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Syarat Ujian Tengah Semester Ganjil Politeknik Negeri Banyuwangi TAHUN AJARAN 2020/2021

The document provides details on the requirements for a mid-semester exam for an odd semester at the Banyuwangi State Polytechnic for the 2020/2021 academic year, including the student's personal information and the chapters that will be covered in the exam, which focus on liquid penetrant inspection techniques, methods of surface cleaning and preparation, and different types of penetrants. The chapters review different aspects of liquid penetrant inspection like the use of dyes, surface cleaning methods, penetrant application and removal techniques, and the advantages of different penetrant types.

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Ndarudwi Vermansyah
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169 views6 pages

Syarat Ujian Tengah Semester Ganjil Politeknik Negeri Banyuwangi TAHUN AJARAN 2020/2021

The document provides details on the requirements for a mid-semester exam for an odd semester at the Banyuwangi State Polytechnic for the 2020/2021 academic year, including the student's personal information and the chapters that will be covered in the exam, which focus on liquid penetrant inspection techniques, methods of surface cleaning and preparation, and different types of penetrants. The chapters review different aspects of liquid penetrant inspection like the use of dyes, surface cleaning methods, penetrant application and removal techniques, and the advantages of different penetrant types.

Uploaded by

Ndarudwi Vermansyah
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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SYARAT UJIAN TENGAH SEMESTER GANJIL

POLITEKNIK NEGERI BANYUWANGI


TAHUN AJARAN 2020/2021

Nama : Trio Cahya Dinata


Nim : 361821302022
Kelas :A
Semester :5
Mata Kuliah : Inspeksi Las
Program studi : Teknik Manufaktur Kapal

CHAPTER ONE
REVIEW

TRUE 1. Nonmetallic inclusions and porosity in the steel ingot are


commonly found using liquid penetrant inspection techniques.

TRUE 2. Type II penetrants, according to our test, are those


containing a fluorescent dye.

FALSE 3. Because of the capillary action of penetrants, this process of


inspection works well on parts with very porous surfaces.

FALSE 4. When doing a liquid penetrant test, the configuration of the


specimen has little effect on the effectiveness of the test.

FALSE 5. Liquid penetrant inspection can be used only on metals


such as aluminum and steel.

FALSE 6. The penetrant inspection method is used only on the finished


product.

FALSE 7. Oil and whiting are the names of the two men who invented the
penetrant test method.

TRUE 8. The first important step in penetrant testing is surface


preparation.

TRUE 9. One of the most common contaminants in the penetrant method


is water.

TRUE 10. The most common method of surface preparation for penetrant
testing is sandblastin
TRUE 11. Chemical etching Is sometimes used to remove smeared metal
from a surface to open discontinuilies.

TRUE 12. Some subsurface defects can be tested with the highly
sensitive Type II penetrants.

FALSE 13. Blow holes and gas porosity may be detected with the
penetrant method.

TRUE 14. Solvent cleaning is a common method of surface cleaning


parts before penetrant testing.

FALSE 15. The one major limitation to penetrant testing is that the part
must be metallic.

TRUE 16. Grease and rust would usually be considered a contaminant on


the surface of a test piece.

TRUE 17. To locate a defect with penetrant testing, the defect must be
open to the surface.

TRUE 18. It is considered advantageous for a liquid penetrant material to


have low tension and high capillarity.
CHAPTER TWO

REVIEW

TRUE 1. Wire brushing Is a common and acceptable method of surface


cleaning a test part that is to be penetrant inspected.

FALSE 2. A good exhaust system is recommended when working with


cleaning solvents.

TRUE 3. Vapor degreasing is often used to remove oxidation, rust, and


scale before a part is penetrant inspected.

TRUE 4. Parts that have been painted usually cannot be inspected with
penetrants because suitable paint removing techniques have not
been developed.

TRUE 5. Detergent cleaning is acceptable for post cleaning but should


never be used for precleaning because it may affect the emulsifier
during the penetrant test.

TRUE 6. Etching is often effective in precleaning a part that has been


machined to a specific tolerance by surface grinding.

FALSE 7. Only visible dye penetrants are available in portable kits


because fluorescent dyes will not function in pressurized spray
cans.

FALSE 8. Dry developers are usually only used with visible dye
penetrants.

TRUE 9. Emulsifiers and solvents are both commonly used in penetrant


testing as post cleaners.

TRUE 10. Wet developers should never be used when they will come
into contact with gaseous or liquid oxygen because of the results
caused by oxygen and water mixing.

TRUE 11. Emulsifiers must have high penetrating characteristics to


emulsify penetrants that lie in fillets and corners.

TRUE 12. The black light used in fluorescent penetrant inspection is not
hazardous to the human eyes if the correct filter is in place and not
broken or cracked.
TRUE 13. Penetrant materials are often placed in groupings that will
assure a valid test with materials that are compatible with each
other.

FALSE 14. Nonaqueous developer refers to a powder that is applied dry.

TRUE 15. Post-emulsifiable penetrants are usually soluble in water after


the application of an emulsifier.

TRUE 16. Water-washable penetrants are cornmonly used with either a


visible or fluorescent dye.

FALSE 17. Flashpoint refers to the lowest temperature at which vapors


will ignite when exposed to flame.
CHAPTER THREE

REVIEW

FALSE 1. A dual sensitivity penetrant contains a special dye that is visible


in white light and will fluoresce without the use of a black light.

TRUE 2. A part being penetrant inspected must stay immersed in the


penetrant tank for the entire specified dwell time.

TRUE 3. The liquid penetrant leak-through test refers to the ability of a


penetrant to spread through the dry developer evenly.

FALSE 4. Visible dye penetrants are usually considered to be less


sensitive than fluorescent penetrants.

FALSE 5. Water-washable penetrants have a built-in emulsifier that


permits good results in penetrant removal from parts suspected of
having wide or shallow discontinjuities.

TRUE 6. Solvent-removable penetrants are available in both visible and


fluorescent dye.

TRUE 7. Excess post-emulsifiable penetrant is commonly removed by


spraying the surface of the part with cleaner (solvent) and then
wiping with a lint-free towel.

TRUE 8. Water washable penetrant systems are usually very portable


because the materials are commonly used in pressurized spray
cans.

FALSE 9. Warming the specimen to temperatures up to about 20o C tends


to accelerate penetration and shortens dwell time.

TRUE 10.For the dwell time to be accurate, the surface of the specimen
must stay wet with penetrant for the entire time specified.

TRUE 11.The typipal dwell time for most penetrant Inspections is about
20-30 minutes.

VISIBLE FLUORESCENT 12. List two (2) of the commonly used


methods of applying penetrants to a
specimen that is to be inspected.
1. DETERGENT CLEANING 13. List four (4) of the commonly used
methods of precleaning the specimen before
penetrant inspection

2. VAPOR DEGREASING

3. STEAM CLEANING

4. SOLVENT CLEANING

B 14. If you were asked to examine 200 steel bolts, each 3/8 x 3
inches with

rolled threads, which penetrant method would you choose?

(a) Post-emulsification (b) Water-washable

FILTERED PARTICLE TECHNIQUE 15. The filtered particle method


of penetrant inspection used extra
fine fluorescent particles that will
not pass through a #120 sieve.

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