(17) Rounded washer
Adjustment possibility with rounded washer, in order to compensate possible angle errors of
the installation.
1. Insert the rounded washer into the recess of the bottom of the housing.
2. Adjust the probe by reciprocal loosening and tightening of the diagonally opposite hexagon
screws (Md = 1.1 Nm).
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Mounting and commissioning
4.4 Pre‐assembling probe contact
NOTICE
Damage to the predetermined breaking point by improper mounting possible.
Mounting probe contact ‐ Adapter with predetermined breaking point:
Lock with a flat wrench on spanner flat (Md = 0.5 Nm).
The predetermined breaking point may not be damaged during mounting.
25
D F 3
Fig. 4‐6
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Mounting and commissioning
4.5 Mounting / changing of the probe contact
NOTICE
Damage to the measuring system by improper mounting possible.
The measuring element may not be deflected during mounting.
When mounting please always use the interlocking disk.
The interlocking disk must fit backlash free.
Please ensure the correct orientation of the interlocking disk (inscription facing upwards).
Remove the interlocking disk before measurement.
Damaged parts are not reusable!
NOTICE
Damage to the measuring system by improper mounting may be possible.
Please ensure the correct usage and position of the mounting tools when changing the
probe contact, see Fig. 4‐7.
C B
Fig. 4‐7
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Mounting and commissioning
B
19
4 F
B
2
3
25 F 19 19
B
Fig. 4‐8
1. Untighten the setscrews.
2. Move the chip protection upwards.
3. Please fix the interlocking disk.
Detach the adapter by using the flat wrench and remove it.
4. Dismantle the adapter and the probe contact.
Pre‐assemble the new probe contact, see Fig. 4‐6.
5. Mounting the new probe contract (Md = 1.0 Nm) and the chip protection (Md = 0.5 Nm).
6. Calibrate the measuring system by the calibration cycle.
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Mounting and commissioning
4.6 Display of the basic adjustments
The measuring system can be configurated for different applications. After the batteries have
been inserted, the display of the basic adjustments is started. The magnetic pin is not required.
1. Remove the batteries.
2. Insert the batteries after 30 sec. Observe the polarity of the batteries. Insert the battery
compartment lid.
The LED status (7) starts to flash. The basic adjustments are displayed (display phase).
3. After completing the display the measuring system goes into standby.
MODE SET
30 sec.
7
Fig. 4‐9
(7) LED Status
If the LED Status (7) is flashing or shining red, please check the batteries, see chapter 7.
The basic adjustments can be specified on order.
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Mounting and commissioning
MODE SET
System IC55
(3 x MODE ‐ SET) IC56a b
IC56‐BLUM
Reserved
Transmission mode TC
(3 x MODE ‐ SET) Option R
DUOa
Reserved
Switch‐off optical off (Flash)a
(3 x MODE ‐ SET) 12 sec. timeout off
33 sec. timeout off
134 sec. timeout off
Transmission power 50 %
(3 x MODE ‐ SET) 100 %a
200 %
Battery O.K.
(3 x MODE ‐ SET) low
Standby
a
Standard
b IC56/IC57 ‐ IF59
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Mounting and commissioning
4.7 Programming of the basic adjustments
In this mode the basic adjustments can be changed.
Magnetic pin
1. Remove the batteries.
2. Reinsert the batteries after 30 sec. Please consider the polarity of the batteries. Insert the
battery compartment lid.
The LED Status (7) starts flashing. The basic adjustments are displayed (display phase).
3. Switch to the programming mode during the display phase:
Hold the magnetic pin on MODE, until the LED status changes from green to violet.
MODE SET
30 sec. 7
5 sec.
4. Change adjustments (SET):
Hold the magnetic pin on label SET.
5. Menu change (MODE):
Hold the magnetic pin on label MODE.
The LED Status flashes briefly, confirming the menu change.
(7) LED Status
6. After the last menu, the basic adjustments will be repeated (3 x MODE ‐ SET). During the
display phase, it can be changed back into the programming mode.
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Mounting and commissioning
MODE SET
System IC55
IC56a
IC56‐BLUMb
Reserved
Transmission mode TC
Option R
DUO
Reserved
Switch‐off optical off (Flash)c
12 sec. timeout off
33 sec. timeout off
134 sec. timeout off
Transmission power 50 %d
100 %
200 %e
Automatic display of the basic adjustments
Standby
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Mounting and commissioning
a
Setting for all measuring cycles with no automatic error analysis (OEM cycles)
Increased safety of data transmission due to redundancy
b Setting for Blum measuring cycles (automated repetition measurement due to error handling)
Condition: Signal Error connected to IF59 (X1)
c
If the probe is not deflected for more than 5 minutes, it is additionally set to Standby. It is not allowed
to set the switch‐off method „optical switch‐off" when the receiver is used in auto‐flash mode.
See installation instructions IF59 (P03.5900‐000.011)
d
‐ A reduction of the transmission capacity increases battery life.
‐ In case of short distance between probe and receiver
‐ In case of possible influence of other systems
e
‐ An increase of the transmission capacity reduces battery life.
‐ In case of larger distance between probe and receiver
‐ At heavy interfering IR surroundings
Not valid or reserved combinations will not be stored.
Check adjustments after programming and record them, see chapter 4.6.
Adapt colour code on the measuring system, see chapter 4.8.
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Mounting and commissioning
4.8 System coding
The colour code is the connection between the programmed measuring system and the ma‐
chine.
For customer‐specific codes the white label can be marked.
NOTICE
Risk of collision due to lack of labelling possible.
In order to avoid mistakes the measuring system and the machine must be coded.
Please always use the transparent label to protect!
IC56/IC57
- IF59 IC56
GN standby
IC56 - TC mode TC
mode DUO
BU
IC56 - DUO no reception
interference
Mode
reception o.k.
incorrect system
send flash
initial position
probe deflected Probe 1:
GN battery o.k.
battery low Probe 2:
+ BU www.blum-novotest.com
Fig. 4‐10
4.9 Switch‐on probe (via receiver)
• Optical by e.g. M‐Code
• Optical by autoflash mode
Every second the receiver sends a signal (Flash), no control signal is needed.
Installation instructions IC56 (P03.5600‐000.010)
Installation instructions IF59 (P03.5900‐000.011)
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Notes concerning measuring sequence
5. Notes concerning measuring sequence
NOTICE
The measuring system could be damaged by collision.
Limit the measuring block over travel by programming, (see Tab. 5‐1).
NOTICE
Measuring error is possible.
Observe max. feedrate of the machine manufacturer.
Execute calibration and tool measurement at the same constant feedrate.
NOTICE
Measuring error is possible.
Start measuring block only when interference‐free transmission with receiver is guaran‐
teed.
(signal level Error = High)
Installation instructions IC56 (P03.5600‐000.010)
Installation instructions IF59 (P03.5900‐000.011)
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Maintenance
6. Maintenance
• The probe is at low maintenance.
• Check the bellows on damages and clean it regularly and carefully with a brush.
• Depending on application conditions lubricate the measuring surface occasionally, e.g.with
multi‐function oil WD40.
• Check the probe after assembly concerning parallelism.
6.1 Cleaning of tool setting probe
Fig. 6‐1
1. Remove the probe contact and the chip protection (see chapter 4.5. Thereby, use the inter‐
locking disk.
2. Clean all parts with a brush and check the bellows for damages.
3. Mount the chip protection and the probe contact, see chap. 4.5. Thereby, use the interlock‐
ing disk.
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Maintenance
6.2 Cleaning of the transparent ring
NOTICE
Damage of the measuring system by a short circuit is possible
Aggressive liquids may destroy seals and damage transparent windows.
Do not clean the measuring system by using aggressive detergents!
Detergents may not contain aggressive components, that can damage plastics or rubber
parts (e.g.: acetone, alcohol, ethanol, methanol, cleaning benzine, solvents, ...).
Detergents must have a ph‐level of 5 ... 9.
Please do not use any detergents containing abrasive substances (e.g.: cleansing milk or
scouring powder)!
Strictly do always use a soft, clean cloth to clean.
Please contact us if you have any questions! We also have solutions for special applications.
6.3 Exchange of the external bellows
NOTICE
Pollution and damage to the measuring mechanism
Only exchange the external bellows.
The inner bellows may not be detached from its position.
In case of damage to the inner bellows, please resend the probe for repair.
30
30
31
31
32
33
34
Fig. 6‐2
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Maintenance
1. Clean the measuring system. Remove the stylus respectively the probe contact and the chip
protection (see chapter 4.5). Thereby, use the interlocking disk.
2. Unscrew the front ring by using the mounting tool.
3. Carefully remove the outer bellows without twisting the measuring mechanism.
4. Grease slightly the new bellows at the contact surface to the groove.
5. Carefully mount the new bellows without twisting the measuring mechanism. Please take
care of plane supporting surface of the bellows. The bellows must click to the groove on the
measuring mechanism.
6. Mount the front ring by using the mounting tool.
7. Mount the stylus respectively the probe contact and the chip protection (see chapter 4.5).
Thereby, use the interlocking disk.
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Troubleshooting
7. Troubleshooting
Keys
Error = Error message
= Error description
= Check the following points
= Remedy / Workaround
Error Probe deflected
Probe doesn’t reach rest position after deflection
Setscrews on protection ring resp. chip protection are tightened too much
Check setscrews
Setscrews: pay attention to tightening torque ( 0.3 Nm)
Error LED Status red
LED Status shines red.
Check batteries.
Insert new batteries.
Error LED Status undefined
Undefined flashing or flickering of LED Status.
Check batteries.
Insert new batteries.
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Troubleshooting
Error LED Status after battery change
LED Status changes from green to violet while inserting the batteries without
actuating the measuring system.
Or:
LED Status flashes red.
Control sends signal "deflected" without actuating the measuring system.
No pressure compensation after transport by airfreight
Provide pressure compensation:
1) Untighten the screws at the battery compartment lid.
2) Pull back both screws and remove the battery compartment lid.
3) Loosen the setscrew (at least with 2 revolutions).
4) Deflect stylus several times in Z‐direction. Wait for approx.1 minute.
5) Then tighten the setscrew again.
6) Put in the battery compartment lid precisely and mount it (Md = 0.7 Nm).
Thereby, please check the O‐rings and grease it, if necessary.
Fig. 7‐1
(40) Setscrew
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Order numbers
8. Order numbers
Use original parts and accessories by Blum‐Novotest only.
Tool setting probe TC54‐20 P06.5400‐020‐A3
Mounting system P83.0175‐045.260, h = 14 mm
(nozzle can be mounted)
for cable outgoing on side
mounting system P83.0175‐045.263, h = 40 mm
(nozzle can be mounted) P83.0175‐045.264, h = 60 mm
for cable outgoing on side and P83.0175‐045.266, h = 125 mm
downward P83.0175‐045.269, h = 150 mm
P83.0175‐045.272, h = 200 mm
mounting system P83.0175‐045.272, h = 250 mm
(nozzle can be mounted)
for cable outgoing on side and
downward
Nozzle P83.0175‐045.282
Spare and wear parts
Spare and wear parts are not subject to warranty.
Accessory set for P03.8000‐020.015
3,6V
tool setting probe 3,6V
Battery for probe Ø40 980702004
1200mAh
Saft Lithium LS14250 (½ AA) 3.6 V)
3,6V
1200 mAh, 2 pcs required
Chip protection P06.7600‐040.040
for standard styli
Probe contact P06.5400‐020.110
Adapter with predetermined break‐ P03.8000‐022.350
ing point
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Shipping instructions / storage
9. Shipping instructions / storage
NOTICE
If you return the measuring system for repair, please enclose a detailed error description.
The measuring system has to be returned in the original packing only.
The packing is not allowed to deflect the measuring system.
The measuring system should be packed shock and pollution protected.
Service order
Please complete this repair order answering all questions in detail and attach it to the system.
It will be more cost effective for both parties if we have all the information and will ensure a
prompt repair service.
Blum‐Novotest GmbH
Kaufstr. 14, 88287 Gruenkraut ‐ Germany
Tel. +49 751 6008‐0, Fax. +49 751 6008‐156
Company:
Department:
Contact:
Address:
Phone:
Fax:
Email:
Measuring system type, serial No.:
Machine type, manufacturer:
Description of defect:
© by Blum‐Novotest 31 305400012S | V1D | 11/2016
EC Declaration of Incorporation
10.EC Declaration of Incorporation
acc. to the EC Machine Regulations 2006/42/EC in the edition from 17 May.2006
We hereby confirm that the subsequently following components are defined for the installation
into other machines and that they are in accordance with the following safety requirements of
the EC regulations.
Commissioning is not allowed until it is ascertained that the machines, in which the compo‐
nents are installed, are in accordance with the EC regulations 2006/42/EC.
The relevant technical information is compiled acc. to annex VII part B and, where appropriate,
we will send the information concerning the components to the different countries. The indus‐
trial property rights of Blum‐Novotest GmbH will remain unaffected.
Component name P06.5400‐020
Probe for tool measurement
Safety requirements 1.5.1
2006/42/EC, Annex I
Applied standards:
EC‐Regulations: 2004/108/EC
2006/95/EC
Applied harmonized standards: EN 61000‐6
EN 60204‐1
EN ISO 12100
Applied national standards: DIN VDE 0100
DIN VDE 0113
Authorised representative for technical information: Blum‐Novotest GmbH
Kaufstr. 14
88287 Gruenkraut, Germany
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Service
11.Service
Blum‐Novotest GmbH
Kaufstr. 14
88287 Gruenkraut, Germany
Tel.:+49 751 6008‐0
Fax:+49 751 6008‐156
www.blum‐novotest.com
Sales: vk@blum‐novotest.com
Service: snc@blum‐novotest.com
Hotline:
Sales: Tel.:+49 751 6008‐200
Service LaserControl: Tel.:+49 751 6008‐202
Service probes: Tel.:+49 751 6008‐203
Worldwide:
Blum‐Novotest GmbH Test Engineering Blum‐Novotest K.K.
Willich, Germany Nagoya, Japan
Tel. +49 2154 921970 Tel. +81 568 74‐5311
Blum‐Novotest Srl Blum‐Novotest Trading (Shanghai) Ltd.
Como, Italy Shanghai, China
Tel. +39 031 283 955 Tel. +86 21 52080480
Blum‐Novotest Ltd. Blum Production Metrology Co., Ltd.
Birmingham, England Taichung, Taiwan
Tel. +44 1283 569691 Tel. +886 4 2358 3900
Blum‐Novotest Sarl Blum Production Metrology Pte. Ltd.
Bordeaux, France Singapore, Singapore
Tel. +33 55702 0135 Tel. +65 62720998
Blum‐Novotest s.r.o. Blum‐Novotest Ltd.
Kroměříž, Czech Republic Seoul, Republic of Korea
Tel. +420 573 330373 Tel. +82 2 2026‐7660
Blum‐Novotest AB Blum‐Novotest Measuring & Testing
Skövde, Sweden Technology Pvt Ltd, Bangalore, India
Tel. +46 500 448991 Tel. +91 80 23185468
Blum‐Novotest, Inc. Blum‐Novotest Sistemas de Medição Ltda, São
Cincinnati, USA Paulo, Brazil
Tel. +1 859 525‐2586 Tel. +55 19 41413458
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